ML20203A096
| ML20203A096 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak |
| Issue date: | 03/18/1986 |
| From: | Bajada E, Hansel J, Patterson A EVALUATION RESEARCH CORP. |
| To: | |
| Shared Package | |
| ML20202J051 | List:
|
| References | |
| QI-008-01, QI-8-1, NUDOCS 8607170177 | |
| Download: ML20203A096 (22) | |
Text
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.\\ j EVALUATION RESEARCH CORPORATION COMANCHE PEAK RESPONSE TEAM QUALITY INSTRUCTION FOR ISSUE-SPECIFIC ACTION PLAN VII.c INSTRUCTION NO.: QI-008 REVISION:
4 EFFECTIVE DATE: 03/18/86 REINSPECTION OF CONDUIT /I-E-CDUT O
Prepared by:
u,w Date:
3-l2-8[o
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Date:
Approved by:
Issue Coordinator
.3 !N!& tic Approved by:
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Ed da.
Date:
On Site QA Rep sentative Approved by:
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Date: 3
/ 7 'dd QA R'eview Team Leader
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8607170177 860711 ADOCK0500g5 PDR
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QI-008 Rev. 4 Reinspection of Conduit /I-E-CDUT 1.0 PURPOSE To provide methods to be used and the accept / reject criteria to be applied when performing reinspection of conduit.
2.0 APPLICABILITY This procedure applies to reinspection of samples selected from the conduit population. The population is described in the Population Description for Cenduit.
3.0 REFERENCES
3.1 Description Memorandum QA/QC-RT-216, dated July 12, 1985, delineating documentation used in the development of this procedure including specific sources for attributes and exclusions.
3.2 CPP-009, " Performance of Reinspection and Documentation Reviews."
3.3 2323-El(E2)-1700, " Cable and Raceway Schedule."
3.4 2323-El(E2)-1800, " Material List."
3.5 2323-S-0910. " Conduit Support Package."
4.0 GENERAL Reinspection reviews are performed and documented in accordance with established project procedures and instructions. This instruction establishes the attributes and accept / reject criteria for reinspections of conduit. Reference 3.2 addresses the method-to perform reinspections, document and process the results.
5.0 PROCEDURE..
5.1 Using the information in Reference 3.2 and below, perform the reinspections on the items in this population and document the results of the reinspection on the checklist (Attachment 6.9).
1.
Size and Material l
- a. Verify that installed conduit. size agrees with size as called for on the conduit layout drawings. Conduit of I
the next larger size in accordance with the following size range is not considered a deviation from the designed size: conduit size range ( 1/2, 3/4, 1, 1-1/2, 2, 3, 4, 5).
2
f, QI-008 Rev. 4 5.0 PROCEDURE (Cont'd) 1.
Size and Material (Cont'd)
- b. Verify that where rigid conduit is used it is rigid steel, zine coated unless otherwise noted on drawings.
2.
Identification
- a. Verify that the exposed conduit, except lighting conduit, has permanent identification markings (alphanumeric code designation) and thats the
-identification agrees with the cable and raceway schedule report. Report Section No. 70, 2323-El-1700 and 2323-E2-1700 including outstanding DCA's.
Markings may be any of the following:
- Freehand markings with black ink marker or paint
- Adhesive markers factory pre-printed (except reactor a
containment, and manholes)
)
- Metal or plastic tags Metal tags used inside the Reactor Containment must be attached to the conduit with either wire, Tefzel ty-raps, or fastener required per drawing.
- b. Verify, except for lighting conduit, that permanent i
identification markings have been applied at the following locations; i
- At both ends of each run
- Entering or leaving a junction / pull box each side
- Entering or leaving a tray j
- On each side of a floor or wall NOTE:
Conduit 10 feet in length or less need only be identified at a single point in the run.
A single conduit entering and leaving a pull box is not required to be identified on i
either side of the box.
- c. Verify that colo~r code markings have been applied at intervals not to exceed 15 feet.
l l
For conduit identification and color code explanations see Attachment 6.1.
i NOTE:
For cable tray identification explanation see.2.
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1 QI-008 Rsv. 4 l
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5.0 PROCEDURE (Cont'd) 3.
Origin and Destination Verify that the conduit origin and destination agree with the initial point and ending point designation per the Cable and Raceway Schedule Report No. 70 (conduit list),
t 1
2323-El-1700, and 2323-E2-1700, including all approved outstanding design change' authorization (DCAs).
