ML20138N712
| ML20138N712 | |
| Person / Time | |
|---|---|
| Site: | South Texas, 05000000 |
| Issue date: | 07/31/1976 |
| From: | Gary Arnold, Lomasney W IMPERIAL PROFESSIONAL COATINGS |
| To: | |
| Shared Package | |
| ML20138M609 | List:
|
| References | |
| FOIA-85-59 81-76, NUDOCS 8511050334 | |
| Download: ML20138N712 (35) | |
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P TECHNICAL REPORT I
NllMHER 81-7 6 s
TITLF.
Recoatability of 560/1201 with Nutec 1201 After 1 year simulated Outside Exposure j IoR Brown & Root houston, Texas CUSTOM t-R Houston Lighting & Power South Texas Project Sulimitted b> . G.E. Arnold Approved: W .J. Lom asney 7/. --
Date: July,1976 SOUTilERN IMPERIAL COATINGS t'ORIM) RATION. lNC.
P O. IM 29077 + Nw Oileans Luum.uia 701x9 Phone: 6504) 254-1433 D.g
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i Recoatability of 560/1201 with Nutec 1201
After 1 year Simulated Outside Exposure
Purpose:
To evaluate the recoatability of Nutcc 1201 over the weathered 560/1201 system . To simulate 1 year outside exposure by subjecting panels to -
250 hours0.00289 days <br />0.0694 hours <br />4.133598e-4 weeks <br />9.5125e-5 months <br /> of exposure in an Atlas Twin Arc Weather-o-meter.
Methods::
) Two ASTM A36 carbon steel panels, nos. 48 and 65, measuring 2"x4"xl/4" i
were sandblasted per SSPC-SP-10 with a profile between 1570 and 2570 as read on a Keane-Tator Profile Comparator Disc. Tne panels were
- coated with Durazinc 560. steel primer and Nutec 1201 epoxy topcoat,
' allowing for proper ct:re times between coats. Application and curing
' procedures ara outlined below. The test specimens were then weathered j for 250 hours0.00289 days <br />0.0694 hours <br />4.133598e-4 weeks <br />9.5125e-5 months <br />. Following removal from the weahter-o-meter, panel
- no. 48 was solvent wiped and panel no. 65 was cleaned with a dry cloth.
Both panels were then topcoated with Nutec 1201 cured and sent to UNO l for DBA testing at the Houston Lighting & Power curve.
l Data: A) Application and Curing Data Date Ratch No. Anolied DFT F/% R.H. Cur e Time F/MRH Co at -
l i Durazinc 560 5801 5705 5/12/76 2-3 mils 79/78 3 days 7515 /
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60i10%
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Nutec 1201 5786 75i5 /
l 6-10 mils 74/70 9 days 6Qt10%
i 5655 5/15/76 Nutec 1201 5786 75i5 5655 6/9/76 8 mils 88/70 , 12 days 60 105 l
B) Weathering Date in weather-o-meter - 5/24/76 Date Removed 6/5/76 Accumulated hours - 250 hours0.00289 days <br />0.0694 hours <br />4.133598e-4 weeks <br />9.5125e-5 months <br /> Results: See attached UNO report No. 062276.
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f TECHNICAL REPORT NUMBER 95-76 TITLE DBA: NUTEC 10/11S/11/1201 OVER MAGIC KOTE FORMED CONCRETE FOR HOUSTON LIGHTING 4 POWER .,
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CUSTOMER Sut mitted by: Jerry Arnold &
Approved: W.J.Lomasney[d l
Date: 11/11/76 SOUTHERN IMPERIAL CO ATINGS CORPORATION, INC.
P. O. Box 29077 + New Orleans. Louisiana 70189 Phone: (504) 254 1433 l.
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OVER MAGIC KOTE FORMED CONCRETE TITLE: DBA: NUTEC 10/11S/11/1201 CT: To determine the feasibility of applying Imperial'ssystem ov NUTEC 10/11S/11/1201 plywood forms coated with Symon's Magic Kote.
This test was performed at the request of Imperial INTRODUCTION: representatives at the !!auston Lighting and Power, South Texas jobsite where Symon's Magic Kote may be used as a plywood form release agent.
'(DBA) testing at tne HLGP
SUMMARY
Designed Basis Accident pressure and temperature curve was performed on con-crete coupons formed in Magic Kote treated plywoodsystem. No and coated with the NUTEC 10/11S/11/1201 flaking, blis i effects were observed.
j A 2"x4"x2" concrete specimen, lab panel No. 390, was PROCEDURE:
prepared in a plywood form previously treated witnThe conc Magic Kote.
