ML20126D566
| ML20126D566 | |
| Person / Time | |
|---|---|
| Site: | 05000000, Waterford |
| Issue date: | 03/17/1981 |
| From: | TOMPKINS-BECKWITH, INC. |
| To: | |
| Shared Package | |
| ML20125A430 | List:
|
| References | |
| FOIA-84-426, FOIA-84-449, FOIA-84-A-55, FOIA-84-A-65 TBP-4, NUDOCS 8506150138 | |
| Download: ML20126D566 (12) | |
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g TOMPKINS-BECKWITH, INC.
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_A Waterford S.E.S. Unit 3 1
g Louisiana Power & Lignt Co.
Killona, Louisiana Proc. No.
TBP-4 Rev.
"C" Page No.
0-5
Title:
R F0/
E NNEL (TB Doc. Control Stamo)
PROCEDURE COVER SHEET DATE' COMMENTS Co'S h Sy:
2/1 2/81 For Review: Para. 1.2',' Item "D" Deleted; Para. 2.1, Revised; Para. 6.1.2.1, Revised; Para. 6.1.2.4, Added; Fom GP-723-74, Revised; Fom GP-723-75, Revised;
%* 3*'7#/
Form GP-723-110, Added.
~ f7 3/17/81 Para. 6.1.2.2 revised to* incorporate Ew a LFE ccments.
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. EBASCO SERVICES
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INCORPORATED QUALITY ASSURANCE ENGINEERING This Document is:
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NOTE:
Revievv cf this decurment, with Or without ComfMGMtt, 31 f or f f"4f 43 C0rif 0*feante with the 8901:540 4 specif 4Cationt Oeiv.no en no wa s rehevet the re4%f aClur6r OF C C*'k tra:t3e f rom fu'l reicoattbetity 9..r 0~ v o' en mai <.ii..cs o-8506150138 850301 FOIA hDE84-A-55 PDR Date: _ 3-/9 -8!
PREPARED SY:
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APPROVED BYf Si i TU 3-/4-d/
QC Engineer
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DATE TITLE
'7 Q Project Engineer SIGNATURE DA7E TITLE YDJ A -/6 -S'l Site QA Manager
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SIGNATURE DATE TITLE
TOMPKINS-BECKWITH, INC.
No TBP-4 Jacksonville, Florida Rev.
"C" TITLE:
INDOCTRINATION TRAINING AND CERTIFICATION 1
of 5
OF QA/QC PERSONNEL Page N
1.0 PURPOSE 1.1 To establish a program for training and indoctrination of personnel who perfom quality activities. Also stated are the requirements necessary to assure that personnel are properly qualified and certified to the appropriate levels.
l.2 The objective of the program established is to:
A.
Make each individual fully cognizant of the necessity and importance of quality control and quality assurance.
B.
Have each individual become thoroughly familiar with the Tompkins-Beckwith, Inc. Quality Assurance Progrtm.
C.
Have each individual become knowledgeable of and proficient in the use of the foms applicable to the area of their responsibility within the program.
D.
Delete.
2.0 SCOPE 2.1 The Training and Ind6ctrination Program described herein is applicable to all inspection personnel in Quality Assurance and Quality Control.
2.2 Qualification and certification requirements apply to personnel who implement inspection and test procedure and/or evaluate and report inspection and test results.
3.0 REFERENCE 3.1 10 CFR 50 Appendix B (1977) Code of Federal Regulations.
3.2 ANSI N45.2.6 - 1973 Qualifications of Inspection, Examination and Testing Personnel for the Construction Phase of Nuclear Power Plants.
3.3 ASME Boiler and Pressure Yessel Code,Section III, Division 1.
4.0 DEFINITIONS 4.1 Certification of Personnel - The action of datemining, verifying, ur attesting in writing to the qualifications of personnel.
l TBp 4 TOMPKINS-BECKWITH, INC.
o Jacksonville, Florida Rev.
"C" TITLE:
INDOCTRINATION TRAINING AND CERTIFICATION of 5
OF QA/QC PERSONNEL Page 4.2 Inspection - A phase of Quality Control which by means of examination, observations or measurement determines the confomance of a particular activity to predetermined quality requirements.
4.3 Qualifications - The characteristics or abilities gained through training or experience or both that enables an individual to perfom a required activity.
5.0 RESPONSIBILITY 5.1 The Quality Assurance Manager is responsible for the overall coordination or the Indoctrination and Training Program.
5.2 The Quality Assurance Manager is responsible for assuring that personnel selected for quality vertfication activi-ties shall have experience or training comensurate with the scope, complexity, or special nature of the activities they are to verify.
5.3 The Training Coordinator, under the direction of the Quality Assurance Site Manager is responsible for planning, scheduling and implementing the training of all Quality personnel assigned to the Project. Sche-dules shall be updated on a six months basis.
5.4 The Quality Control Engineer is responsible for certification of all Quality Control inspection personnel: Proficiency examination, and for providing additional training, as required, to upgrade their I
l certifications.
l 6.0 INSTRUCTIONS 6.1 Indoctrination, Training and Certification Programs shall meet but not be limited to the requirements of the outline senedule. Names of per-sonnel attending classes will be documented on Fom GP-723-77. Programs shall cover the following as a minimum:
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6.1.1 Indoctrination 1
A.
Objective of the Quality Assurance Program including audit interface.
B.
Company Policy and Statement of Authority C.
Relationsnip of the Company with the Owner, Engineers /0wner's I
Agent, Authori:ed Inspection Agency, and other contractors.
9s TOMPKINS-BECKWITH, INC.
