ML20117F297

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Rev 1 to Procedure AS-P-007, Nonconformances & Corrective Action
ML20117F297
Person / Time
Site: Waterford Entergy icon.png
Issue date: 03/11/1981
From:
ABB COMBUSTION ENGINEERING NUCLEAR FUEL (FORMERLY
To:
Shared Package
ML20117F125 List:
References
FOIA-84-205 AS-P-007, AS-P-7, NUDOCS 8505130197
Download: ML20117F297 (15)
v • d • e


Text

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Rev. COMBUSTION ENGINEERING,INC.

00 01 CE AVERY OtVISION Date 2/1/a1 3/11/61 OLO DOVER ROAD N MN AN, N.H. 03801 W3.p.72 g u , p ,,. h,[ '~

' p1 AS-P-007 r,u- Db *

'# Title NONCONFORMANCES AND y it CORRECTIVE ACTION WATERFORD STEAM ELECTRIC

  • STATION - UNIT NO. 3 Page._1 of- %

9 RECORD OF REVISIONS REV. 00 --

INITIAL DISTRIBUTION REV. 01 -- Para. 's. 6.2.2, 6.2.8 after " Quality Engineer" add "or his designee".

Para. 6.2.12 after "The Deviation Notice" add

". Nonconforhance Report and Field Action Report if ap Para. 5. 2.12.flicable,".

added.

C-E AVERY DMSION esAsc0 ssRvices CONTROLLED INCORPORATED

'. DOCUMENT ^'

2ESuENCE No. .1 escisteRsc This Occument is:

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4 1.0 PURPOSE 1.1 The purpose of this procedure is to provfde measures for reporting, i controlling, and dispositioning nonconformances and for obtaintnsi .

corrective action to prevent recurrence.  ;

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2.0 SCOPE ,

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2.1 This procedure describes the actions to be taken to generate Deviation Notices, identify the status of the item (s), disposition of the Deviation Notice, report violations of design requirements to the Owner, and to evaluate Deviation No.tices in order to obtain corrective action to prevent recurrence.

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3.0 REFERENCES

3.1 10CTR50 Appendix B -uQ'ality Assurance Criteria for Nuclear Power Plants and Tuel Reprocessing Plants.

3.2 C-E Avery Division Quality Assurance Manual.

3.3 C-E Avery Division Procedure AS-P-006, Preparation and Control of Shop j Travelers.

, 3.4 ANSI N45.2 - 1971, Quality Assurance Program Requirements for Nuclear e

Power Plants.

3.5 C-E Avery Division Procedure AS-P-005, Quality Assurance Records.

i . 3.6 C-E Avery Division Procedure AM-10-009, Corrective Action.

4.0 DEFINITIONS 4.1 Nonconformance- A condition in characteristic, documentation or procedure which renders the quality of an item or service unacceptable or indeterminate.

Examples of nonconformances include: physical defects, incorrect or in-adequate documentation, or deviation from prescribed inspection procedures.

4.2 Inspection - A documented phase of quality control which by means of ex-amination, observation or measurement, deternimes the conformance of items l . to predetermined quality requirements.

4.3 Item - Any level of unit assembly, including structure, system, subeystem, component part or material. -

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4.4.T. Deviation Notice (DN). - The form to be completed by Quality Assurance to

l. ',; report a nonconrormance. The disposition of the nonconformones will be made on the DN.

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4.5 Nonconformance Report - Ebasco Services, Inc. form on which nonconformances that violate design requirements are reported to tha Ounar. .

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4.6 Owner - Louisiana Power and Light Company or its authorized agents '

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4.7 Engineerina Instructions (E.I.) - The form used to add a minor repair ,

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operation to a Manufacturing Process Sheet when required by the dis- l position of a Deviation Notice.

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  • 4. 8 Field Action Request (FAR) - The form used by the C-E NSSS Site Manager to document nonconformances pertaining to C-E supplied items.

1 4.9 NSSS - Nuclear Steam Supply System. ,

I 5.0 RESPONSIBILITY i

! 5.1 The Quality control Inspector is responsible for recording nonconformances i on a Deviation Notice and for identifying the status of the nonconforming item by placing an inspection tag on the nonconforming item.  ;

j 5.2 The Site Representative is responsible for dispositioning the Deviation  ;

j Notice and for submitting a Nonconformance Report. .with a

  • recommended dis- ~

i position, to the '0wner if the monconformance violates design reqMireadnts..