Bechtel CP956:
30.0 lb Type II low alkaline Lone Star Cement ASTM C150 72.8 lb Jahncke cement sand ASTM C33 57.6 lb Jahncke Crescrete 3/8" dry gravel ASTM C33 13.7 lb Deionized water 2.4 g Master Builder's MB-VR Air Entrainment Admixture 44.4 g Master Builder's Pozzolith 122-N Water Reducing Admixture The coupon was then sealed and coated with the NUTECFor 10/11S/11/1201 system. The specimen see the following panel preparation sheet.
was allowed to fully cure and thea tested under DBAthe HLS conditions at See attached Coastal' Science Associates Report.
RESULTS :
REFERENCE:
Lab Book #4, Vol. 1, pg. 101 e
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. .y TEST PANEL PREPARATION DATA
- 1. PRODUCT TO sE TESTED NUTEC 10/11S/11/1201 l SZzE 2" r 4" r 2a 1 2. TYPE SUBSTRATE: Concrete (Bechtel Mix)
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- 3. SURFACE PRERARATION (describe): None (concrete noured in nivwnod foms treated with Symon's Manic Kotel
- 4. PRODUCT DATA: SAMPLE NO . (s ) 390
.DATE AND TIME CURING COMPOUND OR PRIMER APPLIED 5/12/76 5.
TIME &
APPLICATION CONDITIONS TEICKNESS DATE PRODUCT APPLIED COAT PRODUCT CODES BATCH G METHOD R7M(oP)4R.N. (inst NUTEC 10 5606/5607 Spray --- .004 .005 5/18/76 NUTEC 115 5409/5413/ Squeegee 82/72 .030 .050 5/24/76 5700 NUTEC 11 5409/5413 Squeegee 82/72 015 .030 5/24/76 NUTEC 1201 5786/5655 Spray 86/70 .005 .007 5/25/76 l
I TOTAL FILM THICKNESS .050 .090 l
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- 6. CURING CONDITIONS: AMBIENT TEMP 70-80 c.h REL. HUMIDITY _,45_-65 MINIMUM CURE 60 DAYS
! 7. TEST PROCEDURE: DBA (HL8P Curvel l
- a. TESTING P E RPO RME D BY: Coastal Science Assoc. DATE SusMITTED_.2/15/l6__.
I Constal S cienne.ls s o.ciales 1
- TEST REPORT NO.A015072776 I,
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Southern Imperial Coatings
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COASTAL SCIENCE ' ASSOCHATES I 283 725'l 6900 CANAL 800LEVAND . NEW O RL E A N S. L O UISl AN A 70824 July 29, 1976 j Date:
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Produc.t Identification: Steel Panel x Concrete Block DBA Test Results:
i Houston Lighting and Power: South 'A'exas Project l Am. No. 3, (>/16/74 DBA Pressuro Response Figure 6.2-17, DDA Temperature Response Figure 6.7.-18 sf S!1mple No. Comments i~
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! 390 No flaking, blistering, or cracking on any slae. There is a light
- I brown discoloration t-i" from the bottom of the block. Delamination was non evlaens out cne coating was not removed for a complete check.
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- Additional Comments
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Approved /,aArta ,
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j-Report No.A015072776 I
COOPCk A TivE Sl uDIES
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[y COASTAL: SCIENCE ASSOCIATES (S04) 283-12S1 l 6900 C AN AL BOUL E V ARD e
~ NEW O R L E A N S. i. O U I SI A N A 70: 24 Date s_ July 27, 1976 Sample No. 390 ~'~
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DBA Solution domposition: .
Sodium borate-thiosulfate buffered at pH 9 5 DBA Test Conditions
. Time (min) Temp.(OF) Pressure (psig) Corments 23/76 0 lot. <
5 230 22 8 255 32 10 264 39 12 279 42 14 277 48 15 280 50 18 277 38 20 270 35 27 259 36 31 266 40 36 270 42 38 271 41 43 262 32 48 248 26 50 223 25 55 230 22 95 230 21 .
204 212 18 7/24/76 1373 208 15 1695 207 14 3352 203 13 l7/25/76 7/26/76 4464 196 12 Remove from heater.
