ML20126D550

Rev 0 to Test T-B 60A-3, Hydrostatic/Pneumatic Test Instructions:Safety Injection

ML20126D550
Person / Time
Site:	05000000, Waterford
Issue date:	08/17/1983
From:	Jeffrey Riley TOMPKINS-BECKWITH, INC.
To:
Shared Package
ML20125A430	List: ML20125A426 ML20126D367 ML20126D372 ML20126D384 ML20126D387 ML20126D396 ML20126D399 ML20126D402 ML20126D406 ML20126D412 ML20126D414 ML20126D418 ML20126D420 ML20126D427 ML20126D437 ML20126D441 ML20126D454 ML20126D458 ML20126D462 ML20126D466 ML20126D469 ML20126D474 ML20126D477 ML20126D481 ML20126D485 ML20126D488 ML20126D495 ML20126D500 ML20126D503 ML20126D512 ML20126D513 ML20126D516 ML20126D518 ML20126D522 ML20126D524 ML20126D527 ML20126D530 ML20126D534 ML20126D538 ML20126D543 ML20126D547 ML20126D550 ML20126D554 ML20126D562 ML20126D566 ML20126D569 ML20126D572 ML20126D575 ML20126D579 ML20126D583 ... further results
References
FOIA-84-426, FOIA-84-449, FOIA-84-A-55, FOIA-84-A-65 T-B-60A-3, T-B-60A-3-R, T-B-60A-3-R00, NUDOCS 8506150134
Download: ML20126D550 (23)

Text

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o HYOROSTATIC/ PNEUMATIC TEST INSTRUCTIONS Tcst Nu:2er:

T-B 60A-3 R-0

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System:

Safetv Injection Code:

ASME.Section III, Division 1. Subsectica NC,1978-Su=er'76 Addenda E' uipment Required:

? EA. 0-5000 osi Cauges Q

1 EA. Relief valve see G 3400 osiz.

u,+n ~ rn. nee 4 Tee cm,eo h,+

Prerequisites:

A.

All valves nist be tac 2ed with LD&L "Dn Nryr oe:DM" Tacs B.

Ebasco Safety Decartrent notified 24 hrs. criar to Test C.

Valve line-up verified bv T-B Oualiev Control D.

Inspection Method:

un1a e,=r n, nam-, en, a v,4M,v, of 10 Mrtutes. then icwer the pressure to 2505'.%sig and Inaintain while examining all permanent i

s4 1s.mla. jn4n e unan-ar*4ma Acceptance Criteria:

No leakage from any cer=anent field weld joint or connection.

Attachments:

A.

Hydrostatic / Pneumatic Test Data Sheet B.

Boundary Drawing

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I TOMPXINS. BECKWITH, INC.

C.

Valve Line-up List CONTRoliFO 000UMryi D.

Weld List AUG 191983 '

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Secuence of Test l

eat Accountable & Return i-o vn p

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Hydro-pump and Test Gauge Connec l'-

Net I-")

4 g 33 Test Instruction Approval:

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NAE COMPANY DATE

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MA T-B Test & Start-Up Coo in ter

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T-B Project Engineer 7 f ]-

t T-B OA Supervisor

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MMM Ebasco

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0506150134 050301 PDR FOIA QARDEB4-A-55 PDR

-f TOMPKINS-BECKWITH Waterford #3 Project Form GP-723-18 Rev. 4 Attachtrent A HYDROSTATIC / PNEUMATIC TEST t:ATA SHEET TEST NUSERR60A-3 R-0 SYSTEM / COMPONENT w e,7 In4ec- %

DRAWING (S) inti 1 sA6 r.-167 SH-1 R-1? N ? *-9 TEST b0UNDARIES:

Shcre in yellow and marked in red on the above flow diagra=s.

