ML20138M847

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Rev 5 to Instruction QI-QP-11.4-28, Protective Coatings Insp Travelers
ML20138M847
Person / Time
Site: Comanche Peak, 05000000
Issue date: 06/12/1984
From: Bielfeldt L, Dunham F
TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
Shared Package
ML20138M609 List: ... further results
References
FOIA-85-59 QI-QP-11.4-28, NUDOCS 8511040449
Download: ML20138M847 (22)
v • d • e


Text

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, REVISION f PAGE ,

TaxAs ununts GENERADNG CO. N SER

, CPSES l

! ,Q I-QP-11.4-28 f 5 2 3f 1 of 22 l PREPARED BY: / J/ d 4VI- #I '

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PROTECTIVE COATINGS INSPECTION TRAVELERS APPROVED BY: ._ _ h G-/J'P/! I

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DATE d ,* / s /2./-- 4,-/,t. qf .

APPROVED BY: '

n. / g DATE I

1.0 REFERENCES

[

1-A CP-QP-18.0, " Inspection Report"

" Inspection of Steel Substrate Surface 1-B QI-QP-11.4-26 Preparation Primer Application, Primer. Repair, Seal & Finish Coat Application & Repair" 1-C QI-QP-11.4-27 " Inspection of Concrete Substrate Surface Preparation & Coating Application & Repair" 1-0 2323AS31, " Protective Coating Specification" 1-E CEI-30 " Protective Coatings Traveler Review" 1-F CP-QP-13.0, " Control of Measuring & Testing Equipment CP-QP-16.0, "Nonconformances-1-G COMWO COP - '  %-

2.0 GENERAL .

COMTROLM0. 9 2.1 PURPOSE l

  • The pumose of this procedure is to establish a method of documenting field inspections performed by Protective Coatings Quality Control personnel .

2.2 SCOPE This procedure is applicable to Comanche Peak Unit 1 only.

3.0 INSTRUCTION l

3.1 TRAVELER CONTROL Cons truction shall provide the QC Inspector wi th ' the appropriate traveler for the area to be inspected.

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TEXAS UTILITIES GENERATING CO.

CPSES QI-QP-11.4-28 5 JUN T 31994 2 of 22 The Inspector will perfonn the inspeci, ion and complete the Traveler in accordance with Section 3.2 and (Reference 1-A) instruction. If an inspection is not completed during a shift, the point at sich the inspection and/or coating operation is tenninated shall be noted in the " Comments" section of the Traveler.

3.2 COMPLETION OF INSPECTION TRAVELER The scope of the traveler shall properly delineate what work is to be completed on an item / area. An Inspector is not required to verify previops coating work documentation, except as delineated in Section 3.5. The Inspector shall document in the " Comments" section of the traveler exactly what he is inspecting and will be responsible only for that portion een he accepts the work and signs the traveler (i.e., " spot repair on a previously coated item").

Clarification of data or minor additions to the traveler '

may be perfonned by the QC Inspector as deemed necessary.

The Paper Flow Group shall be notified of such changes as

- soon as possible.

The " Inspector" and "Reviet" spaces on each traveler shall be signed (not initialed) by the responsible personnel.

The " Prepared By" space on each traveler shall be signed by the party filling in the top portion of the traveler.

The inspection attributes, (as defined in Reference 1-B and 1-C. ) shall be listed on the traveler. Any special or additional conditions nay be noted in " Comments" section.

When any step on the traveler is not applicable, the Inspector shall enter "N/A" and initial and date the entry.

General instructions for completing the respective blocks

. and sections of the traveler are outlined below (refer to Attachments 1 and 2):

Heading: The pFG shall assign Inspection Traveler numbers and complete other infonnation required in the heading. Unique ntabers shall be assigned per Section 5.1 of this procedure.

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PROCEDURE REVISION 888U8 PAGE NUMSER DATE TEXAS UTILITIES GENERATING CO.