Approved 4A4rtt W 6
Report No. A015072776 1
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, COOPERATIVE ST UDIES *
' TE CllNIC AL PRO GRAM E VALUA TION
- POL LUTION AB A TEMEN T 1
MARINE COATINGS & TESTING e CHEMIC AL / FNYSICS CONSUL TING
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TECHNICAL REPORT NUMilER 79-76 TITLli Topcoatability, of Durazine 560 Primer After Simulated 2 years Outside Exposure l FOR
! Brown & Root Houston, Texas CUSTOM ER ,
Houston Lighting & Power South Texas Project j
Subnutted by: G . E, A rnold Approved: V. Lomasney
', Date: July,1976 l
SOUTilERN IMPLRI AL COATINGS CORPORAIlON, INC.
l
- New Orleans. Louisiana 70189 j
P. O. B.ix 29077 i Ption: (504) 254 1433
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q ./ Topcostability of Durazinc 560 Primer
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After Simulated 2 years Outside Exposure
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Purpose:
To determine if extensive weathering of the Durazinc 560 primer has any diverse effects on topcoating with Nutec #1201. To simulate 2 years out-side exposure by subjecting panels to 500 hours0.00579 days <br />0.139 hours <br />8.267196e-4 weeks <br />1.9025e-4 months <br /> of exposure in an Atlas Weather-o-meter. .
Methods:'
Two ASTM A36 carbon steel paneIs, No. 7I & 72, measuring 2" x 4" x 1/4" were sandblasted per SSPC-.SP-10 with a curface profile between IS70 and 2S70 as read on a Keane-Tator Profile Comparator Disc. The panels were primed with Durazinc 560 allowed to cure three days at ambient l
j temperature and then placed in an Atlas Weatherometer for 500 hours0.00579 days <br />0.139 hours <br />8.267196e-4 weeks <br />1.9025e-4 months <br />.
- Upon removal from the weahter-o-meter panel 71 was solvent cleaned
! (DL 6A) and panel 72 was wiped with a dry cloth. Both specimens were
- topcoated with Nutec #1201, cured, and sent to Coastal Sciences for DBA testing at the Houston L,ighting & Power Curve.
DATA:' Application and Curing Cure Time Ratch No. DFT Dat Aontiad F. /% R.H. F/9 R!
Pr nduct
[
5/12 /76 79/78 3 days Ambient Durazine 560 5801/5705 3.0t.5 76/85 30 days 75_4-5 /60i1 5786/5655 5-9 mils 6 /17 /7 6 l,
Nutec #1201 Weathering
- Date in weather-o-meter 5/13/76 ~
Date Removed 6 /11 / 7 6 Accumulated hours-504 hours t
Results: See attached Coastal Sciences Report A009071976 I
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July 19,1976
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P i o d n e.t. Til r:nt. l f' 1 n t i o n : v ' Steel Panel Concretc'6I5ck 7 . - A- _
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j DFA Test Resul ts t
.[_~f Houston Lilhting an<1 Powert South Toras Project
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4 Am. tio . I, 9/10/7f> DBA Pressure Ilesponse Figure 6.2-17, DBA Temperature Response Figure 6.P.-18
. 4- Comtaen t s 1.
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numbered side. No other flaking, cracking or blistering. Broun
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% d i scolorat i on 1 tn 3" f*n- % +- t nm o n i, .-
b' both sides.
e.. [ ~72 No nakine. ibi t st eri ne- n r- nranking on either side. Eight brown dis-
- $.'- coloration 3" from bottom on
'i both sides.
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a The numbered side was facing away from the walls of the
,j. container. Delamination was not evident but the ' coating was not removed for a complete check.
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10124 scismesOR LE AN S. LOUISl A N A
~u)coasvat l.' e NEW c C., A tl A L is o ll L E V A ft a .
4900
&, )./1st rd July 19,1976 D'2t o :
y Concr0to hiock i
Steel Panel Ti! ont. t r i ca t i on :
P rodite .t f
Results:
DPA Test Ocuth Texas Projact1 ure 6.2-17, r a n<1 Powert DBA Precuurg liu::ptnSe F 6 1
I Houcton Lil htituy/16/74 Figure 0.2-16 i Am. flo . 1, .
i Di4A Temperature fleuponse
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l Co nments or blistering.
S wnie "o. cracking, ation No flaking, 4 4 sides Tt.ere is a brown discolor on all All i
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-Aililtional Comments: from the wall of tne container. coating w
,' but the The numbered side was awaywas not evident Delaminationfor a complete check.
