ML20126D579
| ML20126D579 | |
| Person / Time | |
|---|---|
| Site: | 05000000, Waterford |
| Issue date: | 06/02/1983 |
| From: | TOMPKINS-BECKWITH, INC. |
| To: | |
| Shared Package | |
| ML20125A430 | List:
|
| References | |
| FOIA-84-426, FOIA-84-449, FOIA-84-A-55, FOIA-84-A-65 WP-1.8-REV-W-9, NUDOCS 8506150143 | |
| Download: ML20126D579 (25) | |
Text
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TOMPKINS BECKWITH, INC~
No WP I 8 Jacksonville, Florida Rev.
'd-9 Page 00 of 17 SINGLE PROCESS PROCEDURE FOR P-1 MATERIALS (GTAW)
Date 9/29/77 i
PROCEDURE LIMITATIONS FOR CONTRACT W3-NY-ll LOUISIANA POWER & LIGHT CCMPANY E3ASCO SERVICES, INC.
j Agent For WATERFORD STEAM ELECTRIC STATION 1980-1165 MW INSTALLATION UNIT #3 2
~
1.
When spacer pins are provided as atrintegral part of a backing ring the spacing of the root opening shall be limited to 3/16" 3/32".
2.
For A.S.M.E. Sect. III applications the unifom mismatch around the joint shall not exceed 1/32", however the maximum mismatch at any one point,around the joint shall T
not exceed 3/32". This shall not apply when the I.D. is accesible for welding or fairing.
3.
For A.N.S.I. 331.1 applications the maximum I.D. mismatch across adjacent weld preps shall not exceed 1/16" Ad0 L
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TOMPKINS-BECKWITH, INC.
No WP 1 8 m
Jacksonville, Florida N~I R ev.
TITLE:
Page 1
of 17 enr-7 ecce-ee eetw me e-1 vamme re m CATE 9/29/77 1.1 Base Metals (G-403) l.1.1 mis P=cedure applies to a.!i mater a'a listed as P-1 asshcwn in de d
A.S.M.E. Sciler & Pressure Code and A.N.S.I., B31.1 Pcwer Pipi.g Code.
1.1. 2 S e edges or surface of pa d to be joinsi by waw g sPai' he machined er trem1 cut & cleaned of all cil, grease, scale, rust or other deletericus material. Where th d cutting is used a'1 1cese smia
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r::ust be reeved. All renaining ke.rf ratarial (that fused d=i.g the cutting process) and sharp cut surface cavities must be re:cved cr blendai by Wding cr chippi.g to assure preper weld penetratlrn.
3
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1.2 Joints (G-402) w w e n u s s o tu -co w.
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Dqt ** g Nano 6CWirN CTweg 9sto-o g
2.
CEO URES.$*M ATTEM L G CVER W Nick TMs 1
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.Aac.ts my en asoixam b 4 Cown,1",0 "bco j
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p- _,!. + 31.
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h.. MIN.WITH SM.M8<a_,J r 1-c, ~ $
- i. g*_Y,CP6N
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3 cOQNT3f()&cyts'
. 6EAD.hECUENC is: g a o v i n e n JofMP
- N ON-M A N D A"!"O RY 1.2.1 Misalignment allowances to be governed by applicable code.
1.
1.2.2 Additienal joint designs are irdicated en Page 5.
1.3 Filler Metals (W-404) 1.3.1 Bare fillar rod shall be as cu*1 usi en Fc:=t @-482 (WPS) attached.
1.3.2 Pare filla rods shall be stcred in dry, Mam areas, ard shall not be used in an ex:.dized er dirty ccedi~icn.
1.4 Pcsitien (CW-405) 1.4.1 mis Procedure is applicable to a.ll positions fcr pipe er plate.
1.5 Preheat (G -406) 1.5.1 Preheat & interpass parameters for the varicus applicable coces and conditions are given in the "Preheati.g & Inter ass Tem:: erat =e Procedure" Sec-4en S P-30.
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Proc.
TOMPKINS 8ECKWITH, INC.
N o.
WP l 8 m
Jacksonville, Florida W-9 Rev.
TITLE:
of 17 Page SEGI PPCCESS PPCCECCFE FOR P-L.N (Gr-W)
CATE 9/29/77 1.5.2 Preheat arxi interpass epHres may be interru=ted..
- .en this oc::urs no addi~dreal welding shall be dera until de walhant Pas been "
reheated to the preheat arxi mini:nn interpass *amperature s ecified.
l.S.3 Tack welding for fit up of base materials shall be ac::repl4*ad when (e
the metal temperature is 50*F cr higher. 2.e joint shall then be brought up to the speM#4ed Preheat Temperature (If different) and the tacks visually examined for cracks. Cracked tacks sP=11 be ground arxi if necessary, replaced.
