ML20126D856
| ML20126D856 | |
| Person / Time | |
|---|---|
| Site: | 05000000, Waterford |
| Issue date: | 06/25/1983 |
| From: | EBASCO SERVICES, INC. |
| To: | |
| Shared Package | |
| ML20125A430 | List:
|
| References | |
| FOIA-84-426, FOIA-84-449, FOIA-84-A-55, FOIA-84-A-65 QAI-9, QAIRGS-15, NUDOCS 8506150226 | |
| Download: ML20126D856 (34) | |
Text
{{#Wiki_filter:, ~ 13 /S.76 A. CUALITY ASSURANCE ENGINEERING pc.t3 1 CF 9
- NO QUALITY ASSURANCE INSTRUCTION 15 QAIRGS NO.
SUPPLEMErf QAI NO. 9
- - W sCT
,ggggg gayg ."..u c a e 6- 'f,$*,^JJs June 25, 1983 W-3 Mercury of Norwood (W3-NY-15) Instrumentation & Controls viess gascuacas issus o'Rev. O DOCUMENTATION STATUSING REVIEW INSTRUCTION I October 8, 1982 aav
==senaam *** vas k% 1 3 1.0 PURPOSE 4 Cv g To assure that the defined documentation under the responsibility of QAIRGS-15, which is essential for licensing and retention requirements of Waterford 3, are in conformance with the Mercury Comyiny approved procedures. 2.0 SCOPE At This integrated records review program is app ble to the Ebasco/ Mercury Company, Contract W3-NY-15, as determined by the manage f the site QA program, Ebasco and LP&L during the Construction, Testing, Start-Up Turnover phases at Waterford 3. The program shall include the review and accept e of those defined Quality Assur-ance Records required by the Mercury QA program ual and associated approved procedures, or related reference. ~P
3.0 REFERENCES
3.1 QAI Ebasco (Review and Handling of Constru on - Installation Records) 3.2 QCP-3010 - Mercury (QA Records Control Procedu 3.3 QCP-3110 - Mercury (Visual Examination Procedure) 3.4 QCP-3110.1 - Mercury (Receiving Inspection Procedure) 3.5 QCP-3110.4 - Mercury (Pipe and Tubing Inspection Procedure) 3.6 QCP-3110.5 - Mercury (Welding Inspection Procedure) 3.7 QCP-3110.6 - Mercury (Installed Equipment Inspection Procedure) 3.8 ANSI B31.1 3.9 AUS Dl.1 3.10 Ebasco QA Manual (ASME III) 3.11 SP-658 - Installation of Seismic I Tube' Tray 3.12 SP-673 - Final Review Procedure 3.13 MCP-2170 - Hydro / Pneumatic Testing Procedure 4.0 DEFINITIONS 4.1 Instrumentation and Centrols - (Negating the electrical function) is that portion of fabrication and installation involving the physical placement of 8506150226 850301 h-b PDR FOIA CARDE84-A-55 PDR [
QAIRGS No. 15 s QAI 9 's Rtvision 1 Paga 2 of 9 4.0 DEFINITIONS (Continued pneumatic and mechanical instruments with related tubing and support mech-anisms required for process or operational control of the equipment. 4.2 Tubing - Small bore pipe, under two and one-half (2 ) inches installed to control the pneumatic, mechanical instruments between the operational equip-ment, and monitor panels which comprises of instrument loops and level controls. 4.3 Support / Hanger - An assembly consisting of a tubing attachment, spring rollers, slide plates, fabricated steel stanchion, rods, angles, beam attachments, etc., that is installed and utilized to transmit a portion of the weight of the tube line (pipeline) and contents to a supporting member (inclusive of the instru-ment mounts). 4.4 Ouality Assurance Records - QA Records are those records which provide docu-mentary evidence of the quality of items and activities affecting quality. Quality Assurance Records may be either the original or a reproduced copy. 4.5 Tube Trav - An assembly consisting of channels, angles, flatstock, clamps, tube spacers and bolts-hex nut (See B430-SHT X-23 SHT 1 of 2) that is in-stalled and utilized to support tubes in Seismic Class I (Piping Category 2 & 3) including P-4 through P-8 insppilations. 4.6 Bulk Documentation - Records which d hot support a specific installation, system, or sub system but which gener provide documentation for the quality of work, material, or personne r the project. 4.7 Operations Control Records Packages - Do neation which controls the fabrication and installation activities ( tubing, piping, thermo elements, supports, etc.) by the use of inspection a est records which may include tubing, support / hanger, piping, instrumenta racks, therostatic elements, etc. 4.8 Hydro / Pneumatic Packages - Documentation whic obstantiates a pressure test usually conducted with water /non-flammable compW6ssed gas to verify the in-tegrity of the piping, tubing or equipment. 4.9 Abbrevia tions : 4.5.1 M.Q.A., Mercury Quality Assurance 4.5.2 M.Q.C., Mercury Quality Assurance 4.5.3 CMTR's, Certified Material Test Reports 4.5.4 .C of C Certificate of Confor=ance 4.10 Non-Saf ety/Non-Seismic - Assemblies which are not associated with 10CFR50 Appendix "B" Requirements. Non-Safety documentation shall be reviewed only as directed by the Client. 5.0 RESPONSIBILITIES 5.1 The Ebasco QAIRG Supervisor / Group Coordinator, up n receipt of Mercury Con-struction installation records, shall verify that all documents received are addressed and included in the Mercury Transmittal Package and recorded on the Q15 Log.
