ML20202J761

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Rev 4 to Quality Instruction QI-002, Comanche Peak Response Team Action Item I.a.2,Insp Rept on Butt Splices & Comanche Peak Response Team Action Item I.a.3,Butt Splice Qualifications
ML20202J761
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 02/05/1985
From: Celli G, Hansel J, Michael Jones
EVALUATION RESEARCH CORP.
To:
Shared Package
ML20202J051 List: ... further results
References
QI-002, QI-2, NUDOCS 8607170142
Download: ML20202J761 (9)
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COMANCHE PEAK RESPONSE TEAM QUALITY INSTRUCTION

  • CPRT ACTION ITEMS I.a.2 & I.h3)ihe < > L-REVISIs0N ROLta pp-66 L

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INSTRUCTION N0. u,u e PAOc v - 01-002 4 2/5/85 J OF 4 PROCEDURE FOR: CPRT ACTION ITEM I.a.2, INSPECTION REPORT ON BUTT SPLICES and CPRT ACTION ITEM I.a.3, BUTT SPLICE QUALIFICATIONS PREPARED BY d-d DATE c2/6 [86 Evaluatjbn Research Corporation '

APPROVED BY <Z f [.[, yL //uset Evaluation Research4 Corporation DATE 2/r/Fs'

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APPROVED BY - 'w, . L. *t /Uu m b.ducs DATE af5 85 R.T.7). Elecg/ Instrumentation

1.0 REFERENCES

1.1 Office Memo,1/4/85, M.B. Jones to J.L. Hansel " Action Item I.a.2 -

Inspection Reports on Butt Splices" ,

1.2 Office memo,12/7/84, M.B. Jones to J.L. Hansel " Action Item I a.3 -

Butt Splice Qualifications" p 1.3 Office memo, 10/10/84, W.I. Vogelsang to M. Warner, " Action Items

( I.a.2 & I.a.3", List of Drawings Showing Class 1E Cabinets in the Control and Spreader Rooms with Butt Splices installed in them.

1.4 EEI-8, " Class 1E and Non-Class 1E Cable Terminations" 1.5 AMP Instruction / Maintenance / Inspection Sheet IS - 1559, Rev: 5/29/81.

1.6 Office Memo,1/7/85, W.I. Vogelsang to J.L. Hansel; List of Class 1E Cabinets in the Control and Spreader Rooms that do not have butt splices install ed . ' -

1.7 Office memo,1/9/85, M.B. Jones to A.S. Hurbanek; "Saiiipling Plan - Action Item I.a.2" -

1.8 Office memo,'1/11/85, W.I. Vogelsang to A.S. Hurbanek; Action Items I.a.2 and I.a.3 - Minimum Bending Radius for Permanent Conductor Training 1.9 Office memo,1/13/85, A.S. Hurbanek to M.B. Jones; Action Item I.a.2 -

Sampie Selection.

1.10 QI-QP-11.3-28 REV. 22 " Class IE Cable Terminations" 1.11 Office memo,1/31/85/ M.B. Jones to A.S. Hurbanek, " Action Plans I.a.2 and 4 j I.a.3 - Additional Butt-Splices Inspection" 8607170142 860711 5 ppR ADOCK 05000 S.

QI-002 REV. 4 PAGE 2 0F 4 12.0 PURPOSE AND SCOPE 2.1 The purpose of this . Quality Instruction is:

1. 'To assure that no splice in a cable bundle is adjacent to and/or pressing upon another splice. This is in direct support of the CPRT Action Item I.a.3.

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2. To assure that drawings correctly reflect the as-built condition and

, that installed splices meet the FSAR, Procedural and SER requirements.

This is in direct support of the CPRT Action Item I.a.2.

l- ~2.2 The scope of. the'. Quality Instruction is limited to the documentation review for and physical inspection of cable installations ~in Class 1E cabinets in the

- control and cable spreading room to verify the following:

l 1. That randomly selected panels where butt splices are not supposed to exist do not have conductor butt splices installed.

1 2. Acceptability of cable installations that contain butt splices.

' NOTE: At the direction of the Electrical / Instrumentation Review Team Leader i

the scope of this Quality Instruction may be expanded to include 4

. Class IE cabinets in areas other than the control and spreading room.

j 3.0 RESPONSIBILITIES The Third Part Inspectors (ERC) shall be responsible for conducting inspections O3.1- to determine the existence of unidentified butt. splices in panels, the in-spection of cable bundles containing splices and the review of related docu-mentation.

l The Electrical / Instrumentation Review Team Leader is responsible for the re-view and approval of the inspection results and responsible for identification of cabinets that require inspection.