~
5
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1.6 Postweld Eeat Treatment (G-407) 1.6.1 None required., excepc as provided in article 1.10.6 I
1.7 Gas (W-408)
N 1.7.1 2.e shielding gas type &._flw rates are these as cu*'irad en Form CH-482 (WPS) attached.
1.7.2 2.e thide of the groeve may be protected duriq de weldd g by a me gas as cutlirAd on Form W-482 (WPS) attached. S.is purge gas may be teted after a mini::nn of 3/16" of weld metal thickness is de;csited.
1.7.3 When uM 14 =d, welding shall cot c:2:mence until de vented purge gas c=ntained under the weldment indicates the presence of less than 1% cxygen.
/
1.8 Electrical Charac'Mstics (3-409) 1 1.8.1 2.e elec d cal characteristics are these as ou*'4.ed en Form W-482 (WPS) attacPad.
1.9 Technicue (W -410) 1.9.1 t.e technique is essentially given en Form W-482 (WPS) attached.
1.9.2 Ecri:: ental position welds (2G) requires dat de succeeding stringer beads shall be descsited on the icwer face of de groove and placed one above the other.
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TOMPKINS-8ECKWITH, INC.
No. ' WE 1* 8 Jacksonville, Ficrica m
Rev.
W-3 TIT 1.E:
3 of U
Page SriG2 PPCCESS PPOC3rUPS FCR P-1 VATRIAIS (GUN)
DATE 9/29/77 193 All foreign mater % shall be removed frem each c::::pleted bead
~
or layer before laying dcwn s1 - sive bead er layer.
1.9.4 Any cracks or blowholes that armar on the surface of any bead cr layer of welding shall be rem:ved by gri.di:q before placing
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next suc=essive bead er layer.
1.9.5 Se depth of the weld metal degesit shall not excesi 1/8".
1.9.6 me c=ver layer of the weld joint sh not cenW n abrupt changes in planes bet: ween beads and the transi++n between weld and base metal shall be relatively sa:cth and gradual.
,1 1.9.7 Weld reinforcements (Cpawn) shall be subject to the folicwir.g
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limitaticas:
/
1.9. 7.1 A.S.M.E.' Boiler & Pressure Vessel Ccde Secticn m
~
Material bbninal 21ic.W.ess Maxi =um Peiricreert.ent
[
Pipes Vessels, Pumps
& Valves 1/8" & Under 3/32" 3/32" Over 1/8" to 3/16" Inclusive 1/8" 3/32" over 3/16" to 1/2" Inclusive 5/32" 3/32" Over 1/2" TO 3/4" Inclusive 3/16" 3/32" l
1.9.7.2 A.N.S.I. Pcwer Piping Code B31.1 1
Mater 2al Bbuinal 'Ihic.W.ess Maxi..:um Pei:'icreement Cver 750*F 350*F to Iess than 750*F 350*F
~
1/8" and Under 1/16" 3/32" 3/16" Cver 1/8" to 3/16" Inclusive 1/16" 1/8" 3/16" Over 3/16" to 1/2" Inclusive 1/16" 5/32" 3/16" Cver 1/2" to 3/4" 3/32" 3/16" 3/16" 1.10 Miscellanecus Infor:atien 1.10.1 Se PCR Qualification en a grecve weld qualifies this Precedure for nat welds in all thicknesses of metal, sizes of fillet welds, and diameters of pipe or tube, within the other essential variables (From Section IX, QW-202.2).
N#
TOMPKINS-8ECKWITH, INC.
No WP I 8 Jacksonville, Florida m
- W-9 Rm TITLE:
Page d
of 37 SINGLE PROCESS PROCEDURE FOR P-1 MATERIALS (GTAW1 Date 9/29/77 1.10.2 The joint design for socket welding shall be as follows:
4 C<
- -Socker wew c~oe
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& }t MtN.
=ew
_/~(/
j' f x'm n.
oa f
' t' umaawa 5
/ N \\ \\ \\ % Pt' Nomm*L f//
wa wau_ non@ss oios wau_
Mmow.{+
i A rnow.[
- I"*%
e srots wwwme econs wewi~c, FIG NO. 1 FIG. NO. 2 t
CxMin. =1.09t But not less For A.S.M.E. Sect. III, Div. 1 than 1/8" x=1.4t. or tnickness of nuo, whichever is smaller, but not less than 1/8" For A.N.S. I., 831.1
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x=1.09t. or thickness of hub, whichever is /8smglier, but not less than 1 1.10.3 A minimum of 2 weld layers shall be placed in all socket welds.
1.10.4 All defects requiring repairs shall be removed by grinding, chipping, are gouging and/or machining.
If are gauging is utilized at least 1/16" of metal beyond that which was gouged shall be removed by grinding.
