ML20203A409
| ML20203A409 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 02/19/1986 |
| From: | Bajada E, Patterson A, Perrino F EVALUATION RESEARCH CORP. |
| To: | |
| Shared Package | |
| ML20202J051 | List:
|
| References | |
| QI-014-03, QI-14-3, NUDOCS 8607170233 | |
| Download: ML20203A409 (43) | |
Text
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Pcg3 1 of 9 EVALUATION RESEARCH CORPORATION COMANCHE PEAK RESPONSE TEAM QUALITY INSTRUCTION FOR ISSUE-SPECIFIC ACTION PLAN VII.c CO NT10'_'_D C0 )Y CONTROL NO.2FN INSTRUCTION NO: QI-014 REVISION NO:
1 ISSUE DATE: 02/19/86 O
REINSPECTION OF CABLES /I-E-CABL
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Dates Prepared by f_
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Dates Approved by:
Issue Coordinator Approved by:
b.d. b ruddr 2// '7/4f fo Dates On-Site QA Repre tative Approved by:
Date: M /9 dd O
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QI-014 4
Rev. 1 q(d 1.0 PURPOSE To provide methods to be used and accept / reject criteria to be applied when performing reinspection of cable.
2.0 APPLICABILITY This procedure applies to reinspection of samples selected from the cable population at Comanche Peak Units 1, 2, and areas common to both units. The population is described in the Population Description for Cables.
3.0 REFERENCES
3.1 CPP-009, " Performance of Reinspection and Documentation Reviews."
3.2 2323-El-1700, " Cable and Raceway Schedule (Unit I and Common)."
3.3 2323-E2-1700, " Cable and Raceway Schedule (Unit 2 and Common)."
O' 3.4 Description Memorandum (QA/QC-RT-219) delineating the documentation used in the development of this procedure including specific sources for attributes and exclusions.
4.0 GENERAL Reinspection reviews are performed and documented in accordance with established project procedures and instructions. This instruction establishes the attributes and accept / reject criteria for reinspections of cables. Reference 3.1 addresses the method to perform reinspections, document and process the results.
5.0 INSTRUCTION Using the information in Reference 3.1 and below, perform the reinspections on the items in this population and document the results of the reinspection on the checklist (Attachment 6.9).
5.1 Size / Type / Color Verify the following information on the cable jacket agrees with Reference 3.2 or 3.3.
a.
Conductor size O
b.
Number of conductors c.
Voltage rating d.
Jacket color 2
QI-014 e
Rev. 1
]
5.0 INSTRUCTION (Cont'd) 5.1_ size / Type / Color (Cont'd)
NOTE:
Cables may be field color coded by applying colored tape bands around the cable.
In that case, the tape bands are the determining factor in deciding the color code of the cable.
5.2 Damage Verify there is no observable damage to the cable as follows:
a.
Cut, gouge or crack - record length, depth and location.
b.
Kink or twist - record location.
NOTE:
Only cable sections accessible and visible need s
be inspected for this attribute. Do not disturb cables in trays, junction boxes or equipment.
5.3 Spacina (Power Cables)
Verify that power cables that are run in cable tray have maintained cable spacing where so indicated in Reference 3.2 or 3.3 and meet the following requirements:
a.
Maintained spacing between cables (edge to edge) and between side rail of cable tray and adjacent cable are a minimum of one-quarter of the diameter of the largest cable.
b.
Non-maintained and maintained-spaced cables are either run on opposite sides of the tray with a distance between them equal or greater than the diameter of the largest maintained space cable or all cables (both maintained space and non-maintained spaced cables) are run as maintained spaced cables as in "a" above.
NOTE: 1.
Single conductor cable sizes 2/0 AWG and 4/0 AWG run as a 2-wire circuit (e.g., DC circuits) or 4-wire circuit (e.g., lighting panel j
feeders) shall be bundled together and tied to the cable tray rungs (ladder type tray) with i
maintained-spacing between each circuit bundle.
i The diameter of the bundled cable shall be i
considered twice the diameter of the one conductor of the bundle.
l 2.
It is not necessary for maintained-spaced l
cables to conform to these requirements at transition points but random lay at those points should not exceed 4 feet.
3.
For tie down requirements, refer to Section 5.12.
l i
3
QI-014 4
Rev. 1
/% i 5.0 INSTRUCTION (Cont'd)
(G 5.4 Slack Verify that the following free air cable transitions have a minimum of two (2) inches movement (slack) in all directions:
NOTE:
Slack shall be defined as the actual length of the cable, measured from the points where it is restrained by the equipment or raceway, less the straight line distance between those points.
a.
At top and bottom entry of any cable to floor (or skid) mounted Class 1E equipment.
s b.
Class 1E cables routed between adjacent building walls of Category I buildings.
6 c.
Interface connections between cable tray and conduit containing Class IE cables.
d.
For NIS cables, at all transition points (i.e., junction boxes, entering or leaving conduits).
,G 5.5 Identification a.
Verify thst each cable is identified with tags near terminations in equipment or junction boxes and that the tag information contains the cable's alphanumeric code designation as shown in Reference 3.2 or 3.3.
NOTE: 1.
Cable identification tagging may be on the cable or individual conductors.
2.
Cables not terminated in junction boxes are not required to be identified in the boxes.
b.
Verify that inside containment, the cable identification tags are either Tefzel or Raychem NTMS-CM2 tags or Raychem NTMS tubes and that tags are attached with Tefzel Tyraps.
NOTE:
Correct type of tag may be verified by visual comparison with a sample tag of know type.
g 5.6 Routing (f(
Verify that the cable routing agrees with Reference 3.2 or 3.3.
h NOTE: 1.
Visual inspection or signal generator tracing V
can be utilized for cable routing verification.
Use of signal generator may require determination of one conductor of a cable at both ends.
4
i QI-014 Rev. 1 i\\
5.0 INSTRUCTION (Cont'd) 5.6 Routing (Cont'd) 2.
Refer to Reference 3.2 or 3.3, Report No. 2, Note 17.
3.
Verification of cable routing shall not disturb cables in raceways or junction boxes.
4.
Wiere raceway identification cannot be verified because of Thermolag covering, raceway drawings may be utilized.
In those cases, the drawing shall be added to the package and use of drawings shall be noted on the checklist. This method may be used only for contiguous tray sections and not for any transition where routing is questionable.
5.7 Bend Radius Verify that the minimum bending radii as indicated on.1 are not exceeded for cables in free air or inside equipment.
NOTE: 1.
The minimum bending radius is to be measured to the inner side of the bent cable.
2.
The minimum bend radius for NIS cables is 6 inches.
5.8 Support a.
Verify that the maximum unsupported length of free air cable between raceways and between raceway and equipment does not exceed 3 feet 6 inches unless approved by DCA.
b.
Verify that for cables in vertical raceways and at equipment connections, wire mesh grip (stainless steel in containment) supports are provided at the top of the vertical raceway or as close to the top as is practical or in the equipment when the total vertical riser is greater than 25% of the spacing specified in Attachment 6.2.
Also verify that additional supports are provided when the vertical interval from the location of the proceeding support exceeds the spacing specified in
,.2.
i
)
c.
Verify that cable support grips wherever installed along the route of the cable sample, meet the selection and
[ }
installation requirements of Attachment 6.6.
5
_ _ = _ _
QI-014 Rev. I 5.0 INSTRUCTION (Cont'd) 5.9 Separation i
Verify that the cable maintains minimum separation in s.
free air and within electrical equipment from redundant safety related and non-safety related cables, per.3.
NOTE:
If separation requirements are not met, identify the specific violation and its location.
b.
Verify that separation barrier material (SBM) wherever installed on cables, raceways, supports or draped or hung i
as part of a separation requirement along the route of the cable sample, meets the requirements of Attachment 6.7.
NOTE:
Each separate installation and location shall be documented on SBM location walkdown sheets.
i j
5.10 Splices / Repairs I
a..
Verify that there are no observable splices or repairs.
If any are observed, identify and record the location for documentation review.
NOTE:
Preinsulated butt splices are excluded.
b.
Verify that splices are located in equipment' enclosures or splice boxes except as allowed in flexible conduit i
connected to instruments or devices with pigtails and in solid bottom tray for penetration pigtail splices.
i c.
Verify that heat-shrinkable tubing, where used, shows l
positive indication of adhesive flow at the ends and makes smooth contact with no surface wrinkles along the j
contact area of the cable jacket.
d.