No TBP-4 Jacksonville, Florida Rev.
"C" TITLE:
INDOCTRINATION TRAINING AND CERTIFICATION OF QA/QC PERSONNEL Page 3
of 5
D.
Outline of a required reading list, including a check-off.
and signature upon completion of Fom GP-723-73. The date for complettng the assigned reading shall be included on the list. Assigned reading shall be completed prior to certification of the individual.
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6.1.2 Training A.
Work and Quality Control Procedures.
B.
Familiarization of applicable codes.
C.
Personnel qualification requirements.
D.
Inspection and test procedures.
E.
Assigned reading relative to work assignment.
6.1.2.1 Training classes for QA/QC personnel shall be held at regular intervals with individual program points coveref whenever the situation requires additional training. Form GP-723-77 shall be used for documenting attendance.
6.1.2.2 Individuals attending training classes shall be re-viewed by written examination to detemine their comprehension and understandiTig of the subject matter d
presented. Examinations shall be reviewed and signed by the QA Supervtsor prior to the test being adminis-tered.
6.1.2.3 Supervisors outside the quality disciplines shall be advised of classes to be held will be of interest to personnel under their supervision.
6.1.2.4 On-the-job training, with emphasis on specific in-spection requirements, shall be documented on Fom GP-723-110. The instructor of on-the-job training shall have as a minimum a higher level of capability d
than the person receiving the training. Written examinations for on-the-job training may be given to participants tf deemed necessary by the instructor.
s TOMPKINS-BECKWITH, INC.
No TBP-4 m
Jacksonville, Florida Rev.
TITLE:
INDOCTRINATION TRAINING AND CERTIFICATION OF QA/QC PERSONNEL Page 4
of 5
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6.1.3 Certification 6.1.3.1 Personnel who are performing examination or inspection activities to verify Quality requirements shall be certified by the Quality Control Engineer.
6.1.3.2 Certifica' ion shall be supported by appropriate evidence such as:
A.
Past work experience D.
Testing (As Required)
B.
Education E.
On the job training C.
Training F.
Periodic review of~
work perfomance 6.1.3.3 The effective period of certification for QA/QC inspection personnel shall expire after twelve (12) months tf certification is not reestablished by proficiency evaluation.
(Fom GP-723-76) 6.1.3.4 Qualification of personnel certified shall be documented on Fom No. GP-723-74.
6.2 Level of certification for inspection personnel shall be as defined in ANSI N45-2 1973.
6.2.1 Inspection personnel are generally classified as Mechanical or Welding, but may also be used in, but not limited to other inspection areas such as, receiving inspection, rod room inspection or heat number inspection.
6.2.2 Education & experience requirements specified for the three levels of inspection should not be treated as absolute. The level three Superivosr may take into consideratior. Other factors, such as demonstrated capability or proficiency testing, to provide reasonable assurance that a person may be certified. Proficiency Evaluation Record (Fom No. GP-723-76) shall then be comp ~1eted as additional justification for the certification. This justification shall be reviewed and approved by the QA Supervisor.
6.3 Personnel perfoming inspections, examinations, and tests shall have the physical capability to perfom their assigned tasks.
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TOMPKINS-BECKWITH, INC.
No TBP 4 Jacksonville, Florida "C"
Rev.
TITLE:
INDOCTRINATION AND CERTIFICATION
_a 0F QA/QC PERSONNEL Page 5
of 6.3.1 The physical capability requirements (Fom GP-723-75) shall be prepared to document attainment of the following:
A.
Vision - Natural or corrected near - d'istance aculty such that the apolicant is capable of reading J-l letters on a standard Jaeger's test type chart for near-vision or equivalent test type.
B.
Other medical requirements for the physical demands of performing the required activities.
6.4 Records of Quality Assurance and Control personnel shall be maintained throughout the life of the project by the Quality Assurance Site Manager; and is retained in the Master File.
6.4.1 The File shall contain the following as a minimum:
~
A.
Resume of each person B.
Records of past perfomance history C.
Training attendance records D.
Certification records 7.0 AUDITS 7.1 The implementation of this procedure will be audited by Quality Assurance in accordance with Tompkins-Beckwith, Inc. Procedure TBP-8.
l 8.0 EXHIBITS l
8.1 Fom. GP-723 Personnel Required Reading List 8.2 Fom GP-723 Personnel Certification Checklist l
8.3 Form GP-723 Physical Capability Requirements 8.4 Fom GP-723 Proficiency Evaluation Record 8.5 Fom GP-723 Class Attendance Record 8.6 Fom GP-723-110- On-the-job Training Record l
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TOMPKINS.8ECKWITH, INC.
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Waterford S.E.S. Unit 3
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s Louisiana Power & Light Co.
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'n. j Killona, Louisiana 6
0 C
Proc. No.
Rev.
Page No.
O of 14
Title:
WnROWAM-MMAM TFW
.PROCEDUPI (TB Doc. Control Stamo) 4 '
,/
PROCEDURE COVER SHEET Changes DATE COMMENTS Concurred By:
W.
6/9/82 Revised 5.1,5.2,0.474,6.4.4.2,7.3,11.2,16.8 Deleted 6.1, 6.2, s.6, 16.3 6/22/82 Revised 6.4.4.1 per Ebasco & mmme
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f4aMa 8/.13/82 Revised 9.1,11.3 and added Form GP-723-117 per Ebasco coment
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GNATURE DA E TITLE 4
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4 TOMPKINS-BECKWITH, INC.
TBP-36 o
Jacksonville, Florida C
Rw.
