Comments on Draft SER for Zimmer Nuclear Power Station:Unit 1.List of Various Causes of Containment Related Failures Identified as Potentially Significant Deficiencies EnclML20235N222 |
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Zimmer |
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11/15/1978 |
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Eaton T Advisory Committee on Reactor Safeguards |
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To: |
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References |
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ACRS-CT-1073A, NUDOCS 8707170478 |
Download: ML20235N222 (3) |
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Category:NRC TECHNICAL REPORT
MONTHYEARML20235N2221978-11-15015 November 1978 Comments on Draft SER for Zimmer Nuclear Power Station:Unit 1.List of Various Causes of Containment Related Failures Identified as Potentially Significant Deficiencies Encl ML20235B4561972-06-0101 June 1972 Summary Statement by Directorate of Licensing Us AEC in Matter of Wh Zimmer Nuclear Power Station Unit 1 ML20235E6141971-08-20020 August 1971 Rept to ACRS Re Wh Zimmer Nuclear Power Station Unit 1 CP Review ML20235B6621970-11-0505 November 1970 Preliminary Rept to Acrs 1978-11-15
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML20215G2441987-06-16016 June 1987 Part 21 Rept Re Failure of Load Sequencing Equipment Supplied in Aug 1977 During Scheduled Testing.Caused by Open Electrical Connection on One Crimp Lug.Since 1978,insulated Lugs Used on All Equipment ML20206S0841986-06-30030 June 1986 Part 21 Rept Re Possible Cut Wires in Wire Harness of Bbc Brown Boveri K600/K800 Circuit Breakers.Initially Reported on 860509.Safety Implications Listed.Gear Guard Designed to Prevent Cut Wires ML20129B2831985-07-0909 July 1985 Part 21 Rept Re Hk Control Device.Initially Reported by TVA in 850703 Morning Rept.Parts to Be Supplied for Completion of Insp/Adjusting Procedure Included in 830322 Part 21 Rept ML20091J1461984-05-31031 May 1984 Environ Review of Zimmer Site Status for Cincinnati Gas & Electric Co. W/Two Oversize Figures.Aperture Cards Are Available in PDR ML20080N0191984-02-10010 February 1984 Final Deficiency Rept S-18 Re Structural Steel Beam Nonconformances.Initially Reported on 840113.Due to Plan to Convert Facility to coal-fired Power Plant,No Further Action or Correspondence Planned on Item ML20086L7101984-02-0303 February 1984 Final Deficiency Rept,Item E-58 Re Flammability Control Unit Motor Control Terminal Cabinets.Initially Reported on 840104.Deficiency Determined Not Reportable Per 10CFR50.55(e) ML20079N2781984-01-17017 January 1984 Interim Deficiency Rept,Item M-104 Re Qualifications of Energy Absorbing Matl Used in Design & Const of High Energy Pipe Whip Restraints.Initially Reported on 831219.Test Procedure Development in Process.Next Rept Due by 840401 ML20079H3021984-01-16016 January 1984 Interim Deficiency Rept,Item E-50 Re Annunciator Sys Replacement Light Bulbs.Dimmer Rheostats for Lamp Circuits in Main Control Room Annunciator Sys Will Be Bypassed to Minimize Line Resistance & Maximize Short Circuit Current ML20079E8101984-01-10010 January 1984 Final Deficiency Rept,Item E-53 Re Switchgear Wiring Diagram Discrepancies.Initially Reported on 830922.All Discrepancies Resolved.Deficiencies Not Reportable Under 10CFR050.55(e) ML20079F8391984-01-10010 January 1984 Interim Deficiency Rept,Item M-67 Re Lack of Procedural Qualifications for Pipe Bends.Initially Reported on 821109. Post-qualification Program Completed for 35 Bends.Corrective Action Program Will Be Conducted ML20083J1651984-01-0606 January 1984 Rev 2 to Vols 1 & 2 of Environ Qualification Rept for Class IE Equipment ML20079E2621984-01-0505 January 1984 Quality Confirmation Program, Monthly Rept for Dec 1983 ML20086G7551984-01-0303 January 1984 Interim Deficiency Rept,Item Q-14 Re Control of Design Specs.Initially Reported on 831013.Measures to Ensure That Approved Specs Issued as Controlled Documents in Progress. Final Rept Will Be Submitted Upon Completion of Activities ML20086N0421984-01-0202 January 1984 Final Part 21 Rept Re Potential Problem Concerning Radiography