ML20126D485
| ML20126D485 | |
| Person / Time | |
|---|---|
| Site: | 05000000, Waterford |
| Issue date: | 06/18/1982 |
| From: | Gore J TOMPKINS-BECKWITH, INC. |
| To: | |
| Shared Package | |
| ML20125A430 | List:
|
| References | |
| FOIA-84-426, FOIA-84-449, FOIA-84-A-55, FOIA-84-A-65 TBP-35, NUDOCS 8506150110 | |
| Download: ML20126D485 (37) | |
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,f TOMP KINS.BECKWITH, INC.
Waterford S.E.S. Unit 3
,uw Louisiana Power & Light Co.
g Kiliona, Louisiana a as
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""5?-35 L
Proc. No.
Rev.
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Page No.
PFB NL C ON M C Co m DL OF PROCESS 7;13,.
PIPING "JAVP.lRS (TB Doc. Control Starno)
PROCEDURE COVER SHEET Changes Concurred COMMENTS DATE 6/9/82 Revised 6.2.11 G) ahd 9.0 6h,q-6/17/ 82 Added 9.b9 d
3BASCO SERVICES b~#
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6' ASSURANCE ENorNEERING ThisDocumentis
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SIGNATURE pure 6- /O7'2 QA Site Manager h
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SIGNATURE DATE y
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~1JP. -35 TOMPKINS-BECKWITH, INC.
No Jacksonville, Florida b
Rev.
TITLE:
Page 1
of 15 PREPAR/o" ION AND CDNIROL OF PROCESS PIPING 'IRAFTRS I
1.0 PURPOSE 1.1 This procedure establishes responsibility, defines the methods used and provides guidelines to prepare and control the Traveler, which is the key document used to control the piping system fabrication and/or installation process, in accordance with A.S.M.E.
l Sect.III, 10 CFR 50, App.B and U3-NY-ll contract requirements.
,2. 0 SCOPE 2.1 The scope of this procedure covers categories 1 through I
5 process piping systems, certain category 6 piping systems consisting of P-4 material, and electrical i
penetration welds which require A.S.M.E.,Section III code compliance.
5-
. "I. n REFERENCES 1- --, i 2.1
~ASME Boiler' a'nd Pressure Vessel Code, Nuclear Power Plant Components,Section III,1974 through Summer 1
1976 Addenda..
i 3.2 Tompkins-Beckwith Procedure TBP-1, Document Control Procedure.
i 3.3 Tompkins-Beckwith Procedure TBP-26, Plant Process Pip-ing Installation, inspetion of Welding and Related Activities'.
4.0 DEFINITIONS 4.1 Traveler - A work package which provides for the fab-1 rication, installation, inspection, and documentation l
required to assure the piping system complies with the applicable codes.
4.2 Activity - The carrying out of an operation on an ind-ividual spool or weld joint.
An operation is not com-plete until all activities within its scope are comp-lete.
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TOMPKINS.BECKWITH, INC.
T3?-35 No Jacksonville, Florida m
L Rev.
TITLE:
Page 2
of 15 ji PREFARATION A'.O C"NIROL OF PROCESS FIFING IRAV?TZRS i
4.3 Index Sheet - First page of the Traveler used to ind-icate the number of pages in the Traveler and the rev-ision of each page at time of issue.
When any page in the Traveler is revised, the index sheet will be revi-sed showing the revision of the page involved.
Added or deleted pages will be shown on the index sheet.
i 5.0 RESPONSIBILITIES 5.1 The Project Engineer is responsible for origination, technical input, and approval of the Traveler 7 5.2 The QC Engineer provides input to the Project Engineer
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for including the necessary QC hold points and inspec-tion requirements in the Traveler.
5.3 The Authorized Nuclear Inspector will sign the data 1
sheet (NPP-1 or N-5, as applicable) upon satisfactory j
completion of all requirements.
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5.4 '
The Project Superintendent shall be responsible for
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.the entire production cycle as indicated on the Trav-
'eler.