Verify that where a field cable is spliced.to a cable of j
smaller size at equipment connection, the smaller size cable is the maximum size that the equipment will 1
accommodate and that it meets the requirements on
- .4.
5.11 Terminations Verify the following:
l a.
All conductors and shields are landed at the correct
[
locations in accordance with the applicable engineering l
drawings.
NOTE:
Verification of cable terminations at proper terminal points for a three phase load is not i
required.
6
QI-014 Rev. I sQ Q
5.0 INSTRUCTION (Cont'd) 5.11 Terminations (Cont'd) b.
The shield ground lead of an 8KV cable is carried back through the ground sensor current transformer before grounding when the cable passes through a ground sensor current transformer before being terminated.
c.
The shield of 8KV single conductor shielded cable is grounded at each end but not grounded at medium voltage electrical penetrations.
d.
All 8KV terminations and motor connections are made with Raychem kits.
s e.
Verify that field installed (or removed) jumpers associated with the termination of a cable are shown on approved engineering drawings and where added use the same type and size wire as the cable.
NOTE: 1.
A larger wire size is acceptable.
2.
The termination requirements of the jumper are the same as the cable being terminated.
'~#
f.
Physical attributes of terminals meet the requirements of.8 and the requirements as follows:
1)
Conductor is flush with or extends slightly beyond end of terminal wire barrel and does not interfere with terminal hardware. When inspection holes are provided, ensure that the conductor is visible i
j through the inspection hole.
NOTE:
Where conductor insertion is not verifiable, a notation shall be made for document review.
2)
Crimp is centered or near centered. Crimps may be off center but not off the end of the barrel.
l 3)
No flash or extrusion of insulation or barrel.
l l
4)
No visible nicked wires or wire strands outside of l
barrel.
5)
For uninsulated terminals, insulation does not enter wire barrel.
6)
Crimps appear complete and terminal is secured to
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(,,
conductor.
7)
Terminals are not obviously damaged or altered.
l 7
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s QI-014 Rev. 1 A
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5.0 INSTRUCTION (Cont'd) 5.11 Terminations (Cont'd) g.
Terminals are the correct size for the conductors per.5.
h.
Thermocouple extension wires are terminated without terminals and where the wire is looped around a screw, tightening of the screw tends to close the loop.
i.
600V in-line connections that meet any of the following criteria are insulated by nuclear grade heat shrinkable cable insulation sleeves:
)
i 1)
An uninsulated butt splice 2)
Bolted connections 6
3)
Power cable 4)
Penetration assembly pigtail 5)
Located in a harsh environmental area.
(
Heat-shrinkable tubing shows positive indication of adhesive flow and smooth contact with no surface wrinkles along the contact area of the cable jacket.
j.
Hardware for bolted connections is the correct size, i.e., matches lug bolt hole size. Each bolted connection has flat washers inder the head and nut and lockwashers under the turning member.
Stainless steel bolts and Belleville spring washers are used if either surface'ds aluminum.
Bolts have full nut engagement and split type.lockwashers where used are i'
fully compressed.
t NOTE:
If bolted connection is covered with heat i
shrinkable tubing, this attribute is not applicable and a notation shall be made for document review.
k.
Wiring in cabinets is secured.
1.
Where cables terminate on Weidmuller terminal blocks, the maximum conductor size is No. 10 AWG. Weidmuller SAK 10
~
are utilized when terminating two No. 10 AWG cables.
Weidmuller SAK 6N are utilized when terminating one cable -
O (No. 10 AWG through No. 16 AWG) and when terminating two cables (No. 12 AWG through No. 16 AWG).
~ w, NOTE:
Correct mode'l number terminal block may be verified by visual comparison with a sample terminal block of known model number.
8
QI-014 Rev. 1 5.0 INSTRUCTION (Cont'd) 5.12 Tie Downs a.
Verify that maintained-space cables or maintained-space cable bundles are tied to tray rungs with cable ties which are spaced at intervals not more than 6-feet horizontally and 3-feet vertically, b.
Verify that random lay cables in the same tray with maintained space cables are tied in bundles to tray rungs with cable ties which are spaced at intervals approximately 6 to 8 feet horizontally and not more than 4 feet vertically, Verify that if holes are drilled in solid bottom tray for c.
tie downs that they are 1/4-inch maximum diameter and spaced at least a minimum of 2 inches apart.
6 NOTE: 1.
Ties downs in the reactor building shall be radiation resistant Tefzel.
2.
Tie downs need not be installed in solid bottom trays.
O 6.0 ATTACHMENTS 6.1 Minimum Cable Bending Radius and Outside Diameter l
6.2 Vertical Spacing for Conductor Supports 6.3 Separation Requirements l
6.4 Termination of Oversized Cables 6.5 Terminal Lug Size Identification l
6.6 Cable Grip Support Installation Requirements i
6.7 Separation Barrier Material Installation Requirements 6.8 Terminal Inspection Criteria i
6.9 Checklist 3
O 9
Attechment 6.1 QI-014 Rev. 1
/~'}
Page 1 of 2 NJ Maximum Minimum Outside Cable Bending Radius Diameter (Inches)
(Inches) 600 Volt Power Cable ******
1/C 750 MCM 4.48 1.282 1/C 500 MCM 3.21 1.072 1/C 350 MCM 2.82 0.943 1/C #4/0 1.85 0.740 Triplex #4/0 5.57 1.588 Triplex #2/0 4.73 1.352 2/C #2 1.30 0.430 Triplex #2 2.91 0.966 2/C #2 3.27 1.083 3/C #4 3.09 1.027 s
1/C #2/0 1.58 3/C #6 2.79 0.928 2/C #6 2.49 0.831 3/C #8 1.85 0.737 2/C #8 1.73 0.693 3/C #10 1.53 0.611 1/C #10 0.412 0.206 f-g
(, j 1/C #8 0.532 0.266 1/C #6 0.688 0.334 1/C #4 0.764 0.382 8 KV Power Cable ******
1/C 500 MCM 18.64 1.49 1/C 350 MCM 16.92 1.35 1/C #4/0 14.76 1.18 Minimum Bending Radius Maximum For Permanent Outside Cable Training Diame ter Description (Inches)
(Inches) 600 V Copper Control Cable 12/C #12 1.28 0.82 l
9/C #12
.64 0.73 7/C #12
.64 0.63 5/C #12
.64 0.58 3/C #12
.64 0.46 2/C #12
.64 0.44 l
1/C #12
.64 0.21 s,/
4/C #10
.72 0.60
, _ _ _ _ _ _ _ _ - -... ~. - _ -..
Attcchmsnt 6.1 QI-014 Rev. 1 O
MINIMUM CABLE BENDING RADIUS (Cont'd)
Minimum Bending Radius Maximum For Permanent Outside Cable Training Diameter Description (Inches)
(Inches)
Instrument Cable 24/C (12 STP) #16 2.08 1.17 12/C ( 6 STP) #16 1.04 0.85 8/C ( 4 STP) #16 1.04 0.72 4/C ( 2 STP) #16 1.04 0.62 2/C ( 1 STP) #16 1.04 0.36 28/C #16 1.44 0.95 6
24/C #16 1.44 0.93 22/C #16 1.44 0.89 12/C #16
.96 0.67 5/C #16
.48 0.47 4/C (1 Twisted Quad)
- 16 1.20 0.43 3/C (1 Twisted Triad) #16 1.08 0.40 2/C (1 Twisted Pair)
- 14 1.12 0.37 0
14/C Composite Cable (6 pair #16 and I pair #14) 1.12 0.81 14/C Composite Cable (7 twisted Pair),
10 mil Copper Tape Shield 9.72 1 Twisted Pair # 16
.96 0.38 Thermocouple Extension Wire i STP #16 Solid
.96 2 TP #16 Solid
.96 O
l 2
. _ _ _ _ -.2 QI-014 Rev. 1 Page 1 of 1 VERTICAL SPACING FOR CONDUCTOR SUPPORTS SIZE SPACING No. 18 thru No. 0 - - - Not greater than - - 100 ft.
No. 2/0 thru No. 4/0 Not greater than - - 80 ft.
250 MCM & 350 MCM - - - Not greater than - - 60 ft.
500 MCM - - - - - - - - Not greater than - - 50 ft.
750 MCM - - - - - - - - Not greater than - - 40 ft.
- - - Not greater than - - 35 ft.
