ML20138N686
| ML20138N686 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak, 05000000 |
| Issue date: | 02/16/1984 |
| From: | Bielfeldt L TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | Abramson L, Lurie D NRC |
| Shared Package | |
| ML20138M609 | List:
|
| References | |
| FOIA-85-59 NUDOCS 8511050304 | |
| Download: ML20138N686 (81) | |
Text
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3 TEXAS UTILITIES GENERATING COMPANY s.KYWAY 7 t>WER
- 400 NORTH OLIVE STREET. L.B. 83
- DALLAN. TEXAN T3201 I
February 16, 1984 l
1 1 0
& p s) ) y k 4J'.4& W #
'(
3
/
Drs. L.-R. Abramson and D. Lurie U. b A" e
Applied Statistics Branch U.S. Nuclear Regulatory Commission Washington, DC 20555
- Doctors, After our discussions November 29-30, 1983, I made a list of the information we agreed to provide. This. list is attached (see "Further Data Requirements...").
After our conversation last week, I have filled in as much of this information as I can. The five remaining items will be transmitted as soon as possible.
Attach $entsAthroughDaremyworksheetsforcalculatingtheinformation in sections III through VI.
I will be in contact with you to answer any furthe'r questions.
Sincerely, i
L. M. Bielfeldt Supervisor, Quality Engineer LMS:In j i< C 1
[
f'lNc.,
x
.y -
~
~~
8511050304 851016 PDR FOIA GARDEBS-59 PDR A Dit'lNION OF TEKAS LTILITIER ELECTRit' t*t9.9tPANY
.. - ~. - - ~.
FURTHER DATA RE0VIREMENTS t
l FOR ANALYSIS OF PROTECTIVE C0ATING
~
BACKFIT INSPECTION PROGRAM
\\ tb b
.f I.
Concrete p
A.
Total size (estimate): 285,000 s Q.
B.
Total # adhesion tests: 2822 C.
Total # adhesion test failures:
D.
Total # recorded dft readings: 11,000 E.
Total # recorded dft readings failed:
F.
Evaluation of size of defective areas:
- G., Total # test areas.wlbo.th_adhe's. ion & dft failures: Not available
.,\\li II. Steel Liner 1
~
A, Total size (estimate): 145,000 sq. ft.
B.
Total # adhesion tests:
.--.2. 2 16 e== --- C. Total # adhesion test failures:
w.
D.
Tctal # recorded dft readings: 6680 a E.
Total # recorded dft readings failed:
F.
Evaluation of size of defective areas:
- G.
Total # test areas w/both adhesion & dft failures: Not available u S*>
- d' g)III. Miscellaneous Steel : Pipe Supports g:qfy.sp[!
.! j A.
Average size (estimate): 11 sq. ft.
/
B.
Total # ite,ms in backfit sqope (estimate) M O 6'.[~' ' l
,9.**
C.
Total # items tested (in sample): 230
' 9
~ ' " D.
Total # items with adhesion failure (s) only 5,
t/.)
',~ 3
- optional
E.
Total # items with dft failure (s) only: 17 F.
Total # items with adhesion and dft failures: 0 IV. Miscellaneous Steel : Cable Tray Supports A.
Average size (estimate): 11 sq. ft.
l p, w 7 h B.
Total # items in backfit scope (estimate): 755 n.'
'M y/
C.
Total # items tes.ted (in sample): 297 p# ~$
D.
Total # items with adhesion failure (s)' only: 2
?-#
E.
Total # items with dft failure (s) only: 34 F.
Total # items with adhesion and dft failures: 1 V.
Mtstellaneous Steel ~:'C55'dult Supiio'ts r
'A.
' Average size (estimate): 8 sq.,ft.
B.
Total # items in backfit scope (estimate): 4812 N
r m :>
C.
Total # items tested: 225 M
'o_y.tk g,
> v#
D.
Total # items with adhesion failure (s) only: 1 E.
Total # items with dft failure (s) only: 10 F.
Total # items with adhesion and dft failures: 0 VI. Miscellaneous Steel : Other l
i A.
Average size (estimate): Not available. Total estimated area = 3457 I
sq. ft.
.B. Total # items in backfit scope (estimate): Not available.
Total estimated area = 3457 sq. ft.
C.
Tctal # items tested:. 765 7
-17, ). l T l#
of 4 /C0
\\
/[r -
D.* Total # items with adhesion failure (s) only: 9 1
b Total # items with dft failure (s) only: 65 E.
F.
Total # items with adhesion and dft failures: 2
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01-QP-11.4-23 I
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MISCELLANEOUS STEEL :
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UNSATIDFT PCR #
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MISCELLANEOUS STEEL :
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MISCELLANE0US STEEL :
OTNEW OI-0P-11.4-23 g$fff0N Ah[5bN PCF, =
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l II22
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/12 9
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l 1130
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OTNER
~
MISCELLANEOUS STEEL :
01-0P-11.4-23 FCR 7 UNSAT DFT PCR e UNSAT DFT A
ON A
N lI58
- I I 9 d-l 15 9
& 1 t cp5 I Ifoo g I / 9(,
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MISCELLANEOUS STEEL.
OTygf QI-QP-11.4-23 h0N PCR #
UNSAT DFT A.$!SbN PCR p UNSAT DFT A
12 :lO In 95 I231
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. MISCELLANEOUS STEEL :
@ H 6/P Q1-QP-11.4-23 fS10N PCR #
UNSATIDFT PCR #
UNSAT OFT AhSON A
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MISCELLANE0US STEEL :
67 JP QI-0P-11.4-23 fS10N A$fSON I
PCR #
UNSAT DFT A
& Id- (c2,
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k IdG3
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MISCELLANE0US STEEL :
OTuEP 01-QP-11.4-23 PCR i UNSAT DFT PCR #
UNSATIDFT Ah50N A
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% IG 3 d-15 9-3 1&35 o.S /
159d i Git;-
/Sec l
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Ql-QP-11.4-23 I
PCR #
UNSAT DFT A
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MISCELLANE0'JS STEEL :
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-12 MISCELLANEOUS STEEL :
OT4,/rf QI-QP-11.4-23 PCR #
UNSAT OFT
"^ 0 A
ION A
SON 3(c//
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PCR #
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A SION g
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/Go/
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Domesec:127636/968494 r
ersemmionat: 428813/234475
{-
?
p A Dravo Company
-', l.C L 7 2 i
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October 12,1983 y
9 GTN-67649 Texas Utilities Generating Company
$Y'
, s) ~
.G*... ' ' *'
Post Office Box 1002 S
Glen Rose, Texas 76043 Attention:
Mr. J. B. Gecrge
~ ',
Vice President / Project Gen. Mgr.