He coordinates the material flow with the resp-
~i onsible craft and assures that all production require-ments are satisfied, and maintains the Travelers in controlled conditions in the field.
5.5 The Welding Supervisor will provide technical assist-ance to the Project Engineer and Project Superintend-ent with regard to welding, non-destructive examina-tions and heat treatment.
5.6 The QA Document Controller will maintain the master file of completed Travelers and provide a retrieval and checkout system for subsequent review, testing and rework activities.
Travelers which are complete except for hydrostatic testing and final stamping may l
be placed in the master file pending the final activities.
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9;J TOMPKINS-BECKWITH, INC.
No 1"SV-35 Jacksonville, Florida m
R n.
1 TITLE:
3 Page of 15 FRED /JATION AND CMPE OF FROCESS PIPING IRAV' ~45 l
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6 6.0 INSTRUCTIONS 6.1 Special Instructions 6.1.1 Erection operations as established by the Traveler that involve multiple actions such i
as welding where more than one (1) weld is I
required, may be individually statused on the Weld Control Record (Form 11008), although the entire operation is not complete.
6.1.2 Erection operations as established by the Travelers will apply on an individual basis, not necessarily on a group basis.
For Example:
it is not necessary to complete welding of all spools prior to commencement of NDE on a single weld which has been completely welded.
6.1.3 The ISO No. space on the Traveler Forms listed f
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on paragraph 8.0 will contain the unique
--~r Traveler number assigned by the Project-Engineer.-
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6.1.4 Travelers may be generated'to. document welds previously made using the old' Process Piping Weld Record (Form 11006).
The previous Weld Record Sheets will become part of the Traveler i
in lieu of Forms 11008 or 11009.
6.1.5 Controlled Weld Joint Record, Form 11009, may continue to be used unless replaced by the 3
Weld Record Sheet Form 11009, REV.l.
i 6.1.6 Quality Control will verify pipe internal cleanliness per TBP-29.
The QC Inspector will indicate acceptance of the cleanliness level, at prior to fit-up, by initialing and dating (dating only for Form 11009) in the applicable sign off block on Forms 11008 and 11009.
If cleaning is required at prior to fit-up, the cleaning method will be documented.
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" T3?-35 TOMPKINS-BiECKWITH, INC.
No Jacksonville, Florida m
Rw.
L TITLE:
4 of 15
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??I?AR.C" ION AND CDh'i'RDL OF PROCESS PI?ING 3AV:d' RS
't 6.1.6 This will be accomplished by referencing the Cont.
paragraph number (s) in TBP-29 which details the method used.
The paragraph number (s) will be entered on item 32, " Remarks" on Form 11009 or item 24 " Remarks" of For= 11008.
6.2 Traveler Preparation and Routing - Categories 1.
through 3 process piping systems and ASME Section III Electrical Penetration Welds.
RESPONSIBILITY ACTION 6.2.1 Project Engineer A. Receives and distributes authorized input data con-sisting of design drawings, specifications, isometrics, etc.
A B. Reviews input data, prov-
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ides technical requirements and additional preplanned input as required, i
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including:
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(1) Cleaning Requirements (2) NDE Requirements (3) Hydrostatic T'est i
i Requirements C. Prepares Traveler which includes the Index Sheet, Installation Drawings (with exception to Electrical e
penetrations) and other l
necessary forms to satisfy i
l Code requirements.
i D.
Routes Traveler package to 4
l Q.C. Eng ineer l
i 6.2.2 Dele ted O
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%4 TOMPKINS-BECKWITH, INC.
j No m -35 Jacksonville, Florica R w.
I' TITLE:
i Page 5
of 15 i
PREPARA. ION AND CEIROL OF FRDCESS PIPING TRAF7"S 6.2.3 QC Engineer or Designee A. Reviews and approves Traveler package and ob-tains ANI review (Cate-gories 1,2 & MC) for ident-ification of ANI hold points.