Test Medium:

( A) Potable Water Dispcsal Method Water to be retainad in (B) Demineralized Water [

the svstem (C) Other Design Pressum 2485 usiz Test Pressure 3130 20csi2 Min. Test Temp, 31t OF ( As specified by Ebasco) 0 (Maximum Component-Media Tenperatum Differential 25 F)

Enoineering Verification of System Ready for H_ydro or Pneumatic Test:

Piping:'7h MM//MTitle /7A B La /L Data f // M '

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Title /ff8 Date

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Temp: Metalh Mediah Time System Held At Test Pressure

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1. sn Gauge #1 Gauge #2 Visual Examination:

[ Satisfactory Exceptions (see bel 4

Retest Necessary:

No Yes (see bei AUG 191983 Exceptions,. coninents and/or definitions of sections requiring retest:

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Calibration Date:

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Test Gauge No.: C\\ 61 Calibration Date: Cd\\t\\tQ__ Location:N h Ah Test Gauge No.:

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Calibration Date:

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Fom GP-723-16 Waterford #3 Projact n

HYOROSTATIC/ PNEUMATIC TEST CHANGE NOTICE A yDRosrAnE

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TEST NUMBER:ra-/sA-3-CHANGE NUTSER 2 TfPE OF TEST fr v. c.

SYSTEM /COMPDNENT SAFE 7Y rM/ftnoAf TEST CHANGE DESCRIPTION, fe/ %,e v4, /4/e4/ ct,eek-eM /a / pa.fe

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PROJECT ENGINEER:

DATE lEST & STARTUP COORDINATOR AA d

DATE[ - A 6' 72___--

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Attachment D TONfIfg3,gWITH, INC.

TEST NumER T.a AnA_3 B

Rev. 1 REVISION NUMER 0

WELD CHECK-OFF LIST PAGE 1 0F 1 LINE NO.

DRAWING AND NO. OF SATISFACTORY FAILURE /

REVISION WELDS INSPECTED Q/C ANI WELD

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s ATTACHMENT E SEQUENCE OF TEST T-B 60A-3 REV.0 1.

Cut line 75Il-265 at SW#4 on Iso-IC-886. Weld a 1" threaded nipple to line 75Il-265.and attach the Hydro-pump and Test Gauge header.

2.

Install a information gauge and drain valve on valve 2SI-V1560-6.

3.

Loosen the break flanges on valves 2SI-R1529, 2SI-R1530A and 2SI-R1531A enough to vent air from the system.

4.

Install a gagging device in valves 2SI-R1529, 2SI-R1530A and 2SI-R1531A.

5.

Verify valve line-up and open valve 2SI-V1560-6.

6.

position a person at the information gauge to operate the drain valve if that piping should become pressurized.

7.

Fill the system through the Hydro-pump. Remake the break flanges indicated in step 3 when all the air is exhausted from the system.

8.

Pressurize the system to 300 psig and maintain while examining the system for leaks.

9.

When the system is proven to be free of leaks, pressurize the system in 100 psi increments with 2 minute intertals to design pressure (248S psig).

" HOLD!"

SAFETY NOTE:

If a leak occurs, lower pressure to the previously achieved pressure and make the necessary adjustments. After corrections are made, resume the sequence.

10. While holding at design pressure examine the system for leaks. When the system is proven to be free of leaks, notify all Test Parties.

11. When all Test Parties are present, presturize the system in 100 psi increments with 2. minute intervals to Test pressure (3130*'Opsig) and Maintain for a minimum of 10 minutes, then lower pressure to 2505t20psig and maintain while examining all permanent field welds, joints and connections.

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12. When the Test is completed, relieve pressure at the Hydro-pump. Close /

t valve 2SI-V1560-9 and remove the Hydm-pump and Test Gauge header.

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13. Close valve 2SI-V1560-6 and remove the information gauge.

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14. Remove the 1" threaded nipple installed in step 1 and reweld line 7SIl-265.

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15.

Remove the gagging devices from the relief valves ijMEM<

16. Restore the system to post-test configuration.

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T-B QA RECORD-

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For= GP-723-16 Waterford #3 Project HYDROSTATIC / PNEUMATIC TEST CHANGE NOTICE TESiNUMBER T B - L, O 4 - 3 hv O

CHANGE NUMBER

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1 SYSTEM / COMPONENT Sn pc rs i vre cv. o n TYPE OF TEST / H D R o; r/t ri c TEST CHANGE DESCRIPTION LUeth c 9 s c_<. -oc e L i s -r 400 ruc a rrA c a u e c T-t fouLow,u G

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DATE PROJECT ENGINEER:

DATE TEST & STAR COORDINATO I

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DATE d.2-PI LP & L:

DATE b-3 EBASCO:

DATE

Attachrnent D TC@ gig 3gITH, INC.