When additional filler metals are required to acccmolish this repair they shall be placed in accordance with this procedure.
Other qualified procedures may be utilized for~ repairs within the range of their thick-ness limitations and other essential variables.
1.10.5 Additional joint designs are as follows:
V"[W
~.t Proc.
TOMPKINS.8ECKWITH, INC.
No.
WP 1.8 Jacksonville, Florida Rw.
W-9 TITLE:
7 Page 5
of 3
SINGl.E PROCESS PROCEDURE FOR P-1 MATERIALS (GTAW)
Date 9/29/77
-rmse.oesa max es
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A 50'
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1.10.6 This Procedure is also qualified for Poscueld Heat Treat:nent based on GTAW placement as exhibited in PQR IJP 1.8-1.3(1.1) & under these conditions this procedure thickness range is 11: sited to 1/16" to 1/ 2".
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QW-482 WELOING PRCCE:URE SPECIFICATICN('.iPS)
(See GW-201.1,Section IX,1971 ASME Sciler and ?ressurt Vessel Code)
Comcany Name _'?cerkins-Bec.With, Inc.
Welding Procecurt 5pec1 fica 1cn no.WP 1.8 Ga:a 9-29-77 succor: ng FGR acwo 1.a W-5 12-27-78 Revisions w 1 g_78 WP 1.8-1,3(1.1)Rev. W-8 2-22-79 W-?
in n To UP 1.8-1.3 (1.1).:ev. W-9 es) e-mu v.,
rype(s; v3,,,i 11 7 7g Wp T w-g We ding P
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W-W-4 12-19-78 ar 1.lD W-9 JOINTS (QW 402)
POSTWELD HEAT TRGTMEli (CW-407)
[
Greeve Design 4 4.v 1 n.-
.Temcerature Ncne. c' 1100 v
-9 17ena.
Backing: Yes See otnerNo Time Range ws.w tua.,.
4-w -
Backing Material (Type) v ~14-Otter or as oenernse ere,71ded 5v Other selit or machinec :.ncs may cede, g., r.-t e r, t. i o. g,,
.,7 c,
""'I be added, ceT S10 Cn Weld Tetal e
acel +es Shielding Gas (es) a v.1e4-
<,-,g.
BASE METALS (QW-403)
Percent Composition bitx:urt) 9/A P No.
1 to P No.
1 Thickness Range 1/w' *n
_cAn Ficw Ra:a 10 m 2n e e u l
Pipe Gia. Range All for e1.re er clate Gas Backincs 5-25 cm Other Tesiling Shiercing Gas conces1:1cn 0:ner e cacar rav ce cmc. :ec E
Per CW-408.5
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El.ECTRICAL CHARACTERISTICS (CW 4C9)
_ fit ' M METALS (QW-404)
' _,_. Current AC or CC rv-Pol ari tyst -= 4 e-St F No.
6 Other-Amos (Range <n 14n vol:s(Range)7 1,
A No.
1 Other Other Scec No.(5FA) = 1a
'Ib ce ace 12 ec eitner w1en er w:.:ncut AWS No. (Class) e 7ne ?
culs2.nc
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Size cf Electicce Siza of Filler 1/16",3/32".1/8"farv cr all)
Electrede-Flux (Class) wa Censumacle insert m
Otter 1/16", 3/32", erl/8" 2% 2.ortated Tumsten Elect =ede TECMIGUE (QW-410)
~
String er Weave 3ead Stri.T & Weave
~
Crifica or Gas Cup S1:21/4" e in" POSITION (CW-405)
Initial & Inter; ass Cleaning (3rusning, Posi:1 err of Greeve A11 for cire er cla-:eGrincing, etc) m-.=h4 7 e /~.
Welding Progression tww411
- c &
crirci.T s~.
Other ce-Metaca cf Sacx Gouging N/A Osc111aticrac --== c-
^
Centsc: tuce.c worx cis:anca ws PREHEAT (CW-4C6)
Muld;1e er Single Pass (;er s1ce)
Prenear Temo. Sea o - cad" = '"ap-3 0 "I*,f "
j",.j jg{cy"3Q,'tM{F.0Cg,7]*
Inter: ass Tecc. See Proc. EP-30 Preheat Maintenancs see Prec. nP-30 f*"*'
otner PAGE 6 0F15
QW-483 Pb4EDURE QUAUFICATION RECORD (PQR)
(Se'e QW.201.2.Section IX.1974 ASME Soiler and Pressure Veessi Codel company Name TomDkins-8eckwith. Inc.
WP 1.8 osee _,10/18/77 Prosecure Quesi6amoon Record No.
- I'O WPSNo.