Routes package to Project Engineer.
6.2.4 Project Engineer A. Verifies that the Traveler i
is complete, and that the T-B QC and ANI hold points are clearly designated.
B. Approves Traveler by sig-
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nature on Traveler Erection Sheet.
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C. Affixes Document-Issu'e Stamp to Traveler pages
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and make distribution as follows:
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(1) Copy to' Superintendent with controlled drawing.
(2) Copy to Q'C Engineer (Suspense File) l
's (3) Master copy retained I
by Project Engineer.
l 6.2.5 Superintendent A. Plans and coordinates flow 1
i of work.
B. Draws materials from ware-l house and/or fab shop sup-ply.
I C.
Completes operations esta-blished by the Traveler and i.
obtains QC verification of completed work.
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%4 TOMPKINS-BECKWITH, INC.
NoI
'53-35 Jacksonville, Florida m
R ev.
L TITLE:
Page 0f 15 6
x FFS!%" ION AND CDNT_. OF FPSCE s PIPING TRAF%
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.I D.
Assures safe keeping of Travelers in his care.
6.2.6 QC Inspectors A.
Performs viusal inspection as requested by the Super-intendent and indicates acceptance / verification on the applicable Traveler Sheet.
6.2.7 Deleted 6.2.8 Superintendent A.
Collects Traveler package when work is complete and QC accepted and forwards to Project Engineer.
1 6.2.9 Project Engineer A.
Receives and reviews Traveler package for comp-
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j leteness, verification of signatures and required documentation.
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B.
Forwards, package to QC Engineer.
t 6.2.10 QC Engineer A.
Reviews completed Traveler packages for accuracy, sign-offs and completeness.
B.
Maintains Traveler Log to indicate acceptance of i
review.
C. Forwards to QA Document i
Controller.
I 6.2.11 QA Document A.
Receives package from QC Controller Engineer.
B.
Removes duplicate copies of Weld Control Records, NDE Reports, etc.
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Proc.
TOMPKINS BECKWITH, INC.
No.
"'E?-35 Jacksonville, Florida m
Rw.
L 7
of 15 f
TITLE:
Page U?SAR,CION AND C1Y~G., OF FROCESS PIPING TRAV:~TRS i
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i C.
Completes NCR Index Sheet (if required) and attaches copy of reports, prior to N5 execution.
i D. Presents to ANI for Data l
Report completion and j
approval.
E.
Reviews documentation and h
up-dates History File Index
,l per Sec. 9 of this procedure.
ki F.
Files completed Traveler Package in the Master File.
6.2.12 Authorized A. Signs Data Report upon
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Nuclear Inspector satisfactory complet, ion of
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(ANI) all requirements.
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T: -- 6.~ 3 Traveler Preparation and Routing - category 4 process l
.. piping systems, category 5 process piping systems 2 1/2 1
--and larger, and category 6 piping consisting of 7-4
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material.
PESPONSIBILTY ACTION I
6.3.1 Project Engineer A. Receives and distributes
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authorized input data con-
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sisting of design drawings l
specifications, isometrics, l
etc.
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B. Reviews input data, provides technical requirements and additional preplanned input as required including:
t (1) Cleaning Requirements (2) NDE Requi ements (3) Hydrostatic Test t
Requirements O
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TOMPKINS.BECKWITH, INC.
':"i?-35 No Jacksonville, Florica m
b Rev.
TITLE:
page 8
of 15 PRUARATION AND C2m OF FROCESS PUING 'I?/NP.lRS i
8 C.. Prepares Traveler which includes the Index Sheet, Erection Drawing and Weld Record Sheets.
l D. Approves Traveler by a signature on Traveler Erection Sheet.
E. Affixes Document Issue Stamp to Traveler pag.es and makes distribution as follows:
(1) Copy to Superintendent with controlled drawing.
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.j (2) Copy to Welding QC
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Engineer (Suspense i
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File).