B TEST NUMERTB 60A-3 Rev. 1 Attachment D REVISION NUMER 0

WELD CHECK-OFF LIST

'IEST CHANE NCTIICE W. 2 PAGE 1 0F 1 LINE NO.

DRAWING AND NO. OF SATISFACTORY FAILURE /

REVISION WELDS INSPECTED Q/C ANI WELD l

2SI4-101A SI-IC-66 Sh.1 R.11 W# 6,7,8,17-24, 29, 30 %

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Fom GP-723-16 Waterford #3 Project l

HYDROSTATIC / PNEUMATIC TEST GANGE NOTICE

&.0 TEST NUMER [///d/ J GANGE NUNER / TYPE OF TEST MoS$he.

SYSTEM / COMPONENT 8aFe/? E /,a7% u.

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DATE ///J6/T QC INSPECTOR: k%%

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DATE PROJECT ENGINEER:

DATE TEST & STARTUP C00 INATOR DATE [-/- P> -

DATE h-2 N-31 LP&L 2

b DATE d - A I - [ b EBASCO

I VALVE LINEUP LIST TEST NUMER T-B 60A-3 PAGE NUM ER 1 of 9 REVISION NUMER 0

TEST CHAN2 ICIICE 10. 2 VALVE NO.

VALVE DESCRIPTION TEST VERIFIED BY POST TEST VERIFIED BY

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POSITIm INITIAL /

POSITIm INITIAL /

DATE DATE j

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2CH-V1502 4 2" Check Betrammr NA

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OPEN Install Remove 2ST-R1910A l'Pa14af qw Gag 2sT-v1995 2" cme.

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J VALVE NO.

VALVE DESCRIPTION TEST VERIFIED BY POST TES i VERIFIED BY POSITION INITIAL /

POSITION INITIAL /

'l DATE DATE i

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kQ NA

' 2SI-V1521A 4" Check Boundarv NA ONR N 2cT-1526-2 1"G1cbe re e

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ATTACHMENT C VALVE LINEUP LIST TEST NUBSER T :60A 7 PAGE NUFEER, 2cf2 REVISION NUFBER 0

-x VALVE NO.

VALVE DESCRIPTION TEST VERIFIED BY POST TEST VERIFIED BY POSITION INITIAL /

POSITION INITIAL /

DATE DATE i Valvas curside of che cesci bounda."y 4

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'TC.:ZJC?.0 SI.5 ~50' 3 .r.. 60 % 1 z=?.c m= = ! sci Oa a Shes: Nc.: Wa;ki=s,h rf===ad 3 : 7 x %%dgi%a 4\\\\ A r u = e-.== ca.

1. 0.-fls:i== requirad baf==a :sst.

2. C==pla:1== recuired bef=ra sig=-

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SC?IPMCT LOCa"!CK B na....

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}- ~0MPECIS-3I~~~.~.~e., "IC. J 71 """3%*2D SIS - Ci": 93

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s: !as Da.a 5*ces: No: ~~ " detr Peric=sd 3 Cisc:s a:1-r Ceie Q /f?l/4 -

1. 44 Da:a b # N " $

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r. rill also danc:a.here are ec 4" !.5 Ill E"' N6719 i=s:alled.