!' 4.0 INSTRUCTION i

- 4.1 As the instruction covers inspections for two action items, the suninary of l activities shall be as follows

I 1) PART A - Inspect by cabinets to identify existence of butt splices. Any cabinets found to be unsatisfactory (i.e. - Cabinets that have j butt splices where none should exist) during this inspection will be inspected in accordance with Parts "B" and "C". If inspections j necessitate breaking of cable bundles, rebundling will be inspected

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per Part C, Activity 7. >

i l 2) PART B - Inspect, by cabinet, to verify existing staggered condition of l butt splice installations.

I 3) PART C - Inspect butt splice installations.

O a0Te: If eart 8 insPectiees necessitete 8ceeu4ne of the cebie bendies, t8e bundles will be reinspected during implementation of Part C.

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QI-002 REV.4 PAGE 3 0F 4 4.1 (cont. )

4) PART D - Review of the insp'ection reports associated with the cables in-

[V 4 e spected in Part C to determine if splices had (previously) been witnessed. Acceptable documentation may.be used, by Third Party Inspectors, to determine that the quality attributes of a splice-have been met. ,

4.2 The Quality Inspectors shall~ inspect the Class 1E Cabinets for the following:

4.2.1 INSPECTION ATTRIBUTES .PART.A - Action Item I.a.2 Activity #1 - Verify that randomly selected Class 1E panels (ref.1.9) do not contain butt spliced conductors.

4.2.2 INSPECTION ATTRIBUTES - PART B - Action Item I.a.3 Activity #1 - Verify installation of splices as per EEI-8 para. 3.18(c),

" Splices within the same wire bundle shall be staggered so that they are not touching each other."

4.2.3 INSPECTION ATTRIBUTES - Part C - Action Item I.a.2 Activity #1 - Verify that the correct butt splice sleeves are installed.

(Ref.1.5 - figure 5 and Ref.1.1)

Activity #2 - Verify that the butt splice sleeve is correctly indented.

o (Ref.1.5 - figure 5 and Ref.1.1) k Activity #3 - Verify that no conductor strands show outside the barrel of the butt splice sleeve. (Ref. 1.1)

Activity #4 - Verify that the wire on both sides of the splice is the same color and same conductor size. (Ref.1.4 para. 3.18.b and Ref. 1.1)

Activity #5 - Verify that the splices are documented on the design document.

(Ref, 1.4 para 3.18.a)

Activity #6 - Verify that the insulation of the butt splice sleeve has not'been heat shrunk. (Ref. 1.1)

Activity #'7 - Verify datisfactory rebundling of conductors. Rebundling will be considered satisfactory if:

1. Butt splices within the same bundle are staggered so that they are not touching each other. (Ref.1.4 para. 3.18c)
2. Permanent conductor training bend radius meets the minimum bend radius requirements. (Ref. 1.8).

j 3. Cable separation meets requirements of reference 1.10 para.

3.2.14a.

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NOTE: All unsatisfactory activities shall be described in the Remarks section of the Inspection Report.

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QI-002 REV.4 PAGE 4 0F 4 DOCUMENT REVIEW ATTRIBUTES - Part 0 - Action Item I.a.2

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'-) Activity #1 - Review the inspection reports associated with cables inspected in Part C to determine if splices had pre-viously been witnessed.

4.3 DOCUMENTATION 4.3.1 The Quality Inspectors will be furnished with the applicable drawings and documents required to perform inspections required in para. 4.1 and 4.2.

4.3.2 The Quality Inspectors shall document the results of inspections and docu-ment reviews as follows:

PART A (Inspections) - Attachment 3.

PART B & C (Inspections) - Attachment 1 PART D (Review) - Memorandum to Electrical / Instrumentation Review Team Leader.

NOTE: If Part C inspections necessitate the use of previous inspection re-sults to determine the acceptability of an attribute, the inspector shall note the activity number and the previous I.R. number in the remarks section of the I.R.

The I.R.'s shall be completed in accorrdance with Attachments 2 and 3, as O)4.3.3

't applicable. The I.R.'s shall be reviewed for legibility, accuracy and completeness and approved by the ERC Level III. The completed I.R. shall be submitted to the Electrical / Instrumentation Review Team Leader for review / approval .

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ATTACHMENT 1 PAGE 1 0F-2 SHEET 1 GF Q'I-C02 REV . 4 COMANCHE PEAK RESPONSE TEAM INSPECTIO!1 REPORT - ACTION ITEMS I.a.2 DRAFT ~d I20) REV.

I.a.3 DRAFT (21A REV.

v v 2QUIPMENT # (T)

TERMINATION DRAWING # h REVISION DCA's M-INSPECTION ATTRIBUTES: PART B - ACTION ITEM I.a.3 4

ACTIVITY #1 SAT. UtiSAT. INSPECTOR SIGN. DATE h -

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INSPECTION ATTRIBUTES: PART C - ACTION ITEM I.a.2

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COND.