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(3) Master copy retained
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1 6.3.2 Superintendent A. Plans and coordinates flow of work.
B. Draws materials from ware-house and/or fab shop supply.
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C. Completes operations esta-l blished by the Traveler &
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obtains QC verification of completed work.
D. Assures safe keeping of Travelers in his care.
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O, 9;J TOMPKINS.BECKWITH, INC.
NoI T35-35 m
Jacksonville, Florida R w.
L TITLE:
t 9
b.
Page o,
i PREPARATION AD CMR'E OF PROCESS PIPING "JAV"rD.S i
i 6.3.3 QC Inspectors A. Performs visual inspections and indicates acceptance /
verification per Traveler Erection Sheet, welding documentation and NDE re-quirements.
6.3.4 Superintendent A.
Collects Traveler package when work is completed and i
QC accepted and forwards to Project Engineer.
6.3.5 Project Engineer A. Receives and reveiws Trav- '
eler package for complete-ness, verification of sig-e natures and required doc ___ __
umentation.
.B. Forwards package to QC gg Engineer.
6.3.6 QC Engineer A. Reviews completed Traveler
- t Packages,for accuracy, sign-offs and completeness.
B. Maintains Traveler Log to indicate acceptance of review.
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C. Routes to QA Document Controller.
6.3.7 QA Document A. Removes duplicate copies Controller of Weld Control Records, NDE Reports,Special Repair Proedures, etc.
I d>dB. Reviews documentation and
'I up-dates History File Index on package contents.
C.
Files incompleted Traveler l
Package in Master File.
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E' 9;J TOMPKINS-BECKWITH, INC.
No 3F-35 Jacksonville, Florida u
R w.
L TITLE:
Pap 10 of 15 FREPARL" ION AND CDM OF PROCESS PIPING ENF'M 6.4 Traveler Revisions 6.4.1 Forms 11008 (Weld Control Record) and 11009 (Weld Record Sheet) may be changed by the Welding Supervisor or his designee without a Traveler revision.
Changes to Class 1, 2 and MC items must be reviewed by the ANI. All changes shall be initiated and dated.
6.4.2 When weld repair or redlining as allowed by site procedures adds welds that recuire new 11008 's or 11009 's, the Welding Supervisor shall make the new Forms and place the Traveler number on them.
The original Forms shall be forwarded directly to the field, except
__.. ___ C1.as s.1. 2 eM MC items which shall be reviewed by the,ANI for insertion of hold points prior i
to being.sent to the field.
A copy of all new Forms shall be forwarded to the QC Department
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~2 The Forms shall be added to the Traveler Pac-kage and upon completion of the Traveler, the
- -Index Sheet will be updated to include all I
additional forms.
l 6.4.3 Additional 11008's or 11009's which are not t
covered by paragraph 6 1.2 shall be prepared by the Welding Supervisor and worked prior to a Traveler revision.
They shall be inserted into the Traveler as revisions along with the 4
FCR, DCN, Ebasco Redline, etc. at the next Traveler revision or when the work is complete.
l 6.4.3.1 A Class 1,2 or MC Traveler shall be forwarded to the ANI for review and insertion of hold points prior to welding.
6.4.3.2 The revised Traveler shall be forwarded to the QC Engineer and the Project Engineer for review and approval.
This may be after the completion of work for Class 3, 4, 5& 6 Travelers.
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TOMPKINS.BECKWITH, INC.
No IBD-35 Jacksonville, Florida a
R w.
L 11 of 15 Page PREPARATION AND CONTROL OF PROCESS PIPING TRAVELERS i
i 6.4.3.3 Deleted 6.4.3.4 All new 11008 or 11009 Forms shall be reviewed by the QC Inspector prior to welding.
The Inspector shall determine if the welder is qualified for the weld.
6.4.4 Field Engineers may issue a Cut Down Sheet to f acilitate work prior to new issue of an 11008 or 11009.
Cut Down Sheets shall be forwarded
.to the Welding Supervisor for issue of 11008 or 11009.
