ML20126D728

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Rev 0 to QA Instruction Qairgs 11-P, Documentation Statusing Review Instruction
ML20126D728
Person / Time
Site: 05000000, Waterford
Issue date: 10/08/1982
From:
EBASCO SERVICES, INC.
To:
Shared Package
ML20125A430 List: ... further results
References
FOIA-84-426, FOIA-84-449, FOIA-84-A-55, FOIA-84-A-65 QAI-9A, QAIRGS-11-P, NUDOCS 8506150190
Download: ML20126D728 (25)
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QUALITY ASSURANCE INSTRUCTIJi T,

T 9A QAI NO.

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SUPPLDENT j

Fe* *.*ilows: I ' October 8.1982 l

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OO-NY-11) Piping

.ns-Be ckwith, Inc.

INSTRUCTION

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ATION STATUSING REVIBl method for and acceptable testing a uniformrds needed to support re of this instruction is to assuof the Quality Assurance Reco Puroone The purpose i

the review and status ng and cc:rt-up activities.

rance Racords tusing of Quality Assukins-Beckwith Inc.

applies to the review and staion of piping systems by Tomp E.C2L*.

Thir instructionf;r the f abrication and installat ddenda References including the Summer of 1976 A i

W3-NY-11 Contract

  • 1 AS12 Section III,1974 Addition 3.2 ANSI N45.2 3.p 10CTR$0 Appendix 8 Start-Up System Turnover) 3.6 ANSI N43 2.9 Support QAI-9A EBASCO (Record Statusing toenting Procedures 3.5 3.6 l

TBP-QA Program !!anual and Imp em 3.7 Ebasco Spec. 865-73 38 Definitions 6.0 N/A review statf and and Ebasco Pennonsibiliev responsible for coordinating awith this instruction 50 The QAIRG Coordinator is in conformance assuring that reviews are re for reviewing documentation to assu 31 Procedure QAI No. 9A.

approved procedures, codes, in l

De QAIRC Reviewer is responsib ewith the contractor's applic ble

$.2 standards, etc. and document t compliance 9A.

and Ebasco Procedure QAI No.

0506150190 050301 l01/- M t/2 4 tN 7 FO!A PDR PimCARDE04-A-55 8 MC

QAIRGS NO. 11-P e

Page 3 of 4 e.

Mechanical Inspection and Surveillance Reports y

f.

Welding Data Welder Qualification Records Welding Surveillance Reports F.lectrode Owen Temperature 1og 3

Procurement Documentation h.

Anchor Documentation 6.3 Documentation Review Sequence 6.3.1 The documentation (except bulk documentation) shall be reviewed by Start-Up System priorities as established by others.

6.3.2 When a systen priority has been determined, the Contractor is notified and an internal review is conducted.

6.3.3 Upon coepletion of the Contractor's internal review, the records are released to the Ebasco QAIRG for their initial in-process statusing review.

6.3.4 Review of the Process Control Traveler documentation is performed in accordance with the requirements of the Docuamatation Review Requirements Matrix, Attachment No. 2.

6.3.3 As deficiencias are noted,' they are documented on the QAI 9.2 Form (Attachment No. 3) for historical purposes.

6.3.6 Upon coupletion of the initial statusing review, the Process control Travelers are returned to the contractor along with a copy of the specific Deficiency Reports (QAI 9.2 Torn) for the Contractor to take the appropriate action to clear the de ficion a.ies.

6.3.7 Af ter the Contractor has taken the action required to clear the noted deficiendes the Procese Control Travelers are returned to Ebasco for the in-process deficiency closure review.

6.3.8 The contents of the Process Control Traveler are logged on the QAI 9A.1-A Torn (Attachment No.1) for traceability. purposes.

6.3.9 the travelers are reviewed again for the deficiencies documented by the status review and any additional discrepancies noted during this review.

6.3.10 Any new deficiencies noted during the deficiency closure review are documented on the QA! 9A.1-A and B and QAI 9.2 Torns for the Contractor to take corrective action. Upon completion of this activity, the travelers are returned to the Contractor for filing and storage and the system is released for test and start-up activities.

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QAIRGS NO. 11-P Page 4 of 4 6.3.11 All outstanding deficiencies resulting from the Contractor's E'

and Ebasco's reviews are incorporated into the Contractor's Exceptions List for incorporation into the statusing package.

6.3.12 A copy of the Start-Up Systen exceptions lists shall be main-tained in Dasco's files for tracking and historical purposes.

It will be utilised for review purposes during the final review and turnover process.

6.4 Documentation Review Requirements 6.4.1 The Contractor's Process Control Travelers shall be reviewed to the requirements of the Documentation Review Requirements Matrix (Attachment No. 2)as a minimum. the results of the review will be recorded on the Documentation Review Checklist, (Attachment No. 4A).In addition to the Matriz, it shall be acceptable to use any other source information available, i.e.:

Contract Specification. ASME Code. The Piping and Valve i

Equipment List, Drawings, etc. Note, a new checklist shall be coupleted for each review.