\\ QAIRGS No. 15 QAI 9 Revision 1 Page 3 of 9 RESPONSIBILITIES (Continued) 5.2 The W3-NY-15 Contract Group QAIRG Supervisor is responsible for the ad-ministration, and implementation of the (IRP) Integrated Records Program. The IRP will assure the timely review, statusing and acceptance of the W3-NY-15 Contractor Quality Assurance Records. The IRP will include the interface between the Contractor /Ebasco and LP&L to adequately address LP&L concerns. 5.3 The Group Coordinator is responsible for the technical supervision of the personnel involved in the IRP. He will provide assistance to the Record Review personnel when problem conditions arise. 5.4 The Ebasco and Contractor Records Review Coordinators are responsible for logging, and assigning the Contractor documentation to Records Reviewers for review, statusing, and acceptance. The Records Review coordinator will assure that the reviews are in compi nce with the requirements of this pro-cedure. 5.5 The QAIRG Reviewer is responsible for iewing documentation to assure com-pliance with the contractor's applicab pproved procedures, and document their review in accordance to this instr ion. 5.6 The Contractor's QA Departments shall revi and resolve the deficiencies identified by the Reviewers either by writt response, reinspection, or properly documenting the deficiencies per th applicable procedures. The Contractor shall transmit the corrected packa back to the Reviewers for a re-review and closure of previous deficient s. 5.7 The Contractors QA Records Personnel shall compile the completed documentation and' transmit it to the Ebas'co QAIRG. 5.8 The Ebasco and LP&L Start-Up Engineers shall interface with the QAIRG Super-visor in order to provide a timely review of the Document Records required to support testing and start-up activities. 5.9 The Ebasco and Contractor Engineering organization (s) shall interface with the QAIRG Supervisor to provide the support required to achieve a final and accept-able records review. 6.0 PROCEDURE 6.1 The review of Contractor's Dcoumentation Records shall be done in accordance to a predetermined checklist and applicable parts of QAI-9 Para. 7.2 and Contractor's Procedures. 6.1.1 Tubing (Code ASME) 6.1.1.1 The tubing packages shall be reviewed and verified for the follcwing criteria:
_m OAIRGS NO. 15.' . QAI NO. - 9 ' Revision 1 Page 4 of 9 6.0 PROCEDUP2 (Continued) a. Documentation Index (DI) - Form _.209., shall list the documentation forms that should be included in a completed package and shall be utilized as a guide-line for the QAIRG reviewers. b. Operations Control Record (OCR) - For=_110 shall be reviewed to verify for the correct instrument number and all design criteria has been specified for the installation of the instrumentation loop. c. Process Control Traveler (PCT) - Form 2-8-1, shall ade-quately identify the inspection steps required for proper installation and applicable documentation for verification. Verify that qualified QC Inspectors have initialed and dated the documentation when completed and incorporated into the package. d. Material Verification Inspection'R'eport (MVIR) - Form 198 shall habe heat pbers or mark numbers which are traceable to geeptap CMIR's or C of C's. e. Weld Data Report (WDR) - Djfpm(Y9 -1. 197-2/or 197-3 shall ~ identify the weld number pd tEiF as-Le crawing, quali-fied welders and procedure,emebers, certified filler mat-erial and qualified QC Insp rs. NOTE: Code installation (197-2 or 197-3) shall have Report Numbers and ANI inspections and approval. f. Nondestructive Examination (ND Form 112._ shall be included in the package for the eptance of each code weld or repairs as requeste y the contractor. g. Inspection Report (IR) - Form h shall be included for the final inspection of each instrument loop to assure all installation is complete and that all inspec-tions have been completed. h. QC Report (QCR) - Form 211, could be included for supple-mental information or to substantiate the acceptance of a quality related activity and/or equipment. 1. Nonconformance Reports (NCR) - Form 196, shall be in-cluded in the package with supporting information to verify the corrective action for inclusion on the final as-built drawing if the original design was altered. i
QAIRGS NO. 15 QAI NO. 9 Revision 1 Page 5 of 9 6.0 PROCEDURE (Continued)
- j. As-built or Red Line Drawings - the latest revised approved drawing shall be included in the package.