... 1 c.* q @
t Gentlemen:
)
TIXAS UTILITIES GENERATING COMPANY CIMANCE$ IiiK'SdAM"EI.ECTRIC STATION G&E PROJECT NO. 2323 PROTECTIVE COATING PRELIMINARY COATING 't"'XT5JTION LOG Attached please find the subject document for yoor use and information.
Plsase note this document represents a st_a_n,ing, p xtfor theAngo.1;:e locrin of protective coating deviations oda
'Ty field personnel.
It is le t that sufficient information is presented and that in excess of 90 percent of the deviating coatings have been identified.
The field should modify the forman of the log to suit their needs if necessary.
If you have any further ec=ments or questions please contact this effice.
Very truly yours, GIBBS & EILI, Inc}. ~
h.h. h REBa-MC-Ic Project Manager Robert E. Ballard, Jr.
1 Letter + 1 Attachment CC:
ARMS (B&R Sits) OL + 1A
,M. McBay,(TUSI Site) lL 1A
/
R. Kissinger (TUSI Site) lL 1A M. Wells (TUSI Site) lL 1A
=h ra11v (EEASCo - Site) lL 1A huh
' E W bYO. 4"1 - E.7,12 O}d" l
'. ~ * '.
/
a.;, ;.
9 Drevl' l
w-
,.-a v-._m,,
a,., - -,,, - - -
.rne,-m m,
e y -..-,---r.,
,r.,~..
-,,,,4--
,ne- -. -- - --.-,n-
4
~
,,(.
( >)
l I
i
- Il2323050-1334e*00lelll28-il2323-050*4457
- 10/07/83*10'278RJr..................................................................
e-
- ll2323050-1316e*D0l*lll21-Il2323-G508445i
' 8 0 / 0 F / 8 3
- l 0
- 2 7 ' RJ R * * =............... =..... u........................................
- ll2323050-3336e*00l*lll24-II2323-050'445i "IO/07/e3*le*27"RJR. u...... u..........................................,.........
"I l2323050- 3 3 36e '00 l a t i l21-I l2323-050'445 7 "IO/07/83*10*27*RJ R * " "..... u..... u e n u............. u u... u..................
- ll2323050-8316."00l*lll23-Il2323-050*4457
- lo/0F/e3=50=21*RJR========================n..==.
===========......................
'e
- l32323050-3336.*001881121-112323-050*4457
- lo/07/83*10'27'RJR"**"**m****'n.u.u........................................
- I*Iust FrollmInery Conting E..mptlen Log, 9/83 I
l'
- 7'IUSS Prellelnery Costing Exemption Log, 9/43 i
- 3*IUSS Preliminary Coeting Exemption Log, 9/83 l'
.*7*1U51 Frattelnery Coeting Emesption log, 9/83 t;
- 7'lusi Preliminary conting fremptlen Log, 9/e1 q
"F*IUSI Prolinf reery Costing Exemption Log, 9/83 O
j is s
i e
n 6
t b
I i
l.
g lI I,.
i 1
-i i
-4 i
f 6
1
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I 9
D e
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. -.. -.... ~ ~_..
.-- ~ e-e - =- : -.
,-=
- - - ~ ~ - -
s 5
TEXAS UTILITIES GENERATIN7 COMPANY COMMANCHE PEAK STEAM ELECTRIC STATION PRELIMINARY CCATING EXEMPTION LOG SEPTEMBER, 1983 e-
%/
a l
f f
l l
GIBBS & EILL, Inc.
. _,1
- ..r.--m 2. :::=.=: ---~==: n..
= - - -
-m.....
~ ~. - ~~~' ~~ ~ '
' ' ~ ~ ~
s, t.-
.-s A,,1 I
INTRODUCTION The attached log includes the following items: ;'
7-
~~
1.
Coating which. did not meet QC regairemen s as documented by '
DCAs.94.bCA i 6 / f/
2.
Coatings which did not meet QC requirements for primer f.
documented by PCRs (back-fit inspection reports),
in p u :r.-r 5 ly efa*{
P*v t.u e ru.- b A b a 7,, t 5 (, /,,7 3.
Coatings applie"2;'to eraipment installed inside which does not meet the regairements for coatings to be used inside containment. -
(
? lease note the following concerning the above:
l Regarding Item 1: *In most cases.the' DCA established the area of unsatisf actory coating; in other cases a conservative estimate was made.
V il l /<,1.s.
7 Regarding Item 2:
(iner-elate PCRs were not included.
The l
field should confirm if any of the noted areas have been
["~,'t repaired to a
satisfactory condition.
Final PC inspection reports should be used to close out the violating PCRs.
Regarding Item 3:
Westinghouse equimment is not _includect.
Estimates of mil thickness are conservatively based on the generic type of paint used.
- is log is preliminary and represents a starting point for the ongoing logging of protective coating deviations by field personnel.
It is felt that sufficient information is presented and that the field should modify the format to suit their needs.
O t
e g
9 e
e +
e" hO
~.. _...
'3 s
SUMMARY
Per Table 1,
'the tiotal area and volumes of unsatisfactoq coatings are as follows:
Area Volkme Scuare Teet Cubic Feet Category 1 5,100 4.25
~
Category 2 1,800 1.50 Category 3 4,500 1.12 11,400 6.87 Contingency (10 Percent) 1,100
.7 Total
,12,500 7.6 The area of unsatisfactory coating represents less than 4 percent of the coated surface inside containment.