Above 750,000 CM s
i No cable support shall be required if the total vertical riser length is less than 25 percent of the spacing specified in the above table.
O i
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Attachmtnt 6.3 QI-014 Rev. 1 Page 1 of 5 SEPARATION REQUIREMENTS TRAIN A*
TRAIN S~
TRAlH*A*
CAsLE CA&LE/
CABLE (f
NOTE:
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l y,
9). ssrAKAT10>& sAreast MAfgesAL (ptAuxsT) sNAu net Sa usso aw Ait peep powestCAS&S dE a)CA&Lf5 5tmRATEb b)CASLES wrfillN.
Pows 2. CASLE TRAYS. 38FACAT10W 3Aresea.
St A;R SPACE FLEE SIDP WTett AL C suuMET ) MAT 3F d5g0 ON Pugg, MERIAL CON 006T WHEst5 CASLE AMPACsTsES Arg s
. ACCEPTh0Lt ?st PtoesodRE cP.E14 0-es As addustsu ST owNaWl:S strussswTAT6vs.
DETAll GI A CA&LE, TO CAanLE BARRIER TRAIN j
IN *b*
CABLE CABLE TRAIN *A*
TRAIN *b*
E.,
CABLE CONbulT O
W" m 1
NtN.
BETAll G l Eb CABLE - boutLE SAEtl%R couaLE sARRIER SEPARATED bY/s# MIN. AtR DETAll GI b SPACE. OR THERMAL INSUL.ATING MATERIAL)
CABLL-METALLtc CoblDulT l
aAaRiER TRAIN *A*
TRAIN *S*
CC DU CO UI caste CAntE H i' Alt SPACE CE THERM 4.
4 IN5utArius MAttatAt.
_ gg 0" stTHER.stoE #967 7g h C.M O N O N E SI D E DETAIL GlE DETAIL GIC CABLE-6 INGLE BARRIEP.
MW. tat.LtC. CONDutT - MET ALLtC. C04DUlT -
DETAIL 6I TYPICAL DETAILS FOR SEPARATION REQUIREMENTS OF EEbuNbaNT NON-POWER SYSTEM (TEAINS CE Ce4ANNELS) WsTHIN EQUIPME.NT.
O
__.3 QI-014 Rev. 1 O
SEPARATION REQUIREMENTS (Cont'd)
,, 4g I' MIN. IN FIEE STOP PN L.
f NYN e_3G.NAx Exao E Cants.-
TRAIN *A* CABLE TRAYd l
a)3'-d'IN GENERAL PLM4T AREA g4y m):'-o'IN CARLE 58REAhlHG AREA
' MIN.WITM CABLES WEAPPfb C)IN FRE RETARDANT MATERfAL.
(SEE NOTE 9)
DETAIL 58 TYPtCAL DETAIL FOR SEPARATION REQUIREMENTS OF IEE0uMDANT SYETEM(TRAINS OR CHANNELS) EXPosEh CABLE.6.
O 7
2
,f FLOCR Cl*EMING r
PNL eiu. cLooe,
E) k'..al~ ~,/{*$
et-L's i.
- 1 i
3'-C" MAX.
T RAI N 'S' i
ia-CON bulT TRAIN 'A' CABLE TRAY #
^
5)3'-O'IN GENERAL PLANT AREA
[
TRAIN *A~ CA&LE l
b)I'-0 IN CA&LE SPREADING APEA
] c)f MIN. WITH NOM CLASS lE COND.,
~'d)WRAPPEb IN FIRE RETARhANTf M
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M ATERIAL (SEE NOTE 9)
TYPICAL bE. TAIL FOR. SEPARATION REQUIREMENTS OF R.EDUNDANT SYSTEM MS OR CHANNE CABLE RUNNING, VEltTICA PARALLEL TH CTNElt SYSTEM CONDulT.
2
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Attachmsnt 6.3 QI-014 Rev. 1 O
SEPARATION REQUIREMENTS (Cont'd) up To mwEL A8 cwt THRu FL4C4 CPEN'G TRAIN *A* C A BLES I
x n-TRAIN A*m FOR MAXIMUM AND CAtt E TRAY \\
pitNiMuM CASLE LEN6TH SEE DWG t
El 1702,DETAll 23
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=
m "If y$
a)5'.O*lN GENERAL A
PLANT AREA 1
b)10'IN CASLE g)3*-0'W CARE SPRE.AblNG AREA SPREADING AREA H
c) l*WM. WITm CABLE l
g)f,,N. -mTW N E WEAPFED IN FIRE l
wggppg,3,y pigg RETARM MAM AETARBANT MATEE)AL See gg MOM Y s WOTE 9 gggg mg l_L f TRAINA"o TR AIN *lb*
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'o)3 0'IN GENERAL PLANT AREA 0
- 6,) s'-o"
- N CAELE SPREADING AREA DETAI L 56 TYpfCAL DETAtt FCE SEP41EATICF4 RECLUIRE.ME.NTS OF REDONDANT SYSTEM (TRAINS l
OR CWANNE.LS) CABLE RUflNING NEAR OTHER SYSTEM CA&LE TRAY.
EbCE OF RACEWAY
_r.'0" MIN.
CONTAJNING EITHER h',S NIS EXPOSED SR*
, SS.'5Y N
SK. 02. 6K CAhLE
@R,W,'BOR'Y DETAll 606 TYPICAL DETAIL FOR SEPARATION REQUIREh4ENTS OF EXPOSED HIS CAELE (NEAR O
PENf.TRATIONS) AHo OTHER THAN 6.9 KV SYSTE.rn RACEWM 3
Attachesnt 6.3 i
QI-014 Rev. 1 O
SEPARATION REQUIREMENTS (Cont'd) l TRAIN "A"
TRAIN "B"
CABLE FLEX eb i
/
l a) 6" when either or both cables are non-tefzal insulated or b)1" when one of the cables is non-safety related and either tefzel insulated or lis:ed in Note 10.
s DETAIL 61F (Notes 11,12)
Cable - Servicair flex 7 =,-
l
=
da
~
a)
I* when either or both cables are non-tafzal 4" =1=*ad or i
b) nury h a d when one flex contains a non-safety related cable either tefzel insulated or listed in Nota 10.
OETAIL 61G (Notas 11',12)
Serv /=4e fler - serv:.cair flez 4
O 4
Atta. chm nt 6.3 QI-014 Rev. 1
/'~N SEPARATION REQUIREMENTS (Cont'd)
NOTES:
- 10) For separation within the control boards and vertical panels, see Details 61F and 61G for cables enclosed in Servicair flexible conduit. Item b of these details refers to the following cables:
a.
Annunciator and SSII lampbox b.
Sound-powered communications c.
Fire detection d.
Coaxial video CRT e.
Power cords to receptacle strips on control wireways s
These cables may touch internal wireways which are integral to the control boards.
11)
Servicair flex shall not hang more than 3' from control board switch modules without additional support.
12) 120 Vac Lighting and convenience receptacle wiring shall be considered power wiring and separated from safety-related wiring by at least 6" if exposed, or 1" if enclosed in metallic conduit.
I I
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5
Attechmint 6.4 QI-014 Rev. I Page 1 of 1 TERMINATION OF OVERSIZED CABLES It is acceptable to terminate power cables directly on starters or breakers in equipment such as motor control centers where terminal blocks are not large enough.
Where necessary, field cables may be reduced in size to accommodate equipment connection provisions as follows:
1.
Use the maximum size cable that the equipment can accommodate.
NOTE:
Ensure that the ampacity of maximum cable size being spliced is equal to or greater than the rating of the overcurrent protective device.
See Table A below, l
s 2.
Splice using compression type lugs back-to-back and insulate the splice using heat shrinkable insulation sleeves.
Table A 600V POWER CABLES - AMPACITY TABLE Cable Size Allowable Ampacity AWG/MCM
[' \\
750 534 500 426 350 343 4/0 248 2/0 162 2
116 4
86 6
67 01 8
69 46 I
- Ampacity is based on triplexed (also 2 or 3 single conductors) in conduit.
- Ampacity is based on 3/C or 2/C cable in one conduit.
