ML20202J826

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Rev 4 to Quality Instruction QI-004, Comanche Peak Response Team Action Item I.b.1 - Flexible Conduit to Flexible Conduit Separation & Comanche Peak Response Team Action Item I.b.2 - Flexible Conduit..
ML20202J826
Person / Time
Site: Comanche Peak  
Issue date: 03/12/1985
From: Hansel J, Michael Jones
EVALUATION RESEARCH CORP.
To:
Shared Package
ML20202J051 List: ... further results
References
QI-004, QI-4, NUDOCS 8607170153
Download: ML20202J826 (12)


Text

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4.1 a. - O CONTf?00 8 D CAlt'n c

COMANCHE PEAK RESPONSE TEAM QUALITY INSTRUCTION hM.

,Ogg CPRT ACTION ITEM I.b.1 and I b.2

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m INSTRUCTION REVISION IS DATE GE QI-004 4

3/12/85 1

of 3 PROCEDURE FOR:

CPRT ACTION ITEM I.b.1 - Flexible Conduit to Flexible Conduit Separation CPRT ACTION ITEM I.b.2 - Flexible Conduit to Cable Separation PREPARED BY:

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DATE 3 //2/85 Evaluation Rdsearch Corp.

APPROVED BY:

[l. [w]SG DATE 9

2, hi~

Evaluation search Corp.

3!/2 86 APPROVED BY:

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MA.

DATE R.Tft.Elgc/Ipstrumepation

1.0 REFERENCES

1.1 Office memo, 1/15/85, W. I. Vogelsang to J. L. Hansel

" Inspection Attributes for Action Items I.b.1 and I.b.2" (CPP-17,721) 1.2 Office memo, 2/1/85, W. I. Vogelsang to M. B. Jones (CPP-17,823)

(

)

1.3 office memo, 2/15/85, W. I. Vogelsang to M. B. Jones (CPP-17,854) 1.4 office memo, 3/05/85, M. B. Jones to J. Hansel 1.5 Office nemo, 2/22/85m W. I. Vogelsang to M. B. Jones (CPP-17,914) 2.0 PURPOSE AND SCOPE 2.1 The purpose of this Quality Instruction is to define the inspection activities, methods, and documentation requirements necessary to assure that adequate physical separation of wiring has been maintained, and that required barriers have not been removed without authorization.

This effort is in direct support of CPRT Action Items I.b.1 and I.b.2.

2.2 The scope of this procedure is the cabling and wiring within selected control panels and cabinets as identified in the above references. The scope of inspections is any interaction between safety related wiring and components, excluding vendor wireway to vendor wireway (per Ref.

1.5).

NOTE:

The scope of this Quality Instruction may be expanded at the direction of the Electrical / Instrumentation Review Team Leader.

8607170153 860711 (O

PDR ADOCK 00000445 j

A PDR

o QI-004 Revision: 4 3.0 RESPONSIBILITIES r

3.1 The third party. inspectors (ERC) shall be responsible for conducting j-inspections and for completion of inspection reports. The i

Electrical / Instrumentation Revie.w Team Leader is responsible for the review and approval of the inspection reports.

4.0 INSTRUCTION 1'

. 4.1 The Quality Inspector shall inspect the specific Main Control boards and vertical panels (Ref.1.1) to verify that:

ACTIVITY 1 -Internal lighting and 120 VAC convenience receptacle wiring not routed in rigid conduit, EMT, or Unistrut P-1000 channel is separated at least 6 inches from safety related wiring and components (Ref. 1.1, para. 3 and Ref. 1.5).

ACTIVITY 2 -Flexible conduit attached to control switch modules does not l

exceed 3 feet in length without additional support (Ref.

1.1, para. 2 and Ref. 1.3).

ACTIVITY 3 -Verify that wiring is separated in accordance with, Ref 1.1, 1

l pata. 4, 5, Fig. I and Table 1 of Ref. 1.3.

l I

ACTIVITY 4 -Wiring is mounted and supported such that minimum separation will be maintained (Ref. 1.1, para. 2 and Ref. 1.3).

ACTIVITY 5 -The correct type barrier material is installed (Ref. 1.1, i

Note).

ACTIVITY 6 -Verify that " required" barriers are installed.

i i

Note:

" Required" means either required by a design document, or indications that a barrier was installed but has been removed.

The inspector will state the location of missing j

barriers and whether or not a separation violation has been created by the barrier's absence.