TITLE:
Page 1
of 14 lifDR0 STATIC-E"LVATIC TEST PROCEDURE 1.0 PURPOSE 1.1 The purpose of this procedure is to outline general re-quirements for the testing of piping systems, sub-systems and components.
2.0 SCOPE 2.1 This procedure addresses itself to all safety and non-safety related piping systems, sub-systems and components that have test requirements delineated by the Engineer and the Code.
2.2 Individual test procedures shall be generated (using this doc Ilment as a guideline) for specific' tests of distinct portions
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of systems or sub-systems.
2.3 This proedure does not apply to containment air test.
3.0 REFERINCES 3.1 ASME Boiler and Pres.sure Vessel Code,Section III, 1974 Edition, Summer' 76 Addenda.
3.2 ANSI N45.2, 1971 Edition, Quality Assurance Program Require-ments for Nuclear Power Plants.
3.3 ANSI N45.2.6, 1973 Edition, Qualifications of Inspection, Examination, and Test Personnel for the Construction Phase of Nuclear Power Plants.
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TBP-36 TOMPKINS BECKWITH, INC.
No Jacksonville, Florida Rev.
TITLE:
Page 2
of M
HYDROSTATIC-PNELFATIC 'IESI PROCEDURE 3.4 ANSI, N45.2.8, 1975 Edition, Supplementary Quality Assurance Requirements for Installation, Inspection and Testing of Mechanical Equipment and Systems for the Construction of Nuclear Power Plants.
3.5 ANSI, B31.1, 1973 Issue, Code for Power Pipe including Addenda through Summer 1976.
3.6 Quality Assurance Mapual - Tompkins-Beckwith, Inc.
3.7 Contract No. - W3-NY-ll 3.8 TBP Measuring and Test Equipment Calibration and Control 3.9 TBP Visual Examination 3.10 TBPw29 - Piping System Cleanliness Procedure 3.11 NFPA 3.11 TBP Pneumatic Testing for Containment Vessel Penetration Assemblies.
3.12 TBP Preparation, Review and Approval of Test Procedures 3.13 ASP-IV Tagging and Clearance for Construction 3.14 ASP-IV Guidelines for Hydrostatic & Pneumatic integrity tests.
3.15 ASP-IV Control of Pipe Hydrostatic Testing and Flushing.
3.16 FCR-MP-18 00
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4 TOMPKINS-BECKWITH, INC.
No TEP-36 m
Jacksonville, Florida C
Rev.
TITLE:
Page 3
of 14 HYDROSIATIC-FNEll& TIC TESI PROCEDURE 4.0 DEFINITIONS 4.1 ANI - Authorized Nuclear Inspector 4.2 Hydrostatic Test - A pressure strength test conducted with water as a medium.
4.3 Pneumatic Test - A pressure strength test utilizing a non-flammable compressed gas as a medium.
4.4 Test - The determination of verification of the capability of an item to meet specified requirements by subjecting the item to a set of physical, chemical, enviromental or operating conditions.
4.5 Verification - An act of confirming, substantiating and assuring that an activity or condition has been implemented in conformance with the specified requirements.
5.0 RESPONSIBILITIES 5.1 The Test & Start-up Superintendent shall be responsible
/b for the development and approval of specific testing procedures.
He will direct (or designate an individual to supervise) all tests.
He is responible for contacting the Authorized Nuclear Inspector (when applicable) and Ebasco Start-up for witnessing tests.
5.2 The Project Engineer is responsible for identifying systems or portions thereof to be tested and outlining the test requirements on Form GP-723-18. He is responible for dispositioning discrepancies noted on Form GP-723-13.
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4 TOMPKINS BECKWITH, INC.
No TEP-36
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Jacksonville, Florida C
R w.
TITLE:
pzp 4
of 14 HYDROSTATIC-PNE&fATIC TESI PROCEDIRE 5.3 The QC Engineer is responisble for ensuring that each traveler within the test boundaries has been reviewed for completeness, is presented to the Authorized Nuclear Inspector for his review (Class I, II and MC only).
5.4 The QC Inpsector shall be responsible for providing QC inspection, completion of the test documentation and the inclusion of test data in each applicable traveler for safety related items upon completion of the test.
5.5 The Project Superintendent shall be responsible for providing craf t labor support to the Test & Start-up Coordinator for implementation of the test program.
6.0 TEST INITIATION
/hi 6.1 Dele ted 6.2 Dele ted h
6.3 The system shall be walked down in accordance with TBP-26 and discrepancies will be listed on Form GP-723-13.
A copy of the drawings showing the boundaries shall be provided by the Test & Start-up Coordinator or his designee for the walkdown.
6.4 A copy of the Form GP-723-13 will be forwarded to the Test
& Start-up Superintendent for evaluation and coding in accordance with the GP-723-13 Forms Guide.
This form will be part of the test package at the time of the test.
6.4.1 Items coded #1 will be resolved / reworked and accepted prior to the start of testing. The Project Engineer will provide a dispostion
~~
for all Code 1 items on Form GP-723-13A (See 6.4.4).
The acceptance of the rework will be on Form GP-723-13, column 8.
6.4.2 Items coded #2 will be resolved / reworked and accepted of the Form GP-723-18 by Qualtiy Control.
6.4.3 Items coded #3 will be transferred to the system punchlist by the Test & Start-up Coordinator and so noted on Form GP-723-13.
TOMPKINS-BECKWITH, INC.
No TBP-36 Jacksonville, Florida C
Rev.
TITLE:
Page 5
of 14 6.4.4 The following is a Generic Disposition for ARC gd i strikes and minor defects and may be used with-out Form GP-723-13A. The Inspector will note acceptable results on GP-723-13 per 6.4.1.