The potential volume of coating represents a film of 0.3" thickness across the Q,,,,
available 300 square feet of the containment recirculation sump screen area.
1 w.
1 t
i i
l t
e e -
1
.~-
- =m--
--r.
m.=.,
- =:-.
-- ~~'- :
- g, e=
- .
gs.
2
\\.. '
~3-Sheet 1 of 3 TABT.Ji" 1
~ ~
CATEGORY I 4
Total Unsstisfactory Area:
o Structural, Liner-Plate 2500
'other 800 Electr. cal 330 Mechanical 1050 5080 fta, use 5100 ft*
Total Volume of Unsatisfactory Coatingt Basis:
10.w.i.1 Thickness:
~
5100 ft1 x 0.010 inch
=
4.25 fts 12 inch /ft e
4 O
9 9
e e
9 8
e S
S g
f e-J t
~,.a,4
,w-
,--.,w-
~ - -
-.m--,.
. - -, - - - -, - - -, - - -. - - - - - + -
y w
a.,
. _. a.m
.P-
-*9 x
J-I Sheet 2 of 3 TABLE 1 CATEGORY 2 Total Unsatisfactory Areas Miscellaneous Steel 1600 Pipe Supports 70 Cable Tray Rangers 130 Conduit Supports g
1840 fta, use 1800 f a C.')
== ' vat== at c===t
r Basist 10-Mil. 5.ickness:
1.50 fts 1800 ft2 x 0.010 inch.
=
12 inch /ft O
e 1
1 e
O o
e
.y
-,.w.
.....a..
-vr
.-.-....u...,..
---,-...r--~~
N
~.-..... ~. _ ~. -
g L
- I sheet 3 of 3 TABLE 1
/*
CATEGORT 3 Total Unsatisfactory Area Electrical - Lightin Panels 200 Light"F.fctures '
- 1000 Light Tixture Reflectors
- 2500 Mechancial - Piping 100 60 Valves Tank 100 c.
Pump Motors 50 V
Cther Equipmer.t.
300 Instrumentation 185 4495 Use 4500 sq. ft.
Total Volume of Unsatisfactory coating:
ON Basis : e3.0-Mil ekness (assumed standard industrial grade We )
4500 sq.'ft. x 0.003 ihch = 1.12 ft:
- 12. inch /ft p
e
. =.-....... -. -...
i
- t. ~
I 9
CA EGORY 1 Decided'ds'End'(2 Sheets)
~
/*%
(J i
i e
i e
l i
e e
i J
v
- ';~-'~~===*****-
_ _ +
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,+--
- ,,y,==,g----~~
,y*-h
.+
's. I CATEGORY 1 (Coatings which (o
' meet QC requirements, as documented bylDCAs.
'./
DCA No/
Descriptic Unsatisfactory Rev. No.
of Item Area (ft2)
Remarks
-.13156/6 Liner-Plate 1700 St 4 6230/0 Liner-Plate
'350 St
. ::6114/0 Liner ~ Plate 100 St,1
- 5975/0 Liner-Plate 425 St J5482/0 Liner-Plate 125 St
- -4 640/0 Liner-Plate 100 St,1
~ 6174/0 Liner-Plate 100 St,1 413156/5 Junction Box Support 20 El,1(assumed
/. -e,c &* */ u Q.Tf as small item)
N 2951207 4'"11 Light'15d Panels 110 El,1(assumed
'd 10 ft* each) 893/.0 Electrical Panel Boxes 100 El,1 en Polar Cranes
--a 5002/0 Electrical Penetration.
100 El,1
()
Flanges 47973/1 Fans (4) 40 Me,1(assumed 10 ft* each)
-- d 492 6/1 6 Preaccess Filtration 100 Me,1 Units S
w 9045/0 Work Area. between'HVACG 10
/AM St,1 7
~ Ducts and Concrete s
- 838570 EVAC Duct Section Em-100 Me,1 i
bedded in Concrete 1836/1 Elevator Enclosures
--'100 st,1 I
J7571/0 Torg.te-Lift Equipment 100 Me,1
- 9366/0 Reactor Equipment Hatch 100 Me,1 l
Cover J7864/0~
Personnel Air-Lock Centainment Side 100 Me,1 t
m a
I w*
.- ~.
.,w..
- v.. m
- .-
- . w=--,
=.- - -
=-
d 1. '
4 1 -
i CA'~EOORY 1 g
E f
DCA No/
Description Surface t
Rev. No.
of Item Area (ft*)
Remarks p >d15578/O Block-out-100 St,1
- 5. - 5504/O Areas Behind CCW Drain' 106-St,1
'3 Tank-4 y 11016/O Su=p Pit 00 st,1 a 7859/O Eandrails, Platform Sup-1 St,1 ports, Ladders and r e d-e ments (Room @ p'@
~10786/0 Pipe Hangers 15 St w 9642/1~
Pipe Eangers 70 St w13156/5 Pipe Hangers 20 St
" 923 VO Valve Operator 10 Me a 5195/0 Valves Attached to 4-in.
100 Me,1 line 16151/0 Universal Joints for.
100 Me,1 Valve-Reach Rods 9885/O Pipe Stubs (1/4-in. to 100 Me,1 O. ~
R 1/2-in.
S. ' ~ ~
't Diameter, 4-in. to 8.-in.--
~ long)
' ^ - " '
I
? ~ 4966/O
- Reactof Veise-'Ecolumn :
100 st,1 Support.
e.:c... -
[ t6384/0_
Clavi'ses'and-U-Clam'p_s 100 Me,1 2
Under 2 in.
4 " 6236/O Brackets and/or Bolts 18 Me
~7 ~ 5092/O Brackets and/or Bolts 10 Me
~ 9927/O Brackets and/or Bolts 10 Me,1(assumed small items) i
~9360/0 Brackets and/or Bolts 50 Me
<8640/0 Brackets and/or Bolts 12 Me 1
2 Notes:
1 Area assumed as noted or 100 square feet used.
St Structural item.,
E1 Electrical item.
Me Mechanical item.