CPSES 3 of 22 QI-QP-11.4-28 5 313 g4

  • +69e~Ob-The Inspector shall verify that inspection

~~~

Steos 1-4:

(1-7 for requirements were met per applicable concrete) inspection procedure. If the itm/ area is not acceptable the inspector shall inform construction of the procedural requirements

-- ~ __~. to achieve an acceptable condition and corrrective action is ..- complete,----

after

'- reinspect. In addition, if questions arise concerning inaccessible or limited access _ ___

areas per (Reference 1-0) and/or non-deleterious ebedded foreign material in the final finish coat, the above condition (s) will be evaluated by the Project Civil Engineer or-designee. Clarification and acceptance of the above stated condition (s) shall be so denoted by signature of the engineer with date and cements as required, in the comments section- '

of the applicable step. -

Stoo 5: The capletion of the Inspection Traveler-5tep 8 for shall be verified by the Lead QC Inspector or the PFG Reviewer, per Reference 1-E.

concrete)

Entry #: The inspector shall record sequentially each entry sede during the inspection process.

Stoo : The inspector shall record the number of the step being performed.

Applicators: The inspector shall record the applicator's Qualified badge number and method of application.

State brush or spray as applicable.

Batch Loa #: The inspector shall record the coating batch log number.

Min, Max, Avg: The inspector shall record the minimum, DFT maximum and average dry film thickness.

Instr. Used: The inspector shall record MTE numbers of instrumentation used. (Reference 1-F) 1.oc 10: The inspector shall identify any division smaller than the original description of the Traveler in accordance with the following:

a. For concrete surfaces, the inspector shall a rk up the attached drawings included in the traveler package to

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correspond with each -section worted-at- - - -

gtfeular time. Each section will be Pomepas 3

TEXA8 UTILITIES GENERATING CO. )

C6 5 g1 g 4 of 22 QI-QP-11.4-28 given a unique letter or neber and that n aber will correspond with the one listed in the location identification (Loc ID) on the back side of the traveler. i

b. For steel surfaces, the inspector shall include a sketch (81s x 11) dich will identify sections as worked and will assign a unique neber or letter to each i t

section dich will correspond with the one listed in (Loc ID) on the back side ,

of the traveler. If the sketch required I

t necessitates the services of a draftsperson, a request shall be submitted to the Paper i Flow Group via three (3)-part meno. i Sat /Untet: ,

The inspector shall erk this block "$AT" i

- upon successful copletion of the inspection step. If any unsatisfactory condition occurs the inspector shall mark this block "UNSAT"  !

i and record the conditions in the "ccamen'.s" section. A nm entry shall be made by a qualified inspector at the time of reinspection to clear the unsatisfactory condition. hen a non-confonning condition (Reference 1-8 and 1-C) is noted it shall be reported in accordance with Reference 1-G and the NCR neber shall be placed on the appropriate entry in the cements section, i Inso. 51eature: The inspector shall sign upon empletion of each entry.

i Date. Time: The ins actor shall record the date and time  !

of completion of each entry. In addition the start and capletion time of the coatinq  !

application to verify cure and duration of l application shall be recorded.

inspector may note any additional jam 13,: The infomation as needed in this section.

