ML20126D522
| ML20126D522 | |
| Person / Time | |
|---|---|
| Site: | 05000000, Waterford |
| Issue date: | 05/05/1983 |
| From: | TOMPKINS-BECKWITH, INC. |
| To: | |
| Shared Package | |
| ML20125A430 | List:
|
| References | |
| FOIA-84-426, FOIA-84-449, FOIA-84-A-55, FOIA-84-A-65 SI-56, NUDOCS 8506150123 | |
| Download: ML20126D522 (21) | |
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TOMPKINS.BECKWITH, INC.
Waterford S.E S. Unit 3 Louisiana Power & Light Co.
TOMFKINS BECKWITH, INC.
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Killona, Louisiana CONTROL!.ED DOCUMENT Proc. No.
SI-56 Rw.
A Q'g'g g**g Page No.
M Document Account 6bl6 & ROIUfD
Title:
cA h.i asnriew re#m Control Number MD (Pipizg)
(TB Doc. Control Stamo)
PROCEDURE COVER SHEET DATE COMMENTS Concurred By:
!-25-83 assised para. 5.1.6, 5.1.'9, 5.1.11, 5.2.11,.5.2.4
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TOMPKINS.BECKWITH,1NC.
Waterford S.E.S. Unit 3 c_-
1 T3 Louisiana Power & Light Co.
70 Mpg lNS BEKWITH, INC.
E ES Killona, Louisiana CONTROLLED DOCUMENT
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Proc. No.
SI-56 "B"
p, MAY - 51983 O of 6 Page No.
Document Accountable.1 RftL (PIPING)
CCntrol Number e-9 f
Titla:
Q.A. RECORDS EMIEW INSTRUCTION (TB Doc. Control Stamo)
PROCEDURE COVER SHEET COMMENTS h*a"9$
DATE By:
5/4/83 Revised paragraph 5.2.11 i
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i PREPA D BY
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['9U 0.A. Records Coordinator l
APPROVED BY:
SIG ATURE OATE TITLE 5 T~ Y 7 Pro 1ect Enrineer
[ SIGNATURE DATE TITLE vu_
f-f-f 7 0.A. Site F.anager
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SIGNATURE DATE TITLE SIGNATURE DArg TIT u
l TOMPKINS-BECKWITH, INC.
SI-56
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a Jacksonville, Florids "B"
g, Q. A. RECORDS REVIEW INSTRUCTION (PIPING)
Page of 1.0 PURPOSE The purpose of this instruction is to setforth the requirements for review, clearing of deficiencies and defining corrections.
e 2.0 SCOPE This instruction encompasses the review of Q. A. Records for the installation and fabrication of piping systems by Tompkins-Beckwith, Inc.
3.0 REFERENCES
3.1 Tompkins-Beckwith, Inc. approved we' k procedures r
4.0 RESPONSIBILITY
$ 4.1 The Q. A. Doctment Controller is responsible for the review, closure of deficiencies and filing of Q. A. records until turnover to Ehasco Services.
[4.2 Q.,A. Records Coordinator is responsible for interfacing with the Ebasco Q.A.I.R.G. Coordir.ator in the resolution of open deficiencies and scheduling dates for records review and turnover.
4.3 Ihe Q. A. Technical Review Personnel are responsible for reviewing l
quality documentation in accordance with requirements as outlined l
in this instruction.
5.0 PROCEDURE 5.1 Upon receipt of the drawing specification list from Ebasco, the Q. A. Doctament Controller shall review the applicable isometrics identified for that systou release. The traveler packets shall be pulled from the Q. A. Vault and assigned to Engineering for the following.
5.1.1 Review traveler sheets to confirm revision status and that all sheets shown on the traveler index are contained.
5.1.2 Ihat al'1 FCRs and DCNs applicable to each traveler have been incorporated.
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TOMPKINS 8ECKWITH, INC.