O 1
i Attachmant 6.5 QI-014 Rev. 1 Page 1 of 1 TERMINAL LUG SIZE IDENTIFICATION PIDG Radiation Resistant Insulated Terminals Connector Gauge Terminal Insulation (AWG)
Code 16-22 Natural color with Red Stripe 14-16 Natural color with Blue Stripe 12-10 Natural color with Yellow Stripe Plasti-Grip Terminals Connector Gauge Terminal Insulation (AWG)
Code 8
Natural color with Red Stripe 6
Natural color with Red Stripe For all others, wire size or range is stamped on the terminal.
4 i
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Attechmint 6.6 j
QI-014 Rev. 1
~~)
Page 1 of 12 (J
CABLE GRIP SUPPORT INSTALLATION REQUIREMENTS 1.
CABLE GRIP EUPPORTS Supports shall be Kellem Type "R" (closed mesh) or "RS" (split a.
lace) grips or Slater / Flexor type "FC" (Closed Mesh) or "FS" (Split Lace) grips or approved equal. Support installations in the Reactor Building require stainless steel grips where all other installations permit bronze grips. Any other type must be approved by Engineering. Where cable ends are available the closed type mesh or split-type mesh may be used.
Where cable ends are not available the split type mesh with lace shall be used. Typical details for cables in vertical tray and conduit are shown on pages 11 and 12 of this attachment.
2.
SUPPORT GRIP SIZE For the proper size of grip for single cables, refer to
- a..1 to determine the " Maximum Outside Diameter" of the cable. Then refer to the grip sizing table on pages 4 and 5 of this attachment under " Grip Diameter Range" to find the
" Grip Size".
(
b.
For the proper size of grip for multiple cables with the same diameters, determine the " Maximum Outside Diameter of a cable and the number supported. Then refer to the grip sizing table under " Cable Diameter Ranges" to find the " Grip Size", on pages 4 and 5 of this attachment.
c.
For the proper size grip for multiple cables with different diameters, measure the circumference of all cables held i
together, then refer to the grip sizing table under " Grip Circumference Range" to determine " Grip Size", on pages 4 and 5 of this attachment, d.
Support grips selected shall conform with the following formula:
(Design Strength of Support Grip)
Safety factor =
Cable (s) Weight /f t. X Length (s) of Cables to be supported The Minimum Safety factor for Class IE cable (s) shall be ten and for non-Class IE cable (s), it shall be five. Reference Report 12, 2323-El-1700 or 2323-E2-1700 for cable weights per foot. Determine the " Safety factor number" from pages 6 through 10 of this attachment.
EXAMPLE:
(Slater /Flexcor)
O Cable IC 2/0 AWG =.54 lbs.per ft.x cable length 100'= 54 lbs.
Safety factor 10 x 54 lbs. = 540 lbs.
Maximum outside diameter =.63" Grip Size is 062, rated @ 750 lbs.
AttschmInt 6.6 QI-014 Rev. I fmU CABLE GRIP SUPPORT INSTALLATION REQUIREMENTS (Cont'd)
Safety factor is below 750 lbs. rated capacity = grip 062 is correct.
3.
INSTALLATION Supports in raceways and equipment shall be as per design a.
drawings.
B.C. Condulets and L.B.D. Condulets may be utilized for installation of cable support grips. Either the closed mesh or split lace grips may be used in these installations.
Proof of correct attachment shall be apparent slack with no strain on cable just above the support.
cG',
b.
Multiple cable bundles in groups as in Section 3.1.1, C, of this
. 54.-
instruction.
sll c.
Single conductor cables run as I i two or four wire circuit.
(#2/0 l I or #4/0 AWG) as in Section 3.1.1, C e b, of this instruction.
- __JLa,
~
~~
[~
d.
Single conductor power cable e
y
\\m (maintained space) or Triplexed e
Cable, Section 3.1.1, 2.
,,g d.
,g) '
d*
e.
Support grips to be located as close to top of vertical riser e._
as possible.
~ '""'
f.
From top of grip down, two 1/2 laps of Okonite 35 jacketing f-tape to serve as bedding for grip in Cable Trays.
1-d*
Bedding shall be 8" to 10" maximum.
=
g.
Split lace type grip lace from top of grip down. Closure is spaced similarly to the mesh.
h.
The split lace will be completely 9*
laced with the two stranded ends
<A twisted together three or four times. Then wrap again and cut off the excess.
c-s O
2
O Attachm2nt 6.6 QI-014 Rev. 1
(~s N~s CABLE GRIP SUPPORT INSTALLATION REQUIREMENTS (Cont'd) 1.
Cable supports (mesh grips) shall be equally distributed among the three top cable tray rungs in ladder. type trays. For solid bottom type trays, a steel member is required to reinforce the back of the tray at the top of the riser, all cable supports shall be supported from this reinforcing member.
j.
Due to bend radius requirements of NIS cable, install cable support grips for all vertical drops of NIS cable greater than five (5) feet.
NOTE 1:
Use two 1/2 laps of Okonite 35 jacketing tape to bundle cables in a group and serve as a bedding extending approximately one inch beyond the grip.
NOTE 2:
To select the proper size of grip for multiple NIS cables with the same diameter, or with different diameters, measure the circumference of all cables held together. Enter this data into the "Crip Circumference Range" and select the proper grip size, from Pages 4 and 5 of this Attachment.
O i!O l
\\
3 L
Attachmsnt 6.6 QI-014 Rev. 1 CABLE CRIP SUPPORT INSTALLATION REOUIREMENTS (Cont'd)
SLATER /FLEXCOR CABLE SUPPORT GRIPS SIZING GUIDE Identification of Cable Grips Q
100 g
SS, FC Closed Mesh Cable " Grip Locking Stainless For cables with Size (See Bail Steel (For end available)
Table Below Containment FS Split Laced Buildings For Cables Only)
Already Installed) ea%
g maman as casus a am one
.m
.4 7
aus
.2s 37-
.re* 1.te-
.ts. 22
.tz..is
.to.is
.Oss.t4
.os. 13
- m..it m.10 O
asr
.37 s0-1.te t s -
.22. 30
.ts.2s
.1s.22
.t 4.
19
.t3..tr
.t t. 1s
.10.i4 Geo-
.s0..st -
ts.1.ss-
.30.3s
.25.31
.22 27
.19.24
.17. 22
.1s. 19
.14..ts 082
.62* 74*
1.9S' 2.30'
.36. 44
.31. 36
.27. 31
.24.29
.22.29
.19.23
.16 J1 075
%*.1*
2.38*. 114' 44.59
.38.49
.314.42
.29.38
.25-24
.23.31
.21 23 te 1*.1%*
1?4*. 193*
.56.75
. 4.83 42.54
.38.48
.34.43
.31.39
.28.35 13 1 %'.1 %*
1 93*. 4.71*
.75. 30
.83.78
.54. 85 48 58
.43.52
.39.44
.35.42 INI t %*.1 %*
A71*. 5.50'
.90 1.07
.I'8-Als
.66.T7
.54.57
.52.60
.4.54 42.44 175 1 %*.2*
5.50*. 6.20* t m-1.22
.80 1.02
.r7..se
.87.77
.60.69
.54. 62 49.54 EO 2*
2%'
L23*. 7.38*
1.22 1.53 1.02-1.2B
.85 1.10
.77. 96
.69.86
.62. 77
.54.71 250 2 W 3*
7.85*. 9.42' t.53 tJ3 f.28-1.53 1.10 1-32
.M 1.16
.86 1.03
.77.93
.71 45 300 3*
3%*
142*.11.00*
1.83-2 14 i.53 1.79 1.32.t.54 1.t 6125 1.03 1.20
.93 1.08 85 99 30 3%*.4*
11.00*.1157* 2.14-2 44 1.79-2.05 1.54 1.78 1.35-1.54 1.20-1.37 1.00 1.24
.29 1.13 43 4*. M
- 12.57* 1414* 2.44275 2002.30 1591.90 t.54-1.74 1.37 1.S6 1.24 1.38 t.131E 43 4Wg*
1414*.1171* 2.75108 2.30 2.Se 1.95220 f.74 1.93 1.55 1.72 1.301.$6 1.27 1.41
- Diameter Range for Single Cable
- Circumference Range for Multiple Cables with Different Diameters
- Cable Diameter Range for Multiple Cables with Same Diameter; if number of cables in grip exceed nine (9), use para. 3.1.1 to select I
grip lO l
4 l
l
Attachmsnt 6.6 QI-014 Rev. 1 O
CABLE GRIP SUPPORT INSTALLATION REQUIREMENTS (Cont'd)
KELLEMS CABLE SUPPORT GRIPS SIZING GUIDE IDENTIFICATION OF CABLE GRIPS C2 RS 100 SS-C2-Represents size RS-Split Laced (for Cable " Grip Size" Stainless Steel i.
of conduit for grips cables already in-(see table below)
(for containment installed in conduit stall ed) buildings only) risers.
