ML20126E010

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Rev 1 to Nuclear Project Operating Procedure POP-N-505, Qualification & Certification of Personnel
ML20126E010
Person / Time
Site: 05000000, Waterford
Issue date: 01/28/1976
From:
J.A. JONES CONSTRUCTION CO.
To:
Shared Package
ML20125A430 List: ... further results
References
FOIA-84-426, FOIA-84-449, FOIA-84-A-55, FOIA-84-A-65 POP-N-505, NUDOCS 8506150269
Download: ML20126E010 (27)


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J. A. JONES CONSTRUCTION COMPANY

' CORPORATE STANDARD

/7-6f7h NUCLEAR PROJECT OPERATING PRCCEDURE Modified to Fit Wate' ord Unit 3 ConcretePhase'lCostruchioid

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J.A. JONES CONSTRUCTION COMPANY Page 1 of 3 PROCEDURE NO.

NUCLEAR PROJECT OPERATING PROCEDURE POP.N -505 TITLE OF PROCEDURE:

Issue Date:

QUALIFICATION AND CERTIFICATION OF PERSONNEL 10/15/75 PROJECT TITLE:

Rev. No. & Date:

Revision 1 WATERFORD SES UNIT #3 P)(ASE_lCONCRETECONSTRUCTION 1/28/76 PREPARED BY:

DATE APP OVED BY:

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1.0 PURPOSE This procedure defines the method utilized to assu e that personnel performing special processes are certified in accordance with appli-cable regulation or specification.

2.0 SCOPE This procedure applies to J. A. Jones personnel enga'ged in the fabri-cation, assembly, installation, erection, maintenance and repair of components, systems and structures of Nuclear Power Plants.

30 DEFINITIONS None

4.0 REFERENCES

4.1

" Organization and Responsibilities", P0P-N-100.

4.2

" Preparation, Use and Control of Special Process Procedures and Work Instructions", POP-N-307 4.3

" Personnel", P0P-N-603 5.0 GENERAL 5.1 Individuals engaged in the performance of special processes

(,1.e. Welding, Cleaning, Nondestructive Examination, Heat Treating, Flushing, etc.) shall be trained, quali fled 'and/or certified as applicable for the specific process.

5.2 It shall be the responsibility of the appilcable Superintendent to have those Individuals under his charge, who will be per-forming special processes, trained,, quallfled and/or certified prior to the performance of the special process.

5.3 Qualifications and/or Certification shall be by means of test-Ing actual performance on items similar to those used in pro-duction.

FORM NO. 1122-06 JUNE '74

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J.A. JONES CONSTRUCTION COMPANY Page 2 of 3 PROCEDURE NO.

NUCLEAR PROJECT OPERATING PROCEDURE POP.N -505 TITLE OF PROCEDURE:

Issue Date:

QUALFICIATION AND CERTIFICATION OF PERSONNEL 10/15/75 1

PROJECT TITLE:

Rev. No. & Date:

Revision 1 WATERFORD SES UNIT /3 PHASE I CONCRETE CONSTRUCTION 1/28/76

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5.4 The tests shall-be conducted utilizing procedures that have been qualified and approved by J. A. Jones and the Owner / Customer.

5.5 Cadweld Operator certification records shall be maintained by Quality Assurance and copies will be forwarded to the responsible Superintendent. A copy will also be forwarded to the Office Manager to be placed in the employee's personnel folder.

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5.6 Weld operator and Waterstop Splicer carification records shall be maintained by Engineering and copies will be forwarded to the responsible Superintendent. A copy will also be forwarded to the Office Manager to be placed in the employee's personnel folder. A copy of each certification shall be forwarded to Quality Assurance for review and filing with Project Records.

(See Appendix A-1 and A-2 for sample forms.)

6.0 PROCEDURES 6.1 The responsible Construction Engineer, upon completion of a Special Process Procedure, shall prepare a qualification test plan when required, which delineates the test method and qualIfIcatlon requirements.

6.2 The Superintendent responsible for the craft or process shall arrange for the testing fact 1Ity.

6.3 Applleants shal1 qualify for the process in accordance with-the approved procedures.

6.4 When applicants successfully qualify, the examiner shall issue a certi fication card for the process.

(See Appendix B-1 and 8-2 for sample cards.),

6.5 Certification shall be maintained in the manner described in t

the approved procedures, j

7.0 QUALITY ASSURANCE 7.1 Quality Assurance shall perform surveillance of and periodically j

audit testing and certification of personnel to assure compliance l

with the test plan.