4.
Fittings
- a. Verify that either an' insulated bushing or sleeve insert has been installed on all conduit ends including conduit terminating at equipment / cabinets, junction /
pull boxes, except for conduit connections to equipment with hubs.
- b. Verify that conduit terminating at either a junction / pull box or cabinet is fastened with a locknut or bushing to the enclosure.
- c. Verify that couplings cannot be further tightened by-hand.
~ -...
- d. Conduit connections at outdoor enclosures containing
- O terminations, shall be made with liquid tight hub fittings. Fitting type shall be as'specified on the Material list 2323-El-1800. Gasketed locknuts are an acceptable substitute. Conduits entering the top of equipment subject to water spray from fire protection sprinkler activation should be. sealed according to details provided on the drawings.
5.
Expansion Fittings Verify that either expansion fitting or flexible conduit has been used in long straight runs of conduit. Long straight runs (bands less than 15* are considered' straight for this application only) of continuous conduit shall be provided with either an expansion fitting or flexible conduit at 75-foot' intervals.
6.
Be'nds N.I.S. conduit raceway, function 6R, 6W, 6B and 6Y (for third and fourth character respectively in the conduit identification number) field bends shall comply with the following dimensions:
Size of Conduit Minimum Bend Radius O
3" diameter conduit -
15" min bend radius 4" diameter conduit - 20" min. bend radius 4
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QI-008 Rsv. 4
/G 5.0 PROCEDURE (Cont'd)
- 7. - Total Conduit Length and Bends Between Pull Points N.I.S. conduit raceway functions 6R, 6W, 6B and 6Y are to
-be installed to the dimension provided on the drawings with a maximum tolerance of 16 inches from the design dimension. The distance between junction boxes / pull points and the length of conduit between boxes / pull points shall be in accordance with the dimensions provided on the drawings.
Where design dimensions are not provided on drawings, verify the installation of N.I.S. conduit in accordance with the following requirements:
Pull boxes are to be located at intervals defined by A
+ B = 100, where "A" is the total number of degrees of conduit bends between pull points and "B" is the total number of running feet between pull points.
8.
Flexible Conduit
- a. Verify that conduit connections made to motors and free standing equipment is made with flexible conduit.
- b. Verify length of flexible conduit in accordance with the following:
Motors and other freestanding equipment.
The minimum flexible conduit length is 18 inches for flexible conduit greater than 2 inches in diameter.
For flexible conduit 2 inches in diameter or smaller, the minimum length is that which allows a minimum of I l
inch slack movement of the flexible conduit.
r i
Flexible lengths shall be in accordance with the above, unless otherwise shown on the drawings.
- c. Verify that flexible conduit has been used for 1
l continuous runs'of conduit across shake spaces between adjacent buildings. Verify 1" movement (slack) has i
~*been provided. Shake space requirements are applicable for continuous runs of conduit between the safeguard building or fuel building and auxiliary building.
- d. Verify that stainless steel flexible conduit is used in containment.
l NOTE:
Slack shall be defined as the actual length p
of flexible conduit between the couplings V
less the straight line distance between the l
5
QI-008 Rev. 4 5.0 '. PROCEDURE (Cont'd)
- 9. Conduit and Cable Tray Interface
- a. Where conduit attaches to a cable tray verify that the connection is made with flexible conduit.
- b. Where conduit interfaces with a cable tray verify that the conduit terminates at the tray in accordance with.3 detail 23.
- 10. Clearance
- a. Verify that there is 1" clearance between conduit, including SBM over the conduit, and bare pipe or pipe insulation,
- b. Minimum clearance between conduits containing power cables (raceway function 19, 29, 1G, 2G, 1K, 2K and SK) shall not be less than outside diameter of larger conduit except as defined below:
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1.
At such points where exposed conduits enter or exit any equipment or box to a point of s,
4'-0" from such equipment or box, but not O
less than 1-inch between different train conduit.
2.
In general plant areas where conduits have a minimum clearance of 1/4 0.D. of the larger conduit, but not less than 1" between different train conduits, for conduit runs not' exceeding 10 feet in length.
- 11. Fire Stops and Senis Verify that sealing asterial has been installed at least at one point in the conduit for the following types of conduit installations.
- a. Conduit connections to floor mounted equipment where
-the conduit connecting to the equipment passes through either a fire rated wall or floor,
- b. Conduit connections to nonfloor mounted totally enclosed equipment, where the conduit connecting to the equipment passes through either a fire rated wall or floor and when the conduits length as measured from the penetration to the equipment is less than 10 feet.