4.2 For Sections C and D only of the inspected control boards, the Quality j

Inspector shall identify all exposed non-Tefzel wiring (Ref.'1.1, para.

j 1 and Ref. 1.2).

4.3 DOCUMENTATION 4.3.1 The Quality Inspectors will be furnished with the applicable drawings and documents required to perform activities in paragraphs i

4.1 and 4.2.

4.3.2 The Quality Inspectors shall document the results and inspections 3

i for para. 4.1 on the IR (Attachments 2 and 3, as applicable). For para. 4.2, the Quality Inspectors shall identify exposed non-Tefzel wiring on Attachment 4 (Supplement Sheet) and attach the form to l

the appropriate IR.

QI-004

'Rsvision:

4 Page 3 of 3

. 4.3 DOCUMENTATION (Cont'd)

.4.3.3 The inspection documents (Attachments 2, 3 and 4) shall be completed in accordance with their respective completion instructions, as applicable. The inspector completing the report shall indicate that all applicable inspections have been completed and documented correctly by entering signature, date and badge number. The IR's shall be reviewed for legibility, accuracy, and completeness and approved by the ERC Level III. The completed IR shall be submitted.to the Electrical / Instrumentation Review Team Leader for review and approval.

4.3.4 Per Reference 1.1, Para. 5, the inspection results of panels XCV-01 and XCV-03 will' indicate that Section A/B criteria and inspections

+

are not applicable. All sections of panels ICB-10 and 11 will be inspected to C/D criteria and documented accordingly.

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9I*004 de'/. 4 t\\TIAChilEd,I 1 rqa. J. 3 e' es Om E-v r.

l l ll TRAIN

  • S' (SWOWif TRAIN 'A' 72AlW *C* CCN00tf TEFILL OR

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  • TCF Z EL TEilCL CASLE NOW*fEFIEL CA&LE (h0TE 4)

CA4LE DETall lA TEFIEL $ NON-TEFEEL CAELES J r}.J t i iJl Tnaix *&*f f TRalN '88 CAatt.

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TRMM *A*

CcucusT DETAIL i8 alt. TEFEEL CAELES O

riaune t

< NOTE 2, TYplCAL SEFARATIOM DETA LS FOR-i t) ALL WIRING IN 1 C310 ( l G il, AND CRCUIT5 LISTr.D IN TAELE 1.

7) NOM-TEFEEL WIRING IN alt. CCMTRCt. P.CiKD5 AWD VER-TICAL PNLS.
3) WIRIES IM SECTIONS C Au0 0 0F AuY C;ttTRCL EC1RD.,

NOTES I) FC2 GE.GRAt.ucTES,5EE Owd 1323-il 1702 02 NOTES 1,1 4 A.

2) WCT 1.~'7L101SLE *D AN4:!NC!1*02 LAMP 10Y CASLES AND CA1!At. CRT CABLES.
3) CCNCu1T5 ARE RIG 40 CR FLEXtELE.
4) ENCLO5IWG THIS CAELE IW FLEXtELE COncuff dill W3T RECUCE SEFaRAT*.ON SNw4

$) SEPARATION 0:STAu:ES SwowN A;;t,y tu ALL C;; CONS (12, MRIEUM3L AMC VERTICAL).

i Gi AO:l!!Cn AL *E*7.lLS ARE 190*a4 Ob **d. !!*.1 !!.47:*.*2, UET111. El A T,iRU si C.

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,' AI-004 REY.4 ATTAC101E'NT 1 PAGE 2.0F 4 TA3LI 1 CIRCUITS WITH PROTICTION_

RATID l'.ORI THAN 10 N4PS t

1-C3.

Protective Device Co nt:c t Bd.-

C1hle Cable Device Train Nu:sber Tvee Volts Ra-ine & Locatien

  • X-ES-326 4 C

NK139053 036 125Vdc 30A, SWGR XA1 1-EE-3450 C

NK129045 G36 125Vdc 30A, SWGR 1A2 1-ES -4250A A

Ec138987 137 125vde 30A, SWGR IIA 1 1-E5-4251A 5

EG139021 237 125Vdc 30A, SWGR IIA 2 1-cs 1/1 - APSII A

E3138998 137 125Vdc 30A, SWGR IIAL 1/1 - APEI2 5

EC139032 237 125Vdc 30A, SWGR IIA 2.