C::EP. 3! CCDE r"" DISC 3E?iNCT LOCATICN ".:ISJEC"::1 DA~I I 4 / liu/Ss.r-7 Racs -ss-g sr vsmyRS. ';,'l' l,y t%q agg Eb 6E/C-)33'd' VALVE S/W 1lLDOW= 14s Tgm PiDTE BGT - R5 NO h" Symeol I Di\\/ #:W-J.//,'J - MG191983 i T-6 M EY es+, M= 1 .c L' 26 % '*w,, O e TCRE C2-723-L3 i 1

0 s. REM @-723-117 RE7.0 TOMP! TINS-BEUGiIIE, DC. WCZERED #3 PSCL1ECT amtzsr Ra usr Guxz cEIsRATION Iam T\\n\\% E A CESI N W BER 34\\ GAIxz cr # C So2 6 %o3 usr amsia. bu -1 h -6 O PEE-EEr\\ POSI-EEr ust PEESSGRE-S\\ '50 I 40 M una caIxzS WIEL BE CE EN!: BEEN USED RE AC2PrRCE OF DE ABcut usr, aan mE:IE Ammer :=.2 m BE VEEDED Pl!E 22f5G55-EECIWZZE QAM, PalAGlaPE 6.10.2. mrirn ErrDEN m 23r & SrM UP 1 catras stE wrEIN ACZZFrABut HEZEANCE. 7 AUG191983 / O cAIxas Ant nor aczPrasut. 7_B QA RECORDS k_ \\s \\ qc InsrecIta % %G nas %\\n\\ "tn i ~r l Y 9 ./ - a

R3tM 2-723-117 EE7.0 TCHEINS-EECETE, INC. EUIRED #3 PRtuECr azqCEEE RR Hsr GUXE clTMM7eN i nez: 4\\nWS Engzsr mmE3. MO c.uzz cr # W %et cT % o Os t 12sr meEn. Lo A-2 aw-n 1 PEE-n CI lesr-12sr TEsr PEESSIEE Snbi %B ede. o ness auxas uztr. Et ar. avz EEIN UEED R3t.KZ2PZARZ OF 13E Anavs usr, ano nEIs. acctmacr razos m ar vEnzFII:D PEE. MfEI55-ECIE!23 QAM, PAEAGRAPR 6.10.2. I f 3 h( ]\\y y EESut25: EEIEEN E 7EEZ&SzaETUr M Guxas AEr wzzars acarrABt2 Mm_ AUG 191983 '/ 0 Guxas anzicr actzrzastz. r-B QA RECORC k/ N QC INEPECUR 4h nazz t\\nh / 3 i ~ o W47 %ge, ~ /

3 ILOS E.. 7:Ev.o ME ASURING AND TEST EQUIP M ENT -l RECCRO CF PRESSURE CALIBRATION k ^s / R' E E.s. T 6OA-8 h.' 4 M 'E s % NueAc urea MccEL No. RANGE ACCURACY UNITS W h 6Yh h 0-& Bl M Ol OESIREC As FOUND AS LEFT y,85 5,,,fA incur l oureur outeur 'j,',"?; oureur 5",7#! l 0 0 1 0 1 O g C C .;2 M /&VD /#D /Cu C C /C C: 0 _5 tJf) M m 2000 0

2 C O L) l' t].-

fp n 'M %) '2 _: c & C ?0 C O C e5 4.hyD &,qo V~c c C c '- h 0O fp l //>) &) $ ^C '7 O O s? C O w '7 40 tJ,4f) 44y[] 4/d O Q C </ e 6 o i \\ //) '9299 _d_ yy/2 76/0 /J 3 e / L' / C' l '? M M 1(1/ 0 /C .;* c' / 0 /0 /iQ M /gYf) /fff') /'r) '$ 4" / (~ C f T // 0 0 /') L 0 ( (! (^ l O SWITCHES SwlTCH No.1 OESIRED TOLEMANCE AS FOUNO AS LEFT HIGH SET PCINT RESET SwtTCH NC.2 0ESIRED TOLERANCE AS FOUNO AS L E FT l LOW SET PCINT RE3ET TEST EQUIPMENT TAG NO. Out CATE f C 3ung q % @ l @t.)f /M/-f.5- :% O / 4 -/-T T ClwA NO. \\\\f} } $ Q Q \\'] llllI TAS$>:. CARD, NC((()" " '_ 7[(, o I. \\ '1'. an G 1 Q 1Md5 ' MW ' M_ h a l Stanca-is used are triceable to the Me./h fo\\ 9

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l "ation21 Eureau Of Standards / LT=ueno-i V CAL. SY: QATE-9 E5UL73 EAmo m u nr. w n zg Toleranc e ACTUA L ARE33URE /6% // 8 4 s-ie-ep ~' 3 ~D Al/? U J /t AU# h Evt E' D SY / CAT E AOJ. R EG. A M 81 ENT l d '/ *) - f G itxl nef fff.= ?/ k.