6.4.5 Revisions to the Traveler which clear an NCR shall follow the sequence of preparation and routing as covered in Section 6.2 of this j
proced ure..
645 -
Weld Repair,;,
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6.5.1... If radiogrphy reveals a rejectionable (per,
~ applicable Code) defect in a weld, the weld or portion thereof shall be recorded as follows:
A. If the weld required a complete cut-out, the reweld shall be designated by incorp-orating the suf fix RW-1, RW-2, e tc., into the existing weld number (e.g.FW-4,RW-1) and documented on Form 11009.
1 B. If a weld requires a partial repair, the repair will be designated by an R-1, R-2, l
etc, and will be documented on the Controlled i
Weld Joint Record, Form 11009 ( e.g. FW4, R-1 or FW-4, RW-1, R-1 as applicable).
C. All Weld Record Sheets will become a perma-nent part of the Traveler Package as per 6.4.2.
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a S's TOMPKINS BECKWITH, INC.
No T3?-35 Jacksonville, Fiorida L
R ev.
TITLE:
I Page 12 of 15 l
FREPA%~ ION AD CD'GOI OF FFOCE.SS PIPING EAW'.:.ERS i
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7.0 AUDITS 7.1 The implementation of this procedure will be audited by Quality Assurance in accordance with Tompkins-Beckwith, Inc. Procedure'TBP-8.
8.0 EXHIBITS 8.1
"'raveler Index and Instruction - Form GP-723-47 (Forms s
Guide Attached).
i 8.2 :
Bill of Material - Form GP-723-48 (Forms Guide Attached).
8.3 Deleted 8.4 Flange Control Record - For= 11008 (Forms Guide Attached) Rev.l.
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Erection Traveler NCR Index Sheet - Form GP-723-51 (Forms Guide Attached) Rev.l.
8 'J 6 '
Weld Contro'l Record-Form 11008 (Forms Guide Attached)
Rev.2.
j 8.7 Weld. Record Sheet-Form 11009 (Forms Guide Attached)
Rev.l.
- 8. 8
- Traveler Erection' Sheet-Form GP-723-52 (Forms Guide Attached) Rev.2.
8.9 Deleted 2
8.10 Pipe Modification Sequence-Form GP-723-54 (Forms Guide Attached).
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TOMPKINS BECKWITH, INC.
TEP-35 9
Jacksonville. Florida R n.
13 of U Page pomRA"' ION AND CDT'?DL OF PROCESS PIPING TRAV":"RS I
9.O TRAVELER REVIEW 9.1 Review of the t'raveler package by QA Records shall be as follows for the applicable forms.
9.1.1 Traveler Index (GP-723-47)
Review will determine that forms have been gen-l erated or deleted, as appropriate for each item listed on the index sheet.
Ex ample: If FCR's, DCN's, etc. have caused add-itional welds, verify that weld record sheets (11008 or 11009) have been generated. This firs.t review does not check for completeness of other Forms; It is only a check to determine that all work activities have had original paperwork gen-erated.
Determine that Traveler page no. marks Revision level shown on the index for that page no.
9.1.2 Bill of Material (GP-723-48)
Determine that all items on the isometric, in-cluding materials added by red lining, FCR's, DCN's, etc. have been included on the Bill of Material.
The Material Section (items 10 thru 15) are to be filled out only for loose Material and Material added in the field.
These blanks are not filled out for large bore spool pieces and valves only the spool piece no. or valve no. and i
serial no. must be shown.
Col.16, Heat no., is filled out for loose Material when it is not otherwise shown on 11008 or 11009 Forms. (If the l
HT. no. has been recorded on another Form an t
entry in this column is not required).
The ware-house columns may be used for information only, but are not required.
9.1.3 Flange Control Record (GP-723-50)
Compare bolt / stud sizes to determine if they are the same as the Bill of Material.