N SI-56 Jacksonville, Florids "B"
g Q. A. RECORDS REVIEW INSTRUCTION (PIPING)
Page of 5.1.3 That repairs or modifications resulting from nonconformances have been incorporated as' applicable.
5.1.4
- That an weld record sheets (11008) have correct N.B.E.
requirements, weld procedures and that au rewelds or repairs
. are in revision order (Epaple: FW111 FWIR2, W1RW1, FW1RW2).
The finer ascal heat numbers shan be checked for correct type and size.
5.1.5 Verify that items 1 thru 19 contained on veld record sheet (11009) are correct (i.e. van thickness, component identi-fication, material spec., etc.).
The finer metal heat numbers shan be checked for correct type and size.
5.1.6 Non-Destructive Examination (P.T.) shall be reviamed for 7
correct drawing or isometric number, type of arm =4natior.,
t.
awm=f n= tion srandard, type of weld (if given)(socket, fillac, butt), size of joint aw=mf ned sad acceptability. (If type of weld is not specified on the report it is not required). reports found incor Any by the Q.C. Department for correction.
Non-Destructive Pw' =f nation (M.T.) same sa 5.1.6.
5.1.7
=
5.1.8 Non-Destructive Fmanination (U.T.) same as 5.1.6.
5.1.9 Non-Destructive Ex==f n= tion (R.T.) shan be reviewed for correct pipe category, system designation, line iden-tification, weld number, pipe size, well thickness, asterial type, configuration (i.e. pipe to pipe, etc.),
j specification and acceptability.
1 i
5.1.10 The " Isometric
- shan be reviewed for either "As Built" or "Per Design" stamp and that appropriate initials and dates are entered. Isometrics stamped *As Built" vin also require the "ZSSE Approval" stamp with initials az:d dates entered.
g5.1.11 Any deficiencias'noted by the above Engineering leviews
'n shan be corrected, initialed and dated.
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<w TOMPKINS.8ECKWITH, INC.
SI-56 Jacksonville, Florids
~3*
g TITLE:
3 6
Q. A. RECORDS RE7IEW INSTRUCTION (PIPING)
Page of 5.1.12 Upon completion of 5.1.11 the traveler win be forwarded to the Quality Control Technical Review Group for the fonowing.
9 5.2 The review for each record contained in the traveler packet win consist of the fonowing.
5.2.1 Traveler Index: (Performed during Engineering Review).
5.2.2 Bill of Material (GP-723-48): The material section (items 10 thru 15) ar6 to be fined out only for loose material and asterial added in the field. For large bore spool pieces, only the spool piece number has to be shown.
For valves only, the valve number and serial number has to be shown (any unique valve identifiers shan be deleted from this form. Ea; ample: 7-626-5 Delete). If the heat l
number is not recorded on forms 11008 or 11009 column "16* f (heat aasber; ahan be completed. The warehouse columns may be used' for information, but are con required.
3.2.3 Pipi Hodification Sequence Shset (CP-722-54): All items which have hean identified as ANI hold points shan be intialed and dated by the A.N.I.
All other items which are not "ANI" bolds may be left black except when the modifica-tion was the result of a nonconfors.ance, in which case block number "9" vin be initialed and dated.
5.2.4 Wald Control Record (11009): The velding record portion shan be reviewed for entry of date, welder number, finer metal, size, heat number, requisition number and O. C.
verification. Lines 20 thru 36 win be either signed and dated or N/A'd on categories 1, 2 and MC.
Lines 20 thru 35 wiu be either signed and dated or N/A'd on categories 3 thru 8 with line 36 not being required. Lines 20 thru 31 shan also be reviewed for sequential dates for each operational step. Any ANI hold points shall be initialed and dated by the ANI. Line number 33 shan be checked for entry of an applicable N.D.E. reports.
R.T. Reports shall I
be checked for signatures in the " Radiography pdrformed by*
and " Film interpreced/ reviewed by" see:1ons.