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Approved
!feport No. 9 00nm o 7A I
A n A I i '.: Lit :
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, b, Date: July 19.1976 Sample No. 71.72.393
. DTTA Colution Composition Sodlum borate-thiosulfate solt$ tion buffered to pH 9.5 f'
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DBA Test Colwt it ions Time (min) Temp.(0F)
,1 17/14/76 o Ao; Freyure (pai;-) Cotane n t:.:
35 199 14 4
1
.i 55 221 18 9 237 26 l- - 6 257 35 18.5 251 37
' 264 38 I' :i 25 5
- ; 30 262 37
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40 265 40 d :- . 47 ?.79 46 V 55 262 40
- 61 262 32
.' 69 ?.34 24
- l. . .
q 80 5 244 29 98 237 26
, 124 228 . 22 168 228 22
- a. 7/15/76 909 205 14 1321 201 14 .
.. 7/16/76 2266 201 1h 3158 203 13 e 7/17/76 4036 201 11 Remove from heater.
1 l' Approved /I,#u,)_
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Hopert No. A009071976 9
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t 4 COOPCP A TIVE %IUDIES
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TECHNICAL REPORT NUMBER 80-76 i
'r TITLE 3
Topcoatability of 560/1201 Mist Coat l .
After Simulated One Year Outside Exposure i
i' ~ FOR i
i Brown & Root I
Houston, Texas
~
- CUSTOMER .
t Houston Lighting & Power
[-
f' i Submitted by: G.EjArnold South Texas Project
_fJ,; -
_~
Approved: 'W .J. Lom asney Date: July,1976 SOUTHERN IMPERIAL COATINGS CORPORATION INC.
P. O. Box 29077,
- New Orleans Louuians 70189 l
Phone: (504) 254-1433 a.e .a wws r oes. new .oen eva esse,wce. .s e***.e ms ,e en.<e. es ser, or our rsw uverme a .
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Topcoatability of 560/1201 Mist Coat After Simulated One Year Outside Exposure 17, j
Purpose:
To study the coatability of Nutec 1201 epoxy topcoat over weathered 560 steel primer /Nutec 1201 mist coat. To simulate one year out-side exposure by subjecting panels to 250 hours0.00289 days <br />0.0694 hours <br />4.133598e-4 weeks <br />9.5125e-5 months <br /> in an Atlas Twin
~
Arc Weather-o-meter.
J Method:
Two ASTM A36 carbon steel panels Nos. 45 & 46, measuring 2" x 4" x 1/4" J were sandblasted per SSPC - SP - 10 with an anchor profile between i
i IS70 and 2S70 as read on a Keane-Tator Profile Comparator Disc.
I The panels were coated with Durazinc 560 primer, cured for 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> and placed in the weatherometer for 250 hours0.00289 days <br />0.0694 hours <br />4.133598e-4 weeks <br />9.5125e-5 months <br />. Upon removal, panel no. 45 was solvent cleaned and panel no. 46 was wiped with a dry cloth.
Both test specimens were then topcoated with Nutec 1201, cured for 7 days at room temperature, and sent to the University of New Orleans for DBA testing at the Houston Lighting & Power curve.
1 DATA: A) Applicatien and Curing Data Cure 1 - Coat Batch No. Aeolied DFT F/5 R.H. Time F/4 R.H.
Durazinc 5801/ 5 /13 /7 6 3to.5 mils 79/78 48 hrs. Ambient
- 560- 5705 Nutec 5786 .
- 1201 mist 5655 5/15/76 1-2 mils 74/70 48 hrs. 75tS/60i105 J
Nutec -
- 1201 Full 5786 i Coat 5655 5/31/76 5-8 mils 88/85 7 days 75 5 /60t10%
! B) Weathering i
j Date in Weather-O-meter - 5/17/76 i
Date Removed - 5/29/76 Accumulated hours - 250 hours0.00289 days <br />0.0694 hours <br />4.133598e-4 weeks <br />9.5125e-5 months <br /> Results: See Attached UNO report 06976 1
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a TECHNICAL REPORT NUMBER
. . - 549-81 TITLE -
RADIATION TOLERANCE /DBA RESULTS 11S/11/1201/1201 HIGH FILM THICKNESSES OF NUTEC 1201 TOPCOAT FOR GENERAL USE CUSTOMER Submitted by: Gerald E. Arnold Approved: Robert R. Taylor /4 Date: Dece=ber 9, 1981 SOUTHERN IMPERIAL COATLNGS CORPORATION, INC.
P. O. Box 29077, + New Orleans, Louisiana 70189 Phone: (504) 254-1433 4
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The purpose of this test was to evaluate the performance of the U Nutec concrete coating system with multicoats and high film
- thicknesses of Nutec 1201 topcoat.