! 5.3 The Quality Assurance Engineer, or his designee, is responsible for reviewing l and approving Deviation Notices, and verifying that the approved dis-l position is implemented.

l 6.0 PROCEDURE i

6.1 When a nonconformance is detected during an operaticti .csi the NPS i Quality Control Inspector shall prepare a Deviation Notice (DN) , dhe ,

(Attachment 7.1), place a " Hold" tag (Attachment 7.2) on the nonconforming

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item, and record the DN number on the Manufacturing Process Sheet under l the applicable sequence.

l 6.1.1 The " Hold" tag shall record the Manufacturing Process Sheet and

) applicable sequence, the Deviation Notice number, the date of j .

the DN, and the controlled stamp number of the Quality Control ,

, Inspector.

i 6.1.2 Upon determination by the Site Representative, work may proceed in accordance with the Manufacturing Process Sheet provided that the i "

work performed will not be affected by, or will not affect the di,spositioning of the Deviation Notice.

6.2 I T'he Site Representative shall review the Deviation Notice to determine '

if design requirements have been violated and shall record the cause of 1 deviation.

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6.2.1 If design requirements have not been violated, the Site Representative shall disposition the DN " Accept As Is",

or " Repair", by checking the appropriate block and signing and dating the M.

6.2.2 The Quality Assurance Engineer,. or his desi 6 nee, shall review tlie dia, positico, and if acceptab.le, shall approye the DN by signing and dating.

j The DN shall be recorded on the Index for Manufacturing Process. Sheets (Reference Procedure No. AS-P-006), and a copy forwarded to the Owner.

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6.2.3 If the appro'ved disposition is " Accept As Is", the " Hold" tag shall be removed from the item by the Quality Control Inspector, and the Deviation Notice closed out on the Manufacturing Process t

Sheet. -

6.2.4 If the approved disposition is " Repair", and the repair is of a

, minor nature, Engineering Instructions (Attachment'7.3) may be

generated in accordance with Procedure No. AS-P-006. The E.I.

No. shall be recorded on the Deviation Notice. The Quality *

, Control Inspector shall replace the " Hold" tag with an " Incomplete Operation"~ Tag (Attachment 7.4).

a 6.2.5 If the approved disposition is " Repair", and the repair is ex-tensive, a Manufacturing Process Sheet referencing the M , shall be generated in accordance with Procedure No. AS-7-006. The MPS No. shall be recorded on the Deviation Notice. The Ouality Control d

Inspector shall replace the " Hold" tag with an " Incomplete Operations" tag. -

l 6.2.6 Upon completion of the repair, inspection will be performed by j Quality Control. If the results are satisfactory, the DN will .;

) be closed out on the Manufacturing, Process Sheet, or the Engineering j Instructions, the sequence signa 81off, and the " Incomplete Operations" '

Tag removed by the Quality Control Inspector.

  • i 6.2.7 If design requirements have been violated, the Site Representative shall forward a copy of the Deviation Notice to the Combustion Engineering, Inc. NSSS Site Manager for preparation of a Field j Action Request (FAR) (Attachment 7.5).

6.2.8 Upon receipt of the dispositioned FAR, the Site Representative shall 1 -. disposition the DN, and record the FAR number on the DN. The Site f ' ~ ~, . ~ Representative shall obtain the review and approval of the Ouality

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Si$oUo"w."wQ p, y gg 6.2.9 A Nonconformance Report (Attachment 7.6) shall be generated by the Site Representative and submitted to the Owner. The applicable Deviation Notice, and any documentation necessary to evaluate the disposition of the nonconfomance, shall be attached. A recocanended disposition shal' be made by the Site . Representative.

. 6.2.10 Upon return of the Nonconformance Report from the Owner, the DN shall be handled in accordance with paragraphs 6.2.3, 6.2.h, 6.2.5 and 6.2.6 6.2.11 After the disposition of the DN has been implemented, the Quality Assurance Engineer, or his designee, shall verify that required actions have been ca::pleted. The DN shall be signed and dated to indicate his acceptance.

6.2.12 The Deviation Notice, Nonconfomance Report and Field Action Report, i applica.ble, shall be placed in the Records file in accordance with Procedure No. AS-P-005 6.2.12.1 A copy of the Deviation Notice and subsequent documentation vill be forwarded to the Quality Assurance Engineering site file at C-E Avery Division, Newington, N.B.