6.4.2 Bulk documentation shall be reviewed for completeness, accuracy and legibility,to the requirements of the Contractor's control-ling procedure ASME Code and the Project Specifications applicable to the activity. Contents of the bulk documentation records package shall be recorded on the QAI 9A.1-A Form (Attachment No. 1).

All deficiascies shall be recorded on the QAI 9.2 Form (Attach-amat No. 3) for Contractor response and corrective action.

6.5 Doc uentation 6.5.1 Records shall be asistained by the n asco QAIRG of the reviews conducted until final turnover and acceptance by LP&L.

6.5.2 These records shall include as a minimum a.

QAI 9A.1-A and 9A.1-5 i

l b.

QA1 9.2 Forms c.

Contractor's Exceptions List j

d.

Documentation Review Checklist (s) i 6.6 Aud.te At the QAIRC Supervisor's discretion, internal audits any be conducted for confernance to these lastruction requirements.

7.0 Attambnenta 7.1 Attachment No. 1 - QA! 9A.1-A and 5 Forms " Construction Installation Records Review and Statusing" 7.2 Attachment No. 2 - Documentation Review Requirements Matrices (Piping)

7. 3 Attachaunt No. 3 - QA! 9.2 Form "QA Engineering Construction =!asta11ation Records Deficiency Report" I

i 7.4 Attachment No. 4A - Documentation Review Cheek 11st (Piping)

Attachment No. 45 - Documentation Review Checklist (Bulk QA Records)

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Umonsun.isoif IIISTAf f AT101f wenese REVIW & STATUS!IIC Closur7 of DeficiencI:n

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QUALITY ASSURANCE INSTAMATICII RECDRES CSDUP SWFERTISOR ESI Traeseittal Ble.

Feen: quelIty Assurance amatener 2

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Prepseed 8 ?

Tra-f tred herewith are the 11stinge of reviewed dec====tp for Contract W3-NY-11 gggg,ggy (Enter Name of System)

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Selesence pee g it'ese Be.,g Beides 5tates Regelseest leta Bo.

Sheets Ceaseeis T5P-20 sistory File Index Seismic Class:

l Traveler leden/ Inst. Sheet Safety Class:

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(Iso Be.)

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Stil, of Material Weld Control Record ~

Traveler Erectice Sheet Weld Material Reg's Weld Repatr/NCE l'ndex 8

NQt's Hwatrastarie Test t

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(Contimmed on next page) q l

M assiseed a :

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Bate:

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ckmouledge receipt and retors a copy to aseder.

A Bessets:

y See QAI-9.2 for all deficiencies.

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i ggg_g OMSTWCTION INSTAI.I.ATION BECORD REVIIhr & STATUSIBIG 000ffillllATICII SNEET Closur, cf Deficiencles

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(Enter System Name)

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FIENIIO N:

4 Date:

f EE E EftWME nesmusar M Ng SIWEEEME ONE E WER no eso nr_l MMS TBF-20

  • Cleanliness Reports Code Data Reports /Of7E's s

l ISE Reports I

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See OAI-9.2 for all deficiencies.

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8-3-82 J

j DOCl#1D8TATt008 REVitrl 8;D?titRUM3tTS NATRIX (rtrIIIC)

D.H. McCorit te rar.e I al 4 STATifS mtfegg-FItoCESS CATirDET RBJUIRED DOCtt1DtTATliW8 d To REFERDICE ret 1 ARKS Begelred To Not Req'teted Se Completed te %

' Activity - Clemall====

'Yes Ib Proceshare repaires Form (P-723-1, for @==rn or Shqplier 1EP-29 Itev C this to be inclisted furnished categasy 1, 2 and 3 pige aguole, Para 6.11.1 in tie traveler but aml Tsa Fab. Sesap 1, 2 and 3 pige spools. -

Utaality Dociamentatie si I as this is historica t Pbre 11089, Step *22 for large Ihre at fit-ep arut the cleanliness l

is verifiel "at fit-Form lleN, Fit % Blodt for Sant! Bore 49", TSR will prov, Ithis repaires initials 8 at fit-ep the cleanliness re-j ports in hulk at j

final. tush _

l t.2,3,3C Activity - Punn=== (katso! Rotpairal rt__-

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1) Traueler Endest Obsen EP-723-47 Qupletad 1NP-35 Rev L Regiairal in tJe j

Para. 6.2.1 C traveler.

Para 9.1.1 I

l SieE AS 29 Bill of staterial 7 ben (F-723-40*

Ocupleted-1BP-35 Rev L Rerydral in the AltAt Blodus 1 thronagli 9 are to be fillel out.

As Ibted*

Para 9.1.2 traveler.

Blocks le thromsgle 15 are to be filled out for lan== seterial and susterial =ht=1 in tjue field.

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skui 36 is to be filled out for loose U

material edues taur heat===d=r is not cas M

the 11888 or lleep fonus.

l 35 sa,=*= 17 thrr==gh 2e one be Icit blasst.