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(.- I CATEGORY 2 (Coatings which do not meet QC-requirements for primers as documented bY PCRs.)
Description Total Unsatis-PCR No.
of Item factory Area Remarks 633 Rigging Clip 2
1,4,5
- El 1046 AZ-222 808 PC Bracket El 939-949 50 2,4 A-124 809 PC Bracket E1.939-949 75 2,4-AZ-150 811 PC Bracket El 939-949 4.5 3
AZ-291 858 Ter=inal Box "E" 2
1,4 Seal Ca51'e Rocm,~~
EL 832 ft-6 in 994 OF Beam 17-505-AF1 10 2,4 El 841 (C-1) SG No. 1 997 OP' Beam 19-505-D1 20 2,3 Q
El 84L (C-3 ) SG No. 3 1003 PlatfernrNo. 9 10 2, 3'-
EL 883 AZ-135 1005 Ladder to Platform No. 9 10 2,3 1076 Instrument cover 0.2 3
El 808 Rad 22 AZ-91 1140 stairway Riser, Outer 20
~2, 4 El 808-815 AZ-137-148, Rad 66'-6*
1141 Stairway Riser, Inner 20 2,4 808-815 AZ-137-148, Rad 66' 6" 1166 Platfor= Channel 25 2,4 El 826 A2-30-35 Rad 65' 4
1179 RC Pump Suppo'rt (C-1) 2,4,5 El 812 Rad 32' Loop No. 1 1249 SG Support Column (C-2) 2,4,5 l
El 812 1258 Pipe Whip Restr'aint 100 2,3 El 812 A200 (C-2) 1271 RC Pu=p Support (C-2) 10 2,4,5 a
El 812 A2-215 1333 -
SG Lateral Support 25 2,4 El 834 C-3 1400 RC Pump Sway Support 25 2,4 f.,
E. 830 (C-3) 1415 Structural Steel Brace, 10 2,4,5 1
El 814 ft, 6 in between RCP Supports and SG (C-3) i l
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- 'otai Unsatis-PCR No.
of Item factorv Area Remarks 1430 SG Support (C-3) El 812 1@5 2,4 1432 RCP Sway Structure (C-4) 1,4,5 El 830 I-
'1437 Pipe Whip Restraint h
2,4,S El 827 (C-4) West Wall 1493 PC Runway Support Bracket 10 2;4,5 940-950 AZ-47 1495 PC Runway Support Bracket 50 2,4 El 946-950-AZ-218 e -
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I Description Total Unsatis-PCR No.
of Item factorv Area Remarks 1497 PC Runway Bracket, A-2 40 2,4 1498 PC Runway Bracket, AZ-349 50 2,4 1499 PC Runway. Bracket, 50 2,4 El 948 ft-3 in to 950 ft-8 in AZ-339 1521 PC Runway Bracket AZ-323 30 2,4 1522 PC Runway Bracket AZ-311 20 2,4 1529 PC Runway Bracket AZ-259 30 2,4 1592 PC Runway Bracket AZ-233 30 2,4 1600 PC Runway Girder 11.7 1,3 AZ-278 to 291 1602 PC Runway Girder 4
1,3 AZ 304 to 317
~.
Instr.ur.e'rd ' Plate SW %all.
1616 Valve Room E1. 824 ft, 4 in.
5
.1,3 1622 Neutron Detector Positioner 5
2,4 EL.812 ft, 6 in (C-2)'
1628 Netatron Detector Positioner 5
2,4
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EL 812, 6 in (C-3) 1635 Neutron Detector Positioner h 2,4-El 812, 6 in AZ-90 1643 PC Runway Bracket 50, 1, 4-948 ft, 5 in to 950 ft, 8 in AZ-169 1645 Lighting Conduit 0.8
.1,3 Junction Box Support El 949 AZ-165 1682 PC Support Cirder 1.9 1, 3, 5.
El 947 ft, 6 in to 950 ft, i
Ar-188 to 201 1749 Lighting conduit 0.8 1,3 Junction Box Support El 948 ft, 6 in, AZ345 1756 Lighting Conduit C.8 1,3 Junction Box Support El 948 ft-6 in AZ-358 1795 PC Runway Girder El 947 ft-6 into 950 ft, 6
1,3 AZ48 to 111 1802 PC' Runway Bracket 50 2,4 El 948 ft, 6 in i
to 951 ft, 2 in, Ag.53 v
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I Description Total Unsatis-PCR No.
of Item factory Area Remarks 1804 PC Runway,Braket 50 2,4 El 948 ft, 6 in,.
to 951 ft, 1 in, AZ-143 1805 PC Runway Bracket 50 2,4 E1.946 ft, 6 in, to 951 ft, 2 in, AZ-131 1808 PC Runway Bracket 50 2,4 El. 948 ft, 6.in, to 951 ft, 2.in, AZ-156 1896..
Platform Support-'
13 2,3 El 870 ft, 6 in.
AZ-70 g.
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Description Total Unsatis '
PCR No.
of Item factory Area Remarks 1
1901 Pressurizer Room Grating 5
2,4 i
Support El 861
. 1909 Pressurizer Room Grating 5
2,4 j.
Support El 861 1
1940 Pipe Whip Restraint
- 10 2,4,5 No. W-1-018-901/A/C57 j
1961 Instrument stand in Q4, 5
1,4 El 861 ft, 4 in i
2003-Embedded Support operating 5.
1,4 Platform El 822 8
2143 Pressurizer Room operating 5
1,4 l
Platfor= El 886 ft, l
4 4-1/2 in i
j.