1 BACKGROUND:
In many cases, additional coats of Nutec 1101 are applied to the original Nutec con' crete coating system. Such instances are:
- 1. ' Film building to achieve designated mininnd thickness requirements;
- 2. Repair of pinholes;
- 3. Repair of damaged areas, with resultant overlap; 4 Overlapping adjacent previously coated areas; 5.' Recoating' for aesthetics (usually a fresh coat is applied
}' to the system just prior to the contractor' releasing
' the area to the client).
When the 11S/ll/1201' system'is recoated there is the potential for exceeding the specified maximum dry film thickness of 12 mils for
. Nutec 1201. This test was designed to evaluate the higher film thicknesses of 1201 both in a single coat application and in a two coat application.
, SU!O'.ARY:
Four specimens coated with 115/7.1/1201/1201 were submitted to OakRidgeNationalLaboratorgesforradiatientolerancetesting at exposure levels of 3 x 10 and 1 x 109 rads, and design basis accident testing per the pressurized' water reactor (PWR) parameters of 285'T and 48 PSI. Due to equipment malfunctions, the actual arriman temperature and pressure experienced was 340*F and 70 PSI respectively. The results comply with the acceptance criteria of ANSI N101.2 for DBA testing.
PROCEDURI:
Four concrete specimens were coated with the Nutec llS/Nutec 11/
Nutec 1201 system as described in the attached panel preparation sheets.
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_gg 11S/11/1201/1201 O Radiation Page 2 Tolerance /DBA Results FROCEDURE (Con't):
, Coupons A79 and A81 were first topcoated with the 113/11/1201 system, weathered in an Atlas Weather-o-meter for 300 hours0.00347 days <br />0.0833 hours <br />4.960317e-4 weeks <br />1.1415e-4 months <br />, used in an Elcometer adhesion test, repaired, and then re-topcoated with Nutec 1201. ,
All spec ns were submitted to ORNL for irradiation at 3 x 10 0 and 1 x 10 rads and then design basis accident tested. The critical p~ortion of the DBA test (first 28 hours3.240741e-4 days <br />0.00778 hours <br />4.62963e-5 weeks <br />1.0654e-5 months <br />) was performed in the autoclave; the remaining 10 days was conducted in a constant temperature and pressure chamber with 100% relative humidity.
RESULTS:
l See attached ORNL results and result su= mary.
3 j CONCLUSIONS:
The results comply with the requirements of ANSI N5.12 (radiation
.. ?' tolerance) and ANSI N101.2 (DBA), indicating that the higher i film thickness of 1201 *aad ne adverse effects on the performance of the Nutec system.
It should be noted that higher film thicknesses of 1201 may result in a slower evaporation rate (of solvent) and a correspondingly longer full cure time.
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PANEL PREPARATION SEETS I
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h TESTPANELPREPA b N DATA , .
- 1. PRODUCTTOBETESTED. Nutec 11S/Nutec 11/Nutec 1201 c n ute 2x4x2"
- 2. TYPE SUBSTRATE: , , , _ _ _ _ , , , _ ,
All faces given r ugh abrasive blast using G-50 steel grit !
- 3. SURFACE PREPARATION (Describe).
A282, A284
- 4. PRODUCTDATA:SAMPLENO.(s):
PRODUCT APPLICATION - CONDITIONS THICKNESS TIME & DATE d COAT PRODUCT CODES DATCH # METiiOD R/M(*F) %R.H. , (ins.) APPLIED
- a. .
1 Nutec 11S 2782/2778/2526 Squeegeo 85/71 025 .045 6/16/81 !
2 Nutec llS 2782/2778/2526 Squeegee 86/78 020 .030 6/17/81 , _ ,.
3 Hutec 11 2782/2778/2444 Squeegee 82/75 004 .008 6/19/81 W 4 Nutec 1201 2067/2068 Spray 89/81 008 .012 6/22/81 i 5 Nutec 1201' 2067/2068 Spray 86/65 000 .010 6/23/81
, . 5; x >.,
Side 1 065 105 2 065 .105 ,.,
3 .065 .1p5 4 .065 .105 L, f
65-95 65-100 7 CURING CONDITIONS: AMBIENT TEMP. *F REL. HUMIDITY % MINIMUM CURE _. DAYS TEST PROCEDURE: NA ,
TEST PREFORMED BY: 0 3""- DATE SUBMITTED:.9/25/81 -
APPROVED DY: .