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j See $1 38 Flasage Qantrol W 7 ben (P-723-Se 10 19P-35 Iter L tids will be carrie 1

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Iht repdrei Para 9.1.3 as a gesteric ex-l 1

to be ormplete ception j

at tBais time

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see $1 45 teeld caustrol neoned rbran 18888

.Yes-1W-35 Iter L f

U Ban =*= 1 thronada 11 amul 13 through 19 Qupisted Para 9.1.4 are repaired to be filled out.

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teeman blodt 2e has h==== diecked, blodt 21 i

shall be initialed asul detal. lease i

S blodt 22 has been re=rennt, biedt 23 shall be dated. All other blodts are for in-

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fornentiosi osely.

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ft1019ENTATIest REvill! RD)tIIRDE.8tTS MATRIX (FIrlisc)

D.M. McCorkle Page 2.nf 4 STATtrS DifRING IN-Fitt) CESS CATEn1KY RB)t! IRED fe)CIRENTATieles I

gg REFERENCE REMARKS r~.-getedl ge M.g Be ieted See Il Si teeld Itecord 9seet Fbum 11999 Yes 1EP-35 Iter L l

All steps shall be fillel out or N/A for Qupleted.

Para 9.1.5 Cat. I asul 2.

Pbr Cat. 3, all steps

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emompt 19 and 36 shall le fillel out or II/A.

Sm 91 61 Int Iadas Pbum @-723-52 Yes,,

1BP-35 Itew L IOt verificattori (

Filled out as repairal, or a copy of the As repaired Para 9.1.6 le obtalmi ly computer listlag attadem1 review of the Mrs.

See 98 telo r 73 Traueler Erecticus 9mmet Fone @-723-115 Des Ita 1BP-29 (Isoly thnma itams Admitified as Al hold tepus Al lehts / tGness suo TEP-35 Rev L are repaired to be initialed and detal, are Idesstified/ Al holds Para 9.1.7 Wy tie All. All other items cuni be are bimet. If suo Al Budd(el are Idesatified, identiflei the form essa be left blasst.

t,2,3,M' St Flye Skultficatious :. - _w Pbne @-72344 It fervange 97, above TEP-35 new L I

meferemoe 37 h I"'" ' I 8 I

IDfE: Bar=*= left blaset oss fone(al I

II/A TIE =-35 Itew L

@-723 Cleesellenes Ibpwt

@-723 Trauntler Isahne Para 9.1.9 U

@-723 Bill of pasterial

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@-723 Flamure Omstrol 83 2 -723 I O t Isutust

@ -723-115-Traveler Erectiost

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@-723 Pipe seselficatiose 1

.o are siot aq,1& cable asut muy le left blasdt.

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4&5 s

2N" amJ I) Traveles Inden Forum CF-723-47 Caerleted TBF-35 Ilev L stequimed in 3

Imrger &

Para 6.3.lc t ravele r 23ErehtleeFraulag As built or built per TSF-35 Ilev L Q

design (as-bellt requires Para 6.3.lc 3

3) Weld accord Sheets Forum 3 3006 or 15009 Complete as required TBF-35 Rev t.

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Contract 3-NY-ll 8-3-82 Il0CittENTATI(41 NEVIEW HDNIIREHENTS tlATRIX (PIPION:)

D. H. McCorkle Page 1 of 4 STATUS IJURING IN-PROCESS

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CATECORY REINil HEI) Il0CUMENTATION REVIEW 1

REFERENCE HEMARKS Requi red to Not Req,d Te Be Completed Be s'mleteil Activity - Pro' cess Control / Supplemental Doctamentat ion Re<3ul red 1,2,3,HC&4 9a) CHTR's (Certified Haterial Test Report)

Required in Contract FQ8tY-ll For ASHE-N-5 CMTR's are required in the t raveler for

Traveler, Ebasco Spec.

Purposes for See page

  • 1) Cat 1,2,3,4 MC piping (large 4 small reviewed &

865-73 Section Cat I, 2 and MC bore). For 3/4" and smaller a certi-accepted by T&B 11 Documentatim Contract Requirowet ficate(s) of compliance is acceptable.

Requi rement e for Cat 1,2,3,&4

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1,2,3 & HC

2) Code Data Reporta NPV-1, N-1, N-2, N, Registred in W3-NY-11 NPP-1 etc. are required in the Trave le r.

Ebasco Spec.

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traveler for Cat 1, 2 and MC.

Reviewed &

865-73 Section accepted by T&B 11 Documentatiot Requirementa

3) Ilydro/Pneu. Test Documentation Foran Required in TBP-20 Rev 0 CP-72 3-13 CP-723-103 Travele r Para 6.5.1 CP-723-16 723-104 Completed TBP-36 Rev B CP-723-83 723-105 Para 13.2&l3.3 CP-723-18 Cont. W3-NY-Il CP-723-103 specist Conditios s Section D-15
4) Neat Treatment Giart(s) when Required in W3-NY-11 applicable Traveler Ebasco Spec.

1 Completed 865-73 Section h

1 11 Documentatfor

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Ilequirements R

1he traveler is required to have OfTR's W3-NY-11 l

N contained therein for the following:

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1) For all small bore piping, fittings and

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weld filler material.