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f QI-008 Rev. 4
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5.0 PROCEDURE (Cont'd)
- 11. Fire Stops and Seals (Cont'd)
NOTE:
If subject sample is a conduit run between a junction box and a fire rated wall / floor penetration then the junction box shall be considered as a nonfloor mounted totally enclosed piece of equipment and the above rule shall apply.
- c. Conduit penetrating either a fire rated wall or floor, without connecting to equipment.
- d. Conduit stub-ups (stove pipes) out of equipment.
NOTE:
DBD-SY1 FHA drawings show location of fire rated floors and walls.
- 12. Separation NOTE:
For the following all measurements shall be taken from either the conduit or SBM around the conduit.
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Use Attachment 6.10 for a quick reference to the applicable separation detail.
- a. For all conduits except N.I.S. conduit raceway function 6R, 6W, 6B, and 6Y, verify separation as follows:
1.
Minimum separation between conduits having different trains and/or channels including Train A & B lighting conduit shall be one inch..4 lists the trains and channels and their associated raceway functions (third and fourth characters of conduit ID number).
i 2.
A minimum separation of 2'-0" must be maintained between conduit raceway Systems (29, 2G, 2K, 30, 3G, 3K, SR, SW, SB, SY, SK, 6K,) and NIS conduit raceway functions ( 6R, 6W, 6B, 6Y) ran in parallel except as noted,
- b. Separation between N.I.S. conduit and other conduit to be as follows:
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1.
A minimum separation of 2'-0" must be
!I) maintained between "NIS" conduit systems l
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Raceway functions (6R, 6W, 6B and 6Y) and different channel "NIS" Conduit run in parallel.
7
F.
QI-008 Rev. 4
[v) 5.0 PROCEDURE (Cont'd)
- 12. Separation (Cont'd) 2.
A minimum separation of 2'-0" must be maintained between "N.I.S." conduit raceway functions (6R, 6W, 6B, 6Y) and raceway systems (29, 2G, 2K, 30, 3G, 3K, SR, 5W, SB, SY, SK, 6K) run in parallel.
NOTE:
Minimum separation of non-parallel runs of "NIS" conduit and the above mentioned systems (i.e., crossing each other at an angle greater than 15 degrees) is 1-inch.
- c. Verify separation between conduit (including lighting Train A or B conduit) and cable tray except N.I.S.
system per the following:
1.
Minimum vertical separation between a Train A, B, non N.I.S. channels I, II, III, & IV conduit and the top of an open tray having different train or channel shall be 2'-0" in...,
the cable spreading room and 3'-0" in general
/~'s plant areas. The minimum separation is (j
1-inch where a solid cover is provided. See.5.
2.
Minimum separation between a Train A, B, non N.I.S. channels I, II, III, & IV conduit and either the bottom or side of a cable tray having different train or channel shall be per Attachment 6.6.
3.
Verify separation for all conduit except N.I.S. system conduit passing a vertical tray per Attachment 6.8.
- d. Verify N.I.S. conduit to cable tray separation as follows:
1.
A minimum separation of 6'-0" must be maintained between "NIS" conduit systems (Raceway functions 6R, 6W, 6B, 6Y) and 6.9Kv raceway functions (19, IG, 1K) including cable bus duct. See Attachment 6.7.
2.
A minimum separation of 2'-0" must be maintained between "NIS" conduit (Raceway functions 6R, 6W, 6B & 6Y) and cable tray O
raceway systems (29, 2G, 2K, 30, 3G, 3K, SR, SW, SB, SY, SK, 6K) run in parallel.
8
QI-008 Rev.'4 5.0 PROCEDURE (Cont'd)
- 12. Separation (Cont'd)
Minimum separation of non-parallel runs of "NIS" conduit and the above mentioned systems (i.e., crossing each other at an angle greater than 15 degrees) reduce such separation to 1" with the addition of tray covers. (Top cover only required for N.I.S.
conduit passing over the top, and bottom cover only required for N.I.S. conduit passing on the bottom. Solid bottom tray constitutes a cover.)
- e. Verify separation between conduit and exposed cable (i.e., cable not enclosed in a raceway) per the following:
1.