4[td __ REPORT NUMBER: 549-81
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Page TEST PANEL P DARATION DATA
- 1. PRODUCTTOBETESTED. Nutec 11S/Nutec 11/Nutec 1201
- 2. TYPE SUBSTRATE: cancrera Broomed surface blast swept to remove efflorescence, remaining surfaces
- 3. SURFACE PREPARATION (Describe).
wire brushed and blown with 100 psi compressed air. _ _ _
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- 4. PRODUCT DATA: SAMPLE NO.(s):_A79 _ _ . . __ _
PRODUCT APPLICATION ' CONDITIONS THICKNESS TIME & DATE COAT PRODUCT CODES BATCH # METHOD fl/M(*F) %R.H. (ins.) APPLIED k;;
1 Nutec 11S* 2519/2086/2516 Squeegee 71/73 See Below .3/27/81 ,
2 Nutec 11* 2519/2086/2444 Squeegee s 73/64 4/02/81 [
3 Nutec 1201 2606/2607 Spray 71/54 4/06/81 ,
4 Nutec 1201 ,2067/2068 Spray 85/81 7/10/81 s,.-
Coupon stored until June 14, 1981 at which time coupon was placed in WOH for 300 hrs. exposure. .
t
- Iland mixed .
FILM THICKNESS TOP VIEW OF ' ;.
0"'I ii c: 11 1701 i?ni rar=1 COUPON Side 1 .02s .035 .005 .008 .006 .010 .036 .653 3 Sido2 .006 .010 .020 .030 .051 .075 4 2
.025 .035 -
I
.n7s .015 .005 .008 .006 .010 '.015 .020 .051 .075 N a Sido4 02s .015 .005 .008 .006 .010 .010 .015 .046 .068 g , ,
TOTAL DRY FIL THICKNESSES RANGE- Sido 1. See above totals Side 3- See above totals Side 2. Sido4.65-100 7 CURING CONDITIONS: AMBIENT TEMP. __j5-95 *F REL HUMIDITY .% MINIMUMCURE . - - _ . DAYS .
TEST PROCE DURE: _ Adhealon. Wca the r j ng a_Eepa i F.,_Topcpa t ab 11 i ty, DBA TEST PREFORMED BY:___1mperiallTesting.._0BNL DATE SUBMITTED: 9/2.5] 81
'# REPORT NUMBER: 549-81 APPROVED BY:
- a. .z.
6 TEST PANEL PRceARATION DATA
- 1. PRODUCTTOBETESTED- Nutac_.ll3/Hutec_11/Hutec_1201 . - - - - - ..---:-
- 2. TYPE SUBSTRATE: Concrete - _. -. . - - - . - - - - - -
- 3. SURFACE PREPARATION (Describe): _ Broomed _ surface _hlast_ swept _to_ remove ef florescence,-remaining -- ---- --
surfaces wire brushed and_h19wn_down_with_100_ psi _ compressed air: .-
54
- 4. PRODUCTDATA:SAMPLENO.(s): A81 __
PRODUCT APPLICATION ' CONDITIONS THICKNESS TIME & DATE ,
. COAT PRODUCT CODES BATCH # METHOD R/M(*F) %R.H.
(ins.) APPLIED 3 1 Nutec 11S* 2519/2086/2516 Squeegee 71/73 See below 3/27/81 2 Nutec 11* 2519/2086/2444 Squeegee 73/64 4/02/81 i 3 Nutec 1201 2606/2607 Spray 71/54 4/06/81 4 Nutec 1201 2067/2068 Spray 85/81 7/10/81 7, g) ,
coupon stored until June 14, 1981, at which time coupon was placed in WOM for 300 hrs. exposure. !
- Drill mixed ,j
! rs l
FILM THICKNESS TOP VIEW OF
! pne.) 11S 11 1201 1201 Total COUPON Fi) .
Side 1 _n?s _nas _nns _nna .nnA- nin _936_ch3 3 4 2 Sida 2 _n'>s _nis - _nnA_ nin p_m aw >5 Sido 3 _n7s nis _nns- nna nnA- nin niS_ n2n ^51 .075 g Sido4 _n7s _nis _nns- nna nnA_ nin .010 ,015 .046 .ese troomed surface TOTAL DRY FilTHICKNESSES HANGE - Side 1. Side 3.
l See above totals See above totals Side 2. Side 4.