2) For all modifled large bore (Hravo) sub-Q assemblies for the material added by T&B g,
3) For all field added material (large or small) (Pipe, fittings, weld filler l

'd material and bolting, studa and nuts) 8.

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8-3-82 DOCIIMENTATION HEVIEW RD}tilRRIENTS MATRIX (PIPING)

D. H. McCorkle Page 4 of 4 STATUS DUggN-rltoCESS CATECORY RB)tilHEli 110CUMENTATION REFERENCE RulARKS Revguired toBe Coas teted l Not Rea'd To iBe condleted The traveler in required to have rode Data Reports contained therein for the following:

1) Cat 1,2 and MC piping subassenhlles, valves etc. Cat 1, 2 and MC are re-quired because those systems will he l

Code stamped. Cat 3 is not required.

lhe valve or specialty tag no. In sufficient information for traceability.

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5 Large bore 21 " and larger. Documented on Completed, Contract s

i detall sheets or spool drawings. These shall reviewed &

W3-NY-11 contain accepted by T&B Ebasco Spec..

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1. Piping designation and category 865-73 I

1.e. FW Cat.'S 3

2. Pipe and filling size
3. CNfR's are required

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4. Neat Treat charts as applicable f
5. NDE Reports Small bore 2" and smaller Reviewed and Contract g
1. Certificate of Compilance for the ace *Pted by W3-NY-1 g,

materials.

Pipe', fitting weld filler material 865-73

2. Bolts, studa and nuts larger than 1" need CMTR's.

1" and smaller require a Certificate of Compliance 1

6,7 & 8 These categories only require a Certificate Contract i

oI rompliance for the materlats. Any NDE W3-NT-11 x

reports shall be traceable to the part.

Ebasco Spec.

P 865-73 i

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EBASCO SERVICIS Statusinc Review sa I.:

001117T 1313RAMCL ENGIN(SRl 4C -

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'ConsfRUCT10N-iM57 LLafl0N RECORDS DEFICIEMc7 REPORT Closure of Deficiencies J

Saismic Class #

Safety Classt

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ATTACHMENT NO. 3

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4 EB ASCO SERVICES INCORPOR AT~D l

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CATEGORY R***"*'

SUS Mn-DOCUMENTATION REVIEW N

Contract CHECKLIST Date Required Record Source Complete Accuraa legible Sat. Un-N/A N

Ibr Cate-Form No Criteria Yes/No Yes/No Yes/No Sat go ry - tP-723-47 TBP-35 1,2,3 MC GI'- /2 J-45 TBP-35

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  • 4 cad 5 GP-723-50 TBP-35

, 233 and larger & 11008 or 6 when gloo9 TBP-35 GP-72 F52 erials TBP-35 cra used GP-723-111 TBP-29 and 35 GP-723-14 TBP-35 1

1,2,3 MC CMTR(s)

W3-NY-11 and 4 ASME III p

ANSI l

Fittings N45.2.9 l

i Wald l

Filler i

Bolting 1,2 and Code Data

~EhT MC Ranorts!

.2.4 All

@ydro/Pnet[gy}

gast RaptsN45.2.9 l

e As Beat Treat W3-NY-11 Required Charts ASME III

.NDE W3-NY-11 g

Reports ASME III As-Built W3-NY-ll l

All Drawina ARME III I

As-Built ASME III 1,2,3 &

Bill of Materials gc 1,2,3,MCgnortL"*1d ANSI N45.2.9 and 4

ertificataf,Sg_g 6 and 7 af Comp 1.

N45.2.9 ATTACHMENT NO. 4A

EBASCO SdRVICES INCORY 'ED D

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CM KD. sv DATE 0r 5 NO.

NO.

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pmOJECT swearCt BULK DOCUMENTATION REVIEW CHECKLIST Doc tation Source UN y,,

Complete AccuraniLegible SAT SAT N/A REMARKS I

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1 ATTACEMENT NO. 4B

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QUAL.lTY ASSURANCE ENGINEERING,

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~ QUALITY ASSURANCE INSTRUCT 10tl QAIRGS NO.

11-P SUPPLEMENT f

QAI NO.

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W%QJsCT msGsMO DATs W3-Tomoldins-Beckwith. Inc. (W3-NY-ll) Piping

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October 8, 1982 n

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...u ca s u s asewacas issus or DOCUMENTATION STATUSING REVIEW INSTRUCTION as,

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1.0 Puroose The purpose of this instruction is to assure a uniform and acceptable method for the review and statusing of the Qualit'/ Assurance Records needed to support testing and start-up activities.

2.0

. Scone This instruction applies to the review and statusing of Quality Assurance Records for the fabrication and installation of piping systens by Tompkins-Beckwith, Inc.