• RCCEQURE M.

REV. NO. MANHCURS R EL ATIV E g,g 171& 6-069 O /. o gs% A)/sp-V4r R ,.; *.h s A.k.. au..;,i.GL...: .,. h. M. n : i

l I i 311.c s 5 AEV C MEASURING AND TEST EOUIPMENT n$ } 5l8 RECORD CF PRESSURE CAL!SRATION MS ~J / E*ff" b 6 k ~.@

• urac aaEM uccEL ac.

a4NGE A;;uaacy uu Ts W a l k Jf' k h 0 * & RS/ M 8l l O ESiR E3 l AS FOUND l AS LE.7 l l 3,.7 1 ~: ?,5 i meu? ut*ve l

urnur l

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ursor l

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1 449 0 l % 9 s-l 1 arc r l .A T l W) l .3!Vff) l f~7?'? l3000 C 3C/r l /10 l 1 \\ 1 9 AW) l M M 2CCC c 2 0/C l 4 / s' l /t-C C l' O /r /l I HC I //) a'30 I /A09 l //W) -In l t' l // \\ O l 0 /9 - /C l 1 l l i i ' G l l I l SWITCHES l ~ SWITCM NC.t QESIMED TCLEMANCE AS FCuMO l AS LIFT l HIGH SETPQlNT l l MESET l l SWITCH NC.2 I OESIRED TC t.EM ANCE AS FOUNO AS LIFT l LOW SET PCINT l t RESET l l TEST EQUIPMENT 1 TAG NC. l Cut QATE 1 McTES l @/,)-T'"~ 1# 7-Ps"-6'T.r r T '/ - g y

CIWA NO.

1 ,,, fMn - [g) m i-l TASK CAROMWJ R(h %.YJ 18 ll l ..< MCdm 1e&@ ~~ LNLL (4NW /,X%2 T AU G 19 'IMtf5 N -5 r@ /0/ W '<a l Standa-ds used are t sceable to-the d*b M_ #hT I ,. m .u m,. _ _ _ _. Marion21 Bureau eff' Standards F#ff.QJ X '"V""" we l QATE-A E3UI.73 'AEdulM E: Toleran c e A C""UA L CAI.5;: ll.1dl.T 6-M-r? - G9 ~ D Li/> - U J/p-AUp NEVIEWE3 SY CAT E AQd. R EQ. AM BI ENT >// _ % -91 =?

==O '7#'f TY 7l'? 'v wCEcunt Mc. nEv. No. uANwoun3 q E:.Artv E gg .;;;3 sf /}l,4 36'& J77f 6--4769 O I. 5 c . lb.. ~

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('.,, g u a suRAC uasa MCcEL ac. aAuss AC=aACT units $ BY W $k' 0 - dikZ) PS/ - C-25' 8 / DESIRED j AS FOUNO l AS LE.7 l 4,V, t?,5 l mevr l aufzur i cureur j I cureve i 5 7,," ! I I t / O l /7 O C l /) ll C M l N ' /$$ /M lO //') 4/C ll /0/0 1-//) I 3 J/) 1' _M M7') t 2. n /r* +/ O 1 .2. 6 / r, l + /r i tJ-l /sr> M 'M l '7C /r +>0 1 30/o l +)n i l 6 l @ M &, /) l 4'M T~ L T l///~A T' l +s' l &) l COOD l C l V6fn l e', I ff I /RJ l M 1 ~1 90 l W/F) t 4W') l ue/C l