3.3 REPAIRS Repairs shall be documented on the Travelar in accordance A sketch may be with Section 3.2 of this instruction. '

attached for additional clarification.

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PROCEDURE ISSUE p4gg HEVISION DATE NUMSER i TEXA3 UTILITIES GENERATING CO. --

CPSES QI-QP-11.4-28 5 g 19154 5 of 22 l

3.4 NONCONF0mANCE REPORTS .

'Nonconformance Reports which are generated shall be noted  :

in the " Comments" section of the Traveler by NCR number and I conditions. (Reference 1-G) i 3.5 Travelers dich are written to supercede Inspection Reports  :

shall have the report neber and the unsat condition, if

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applicable, described on the Traveler Supplemental Sheet, l Attachment 3. When necessary, a copy of the Inspection 1

Report will be attached to the traveler for clarification i purposes.

l Travelers that reference unsat Inspection Reports will be

! reviewed by Quality Control for the following as a minimum.

1. Correct IR n eber .

I 2. Description of unsat condition I. 3. Location or itan nunber i

i s

When the traveler reference is correct the Unsat Inspection j

Report will be closed with the following (or similar) statement: "This Inspection Report has been superceded by r

PCI Traveler # and is therefore closed" followed by the reviewing inspector's signature and date.

i 3.6 NCR's that require repair or rewort shall be documented on I a traveler with a copy of the NCR attached.

$ P 3.7 DMAGED AREAS AFTER WORK C(MPLETION i

! Areas that have been completed, inspected, accepted and  ;

traveler package closed dich may become damaged at a later i

} date may be repaired, inspected and docmented on Attachment 4, steel Protective Coating Ins metion Repair Traveler or l Attachment 5 Concrete Protect <ve Coating Inspection Repair l

Traveler, as applicable. These repair travelers will be i cepleted in accordance with Section 3.2 of this procedure. ,

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3.8 Additional supporting documentation sheets, Attachment 6 for steel surfaces and Attachment 7 for concrete surfaces, may be used den necessary (i.e., traveler back side completely  ;

j full, etc.).

4.0 EXQ.U510N AREAS 4.1 CLARIFICATION / DEFINITION

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3 i PROCEDURE REVISION ISSUE PAGE NUM8ER DATE TEXAS UTILITIES GENERATING CO.

CPSES 6 of 22 j QI-QP-11.4-28 5 JUN 13 gg g

4.1.1 Exclusion areas are defined as areas which are scheduled to be painted but, due to limited or no access are not possible

to be painted at the present time, and are beyond the control i of protective coatings craft or quality control.

4.2 Building management and/or the Paper Flow Group (PFG) shall detemine the legitimacy of excluding an area.

4.3 Areas which are detemined as exclusions shall be so noted on the original traveler and a new traveler will be generated by PFG to encompass the exclusion (s).

] 5.0 PROCESSING 0F DOCUENTATION l 5.1 TRAVELERS 5.1.1 The Paper Flow Group (PFG) shall assign unique numbers..to -

  • each protective coating inspection traveler (Attachments 1 i and 2) per the following:

i 5.1.1.1 Numbers shall be alphanumeric and sequential. ,

5.1.1.2 The letter designation shall be PCI.

5.1.1.3 The letter designation shall be followed by a -1 for Unit 1.

5.1.1.4 The -1 shall be followed by a sequential number beginning at

' 000001.

EXAMPLE: The first protective coating inspection traveler would be nunbered PCI-1-000001.

5.1.2 Upon cepletion of the inspection travelen, Step 8 of the conc;ete coatings inspection traveler and/or Step 5 of the steel coatings inspection traveler shall be signed by the lead QC Inspector or the PFG Reviewer upon review and acceptance.

