ML20126D708

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Louisiana Power & Light Physical Verification Procedure QP 19.1-D2, Mechancial (C-E)
ML20126D708
Person / Time
Site: 05000000, Waterford
Issue date: 01/11/1983
From:
LOUISIANA POWER & LIGHT CO.
To:
Shared Package
ML20125A430 List: ... further results
References
FOIA-84-426, FOIA-84-449, FOIA-84-A-55, FOIA-84-A-65 QP-19.1-D2, NUDOCS 8506150185
Download: ML20126D708 (15)
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LP&L PHYSICAL VERIFICATION PROCEDURE MECHANICAL (Combustion Engineering, Inc.)

1.0 Approval A I/l' Y3 Prepared by:

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Project QA Enginae

' DATE Approved by:V -a) 4td

/-//- G QA Manager DATE 2.0 Purpose The purpose of this procedure is to establish and describe the method to

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be followed in the physical verification of installation and associated quality documentation review of the reactor internals.

3.0 Scope This task shall include a review of safety-related work performed by contractors. The task shall be accomplished by reviewing associated quality documentation and verifying the installed conditions.

4.0 Reeponsibilities 4.1 Task Leader As directed by the LP&L Quality Assurance Manager. *,he Task Leader will coordinate activities, provide support, and compile data for submitting to the Quality Assurance Manager.

(Per Proc. No. QSP i

19.1) 8506150185 850301 PDR FOIA l

GARDE 84-A-55 PDR

-epee QF 19.1-D2 Page 1 of 15 01/07/83 i

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t 4.0 Responsibilities (Continued) 4.2 Team Leaders The team leaders will be responsible for:

a.

Determining depth of review and methods for accomplishing review.

b.

Preparing checklists to be used in documenting review, c.

Obtaining required contractor procedures, drawings, etc.,

needed for performance of review.

d.

Coordination and direction of Team Members in accomplishing task.

4.3 Team Members The team members will be responsible for:

a.

Performing the physical verification to assure the installed components match the design drawing.

b.

Review supporting documentation.

c.

Complete checklist for assigned task.

5.0 Procedure 5.1 Document Verification Tae documentation associated with specific components selected by the team leader, will be reviewed for compliance to procedures and drawings, accuracy, and completeness. The attached checklist (Form D2.1A) will be used as a guide and shall not restrict the review when findings raise further questions that are not specifically included in the checklist.

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QF 19.1-D2 Page 2 of 15 01/07/83 6

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t 5.0 Procedure (Continued) 5.2 Physical Verification The components selected in Section 5.1 will be walked down to determine if they have been installed in proper relative positions, and to determine if there are any installations that are not in accordance with the "as built" drawings.

5.3 Walkdown Documentation Package 5.3.1 The walkdown team shall utilize the walkdown documentation package applicable to each walkdown assignment. This package will include all applicable drawings, specifications, installation notes, and other documents and forms required for the completion of each assignment.

5.3.2 Each package shall contain as a minimum Form D2.1B and the applicable drawing.

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5.3.3 All forms in the package shall be identified with component name and drawing number as applicable in the spaces provided.

5.3.4 '

All entries on the forms shall be entered in legible indelible black ink. All erroneous entries will have one line drawn through them and will be initialed and dated.

Each line requires that an entry be made.

5.4 Walkdown Instructions 5.4.1 Having complaced a checklist for the documentation, the walkdown personnel shall locate the component in the field and verify the installation.

QP 19.1-D2 Page 3 of 15 01/07/83 i

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l 5.0 Procedure (Continued) 5.4 Walkdown Instructions (Continued) 5.4.2 System verification shall be indicated by yellow Hi-Licing the drawings.

5.4.3 Deficiencies between the design drawing and the physical installed condition shall be marked in red ink on the design drawing, given an identification number, and marked "Def." on the drawing. The identification number shall also be placed in the "Def. No." column adjacent to the category involved on Form D2.15. Comments shall be noted in the " Remarks Section" with appropriate item number identification.

5.4.4 All inaccessible components shall be identified and circled in red on the drawing with the note "Not N.s' Accessible." The reason for inaccessibility sha'11 be noted in the " Remarks Section" of Form D2.1B with the appropriate item number identification.

5.4.5 Whenever physical dimensions are to be verified during the walkdown, instruments comparable to the ones documented on the installation traveler, shall be used.

5.4.6 The performance, conduct, interviews, reporting, and follow-up of this physical verification program shall be in accordance with the LP&L Qu,ality Assurance Program.