The documentation shall be reviewed to assure in-sta11ation is in compliance with the as-built drawings and within the design specifications and applicable existing codes of the contract. 6.1.2 Supports / Hangers and Equipment Installation 6.1.2.1 The support packages shall be reviewed and verified for the following criteria: a. Refer to paragraph 6.1.1.1.a b. Refer to paragraph 6.1.1.1.b - Will be. included in final e + assembly of package by SUS. c. Refer to paragraph 6.1.1 t e d. Support Inspection Repor IR) - Form 262-1 shall identify the material and heat numbers utilized to fabricate the supports. so, the report shall identify the welder, filler terial, heat number, and QC acceptance. 3. Equipment Installation (Ancho - Form 277A, if the support was installed by conc anchors, this form shall be included in the packa th QC accepting the installation of the anchors per e checklist. f. Refer to paragraph 6.1.1.1.f (if'd$plicable) g. Refer to paragraph 6.1.1.1.h h. Refer to paragraph 6.1.1.1.1 1. Refer to paragraph 6.1.1.1.j
- j. Equipment Installation - Form 277 - shall address all in-spection requirements and be documented as verified by MQC in accordance with QCP-3110.6 (Installed Equipment).
6.1.3 Hydrostatic /Pneunatic Test 6.1.3.1 The hydro packages shall be reviewed and verified for the fo13owing criteria: a. Refer to paragraph 6.1.1.1.a b. Hydrostatic /Pneu=atic Test Instructions - Fors 2170-1, shall be verified for technical adequacy per engineers
QAIRGS NO. 15 QAI EO. 9 Rsvision 1 Pags 6 of 9 6.0- PROCEDURE (Continued) specified criteria and the test has been accepted by Mercury Engineering, QA/QC and the ANI for code hydros, c. Hydrostatic / Pneumatic Data Sheet - Form 2170-2, shall be verified that all pertinent information is included on this form, as required, to substantiate an acceptable test has been performed, d. Valve Line-UP Sheet - Form MCP 2170-3, shall identify the valve numbers, description and position (open or closed) as they were tested. This form shall stipulate if the valves were safety tagged and the responsible personnel verifying the valve line-up. e. Hydrostatic / Pneumatic Test Discrepancy List - Form MCP-2170-4, shall identify any discrepancy that may have been encountered during the test procedure and what corrective action was performed to resolve the discrepancy. (Not required for B31.1 tests) f. Weld Data Sheet - Form 197, shall be included in the package for information in order to identify the weld numbers. (Not required for B31.1 tests) 3 Calibration Sheets - Gil.09 and 218, shall be verified for validatin e accuracy of the monitor used for testing. It s be calibrated prior to and after the test. The ibration sheets shall be included in the documentat package. h. P.I.D. Drawing will show phy al boundaries of test. 6.1.4 Any Non-Safety /Non-Seismic Do'cumentation eview performed at the Clients direction shall be for the follow 1 elements as required by the contractors approved procedures. 6.1.4.1 Tubing Package - Shall include the OCR, "C of C", Drawing and any documentation attached. a. Refer to 6.1.1.1.b b. C of'C Form - Shall be reviewed to assure identification of instruments and exceptions that are related to the instruments. c. Drawing - Installation drawings shall be included in package. d. Applicable details shall be reviewed to assure proper fabrication and installation of the assemblies. ~ _ _ _