of Branch Connection Welds Covered by Reinforcing Pads.Welds at Byron,Braidwood & North Anna Acceptable.Weld 7 at Clinton Reradiographed ML20091A2241983-12-31031 December 1983 Ohio Edison Annual Rept,1983 ML20091A2421983-12-31031 December 1983 Duquesne Light Co Annual Rept,1983 ML20091A2551983-12-31031 December 1983 Cleveland Electric Illuminating Co 1983 Annual Rept ML20083E4111983-12-31031 December 1983 Revised Audit of Program to Verify Quality of Const & Continuation of Const Plan ML20083J7521983-12-30030 December 1983 Interim Deficiency Rept,Item E-30 Re Lack of Installation Insp of non-Class IE Cables in Panels.Initially Reported on 821027.Analysis Identified 575 Deviations Requiring Rework. Final Rept Will Be Submitted Upon Completion ML20086G7071983-12-29029 December 1983 Interim Deficiency Rept,Item M-32 Re Incomplete Hydraulic Analysis of Control Rod Drive Piping.Verification of Installed Hardware Will Be Completed Under Plan to Verify Quality of Const Submitted 831216 ML20083F8281983-12-29029 December 1983 Interim Deficiency Rept,Item M-46 Re Turning Vane Failures in Essential HVAC Sys.Initially Reported on 820510.Design Mods Completed.Adequacy of Vanes Less than 30 Inches Wide in Elbows Will Be Verified ML20083F8481983-12-28028 December 1983 Interim Deficiency Rept,Item Q-12 Re Failure to Follow Procedure for Insp of Qa/Qc Rework/Repair Activities. Initially Reported on 830909.Hardware Will Be Inspected to Validate Design Drawings.Procedures Under Development ML20083J6451983-12-27027 December 1983 Interim Deficiency Rept S-10 Re Masonry Wall Const.Initially Reported on 830513.Reinsp & Corrective Action Program Will Be Selected Per Course of Action Approved by NRC on 831216 ML20083E1101983-12-14014 December 1983 Interim Deficiency Rept,Item E-47 Re Target Rock Solenoid Operated Valves Used in Essential Sys W/Excessive Space at End of Coil.Initially Reported on 830803.Replacement Kits on Order ML20083J1771983-12-0909 December 1983 Vol 1 of Environ Qualification Rept for Mechanical Equipment ML20083F9121983-12-0808 December 1983 Quality Confirmation Program, Monthly Status Rept for Nov 1983 ML20082P6051983-11-30030 November 1983 Final Deficiency Rept,Item Q-10 Re Potential Defects in Catalytic,Inc QA & Const Programs.Initially Reported on 830812.Incidents Cited Not Representative of QA Program. Defects Not Reportable Per 10CFR50.55(e) ML20082P5551983-11-30030 November 1983 Interim Deficiency Rept,Item M-101 Re Itt Hydromotor Actuator Oil Seal Leakage.Initially Reported on 831102. Corrective Actions Will Proceed Under 831005 Program.Item Not Reportable Under 10CFR50.55(e) ML20082P8631983-11-29029 November 1983 Interim Deficiency Rept,Item E-39 Re Brown Boveri 125-volt Dc Control Device Failure on 6.9 Kv & 4.16 Kv Switchgear. Initially Reported on 830202.Insp & Adjustment of Applicable Circuit Breakers Continuing ML20082P8611983-11-29029 November 1983 Interim Deficiency Rept,Item Q-11 Re Failure to Implement QA Program Corrective Action Reporting Sys.Initially Reported on 830907.Procedures for Corrective Actions Developed Per FSAR Chapter 17.1.Next Rept Will Be Submitted by 840130 ML20082P6671983-11-29029 November 1983 Interim Deficiency Rept,Item M-96 Re Indeterminate Qualification of Cooperheat Per ASME Section Iii.Hj Kaiser Co QA Dept in Process of Performing Evaluation of Purchase Orders Re Acceptability.Final Rept by 840601 ML20082P5031983-11-29029 November 1983 Interim Deficiency Rept,Item E-35 Re Electrical Equipment Foundation Welding.Initially Reported on 831104.Paint Removal & Reinsp of Welds in Progress.Corrective Action Will Be Performed ML20082P4301983-11-29029 November 1983 Interim Deficiency Rept,Item M-54 Re Inadequate Qualification of Hydraulic Control Units.Initially Reported on 820726.Analysis of Proposed Mods to Units in Progress. Limited Scope Operability Testing to Be Performed ML20082H9041983-11-23023 November 1983 Interim Deficiency Rept,Item M-102 Re Nonconformance of Feedwater Line Seismic Analysis W/Reg Guide 1.29.Initially Reported on 831028.Evaluation Continuing.Followup Rept Will Be Submitted by 840224 ML20082E3371983-11-17017 November 1983 Interim Deficiency Rept,Item M-100 Re Warped