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J.A. JONES CONSTRUCTION COMPANY Page 3 of 3 PROCEDURE NO.

NUCLEAR PROJECT OPERATING PROCEDURE POP.N -505 TITLE OF PROCEDURE:

Issue Date; QUALIFICATION AND CERTIFICATION OF PERSONNEL 10/15/75 PROJECT TITLE:

Rev. No. & Date:

Revision 1 WATERFORD SES UNIT #3 PHASE I CONCRETE CONSTRUCTION 1/28/76 7.2 Quality Assurance shall check the' specification card of production employees to assure that only properly qualified personnel are performing the work.

8.0 RECORDS AND REPORTS 8.1 Qualification Test Record 8.2 List of Qualified Personnel O

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FORM NO. 1122 06 JUNE '74

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POP-II-505 CERTIFlCATION SUMhutRY FORM Employee No.':

Name:

' Certification:

Date:

Level:

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1.

Education and E :pcrience Record:

2.

Training Course Record:

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3.

Physical Examination Record:

4.

Technical Examination Ilecord:

  • Percentile Examination Date Gra de' Weight Grade Examiner Written - Cencral Written - Specific Practical Composite Grade:

5.

Restrictions to Certification:

6.
  • Examiner's Comments:

Certified By:

A t t ss t et! Th :_..__

1::xaminer Quality A :curance Projuct At.

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P0P-H-505 Appendix A-2 J. 5. JONES CONSTRUCTION CC,...r'ANY

~ WELDER PERFORMANCE QUALIFICATION RECORD P 640_J_CC T: LOC ATION: Wakusm's N AM E PATNOkt.HO. stamp No. l WELuf MO PMOCCas TYPE JOINT PO68780N OlF#ECTION OF TR AVEb IN ACCOND ANCE WITN PHOCCOUNE NO. M ATENI AL,* SPCCIPICATION TO OFANO TOMMO_ CI AMETEN AND W ALL TNICNNESS (f F P8PE) TNICKNESS H ANGE THIS OuAI.tFf E5 CTNEmwssE JosN r TMsCMNuss FILLER METAL epee:P C ATeOM NO. onovP MO. r EssCases PsLLEN METAL #F NOT INCLuCEO sN TAubE OW 432 I GUIDED BEND TE.ST RESULTS TYP3 AND FIOUME NO. MSSULTS TYPE AND FIGURE NO. RESU LTS RCMANNS t TCGT CONOUCTCO uY . LADOR ATONY TEST NO. PCN i . s WE CCitTIFY Til AT THE STATCMICNTS ON T6045 nECOHO ARC CONitMCT AND TH AT THE TC57 WELOS WRRIC Pf44PANMO, WELugd AND TCSTCO SN ACCOHOANGC WIT)1 THE ligQulltEMENTS OF I i SICNEO IJ A r f* HY. ,m,, r mm-ww,c,,,-m,, ,enw,,,,---w,,, e,w a -a

POP-li-505 ~ \\ 8' WALLET CARD" .'(Enla rged) J. A. JONES CONSTRUCTION COMPANY Certification Card No. Name - Date Level Method Restrictions O e e 98 e e 4 e Examiner D (over) O e e 9 e Front e e s S e 9 g i e t O e

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AppandLc B - 2. POP-ti-505 4' WELDER CERTIFICATION CARD" < ( k + - (FRONT) J. A. Jones Construction Company Name : t Employee No. : Stamp No. : We certify'that the above named individual is qualified to weld in accordance with the Welding Proce' dure (s) listed on the back of this card. - Examine r: Date: l (BACK) Procedure No. : Position (s) e I O g O g .e 8 - (ENLA RC ED) e 6 p

F O ~- J. A. JONES CONSTRUCTIOff COMPAflY CORPORATE STANDARD NUCLEAR PROJECT OPERATING PROCEDURE Modified to Fit Waterford Unit 3 Concrete Phase i Construction e.. Contract No. W3-NY-4 (.. Asynw.w W/ COCC2'TS W/0 COEC'.!TS c::: z C.'Z O O ^ T * ' -~.t:3'r'"02 u./ 3*l: _ _ _ _ Af/ //- M E I C DAII: POP-N-505 QUALIFICATION AND CERTIFICATION OF PERSO:iNEL 8 e