- F REL HUMIDITY 65-100__ % MINIMUMCURE 7_ _ DAYS CURING CONDITIONS: AMBIENT TEMP. 65-95 TEST PROCEDURE:_ Adhesion,_ Weathering,_ Repair, Topcoatability,-DBA -
TEST PREFORMED 0Y: Imperial / Testing ORNr . DATE SUBMITTED: _9/25/81 APPROVED BY: _ A M.__ REPORT NUMBER: 549 111_
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ORNL PROCEDURES
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. Page 8 Handfacturer: Imoerial Analytical Chemistry Division Oak Ridge National Laboratory New Orleans, Louisiana Date: October 29, 1981 4
j REPORT OF IRRADIATION AND DBA TESTING The irradiation and design basis accident (DBA) tests are conducted,
, respectively, in accordance with Bechtel Corporation specifications CP-951 and CP-956 in Sta.-dard S;:ecification Coatinos for Noclear Power Plants (or with modifications as notec in TaDle 2, DBA test cono1tions). Ine tests are designed to meet specifications set in both ANSI report N 101.2-1972, Protective Coatings (Paints) fo.- Licht Water Nuclear Reactor Containment Facilities, and h 5.12-1974, Protective Coatings (Paints) for the Nuclear
) Incustry. The DBA test spray solution anc tne test concitions are listeo in
! Taoies 1 and 2. After both the DBA c9d irradiation tests, coatings are examined for signs of chalking, blistering, cracking, peeling, delamination, and flaking, accordirg to ASTM standards where applicable. All test panels are returned to the coating manuf acturer.
1 The irradiation tests are run using a s ent fue1 assembly, removed from the Higi-Flux Isotope Reactor at ORNL, 'as the source of radiation. These fuel assemblies are stored uncer 20 ft cf demineralized water. The fuel is 93". enriched U-235 as U 03 8 combined with aluminum. The spent fuel as-semblies are removed after each 23-megawatt-day period,. Irradiation is l -- , done using the cama energy from acce alated .txed fission products. This more readily simulates concitions around a reactor than does a cobalt s ou rce. Also, the higner gama activity affords shorter 4rradiation time to achieve accumulated doses. The dose rate fear days after removal of a fuel assembly from the reactor is 1 x 106 rad /h.
The fuel assembly is 20 in. hipn. A 20-ft-long, 3-1/2-in.-diameter pipe, with one end capped, is used for air irradiation tests. The capped l end is lowered into a 4-in. opening at the center of the fuel assembly. The 1 open end, above water level, is covered with an 0-ring-sealed flange to j which is attached a steel cable and an air outlet hose. The air inlet is
- located at the bottom of the pipe. Test specimens are connected to the j bottom of the cable and lowered into the radiation field. Also at the l
center of the fuel assembly is a stainless steel-clad cadmium tube used as a
! neutron absorber. This prevents centamination of the test specimens by l induced radiation. ,,
l I
f Evaluated / g/ , /
Approved , [
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Manufacturer: 'Imoerial Analytical Chemistry DivisiN" '
Oak Ridge National Laboratory New Orleans, Louisiana Date: October 29, 1981 ORNL Log Book No. A9675, A10-8-1 '
. Table 1. DBA Yolution composition, distilled water
- Reagent Concentration
-4 *t .
t Boric acid, H B03 3 2000 ppm Sodium hydroxide, NaOH Required to adjust pH to 9.5 Table 2. OBA' test conditions Temoerature Pressure Time '( *F') ' (esig) Comments Start 164 - Autoclave preheated.
, , _ y7 20 s __
285 48 Solution added at 290*F.
1.5 min 34 0 70
- 1.5-5 min 285 48 Pressure maintained by relief valve.
5-7 min 285-267 48 Pressure adjusted with' N2 '
13 min 2 67 48 13-53 min -
267-220 48 Pressure adjusted with N2-
'53-58 min 220-210 48-0 Pressure released at 0.15 psig/s. -
!58-167 min 210-150 0 2.8-27.8 h 150-135 0 End of first part of test.
11 d 135 0 Specimens imersed in a constant-
- temperature bath.
End of test -
4
- Gas that evolved from the specimens upon addition of the hot chemical i solution resulted in a pressure and subsequent temperature increase exceed-j ing the specifications of the designed temperature-pressure curves.
Evaluated s,Z > [h .
Approved .
s' .
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x _a ORNL RADIATION /DBA RESULTS 9
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$ NUCLEAR
- openATro av union CAR 8 toe CORPORATION NUCL(AR DIVl$lCN Po$T OPPICE 80X X OAK RIDGE. TENWESSEE 37830 December 1, 1981 Mr. Gerald E. Arnold Technical Representative Imperial Professional Coatings; P. O. Box 29077 New Orleans, Louisiana 70189
Dear Jerry:
Enclosed are combined reports describing test results recently obtained on Imperial protective coat-ings _ Your attention is called to the temperature-pressure anomalies of A9675, A10-8-1.