~ .s QAIRGS No. 15 QAI No. 9 i Revision 1 Page 7 of 9 + 6.0 PROCEDURE (Continued) 6.1.5 Bulk Documentation - Bulk records shall be reviewed for compliance to the applicable Mercury procedure that applies to the specific documents being reviewed. 6.1.6 Tube Tray 6.1.6.1 The tube track installation package shall be reviewed and verified for the following criteria: a. Operations Control Record (OCR) - Form 110, shall be reviewed to verify the correct drawing and revision number, and that all design criteria (including DCN's, FCR's, etc.) have been specified for the installation of tube tray. 4 b. Process Control Traveler - Form 208 shall adequately identify the inspection steps required for proper in-stallation and the applicable documentation for veri-fication. Verify that qualified QC inspectors have initialed and dated the documentation when completed and incorporated into package. c. Tube Tray Inspection Report - Form 262-A - shall identify correct OCR, drawing and revision numbers (including applic-able details), start ~ system number, instrument num-ber, description of rial, verification of welding (if applicable), and assur C sign-off of inspection require-ments. The applicable , FCR's, and DCN's shall be verified if rework was re ed. d. Non-Conformance Report (NCR) orm 196 - shall be in-cluded in the package with su ting information to verify inclusion of corrective action, e. Refer to Paragraph 6.1.1.1.A g 7.0 IRP Description Review Process i 7.1 Contractor and Ebasco (QAIRG) review personnel shall be combined (where practical) into review teams in order to review the documentation jointly. Acceptable documentation shall be documented on QAI-9A.1 or QAI 9.1 forms as applicable. 7.2 Contractor and Ebasco (QAIRG) review personnel shall jointly disposition any documentation deficiency detected during the review to the satisfaction of both parties, at the time the deficiency is detect'ed. Any deficiencies de-tacted during the review that cannot be resolved shall be documented on Form QAI-9.2 documentation deficiency report. 7.3 Deficiencies that cannot be resolved by the review teams shall be brought to the attention of the Ebasco and Contractor record review coordinator for resolution. When the Concractor and Ebasco record review coordinator cannot 4 resolve the deficiency, it shall be brcught to the attention of the group
..s QAIRGS No. 15 QAI NO. 9 Revision 1 Page 8 of 9 7.0 IRP Description Review Process coordinator, the QAIRG Supervisor and the respective contractor QA Manager for resolution. In those cases where the Group Coordinator, QAIRG Super-visor and the Contractor QA Manager cannot resolve the deficiency, a NCR shall be generated. The NCR shall be processed in accordance with the existing site QA program anu procedures. Upon issuance of the NCR, the deficiency shall be closed on the QAI-9.2 by reference to the NCR number. 7.4 Original issue and revised issue of the QAI-9.1 or QAI-9A.1 and 9.2 are transmitted to the Turnover. Coordinator as generated. 7.5 The contractor shall trans=it all co=pleted and acceptable records to the QAIRG Supervisor for transmittal to the QA Records Vault. 8.0
- FINAL RECORDS REVIEW 8.1 Individual record packages transmitted to Ebasco QAIRG from the contractor will be compiled into systems package in accordance with the requirenents of QAI-9 Paragraph 7.5.3.
9.0 TRANSMITTAL TO OA RECORDS VAULT 9.1 Completed system record packages shall be sealed and transnitted to the OA Records Vault as required by-QAI-9,. paragraph 7.7. 10.0 ATTACHMENTS 10.1 Form 209 - Document Index s6 Form 110 - Operdkhyn Control Report 10.2 10.3 Form 208-1 Process trol Traveler 10.4 Form 198.1 Materi ecord 10.5 Form 197.1,.2, .3, - Wel ta Sheet 10.6 Form 112 - Nondestructive ination Report 10.7 Form 275-1-QCInspectionRepdht 10.8 Form 211 - QC Report 10.9 Form 262 Support Inspection 10.10 Form 262-A Tube Tray 10.11 Form 2170-1 (P) - Pneumatic Instruction 10.12 Form 2170-2 (P) - Pneumatic Test Data Sheet 10.13 Form 2170-2 (H) - Hydro Test Data