. 5.1.3 After acceptance by QC, the travelers will be processed througt the PFG whom shall provide the log tracking in the

field, review, and transmittal to the QA Records Vault after i campietion of the final area walkdowns.

l 5.1.3.1 The PFG shall not trant.mit any inspection travelers to the vault that do not have review signatures.

5.2 ENVIR0leqENTAL LOG 5 l

I 5.2.1 The QC inspector shall canplete the Enviromental Log, Attachment 8, as per the applicable inspection procedure.

QI-QP-11.4-26 or QI-QP-11.4-27.  !

moco om E

URE REVISION I

PAGE NUMBEq TEXAS UTILITIES GENERATING CO.

CPSES QI-QP-11.4-28 5 JUN 1. 3 1984 7 of 22 5.2.2 After review and approval by the QC Lead Inspe: tor, the Environmental Log shall be sent to the PFG.

5.2.3 The PFG shall assign unique nebers to each Environmental Log per the following:

5.2.3.1 Numbers shall be alphanmeric and sequential.

5.2.3.2 The letter designation shall be EL.

s 5.2.3.3 The letter designation shall be followed by a -1 for Unit 1.

5.2.3.4 The -1 shall be followed by a sequential number beginning at 000001.

EXAMPLE: The first Enviromental Log would be nebered EL-1-000001. ,

5.2.4 After acceptance by QC, the Envirornental Log will be -

processed through the PFG who shall provide log tracking in the field and transmittal to the QA Recortis Vault.

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5.3 PAINT MIXING LOG 5.3.1 The QC Inspector shall complete the Paint Mixing Log, s

Attachment 9, as per the applicable inspection procedure, QI-QP-11.4-26 or QI-QP-11.4-27.

5.3.2 After review and approval by the QC Lead Inspector, the Paint Mixing Log shall be sent to the PFG.

5.3.3 The PFG shall assign unique numbers to each Paint Mixing Log per the following:

5.3.3.1 Nabers shall be alphanumeric and sequential.

  • 5.3.3.2 The letter designation shall be PM.

5.3.3.3 The letter designation shall be followed by a -1 for Unit 1.

5.3.3.4 The -1 shall be followed by a sequential number beginning at 000001.

EXAMPLE: The first Paint Mixing Log would be nebered

  • PM-1-000001.

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R REVISION I NU PAGE TEXAS UTILITIES GENERATING CO. -

CPSES QI-QP-11.4-28 5 von 13 814 8 of 22 5.3.4 After acceptance by QC, the Paint Mixing Log will be processed through the PFG whom shall provide log tracking in the field and transmittal to the QA Records Vault.

5.4 TRACEABILITY MAPS / DRAWINGS 5.4.1 The drawings prepared by the PFG and shown on Attachment 10 provide traceabili ty fran the traveler packages to the installed coating systens in Reactor Unit 1 by code ntsnbers.

5.4.2 After the completion of all coating work and closure of the traveler doctamentation, the drawings listed on Attachment 10 shall be transmitted to the QA Records Vault by the PFG.

6.0 ATTACHENTS i

t 6.1 Attachment 1. " Steel Protective Coating Inspection Traveler"

,, (Reference 1-B) 6.2 Attachment 2, " Concrete Protective Coating Inspection Traveler" (Reference 1-C) 6.3 Attachment 3 " Traveler Supplemental Sheet to Supercede Unsat IR's" 6.4 Attachment 4, " Steel Protective Coating Inspection Repair Traveler" (Reference 1-B) 6.5 Attachment 5. " Concrete Protective Coating Inspection Repair Traveler" (Reference 1-C) i 6.6 Attachment 6. "(Steel) Protective Coatings Inspection Traveler Supporting Documentation" i

6.7 Attachment 7 " Concrete Protective Coatings Inspection Traveler Supporting Documentation" 6.8 Attachment 8, " Environmental Log Sheet" (Reference 1-B & 1-C) 6.9 Attachment 9, " Paint Mix Slip" (Reference 1-B & 1-C) 6.10 Attachment 10. " Traceability Maps"