If new bolt size has been entered, record no. Iso.
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Proc.
TOMPKINS-BECKWITH, INC.
N o.
T ':
Jacksonville, Florica
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Rev.
TITLE:
i Page 14 of 15 PREFABATION AND CDNIROL OF PROCESS PIPING "S.GT.lRS I
i 9.1.4 Weld Control Record (Form 11008) verify that all welds shown on the isometric are on this form or 11009 ( Re f. # 9.1. 5 ) for each weld shown on 11008 Forms.
Blocks 1 thru 11 and 13 thru 19 must be completed.
Block 12 is for information and not required if weld has'other-wise been accepted.
Col.21 must be init. & dated if Block 20 has been checked.
Col.23 must be dated if Col.22 has been checked.
9.1.5 Weld Record Sheet (Form 11009) verify that all welds shown on isometric are on.
l this form or on an 11008 Form (Ref. #9.1.4 ). The 11009 Form must be reviewed per the Weld Record Sheet Forms Guide.
9.1.6 NCR Index Sheet (Form GP-723-51)
,xr-This is a list of all NCR's which pertain to the isometric.
This form may be supplemented by a computerized listing.of all NCR's which apply.
9.1.7 Traveler Erection Sheet (Form GP-723-52)
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This form has been replaced by Form @-723-115 -
All items which have been identified as an AI Hold must be initialed and dated by the ANI.
If the holds are on Hydro, Data Report or_ Code Stamping the Traveler may be closed except for these steps.
All other items which are not AI Holds may be left blank.
Such in-process items
.l as cuts, etc. do not need to appear on the Traveler i
Status Sheet if the completed work (such as rewelds) t is verified on another Form (EG: 11008 or 11009 Form).
9.1.8 Pipe Modification Sequence (GP-723-14)
The review of this Form is. identical to 9.1.7.
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T3P-35 TOMPKINS-BECKWITH, INC.
No Jacksonville, Florida L
Rev.
TITLE:
15 of 15 t
Page PREPARATION AND CONTROL OF PROCESS PIPING TRAVELERS I
6 9.1.9 Blocks which have been left blank are NOT APPLICABLE to the package being reviewed except for columns 18 and 19 of Form 11008 for each veld indicated and blocks 20-31 of Form 11009. These mus t be initialed or indicated N/A.
92 Additions or Corrections 9 2.1 Inf ormation may be transferred from one form to another when the original lacks certain informa-tion but there is sufficient back-up data to,
j ustify the addition to the original.
Examples of this would include missing Beat no.'s or Valve Serial no.'s obtained by a Physical Walk-down of the item or weld material Heat no.'s obtained from a Weld Material Requisition, include transposed Heat no.'s, Serial g
.2.2 Co rre c tions which may be verified by another
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no'.'s, etc.
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source.
All additions and corrections must be done under the supervision of a Level II Inspector or Re--
viewer.
Each entry must he initialed and dated.
i addition or correction may 'be made without
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9.2.3 No
. positive supporting evidence to justify the
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action.
If there is a question about an addition l
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or correction it shall be referred to the Site l
QA Manager who will de termine if the change may l
be made.
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FJec-Engineer or cesignee h
Check yes or no if cuell hf assurance is applicable (safe y rela e:
Ins allation) h
.nter traveler numeer Not used h. Enter applicable piping system h
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h Applicable notas Signa:::re of ;arsen ;-eparing : aveler and ca:a Signet::n =f penon : necking :: aveler and da.a h
Signat::n cd pe-son a:: =ving : aveler and ca a I:::a.- c::r ent revision ce page.
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Items 10 through 20 are not used for large bore fabricated spools.