- 3551, PC Bott.om.of Cirder. and 25 1,3 Catwalk 3554 PC Trolley
- 100, 2,4 3557 PC End Girder Support. South 15 3
3558 PC. Nort.hwest Wheel Assembly 10 3
3559 Heist Support (Room 156 90 2,4 i
y, Cavity Entrance) 3581
-Quter Side of PC Main Girder 5
1,3,1 1
3633 PC Main Girder inside 4
1,3,5 (East Cirder) 3634 PC Main Cirder inside 4
1,3,5 (West Cirder) 3635 Wheel Assembly PC Northeast 20 3
3636 Rettom and Back-End Support 36 3
i 3639 North End East Girder Bottom 8.3 3
3641 FC Trolley Bottom Southwest 18 3
j inside Wheel Assembly i
3642 FC Bottom Catwalk on South-20 2,4 l
east End of Trolley 3644 PC Bottom Catwalk West Side 80 2,4 of Trolley 4
36,67 South Rail Ouide in West 40 2,4 Girder
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,s,1626 Neutron Detector Positioner
'S 2,4 El 812.ft, 6 in O
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CTE = CA3LE TRAY EAN'CIRS e
Description Total Unsatis-PCR No.
of Item factory Area Remarks 47 CTE No. 233 El 808 5
2,4 50 CTE No. 237 El 808 1.5 2,3 62 CTH No. 5826 El 808 1.5 2,3 66 CTE No. 5856 El 808 5
2,4 67 CTE No. 5815*El 808 1.25 2,3 70 CTE No. 5845 El 808 5
2,4 71 CTE No. 5846 El 808 0.5 2,3 72 CTE No. 5849 El 803 0.75 2,3 82 -
CTE No.*5834EL 808' -
1 2,3 113 CTE No. 5819 El 808 5
2,4 114 CTE No. 5853 El 808
.5 2,4 129 CTE No. 5850 El 808
. 10 2,4 255 CTE No. 1227'El 808 3
2,3 264 CTE No. 1223 El 808 3
2,3 r
U.
279 CTE No. 1233 El 808 6
2,3 289 CTE No. 46 El 808
- 1. 2.
2,3 1240 CTE No. 5727 El 832 5
2,4 1241 CTE No. 5728 El 832 5
2,4 1243 CTE No. 5802 El 832 5
2,4 1264 CTE No. 5729 El 832 5
2,4 '
1268 CTE No. 5795 El 832 5
2,4 1290 CTE No. 5985 El 432 1.25 2,3 1291 CTE No. 5786 El 832 1.2 2,3 1340 CTE No. 5756 El 832 8
2,4 1359 CTI No. 5752 El 832 1
2,3 1362 CTE No. 5740 El 832 2.75 2,3 1735 CTI No. 2360 El 847 1
2,3 1734 CTE No. 2359 El 847 5
2,4 1774 CTE No. 2362 El 849 5
2,4 1816 CTE No.1229 El 860 2
2,3 1839 CTE No. 4737 El 868 5
2,4 1842 CTE No. 4740 El 867 10 1,4 3501 CTE No. 10137 El 842 1.8 2,3 3503 CTE No. 9996 El 832 5
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PS = Pipe supports /Eangers l
l Description Total Unsatis-l PCR No.
of Item factory Area Remarks 147 Ps No. DD-1046009C45R 5
2,4 505 PE No. CT-1-090-015-C92R 2.7 2,3 534 75 No. CT-1-091-002-C92R 2.7 2,3 536 75 No. CT-1-032-002-C92R 50 2,4 547 F5 No. CT-1-032-012-C92R 5
2,4 579 75 No. CT-1-068-024-C92R 5
2,4 l
565 PS No. CT-1-091-024-C92R 0.7 2,3,F 588 PS No. CT-1-068-003-C92R 5
2,4 593 PS No. CT-1-068-008-C92R 5
2,4 596 PS No. CT-1-068-011-C92R 5
2,4 599--
PS No. CT'l-065-014-C92R 5
2,4 825 PS.No. CC-1-205-011-C53R 5
1,4 989 PS No. TW-11809-C72K 0.5 2,3,5 1532 PS.No. CT-1-013-406-CS2R 1.75 2,3 1572 PS No. FW-1-096-023-C62R 1.5 1,2 th 1724 75 No. 53-223-V8-1-054 5
1,4 V
1725 PS at EL-787, A2-295 5
1,4 1727 PS No. ED-24-4-VD-1-054 5
1,4 2057 PE No. CT-1-053-402-C62K 1.2 1,3 1
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CATEGORY 2
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CS = ConduTt Support's(,,
Total Unsatis-PCR No.
Total Area factorv Area Remarks 243' CS No. C-14K10129-2 El 808
~5 2,4 263 CS No. C-14W18090-5 El 808 5
2,4 410
'CS No. C-12K11565-4 El 808 5
2,4 660 CS No. C-14012624-9 El 1022 2.5*
2,4 671 CS No. E-7906 El 1023 5
2,4 707 CS No. 13868-13 El 905 10 2,4 1763 L19hting Conduit Support 0.25 2,3,5 El 984, AZ-22 2104 CS No. 07299-01 El 832 5
2,4 2171 CS No. '053524 El 832
- 2.5 2,4
. 2172 CS No. C14K14840-2 El E;7 5
2,4 2173 CS No. C12K11910-1 2.5 2,4 2174 CS No, 09007-1 1.25 Notes:
O-1.
Area obtained from PCR.
2.
Area assumed or 100 square feet used for miscellaneous steel.
' Area assumed or 10 square feet used for pipe supports.
Area assumed or 10 square feet used for cabla tray han9ers'.*
Area assumed or 5 square feet used for conduit supports.
3.
Unsatisfactory area obtained from PCR.
4.
Unsatisfactory area (percent) estimated from PCR.
5.
Less than 10 percent,of total area.
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CACEGORY 3 Sheet 2 of 3 Electrical Equipment Descriction Item Designation 3/M No.
Area, Sc. ft.
Lighting Panels SC3 L45 44 200 (total)
& Centactors C2 & C3 L56 V C5 & C6 L56 W C9 & C10 L45 E1 SC4 L45 G5 C11 & C12 (By Field)
SC2 L45 C3 C1, C4, C7, & C8 L56 X DCC1 L45 C1 SC1....
L57 C=
C1 thru C4 L45 U Lighting Fixtures CI/ CIA L45 K 1000(total)
C3 L56 L C4 L45 M Q
C6/C6A L45 W
...,....,_..... C7/C7A.
L45 7 CS/CSA L45 Q.