4. / O ll/r/n l

hJC l /#7 l M M l'io/f-l J / 1~ 3 6 / 5 l A / 4' l W 4 1 W M M . C/<.' l .L / C l 2 C/h l u s i. l l l /0 M /M 1 ///~ Y) 1 *c /_n 11 s. ) f~ l /C/0 l -.: / O l // O O /2 6 r) n 1 c l I I l l l \\ l \\ l i l \\ l ll l I l. U l l l l 4 i SWITCHES SWITCM No.1 QE31stD TCLERANCE l AS FCUNO AS LE FT l HIGH 3ETPcINT l l Rtsti I 6 sw TCM No.2 casin go cLgMANCE AS KQUNO l AS L K.r? l LOW SET PolNT l l RESET l Tts7 EculPutNT TAG NC. l OUE QATE NOTT3 l pys.) r-- ,u r - p s - o v e s~ s-9-25 . ClwA No. a: -- \\ \\ -~ TASK NAD Mf4,.j ; vieras Mi\\YJ X T I

1. / %

4.m EMme W 6 I:l M/ %%W# ___enat %i g/ ) A Xo\\M37 AUu 13 im a Star.dards used are -aceable to the /fL. E dE~o"i 1

• aticr.al Eureau ett' Star.2ards V-" ~

TA OA RECORDS i Cab.SY: CAT E - MC3UL73 BAMCME7MtC REGUIR EQ Tolerance A C""UA L }lhNa. 2k I.' 6-2/-RZ- ~15 W 10/#' U J //- A.!/19-usviewEs av. cars Act n Co. Aue Eur Ybu.. ~ G-# on- =D ~3 7(/f ?Y 7/'/* 'rnc C E oun t No. stv. NC. M MMOURS M ELA7:VE gg )??f Ot?!T9 0 /. O g56 /}l# 36 & T. C

l GILCS P 5 8 RO4O MEASURING AND TEST ECU!PMENT RECORD CF PRESSURE CAL!SRATION b 'm" Pee TD r (ooA-3

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LANUKAC"WlER MCQEL NQ. RANGE ACQRACY UNITS Ashssa+- A)/R O - 6 w >est 96 Tes/ ~ DESIRED AS FOUNO AS LEFT impur 0 eurovt aufma? y,"* " oureur T8" Q,s,7, p,,,o,; O O O O a o 6 O N /W /M /(16 0 6 /000 r, 3 Lb9 M M l(10 0 t' 8000 c. d-90 ~B'W) -Sw9 reco o loc o c sf 49 sh w w>r r 9Pr 1 3 9 f's' c ~ fp //F) 6>& &) Goo o <*cC O ~7 <D WW) de'y'C aooo a 406o C 97 //) M M 3 c o S' f 3 00 5~ f~ 9 40 M M 2 c e s' S~ 2 6 0 (" "~ /0 a20 /M /M) ie d Y s * / te C* <~ // O O f2 e c) t .(9 ~ i l SWITCHES ~ SWITCM NC. I OCSIRED TOLERANCE AS FOUNO AS LE FT HIGH SETPCINT l RESET l SWITCM NO.2 - DESIRED TOLERANCE AS FOU NO AS L E FT l LOW SETPc NT l RESET -j TEST EQUIPMENT TAG NO. QUE DATE

NOTy, m

NOI ////-/5 - d '/. v / 6 /- 9 Y CIWA NC., .gl g"[{ p py g g TASK Q&AQ.i.6dM E3 '> 4 d W, g l \\ 'J - 8/\\h\\ VSd ' m e 1 n 10Q1 "G .. jyj_,yp --s. /s/' /b % % Standa:~ds used are traceable to the i/ % g.,5gos NT w vA RECORDS "ation21 Eureau c f Standards CA L.8 Y: QATE-RESULT 3 SAROMETRtc REGulRE: Toleranc e A CTUA L RREssuRE l NY ~7 ' $ ~/ T' TS LEVI E3 SY / CATE AG4 R EG. A M SI ENT ff'f {f N $~/f-fA-issi ne % A AC C E DUM E NC. REV. NQ. MANNOURS R EL ATIV E g,g /??f--6-@69 0 // O SG9$ N/# 46 % i .. i i q Ab .:.s.x

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