6.4.4.1 ARC Strikes less than 10% of wall thickness may be removed by buffing, grinding or filing.
The removal area must be PT'ed for acceptance for all ASME Sec.III piping.
zfhg 6.4.4.2 Minor defects less than 10% of wall thickness or weld spatter may be remov,ed by buffing or grinding.
6.5 Test & Start-up will maintain the originals of Form GP-723-13 and the acceptance of each items will be noted by the Inspector's or Engineer's initials and date.
The original of the completed form will be forwarded to the vault by the Test & Start-up Coordinator.
6.6 Deleted 2 i 6.7 The Test & Start-up Superintendent develops the specific test instructions for that system or sub-system, obtainr-the necessary approvals of the procedure as per-TBP-42,in accordance with Ebasco procedure ASP-IV-63, and makes prep-arations for the actual test.
6.8 When all preparations have been made, the test is conducted per Section 12 of this procedure and the results recorded on Form GP-723-18.
'~~~
7.0 RETESTING OF PARTIAL SYSTEMS 7.1 Any modification which would nullify a portion of a system test must be reviewed by the Project Enigneer prior to initiation of rework on the system to establish further test or retest requirements.
7.2 The Project. Engineer notifies the Test and Start-up Coor-dinator of the proposed modification and the system is returned to construction by a construction work authoriz-ation from LP & L.
t TOMPKINS-BECKWITH, INC.
No TBP-36 Jacksonville, Florida m
"C" R w.
TITLE:
6 14 HYDROSTATIC-PNEUMATIC TEST PROCEDURE Pmp of 7.3 System rework will be accomplished and documented in accordance with approved procedures and the system trans-ferrred back to the Test and Start-up Superintendent for flushing turnover to Ebasco and for retest, if nece s sary.-
8.0 PREREQUISITES 8.1 Expansion j oints shall be restrained for additional pres-sure loads under test conditions if required by the Proj ec t Engineer.
8.2 Systems designed for gas or vapor service under-going a hydro-test must have spring hangers pinned or additional -
supports as necessary to support the weight of the test fluid.
8.3 Hydrostatic testing will not be performed until all hangers or supports have been installed or until temporary hangers have been installed which will adequately support pipe and hydro water.
9.0 SPECIAL TEST EQUIPMENT 9.1 Test pressure gauges shall be calibrated against a standard dead-weight tester or a calibrated master gauge.
The gauges shall be calibrated before and after the test.
Form GP-723-117 1+ to be used to document.results of calibration and will become part of hydrostatic test package.
NSTE: In order f or the test to be valid, one gauge must pass the post-test. calibration.
9.2 Indicating pressure gauges shall preferably have dials grad-usted over a range of about double the intended maximum test pressure, but in no case shall the range be less than 1 1/2 or more than 4 times test pressure.
TOMPKINS BECKWITH, INC.
No?
TBP-36 Jacksonville, Florida Rw.
C TITLE:
7 14 p
of HYDROSTATIC-PNEIFATIC TESI PROCEDURE 9.3 A pressure gauge shall be visible thoughout the test to the operator controlling the pressure.
Two gauges shall always be used such that if one gauge fails to pass its next cal-ibration, it will not invalidate the test.
9.4 Only calibrated temperature indicators shall be utilized during testing performance.
10.0 LIMITS AND PRECAUTIONS 10.1 If the pressure test is to be maintained for a period of time and the test medium in the system is subject to expan-sion, or the capacity of the test pump could readily exceed the system pressure, precautions shall be taken to avoid excessive pressure.
A relief valve set to it1/3 times test pressure, and of output equal to or greater than that of the test pump, is recommended during the pressure test.
10.2 Butterfly valves shall not be used for shutoff purposed during testing without written consent of the Engineer.
10.3 The test area should be roped off and cleared of all unnece-ssary personnel during the performance of tests greater than 300 psig.
Ebasco Safety Department must be notified to all tests above 300 psig 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> prior to test.
Precautions and safety will be implemented for all testing.
10.4 Instruments or equipment which cannot be subjected to the particular system or subsystem test presssure shall be isola-ted from the test.
Shutting an isolation valve will not protect the componenet if the valve seat leaks.
Isolated components shall be vented where possible to prevent pressure build-up.
Heat exchanger drains on the unpressurized side shall be open for venting and leak detection.
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P TBP-36 TOMPKINS-BECKWITH, INC.
No Jacksonville, Florida R w.
TITLE:
8 14 HYDROSTATIC-PNEUMATIC TEST PROCEDURE Pmp of 10.5 Calculation of test pressure to be in accordance with ASP-IV-63.
Maximum equipment test pressures will be provided by Ebasco.
11.0 SPECIAL CONDITIONS 11.1 Vents shall be provided at all high points on piping system to purge air from the system prior to hydrostatic testing.
11.2 Mechanical or pressure retaining weld joints of ASME Sec.III systems to be inspected must be accessible for inspection, i.e.,
not buried, embedded or covered by insulation. A pressure decay test may be used in lieu of the above to verify inte_gr.ity_ if a line which was
.Erevio.us.ly_.tes,ted_has_ suspected damage or is otherwise
_ ques _ti_o_nable.
Non-Safety (ANSI B31.1) systems (Excluding Main Steam) may be insulated prior to hydrostatic testing (Ref.3.16).
When a system is in s ula t_e d t he.. min _im_um test duration will.
be two (2) hours.
11.3 Minimum Hydrostatic Test Temperature yhg 11.3.1 For stainless steel systers the test temperature minimum shall be above freezing (320F).