C9 L45 R C10 L45 S
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C11 L45 Y 5
L45 7 r 15 L42 2500(total)
Light Fixture Reflectors a
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Description Designation Item No.
Area. 55. Ft.
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Fire Protection 11'
-6" Dia WA
- 2 59 Piping 60' -4" Dia.
NA 6
150' -3" Dia.-
NA 12 200' -2 1/2" Dia.
NA 13 500' -2" Dia.
NA 26 l
7' -1 1/2." Dia.
NA 1
l 6F(total) l More Station 11 - 3'x3'n8" NA 100 l
Cabi,, nets Misc. IVAC None NA 50 Equipment COW Drain Tank Steel Tank.
CP1-CbATDT-100 O
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Pump Motors Suarp Pump Motors CP1-CCAPDF-50 03, 04 CP1-WFAPCS-01 thru 04 CP1-WPAPRS-01, 02 Skimmer Pump Motor CP1-5FAPRS-01 Valves Misc. Small Valves NA 100 Miss. Mech.~
None NA 150 Equipment e
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h Descriction Desianation Item No.
Area, 5c. ft.
l Switches 51 at.0.5 sq. ft.
NA 16 Transmitters 28 at 2.0 sq. ft.
NA 56 Indicators 5 at 0.5 sq. ft.
NA 3
l Valve operators 50 at 2.0 sq. ft.
NA 100
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COATING SYSTEM SO. F T.
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%R 315 G;bs & Hil l. CDMANCHE PEAX STEAM ELECTRIC STATION l'
OESIGN CHANGE AUTHORIZATION
@ (WILL NOT) BE INCORPORATED IN DESIGN 00CUMENT OCA NO.
3270 Rev. 3 1.
SAFETY RELATED DOCUMENT:
XX YES NO 24(,
1 l
2.
CRIGINATOR: CPPE XX ORIGINAL DESIGNEA
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DESCRIPTION:
-'s A.
APPLICABLE SPEC /0Qtf)tMt1Hg#
2323-AS-31 REV. 2 8.
OETAILS THIS REVISION VOIDS AND SUPERSEDES DCA'3270 Rev. 2.
f" Request authorization to perfcrm coating operations under specification N
j I
in Containment 1 & 2 0 Elevation 950'-7" to 947'4" S 9e"^h-e-ane c'-d--
' esa, -
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Coatings encompass those applied to th(NsidDf the Polar Crane Girders, i.e.,
l 1
w -
~
j liner side of Girder, coatings applied to girder bracket supports shown in section i
B-B crf' attached, coatings'aIiplied to the bus bar enclosure and behind the enclosure on the girder, and those aoolied to the bus bar brackets.
SOLUT!0N: Coatings apolied to the area as stated above shall be under' m
v guidelines with AS-31 specified coatings being utilized. The coatinas shall be I
-\\
l cuantified and placed into the coatino exemot log as referenced in section 1.1 of
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the above aoolicable soecifica i n r5p c -3 5 - 11 c3 5
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Exempt Log Item #26 UCCU.\\iENi LUNIKUL 5.
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ORIGI'tATOR:
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I OATE f- / f-8
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DESIGN REPRESENTATIVE:
DESIGN h! VIE,W PRIOR TO ISSUE:
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VE'3004 RELA!!D CHANGE:
XX NO YES:
P. O. ilUMBER:
i 1.
STANCARD DISTRISUT!0N:
ARMS (0pfG!n:L)
(1)
Mark uelch-0A (1)
CUALITI Et:GI'lE!c!NG (1)
Civil Engineering (1(1l DCTG FOR ORIG. CESIGN (1)
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Page 1 of _ 7 M di$ M0 4NHE PEAX STEAM ELECTRIC STATION#[
..h@l39N.@i ESIGN CHANGE AUTHORIZATION g >#
3 T
(
(MEE) (WILL NOT) BE INCORPORATED IN DESIGN DOCUMENT OCA NO._17,142 Rev. 3 1.
SAFETY RELATED 00CUMENT:
XX YES NO Tb G fJ,[j $$*[T Ff,I F 1 U* ~ 0 2.
ORIGINATOR: CPPE XX
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ORIGINAL DESIGNER
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APPLICABLE SFEC/Mssd4xng 2323.AS-31
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OETAILS THIS REVISION VOIDS AND SUPERSEDES OCA 17,142 Rev. 2.
Recuest clarification of toccoating reouf red for thefManiculator crane)TBX 0 EL. 860'-0" in Reactor Bldo. #1 which was received with excoxy coating from th vendor.
_SOLUTTON:
Patch adhesion tests were oerfomed on the subiect eeuf ement oer Pa 9.2.2 of AS-31 in the above aoolicable soecification with acceotable results.
(See attacIe'd insoection recorts.)
Phenoline 30s toccoat bv Carboline Corp.' shall be coolied utilizinofseecification
{2323-AS-30 deatino reouirements with the followino as cuide11nes
)
(1) N e exietino vendor aoolied coatino is abraf'ded to acceotable "non clo$sy finish. the surface shall be wiced neine to annif estion of 1M tenenat. w to remove loose earticles.
(Continued on Pace 2) 35-1195 4
SUoPORTING DOCUMENTATION:
RECEIVED
[ Protective Coatino Eremotion lac Entry 822 Q
800 19100!.
J
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APPo0 VAL $!GNATURES:
DOCUMt.N I CUN I HUL MW/bb 4-10-84 A.
ORIGINATOR:
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h e-D L DATE ( /o 8 C.
DESIGN REVIEW PRIOR TO ISSUE:
M DATE YI b g
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7.
STANDARD OfSTR!30 TION:
. ARMS (ORIGINAL)
(1)
Mark Welch-QA (1)
QUALITY ENGINEERING (1)
CivilEngineering(1)
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I DCA FORM 9-R3
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DCA 17,142 Rev. 3
/
Page 2 of 7 DETAILS (Cont)
(2) Apply Phenoline 305 topcoat to achieve a dry film thicknes'. of 3 to 7 mils. Utilize WFT gauges during application to determine proper
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ENG REVIEW / APPROVAL D
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/
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DATE:
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GENERATING CO NONCONFORMANCE REPORT (NCR)
C84-01488R3 9
UNIT STRUOTURE/ SYSTEM ITEM / COMPONENT TAG /lO NUMBEA LOCATION OR ELEVATION RIR NO.