If we can be of further ass'istance, please feel free to call on us.
Sincerely, bL. T..rCorbin, l Section Head Analytical Chemistry Division LTC:dnw t
- t Enclosures l .
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- - Page 12 Manuf acture r: Imoerial Analytical Chemistry Division Oak Ridge National Laboratory New Orleans, Louisiana Date: October 29, 1981 SYSTEM IDENTIFICATION Steel panel x Concrete block 11S/11/1201/1201 RADIATION TOLERANCE TEST ORHL Master Analytical Manual Method No. 2 0921; Bechtel Corporation Specification No. CP-951; ORNL Log Book No. A9675, A10-2-1 .
Initial dose rate: 0.9 x 107 rad /h Test conducted in: x air watet-i 1
4 .. ,
Samole No. Cumulative dose Test results A79 3 x 108 rad Coatings intact, no defects all areas.
A81 1 x 109 rad Coatings intact, no defects all areas.
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i Approved I i.
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Page 13 Manufacturer: Imoerial Analytical Chec:istry Division Oak Ridge National Laboratory New Orleans, Louisiana Date: October 29, 1981 SYSTEM ICENTIFICATION Steel panC. x Concrete block 115/11/1201/1201 .,
DBA TEST ORNL Master Analytical Manual Method No. 2 0922.
ORML Log Book No. A9675, A10-8-1 .
Sar:le No. 0BA chase, Test results
.a79 sp ray
- Coatings intact, no defects after one day. Blisters, !4 few, sides B and C at end of test.
.A81 sp ray
- Coatings intact, no defects after one day. Blisters, #4 few, sides B, C, and D at end of test.
- lrradiated.
t Evaluated Approved !- /
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Page 14
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Manuf actu rer: ' Imperial Analytical Chemistry Division Oak Ridge National Laboratory
.New Orleans, Louisiana Date: October 29, 1981 4
SYSTEM IDENTIFICATION Steel panel x Concrete block 115/11/1201/1201 ,
4 l RADIATION TOLERANCE TEST ORNL Master Analytical Manual Method No. 2 0921; Bechtel Corporation Specification No. CP-951; ORNL Log Book No. A9675, A10-1-1 .
Initial dose rate: 1.3 x 107 rad /h Test conducted in: x air water Samole No. Cumulative dose Test results A282 3 x 108 rad Coatings intact, no defects all areas.
A284 1 x 109 rad Coatings intact, no defects all areas.
i 4
Evaluated . z/ //
!, App roved , , , _
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Page 15 Manufacturer: Imperial Analytical Chemistry Division
. . Oak Ridge National Laboratory New Orleans, Louisiana Date: October 29, 1981 SYSTEM IDENTIFICATION Steel panel x Concrete block 115/11/1201/1201 .
4 DBA TEST ORNL Master Analytical Manual Method No. 2 0922.
ORNL Log Book No. A9675, A10-8-1 .
Sample No. b8Aphase Test results.
'~
A282 --
sp ray * . Coatings intact, no defects after one day. Blisters, #4 few, sides A and B at end of test. No other defects.
A284 spray
- Coatings intact, no defects after one day. Single blister, f 4, sides A and B at end of test. No other defects.
- Irradiated.
Evaluated N e .A l Approved .
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u n-SUM 4ARY OF RESULTS g, ,!
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B DRY FILM TlilCKNESSES (In Hils) DBA RESULTS U' Maximum Maximum Total Maximum Maximum Maximum After Day 1 After Day 11 .,
Single Coat IIS 11' Single Coat Total Panel N
- lls 1201 1201 :
- 4 few A79 35 35 8 30 40 No Defect Sides 2 & 3 h 'h N/D Side 1 & 4 ' ' i.
l f4 few '; .,-
A81 35 35 8 20 40 No Defect Sides 2,3,4 1 N/D Side 1 }*'
- 4 few A282 45 75 8 12 22 No Defect Sides 1,2 L . .'
N/D Side 3 & 4 ,'
One #4 on 5
A284 45 75 8 12 22 No Defect Side 1, 2 N/D Side 3 & 4 *
. N/D = No Defect
- Panel No. Radiatfor Exposure Results 8
A79 3 x 10 rads No Defects 4, A81 1 x 10' rads No Defects A282 3 x 10 rads No Defects
. t 9
- No Defects A284 1 x 10 rads 1.
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