SUlS'U' ABLE ID # COLOR l5U SU S U SU SU INSP. SIGN. DATE (b

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- - M. k-(b)

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RE'!A,nKS :

($5) t i

([Y) DATE BADGE #

( INSPECTOR REVIEW AND APPROVAL M EvaluatTon Research Corporation DATE REVIEW AND APPROVAL (5) DATE R.T .L.71 ec ./ In s trumentatio n I

, ATTACHMENT 3 Page 1 of 2 QI-002 REV. 4 SHEET 1 0F COMANCHE PEAK RESPONSE TEAM INSPECTION REPORT - ACTION ITEM I.a.2 DRAFT @-

REV.

Inspection Attribute - Part A - Action Item I.a.2 4CTIVITY #1 INSPECTOR l EOUIPMENT # DRAWING #/REV. I DCA's SAT UNSAT SIGNATURE DATE I

@ @ @ @ @ O I

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REMARKS:

h INSPECTOR b DATE BADGE #

  • iVIEW AND APPROVAL h Evaluation Research Corporation DATE REVIEW AND APPROVAL h-Review Team Leaoer Elec./ Instrumentation DATE

. QI-002 REV. 4 ATTACK 4EMT 1 PAGE 2 0F 2 SHEET OF CPRT INSPECTI0tl REPORT - ACTION ITEMS I.a.2 I.a.3 DRAFT DRAFT h

ah REV REV CONTINUATION SHEET v INSPECTION ATTRIBUTES: PART C - ACTION ITEM I.a.2 EQUIPMENT # @-

DRAWING # @

REV DCA'S M -

I ACT.2 ACT.3 LACT.4 LACT.5?ACT.6 ACT.7 I COND.iACT.1 sBLE ID # COLOR Sl U S U S U S U S U S U S U INSP. SIGN. DATE

@ @ @@ @@ @ @ 8 @ .

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REMARKS:

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QI-002 REV.4 ATTACHMENT 2 PAGE 10F 1 g COMANCHE PEAK RESPONSE TEAM - ACTION ITEM I.a.2 and I.a.3 V ,

INSPECTION REPORT COMPLETION INSTRUCTIONS THE NUMBERS BELOW CORRESPOND TO THE NUMBERED BLOCKS ON THE INSPECTION RECORD.

1. Enter the Equipment or Panel I.D. # being inspected.
2. Enter Termination drawing to be used for inspection and it's revision.
3. Enter all outstanding DCA's against the drawing.
4. Indicate SATISFACTORY or UNSATISFACTORY for Part B, Activity #1.
5. Inspector Signature and Date.
6. Enter Cable I.D. # being inspected.
7. Enter Cable Conductor color being inspected.
8. Indicate SATISFACTORY or UNSATISFACTORY for PART C Activity #1
9. Indicate SATISFACTORY or UNSATISFACTORY for PART C Activity #2.
10. Indicate SATISFACTORY or UNSATISFACTORY for PART C Activity #3.
11. Indicate SATISFACTORY or UNSATISFACTORY for PART C Activity #4.
12. Indicate SATISFACTORY or UNSATISFACTORY for PART C Activity #5.
13. Indicate SATISFACTORY or UNSATISFACTORY for PART C Activity #6.
14. Indicate SATISFACTORY or UNSATISFACTORY for PART C Activity #7.
15. Inspectors Signature and Date.
16. Describe UNSATISFACTORY items, list applicable DCA's and the cable numbers to which they relate, and any other inspection conments.
17. Inspector Signature, Date and Badge #.
18. Approval Signature and Date of ERC Level III.
19. Approval Signature and Date of R.T.L. Elec./ Instrumentation.
20. Enter Draft and/or Rev. of Action Item I.a.2.
21. Enter Draft and/or Rev. of Action Item I.a.3.

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bl-002 REV. 4- ATTACHMENT 3 PAGE 2 0F 2 COMANCHE PEAK RESPONSE TEAM ACTION ITEM I.a.2 INSPECTION REPORT COMPLETION INSTRUCTIONS

1) Enter Draft and/or. Revision of Action Item I.a.2.
2) Enter Equipment number 'of panel inspected.
3) Enter Drawing used for inspection and _ current revision.

, 4) Enter all outstanding DCA's.

5) Indicate SATISFACTORY or UNSATISFACTORY for Activity #1.
6) Enter Inspector Signature.
7) ~ Enter Date of Inspection.
8) Describe UNSATISFACTORY items, list applicable DCA's and the cable numbers to which they relate, and any other inspection comments.
9) Inspector Signature, Date and Badge Number.
10) Signature and Date of ERC Level III review.
11) Signature and Date of Review Team Leader Elec./ Instrumentation.

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