Standby Liquid Control Sys Tank Mounting Flange.Initially Reported on 831021.Gap Will Be Filled W/Epoxy Grout to Restore Flange to Original Design ML20082D0131983-11-11011 November 1983 Interim Deficiency Rept Re Lack of Insp Personnel Qualifications.Qualifications of 252 Inspectors adequate,58 Inspectors Still Under Review & 47 Inspectors Not Certifiable.Followup Rept & Corrective Action by 840330 ML20082B8171983-11-10010 November 1983 Interim Deficiency Rept,Item Q-14 Re Inadequacy of Control & Distribution of Design Specs.Initially Reported on 831013. Applicable Procedures for Review,Approval & Distribution Will Be Revised.Next Rept Will Be Provided by 840105 ML20081M3341983-11-10010 November 1983 Interim Deficiency Rept,Item M-72 Re Lack of QA Program for Fire Protection Sys Installation.Initially Reported on 821214.Proposed Fire Protection QA Program Developed. Followup Rept Will Be Submitted by 840220 ML20081M7591983-11-10010 November 1983 Interim Deficiency Rept,Item M-24 Re Seismic Qualification of 13 Essential Damper Actuator Mounting Brackets.Initially Reported on 801014.American Warming & Ventilation Analysis Delayed Until 831111.Next Rept Following Corrective Mods ML20082C0681983-11-0909 November 1983 Interim Deficiency Rept,Item S-11 Re Structural Steel Bolting.Initially Reported on 830513.Comprehensive Reinsp Program for Accessible Connections Developed.Procedures Governing Rework Program Under Development ML20081M8471983-11-0909 November 1983 Interim Deficiency Rept,Item E-50 Re Annunciator Sys Replacement Light Bulbs.Initially Reported on 830823.Two Contact Blades in Drake 4390 Socket Produce Metal Shavings Causing Short Circuit.Circuits Will Be Redesigned ML20081M1431983-11-0808 November 1983 Interim Deficiency Rept,Item M-97 Re Jet Pump Instrumentation Welds.Initially Reported on 830922.Field Deviation Disposition Request 1120 Submitted to Document & Resolve Deficiency.Final Rept Will Be Submitted by 840316 ML20081M6931983-11-0808 November 1983 Interim Deficiency Rept,Items E-20 & E-29 Re Adequacy of Cable Tray & Conduit Support Welding & Cable Tray Support Threaded Nelson Studs.Initially Reported on 820503 & 0928. Concurrence Requested for Procedural Development ML20078R5081983-11-0808 November 1983 Interim Deficiency Rept,Item S-17 Re Main Steam Line Break Analysis.Initially Reported on 831020.Auxiliary Bldg Pressure Differential Resulting from High Energy Line Breaks Not Unacceptable for Masonry Walls.Final Rept by 840116 ML20082K5321983-10-31031 October 1983 Quality Confirmation Program, Monthly Rept for Oct 1983 ML20083A1401983-10-28028 October 1983 Rev 25 to Natl Board Tasks Rept ML20081H6941983-10-27027 October 1983 Final Deficiency Rept,Item M-93 Re Improperly Supervised Fire Detection Circuits.Initially Reported on 830823. Inability to Verify Fire Detection Sys Unacceptable Condition ML20081F0871983-10-25025 October 1983 Interim Deficiency Rept,Item M-61 Re Fire Protection Piping Suspended from Essential Cable Tray Supports.Mods Stopped by 821112 Show Cause Order Immediately Suspending Const.Final Rept Will Be Submitted Upon Mod Completion ML20081F1121983-10-25025 October 1983 Interim Deficiency Rept,Item M-91 Re Overpressurization of HPCS Relief Valve 1E22F035.Initially Reported on 830818. Audit Finding Rept 83-19-05 Issued to Correct Defect. Followup Rept by 840518 ML20078M9971983-10-18018 October 1983 Interim Deficiency Rept,Item E-46 Re Lack of Type SIS Switchboard Wire Certification.Initially Reported on 830713. Sargent & Lundy Issued Design Document Change SLE-577 to Require Type SIS Wire for Future Use.Next Rept by 840131 1987-06-16
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COMMENTS ON THE DRAFT SAFETY EVALUATION REPORT FOR CG&E's ZIMMER NUCLEAR POWER STATION: UNIT 1; Docket No. 50-358*
by Thomas E. Eaton U.S. NRC/ACRS Consultant Contract No. 11-78-632 15 November 1978
- 1. The Draft SER indicates (section 3.5.2, p, 3-6) that steam turbine missiles having a low trajectory could not damage the Diesel generators because of a grazing impact with the turbine building floor. Is there a significant potential for damage to the Diesel generators by high trajectory steam turbine missiles?