3.0 Re f erences 3.1 Contract W3-Ni-ll 3.2 ASME Section III, 1974 Addition including the Summer of 1976 Addenda

3. 3 ANSI N45.2 3.4 10CFR50 Appendix B 3.5 ANSI N45.2.9 3.6 QAI-9A EBASCO (Record Statusing to Support Start-Up System Turnover)
3. 7 TBP-QA Program Manual and Implementing Procedures 3.8 Ebasco Spec. 865-73 4.0 Definitions j

N/A 5.0 Responsibility 5.1 The QAIRG Coordinator is responsible for coordinating a review staff and assuring ther reviews are in conformance with this instruction and Ebasco l

Procedure QAI No. 9A.

i 5.2 The QAIRG Revieuer is responsible for reviewing documentation to assure compliance with the contractor's applicable approved procedures, codes, standards, etc. and document their review in accordance to this instruction and Ebasco Procedure QAI No. 9A.

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foiA-M-@& 447 l

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t QAIRGS NO. 11-P Page 2 of 4 6.0 Procedura y

6.1 Required Documentation, Piping 6.1.1 Process Control Traveler a.

Traveler Index b.

Bill of Material c.

Flange Control Record d.

Weld Control Record (11008 or 11009) e.

NCR Index f.

Traveler Erection Sheet g.

Pipe Modification Sequence 6.1.2 Supplemental Documentation Required to support the Process Control Traveler a.

Certified Material Test Reports (CMTR's), for Pipe, Fittings, Wald Filler Material and Bolting b.

ASME Code Data Reports for Valves Vessels, Heat Exchangers, etc.

Parts Piping Subassemblies c.

NDE Reports d.

Heat Treatment Chart (s) e.

Hydrostatic and/or Pneumatic Test Reports f.

Welding Procedures and Personnel Qualifications 9

g.

As-Constructed Drawings h.

As-Built Bill of:daterials 1.

Certificates of Compliance

j. Nonconformance Reports l

7 l

6.2 Required Bulk Documentation I

6.2.1 The following bulk documentation shall be revitswed for completeness, accuracy and legibility f

a.

Calibration Data b.

Audits c.

NCR's d.

Discrepancy Noticas a

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r QAIRGS NO. 11-P Page 3 of 4 i

e.

Mechanical Inspection and Surveillance Reports y

f.

Welding Data Walder Qualification Records Welding Surveillance Reports Electrode Oven Temperature Log g.

Procurement Documentation h.

Anchor Documentation 6.3 Documentation Review Sequence 6.3.1 The documentation (except bulk documentation) shall be reviewed by Start-Up System priorities as established by others.

6.3.2 When a system priority has been determined, the Contractor is notified and an internal review is conducted.

6.3.3 Upon completion of the Contractor's internal review, the records are released to the Ebasco QAIRG for their initial in-process statusing review.

/

6. 3. 4 Review of the Process Control Traveler documentation is performed in accordance with the requirements of the Documentation Review Raquirements Matrix, Attachment No. 2.

6.3.5 As d'eficiencias are noted,' they are documented on the QAI 9.2 Form (Attachment No. 3) for historical purposes.

6.3.6 Upon completion of the initial statusing review, the Process Centrol Travelers are returned to the Contractor along with a copy of the specific Deficiency Reports (QAI 9.2 Form) for the Contractor to take the appropriate action to clear the deficiencies.

6.3.7 After the Contractor has taken the action required to clear the noted deficiencias the Process Control Travelers are returned to Ebasco for the in-process deficiency closure review.

6.3.8 The contents of the Process Control Traveler are logged on the QAI 9A.1-A Form (Attachment No.1) for traceability. purposes.

6.3.9 The travelers are reviewed again for the deficiencies documented by the status review and any additional discrepancies noted during this review.

6.3.10 Any new deficiencies noted during the deficiency closure review l

are documented on the QAI 9A.1-A and B and QAI 9.2 Forms for the Contractor to take corrective action. Upon completion of this activity, the travelers are returned to the Contractor for filing and storage and the system is released for test and start-up activities.

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QAIRGS NO. 11-?

Page 4 of 4 6.3.11 All outstanding deficiencias resulting from the Contractor's

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and Ebasco's reviews are incorporated into the Contractor's Exceptions List for incorporation into the statusing package.

6.3.12 A copy of the Start-Up System exceptions lists shall be main-tained in Ebasco's files for tracking and historical purposes.

It will be utilized for review purposes during the final review and turnover process.

6.4 Documentation Review Requirements 6.4.1 The Contractor's Process Control Travelers shall be reviewed to the requirements of the Documentation Review Requirements Matrix (Attachment No. 2)as a minimum, the results of the review will be recorded on the Documentation Review Checklist, (Attachment No. 4A).In addition to the Matrix, it shall be acceptable to use any other source informatioh available4 1.e.:

Contract Specification, ASME Code The Piping a;

  • Mve Equipment List, Drmrings, etc. Note, a new checklist shall be completed for each review.

6.4.2 Bulk documentation shall be reviewed for completeness, accuracy and legibility,to tha requirements of the Contractor's control-ling procedure, ASME Code and the Project Specifications applicable to the activity. Contents of the bulk docuentation records package shall be recorded on the QAI 9A.1-A Form (Attachment No. 1).

All deficiencies shall be recorded on the QAI 9.2 Form (Attach-ment No. 3) for Contractor response and corrective action.