PROCEDURE REVISION ISSUE PAGE NUMBER DATE <

. TEXAS UTluTIES GENERATING CO. l CPSES  :

5 'W 131984 9 of 22  ;

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PROCEDURE ISSUE PAGE REVISION DATE NUMBER TEXAS UTILITIES GENERATING CO.

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CPSES 5 JW l 3 p of 22 QI-QP-11.4-28 i

ATTACHMENT 5 I

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PROCEDURE REVISION ISSUE NUMBER PAGE DATE TEXAS UTILITIES GENERATING CO.

CPSES QI-QP-11.4-28 5 Jt* 13 M a) of 22 ATTACHMENT 8 Aeport No.

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ENVIRoleqENTAL LOG 5HEET Elevation _ ,. Bldg.

MATE f's Date Shift Unit .

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OM SMO'Su.. etet4'Re OC REVIEW M te ignatur, TU0C0 OA Pennpea 3

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PROCEDURE REVISION ISSUE NUMBER DATE PAGE TEXAS UTILITIES GENERATING CO.

CPSES QI-QP-11.4-28 5 JUN 13 M 21 of 22 ATTACHMENT 9 PAINT Mit SLIP neport No. .

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P07 LIFE SHIFT f!ME Daft ELDATION Mit NUOMER ~~

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8ASE 04ft & TIME Mitt 0 FILLER TNINNER CURING AGu f ACCEPit0 87 SHIFT f!ME Gift P0f LIFE ELt4Afl0N Mls a m atR GAL. Milt 0 M4ftalAL SM LF LIFE ACCEPTA8LE: ft$ NO M4ft l'$

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TUGCC CA Peen Na 3

PROCEDURE gssug REVISION PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO.

CPSES QI-QP-11.4-28 5 J'JN 1 'J M 22 e 22 o

ATTACHMENT 10 TRAGA8tttf7 map 5 0441R4 Rymta E M tttvAf!OR P N RIC.500 00 Dreutng List 1 of 1 R/A P N RIC.500-01 tmit 1 Reacter Cavity 1 of 1 783'.7*

, P N RIC.501 01 tmit 1 Quad 1 15 000'.0*

PNRIC.501 02 121t 1 Quad 2 14 808'.0* ~

~' 7 ~ P N RIC.501 03 mIt 1 Quad 3 12 808'.4*

14 80p'.0*

P N RIC.501 04 tmIt 1 Quad 4 PNRIC.501 05 thtt 1 Campertment 1 15 e00'.0* 905'.9*

P N RIC.501 04 mit 1 Compartment 2 15 804'.0* 90E'.9*

Pft RIC.501 07 Imit 1 Campertment 3 15 800'.0* 905' 9*

P E RIC 501 08 Imit 1 Campertment 4 15 800'.4* 905' 9*

  • P E RIC.501 09 Refueling Cavity Sklamer P'se 1 of 1 800'.0*

PNRIC.50lg10 Intere Instrument Rens I of 1 00R'.4*

PNRIC 502 01 tmit 1 Quad i 14 832' 4*

P N RIC.502 02 mit ! Quad 2 13 832'.4*

P E RIC.502 03 tmlt 1 Quad 3 12 832'.4*

P N RIC.502 04 mit 1 Quad 4 11 832'.4*

P E RIC-502.Ge latt 1 Incere Instrument Room 1 of 1 832'.4* 849'.0* '

- PNilC.403 01-- tmIt ! Quad -t' and 4

- ' l.13 N0'.4* 905'.9* ..

PNRIC.503 02 tatt 1 Quad 2 and 3 17 880'.0* 905'.9*

P N RIC.503 03 tatt 1 Reacter Corrider 1 et 1 800'.0*

P 4 t!C.504 01 tatt 1 Quad I and 4 12 905'.9*

P N RIC.504-02 Imit 1 Quad 2 and 3 1 ef t 905'.9*

P N RIC.504-03 thtt 1 Pipe Chase Mea 1 et 1 805'.4* 891'.6*

end Main Steen Pen P N RIL.500 01 tatt 1 Liner Development 12 806'.4* 1068'.0*

P N Rit.500 01 Unit 1 Statruey (levettens 11 N/A P N RIt.504 01 Unit ! Ederer Crone 12 905'.9*

PFS.RIE.504 02 tatt 1 Peler Crane 12 950'.7*

PNRIt.504 03 tmIt 1 Ortttal Service Crone 12 I.0000 4*

Pft.Rit.503 01 tatt 1 Contatnment Fuel Storage 11 860'.0*

Crene P N RIt.503 02 Unit 1 Montpulater Crone 11 860'.0*

P N att.503 03 tmtt 1 Roll Ausy Rtastle Shield 11 840'.0*

  • P N R!t.503 04 tmit 1 Operaters leert Platform 11 840'.0*

P N Rit.504 04 tatt 1 Reector Head Lift Rig 11 905'.9*

P N RIS.504 01 tmlt 1 CT Ptpe Supports 12 1021 1045 P N RIS.504 0f thtt 1 Peter Crane Support 1 of I 941'.9*

Letatten P N SIS.504 03 mit 1 Rotating Platform 13 1.000'.6*

u.Sepperta c<. -

TUGCC OA perin na 3

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