075 Handsat Station C

IPA-CPJO Handsat Station C

IPA-CR29 075 1-cs-03_.-

1-ES-4518A A

EC139466 137 125vde 30A, SWGR IIA 1 1-ES-4519A B

EG139503 237 125vde 30A, SWGR IIA 2 i

1-C3 (Nota 4) 1/1 - APRE1 A

EQ135550 137 125Vdc 30A, SWGR IIA 1 1/1 - APRE2 5

EG139586 23 7 1257dc 30A, SUGR IIA 2 Handsat Station C

IPA-CR29 075 Hanosat Station C

IPA-C228 075 C

IPA-CR23A 051 Nagge_gtstigp g

t 1/1 - LPC7X1 C

HK139458 036 125vde 30A, SWGR 1A1 1/1 - iPC7X2 C

NK139459 036 125Vdc 30A, SWGR 1A2 1/1 - IPCPX3 C

NK139460 036 125Vdc 30A, SWGK 1A3 l

1/1 - I7C2X4 C

NK139461 036 125Vdc 30A, SWGR LA4 O

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QI-CtM REV 4 ATTACH:iENT 1 PAGE 3 0F 4 e=

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T.O.2t.I 1 (Con:inued) 4 fx

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t-ca:0 6 -

Volts',

~ Protective DeYica i, ',

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Cable-Cable

>.C:ntrol Rd Racine t. I.ocation

. T r a' i n '.. Number

, l Tyce _

?'Dnvice i

,,, m, y

' l.1/1 - AHCU

,C

,J,UK139535 036 120Vac 30A, 5 tarter Cab, TBX-TRAHCU-d*

1/1 - APCH1 A*

E0139308 137 125Vdc 30A, SWGR 1EA1 1/1 - APCH2 B

.EG139338 237 125Vdc 30A, SWGR LEA 2 1-cs S:e Nace 3 Handset Station C

IPA-CR35 075 Handset Station C,

IPA-CR36 075 1-C3 1-HS-2111A/B C

1mI39357 035 15Vdc (2') FWF IA Control Box "EH" (3 -ES-2112A/B C

ITK139367 035 15Vde (2) nG la 1

Control Box "EH" t/

1-HS-2111C

,C NK139358 035 125Vdc 20 A Cke. Skr. ID:

1-HS-2112C C

~IE139365 035 125vde 20A Ckt. Skr. 10:

1-HS-2111D /I.

C 15139359 036 125Vdc 20A Ckt. Bkr. 102 1-HS-2112D/E C

tm139369

,036 125Vdc 20 A Ckt. Bkr. 102 1-ES-3302 C

NK139366 037 125Vdc 20 A Ckt. Bk. 10 0 1-HS-3299 C

1G039620 036 125Vde 10 A Ckt. Bkr. 100 1-cs (Noce 5) l-HS-2225 C

NK139651 037 125Vdc 30A, SWGR 1A3 1-HS-2229 C

15139654 037 125Vdc 3dA, SWGR 1A4 1-HS-2450A A

E0I38895 140 125Vdc 30 A, SWGR 1EA1 1-HS-2451A B

EG138949 238 125Vdc 30A, SWGR 1EA2 1-HS-1452F AA Ac138623 735 125Vdc 20A Ckt Bk.1EDt 1-HS-2452G/u AA Ad138621 737 125Vdc 20A Ckt Bkr.1ED1 6 1-C3-10 V lianasec Station.

C IPA-Cn36 075 Handset Station C

IPA-CR36A 051 Handset Station C

IPA-C337 075 1-C3-11 Hanasat Station C

IPA-CR37 075 X-CV-01 u,n,,--

R, H o n C

IPA-C221 075

khTACl44ENT1 PAGE 4 0F 4

,,QI.004 REY. 4 3 r.

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TA3*.k 1_ (Con-inue,d) p,

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'tep.$ Vr li Unless otherwise noted, all protective device ratings are (1) fuse ratings There are two power supplies to the feedwater pumos control (2) panel:

97 120Vac,.15A circuit breaker in panelboard IC2, Ckt.

a)

$11 125Vde, 20A circuit breaker in panelboard 102-1, Ckt.

b)

Detailed information for 15Vde pover supply (see GE drawing 9125D443BK, P.O. #CP-0005) not available.

SPDS Touchpad, CRT Control Panel, and 1-HS-5PDS/P2500 Eirine This wiring should be separated in (3) have not been reviewed.

of the inspection criteria.

accordance with Figure 1 Ali auto / manual cont =ci stations in Section 3 of G-4, 5 and,f (4) have 16vde lamp circuits fused at 15 to 20 amns.