6. 3 CORRECTIVE ACTION 6.3.1 The last copy of the Deviation Notice, on which has been recorded the cause of deviatico, shall be sent by the Site Representative to the Corrective Action Administrator at the C-E Avery Division, Newingtm N.B. -

6.3.2 The Deviation Notice shall be evaluated in accordance with the

.'. requirements of Procedure No. AM-10-009, and corrective action requested, as required. ,

f 7.0 A'PfACHMENTS 71 Deviation Notice 7.2 Hold Tag 7.3 Engineering Instructions 7.k Inctanplete Operation Tag 7 5 Scabustico Engineering, Inc. Field Action Request P c . .' .. - r.-

7 6 2basco Services. Inc. Nonconfomance Report

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j 808 NO. PART N AME MPS NO.

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PUNT L ENS. DATg DwG.2ONE R EQUIREMENT ACTUAL. CONDITION

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' CUSTOMER DRAWING NO. .

SUSMIT TO CUSTOMEg GUALITY ENGINEER DATE O PRoCEEo wiTx susSEnuEnT oPERAvious rRoCES: ENa:NEER nATE MOLD FOR WAIVER APPROVAL - .

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PROCESS ENG. DATE DESIGN ENS. DATE

[1 OUALITY ENE

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ean me 4me OUAUTY ASSURANCE AM*3 M

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C.E AVERY DIVISION Attach 22nt 7.3 *

, ENGINEERING INSTRUCTIONS AS-P-OO7 -

] Drafting / Document Control Job General File Date Other {

Purpose of instruction:

Engineering Hold (Stop Work)

C Engineering Change Order (Advance Approval)

O other .

Instruction Applie- To:.

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Specific Instructions l

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l General Instructions and Engineering Follow Up Actions Job Must Not Proceed Beyond C Revised drawing / process sheet / Hold - Will'ho released no later then A copy of this instruction shall becorne a permanent part of Shop Traveler No.

and appropriate reference to it will be entered on the Manufacturing Process Sheet.

New Seq. No. - New Oper. No. Std. Hours Other _

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The above instructions were given verbelly or by telecon:

ty To Date Time

. EJ. No. entered on the Manufacturing Process Sheet.

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  • CUSTOMER OATE F.A.R. NO.

F1 ELD ACTION #

REQUEST ^"'""'I

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2. REPORT OF F4ELO ACTION TAMEN TO sussau 3. W1NOSOR ENG. REQUEST FOR FIELD CHANGE C:mponent Code No.

C-E PO/MO Nc.

Drswing No. ShopNendor Name BM No. Shop / Vendor Order No.

Piece Maak No. Other Ref._., .

OESCRIPTION l

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FIELD RECOMMENDATION -

UNDER 82.500 I ESTIMATED COST: OVER $2.500 1 SWO REQUEST SITE REPRESENTATIVE DATE AFFECTS ASME CODE: OVES ONO Engineering Authorized . Project Mgr.

. FIELD ACTION REQUIRED ,

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WRITER DATE CHARGENO.

CHARGE TO MRMO .h . DATE SHIFTS l

I PREMlWM COSTS AUTHORIZED: OVES ONO APPROYED . Ties DATE FIELD CCarLETION REPORT a,.:. .~.

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REPERENCES ktion Completed On DATE RETEST OTHER DES 4GNATED Q4. SITE REP. DATE

- TITLE DATE CE 0010331 (Rev.10f751 F.A.R. No. Pays of

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AS-P-007 Attachmant 7E

$409.11/S.77 2cASCO SERVsCES INCCRPO 3 ATE 3 Dige,lbutles:

. OUALITY A55uRANCE Wieh. . POAE er 5,,e OA Ivrer'88 atPOaT NO.H3 HONCONFORMANCE REPORT **"***U'***""'"*"""*"d'"'

dispesHien INSTRUCTIONS: (5 back of f.,tml . #'"' * '""er of NCR C LIENT OR PROJECT 44 8 ORAwsNs NO./SDEC NO. ISS SUPPLIER. CONSTRUC TeON OC OR CONTRACTOR eaa P.O. NO. 858 .

O esc Rie vion Or CounONENT. PART Om systEu ies *

l. *DESCRivil0N OF NONCONFORMANCE (Items involved. SpeCilicerlers. Coeie er Stenderd to which items De Submit Sketch if AppilCoble)

N AuS ANO sisN AvuRE Or PERSON REPORT NsNONCONrORMANCE ies - v e r LE /C OM *AN v OATE ies I l. RECOMMENDED Dl5 POSITION '**

(Submis Sketch _If, Applic.able) e J

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N AME AND SIGN ATURE Or PERSON RECOtedENDING OtSPOSITION.811J - - TIT LE /C OedP. A N Y .

OATE (148 I l l. EVALUATION OF Dl5P051 TION SY ESASCO, REASON FOR DISPOSITION : S gr .r z,.- .