11.3.2 For Carbon Steel and Low Alloy Steel Systems the minimum test temperature shall be 500F.
Exceptions to the 500F minimum will be evaluated and approved by Ebasco on a case by case basis as necessary.
11.4 Leakage from temporary gaskets, seals or test gear connections which are installed for the purpose of conducting the test and which will be replaced, may be permitted unless leakage exceeds the capacity to maintain system pressure.
11.5 System safety valves set at less than test pressure should be gagged or removed and their flanges blanked.
If a safety valve must be gagged, care shall be taken to prevent damag-ing valve seats or spindles.
Relief valves which are gagged must be identified on GP-723-104 so that they are returned to operating status prior to start-up.
j 1
TBP-36 TOMPKINS-BECKWITH, INC.
No Jacksonville, Florida m
C Rw.
TITLE:
9 14 p
g HYDB0 STATIC-FNELNATIC TEST PROCEDURE 11.6 When changes to the test configuration are necessary after the original Test Data Sheet has been initiated, the change shall be effected by completing Form-GP-723-16 and attach-ing it to the original Test Data Sheet.
If the change doesn' t involve hydro boundaries, such as test gauge reloc-ation, test pump hookup point, etc., or if the original boundaries are reduced, the Test and Start-up Coordinator, and QC Inspector, and LP & L Representative only must sign the change notice. If the change involves increasing the test boundaries, the change notice must be signed by all parties approving the original test, and new responsiblity transfer and walkdown must be initiated per Section 6.0..
11.7 Water quality will be specified by Ebasco prior to filling the system.
Ebasco will supply T-B with a water quality analysis, notifying T-B immediately if the demineralized water, where required, is unacceptable for using in testing.
12.0 GENERAL TEST INSTRUCTIONS 12.1 Performance of each individual test shall be in accordance with a specific test procedure.
12.2 The following personnel shall be contacted prior to test being conducted per ASP-IV-63:
A.
ANI ( For Class 1,2 & MC Items Only)
B.
QC Inspector C.
Ebasco Start-up Representative, who will contact D.
LP & L Start-up Representative 12.3 The Te s t & Start-up Superintendent,or his designee, shall mark up the lines to be tested on the proper. drawings.
9
TOMPKINS-8ECKWITH, INC.
No TEP-36 Jacksonville, Florida C
R w.
TITLE:
10 of 14 Page HYDROSTATIC-FNE TATIC TEST PROCEDG E 12.3.1 Boundary valves, test ecnnections, vents and drains to be opened on adjacent pipe shall be shown.
12.3.2 A valve listing which indicates which valves are opened or closed during the test shall be included with the mark-up drawings.
All temporary attach-ments, blanks, removed valves, etc. will be includ-ed on the valve lineup sheet. (GP-723-104) 12.4 The Te st & Start-up Superintendent shall establish proper boundaries as safety barriers. All valves within the test boundaries shall be tagged by TLP&L with "DO NOT OPERTATE" tags in accordance with the approved site tagging procedure valve tagging requirements for In-Service Tests may be waved by the Test & Start-up Superintendent.
12.5 Hydrostatic Test 12.5.1 Fill system slowly, watching for leaks.
12.5.2 Avoid splashing and overfilling.
12.5.3 Protect against possible water on electrical equip-ment.
12.5.4 Vent air and establish a "hard" system 12.5.5 Approach test pressure slowly with intermdiate stops at 1/2 test pressure, 3/4 test pressure, maximum design pressure and actual test pressure.
12.5.5.1 Test pressure above 500 psi shall be advan-ced in 100 psi increments, with 2 minute wait between increments.
O
TOMPKINS-BECKWITH, INC.
No TBP-36 m
Jacksonville, Florida C
Rev.
TITLE:
Page 11 of 14 HYIEOSIATIC-PNEG%IIC TEST PROCEDURE 12.5.6 Maintain test pressure for a minimum of 10 minutes.
12.5.7 Examination 12.5.7.1 _Following the application of test pressure for ASME Section III systems, examination for leakag_e shall be made at design pres-
,E_ure or at 374 the test pressure, which-
, eyer i.s.grea ter., except in the case of
' pumps and valve.s_,_as s.tated in paragraph
_12.5.7.la of this_ procedure.
12.5.7.1 (a) Pumps and valves shall be examinined at test pressure.
The test pressure shall be maintained for a minimum of 10 minutes and for such additional time as necessary to cenduct the examination for leakage.
12.5.7.2 Examination of B31.'l systems shall be at test pressure.
12.5.8 Record Test Data on the Hydrostatic Data Sheet.
12.5.9 Vent system following a test.
Drain if required by the Engineer.
Use the approved disposal method for the test medium.
12.5.10 Order danger tags removed as necessary and restore the system to post test configuarion (per valve line-up list), or the required condition for lay-up.
b e-
i e
1 TOMPKINS-BECKWITH, INC.
No TBP-36 Jacksonville, Florida R w.
C TITLE:
Page 12 of 12 IM)ROSIATIC-PNEWATIC IEST PROCEDGE 12.5.11 Check system for removal of all test appartus and temporary attachments ~ as listed on GP-723-104.
12.6 PNEUMATIC TEST 12.6.1 Pneumatic Testing may be used in lieu of Hydrostatic Testing, only when the following conditions exist:
(A) Components, appurtenances or systems which are not readily dried are to be used in services where traces of the test medium cannot be tolerated as specified by Ebasco.
(B) Components, appurtenances or systems are so designed or supported that they cannot be safely filled with water.