R-Closed Mesh (for cables with end availabl e)
NUM8ER OF EQUAL DIAMETER E
GNp Conduit R * % nge Circum.
CABLES IN ONE GRIP Rieer Grtp IS Grip Diam.
Size
- Range 2
3 4
5 6&7 8
9 H -8nches-050
.50 -.62 2b J6 24 - 30
. 21 - 25 18 - 22 16 - 20
.15
.38 84 li :
1.48--l.Ja 062 63
.74 37
.43 31 - 36 26 - 30 23 - 27 21 - 24
.19 - 22 18 - 20 1 88 - 2.26 2.26-3 01 CTS
.75
.99
.44 58
.37 48 31 41 28 - 36 25 - 32 23 - 29 21 - 27 100 1 CO-1.24
.5 %.72
.49 - 60
.42
.51 37 - 45 33 40 30 - 36 28 - 34 301-374 125 125 1.49
.73 87 61 72
.52 - 61 46
.54
.41 48
.37 43 35 40 3.74 - 4.49
.150 1.50 - 1.74 88 - 1.01
.73 f85 62
.71 55 - 63 49 - 56 44 - 51
.41 47 4.49 - 5.24
/175 1.75 - 1 99 1 02 -1.18
.86 96
.72 - 81
.64
.72 57
.64 52
.58 48 - 54 5.24 - 5.97 200 2.00 - 2.49 1.17 - 1 44 97 - 1.20 82 - 1 02
.73-. 90 65 - 80
.59
.72
.55 - 67 5.97 - 7.44 250,
2.50 - 2 90 1.45 - 1.73 121-145 103-122 91 - 1.08 81
.96
.73
.67 68 - 81 7.44 - 8 S6 1.09 - 1 26 97 -1 11 83 - 1 01 82 - 94 ' 8.95 - 10.46 300.
3.00-3 49 1.74 - 2 02 146-169 123_143
, 44 1.63 127 144 1.12 -1 27 1 02 -1.15 95 108 10.46 -11.84 350 350-399 203-231
- 170_i g3 Diameter range for single cable.
- Circumference range for multiple cables with different diameters.
- Cable diameter range for multipe cables with same diameter.
If number of cables in grip exceed nine (9), use Paragraph 4.3 to select grip.
Note:
If the cable diameter is the maximum of the range shown, use the next larger size split grip.
5
Attachmsnt 6.6 QI-014 Rev. 1 CABLE CRIP SUPPORT INSTALLATION REQUIREMENTS (Cont'd)
Support Grips ame amm.- assum6 l
p eem
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t-2m i iais c
mm. - -
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6
- .6 QI-014 Rev. 1 OV CABLE ' GRIP SUPPORT INSTALLATION REQUIREMENTS (Cont'd)
Support Grips i
e,~ 3 e., - a,e US 0,
. -.ortge,ofesgm.a,t.-Snot permanere. possove support of eescences a
eo catse.
CatMe or h0se in verscal or sloping runs. D uCDC* '*f'ns are avao able mtfi stso isnned tron >= maan provides a germe aus lesso u -=in+vnw. ~ ~.sennce.
trm ficed artO wie not put a " set" in IPe catWe we temperature cnanges IAe omer tieseng
-Consuit f actory for avae*30elity.
cevices. These supports dietneute sie load 4
4-,
- a S
b
%6
-Y I
Y_sias 9
L.
SfassoAno CLosen acesse pouett Evt STassoAmo CLosso neESee LoCouseo eAs.
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ese 4 is ato
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$g,
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8
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9 e
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M@@F PCee64F 'J W 4 11 &W M64f3 FWAS4 - SN F 11 am l
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7
_ _..6 QI-014 Rev. 1
(
CABLE GRIP SUPPORT INSTALLATION REQUIREMENTS (cont'd)
Support Grips
-&mam,.
y a
w-sammer aus samanommme unmuum ens Wp esame.. Langen psim,q
- mme.
.a.
2-Jt m
_y "4
1
/ " " " " " ' ' " " ' " * ' " " "
f.I Conduit Riser
,ES
,0.
e 2,
t.
f 02t4$40t PRIGHJU tete e 23 tm Cm Sise0LE WEAVE j
03:4003 PSL12S4Aa teve 4 25 14 75 Ge84640s PSLIS0W tete 8 as 1115 est:40s CI'.JC000 ese to am
} 'I "e*at 'suaw==
4 = t'a 05 1400 Cl*r#COSO 480 te.
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W46411 PE150 $
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to u
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02289 6 C4 JCQ75 71 5 13 1133 022 4 001 FCM4754JU 25m tJ M 1180 Mitose C4 ese 13 11 4 0224ema PCptt06UU 4a30 to 231833 M
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8
Attachmant 6.6 QI-014 Rev. 1 CABLE GRIP SUPPORT INSTALLATION REQUIREMENTS l
(Cont'd) 1 i
Support Grips Conduit Riser I941 8 a C,,,4
.t.,
.11 C3 3
tt t
=,.
1
- et o.,eC.
e 3.,
G sto o, 3
- t..
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9 1
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C 1.
17.1 i.
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3 0,,
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147 to 1110 cm g
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1 14 8 Met 4071C3'>fCtSO Ep 14
- 12. 5 WDI3M C3 #SW 3339 14 11 5 MFt36 C3ste.m 13F t.
1W 60tett Q JC13SO m.9 WFitM C3%.fC150 3 14 31 4 Ekt34 F C4 #.m tem 9.N t
Metm Ce JCISO 2 14 tem M >t34 8 Casket e te.
IF.S t
ES MetesFt Ces,#C150 21e to tW M136 C5J m m
1 t
Sta MitM G JC154 1 W to em 82-836 CS #Ste m
MtIMS C5 4Ct&O t.m to 17 5 g g3g,g g pg,gg g
g {gg t ' ' SS t.
12 3 m1345F C3%4.ta.
ISe.,
M1948 8 Q*e#C160 m, M136. C3 #.'tB 148
- f. ' M8 6 136.
Mtteet C3 JCIS.O 3.M M..et.e.tt C.re#Ct. O me t.
13 5 Osaa. C.3sk,rets tre-tW l
C IW t
is 83 3 t=
a
- :==
IC Je=0 3
,, u Mtl44t Ca*,#Ctme 2.N.
m otSesF Cang.pt.te
' J U ffS '
ts I.m et t. '
t I
t n.S MGM C5 J M 10 I.8
- MI6m CS JCtse S.W ts.
t 17 W W W CB # r5 W
j Mete CB jct.DO 1 9
[.6 QI-014 Rev. 1 CABLE CRIP SUPPORT INSTALLATION REQUIREMENTS (cont'd)
Support Grips
~
Conduit Riser
..,e~,,.
,0
,5
.to. C..
S.,
08213434 C3 #513e ism tS 1130 Ma.t3.ent Catedtage edes 22 Mas
]
P 083 13 4 C3% #stse taas e5 11 5 W-t34EE C5 JS200 3ege 22 2&as f M t3438 C4 #5130 1875 tS 1&M M13475 CS #SBN mes 23 31.30 b-1 oEEtSese Cate#51se ties 15 1788
~
M Mal MM CatsJW80 SMS 3313400 CS #5130 tm tS 14M MM CS m dem M MS Mtsees CS #Sist see 18 21e8 MM CS - NEB M X2 ess.i u is C %, sirs ass is it.ts
~
l s
MB.1365 C3 #5175 3PO le 17.70 m_
. ' w..
~~
- wa 6136 C3%#S175 tem to 1&B c
oss.134ee C4 #5175 1725 to 1835
""88'
Et34e4 Cate# Sift Ism to 25 1375 to 21.15 i
N 30 M M ' W oEE-13400. CS #5175
- t***
' cme = **
8" 53 C # sir 5 tm.