IV. ' CORRECTIVE ACTION " O "*hd O "'aaid fj::,- 9.. -

V, ENGINEERING .-

0 Ou^'ivv assua*NcE - O coNsTauctiON- OTNEa It aadE GSGSN ATU REl.,,

  • NAME WIGNATURES NAME GS8SN ATURE3
  • NAME ES4SMATU8tEl

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BATE DATE DATE DATE l

O ACCEPTEo Oa Jacran O acesPTro as>ECTEo O accr*Tro O a=><cTro O AccraT*=

O ACCEPTEo w TM CoasMENTS O ACCEPTEo WITM CDedMENTS 0a JacTao O ACCEPTED WITN C008MENTS ] ACCEPTED WITH COtedENTS '

. Y l. VERIFICATION OF DISPOSITTON O asouia== 0 aat a=ou'a=o "*'  !

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13.0 Acceptance Standards for Hard Surfacing NG 13.1 The examination shall be confined to the area which has been hard - l surfaced.

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13.2 Only indications with major dimensions greater than 1/16 inch shall l be considered relevant. l 13.3 The follwong relevant indications are unacceptable.

13.3.1 Any linear indication greater than 3/16 inch long.

13.3.2 Rounded indications with dimensions greater than 3/16 inch.

13.3.3 Four or more indications whose major dimension is greater than 1/16 inch when the indications are in a line and are separated by 1/16 inch or less, edge to edge.

13.3.4 Ten or more indications whose major dimension is greater than 1/16 inch when the indications are in any 6 square inch of surface with the major dimensions of the area not to exceed 6 inches, with the area taken in the most unfavorable location

! relative to the indications being evaluated.

( 14.0 Post-Examination Cleaning 14.1 Post-examination cleaning of acceptable surfaces.

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14.1.1 Clean the surface examined.

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_ 14.2 Post-examination cleaning of surfaces with areas to be repaired.

4.2.1 Clean those areas which are acceptable taking care not to remove markings which indica,te areas to be repaired.

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ATTACHMENT I SECTION VIII DIVISION I & II 1980 ACCEPTANCE STANDARDS

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EVALUATION OF INDICATIONS Relevant indications are those which result from mechanical disco $tinuities.

(a) Linear indications are those indications in which the length is more than three times the width. Only indications with major dimensions. I greater than 1/16 in. (1.6m) shall be considered relevant.  !

(b) Rounded indications or indications which are circular or elliptical with the length less than three times the width.

(c) Any questionable or doubtful indications shall be retested to verify whether or not actual defects are present.

(d) Localized surface imperfections, such as may occur from machining marks, surface conditions, or an incomplete bond between base metal and cladding, may produce similar indications which are not relevant to the detection I of unacceptable discontinuities. I l

ACCEPTANCE STANDARDS ,

These acceptance standards shall apply unless other standards are specified for specific applications within this Division.

All surfaces to be examined shall be free of:

(a) relevant linear indications; (b) four or more rounded defects in a line separated by 1/16 in. (1.6m) or less (edge to edge) except where the specification for the material estab- (

lishes different requirements for acceptance so far as defects are con- l cerned.

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ATTACHMENT II

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. LIQUID PENETRANT COMPARATOR . . ~

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Attachm:nt to 'IM-NDE-OkB _.

. COM8USTION. ENGINEERING, INC. ~ DATE C E AVERY DIVISION . . .

LlOUlD PENETR ANT MAGNETIC PARTICLE EXAMINATION REPORT CONTRACT NO. ENVELOPE NO- CODE NO. ,

SEQUENCE OPERATl0N ORAWING NO. S/N PART NAME NDE PROCEDURE USED JT. N O.

1ST 2ND ROOT PASS 1/2" LEVELS 3RD 4THb FINALWELDEDSURFACE WELD PREP ,

COMPLETE INCOMPLETE CLAD FOR LIQUID PENETRANT EXAMINATION CLEANER BATCH NO. PENETRANT BATCH NO.

DEVELOPER BATCH NO. DWELLTIME SOLVENT REMOVABLE METHOD WATER WASHABLE b SURFACETEMPERATURE FOR MAGNETIC PARTICLE EXAMINATION EQUIPMENT USED METHOD USED EQUIPMENT N O. PROD SPACING AMPS PER IN.

EVALUATION OF TEST RESULTS ACCEPTO RE;ECT 4:N-

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TECHNIQUE SKETCH,lF REQUJRED: *

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o OPERATO R NDE LEVEL DATE

, Form 302 Rev. 3/90

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