12.6.2 Deleted 12.6.3 Same as 12.4 12.6.4 Test equipment shall be examined prior to test pressure being applied to ensure that it is tight and that all appurtenances not subject to the test are iso?.ated by valves or disconnected.
12.6.5 The test pressure shall gradually be increased to not more thant one-half of the test pressure, af ter which the pressure shall be increased in increments of approximately one-tenth of the test presaure_until-thn~riiiiuired pressure--
_has-been a LLallied'
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.s::n.JS-11TM, ~3C.
WA.7I2701D $Z3 - UNC 3
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Z DROST.ATIC Tas: Da:a Shee: No.:
(1)
Walkdown ?arformed 37:
Distresasev Coda (2)
Date
- 1. Complation required beiera tas:.
- 2. Comple:ima required beiare sigs-AIC (3)
Date off of Tas: Da:a shee:.
- 3. Transfer to.Punchlist CC2. E!
CODY CIM DISC 7.IFANCT LCC C CN IN5?I C01 DC l
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(4)
(5)
(6)
(7)
(S)
(9)
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4 TOMPKINS-BECKWITH, INC.
No?
TBP-36 Jacksonville, Florida Rev.
C TITLE:
13 Page of 14 HYDROSIATIC-PNEINATIC TFSr PROCEDURE 12.6.6 Maintain test pressure for a minimum of 10 minutes.
12.6.7 Examination shall be as called for in 12.5.7.
12.6.8 Record test data on Form GP-723-18.
12.6.9 Release system pressure, remove safety tagging and restore system to post-test configuration, or the required conditions for layup.
(Per Valve Line-up List) 12.6.10 Check system for removal of all test apparatus and temporary attachments as listed on GP-723-104.
13.0 DOCUMENTATION 13.1 Walkdown prior to testing and verification of rework of discrapancies will be documented on Form GP-723-13.
Dispositions for discrepancies will be done on Form GP-723-13A.
13.2 A copy of all safety related system Hydrostatic / Pneumatic Test Data Sheets, Walkdown Sheets, and Test Change Notices will be filed in the applicable Traveler by the QC Inspector.
13.3 The original will be forwarded to QA Document Controller for filing in the Master File.
14.0 ACCEPTANCE CRITERIA 14.1 Acceptance Criteria shall be defined in the written instruc-tions for each test.
15.0 AUDITING 15.1 Implementation of this procedare shall be audited by Quality Assurance in accordance with Tompkins-Beckwith, Inc., Pro-cedure TBP-8.
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TOMPKINS-BECKWITH, INC.
No TBP-36 Jacksonville, Florida m
R w.
"C" TITLE:
HYDROSTATIC-PNEUMATIC TEST PROCEDURE 16.0 EXHIBITS 16.1 Hydrostatic Walkdown Check List (Forms Guide Attached)
Form GP-723-13 Rev.2.
16.2 Hydrostatic / Pneumatic Test Change Notice (Forms Guide Attached) Form GP-723-16.
16.3 Deleted 16.4 Hydrstatic/ Pneumatic Test Data Sneet (Forms Guide Attached)
Form-GP-723-18.
16.5 Hydrostatic / Pneumatic Test Instruction GP-723-103.
16.6 Valve Line-up List / GP-723-104.
16.7 Weld Check-Off List / GP-723-105 Rev.1 16.8 Hydrostatic Walkdown Checklist Disposition Form
( G P-7 2 3-13 A )..
16.9 Request for test gauge calibration Form GP-723-117.
[g
FORMS GUIDE FOR GP-723-13 INSTRL'CTIONS FOR COMPLETING THE HYDROSTATIC WALKDOWN CHECKLIST Activity responsible for completing Form GP-723-13:
(ANI) - Authorized Nuclear Inspector (E)
- (Engineer) Project Engineer or his designated representative
(1)
(QC)or(E)
List Hydrostatic Test Data Sheet number.
1 (2)
(QC)or(E)
Person performing walkdown, review total document for adequate and completeness, sign and date.*
(3)
(ANI)
Enter name and date of ANI who perfonned the walkdown.
(4)
(E)
Enter the correct discrepancy class as required for each item.
1 - Completion required before test.
2 - Completion required before sign-off of Test Data Sheet.
~
3 - Transfer to Punchlist.
~
Enter item number by each discrepancy.
(5)
(QC)
(6)
(QC)
Enter a short clear description of discrepancy and list drawing number it is located on.
(7)
(QC)
Enter location *of^ discrepancy, r.com number, elevation.
building, etc.
1 (8)
(QC) or (E)
After corrective action has been completed or dis-crepancy, the Inspector or Engineer will close out item by signing his name.
~-
(9)
(QC)
Enter date item was signed off.
List to be attached to and filed with the Hydrostatic Test Data Sheet.
- NOTE: WalkdowngerformedbytheQCInspectorwilldenotethatthereis no 4", 45, Heat W6719 Ell installed.
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TOMPKINS-BECKWITH, INC.
Fom GP-723-16 Waterford 13 Prejsc:
HYDROSTATIC / PNEUMATIC TEST CHANGE NOTICE TEST NUMBER b
CHANGE NUMBER TYPE OF TEIT b
SYSTEM / COMPONENT h
TEST CHANGE DESCRIPTION l
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I SYST 3 TEST ENGINEER:
DATE:
h QC INSPECTOR:
DATE:
QA'.1UaERVISOR.
DATE:
h) h PROJECT ENGINEER h
DATE:
i TEST & START-UP COORDINATOR h
DATE:
2AL DATE:
t FORMS GUIDE FOR FORM GP-723-1$
(HYDROSTATIC / PNEUMATIC TEST CHANGE NOTICE) l' This fem is initiated by the person supervising the test.
h Enter test or re-test number.
h Enter sequential change numoer for this test.
h Enter hydro or pneumatic test, as appropriate.
s h
Description of system as stated in the procedure.