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- .OP?. G:-723-50 Resmonsibill*y: CD P. o.iec-Engineer er designee (S)
Construction Sumerintencent er cesignee (QC)
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I h (D Check yes or no if cuali y assurance is a:plicable (safe y related instalIatlon)
(E)
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' (D Enter acolIcable connectli::n number (O
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j Appropriate remarxs h (D Enter description of revision h+h (O Person approving traveler initials and cates f
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FORMS GUIDE FOR FORM 11008 REV. 2 WELD C0hTROL RECORD i
Responsibility:
(E)
Project Engineer or designee (S)
Construction Superintencent or designee (QC)
Quality Control Engineer (Welding or designee (ANI)
Authorized Nuclear Inspector h
(E)
Enter pipe specification i
h (E)
Enter pipe category h
(E)
Enter applicable weld procedure numoer h
(E)
Check appropriate box for QA requirement (safety related installation)
I h
(E)
Enter cleanliness level h
(E)
Enter number of sheet in relation to total nummer of sheets
. h (E)
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Enter. piping system
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, Inter work location I
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h (S)
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h (S)
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Enter appropMate heat numbers (prior to fitup being signed) h (QC)
Enter appropriate heat numbers h
(QC)
Enter material size
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Enter type of material (QC)
Enter filler material heat number i
h (QC)
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(E,s,0c)
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.s TOMPKINS.4ECKWITM. INC.
WATERPORD SES UNIT 3 2
FORM 11009 REV.1 8
WELD RECORD SHEET i
GENERAL INFORMATION & INSTRUC*lONS i
- 1. SYSTEM
- 2. CATEGORY
- 2. WELD NO.
- 4. TRAVELER NC.
- 5. !$0/DwG. NO.
I
- 4. PtPE SIZE
- 7. NOMINAL WALLTHICKNESS L COMPONENTIDENT.
S. MATERIAL SPEC.
- 10. WELDING PRCCIDURE REvt$10N NO.
1 i
- 11. FlLLER MATERIALS: ELECTRODE BARE WIRE INSERT I
- 12. MINIMUM. PREHEAT
- F 13. MAXIMUM INTERPASS
- F
. 14. PWHT: REC'O.:
YES NO
(2) FINAL (s4 M'"
(51 PT let #~
- 16. INSERVICE INSP.
YES NC
- 17. PREPARED BY "f
UA7
- 13. OTHER INFORMATION
- 19. ANI REVIEW l
WELDING RECORD
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CA I i WELOEM NO.
I FILLER METAL i Si25 i HEAT NO. I R EC., NO.
1 CC VERISICATION i
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- 20. COMPONENT AND WELD NO. VERIPIED iVi i
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- 21. wfLD PME". (al MT felPT I Vi i
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- 22. CLEANLINESS IVI I
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- 22. FIT Up iVi i
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"24 PURGE f < 1% t I m IW l-l
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- 26. INTERPASS 6 \\ 'l.
- 8. f. i l ic+ M'.
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(23. INTERN. ROOT PASS INSP.
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129. WELDER b e AMP. WELD AND ISO NO.
IW
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- 31. FINAL VISUAL (al C 153 i Vi i
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FINAL ACCE8TANCE
- 33. NCE RE?QRT NO S.
- 34. PWHT ACCEPTANCE (StGN, & Tm,,5) OATE
- 35. CC ACCEPTANCE (StGN. & T! LE) O ATE I
- 36. ANI ACCf*TANCE l
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. FORMS GUIDE FOR WELD RECORD SHEET PROCEDURE FORM 11009 REV.1 1 18 Completed by the Welding Supervisor or his cesignee. Changes must be initialed and
- catec.
19 ' ANI initials and date. This indicates the ANI has reviewed the form and has indicated any recuired hold ooin'.s. Any cnanges to items 1 thru 18 will recuire review by ANI and i
another initial and date.,
The welding record portion of this form is filled cut by the CC inspectors.
20 31 CC Mandatory Hold Points are ore.onnted. ANI indicates hcid coints by otacing Al HOLD stamo in hoid column. 21 (a) or (b). 30 (a), (b) anc (c; anc 3t (a) are ene:xed as re-ouired wnen items 1 thru 18 are==moteted aoove.