(a I AW Weiding Pgu _
Types (Manuel. Ausemede. Semi-Auto.) Manual dotNTS (QWdo2) 1S*ts*
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, i.
f5 k
1 1
4
%,!." N 3 O
~~'//to-4 W
Groove oemen used SASE METALS (
POSTWELD-HEAT TREATMENT"(CW407)
~
2
~3 None Masoned Soes.
Tempersas,,
GR S N/A Type or Grade nm,
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- I I
P No.
to P No.
omer This.=
.280 oiemeier 6"
pioe (6 5/8" Nom. 0.0.:
ooor GAS (QWace) 15 to 25 CFH Arcon Weldino Grade, Shfe1d f
Tyo. of Gee or ases.
composition of Gee Mixtuto N.A.
No taas Backing
~
- ome, RU.ER METALS (QW404) y Weed Messi Anelveie A No.
s m of sesereo.
N.A, s.scTsicAL cHges (CWsos)
Riler Metal F No.
6 Current yA Soe.6.seon 5.18 Straight pg o,y AWS caseracemen E705-Z 70 to 100 Amos.
voice 7 to if ome, 3/32" & 1/8" Filler-Rod, 3/32"-2".
om,,
Thoriated Tunasten. non-cons electrode MON QW4o5) 6G TECHNIQUE (QW MO)2" to 10" Per. Min.
Po non of Groove TrevedSpeed Weed r.,-
n (uonia o nniu)
UDh11,i Smag or wm seed Strino and Weave Across Groove O'*'
ossiuseon Multicese or Engle Pese (per side) 6%l tiDas s sagie or Mussione sec:roces Sinale omer Initial & Interoass cleaning by PREHEAT (Qwaosfone Ambient Temp Above 50*F arindina & brushing Prenset Tomo, 1
in=,oses Ten, Above 50"F Min, 500"F Max.
oewr
?l18
~15" Page 7 of t7
QW-483 (Back) j Tensile Test (QW-150) 4W 4Dd.8 (D)
Ult!.nete Ultmate Character of i
Soeamen Total Load Unit Strees Fadure &
Location _
" No.
WIoth Thickness Aree
'b.
est 2
t T-1 0.990 l
0.263 0.263 18.100 i
69.960 I h Onc--l a 3 T-2 0.992 1
0.J54 0.252 18.500 1
73.400 19asa vor,1) l lT C
l l
1 Gueded Band Tests (QW-180)
Twoe and F:qure No.
l Result F1 Face Bend QW A62.3 (a)
Satisfactorv
~
F2 Face Bend OW d62.3(a)
Satisfactorv R-1 Root 8end OW d62.3(a)
I Satisfacrerv i
R-2 doot denc UW 4ce.J(a)
Satisfactorv T
Toughness. Testa (QW-170)
Soeamen Noten Noten Test imoest laterat Exo.
I Oree Weet No.
t.ocetton Tvoe Temo.
Values -
% Sheer i Mils t
3reen i
No9teer I
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i l
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1 Ruer Weid: Test (QW-180)
Result - Saosfactory: Yes No Penaration into Parent Metal: Yes No vecro-aesuits i
otherrests l Type of Test oext Anerv
- tner ne.cer Name R. Russell Mjkg.# 438-64-5124 Stamo No.
Teem eanoucted ny:
L.aw Encineerina Testina Co.
t ormo,y re. No.
20374
'N2 certify mat me statements in mes record are correct and tnat the test weeds were preersted we6ded and tested in accorosoco witn na recuirements of Seccon IX of me ASME Code.
Tomokins Beckwj t;h, Inc.
Manufacturer
- me November 1.1977 av M: MM c ed of record of tests are asustranve aniv and mov os maaified to conform to me Eoe angfumner of tems recuired ev me coce.)
e., '5
CMME2. SUGGESTED PCOMUl* PCR PROCEDURE QUAL,lPICATION t. ZRO (PCR)
(See-QW 201.2, Seedon IX, ASME Boiler and Pressure Vemmi Codel l
i
,,n,,,, u,,,,,
Tomekiss-3eckvich, Ine.
- ..ccesure Cumenesson Reesee No.
'E2 1* 0"1
- 3 ( A* 1}
4-20-83 com VPS No.
'J' 1 3-1 Y 1.1)
- ve.eing p,,e em C 17 & svAW i
- ynes (Manues. Autornees, hr ' -- 3 Manual i
CINTS (CWo2) i W
4 s -
1 i
S s
n*r w -,. c,,
Y i.,
p is 3 I
GreeweOe.grrUsee
' W METALK ICVMG31 PCETWE,0 MEAT TREATMENT (CWOTI
[
eens seen.
SA-516 Ternsereeuw.
12.75 7 l po orGrues.
70 n,n -
T W
=.-24
'r is.