i QAIRGS NO. 15 QAI NO. 9 Revision 1 Page 9 of 9 10.0 ATTACEMENTS 10.14 Form 2170-1(H)-khdroTestInstructionSheet 10.15 Form 2170 Valve Line-Up 10.16 Form 2170 Discrepancy; List 10.17 Form G11.09 - MTE. Report (Form 218 - Mercury Calibration) 10.18 Chart 1 - QAIRG IRP' Integrated Review Process 10.19 Chart 2 - QAIRG IRP Records Review Flowchart NOTE: Attachments 10.1 through 10.17 are sa pbsoftheapprovedformsineffect at the time of issuance of this Suppleme o QAI-9. The approved forms in' effect at the time of generation of t stractors documentation shall be reviewed, changes to any, forms attached 1 not req'uire revision of this. Supplement. I 1 O
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START-UP SYSTEM NO. VISUAL INSP. PROC. OCP-3110 REV. MCK NO. CABINET NO._ PANEL NO. INSTRUMENT NO. ASME O CLASS 1 OCLASS 2 O CLASS 3 OANSI E31.1 3WG. NO. REV. DWG. NO. REV. DWG. NO. REV.__ SISTRIBUTION: ORIG.TO: MQA PROJ. FOLDER, COPIES TO: - O CLIENT O O I ITEM BOM MRIR EBASCO C OF C HEAT NO. NO. DESCRIPTION NO. P.O. NO. COER NO. NAME DATE OYES 1. O NO 2. - OYES . O NO 3. , OYES O NO j 4. OYES O NO 5. O YES O NO / OYES ' /g_D no 7. ISYES %9 8 OYa. O NO% 9. OYES h O NO 10. OYES O NO I OYES 11. O NO 12. O YES O NO 13. O YES O NO l KS: ~ ATTACHMENT 10.4 t 'RM 198.1-1 (WATERFORD III 10/79) FORM 198.1 (1/72
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QUA' CONTRO MERCURY , PIP ( &TUEI!ah, I.)CTNO. PU.9 M O COMPANY INSPECTION REPORT CONTRACT No. W3-NY-15 " N "* SEET OF 4-- -,, s manam m.mt ac PROJECT NAME WATERFORD !!I h'CR' NO. START-UP SYSTEM NO. VISUAL INSPECTION PROCEDURE: kh hk*I 'N' 1ACK NO. CABINET NO. PANEL NO. INSTRUMENT NO. ASME-O CLASS 1 O CLASS 2 O CLASS 3 O ANSI B31.1 PIPING /TU3ING SIZE )WC. NO. REV. DWG. NO. REV. DWG. NO. REV. )ISTRIBUTION:.ORIC. TO: MQA PROJ. FOLDER, COPIES TO: O CtIENT O O O .TBE TRAY O ACCEPT O REJECT NAME DATE ".NTERNAL CLEANLINESS O ACCEPT O REJECT NAME DATE
- INAL WELD INSPECTION 0 ACCEPT O REJECT NAME DATE
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- 0RRECT SLOPE O ACCEPT O REJECT NAE DATE l0RRECT FLOW DIRECTION O ACCEPT O REJECT NAME DATE
- 0RRECT SUPPORT SPACING O ACCEPT OREJECT NAME DATE IINIMUM BENDING RADIUS O ACCEPT OREJECT NAME DATE
- 0RRECT BERDING OVALITY O ACCEPT OREJECT
.NAME DATE JULTNG SINGLE TIER O ACCEPT OREJECT NAME DATE u 4 JOINIS STAGGERED D ACCEPT OREJECT NAME DATE .LLOWED EXPANSION O ACCEPT O REJECT NAME DATE 1 LOWED INSULATION O ACCEPT OREJECT NAME DATE ILOWED EAT TRACING O ACCEPT OREJECT NAME'6h, DATE VBING SPACER O ACCEPT OREJECT NAME Y8/h DATE 2TERNAL CLEANLINESS O ACCEPT OREJECT NAME 4/4 s DATE 'hg
- ORRECT IDENTIFICATION O ACCEPT OREJECT NAME SEPERATION CRITERIA.
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AITACIDIENT 10.7 OEM 276-1 (WATERFORO !!!,.0 '", 7" C : 1 '2/70,
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Cu "; ORDER NO.w3-NY-15 asumuB OF NORwooo.wC QUALITY CONTROL REPORT JOB NAME: kl u C9D TTI S.E.S. Ci!T # 3 INSTRL'CTIONS : 1. NC to prepara this report for miscellaneous inspection, tests, and reports. 2 Record applicable'refarances-and requirements. 3. to prepare this report. DISTRIBUTION: Copies to: C.NA C MQC O Custo==r ] Original to: C MC Proj. Folder L.) Proj. Mgr. O O
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p MERCURY C lou m ConTRat PROJECE3. O COMPANY "^"CER ^ 5 " 'T um0 , E m OF NORWCCO.ltC INSPECTION RIPan. CONTRACT NO.' W3-xr-is tw y as:m:n us ment.sg ERT_IT __ 0F PROM M ~ W_Um m 3CR START-UP SYSTIM NO. VISUAL INSPECTION PROCEDURE QCP-3110.5 RIV RACK NO. CABINET NO. PANEL No. INS 3RUMINT NO.