6.5 Documentation 6.5.1 Records shall be maintained by the Ebasco QAIRG of the reviews conducted until final turnover and acceptance by LP&L.

6.5.2 These records shall include as a minimum:

I a.

QAI 9A.1-A and 9A.1-B b.

QAI 9.2 Forms c.

Contractor's Exceptions List d.

Documentation Review Checklist (s) 6.6 Audits l

At the QAIRG Supervisor's discretion, internal audits any be conducted for conformance to these instruction requirements.

7.0 Attachments 7.1 Attachment No. 1 - QAI 9A.1-A and B Forms " Construction Installation Records Review and Statusing"

7. 2 Attachment No. 2 - Documentation Review Requirements Matrices (Piping)
7. 3 Attachment No. 3 - QAI 9.2 Form "QA Engineering Construction-Installation Records Deficiency Report" 7.4 Attachment No. 4A - Documentation Review Checklist (Piping)

Attachment No. 4B - Documentation Review Checklist (Bulk QA Records)

,., -,.,, -... - ~ - -

,--r. -. -. - - -

._-,,,,.c-e..,,----e.-

,m-----

CONSTRUCTION INSTALLATION arc 4RDS REVIEW & STATUSINC cienura cf Deficisneles l

Ie:

QUALITY ASSURANCE INSTALLATION RECORDS CROUP SUPERVISOR ESI Trenamittal No.

From: Quality Assurance Engineer Sheet i el 7 Bale:

SUS No.

Prepared 0 :

3 l

Trzemitted herewith are the listings of reviewed documenty for Coni:ract W3-NY-11 gggg,ggy (Enter Name of System) i teletesco Besomeel 11'lle -

Re. ef Revies 5 tales ACI "D REJ Segeltment form Be.

Sheets Comments TBP-20 History File Index Seismic Class:

Traveler Index/ Inst. Sheet Safety Class:

(Iso No.)

Bill of Material Weld Control Record '

Traveler Erection Sheet Weld Haterial Req's Weld Repair /NCR I'ndex I

NCR's l

livrirostatic Test j

,_ l (Continued on next page) g

.l I

s.el e4 e,:

a t

l Sale:

l z

I

.O I

P "

eknowledge receipt and return a copy to sender.

Senaths:

Q g

See QAl-9.2 for all deficiencies.

l i

Al

?,,

CEMENI:

Sale:

y l

I

v. -

b QAI-9A.1-3 CONSTRUCTION INSTALLATION RECORD REVIEW & STATUSING CONTINUATION SilEET Cloxure cf Deficiencle:1 l

f CON {gg[_ W3-NY-ll gJggl((

ESI Transmittat No.

(Enter System Name)

~

TRAVELER NO.

SMEI 2

er 2

SUS No.

Date:

pypggg, gy IMW SIAIM All[RillCE 80C5 E NT ilILE M St Ri491MNINI ISSN RS.

SWEit ACF HIDill REJ TBP-20

  • Cleanliness Reports 1

Code Data Reports /CMTR's t

l NDE Reports

'l 6

i 5

s-i

1 i

)

d 5

e ay Total Sheets i

il MMWEB Bf:

gilt: -

o M MARRS:

n i ACAN0Wi[DCE RECIIPI AW MIEN A C8PT N SElWER.

See OAI-9.2 for all deficiencies.

AllBCEMENI:

BRIE:

I

%- ~

r

]

I:ont rart 3-NY-ll 8-3-82 I

DoctRIENTATION REVII-?! RD)UIREl1ENTS HATRIK (PIPING)

D.H. McCorkle Par.c I "I 4 I

STATUS IMlagg-PROCI'SS CATECORY REI)tilRED DOCUt1ENTATION Re ulte To Hot Req'd To REFERENCE REllAltKS 4

Se Como eted Be t' m leted 1

' Activity - Clemnliness

'Yes No Procedure requires j

Form @-723-1, for Ebmarn or Sqplier 1BP-29 Rev C this to be incitated furnished Category 1, 2 and 3 pipe agools, Para 6.11.1 In the traveler but asul T&B Fab. Shop 1, 2 and 3 pige spools. -

as this is historic; t Quality Docismentatie si i

+

Form 11009, Step '22 for Large Bore at fit-tp and the cleanliniess l

is verifial "at fit-t j

Form 11000, Fit-tp Block for Sunli Bore sp*, TER will prov, (this requires initlais) at fit-sp the cleanliness re-i ports in hulk at final. turhover 1,2,3,DC Activity - Process Control Required Doctamental i=

I

!) Traveler Indent Ibum @-723-47 Omupleted 1BP-35 Rev L Requiral in the I

Para. 6.2.1 C traveler.

l Para 9.1.1 l

SAM!: AS

2) Bill of Material Form @-723-48*

Omiple(ed :

1EP-35 Rey L Require 3 in the j

ARWE Blocks 1 through 9 are to be filled out.

As It)ted*

Para 9.1.2 traveler.

j Blocks 10 through 15 are to be filled out for loose noterial and anterlat added in l

l l

the field.