~
j No,'
1 CM m P No.
1 O'd2
~ ~ '
Cuter-
- fcarises 1.OOO i
j 3i n
- e fier
=
GAS (NI Y
4 Type at Gae.or Games. A gon Shield 10 ca 30 Carnosmoen of Gas Miz Use Y A -
Cuter-A"'"
9 2 d '* ** - Y E'
23 03 4
{ J !R META 4,,3 (CW-4 cal
- e uses Anmy.e A.No.
t
,ogsJegotes 1#'7"
'#9" T # 'I 2 "
h Q'l 6 C3(M) j or yogeg p.No.
4 '*
- i 'l i T V A 'l h D C.
6 h _3 19 fG"'A2 5.IrSM.AWT p,
,,,y se mizhe/ GTA7) Reverse (SMAW) es co,,,n,,,,,, t - 7 0 s - Y c ic i E-7013(SMAW)
% To en 140 vo 7 to 13(GTAW)
,,,3/32"
& 1/8" filler metal co,,,.
70 200 Am o s. 13 :o 26 vo L:s SM AL7 4
ImCN (CW41 T3cHescug (CW.41o1
) anon of Groewe 3O Tw %
2" to 10" os: sin.
i io %
, tuonia. oowania UDhill same or weswo seed SCri2E & W**v*
er casuseon Ac r o s s Groove (3/4" & Under)
Mumosos or Sogse Peas toer snoe, Mul:13 ass Sngte or Mumo6e Eleareces SinI18
- " HEAT (CW.4cs) og,,, Under the GTAW orocess Decost
- ed nes Terno,,,,,,,,,,,,A;p b t e n t (Above 50 3 Metal was olaced to a 1/6" c h i c k.n a s s osom 7.rne, 600 F Max initial & interrass cleaning by 1".
chiocine. brushist & grindisg.
4
- w.,
n,,,,- inoooon - o..-,,,,,, m. c,o., o.e. isue. :4s e. 4m se.. ~
v.,.. ~.v. icon E
QN15eek)
Tenede Tear (Qm150) utsmear Ulumen.
Charecer of Soemmen Totes Laee Unet Streme.
Feilure &
No.
Wiem meeness Aree te.
wi Leceeon 531o3-21 1 1.033 1
1.008 l 1.041 1 31,700 1 73.500 Il ? accure 4
G3163-!2 1 1.065 1
0.984 i 1.068 i SA,100 1 80,300 t( :s Wald i
I I
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I I
i i
i Guided.BensLTests.(CE180)
Woe one leques No.
l Resufr STJE. OW-462.2 f a) i No Defects STDE. 0W-462.2r a) l Acceeeable fusier line mierecea-STDE. 0W-462.2fi) i No Defeers l
SIDE, OW-462.2/i) f No Deteers Toegenness.Temes.(Qm170) i Soommen Neest Neest Test Imener*
t.meruf M.
I Oree W ocar l
No.
t.acerton Woe Teena.
Vetues
% Sheer 8
MHs 8
3rwes t
No 3reer i
i l
l 1
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i 1
1 l
l l
l 1
1 I
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2 1
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4 MBes:WesikTest(CE180)-
sat = *
-- 6 Yee No Peneeranser inus Perent Mous: Yes No
- 1>-Aouwa Other Teens e of Tew set Anasvene er
..........................................................................................................................4 A.. Scudreaux ( GTAW)
SSf 134-52-8847 3-Ws Name E*
3U -
( SF.AW)
SS#
616-78-0132 63 5
- ser fee.
Starno No.
Mecsant ca L Tesetsg T abo ra to r r w r.,e s.,
M ~. 3315-3 s censussee nv.
- emfy mee me seismome in mis ressee see mereer and met me tear weses were progreren. =mese and teesse in aamroenas wer I sowremems of Seenon IX of me ASME Caen.
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u,,,,w Tomokins-3eckvich. !se.
April 25, 1983 4,.
- p. -fg, f
e gy ni of resore of tems areiisumoseve onvy ano mov o meets e to convorm to me evo ano numoer of tease reewree av me cm P age 10 o f [?
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,,--._,._-__.-..._...-.--s.
31A1 Crc = ':"-~~w ts-Fe~-- L m
- m_- mas Tas :s CT-l~3)
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4 rw i S. %
. :k -
Cas.:. l Mac 2a.~.
I
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it,
I a '-:
?,-:e i
- ac=. t
- ai.as t
i St= = ~ t
.v' ' = 8 Ers=.x - :;c E: sax i
- -MC1 Il SMAW
! VII l -2 0 Fl L26 l.
75 I 36 l
N.A.
I N.A.
I
- ; -t,*C 2 lh 'J I L D i 7EI I -20 F I
'. L 3 1
65 l 33 l
N.A.
I N.A.
I
- -iC3 l) METAL-
! VII
! -2 0 FI 164 1
100 l 39 I
N.A.