- 2. Since the pressure suppression function of the Mark II containment system is an important safety feature of the plant, is it possible that the wetwell spray system should j be assigned a more important role in the Mark II contain- 1 ment system (cf., pp. 6 6-17)? ,
- 3. On page 6-17, is it possible that the General Electric Co. test program was for the Mark III pressure suppression containment instead of for the Mark II containment?
- 4. The containment hydrogen recombiner system is located outside containment and is designed for 62 psig (p. 6-33); are the containment intake and discharge openings to this system adeouately protected against jet impact?
- 5. What is the source of steam for the feedwater pump turbines (p. 7-12) after the reactor is isolated?
- 6. The suppression pool temperature monitoring system in the l Draft SER (p. 7-19) does not comply with requirements in I the Mark II Generic Acceptance Criteria and Draft Load )
Evaluation Report (cf. pp. III-89 to 111-90).
I DEEIG1:ATtD ORIGINAL G707170478 78111S Certified By PDR ACRS CT-1073A PDR
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COMMENTS ON THE DRAFT SER FOR ZIPMER UNIT 1 (Continued)
- 7. The Diesel generator fuel oil system contains a " day" tank, cf. p. 9-10, with a capacity of 550 gallons. The EMD 4000 horsepower (nominal) generators have a BSFC (specific fuel consumption) of 0.40 lbm/HP-hr (nominal) and will empty the " day" tank in about 2-1/2 hours.
- 8. On page 11-9, should the I-131 release be not greater than one Curie per reactor per year?
- 9. On page 15-3, "the surface heat flux never exceeds 75 per cent" .. of what?
- 10. On page 15-5 (top), are there no other reactivity insertion transients for the BPR/57
- 11. On page 15-7, is the primary containment leak rate of 0.635 per cent of the containment volume per day based on the volume being at standard temperature and pressure?
- 12. In the discussion on the fuel handling accident (section 15.3.3, p. 15-10), is it not also assumed that the fuel fails as the result of the drop?
- 13. Would the consequences of postulated radioactive releases due to liquid tank failures (section 15.3.6, p. 15-15) be more significant if the postulated liquid flow involved i a surface runoff (instead of ground seepage) which carried the liquid released directly to the Ohio River?
- 14. Is there any relationship between the motor-generator output voltage regulator failure noted in section 7.2.3,
- p. 7-5 and the discussion in section 8.4.1, p. 8-8, which relates to DC power systems?
- During this review of the Zimmer Draft SER, several typing mistakes were identified. This investigator will provide a listing of these corrections if requested by the U.S. NRC.
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i INITIAL FINDINGS:
CAUSES'FOR CONTAINMENT RELATED LITENSEE. EVENT REPORTS (LER's) by Thomas E. Eaton U.S. NRC/RCRS' Consultant
' Contract No. 11-78-632 16 November 1978 Below are listed various causes of containment related failures reported as LER's. These causes are identified in this preliminary listing because their frequency of occurance has identified them as potentially significant deficiencies.
Because this review of LER's has only just started, this list should be considered as preliminary and incomplete.
A. Design of Containment Airlock' Door Interlocks B. Air lock Door Seal Leaks
.C. Airlock Handwheel Seal Leaks 4
D. Weld failures.in the Heat Effected Zone .
E. Liquid Nitrogen Not Ordered (Delivered) Such that Contain-ment can be'Inerted as Required F. Railroad Door Seal Leaks G. Hydraulic Fluid Loss from Seismic Snubbers H. Ice Build-up Interfering with Door Operation in Westinghouse Ice Condenser Containments I. Vibration Fatiguing of Small Pipes and Tubes J. Doors Blocked Open by Workmen to Allow Temporary Hoses, i Wires, etc. to Enter Reduced Pressure Buildings.
K. Oxygen Analyzer Errors l L. Failures in Liquid Nitrogen Supply Systems {
t M. Containment Spray System Component Failures l
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