Containment Acc CP-1-MESCRP-01 A/C 43 1
RCB rotating platfa,rm Elev. 1006'-6" N/A NONCONFORMING CONDITION Contrary to the requirements of Q1-QP-il.4-26 R5 Keeler & Long Epoxy Primer & Finish Coat was applied to various areas on the lower portion of the Containment Access d
Rotating Platform. The non-conforTning conditions are as follows: 1) Coatings were 5
applied without Q.C. inspection / verification, 2) Substra_te surfac.e_aciegtab_il,ity,'f-environmental conditions, qualification of applicators, mixing and batch fog veri g
c ication, and monitoring of application, thus rendering the quality of the, above E
indetenninate. Hold tag applied, c
E Note: Coating activities continued after hold tag appl
- f. CAR 037.
Il60'm'a s-l0!y O
Ref. Travelers: PKG-1-43-D PCI-Ul-000083 "h/'i l O
PCI-U1-000087 PCI-Ul-000089
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j' REFERENCE DOCUMENT.
01-0P-11_. 4 _2_6 REv
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/
OE RE 'IEW/ APPAOVAL' DATE:
fdlkv$'~
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ACTION ADDRESSEE DEPARTMENT 07.
OEME Gw2 DISPOSITION:
.REWCRK REPAIR USE AS IS SCRAP Partial Disposition:
7
- 1) Trolley and associ equipment is to be coated under the requirements of spec-ification 2323-AS-3 Ref. Protective Coating Exemption Log item #37.
U)
- 2) Handrails located in the area referenced above and all stair treads / grating to be e
coated under the requirements of specificaiton 2323-AS-30.
Ref. Protective Coating Exemption _ Log item #39.
~
- 3) This partial disposition provides temporary waiver for coating activities to zo continue on the remaining items, in the area referenced above, and minor touch up G
and repair as req d on the upper portion of the rotating platform, under spec-ification 2323-AS requirements pending further evaluation.
e ENG. REVIEW / APPROVAL D
CE REVIEW APPROVAL:
DATE:
5/WI w
O DISPOSITION VERIFIOATION'AYLO"SURE:
DATE:
/
/
COMMENTS:
Rev. 3 issued to revise disposition l
COMANCHE PEAK STEAM ELECTRIC STATION TEXAS UTIUTIES GENERATING CO NONCONFORMANCE REPORT (NCR) ce4-OH 88 R.2.
UNIT STRUOTURE/ SYSTEM ITEM / COMPONENT TAG /lO NUMBER t OCATION OP ELEVATION RIR NO.
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REPORTED BY:
j DATE:
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l DISPOSITION:
REWORK REPAIR USE AS I NI SCF{AP Fjekt OeceiTioh:
~
O trolly cw d c.%or.idCd @u t P m en-l' lb -to b 4cctrd urder dt re40lfem9nfS c6 spec & + 4 f323 MS 30 #
pes ficiect.e Cat,it<3 enwr,on e
0 1.cs rh *3Y 0
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'fobe l
coded on.be Tko requiremen% e4 ci i n 2-3 & As-30 t$lt T
'Pe6 Prdec. Tit Cats.e crem Nion Le% i ews* 3C),
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.h h Art.at Ot spestTeen Provdes ' fem (trarV Quver Sor cm. tens adwates d contmoe.
e on the rematmns items in the am reGezeuccl ct6c, uM 5kkh z32.3-i AS-30 feq.osrements fend ens Evrtle r eerd.ua.Tio h.
2 ENG. REVIEW / APPROVAL DATE:
, Mn't, f 2d J
/ l(I $
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OE REVIEW APPRO DAT C
DISPOSITION VERIFICATION & CLOSURE:
DATE:
/
/
COMMENTS:
DJ 2 i S S U c d 1 ~C CkO.fi4Y hOll COM IM M O CO M f IOD
.-,y
^
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--- ;ER Av.NG CO.
NONCONFORMANCE REPORT (NCR) vg g g GENT TAG /lO NUMBER L
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4tnjY46 5 i/c5iEM DEPARTMENT m.,ilON ADDRESi3EE ' "b Nl6E EQ%
- iSPOSITION:
REWORK REPA.R USE AS IS SCRAP l[\\l:n[ i vi, y f M. m.,. {. j[ # O J un M
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- :NG, REVIEW / APPROVAL DATE:
/
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-.E REVIEW APPROVAL:
DATE:
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DATE:
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ev GV ed M o \\ ']t-ih r-)ond.o dormt-)m.
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@~OO~OA-b-
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REV PARA REPORTED BY G o e-f J(Hi4SoV $w kl!-
5~ 12,8Y DATE:
OE REVIEW / APPROVAL:
(
DATE:
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ACTION ADD ESSEE C L. w r.N g b. Y8/ $"7"E I
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/$
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DATE.
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DATE:
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/
COMMENTS:
- ~ - - -
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PAGE 1 OF 1
CIANGE INDEX:OEI COMANCHE PEAK STEAM ELECTRIC STATICN
- II DESIGN OiANGE AUINORIZATION
- III XX J
(403D0 (WILL NOr) BE INCORPORATED IN DESIGN DOCCNDE DCA NO. 12.374 Rev. I 1.
- SAFEI'l RET.ATED DOCUMDE: XX YES NO p' F
&.s f
- ~
2.
ORIGINA'IOR: CPPE XX ORIGINAL DESIQ4ER 3.
DESCRIPTION:
ga
+
A.
APPLICABLE SPEC /DWOpOODUMata 2323-AS-31 REV.-1 B.
DEIAIIs THIS REVISION VOIDS AfiD SUPERSEDES DCA-12.374 Rev. O.