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EANCER NO. CSEISMICCL.1 OsEISMICCt.2 ) RAVING NO. REV._ DRAWING,NO._ RIV. DRA*='ING NO.' REV. .ISTRIBUTION: DRIC. TO: MQA PROJ. FOLDER, COPIES To: @ CLIENT O-0 0 MATERIAL TRACIA5ILITY MATERIAL TRACEABILI"Y DESCRIPTION MATERIAL HEAI No. INIT. ) DESCRIPTION MATERIAL HI.AT NO. INI;, O ) O 1 ) \\ v L ) \\ FABRICATION WT.LDER WPS FILLER METAL FII-UP ELDER WP5 FILLER MEIAL FINAL INFORMATI0g ID No. FIT-UP INSP/ ID N O., FINAL FIT-UP FIT-UP TYPE SIZE HT No 3110.5 FINAL FINAL ITPE SIZEliT NO3110.5 3.gpf J J m J J , CORRECT IDEhTIFICATION O ACCEPT C REJECT NAME DATE CORRECT DIMENSIONS C ACCEPT C REJECT RAME y _ DATE -d.IANLINESS IRSPECTION O ACCEPT Q REJECT RAME DATE 1FTMER WPS f W FR MLIAL FIT-UP ELDET WPS FILLER MEIAL FINAL INSTEI.ATION ID NO. INSP/ ID NO. FINAL INSP/ INFORMATION FIT-UP FIT-UP' ITPE SIZE P.T No. 3110.5 FINAL FINAL IYPE SIZE ni NO3110.5 J J Cryo >RRECT LOCATION O ACCZrI O aEJECT RAME W />o,. DATE [FT/y.TA C ACCEPT REJECT RAME CIINC DEVICES .O ACCEPT O REJECT MAME DATb[P' JUSTMENT COMPLITE C ACCEPT REJECI RAME DATE SEM3LT COMPLETE O ACCEPT C RE3ECT MAME DATE GRES:
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^ LITY CONTROL P; sCT NO. Nz.97:e COMPANY ~' OF NORwoOO.INC INSPECTION REPORT CONTRACT NO. W3-NY-15 =s i e numees i.e mn. me SHEET OF PROJECT NAME WATERFORD III i 1 K' ~N O. START-UP SYSTEM NO. VISUAL INSPECTION PROCEDURE QCP-3110.5 REV. ACK NO. CABINET NO. PANEL NO. INSTRUMENT NO. UBE TRAY NO. O SEISMIC CLASS 1 O SEISMIC CLASS 2 WC. NO. REV. DWG. NO. REV. DWG. NO. REV. ISTRIBUTION: ORIC. TO:,MQA PROJ. FOLDER, COPIES TO: O CLIENT O O O MATERIAL TRACEABILITY l MATERIAL TRACEABILITY ESCRIPTION MATERIAL HEAT NO. INITIAL DESCRIPTION RATERIAL HEAT NO. INITIAL i 1 f FABRICATION WELDER WPS F WELDER '@S FIl INFO M TION y FI UP FI -UP TYPE SIZE RT NO 3110.5 FINAL FINAL TYPE SIZE HT NO 3110.5 J J J J J J J J J r, J s.- J J. J J J J J J J J IRRECT IDENTIFICATION O ACCEPT O REJECT NAME [Am DATE iRRECT DIMENSIONS ACCEPT C REJECT NAME h8/>QTE .EANLINESS INSPECTION ACCEPT C REJECT NAME '6% ftam )RRECT LOCATION O ACCEPT O REJECT NAME DATE i ;CHANICAL SUPPORTING O ACCEPT O REJECT NAME DATE >CKING DEVICES ACCEPT O REJECT NAME DATE 'JUSTMENT COMPLETE O ACCEPT O REJECT NAME DATE .SEMBLY COMPLETE O ACCEPT C REJECT NAME DATE tiARRS: ATTACHMENT 10.10 RM 262-A-1 (WATERFORD III, IC/79) F0FJi 261-A ( *.I/".