Se mes M oedeB PCES U.30 44 W S tN
.MB-tSe C3 43M 3m 19 1&79 6ttes PCEFF 0,et St sW S 1m(ME-13433 C34#SMe 3m 19 t&M so.
0E3-1645 PCNN M.47 57 M $ Em M13041 C4 #S300 3779 19 Xss OEE-1640s PCse 23 53 93 790 $ m 022 93450 C44PS300 3ese to 2470 l
Ott tS4SF PC30 tor.at.se 790 6 Las C
.eS-78 7
1 66 to 21e6 022164m, P,c=.t t 7,90 7,
022-15000 C.S #S.20 gtge.
,s
,2
- 1..
0
. 30
.1 w e C.
I,
==
. l
'4
'3 I
l kal.t E
8, 022-13 434 C3'N 33e9 19 11M g
g,3 g,
== g,=, =:
- =;;
l te, m
,C.:S t.413,c te t
. za,
,,.,,,,,C,.,,,0
=t='
C - -
1.
==
Pulling Grips The P aus PS sener Gnpa are used for P art $ PS senes. Housewer War tweelung hoewy and nagges sophemmene on s*ranget is mucn leen.
ogemoed and undaryound Distanasons,.
The 1.@t Owy Gnpo (PL sense) are the The PS sense has a snsvel eenches wrech most.economcal the have less hoheng wie aeous stume in the calde to spn out pcrver man the P.P$ and PM senee.
dunng seas
- penoes.
The Junu Duty Gnpa (PJ senest e an The Meeum Duty Grgus (PM sense) are excesers tool tot elecsricans mien ames gorje, more neuelo end semer a hentse Wien the S
.g y --
mporar t.1 PI, S t-t S
1,
.3.
Opeta PWI $ see 13 14W 2
em 1F EM g33414e3 Purg.t G541413 PNP 54 SM tl M10 4 PSt#2 II M 21 M48 ED41404 PSt# 1 e
PS'5 4 W
af im 333414g6 P5tfl.t is EE hg
,ll 03341408, Pt.ite.
l MM a
F P
1 sew M,
13eBS IF 2
.. P 1, t
M i
y essmose Pommt tosse is Passee 3oses a ass j
Whete Pmt NWS Me PM de W W 8&to gun 494ee penght G4541 PSM doEW M sW 10 l
.=-
l CABLE GRIP SUPPORT INSTALLATION REOUIREMENTS I-0 (Cont'd)
Rev. 1 0
-M
- y. :.
A,.
lv e E.
.@i@
I;i'.
.@d @
WELLEMS Otif*
tr8LLR @ g flP.
. f..
g.g e ATTACHgtp To I (
'a Af rACH To Eruuq
~ q
)
A 501.10 edTTCM i,,
0F LA00Est TRAY eb TWAY 3
- ' f.
w W
e s '_
b./
,e I
y *.
t
.a
~ P., -@
t u._
t k
CA2LE TEAY
'en' de..
30 L1O B07T0le -on hY i
LADDER TYPW g,,
CABLL TRAY,,
- f
'W
-tfSE TWO l/t LA*S/
! C
- T l
Na N1.,
CF cuoNiTL ss l t t
=
\\ '*ch JACKETINS TAPE *
'. ~
i l
- y TO PROWDE A SE09=
[
e.~
5
~~
E l
's. t ING FOR CASLE siUP l
g((
SEE ptT. 98,1C $ 10-C
=
i l j' WALL
- c t-b.,.*
cAsu os ciroup.
CA4La du.
..o# C4stts(pca %
_ ~$.lg,
GCoupop %
e
[
, s,."jj'.
cooi.s s c
j;ti
%;a.
t nam rAiweo sPuw c
~ cAeLEs use wu no een. cAetc) g s,. *.
M
?l4
~
l t
~.y: -
m
~.
C
,s.
t I.r
- 's..
4
$-j r.
D ET A lt_ 4 D E T AI L.'*J X
.TYPi c AL c.uiu,E SuPooef lu TYPicat. CAptG Suppogy gy VEETICAL 1.Appag; TYPW TYA71..- j(TlsAL SOLI.E5MT#M,T4RE I@
s.
SINGLE COWDUCTOR
- SINGLE CON'0UCTOR MULTIPt.E CABLQ POWER CABLE CABLL3 RUN AS 2 WIRE,
BUNOLEDth (MAINTAINED 9 PACE)
CR 4 WIRE CIRCulT.
GROUP 3.
l (CR TRIPLE 1ED CASLE)
('t/O AHO '4/0 AWG)
CABLE TRAY llVN4
/
CABLE TRAY RUNGN d
OR ATTACHED TC TOP 04 ATTACHED TO TCP b
QP JUNCTI0l4 SCE OP JUNCTICH 60X J
SPLif t. ACE TTPC.
-SPLIT LACE TYPE D[
GRIP SHowN. LACE GRlP SM0wN,LACL FROM 70* 0P FRou TOP CF GRIP DOWN GRIP UGWM TWO t/t LAPS TWO t/E LAPS Olt0 NITE $5 GKONITE 35 Q
JACKETlHG TAFE JACKETING TAPE To SERVE A3 To SERVE AS V
S100144 POR GRl4 BEDolNo POR GRIP. *
(4'* TO 10" MAX.)
(,t" TU 10* MAX.)
w
.t
,,g. - a f
=a
~
lsi::
lO
. i.
nerait en' '
.. DETAIL 9C-
_ _ _ DETAIL 9.D.--
=
.CABL'E. BEDDING IMSTALLATIOh! DE. TAIL.
NOTE: CASLE GRIPS TO 6L LOCATED AS CLOSE I
TO TOP 0F VERTICAL. RISEA AS POSStaLL.'.
11
i Attachmant 6,6 QI-014 Rev. 1
(%
CABLE GRIP SUPPORT INSTALLATION REQUIREMENTS (cont'd)
PLAN VIEW
- TO P
- oeit.L 5/ic. wotss ENLARGE VIEW
(
8/4 BCLT e
\\ OPE 4 5106 l
OF boa
[
p INSULATING HUSHING 8/4*w t g!
MHN_l eoA 3
f
\\
Ip (uwwanAi.
JuMCT. boa
=
TYPE C RipA i
r p
{hn_
Snoww) y 3
-USE TWO '/1 L AP5 cE on4 NITE Sir J ACM.inMCs
=
4 5
8 TAPE To PROVIDE A
{
1 5!001uf.a Fce caets f
C ElP SEE DET. *)S.
X CMDMwm 0 LCCENUTS h caggy ogg, e
GEcuP op CABLks c-CABLE GRIP.
L seur TYPE WITH RCD "I
PMW (j
h
\\
EATEuD cous4 6
rot 2EAcret stor.
L
- -4 5-,
Mio c.osouar 3b uSE STAINLESS a
S E
IP g
cowouiT p
w C ABLE 0118.
3 h
D ET Al!
35 A TYPICAL Vte.TicAL CABLE SUPPoltT AT JUNCTloM SO% AND E:Q ulPMF.MT-USE SP!.lf TYPE CiRIP WITH RCD OR L ACE,
)
45% *STAHoa ao oe. univi R. SAL TYPE C GJR s
4 hate, todoutr(dWNECTiO4 wtrH (ddKWuTS Ago INSULATINfr 00$H3Nfr HvV*ll ALTEEWATE DETAIL-35 a=u'r ceadeerwa s^r== *^ta=
TittHT R1(110 CdNGusT Hus.
TN Pf f" AL VE RTIC AL C A BL E EUPPOiTT AT JuuCT. ESX.I EQt.lf pMSNT un SPLir rrre ccir'twim rooddace Me cuseDMass ceie As seatd (seur rTree;asewara uo swowN) e r
CodDu'T PITTN4 -
p 19 CABLG QR.
CA&l.d Cst 00P Lif*(M FITTl4 4 _
.y itifnass.es c4,f) l l'J --.
GCIF ( $PLIT TYff
? ;
WITH f.AC 6 )
5 conou.r
=
DE TAI L 35 8 ALTEKMATl? CETAIL (CC,,84STALLlHCr CAOL2 GtlPs id c3Woolf" Fiff1NGS WHEM THE ogtP 12 CAM tioT WE SEATED 051 TWK CONDUIT
- Attachm2nt 6.7 QI-014 Rev. 1 Page 1 of 5 n
- V)
I SEPARATION BARRIER MATERIAL INSTALLATION REQUIREMENTS 1.