Separation-between train or channe1~ conduit except N.I.S. system and other exposed train or channel cable shall be as follows:
- 3'-0" in general plant areas
- l'-0" in cable spreading area The i foot - 3 foot dimension may be reduced provided either conduit or cable has a separation barrier material (SBM) blanket applied for a distance to provide required separation for the area. See Attachment 6.7, detail 57.
2.
Separation between N.I.S. system conduit and exposed cable shall be as follows:
a.
A minimum separation of 6'-0" must be maintained between N.I.S. conduit and exposed power cables (raceway functions 19, 1G, 1K).
b.
A minimum separation of 2'-0" must be maintained between N.I.S. conduit and exposed cable (raceway functions 29, 2G, 2K, 30, 3G, 3K, SR, SW, SB, SY, 6K) run in parallel except as noted.
- 13. Junction Boxes
- a. Verify that junction boxes installed in the reactor O
building are type NEMA 4 unless noted otherwise on the checklist.
i 9
QI-008 Rev. 4 5.0 PROCEDURE (Cont'd)
- 13. Junction Boxes (Cont'd)
- b. Verify that junction boxes installed outside the reactor building are type NEMA 12 as a minimum unless noted otherwise on the checklist.
Note:
Junction boxes were purchased from two vendors: Universal Manufacturer and EMF. To assist in the identification of NEMA 12 and NEMA 4 boxes, the following guidelines apply:
A) Universal -
The style of the box and the gauge of steel used are the same for both NEMA 12 and NEMA 4. The only difference in the two boxes are that the NEMA 4's screws are close together with the screws being stainless steel, along with the NEMA 4 having rivnuts. The NEMA...
12 boxes have self-tapping screws.
B) EMF -
NEMA 4 boxes will utilize a hard rubber gasket with maximum spacing between screw clamps of 16" and on NEMA 12 boxes the gasket material will be soft neoprene and maximum spacing of screw clamps w1U be 40 1/4".
j 5.2 Document the results of the reinspection on the attributed checklist (Attachment 6.9).
6.0 ATTACHMENTS 6.1 Conduit Identification 6.2 Cable Tray Identification 6.3 Conduit / Cable Tray Interfaces 6.4 Trains and Channels and Associated Raceways 6.5 Separation Requirements 10
_... _ _ ~. _... _ _ _ _ _ _.. _. _ _ _ _. _ _ _ _ _. _
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4 1
i QI-008 Rev. 4 l
l 6.0 ATTACHMENTS (Cont'd) 1 6.6 Separation Requirements 6.7 Separation Requirements s
i 6.8 Separation Requirements t
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6.9 Checklist j
6.10 Separation Requirements Table
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A typical conduit identification number is depicted as follows:
4R 16397
.C. 1. T
Denotes l
Conduit Unique conduit number l
Designates Unit 1 Designates circuit train or Designates channal. Refer to Table 3 racetrey function above.
Refer to Table 2 above.
Attachmenc 6.2 QI-008 Rev. 4 Page 1 of 1, i
T1W1Y NW9tR EIPLAMAft0N
.T..I 2 dS DA R Letter "T* Cesienstes Tray
[nd point Desienator Unit Mweer (See Table #1)
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Alpha Oestonator AA-ZZ Area Code (See Table #2) ifottaae & Seoaration L5ee fatte # 4) 1 TA8tE 1 g-TABLE 3 0 - Common A - Availlary 9 - Orange - A Train 1 - Unit 1 C - Electrical & Control G - Green - 8 Train 2 - Unit 2 0 - Diesel K - Black - C Train E - Electrical Equipment Area ( in Safeguard)
R - Red
- Channel i F - Fuel W - Whtte - Channel !!
M - Miscellaneous Buildings B - Blue
- Channel !!!
R - Reector V - Yellow - Channel IV
$ - Safeguard T - Tuttine & $witchgear ggig,,f (anammer pumation) 16,18, ts - 6.9 ET A.C.
M. 35. E. - ese Tea 120, 20e vas - 1237-2507 i
3.C. power -
3e. 3e. X - Centrol E & sc & small Power reeaere Omaer 4 07 4
- 44. 4E Ime Level Signale aseater Protesties laatsumentatteeL 44, 4W 4a. 4T Imv Impel Signale SS. SC. N - 4eOT AC & Bneer Pouer Poseere steer 6 07 (1esal Centrol) seester Protesties lastrumsstaties St. SW. St. ST 120W Signal Coetrol E 6 sc & Small Power Feeaers ed. 64. GE anase 4407 (Leeal Castrel) maaleet Isetrumsetation Sretes et eu. 68. of
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