! it. A.
l j
l
,-RCl () SMAW l 7EI l -2 0 Fl 37 1
35 l 3a l
N.A.
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Tompkins-Beckwith, Inc.
P, 0, Box 3E0 DATE: Novmbor 1,1977 Hahnville, Lou'isiana 70057 LEICO JOB NO.
G-6724 SPECDfEN IDENTIFICATION:
LAH NO.
20374 Procedure 1.8 6" Sch 40 SA. GR 3 Pipe TEST RESULTS TOUGENESS (DSACT). TESTS SPEC M X NOICH.
TEST neAcI LATE,tu, y.
NO.
LOCATION NOTCE TTPE TD9.
VALUE t.vANSION s Mt.AR 2
N
/
N
/
Dd
/
N i
~
x
~
~
/
REDUCED SECTIO?T TETSILE TEST ULTDIATE S? ECD!EN DIMENSIONS
~ARep
-ULTD! ATE UNII STRESS CEARAL L:.dLOCATION f
NO.
WIDTH TRICITESS TN LOAD (1bs)
(esil OF FAILURE T-1 0.999 0.263 0.263 18,400 69,960 Ductile / Base Metal T-2 0.992 0.254 0.251 18,500 73,400, puctile/ Base Metal GUIDED BEND TEST RESULTS T'i?E AND uzE AND FICTme.'10. _
ortmTs Tmme vn nesmn x""-*"
QW 4o2.3a F1 Face Band Satisfactory R1 Root Bend Satisfactory QW 462.3a QW 462. 3a F2 Face Bend Satisfactory R2 Root Bend Satisfactory 4
We certify that the statements in this record are correct and that test specimens were prepared and tested in accordance with the requirements of ASME SEC. III & IX.
Respectfully mit-A, -
//.9 3
l LAW ENGINEERING TESTING COMPANY Ifft^T
.c'* '..
D.
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- PIi i SSURGH TESTING LASORATORY
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724 Caawel Avenwe - J.Hersen, Lavisiens 7C121
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- aavised August 15, 1973 No-5154.
Descrip ' =: -
Cha:py Impac Tes:
G, + 50 7
For:
To=pki=r Backa.d :h !=c.
Rapertad To:
Tc=cki=s 3eckwith.I c P. O. 3c= 390 Es. W lla, la.
70057
~
Tha foll:wi=g==per:==vars results of Cha:py '- ac: :est==="
ad :.
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Proc No. - E 1.f 'Jalder 3-2.
Basa Ma:a=ial - SA-515 G2. 70
~-
45567 Has: No.
SAMPLI am N
Li-
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+ 50
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- g*
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~
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. R. Ca iglia, Manager 2
9 New 0:Lan=s, DLs::t==
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l 3cc Rowland T =pkins Cc p-50 3:cadway-Eaa h===a NT 10532 8-13-78 4
2.:.v dD TO CORRI.CT ADDRESS & ?EOC. NO. '4? 1. 2 := 1.1 'a r nER 3-2 9 73-lb
/f f W 4
i nn
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- N.x i:1i i SEURGH TE STING LABORATORY u
P 724 Centrol Avenue-Jeiiersen, Lauisione 70121
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August 10, 1978 No-5154 O
Dase:ip ics:
Cha:py != pac: Tas: G t, 20 F To. :. -
Tompkins 3ackwi:.h I=c.
Rcported To:
Tompkins 3ackwith I=c.
?.0. Box 390 Habuvilla, La. 70057 c********************.********
The fc11: wing :spe== covers resul:s c:E Cha_py != pac: :ss: c== ducted c=.
valded placa sampla subad.: ad.
?-
P=oc. No.-WF 1.L Walde= 3-2 3asa Mata ial-SA-316 G:. 70 Haac No.-45561.
SAMPLI s A.u.
T"*.
I.ATIRAL IMPAC'"
IDe.su-L CATTONS S?IC" MIN' OF EX"3 DTS.
"T. L35.
10MM & 10ME
+20
. '.036 m
Wald Ma:al LOME & LOME
+20' 038 130
) Wald Ma a1 Wold Me:a1 10MM & 10ME
+20 034 97 E.A.I 10MM & 10ME
+20 035 100 E.A.I.
10MK & 10MM
+20 029 88 E.A.I.
10MM &.10MM'
+20 030 92.
Easo Ma al 10W.'& 10ME
+20
- 219 rf 3aco Ma:a1 10MM & 10MM
'20 021 51 3asa Ma:a1 10w. & 10MM -+20
- 219
- SAMPLI DID NOT 3? JAI.
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S 2705 Ronca Avenue SuiteC.Kenner: L uistana TCC6Z.(504.t66-0864.
CERTIFICATE OF ANALYSIS m
s 54 mci -
l'* Thicic GT'17/SMAW Su.tt Telded Steel Plate ToMPIrrs-ErcIW.I15. crc'_
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7771-71I-3617 5?