The SBM shall be installed directly to the cables and/or raceways unless directed otherwise by the Engineer on the installation traveler.
2.
The Engineer may direct on the traveler the installation of the SBM as a draped or hanging curtain, the encompassing of two (2) or more raceways, or other variations due to physical constraints or system requirements.
3.
Unless directed otherwise by the Engineer on the installation traveler, the installed SBM shall meet the following overlap requirements:
1.
The edges of the inner fiber blanket shall be overlapped a minimum of two (2) inches (See Figure 1).
L 2.
The edges of adjacent pieces of SBM shall be installed such that the inner fiber blanket is overlapped a minimum of two (2) inches (See Figure 2).
4.
The SBM shall be secured around the cables and/or raceways using stainless steel bands (hose clamps, banding clamps SS ty-wraps) or by sewing.
Stainless steel bands shall be installed within two (2) inches of each end of the SBM. Additional bands will be installed such that the distance between any two (2) bands shall not exceed nine (9) inches. Bands should be tight around the SBM, but shall not exceed one (1) inch compression of the SBM.
5.
When sewing the SBM, stitches shall be no more than 1/2 inch apart.
6.
If the installation of adjacent pieces of SBM ces not meet the l
overlap requirements of Section 6.3.2, a collar made from SBM can i
be installed and used to achieve the required overlap (See Figure 1
3).
The bands on collars may be tightened up to one (1) inch compression of the SBM.
7.
Protruding support member of raceways requiring SBM must be wrapped for a minimum distance of two (2) inches. The SBM may be cut to allow for proper fitting. Collars may be used to meet this requirement.
I 8.
If due to size, shape, location, or support members the installed SBM has an open gap, the area may be stuffed with a minimum 1-1/2 inches of inner fiber blanket.
l l
9.
Where due to space restrictions, the SBM may be locally depressed a maximum of one (1) inch to permit installation.
I
Attachm nt 6.7 QI-014 Rev. 1 V
SEPARATION BARRIER MATERIAL INSTALLATION REQUIREMENTS (cont'd) 10.
If the raceway requiring SBM is mounted against a wall, the SBM may be doubled under a minimum of one (1) inch on both sides of the raceway and butted against the walls, Bands will be installed around the raceway per Section 6.4.1.
11.
The installation of SBM on power conduits shall be wrapped a minimum of 66% of the conduit circumference but less than 100%.
12.
When directed by Engineering, the SBM may be attached to unistrut supports as a shield (See Figure 6).
1 t.
O
=
!= 2 uiwivuu INNER FIBER BLAMXET NOTE: THE PORTION OF OUTER FAP>RIC WHIC H CONDulT QR CABLE DOES NOT CONTAINTHE BUNDLE INNER FISER BLANKET SHALL NOT BE INCLUDED FOR THE MINIMUM TWO(2)
INCH OVERLAP.
l FIGURE I 1
l O
2
Attachm2nt 6.7 QI-014 Rev. 1 (h
V SEPARATION BARRIER MATERIAL INSTALLATION REQUIREMENTS (Cont'd)
Bl.ANKET MATERIAL g
. n....
e Z
l
/
- _r--
- 307, g
,r
~
CONDulT OR BANDING WHEN OVERLAPPING CABLE BUNOLE MATERIAL ADJACENT PIECES (A5 REQ'D)
OF F.S.M.,5 TAGGER THE 70lNTS APPROX.
gos o
AnoP ops SECTION A-A FIGURE 2 BLAWXET MATERIAL 2" wig. g
- i. -w?l - -
e
?
l1 0
4 y-
,1-j+- rj- - - - -
h 4
CONDUlT OR CABLE BUNOLE BANDING MATERIAL (ASREG'D)
F IG URE 3 3
Attachmsnt 6.7 QI-014 Rev. 1 SEPARATION BARRIER MATERIAL INSTALLATION REQUIREMENTS (Cont'd) l l= l' MINIMUM il il TYPICAL"I 11 STITCHING ll ll +- AFFECTED SEAM d p = =.. :.e _ =_ _ _ _ =.=-)
j=
=l NECESSARY ALTERED LENGTH L.
FIGURE 4 O
p g '/
PATCH FABRIC AS REQUIRED l
I i
W:
i-- - -
y fl', 'j,' HOLE (TYR)
/
/
/
c
,l t
t
./
REPLACE
.. f,i I/f, MAXIMUM g
INNER p
I, j
FIBER, AS i
h
~.#3#*N l
NECE55ARY I':~f-5 F-
/
1 tgi t/
PAnnic As f
PATCH l
REQUIRED l
l FIGURE 5 0
4
~.
T
,.7 QI-014 Rev. 1 O
SEPARATION BARRIER MATERIAL INSTALLATION REQUIREMENTS (Cont' d) l s gg.,
24" M A X. (TYR) _ T (TYP)
--e e
'l llwN DouSLE Muf (
n W
l 3 2 l' gl 2" FLAT WASHER l
'o & li 11 (TYP.)
1 i,
=
ll n
n-~ $
I FIRE BLAWKET h gM)
NOTES:0ALL MIA$UREMENTS ARE FROM INNER FISER BLANKET
- 2) MINIMUM OF (2) TWO BOLT CONNECTicMS PER UNisTRUT.
O
- 3) LENGTH AND WIDTH OF 5.6.M. WILL BE DETERMl4ED BY SEPARAT16N VloLATICN.
alf.e iT
.![,
i P-lOOO UNISTRUT s.
I FIRE PaLAWKET* F
l
,'S I
' l I CONDulT SECURED
'd I
WITH coNouiT CLAMP
[ 2"FL AT WASHER (TYP.)
3/S' BOLT (TYP.')
DOUBLE NUT (TYP.')
SECTIOh! X-X FIGURE 6 O
5
Attachm nt 6.8 QI-014 Rev. I Page 1 of 5 s
TERMINAL INSPECTION CRITERIA
[ ACCEPT l A DOT CODE (1 OR 2 DOTS) MUST APPEA ON ALL CRIMPED ITEMS 4
2 h
4 (A.D coce en,tco. ce? ::ce on tet'om wien 5
crim ec in tool P4o. 69454)
~
I r
m*
~s,'
(t f- \\ f
- 8
},
-o l
I C~
3 1
':f
}
L). l i
V^ ' W
_ f ]_f_ '_'M
' PtDG &~
._ h PLAST 1 GRIP umuv - -
m-
,,wy
~
TERMINALS 9.26AWG ~ #/O AWG-I 5 L
l A
g MWM M i h,,,
BUTT PICES mr-: : _ ' -Te L.
M fY~
' ' ' L' ' L 6 3 N
5
~ 7" 1
y 6
8
.i
r 2
i 8
i
'D
@ Wire insulation extrucec. (Insulation crimp too tignt on sc k
PICG terminais and schees) See Paragra n 2.3.1.
@ Insulation carrel is in firm centact witn wire insulation.
@ wrong cet coce anc coier coce combination See Figure
@ Correct ceter c::e. cet coce. anc teos com ination. (Aie
- 5. (Aim coce en to=. cet c:ce on cottom wnen enm:ec in foot coes on tec cet cece en cottom wnen crimeec in tooi No. 69454 No 694$41
@ Wire size is not witnin wire range stamcec on terminal
@ Wire size is within wire range stampec uncer terminal tongue or s: hee.
tongue et on center of splice;
@ Cnmp not centerec on wire carret. (Terminal was net
@ Cnmo centerec on wire carrel, tuttec against Iccatcr. See Figure 2).
@ Enc of concuctor is flush witn, or extencs beyonc anc of
@ End of concuctor is not flush with or extencing beyone terminal wire carrel.
end of wire carrel. (Cnect for correct stnp lengtn.)
@ End of c ncue;or agair:st wire st:p of scfice.or at least h ExcessNe flasn er extruced insulatien. (wrong tool, ter-flush with, cr extenced stigntly beyond wire carrel.
rninal, or s= lice ecmcination. or camagec cies.)
@ Wire :nsulation aces not enter wire narrel.
@ Wire insulation enterec wire carret.
@ so nicxec e, missing concoctor siranes.