Enter change desired.
Indicate in detail for review purposes exact description of intended change. Give drawing number and drawing coordinates, if possible; extent of impact on
. balance of test (if any); additions or deletions of test, _. ~
......_.... equi pment, etc.
Extensive change (particularly ex, pans. ion of test boundaries) may require additional infomat_ ion to _obtain approval.
. h h Enter signature of Test Engineer and date.
h @_,, Enter signature of QC Inspector and date.
_ _, h10,hl Enter signature of QA Superv.isor and date.
Enter signature of Project Engineer and date.
j h, h Enter signature of Test and Startup Coordinator anc date.,
l f
Enter signature of LP & L Representative and date.
i fif6-~
~~ftems 10 through 17 are entered only as a[plicable(pe-the procedFe)~ ~
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TOMPKINS-BECKWITH INC.
WATERFORD #3 PROJECT Form GP-723-18 Rev. 4 HYDROSTATIC / PNEUMATIC TEST DATA SHEET TEST NUMBER SYSTEM / COMPONENT h w
DRAWING (S) h w
TEST BOUNDARIES:
Tccc Medium:
(A) Potable Water,,
Disposal Method (B) Dominerclized Water h
-(C) Other D01gn Pressure h T st Pressure b Min. Test Temp.
'F(As specified by Ebasco)
(Maximum Component - Media Temperature Differential 25'F)
Engineering Verification of System Ready for Hydro.or Pneumatic Test:
Piping: h h
Title b
Date w
v Hangers:
h Title h
Date v
T t Performance:
Temp: Metal Media Time System Held At Test Pressure Sectic Pressure Gauge #1 Gauge #2
(
Vi ual F = h=tions h
Satisfactory h
Exceptions- (see below)
Rettst Necessary:
No Yes (see below)
M
.h:f Exceptions, comments and/or definitions of sections requiring ret.est:
b Yes Test Change Notice Attached No T M augE No.:
Calibratiobate:
Location:
Tccc Gauge No.: h Calibration Date: h Location:
v v
tct Gauge No.: b Calibration Date: h h
Location:
v v
WITNESSED BY:
ACCEPTED BY:
b EBASCO V
QC INSPECTD1C DATE Gb Gs)
~
LP&L START-UP REP.
ANI DATE OTHER WITNESSES' Test & Startup Coord. DATE
t r
FORMS GUIDE FOR FORM GP-723-18 HYDROSTATIC / PNEUMATIC TEST DATA SHEET Key for detemining individual or department responsible for entering data on Fom GP-723-18 :
A Project Engineer B
ANI C
Ouality Control D
Test and Startup Coordinator E
Other Witnesses h
D Enter Test Number.
h Enter name or identification of system / component.
~
A h
Include drawing numbers as appropriate.
A
~
Enter complete description of test boundaries including
~~~ '
A and/or weld numbers to be tested, portions of.......
valve system to be excluded from test, etc.- valves open or closed - Sline Flanges & vent.
Include extra sheets, if necessary.
h If the test medium is water, check appropriate square.
A
~
h " '
If the test medium is other than water, check appropriate scuare A
and specify medium.*
h
~
Enter disposal method as called for by the Engineer.
A h h Enter data from line list.
A A
) Enter appropriate sig$ature, title and date of signature."
.hh Enter appropriate signature, title and da*Jt of s gnature A
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Enter appropriate data.
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D h
Enter static pressure D
h
. Enter -a'pokoriate -data D
Sheet 1 of 2
Continuation of Foms Guide for Fem Gp-723-18 h
If.the visual examination is satisfactory, check appropriate C
square.
h If the visual examination has exceptions, check appropriate D
square.
h If a retest is not necessary, check appropriate sqtare.,
D h
If a retest is necessary, check appropriate square.
D h
D If items 19 or 21 were checked, list the exceptions, connents ard/or definitions of sections requiring retest, and other appropriate information. Check yes or no block to intiicate use of Fonn GP-723-16.
D 23 @
@J Enter appropriate infomation.
h Enter approofiate signature.and.date of signature E
h Enter aporooriate signatun and date of signature,
E h
Enter appropriate signature (L' vel II or III) and date of signature C
e h;
Enter aopropriate signature and date of signature
~~B h
Enter appropriate signature and date of signature l
D h
Enter appreoriate signature, date of signature and name of organization E
l l
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l Sheet 2 of 2 0
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GP-723-103
~
HYDRDSTATIC/PHEG% TIC TEST INSTRUCTIONS Test Number:
Syste.m:
Code:
Equipment Required:
Prerequisites:
A.
All valves must be tagged with Ebasco " DANGER-DO NOT OPERATE" Tags.
C.
/>
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D.
Inspection Method:
Acceptance Critaria:
Attachments:
A.
Hydrostatic / Pneumatic Test Data Sheet 5'
B.
Boundary Drawing C.
Valve Line-up List D.
Weld List E.
F.
Tes't Instruction Appmval:
l NAME COMPANY
~
DATE T-B Tes: & Start-UD Coordinator l
l T-B Proiect Enoineer T-B OA Suoervisor
~
LP & L G
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TOPP!' INS-BECKWITH, INC.
GP-723-104 VA:liz :.:x=cP L:s?
TEST NUMBER PAGE NUMBER REVISION NUMBER TEST VEICTIID BY PCST TEST VEICTIID 3Y VAI.VI NO.