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Proc.
TOMPKINS 8ECKWITH, INC.
No.
SI-56 Jacksortville, Florida Rev.
"B" TITLE:
\\
4 6
- q. A. REcotDs EEVIEW INSTRUCTION (PIPING) 1 5.2.5 Wald control Record (11008): Review of blocks 1 thru 10 i
(Performed during Engineering Development Review). Blocks i
11 thru 24 shall be reviewed for accuracy and completeness l
with the exception of block 12 which is not required.
j Elock 13 (pipe hast ne ber) will be checked against the approved heat neber listing for size, schedule, and type.
Riock 14 (fitting heat number) will be reviewed for the same as block 13.
If the pipe or fitting is an appurtenance and is vendor supplied ites, block 13 or 14 (whichever is applicable) shall read " vendor". When a heat code neber is used for hanger attachments, a copy of the M.R.R.
referencing the appropriate heat code number shall be inserted into the traveler to show evidence of anterial compatability. When a C.M.T.R. is available for attachments f
it shall be included in the traveler. Blocks 20 and 22 shall l
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be checked for "ANI" hold points and initial and date. If block 22 is checked block 23 shall be filled in.
Block 28 shall be checked for additional information.
5.2.6 Cartifiedf Material Test Esport (C.M.T.R.) shall be reviewed fer correct component identification, material type, size, class and carnificate holders certificate number or state-ment of complisace with NA 3700 or NCA 3800. A C.M.T.R.
shall be in the package for all T-R added asterial. (For i
structural attachments see paragraph 5 2.5) 5.2.7 Code Data Reports shall be reviewed for correct component identification, class, serial nube,r and component size.
The NFP-1 form for piping subassemblies shall have page n e ber 2 (sketch) attached.
I 5.2.8 Erectica Travrier NCE Indez Sheet '(GP-723-51) shall list all nonconformant s reports which pertain to the isometric, and also indicate whether the report is open or closed.
Note: NCIa against the isc, het in fact are against a hanger shall be so noted on the icdex sheet, and shall not be a restraint for closing the piping traveler.
5.2.9 j
Temporary Attachment Authorization (GP-723-94): If a ten-porary attachment form is required, lines 1 thru 16 shall q
either be filled in or NA'd by the appropriate personnel.
j If N.D.E. is required, all report numbers shall be iden,
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tified on line number 16. Check categories 1, 2 and MC
+
A for A.N.I. initials and date.
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Proc.
TOMPKINS-BECKWITH, INC.
No.
"*A Jacksonville, Florida Rev.
"3" TITLE:
5 of 6 Psge Q. A. EECORDS REVIEW INSTRUCIION (PIPING) 5.2.10 Base Metal Repair Sheet (GP-723-95): If a base metal repair sheet is required, lines 1 thru 18 shall be either filled in or NA'd by the appropriate personnel.
If N.D.E.
is required all reports shall be identified on lines' 14, 15 or 16, whichever is applicable. Check categories I, 2 and MC for A.N.I. initials and date.
5.2.11 Any documents that required initial ANI review shall be B
re-reviewed and re-signed by the ANI.
5.3, Upon completion' of 5.2.1 thru 5.2.11 the traveler is forwarded to
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Ebasco Services Q.A.I.E.G. Department for their review and acceptance.
5.4 Upon completion of 5.3, the traveler is forwarded to the Tompkins-Beckwith, Inc. Q. A. Document Controller with a copy of the Dasco
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Q.A.I. 9.2 form attached.
Upon receipt of the traveler by the Tompiins-Beckwith Q. A.
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~5.5 ~~Doissent Controller, the following shall be performed.
5.5 1 Any deficiencies noted on the Dasco Q.A.I. 9.2 form shall be assigned to the appropriate review group by the Q. A.