~ J.A. JONES CONSTRUCTION COMPANY Page 1 of 3 PROCEDURE NO. t NUCLEAR PROJECT OPERATING PFIOCEDURE POP.N - 505 l TITLE OF PROCEDURE: Issue Date: OUALIFICATION AND CERTIFICATION OF PERdONNEL 10/15/75 PROJECT TITLE: Rev. No. & Date: Revision 0 IJATERTORD UNIT #3 PHASE 1. CONCRETE CONSTRUCTION 10/15/75 e DATE PREPAREO BY; DATE APPRO D BY:b A ^^OJ. MGR. A ~ UWJ' OA MGR. /o/tr/ g L. R. Wilson 11-12-74 ,u e i, w

1.0 Purpose

This procedure defines the method utilized to assure that personnel performing special processes are certified in accordance with applicable regulation or specification.

2.0 Scope

This procedure applies to J. A. Jones personnel engaged in the fabrication, assembly, installation, erection, maintenance and repair of components, systems and structures of Nuclear Power Plants. (~. ('

3.0 Definitions

None 4.0

References:

4.1 " Organization and Responsibilities", POP-N-100. 4.2 "Properation, use and 'C ontrol of Special Process procedures and Work Instructions", POP-N-3 07.

4. 3,

" Personnel", POP-N-603.

5.0 General

5.1 Individuals engaged in the performance of special processes (i. e. Welding, Cleaning, Nondestructive Examination, Heat Treating, Flushing, etc.) shall be trained, qualified and/or certified as applicable for the specific process. \\6 W FORM NO. 1122 06 JUNE '74

^ J.A. JONES CONSTRUCTION COMPANY Page 2 of 3 I. PROCEDURE NO. NUCLEAR PROJECT OPERATING PROCEDURE POP-N - 505 TITLE OF PROCEDURE: Issue Date: QUALIFICATION AND CERTIFICATION OF PERSONNEL 10/15/75 PROJECT TITLE: Rev. No. & Date: Revision 0 WATERFORD UNIT #3 PHASE 1 CONCRETE CONSTRUCTION 10/15/75 5.2 It shall be the responsibility of the applicable Superintendent to have those individuals under his chargeA who will be perforcing special processes, trained, qualified and/or certified prior to the performance of the special process. 5.3 Qualifications and/or Certification shall be by means of testing actual performance on items similar to those used in production. 5.4 n e tests shall be conducted utilizing procedures that have been qualified and approved by J. A. Jones and the,0wner/Cuscomer. 5.5 h e certification record shall be maintained by the j% responsible Superintendent and a copy placed in the A, ? employees personnel folders. (See Appendix A-1 and A-2 for sample forms.) 5.6 A copy of each certification record shall be forwarded to Quality Assurance for review and filing with Project Records.

6.0 Procedures

1. 6.1 he responsible Construction Engineer, upon completion of a Special Process Procedure, shg11 prepare a qualifica-tion test plan when required, which delineates the ta'st method and qualification requirements. 6.2 ne Superintendent responsible for the craft or ~ process [shall arrange for the testing facility. l: 6.3 Applicants shall qualify for the process in accordance with the approved procedures. 6.4 When applicants succes.sfully qualify, the examiner shall issue a certification card for the process. (See Appendix B-1 and B-2 for sample cards). FOPM NO 1122 06 JUNE '74

J.A. JONES CONSTRUCTION COMPANY Page 3 of 3 PROCEDURE NO. NUCLEAR PROJECT OPERATING PROCEDURE POP.N - SOS Issue Date: TITLE OF PROCEDURE: QUALIFICATION. '.ND CERTIFICATION OF PERSONNEL 10/15/75 PROJECT TITLE: y,Q,0to& Dgm, g WATERFORD UNIT #3 PHASE 1, CONCRETE CONSTRUCTION 10/15/75 6.5 Certification shall be maintained in the anner described in the approved procedures. 7.0 Quality Assurance: 7.1 Quality Assurance shall perform surveills ce of and periodica117 audit testing and certificat :n of personnel to assure compliance with the t at plan. 7.2 Quality Assurance shall check the specifi ation cards of production employees to assure that or. v properly qualified personnel are performing the we 8.0 Records & Reports: (( ;' 8.1 Qualification Test Record 8.2 List of Qualified Personnel b e a 1 S FORM NO 1122 06 JUNE '74