VeLe Pheedure Cuz.Li.ficatism
%renase Creer L133E */* *E' samole. iddanon. Frecedure Tc.: WPT.5-1.3CT.T)
PIacerS1976 Ge 77. Feat Yo. 8385829 sMaw I41' da cap h,ce: Dage_azm E-4.,. A. et,. 5FL 5 1,. AWs f.701e Gnis root T. Ecc Fass Wires Cesignatica T-6,. L 41,. 5715.18,.1W3:.:.705-2.
WinEdars= SMis Perecozz. -2. Hurs,. SS* 425-76-c7326 Symoot 6'35 G22F Fertcom.)Ji Roudresuz,. SSA 43MZ-8847,. Symbol 3-2.
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Ther velt couport was post *=Iu==*Nedat: T1755 fcz-T hourz,. It ziantes. Esor reduced."
scetion hens 1Ie and fouz-side band specizius were =* =+ and tested, is accorda= e with--
the ASME Ccde,. Sectrom II". The resultumor theser *asts are shown below. Charpy acem impact tests ween perfor-see,. and the resuZ2m of those tests are shown om sheec Z.j-TINSILE IISTS Etr_ Yo. CW462.1(a)
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M a x:" a u as rensile Character-rI Spocises WLith:
Thickness I r e e.
Coa.d:
Sheengtln of f: acture I3 12.
12.
se.iz.
Ibs est
& Locattom 83t6I-ri
- t. CIT t.ac8' T. cat Er77C TE50c Im were sucette-83T63-!Z r.065 c.984 r.c48 ELT ac-EcIcc rm WeLe - cu.ce*2=
SIDE SEND TESTS Fir. Me. Q W-.l 6 2.2( a.)
Seceisem In I?ce Results SI16I-ST Side Kent Ye Defece.3 - SA'l"."3F1CTORE 83T6T-SE Tide Kent Tu.si -
' v.e :ticz otear - ACCI?'"13LE 8316I-ST Side Kent Tct I
- T17~321CTCRT Sit 61-SL Side Eerre To: Ds
- 51CSF1CTORI All tensile and. bend. testa set the.6 sments specified i=. the ASME 3&P7 Code,. Sectics II fer-the qualificatica of them weld 1=g precedurs
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CERT 1FIED ILY 4
g Apr-1L 23, 1983
, N W1111am h S t. Cyr d P. E. r. Ph..D.
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Car *ificate No.: 2 316-I Sae.e 1 zma acMSA, AVO8US. ED#egt. (QUWANAp Mht.
CoUpc3 CE "[El.8-I.3(I I)
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CE13FT 7-NOTCE IMF1CT TEST RESULTS rest: for-Tomokins BecJr.rtth.. Ise.
Test. Cate Acril 23; 1983 Y
!d=ahd ~~ Model != Serial Yo.
SATEC STS""iwi (Baldv1=) Sr t-r Yo. 1296 Calibratica Cartified by AMMBC. Watarteve, Mass. Date May 19 1981 r-Specificatica: Tolicwed ASTM f-23. ?tr. * ?ree. L ' Size 10 =m x 10 =:c r 55 =z
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rest Temperature 20F (-7C) 1-et Specinem ibsor-bed CateraL Percent Tocch.
III Ensegf Expansterr.
She a:-
Co ca.tio m ch-Lhr ails reacture-T26 86 75 SM17.
83tSI-WCT 83T63-Wca trE
. SE 65 W.Lc 83163-WCI T64
.h E9-toe getal It
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" Lvs.
T36 ' ~ 35 85.
80
-x.
$ 35 3F SMAs rest
/, SIT 630acz
/ 36 4 14 to-1 erected
$3163-ECI
'35 3Z 40 rene-Arr-36 33' 38 g-8I16I-WET T4 67 55 GT1*W WeLi 8176I-WRZ 10I 79; 60 Metal 83.16I-WHI 85 TT- -
50-(Ecot)
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Lic.
87 TL' 55 83161-EE1 87 64 70 Gris Eea 83163-E32 66 Sc 55 Arrected 83161-ERI 73 59 To rone
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17E-TI SE 65 8116I-3T 25 14 20 3ase 83163-31 26 25 20 MacaL 83163-33 18 20 20
( r/ 4) 83163-33/31 30 ET 20 83163-33/E1 24 23 20 e
avg.
15 24 20 Test Conducted 37 Wi! ! ' am W. St. C rt-I""
22gLf u
a ih[/4 Ccrtificats No.: C 3316-3 Sheet 3 M a c 6 e a h r/ Ta f my tu b ara fa g ros aceioa Avenus. unmen. teuisraua nma Coupen C: '4P1.8-1 3(1 1)
CEARPT 7-NOTCE IMP AC"' TEST RESULTS s
Test Tec Tomokins Beckwith. I:c.