Document Centro 11er. All deficitacies shall be either corrected or listed as a generic type deficiency which will be cowpleted at a later date. Any deficiencies noted on the Dasco Q.A.I. 9.2 form that are considered k
" Questionable items" by the reviewer shall be referred to the Tompkins-Beckwith Q. A. Records Coordinator for imediate resolution with the Dasco Services Q.A.I.R.G.
Coordinator.
5.6 Upon completion of 5.5.1 (Deficiency Closure) the traveler is for-warded to the nasco Services Q.A.I.R.G. Department for verifica-tion of deficiency closure.
5.7 Upon coupletion of 5.6 Dasco Services Q.A.I.R.G. Department will forwerd the traveler to the Toepkins-Beckwith, Inc. Q. 4. Document Controller.
(
TOMPKINS-BECKWITH, INC.
N SI-56 Jacksonville, Florids "B"
Rev.
TITLE:
Q. A. RECCEDS REVIEW INSTRUCTION (PIPING) 58 Upon receipt of the traveler by the Q. A. Document Controller, the following vill be performed.
5.8.1 Ihe Q. A. Document Controller will forward the traveler to the N-5 Coordination Group, who will organize the traveler, prepare the N-5 form and coordinate with the Tompkins-Beckwith, Inc. Authorized Nuclear Inipector the acceptance and closure of the traveler.
5.9 Upon completion of 5 8.1, the N-5 Coordit t. ion Group shall forward the traveler to the Q. A. Document Controuer for sealing of the package and storage until Documentation Turnover to Ebasco Services, Inc. The Q. A. Document Controller shall notify Ebasco Services, Inc. Q.A.I.R.C. Department that the travelar is complete and afford Ebasco the opportunity to review the N-5 form prior to j,
code stamping.
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6.0 EIHIBITS
+
6.1 Wald Record Sheet (11009) 4 6.2 Wald Control Record (11008) 6.3 Bill of Material (GP-723-48) 6.4 Pipe Modification Sequence (GP-723-54) 6.5 Erection Traveler NCE Index Sheet (GP-723-51) 6.6 Base Metal Repair Sheet (GP-723-95)
TemporaryAttachmentAuthobzation(GP-723-94) 6.7 6.8 Traveler Index and Instruction. Sheet (GP-723-47) 6.9 Traveler Erection Sheet (GP-723-52) 6.10 QA Racord Complete Stamp 6.11 Traveler Review Checklist w
en e o em su.
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l TOMMUNS4ECXWITH. INC.
Exhihig 6l1 WATERPORD SEE UNIT 3 PORM 1100s REV 1 6 RECORITSHF- - -
GENERALINPCRMATION & lNETRUCT1CNS
- 1. SYSTEM
- 2. CATEGORY
- 3. WELD NC.
- 4. TRAVELER NC.
- 5. ISO /DWG.NO.
L PtPE SIZE
- 7. NOMINALWALI.THICXNESS l
E.COMPONENTIDENT.
- 9. MATERIALSPEC.
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- 10. WELDING PRCCIDURE '
REVISION NO.
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- 11. Pl!.LER MATERIALk ELECTRCOE EARE WIRE INSERT l
- 12. MINIMuntPREHEAi*
'P 13. MAXIMUM INTERPASE
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- 14. PWHT: REQ'O.:
YII NO
YEI NO'
- 17. PREPARED BY w3 eATT
- 15. OTHER INPCRMATION 19.' ANI REVIEW WELDING RECORD OATE i WELDERt40.
FILLER METAL i mat i HEAT NC. I RfC.NO.
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3AVELIE EVUW CEECELIST Page 1 of 3 (PIFDC)
NOT l 27.v u.m'E3 ITEM ESP.
As.,u v u z ACC. ACCJ N/A INITIAL DATE W10 3AVELER ENG.
All sheets and revisions are contained N '
INDEI in traveler.
FC1s ENG.
All FCIs and DCNs applicable have been DCNs incorporated.