s POP-N-505 CERTIFICATION

SUMMARY

FORM j' Employee No.: Name: Date: Certification: Level: 1. Education and Experience Record: 2. Training Course Record: 3. Physical Examination Record: . s.. ( (~. -; Technical Examination Record: 4. Percentile Examination Date - Grade Weight Grade Examine r _ Written - General Written - Specific - Practical Composite Grade: p 5. Restrictions to Certification: 6. Examiner's Comments: Atto.*ted By: Cortified By: .....Oua,11ty A ssurance Proje.c Man Exa'nvine r

  • Page 2 of 2

c.- r P0.o-N-303 Appendix A-2 l J. A. JONES CONSTRUCTION COMPANY mg

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Of AP4ETEit AND W ALL TM8CNNEs3 (IP PIPE) TNICMNESS RANGE TMt3 QU ALIFIEs OTMERWist joint TNICMNEss FILLER METAL SPECIPIC ATION MO. CROUPNo. r l OEsCRies PILLER METAL f r No? lNCLUDEO IN TAskE Qw 432 GUIDED BEND TEST RESULTS TYPE ANO FfGURE NO, RESU LTS TYPE AND FIGURE NO. RESULTS (%.= l l r P REMARMs e o TEST CONOUCTED nY LADORATORY TEST NO-PER-WE CEff 71FY TM AT THE STATEMENTS IN TNat RECORO ARE CORRECT AND TM AT TME TTST WELOS WERE PREPARRO, WELOSO AND TESTED IN ACCORD ANCE WITH THE REQUIREMENTS OF t $1GNED 1 O A FE SV e 6

. APPENDIX is-L POP-N-505 o " WALLET CARD" (Enlarged) J. A. JONES CONSTRUCTION COMPANY Certification Card No. Name D Date Level Method Re strictions .(-. Examine r (over) Front e a 6 + 4 I o e 4 l

APPENDn: 3-1. e" P0P-U-505 " WALLET CARD" (Enla rg ed) OTHER CERTIFICATIONS Agency Level Method ' Restrictions l Date \\k s.- CERTIFICATION VALID FOR THREE YEARS AFTER EFFECTIVE ' DATE SHOW N. Back 4 m 9

Appendix B - 2 POP-N-505 " WELDER CERTIFICATION CARD" (FRONT) J. A. Jones Construction Comeany Name : Imployee No : Stamp No. : We certify that the above named individual is qualified to weld in accordance with the Welding Procedure (s) listed on the back of this card. Examine r: Date (I (BACK) Procedure No. : Position (s) m D e (ENLARGED) (*.

?). t ,.[ $* D, O J.A. JONES CONSTRUCTION COMPANY pne, i,y 3 PROCEDddE NO. NUCLEAR PROJECT O:'ERATING PROCEDURE POP N _ $0$ s Issue Date: TITLE OF PROCEDURE: 9/15[75 QUALIFICATION AND CERTIFICATION OF PERSO::NEL Rev. No. & Date. PROJECT TITLE; WATERFORD UNIT #3 DATE PREPARED BY. DATE APPROVED BY: L. R. Wilson 11-12-74 g

1.0 Purpose

This procedure defines the method utilized to assure that personnel performing special processes are certified in accordance with the applicable regulation or specification. 2.O Scope: This procedure applies to J. A. Jones personnel engaged in the fabrication, assembly, installation, erection, maintenance and repair of components, systems and structures of Nuclear Power Plants.

3.0 Definitions

n 1 U None 4.0

References:

4.1 " Organization and Responsibilities", POP-N-100.* 4.2 " Preparation, use and control of Special Process Procedures and Work Instructions", POP-N-307. 4.3 " Personnel", POP-!-603, 4.4 Corporate Quality Assurance !!anual, ASIC Section III, J. A. Jones Construction Company. 5.0 General Individuals engaged in the performance o5 special

  • 5.1 processes (i. e. Welding, Cleaning,!!ondestructive Examination, !! cat Treating, Flushing, etc.) shall be trained, qualified and/or certified as applicable for the specific process.