VA VZ DESC3CPT*CN POSTION INT!*E/
PCSCION IhTn/
DATE STI i
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.ans.
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m T0bPKINS-BECXVITH, INC, GF: 723-105 TEST NUMBER Rev. 1 REVISION NUMBER WELD CHECX-OFF t.IST, PAGE OF DRAWING AND NO.OF SATISFACTORY LINE NO.
REVISION WELDS INSPECTED Q/C ANI FAILURE / WELD
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Form GP-723-13A HYDROSTATIC WALKDOWN CHECKLIST DISPOSITION FORM ITEM DISPOSITION OF DISCREPANT CONDITION FOR ITEMS NOT SIGNATURE AND NUMZER COVERDE BY GENERIC DISPOSITIONS DATE ( EACH IT-FROM EM MUST BE WALKDOWN SIGNED).
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EURM T -723-117 REV.0 TCHPKINS-BECWITH, INC.
WAIEREORD #3 FROJECI REQESI EUR 1ESI GAU2 CALIBRATION DAIE:
REQESI NINBER_
GADGE CI i TESI NLNBER O PRE-TESI O POSI-TEST 1ESr PRESSWE THESE GADGES WIIL BE OR HAVE BEEN USED EUR ACCEFrANCE OF THE ABOVE TEST, AND THEIR ACCURACY NEEDS TO BE VERIFIED PER IMPKINS-BECEIIH QAM, PARAGAPH 6.10.2.
RESULTS: RETURN TO TEST & SIARI UP O GAUGES ARE WITHIN ACCEPTAB2 TOERANCE.
i 0 GADGES ARE NOT ACCEPTAB E.
I (IMIENIS:
t i
DATE f
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TOMPKINS-B ECKWITH Form GP-723-18 s'
Waterford #3 Project Rev.4 Attachment A HYDROSTATIC / PNEUMATIC TEST DATA SHEET TEST NU Rev.0 g
~
s' x _
Q Pressurizer k
3 TEM / COMPONENT (S) LOU-1564-G-172 SH.1 Rev.7 AWING flow diagram.
Shown in yellow on the above W
ST BOUNDARIES:
Disposal Method _ Water to be drained PotableWaterC tot Madium:
(A) floor drain or Demineralized Wate d _into the nearest (B) sump.
(C)
Other
+20 As specified 2485_ Test Pressure 3130psig_ Min. Test Temp. 32 +
by Ebasco) ooign Pressure _
psig i l 25cF)
M2ximum Component-Media Temperature Different a or Pneumatic Test:
d ngintaring Verification of System Ready for Hy ro 7 f~
Date
/
Title M T[s.-
/ hf-
'ipings
_Date-j 1' [f e.
/[
__ Title hngaro:
y w
r i-Toot Parformancer
%c wm re Metal w i _ Media h Time System Held At Test Pressu lTomp
%\\%
_ Gauge #2
\\\\ o
-r C hs/e, _ Gauge #1 C
Exceptions (see below)
-Static Pressure
/
Satisfactory Vicunl Examination:
(=ee deiow)
O re=
Ratsst Necessary: % No ii rotest:
comments and/or definitions of sections requ r ng Ex c:;ptions,
YES Change Notice Attached iVNO Test D k sb O N R Location:
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TEST AND STARTUP COORDINATOR, h* $"kb
ATTACHMENT D XINS-BECWITH INC.
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TEST NUMBER TB 52B-3 N.1 jp 'g*
/23-105 REVISION NUMBER 0
.ttachment D 4
WA16t NHO 3 S
WELD CHECK-OFF LIST v'
PAGE 1
OF 1
LINE NO.
DRAWING AND NO. OF SATISFACTORY FAILURE /
REVISION WELDS INSPECTED O/C ANI WELD 1RCl-59A/B LW3-RC-6 SH-1 SW# 15,16 g
Rev.2 EFR-5 g
1RCl-69A/B IC-RC-901 SH-1 SW# 2,3 4,f/
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Rev.6 EF R-2 2RC3/4-53A/B LW3-RC-8 SH-?
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REVIEWED 8(M ai/zefk k" [./
GP-723-103 Cover Sheet HYDROSTATIC / PNEUMATIC TEST INSTRUCTIONS
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Toct Number: T-B 52B-3 Rev.0 System:
Pressurizer Codo ASME,Section III, Division I, Subsection NB, NC,1974-NIn~mer' 6A da Equipment Required:
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1 EA. Relief valve set @ 3200 psic h (o Hydro-pump and Test Gauge header Prcrequisites:
A.All valves must be tagged with "LP&L DO NOT OPERATE" tags.
B. Valve line-up to be verified by T-B Ouailty control C. Ebasco Safety Dept. notified 24 hrs. prior to test.
D.
Inspection Method:
Hold test pressure for a minimum of 10 minutes, then lower the pressure to 2 50 5 +20 psig and maintain while examining all permanent field welds, joints and connections AccGptance Criteria:
No leakage from any permanent field welds, joints or connections.
Attachments:
A.
Hydrostatic / Pneumatic Test Data Sheet B.
Boundary Drawing TOMPKINS. BECKWITH, INC.gE!
g C.
Valve Line-up List
[d CONTROL.l.ED 00r.tlMENT cs g
D.
Weld List MAY 61982
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Sequence of Test m,
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Hydro-pump and test gaugecmgtnMantbeen.,
Tact Instruction Approval:
NAME COMPANY DATE T-B Test & Start-up Coordinator
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~ ~W T-e eresect Engineer' Ny/sv
@ff,co T-B QA Supervisor 4/
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Ebasco
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