T3P-35 WELD Have correct NDE requirements and all RECORD ENG.
revelds or repairs are in reviaton (11008) order. (Err FW111-FW1R2-N1RWILFW1RW2) 3P-35 PIPE Verify EPP-1 form has been generated MOD.
ENC.
for required 9 484a="4one.
SIEET aP-el
-1 N.D.E.
Verify correct isometric number, type P. T., U. T.
ENG.
of exam., exam. sr==dmed, acceptance M.T.
standard, type of weld joint, size and acceptabilit?.
nea7 DP-el N.D.E.
ENG.
Verify correct pipe category, system 1.T -
designation, line identification, weld nazaber, pipe size, umil thk... material
(._
type. ceinfiguration, specification and acceptability.
TBP-35 IS urrnTC ENG.
Verify "As Built
- or *Per Design" in traveler. ESSE spyroval for "As Built" has all sopropriate signat'ures.
DNM
, (
BI1L Verify all material shown on iso is 0F ENG.
listed.(This includes quantities, size, MATERIAL schedule or ra*4*r material soec., etc)
ZIP-35 FIANGE Verify that stud sizes reflect same as CONDOL ENG.
"As Built" isometric and Bill of RECORD Material.
IIP-35 WELD verify items 1 thru 19 are complete EECORD ENG.
and accurate.
(11009)
UP-35 ness WELD Verify all filler metal beat numbers.
EECORD ENG.
11008 11009
,,,e 3 T3P-31 P.W.H.T.
ENG.
Verify all requirements per 3 P-31.
CIAET 1
4 i
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o e.
1 DAVE:.E1 EY!!U CEECEI.IST Page 2 of 3 I
l l
l NOT l L W.4EE ITEM RESPJ As.zav m I ACCJ ACC. N/A I uazaAL l DATE UP-43 BASE MEZAL ENG.
Verify all requirements per TIP-43 REPAR DP-35 l
BIII Verify serial numbers have been entered 0F Q.C.
for valves for Cat. 1, 2 & MC.
Verify wa rvam-heat nambers not listed on veld record I
sheets are entered.
DP-35 PIPE Verify all ANI hold points are' signed MOD.
Q.C.
off or listed as a generic exception.
SEEET If an NCE is referenced on the form i
verift block
'9' is complete.
UP-35 WELD Q.C.
Verify lines 20 thru 36 are initialed MCDED and dated or N/A'd. Verify all ANI i
(11009) hold points are signed.
DP-35 WILD verify all entries req. per review uCOED Q.C.
instruction. Verify au hast ambers (11008) are correct (pipe fitting). Verify all ANI hold points correct.
UP-35 C.M.T.R.
Q.C.
Verify correct component identifica-tion, material type, class and certifi-f
(
cata number or statement of compliance with NA__3700 or NCA 3800.
T3P-35 CODE Verify correct component identifica-i DATA
'Q. C.
tion, class, serial number and
. REPORT component size. Verify' sheet
'2' (sketch) is attached.
DP-35 NCE Verify all NC1s against the isometric INDEZ Q. C.
are listed and are indicated as being SIEET ooen or closed.
TEMPORAEY Verify lines 1 thru 16 are coupleted or AI"'Af"RMFMT Q.C.
N/A'd. AM NDE reports are listed, and ADTICEIZATION ANI has initialed and dated on Cat. 1, 2 & MC.
37-43 BASE Verify lines 1 thru 18 are complaced METAL Q.C.
or N/A'd, all NDE reports' are listed, REPAIR and ANI has initialed and dated on Cat. 1. 2 & MC.
UP-41 N.D.E.
Verify authorized acceptance signature P.T.,U.T.,
Q.C.
on reports.
N T. 1.T.
NGU.
Acceptance or record 'Westes acceptance of completeness, accuracy and legibility in accordance with approved Tompkins-Beckwith procedures.
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