~

I I

Block 16 is to be filled out for loose i

U snaterial idieri the heat ramber is not on I

l b

the 11008 or 11009 forums.

I Blocks 17 through 20 can be left blank.

l See 31

3) Flange Control Record Form @-723-50 NO 12P-35 Rev L 1his will be carrier i

8 Not requiral Para 9.1.3 as a generic ex-i j

to be ocuplete orption i

j at this tbme i

1 Q

{

i n

see 31

4) Weld Omitrol Record Monn 11000

.Yes; 1BP-35 Rev L

~

)

E Blodss 1 through 11 and 13 throtsjh 19 Completed Para 9.1.4 j

are required to be filled out.

e I

Wien blodt 20 has bensi decked, blodt 21 o

l shall be initfeled and dated. Musi a

S blodt 22 has been diedsed, blodt 23 shall

)

be dated. All other blodts are for in-j forantion only.

i l

.~ -~

Cm t ract 3-NY-Il g,y,g7 I

l lMM'IMENTATitW REVIF31 RD)tilREMENTS NATRIX (PIPINC)

D.H. IfcCorkle Page 2 of 4 l

I STATUS IMIRING IN-PROCESS CATECORY RDlUIRED lioctHENTATitM REFERF.EE RNES Required Not Req'd To Be Completed Be completed i

See il

5) Weld Record Sheet Fbum 11009 Yes TBP-35 Rev L All steps shall be filled out or N/A for Ocupletal.

Para 9.1.5 Cat. I and 2.

For Cat. 3, all steps except 19 and 36 shall be filled out 4

w N/A.

1 See il

6) HCR Irulex Pbum W-723-52 Yes

'IEP-35 Rev L N01 verification (

j Filled out. as requiral, or a copy of the Asrehaired Para 9.1.6 he obtained ly otmputer listing attached.

1 review of the Mrs.

See 98 belo r

7) Traveler Erectios Sheet Fone CP-723-115 Yes-No

'IEP-29 only those items identified as Al hold Myst Al holde / Mum no

'IBP-35 Rey L are required to be initialed and dated, are id atified/ Al holds Para 9.1.7 ley the All. All other items can be are blank. If no Al hold (s) are lamtified, idesitiflal i

the fone can be left blank.

j 1,2, 3,1C

8) Pipe 9tmlification segumce Fbne @-72H4 R$ferenge 97 above I

1BP-35 Rev L i

hfam 57 h Para 9.1.8 i

I hTFIE: Blocks left blank on fone(s)

N/A

'IBP-35 Rev L i

@ -723 Cleanliness Iteport Para 9.1.9 l

@-723 Traveler Index d*

@-723 Bill of fenterial O

CP-723 Flange Control

@-723 NOt Indust h

CP-723-115-Traveler Erection d

@-723 Pipe 9tm11fication z

?

are not agplicable and may be left blank.

n 4&5

)

ry 2's" and

1) Traveler Index Forse CP-723-4 7 Completed TBP-35 Rev I.

Required in g

inrger &

Para 6.3.1c t ravele r u

2) Erection Drauing o

~

As built or built per TRP-35 Rev L design (ae-bt.11t requires Para 6.3. lc l

3

3) Weld Record Sheets j

Fo rms 11008 or !!009 Cossplete as required TRP-35Re5c.

i I

Para 6.3.

i g

s,

' ' ~

~

ramt ract 3-NY-il 8-3-82 IN)CittENTATION REVIEW RDNIIRFJfENTS tlATRIX (FIPINC)

D. H. McCorkle Page 1 of 4 STATUS IMIRING IN-PROCESS CATECORY RFJMilHEli Id)CtR1ENTAT10N EEYIEN RF.FERENCE REHAPKS Required to Be O_=e le t ed l Not Req,d Ti i Be Cempleteil Activity - Process Control /Sugglementa!

Doctsme n t a t io. Required 1,2,3,HC&4 9a) CNTR's (Certified Material Test Report)

Required in Contract W3NY-11 For ASHE-N-5 CMTR's are required in the traveler for

Traveler, Ebasco Spec.

Purposen for See page

1) Cat 1,2,3,4,HC piping (large & small reviewed &

865-73 Section Cat I, 2 and HC bore). For 3/4" and smaller a certi-accepted by T&B II Documentatice Contract Requi rement ficate(s) of compliance is acceptable.

Requi rement s for Cat 1,2,3,&4 1.2.3 & HC

2) Code Data Reports NPV-1 N-1, N-2, N, Required in W3-NY-11 NFP-1 etc. are required in the Traveler.

Ebasco Spec.

l

(

traveler for cat I, 2 and HC.

Reviewed &

B65-73 Section accepted by T&B 11 Documentation l

Requirements

3) Hydro /Pneu. Test Documentation Forms Required in TBP-20 Rev 0 CP-723-13 CP-12 3-103 Traveler Para 6.5.1 CP-723-16 723-104 Completed TBP-36 Rev B CP-723-53 723-105 Para 13.2&l3.3 CP-72 3-18 Cont. W3-NY-11 CP-72 3-103 special Condition s 1

Section D-15

4) Nest Treatment Chart (s) when Required in W 3-NY-11 applicable Traveler Ebasco Spec.