@ sietec or missing eencuctor stranes.
s
Attechmnt 6.8 c'
QI-014 Rev. 1 p
/
TERMINAL INSPECTION CRITERIA (Cont'd)
{
i I
CRIMP lNSPECTION OF l REJECT l l ACCEPT l AMPLI-BOND. AMPOWER AND PLASTI-GRIP TERMIN AL DOM @
N 3
.~
,,2~,
/
h
.. d I
w.
o,
/
x 5
2
~
C j' t
o
~
g EMBOSSED
( WIRE SIZE 6
h d'[. '. Z.
EM80$ SED
{
j STAMPED
(
WlRE SIZE wtREst2E
@ Wire not fully inserted or wrong str p length.
@ Wire fully inserted.
@ Crimp not centered on wire barrel (AMPLl BOND or
@ Crimp centered on wire barrel.
Pt.ASTl-GRIP terminal was not butted against
@ Correct color code and die combination. (Terminal locator. See Figure 3. Detail A.)
insulation color matches color dots on dies.)
(Roar of AMPOWER terminal tongue was not butted
@ AWG wire size being used is same as wire size agamst sides of die. See Figure 3. Detail B.)
embossed on terminal insulation and stamped on
@ Wrong die and terminal color code combination. See terminal tongue.
chart, Figure 1.
@ End of conductor is flush with, or extends beyond
@ Excessive flash or extruded Insulation. (Wrong size end of wire barrel of terminal.
or damaged dies.)
@ Insulation barrel is in contact with wire insulation.
@ End of conductor is not flush with or extending AMPLI-BOND and Pre-insulated AMPOWER ter-beyond end of wire barrelof terminal.
minals provide a " grip on wire Insulation. PLAST 1 GRIP terminals provide only a " support" for the wire,
@ Wire insulation pinched. (Insulation crimp too tight on AMPLI-BOND and AMPOWER terminals.) Refer i.e., terminal Insulation will not always touch wire lasulation, but will provide " support" when wire is to Paragraptf 2.4.
flexed.
@ Nicked or missing conductor strands, O
t 2
(-
Attachm2nt 6.8 QI-014 Rev. 1 O
TERMINAL INSPECTION CRITERIA (Cont'd)
]CEp l REJECT l v22hG
- Mo Mc,-
4 8
3 TERMINALS l
1
'\\
'(
j
,g. %
L.
I 4
3 5
SIGHT 4
PARALLEL SPLICES I
O C/
STRIk?
s 3
4 4
TYP4
+g',
5
.fr -
C-s 4l:.
&e BUTT SPLICES j
@ Crimped off orid of splice ortermlanl.
@ Crimps centered. Crimps may be off canter BUT
@ Wire sizo-being used does not_ match wire size NOT OFF END OF WIRE BARREL.
stamped on terminal, splico, or tobl.
Q Wire sizo being usod matches wito size stamped on
@ Wire not inserted far enough in terminal or spifce.
terminal, spilce, and tool.
Ifod of wire must be visibla through inspection hole Q Wire is visible throuch inspection hela of butt splice, of butt splicos, and extend beyond end of terminal and extends beyond end cf terminal wire barrel.
wirs barrot.
@ lasulation does not enter wire barrel.
@ Insulation entered barrel of terminal or splica.
O On parallel splicec. Dars wire ends must be flush CliECK FOR INCORRECT STRIP LENGTH.
with orextend sllchtly beyond end of barrel.
@ Excssalve "flaeh" on terminal or sp!!co indicates wrong wire, spilce, or tooling conibination was used.
@ Nicksd ormissing strands.
O 3
Attachmint 6.8 f
QI-014 l
Rev. 1 D
TERMINAL INSPECTION CRITERIA (Cont'd)
's@@,
%@ i
- 3 AW6-I nose? l l accent I Ens.o t*
e unos verna g2R $
Mw TEAT.IN AL g
V wise v
I we#E RAas.g g
uno.sato.ut
]
STAa w.
.TAasaan R TOse g-4 C
u mw FLAGTEst INAL g
L' t s.o e gas.o g asat0 "M
l P.,
PARALLEL S
SPUCE 1
-@1 r
,EW.CS.40 Nw*-
k %*$ s wwut.eaD Eanec y
^
)
e.2
.\\
= mza j w
m.m g
s e.0 e
\\-)
hg em
- y..
a.as aza y
9 4
EUTT SPUCE h
I D.80**f M31.g manos
,,,, %na
. ramo
@ Camo, c.at.,e.. Crt,no. m., b..ff c.nt.r SUT NOT
@ AWC ews.ge O.ea0 v.e..o not m.t n wwe.s 3FF ENO OF WIRE B ARREL
*"**'""""'a*""**"*""'**"**'a's'"a
@ AWo..m.e.
..m.....
G 'a=='a~ "am'~ECT STRIP MNGT g.
a "='*= ~ ~ =
- ca c m
..c.
.nm io.
PCRINCC
@ in.wi. tion.o.. n ot.nt., we,e e.rnse.
gm,,,,,i,,,n,a,,,,,,,,,,,,,,,,,,,,,,,,,,,.
e Wi,.
... to,,,,,, io.
t,
...,,,,.e:,.........,,...t,,
E,,
.. ct D.708.
..m W.m.. rio.a..t o,.-.
et,
,94 Of..nne,s., wem D.,r. wr 3.rast.e esc..
t., men.4 we,e rr.l.
@ Os= p.r.si.s.pa.c
. n.ro o.n sau.t n. fiv.n with
@ Es s.ev.
ris.n" on twm.a.a or.
..c.
in.nc.r or.st.n..eegnt,y e. yon. m. of b.,,ee.
0*S *es. ;.nnen.i or..iac.. or to.sies co,noew h WI,9
- 62..mDO On Crim we,9 B.r e mMCrt
@== W m.-a..ima...
@Wi m
.ni -
v 4
e-,
Attachrant 6.8 QI-014 Rev. 1 (D
t 1
\\/
TERMINAL INSPECTION-CRITERIA (Cont'd)
I g4g
. jgg g "*' I I AcesPT I 2
=.
'/
A' TERMINAL g.
i c
A
,';, O
' ),,.
w 9
N. N.
O, }D r
e G
I?
f
. A /~
pamautt
.s..
J G'
,,,N
%) [ @g N
5.,
i
~.
e ps
~
/
suTT sauct
\\
- /
y
@ Crimos centered. Crwnos may De c,tf center et!T NOT Crimnert off can of notice or terminal.
OFF END OF wimE BAmmEL Eineossed.we sue does not maten CMA of.we eseng
@ E,noosse.we see ~,.nes Cua o,.i.e.ei,ig os
.se o,
e see st-oe. en i-n.e. sosi.e.
ene.we sua siamoea on terminal or sonce.
@ wwe not ansertoo f ar enougn in terminal or sonce. End lesusat.on coes not entw.we n.rren, of.we must be visibie enrougn signt noies of terwwws or nuit soisces.
Wero es vis.eie tnroven sqnt hose of terminal or butt
@ wwe insuiation entered barros of terminal or sauce.
sonce.
casca *oa lacoaasci staia uaork e on o.,.nes sos.cos..a,s.i.e anos m...e noon.it, o, e.,s
- e o,
,res.
@ E,ces we,t.en inose.i.s.ro,,g. re. soiica. or i.
m -mt n....s.a
@ Nesen or mese,g strenet i
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QI-014 Rev. I Page 1 of 2 fs I
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COMANCHE PEAK RESPONSE TEAM CHECEIST POP'JLATION DESC VERIFICATION PKG NO.
CABLES I-E-CABL PACE 1 0F 2 QUALITY INSTRUCTION REINSPECTION O ol: t QI-014 EQUIPMENT MARK / TAG NO.
] DOC:: MENTATION REVIEW UNIT 2 CO*.ON s
VERIFICATION ACCEPT REJECT DATE L.
- 1) Size / Type / Color b
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- 2) Damage
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DATE LEAD DISCIPLINE ENOR.
OAIE IN5FECIZD SY APPROV Q SY:
.55 FIG;R 0 ATE LIAD INS?ECTOR DATE CP-107.1A. Revist.m 0
o' Attschment 6.9 QI-014 Rev. 1
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[N-C0hANCHE PEAK RESPONSE TEAM CHECKLIST P0,ULAILON DESC VERIFICATION PKJ NO.
CABLES I-E-CABL PACE 2 0F 2 VERIFICATION
^
REMARKS ACCEPT REJECT DATE
- 7) Bend Radius
- 8) Supports s
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- 9) Separation A
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- 10) Splices / Repairs A
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