C FORM NO. 1122 00 JUNE '74 r

J.A. JONES CONSTRUCT!ON COMPA!JY Pace 2 of 3 PROCEDURE NO. \\' NUCLEAR PROJECT OPERATJNG PROCEDURE POP N - 505 Issue Date TITLE OF PROCEDURE: QUALIFICATION AND CERTIFICATION OF PERSOP.IEL 9/15/75 Rev. No. & Date. PROJECT TITLE: WATERFORD UNIT #3 5.2 It shall be the responsibility of the applicable Superintendant to havs those individuals under his charge, who will be performing special processes, trained, qualified and/or certified prior to the performance of the special process. 5.3 Qualification and/or Certification shall be by means of testing actual performance on, items similar to those used in production. 5.4 The tests shall be conducted utilizing procedures that have been qua].ified and approved by J. A. Jones and the owner. 5.5 The certification record shall be maintained by the responsible Superintendent and a copy placed in the e., - V(~. employees personnel folders. (See Appendix A-1 and A-2 for sample forms.) 5.6 A copy of each certification record shall be foruarded to Quality Assurance for review and filing with Project Records.

6.0 Procedure

6.1 The responsible Construction Engineer, upon completion of a Special Proccss Procedure, shall prepare a qualifica-tion test plan which delineates the test method and qualification requirements. 6.2 The superintendent responsible for the craft cr process shall arrange for the testing facility. 6.3 Applicants shall qualify for the process in accordance with the test plan. 6.4 When applicants successfully qualify, the Examiner shall issue a certification card for the process. (See Appendix B-1 and D-2 for sample cards). FORM NO 18 22 06 JUNE '74 r

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.T C f 6 $~ s. C,/ J.A. JONES CONSTRUCTION COMPANY pace 3 og 3 PROCEDURE NO. NUCLEAR PROJECT OPERATING PROCEDURE POP.N - 505 Issue Date: TITLE OF PROCECURE: QUALIFICATION A!.*D CERTIFICATION OF PERSO:.".EL 9/15/75 PROJECT TITLE-Rev No. & Date: WATERFORD UNIT #3 6.5 Certification shall be maintained in the manner described i.n the test plan. 7.0 Quality Assurance 7.1 ~ Quality Assurance shall perform surveillance of and periodically audit testing and certification of personnel to assure compliance with the test plan. 7.2 Qual. tty Assurance shall check the certification cards of production employees to assure that only properly qualified personnel are performin'g the work. ~J i 8'. 0 Reco'rds & Reports: 3 , 8.'l Qualification Test Record t k 8.,2 List of Qualified Personnel s F v i 4 I em, FORM NO 1122 OG JUNE '74 ,,s e

g APPENDIX A-1 POP-N-505 CERTIFICATION

SUMMARY

FORM _e v Employeo No. : Name: Date: Certification: Level: 1. Education and 5::perience Record: 2. . Training Course Record: " 3. Physical Examination Record: y#.; 4. Technical Examination Record: V Percentile Examination Date Grade Weicht Grade Examine r ' Written - General Written - Specific Practical Composite Grade: 5. Restrictions to Certification: 6. Examiner's Comments: Attested 75y: Certified By: Quality A ssu r.'.nce Project Mana Examine r - Page 2'of 2

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APPENDIX B-1 PQP-N-505 " WALLET CARD" (Enlarg ed) J. A. JONES CONSTRUCTION COMPANY ~ Certification Card No. Name Date Level Method Restrictions y-., ..i ) Exnminer (over) 9 Front i. I l i e e s l 1 L 'r-

APPENDE{ 3-1 POP-N-505 WALLET CARD" ~ l (Enlarged) \\ . bTHER CERTIFICATIONS Agency Level Method ' Restrictions l Date CERTIFICATION VALID FOR THREE YEARS AFTER EFFECTIVE DATE SHOWN. Back I f-6 m s g amm. T 'avw wit-r-,.

.....r Appendi:: B-Z POP-N-505 " WELDER CERTIFICATION CARD" (FRONT) J. A. Jones Construction Comoany Name : Employee No. : Stamp No. : We. certify that the above named individual is qua,lified to weld in accorda,nce with the Welding Procedure (s) listed on the back of this card. Examiner: Da t e : I'., ..k./ (BACK) Procedure No. : Position (s) l I l l-l (ENLARGED) i [ l i l I

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