Q.,

The following auto / manual control stations in G-08 and G (5) have 26vde lame cir=uits fused a.t 15 a=ps.

G-09

' C3-0 8_

1-PK-507 1-rK-510 1-5X-509A 1-rK-520 1-FK-530 1-5K-509B 1-5K-509C 1-rK-540 1-rK-550 4

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'Sc.iE7 cf

.QI-004.REV.4 COMANCHE PEAK RESPONSE TEAM INSPECTION REPORT - ACTION ITEMS I.b.1 REY. (T) _ and I.b.2 REY._ @

,gMDESCRIPTION: FLEXIBLE CONDUIT TO FLEXIBLE CONDUIT / CABLE SEPARATION EQUIPMENT ID h

ORAWING (I)

REY.

DCA's

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INSPECTION CRITERIA PANEL SECTIONS A & B DCA's b PANEL SECTIONS C & D h

DCA's @

INSPECTION RESULTS @

A&8 C&0 p.

SAT UNSAT SAT u

UNSAT 1

2 3

4 S

6 REMARKS:

b h

BADGENO._@

INSPECTOR SIGNATURE DATE OviEw AND Aver 0v4L G

DATE G ERC Level !!!

REVIEW AND APPROVAL h

DATE h Elec/ Instrumentation R.T.L.

'QI-004 REY. 4 ATTACHMENT 2 PAGE 2 ot 2 3x COMANCHE PEAK RESPONSE TEAM - ACTION ITEMS !.b.1 and I.b.2

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INSPECTION REPORT COMPLETION INSTRUCTIONS O.

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j 1.';k,il'.,.';-[INSTRUCTIONNfr!'

4' BLOCKS:

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q.

1.

Enter current revision level.

7 2.

Enter equipment ID, drawing number and current revision number, and DCA's as required.

3.

Enter all appitcable inspection criteria, including revision levels, specific details as aopropriate, and DCA's in each criteria block of the inspection report heading.

Sign and date the approprfate block (SAT /UNSAT) of each Panel Section column 4.

A.

for each inspection activity performed in that Panel Section.

B.

If an inspection activity does not apply to a given panel section, enter N/A in the SAT block of the appropriate Panel Section.

5.

A.

Document all deficiencies (UNSATS) in a brief, clear manner and organized in outline fann.

Ex. Activity 1 Item 1 - (Deficiency description)

O ite= 2 - (aeficiency description) 8.

Enter applicable DCA's and any additional information necessary to clarify the inspection results. Attachment 3 may be used if more space is required.

6.

Inspection signature, date and badge number.

7.

Approval signature and date of ERC Level III.

8.

Approval signature and date of Electrical / Instrumentation Review Team Leader.

D 6

O

QT-004 REV.4

,. iACHMENT 3 Page 1 of 1 SHEET OF CDMANCHE PEAK RESPONSE TEAM INSPECTION REPORT - CONTINUATION SHEET FLEXIBLE CONOUIT TO FLEXIBLE CONDUIT / CABLE SEPARATION - ACTIO

. ACTION ITEM I.b.2 REY. (IT v

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T' " ~

EQUIPMENT ID b

DRAWING O

REV.

M_

REMARKS (cont'd):

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4 Q1-p04 REY.4 ATTACRIENT 4 Page 1 of 1 SHEET OF q

CPRT If;SPECTI0tt REPORT - ACTI0tl ITEM I.b.1 REY. _ h ACTIOff ITEI4 I.b.2 REV. ( 1) b SUPPLEMENT SHEET INSPECTION ATTRIBUTE - 4.2

^

EQUIPMENT f b

SECTI0ft S

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DRAWING f h

REY.

h DCA's, h NON-TEFZEL WIRING IS IDENTIFIED BELO'd.

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5 W

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REMARKS:

1 1

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1

e QI'-004 REV. 4 ATTACHMENT 5 PAGE 1 of 1 O

COMANCHE PEAK RESPONSE TEAM - ACTION ITEMS I.b.1 and I.b.2

\\

SUPPLEMENT SHEET COMPLETION INSTRUCTIONS 1

THE NUMBERS BELOW CORRESPOND TO THE NUMBERED BLOCKS ON THE SUPPLEMENT SHEET.

1.

Enter the current revision level.

2.

Enter the equipment ID number and appropriate equipment section number.

3.

Enter the drawing number and it's current revision number.

4.

Enter all outstanding DCA's.

6.

List all non-Tefzel wiring in the equipment section.

7.

Note any inspection comments.

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