^ e 6 0 v.. j MERCURY COMPANY WATERFORD #3 PROJECT PNEUMATIC TEST INSTRUCTIONS TEST NUMBER: M-SYSTDi: CLASS: ANSI B31.1 EQUIPMENT REQUIRED: Chloride Free Soap ~ PREREQUISITES: A. All valves specified as safety tagged on the valve line-up sheet shall be tagged in accordance with the amorooriate crocedure B. Instrument Air header cressurized C. D. INSPECTION )GTHOD: Soap bubble test - Visual inspection ACCEPTANCE CRITERIA: No Leakage ATTACEMENIS: A. Pneumatic Test Data Sheet TES I NO N B. Boundary Drawing YES I NO C. Valve Line-up Sheet YES I NO D. Test Instructions TES I NO E. Instrument List TES I NO usT'tLSIEEU2 LEE 2 m MERCURY S/U COORDINATOR DATE
- Ofi p MERCURY PROJECT ENGINEER DMg MERCURY QA SUPERVISOR DATE EBASCO S/U COORDINATOR DATE LP&L FLUSHING & HYDRO COORDINATOR DATE
%+ ATTACHMENT 10.11 FORM NO. MCP-2170-1(P)
<^ MERCURY COMPANY WATERFORD #3 PROJECT ) PNEUMATIC TEST DATA SEEET TEST NUMBER: M-SYSTDf: DRAWINGS: TEST BOUNDARIES: See Attachment B T,EST MEDIUM: Instrument Air DESIGN PRESSURE: 100 PSI TEST PRESSURE: OPERATING MIN TEST PRESS: OPERATING ENGINEERING VERIFICAT~0N OF SYSTDi READY FOR PNEUMATIC TEST: PROJECT ENGINEER DATE TEST GAUGE i1 CALIBRATION DATE LOCATION TEST GAUGE #2 CALIBRATION DATE LOCATION TEST GAUGE #3 CALIBRATION DATE LOCATION TEST PERFORMANCE: (. TIME HELD AT TEST PRESSURE: __As required for examination V' Static Pressure: GAUGE i1 GAUGE #2 GAUGE #3 VISUAL EXAMINATION: Satisfactory Unsatisfactory Retest required YES NO Exceptions, comments, and/or definitions requiring retest: WITNESSED BY: b BY: WC4f4 EBASCO S/U DATE MERCURY QC g / / LP&L S/U DATE MERCURY S/U DATE I LP&L QC / OTHER DATE ~ r s. FORM NO. MCP-2170-2(P) ATTACHMEhT A ATTACHMENT 10.12
i C) 0 MERCURY COMPANY m WATERFORD #3 PROJECT HYDROSTATIC TEST DATA SEEET (ASME III, CLASS 3) TEST NUMBER: M-SYSTEM: DRAWINGS: LOU 1564-TEST BOUNDARIES: SEE ATTACEMENT B TEST MEDIUM: Demineralized Water DISPOSAL METHOD: Gravity Drain DESIGN PRESSURE: TEST PRESSURE: MINIMUM TEST PRESSURE: ENGINEERING VERIFICATION OF SYSTD! READY FOR HYDROSTATIC TEST: PROJECT ENGINEER: DATE: TEST GADGE i1 CALIB DATE LOCATION TEST GAUCE #2 CALIB DATE LOCATION TEST GADGE #3 CALIB DATE LOCATION TEST GAUGE #4 CALIB DATE LOCATION f U* TEST PERFORMANCE: TIME BELD AT TEST PRESSURE: 10 Minutes PRESSURZ: GAUGE #1 GAUGE #2 GAUGE #3 GAUGE #4 _ VISUAL EIAMINATION: F04 SATISFACTORY UNSATISFACTORY RETEST f3 NO Exceptions, Comments, and/or definations requiring rece N OAar u ny $ NESSED BY: _ACCgTg,B{ _ l / / l EBASCO S/U DATE MERCURY QC DATE i / / LPEL S/U DATE MERCURY S/U DATE / / LP&L QC DATE STATE INSPECTOR DATE OR DESIGNEI OTHIR DATE s \\ .) FORM NO. MCP-2170-2(H) ATTACHMENI A ATTACEMENT 10.13 t l i
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^ (y ..) . MERCURY COMPANY f-g.- WATERFORD #3 PROJECT VALVE LINE - UP SHEET TEST NO. M-N PAGE NO. SAFETY TAGOED POSITION VERIFIED BY VALVE NO. VALVE DESCRIPTION YES 'NO OPEN/ CLOSED INITIAL /DATE /* "
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r P. 'l ~ MERCURY COMPANY r-- WATEPSORD #3 PROJECT g.- TEST DISCREPANCY LIST TEST NUMBER: SYSTEM: Walkdown Performed By: / QC Inspector Date / ANI Date Item D6scription of Location Recommended Corrected No. Discrecancy Action r", lA% 1.%_ Y . FORM NO. MCP-2170-4 ,J G ~ ATTACIOfENT 10.16