20. Indicates that items 3 and 8 have been checked.
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21 Unless NDE is indicated, this is visual insoection of the we6d preo for damage and cleanliness if PT or MT are indicated, this also indicates acceptance of weld preo per TBP.41.
22 This is piping intomal cleanliness verified to be acceptamie per TSP 29.
23 Verification that fit-up is within procedura. or out of procedure limits but within coce if so, identified on a DN..
3 i
24 Pur0s. If required is lesar than 1 % oxycon as checked with a calibrated oxygen analyzer.
~
1 If this la not required it will be marked N/A by the Weiding Supervisor.
25 Check of pre.l'est for elevated pre heat recuirements (greater than 60* F) or wnen am.
Lient la below 50*F. lf pre.noat is not required it will be marked N/A by t,he QC Inspector.
26 This is surveillance inspection of interpass temperature. lf this is not checked, it will be marked N/A by the Level II QC individual. reviewing the sneet on step 35.
4 l
27 This will be initialed if the Purge Dam recuires removal, and removal was verified by the Inspector. If not required,it will be marked N/A by the inspector cnecxing step 29.
5.* l'
~ This inspected where accessible. If not accessible it will be checked N/A by the inspec.
_, ~~ -.,- 7 ---
~ ~ ter checking step.29.
l M This check indicates that the welder's stamo, ISO number and Field Wald number have l
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step will mean that all welder's stamps are indicated.
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30 Acceptance for MT and PT shall be by a Level !! Inscector based on Peabody's certified report of NDE. Acceptance of RT shall be Ebasco CA Summary Report.
31 This Indicates the final weld is accontacle by visual examination stws. If !51 has seen checked, the inspection also indicates that tne weed has been prepony precarec per the inservice inspection criteria.
GENERAL NOTE:The ANI may reject any weld whieft has been accepted by T.B OC, Peabody or Ebasco.
32 This may be filled out by anyone who has information pertinent to the weld, but which is not snown in anotner place on the form. lf the weld, or a cortion there cf is rejected. It will be indicated here by the QC Engineer, Welding. This entry must be signed and dated.
33 List all Peabody Report No.'s acclicable to the weld.
34 This acceptance is by a Level !! inspector basec en the PWHT chart.
. 35 This is by a Level It insoector and indicates that all required inspections and NDE have.
been performed and the results are acceptacle.
36 This indicates that the ANI has made all inspecticns recuired, has reviewed any NDE reports or film which he feels necessary to be assured tnat all cece recuirements nave been satisified. This ar.ceptance is exclusive of nydrestatic testing.
i
- When this form is used to document welds.wbich d.o_notIs.gwire ANI participation items 19 and 36 are not applicable.
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For n GP;723-51 i
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QA Doctanent Centroller.
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@ (E)
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3 q
o FORMS GUICE FO"t DI:E MCDIFICATION SEQUENCE (Fonn GP-723-54.),
RES80NS I Si!.lTY: E - Prc.iec-Engineer or Designee 5 - Construction Superintencent or Designee CO - 0.0. Engineer or Designee (Mechanical or welcing as amplicable)
ANI - Au*nor! zed Nuclear insDec or i
ED - Engineering Deveicoment Division hE Check Yes for Safe y Related, No for Non-Safety hE Enter Traveler No.
hE No-Used hE Enter pipe spool (s) being modified hE Enter system applicaule hE Enter item number j
hE Enter secuence of pipe modification h5 Enter initial and date after step is comolete h QC Enter initial and date after verification of step
,j h ANI Enter initial and date after verification of step (only at designatedTeld'poinC hE Enter discription and date of revision'and approval by initials hE Initial and date of person preparing Traveler 1
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'Isitial and date of. person enecking.Trev'eler' r
hE Initial and date of person approving Traveler hE Enter, current page revision i
hE S.ignature and date h QC Signature and date after review g Eo Si,natore.nd dat. aft.r revi.
. h QC Signature and date after review g
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