[5 Completed 865-73 Section p

11 Documentatfor Requirements 14 The traveler le required to have CNTR's W3-NY-11 35 contained therein for the following:

l

1) For a!! small bone piping, fittings and weld filler material.
2) For all modified larBe bore (Dravo) sub-TQ assemblies for the material added by T&B
3) For all field added material (large or sen11) (Pipe, fittings, weld filler

'd material and botting, studs and nuts)

D g

s--.-

--s-04m t ract 1-NY-11.

3-3-82 l-IMICllMENTATION REVIEW RD)tilRl7 TENTS HATRIX (PIPINC)

D. H. McCorkte Page 4 of 4 STATilS IMig g N-PROCESS CATFLORY RB)UIREll IIOCINENTATION REFERENCE RHIARKS Required to INot Rea'd To Be Cosoleted I Be Coadleted he traveler is required to have Code Data Reports contained therein for the following:

i

1) Cat 1,2 anJ HC piping sulsassemblies, valves etc. Cat 1, 2 and MC are re-quired because those systens will be l

Code stamped. Cat 3 is not requi red.

The valve or specialty tag no. Is suf ficient information for traceability.

)

5 1.arge bore 2 " and Inrger. Documented on Completed.

Contract deta11 sheets or spool drawings. n ese shall reviewed &

W3-NY-11 contain accepted by T&B Ebasco Spec..

1. Piping desigyiation and category 865-73 I

1.e. FW Cat. 5 I

2. Pipe and filling size k
3. CNfR's are required
4. Neat Treat charts as appIIcable
5. NIIE Reports I

i Small bore 2" and smaller Reviewed and Contract j

g

1. Certificate of Compliance for the 8cc*Pted by W 3-NY-1 j

materials.

Pipe', fitting

)

weld f111er material 865-73 i

2. Bolts, stude and nuts larger than 1" N

need CMTR's.

1" and austler require l

a Certificate of Compliance R

6,7 & 8 Thece categories only require a Certificate Contract 4

of Compliance for the materials. Any NDE W3-NY-11 reports shall be traceable to the part.

Ebasco Spec.

-f.o 865-73 1

l g

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v

e Statusinc Review ass I. A

, 0011177 1333RANCE [NCINESRl(C '.

f CON $tRU i10M-iMSTALLATION RECORDS r""1 OtFICitMCf AEPORT LJ Closure of Deficiencies J

Saismic Class #

Safety Classt

' Det t of

=

'DLAM NO.

m, r -laseert se.

l l0sta el lesert l

/

'MM;'1"=.

J'"WW.:u l '"" "

J[J 'S[4

, Astnety l

3

'?.:a* Nams er 5vstemi I Sesseest l

Steest 1

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1. I I

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1 I

I I

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l 1

I I1 I

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I 1

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1eelflestles of Cornetste eenes js.....e g

aaie asseet.

Ieteet I,

1 ATTACHMENT No. 3 i

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EB ASCO SERVICES INCORPOR_4TED I

~

P N'D

.cc.

f Iso No.

CATEGORY SUS

.3,, ~

Ravfavor DOCUMENTATION REVIEW

~,

Cont act CHECKLIST Data 1

Required Record Source Complete Accuram Legible Sat. Un-

!^

Ibr Cate-Form No Criteria Yas/No,Yes/No Yes/No Sat 80 U ' tP-72 3-47 TBP-35 1,2,3,MC GF-723-45 TBP-35

  • 4 and 5 GP-723-50 TBP-35

,2h and larger & 11008 or 6 when 11009 TBP-35 GP-723-52 erials TBP-35 cre used GP-723-115 TBP-29 and 35 GP-723-14 TBP-35 i

1,2,3,MC CMTR(s)

W3-NY-11 and 4 ASME III Pipe ANSI i

Fittings N45.2.9 s

Weld Filler i

Bolting 1,2 and Code Data Wi#hb MC Ranertar 2F All I#

5 I

est ReptsN45.2.9 As lieat Treat W3-NY-11 Required Charts ASME III

.NDE W3-NY-11 All Reports Amff III As-Built W3-NY-11 All Drawina ASME III As-Built ASME III I

1,2,3 &

Bill of Maeerials

,e 1,2,3,MCgjifr*1d ANSI and 4 nort N45.2.9

      • ifi"*'YSN-E 6 and 7 sf Comp 1.

g4g 3, o ATTACHMENT NO. 4A

o ESASCO SdRVICES INC0AY *ED of cavt 8"s t ? _._ 0F ct Pt.

Cauc. of Davt OF s =0, ho.

C L1E NT J

Pe0 JECT swea:Cr BULK DOCUMENTATION REVIEk' CHECKLIST UN cffein Complete Acc.araatLegible SAT cumentation Tom SAT N/A REMARKS I

t I

ATTACmtciT NO. 43 i

.cw is, new is rf

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