G 11.0 9 /' E CEV.o ME ASURING AND TEST EculF ENT .o RE CORO OF PRESSURE CALIBRATION s
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MANUMACTURER MODEL N O. RANGE AOCUR ACY,UN6TS DESIRED AS FOUND AS LEFT
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'J u. e t t a# tas-A,,Ae CAL.BY; QATE R E SULT S S AR0ME TRIC REOUIRED To 6eren c e ACTUAL PRESSURE =' O -G ( f' 'I REVIEWED SY DAT E ADJ. R E Q. A M 81 ENT TExe ATTAC10C T 10.17 vth noh b PROCEDURE N O. REV NO. WANHOURS REL ATIVE NU W'0IT Y
m "pff MERCURY (j '~ ~ I.a\\./l.COMPANY -(] --~
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(.ischbach and Moore Inc. I NSTRilCTI O*?S t 1. Report to be prepared by individus1 performing calibration or by individus1 sending item out for calibration. 2 If calibration performed by outside facility, note and attach Vendor Report to this document. D3 ' TRIBUTION : Copius to: TEST Pr.RFORE.D BY: O Test Equip. rile O MERCURY ~ Original to: O)AA O O O P.O.I DATA 0'l EQUIPENT BEINC CAL.IURATED: Concition At IM Time Being Caffbrated! HERCURY SERIAL NO.: MANUFACTURER MODEL NO.: TYPE RANCE: ACCURACY: I r0R.gIRMA1um r-y S No.: Cnifb. Fren, i DATA ON EQUIPMENT USED TDR CA7.IDRATINC: Calibration Procedare Rev. ITEM RANCE PERCURY SERIAL No.: O orxER PODEL NO. SERIAL NO. CALIBRATION CURRENT MANUFACTURER O TES O No t
- NOTE: Use comments column if (2) two pieces of calibration equipment required.
TEST RESULTS Before and Af ter Calibration INPUT OUTPLTT DTTTIPINTTAL ACCEPTABI.C I Z UNITS BEFORE AFTER BEFORE AITER BEFORE ArTER 0 25 1 50 15 ~ 100 COMMENTS: I CALIBRATION PERFORMED SY HERCURY QUALITY CONTROL fD SICHED hfED ACCEPTED D YEs O NO DATED a. T ATTAC10fENT 10.17 e.. 3,o m ren
) ) 8 S 1 F (, T I( fD 0 O 1 ~ S I t T U 1 N T EE N E A o N T P H S O T C nA / s A T nT C A l 1 S G S R I E AQ C O 0 T T 9 L S U P D A E R V C O W N C A A E Q T R E P 0 I E T 7 .V C I R C D t E A E I U V R S D S O E N N I A N R G C O U D N N S T I T T E E W I T E S I I E D C G T U C C I W U U R T I N V E A R I A A F E E I T A T E 4 U M#kh A Q R S D f i C G S I D A R F N E R Q A E A I a, T O E D N P N N L S A C L W O C R R E N R E I W I A O O A I I V E T R E T C E V E I C O L C S L E R V U T C A A O I R E R C R B P P ^ U R T A O T E R M C / S R C N O R S U N T S O I C I / O N A C A O S C O B R Q C C E G O S L L T O A R C C B P P )b I A S E L L R A QQ A T R Q N E O O g C 9 r
Cl! ART # 2 ATTACllMENT 10 I9 QAIRC IRP RECORDS REVIEW FIDWC.11 ART CONTRACTOR AND EBASCO EBASCO AND LP&L S/U LP&L CONSTRUCTION CONTRAC10R QA QA PERFORM JOINT QA REVIEW OF STATUS QA (RECORD STA111S) COMPILES RECORDS RECORDS REVIEW AND ~ PACKAGE AND SPECIFICA- .l STATUS RECORDS TION DRAWING l 4 A 1 ACCEPTED I i I g I .s t_ _ _ _ _ _ _ __,_ NOT' _ _ _ ACCEPTED ____._________,__--_._.) i A u I I CONSTRUCTION AND CONSTRUCTION & EBASCO If&L CONSTRUCTION QA ERASCO AND LP&l. S/U g EBASCO CLEAR DEFICIEN-3 CLOSE OPEN PERFORMS FINAL ACCEPT- >- AND *IllRNOVER CIES $ND CENERATES ITFMS ANCE AUDIT b OPEll ITDtS LIST FOR"MT:i" l i p i ACCEPTED g 1: C3 l NOT ACCEPTED j r-------------------------------2-----' A w C3 'T l "U ./ 'S CONTRACTOR AND EBASCO CONTRACTOR SUBMITS RG 111RNOVER TO Ti!E ANI'S REVIEW FOR N-5 RECORDS TO QAIRC FOR RECORDS VAULT (Wi!EN APPLICABLE) TURNOVER 1D VAULT 4
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