In Reactor Building Unit 1 and 2 numerous ' Richmond insedexist embedded in the concrete. Request guidelines for coating the exposed face of these inser4s. Solution: The* elcoUred' fIce' of-the inserts sh'all be Drimed with inorganic zinc primer and topccated with Imperials Nutec 1201 toccoat.
I A ____
"~s~.----
1 -
Althouch not recuired. a skim enat of Nutee 119 nr 11 may be anolied over the 7ine .
-5 7
primed insert to facilitate construction / Oue to the size and confiouration s,,,,, s h s."
of these inserts, coatino activities shall be performed in accordance with 23-ASMcoatino specification. When perform 11nc this coatinQ activity. tT
'in area-aro)und the insert face shall be a maximum of 1/2" into Dreviously coated surface.
f 4.
SUPPORTING DOCtMEh* RATION:
f*
Nsu U; GUl+lmh f) [ [ jf f,9 E 7 0 C ?.? /*' M. 1!
-._..-._-......~,.,s3 5.
APPRO'AL SIGNARTRES:
MW/sgf 11-2-82
///2h1 4
A.
ORIGINAIOR:
.e U
h DATE N dh DATE //
2.
B.
DESIGi REPRySDRAT
'e 1
6.
VD; DOR TPANSMITTAL REQUIRED: YES NO yy 7.~ ' STANDARD DISTRIBLTTION:
' ' '. '7.~.*"~~
ARMS (Original)
(1)
DCA FOfN 11-80 2.sality Engineerir9 (1)
Admin. Pev 7-82
'IS for Orig. Design (1) 2 W.estinahouse-Site (1)
Liv 11 Er,91.eerinry (1)
, +
s -
...e J
m ----
~.......-.
ivubU(2), SPEC y
rave i or 2
COMANCHE PEAK STEAM ELECTRIC STATION DESIGN CHANGE AUTHORIZATION (Kn:t) (WILL NOT) SE INCORPORATED IN DESIGN DOCUMENT DCA NO. 19,707 R1 3 p f" 1.
SAFETY RELATED DOCUMENT:
yy YES NO j
.R,2 2.
OPIC:"iTOR: CPPE xx ORIGINAL DESIGNER 3.
DESCRIPTION:
A.
APPLICABLE SPEC /.0GG2000dM51R 2323-AS-31 REV.
2 S.
DETAILS Due to construction activities, the protective coatings on the top of theTo~lar crane suppert gir has been damaged or vorn in areas exposing primer and substrate. Grease and oil have impregnated the exposed inorganic zine primer and onto substrate in areas. Steam cleaning and blasting the surface to reapply the protective coating system is not practical due to possible damage to equipment and components from the cleaning operations.
Request clarification on coating requirements.
SOLUTION: The top of the polar crane support girders shall not require additional I
topcoat application, but as a t:inimum, all exposed substrate shall receive primer application with inorganic zine primer in accordance with Specification 2323-AS-3 @0. '
Specification 2323-AS-31 material shall be utilized.
35-1195 R E C 'c I V E D SUPPORTING DOCUMENTATION:k
[f'C [:df;hitkt OMd MAR 311984 4
cri QNt.C.h> * ~
APPROVAL SIGNATURES:
A.
' ORIGINATOR:
0 /' is.w DATE
'7/3i///
v B.
DESIGN REPRESENTATIVE: ONEW DATE 3/31/(Y C.
DESIGN REVIEW PRIOR TO ISSUE: i4A4 W DATE 3/3//$/-
6.
VENDOR RELATED CHANGE:
.u NO YES:
P. O. NUMBER:
7.
STANDARD DISTRIBUTION:
ARMS (ORIGINAL)
(1)
Mark 1.'elch - QA (1)
OUALITY ENGINEERING (1)
Civil Engineering (1)
DCTG FOR ORIG. DESIGN (1)
Design Review (1)
WESTINGHOUSE (1)
%:m-t "
. - ~ ~ -
~
TUCCO(2), SPEC p
y COMANCHE PEAK STEAM ELECTRIC STATION DESIGN CHANGE AUTHORIZATION (tnti (WILL NOT) SE INCORPORATED IN DESIGN DOCU!1ENT DCA NO.
6114 Rev 1
_ q g.,] ::.
1.
SAFETY RELATED DOCU"ENT:
yy YES NO b
2.
ORIGINATOR: CPPE xx ORIGINAL DESIGNER ypp v
3.
DESCRIPTION:
s.
/
A.
APPLICABLE SPEC /EXSX22%XXIXI 2323-AS-31 REV. 2 S.
DETAILS THISREVISIONVOIDSANDSUPERSEbESDCA6114 REY.0 Due to the installed conficuration of the 8 insoection chambers in Unit.1' Reactor Buildine 9 6bation 824'-0"-832'0" sand blastina of"these unity
-~
under AS-31 recuirements 4e not oossible. Recuest clarification of coatine recuirements of these units.
Solution: The 8 inteartien_ chambere.includine the arrace ninee me rarerenced above. shall be coated undo
- 9171 a9-Eronnicamente
%,.- ( o mn um --.
95-1195
/ 6 U n O!? f @ M.Q RECE1VED
} # f! W ! r e w t 4 %.,..
.uw
~-m.
un; u;g y DOCUMtNi Wm n" 4
SU: PORTING DOCUMENTATION:
Coating Exemption log entry #27 5.
APPROVAL SIGNATURES:
MW/bb St/
M DATE 3/2 4/8b A.
ORIGINATOR:
n
! M O ct M W DATE
[N B.
DESIGN REPRESENTATIVE:
C.
DESIGN RE, VIEW PRIOR.TO ISSUE:N Th.YM DATE
"% - 2 4 - 8 6.
VENDOR RELATED CH*NGE:
xx NO
- YES:
P. O. NUMBER:
7.
STANDARD DISTRIBUTION:
ARMS (ORIGINAL)
(1)
Mark Welch-QA (1)
OVALITY ENGINEERING (1)
Civil Engineering (1)
DCTG FOR ORIG. DESIGN (1)
Design keview (1)
WESTINGHOUSE (1)
DCA FORM 9-83 3
i