Test Date Acril 26 & 27, 1983 Machine Medel & Serial No.
SA"'EC SYSTD'.S (3aldwin) SI 1-it No. 1296 h
CalibestL:n. Certified by AMMRC. '4atertevn. Mass.
Oate May 19. 1982 Specificatica Followec AS M E-23. Fig. 4 yee A 0; w ic = x :o =m
%==
Test Temperature +50F (+10C)
Specimen Absorbed Lateral Percent Notch ID Inergy Expansion Shear Location 1,
ft-lbf siis Fracture 83163-34 43 42 35 Sase 83163-35 37 35 30 Metal 83163-36 44-
- 42 40 (T/4) 83163-85/R1 33 33 35 83163-35/31 33 32 30 s
y-Avg.
38 37 34 I
e t
1 Test Conducted By '41111am '4.
St. Cyr a A
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Machanka/Teshyfahorafary 7206 Flonta Cot rt New Orfeans. Louisiana 70126 (504)241-7905 CERTIFICATE OF ANALYSIS Sample GTAW/SMAW Weldment per Procedure WP1.1 From TOMPKINS-BECKWITH. INC.
Cer*ificate No. MTL8 316-5 7772-723-3827 For Weld Procedure Qualification Purchase Order LABSH c/o #26 Sample Identification Procedure No.: WP1.1 Position: 3G Plate: SA516 Gr 60, H 65072P74420 GTAW Hoot & Hot Pass Wire: Designation F-6, A No.1, SFA 5.16, AWS E70S-2 SMAW Fill & Cap Electrode: Designation F-4, A No.1, SFA 5.1, AWS E-7018 Welder: Albert Boudreaux, SS# 434-52-8847, Symbol B-2
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A 1" thick butt welded plate was evaluated for weld procedure qualification in accordance with the ASME Boiler & Pressure Vessel Code,Section II.
The results of the tensile and side bend -tests are as follows:
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TENSILE TESTS Fig. QW-462.1(a)
Spociren Width Thickness Area Maximum Tensile Fracture ID in.
in.
sq.in.
Load Strength Location lbs psi WP1.1-T1 0.994 0.981 0.975 77400 79400 Base Metal UP1.1-r2 0.986 0 990 0.976 77700 79600 Base Metal SIDE BEND TESTS Fig. QW-462.2(a)
Specimen ID Results Specimen ID Results WP1.1-31 1/32" F.L. Tear - ACCEPTABLE WP1.1-S3 No Defects - SATISFACTORT l
WP1.1-32 No Defects - SATISFACTORY WP1.1-S4 No Defects - SATISFACTORY l
All tensile and bend tests met the requirements specified in the ASME B&PV Code, Section j
II for the qualification of the welding procedure. Charpy V-notch impact...tast results l
ara shown on sheet 2.
i CERTIFIED BY
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William W. St. Cyr II, P.F.,, Ph.D.
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Arti.ficate No.: E 8316-5 Shoct 2 5
y 1_ __ ~_fgg gg nea neana count. msw caps. a mus Coupon ID: WP1.1 CHARPY 7-NOTCH IMPACT TEST RESULT'S i
Test For Temokins Beckwith. Inc.
Test Date May 25. 1983 Machine Model & Serial No.
SATEC SYSTEMS (Baldwin) SI 1-C No. 1296 Calibration Certified by AMMRC. Watertown. Mass.
Date May 16. 1983 Specificatica Followed ASTM E-23. Fig. 4 Tvee A Size 10 =m x 10 m x 55 =m Test Temperature +20F (-7C) 3 w
Specimen Absorbed Lateral Percent Notch ID Energy Expansion Shear Location 4
ft-lbf mils Fracture WP1.1-WC1 132 78 85 SMAW h
WP1.1-WC2 136 90 90 Weld WP1.1-WC3 123 84 85 Metal Avg.
130 84 87 WP1.1-EC1 56 52 60 SMAW Eeat WP1.1-EC2 54 48 60 Affected J
WP1.1-EC3 53 48 60 Ione Avg.
54 49 60
.WP 1.1 -WR 1 89 68 60 GTAW WP1.1-WR2 92 69 60 Weld WP1.1-WH3 68 51 45 Metal Avg.
83 63 55 WP1.1-ER1 46 40 55 GTAW Heat WP1.1-EH2 60 51 65 Arrected WP1.1-ER3 61 51 65 Zone Avg.
56 47 62 WP1.1-B1 82 73 100 Base WP1.1-32 87 71 100 Metal WP1.1-B3 82 71 100 (T/4)
Avg.
84 72 100 Tcst Conducted By William W. St. Cyr II WQW
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