QF 19.1-D2 Page 4 of 15 01/07/83 ep

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6.0 Attachments i

6.1 LP E Audit Checklist, Pages 6 through 13.

6.2 LPE Physical Verification Program Raactor Internals, Form 1, Page 14.

6.3 LPE Physical Verification Program - Reactor Internals Continuation Sheet Form 2. Page 15.

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QF 19.1-D2 Page 5 of 15 01/07/83 J

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REFERENCE:

As-P-oo4 (control of Measuring and Testing egosp.ent)

ITEM TO BE AUDITED A

U N/A COMENTS

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O i,.3 The Snelity Acessence psieser. etr.hisadeetge,eghshall revise the statpeens k

Calibratism Secord file meethly.eed.propage p.lise ef.egesymmet,to be mE calibrated.

i 23 see 6.3.1 useenring agespesas esteented for salibrettom ehell est be *====8 P8,g i

for use estil rece11 bested by C-5 Avery 8191 eses er embcontracter.

Ch 6.5.2 The 34ce sepc-===e-etwo shall be metitled by a mese er westelly h Seemed %'er test egelpasos Se des:ferfcalittaties'.

6)g med steeld be returned. This estice shall be given to avesce of I

the calibretten due date. See et egespeset beyond this date to e

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'O 6.6 All measuring er teet egetyeest shall beer a calibrettes sticker la accordesce 7

with peregraph 6.2 of this precedere.

sou 6.6.1 useeertog T.

that does met beve a current sticker er deee met y

have a orie w, or if there to any teesen to enspect the accarecy E

of the ogespeast.eball be returned to the 4ss11ty asentence Easiseer, er his desipse. ee the egetpoest any be recalibrates.

i 3) 6.6.2 men measuries er teet egate==r emete any see 01 er more of the c-closetticettees of ymph 6.6.1. Et =h=4 be tessed eith a Es14

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Tag (Attachemet 7.23 and recessed to the Quality Assurance office q

end held until rece11brettee.

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t2 4.6.3 1Enom - etes er teet egespeset seemet be adjeered within the c

ce11brotten limite, the ce11bretten eticker ehell be renewed Irl y]

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ese the egelsenet tagged te accordance with peregraph 6.6.2 and pg removed from the Jebette. There shall be se esplicattee of ideo-h til 2 tificettee muebers. The applicehle SgeSpomet Calibration Record

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shell have the reemen for scrapples meted by the %11ty Assurance CA

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REFERENCE:

AS-P-006 (Preparation and Control of Site Travelers) S .e gd Y a 34 ITEM TO BE AUDITED A U N/A COMENTS 9 S-13 g o 6.1.1 h ses 1dentificettes/smementattaa sheet Fess No.125 mE (Attach===t 7.1) will be used for the fellentas 23 -E N 6.1.1.1 To identify the Stae to be lastalled or sligned. eem r* g 1-6.1.1.2 To record the latest drawings, specifications. p.ecedores, special processee and any resistees Elk regetred for testa 11acima er a11sement. I L2.1.3 To estahltah en WB 1dentificettan Busber and sevistas. -4 4.it.s To.se-se. she M= . ec the== e.4 si..ppree.l. Saalfly Asewense apprees1. and the Queer's approval. - o en so 6.1.2 h Homefacturtag lastructisme ht. Form me. 227 (Atthe 71) 8 will be emed ier the fe11 swine 8 e 6.1.2.1 As easy Menefactertag teetractisme sheets se regelred oes will be need to list ta the mat---'e they are to be perfereed, e descriptism of all operatione tagstred t un to imetall and a11gm the Beecter Teeeel 1stermale se C-" defamed em the Identificottamflecamentataan Sheet. t-3 m 6.1.2.2 h Mesofactertag taetzmetismo sheets will have to,- .,ecti a.4 m e lat. 1. o,e p.op.r - e e g n operattame. T T -1 6.1.2.2.1 Imopecties operettane akich are designated ITI 7 ae Bold Feists will be identified by writt e Qg g-- the werde "Beld Feist" belaw the segmence i e-* eseber se the WS. 6.1.2.3 c ee complettaa. all operstiene w111 he deced and r p a tattialled er deced and stamped la the space provided by the perees reopensible for perfornias that operettee. + 6.1.2.4 h Seality contiet taopector will stasy and date with sothertaed q. c. stas, sisatfrias appro =1 of O.ti } inspecties operettees. s f o E -8 ii' s en A - ACCEPTABLE U - UNACCEPTABLE N/A - NOT APPLICABLE t 1

"l AUDIT NO.I D 2 (Mech) SHEET 5 0F 8 ) LOUISIANA gggg AUDIT CHECKLIST N w 3 = = 3 l e !3 .is:1*ali 24 1 1. en 9 u g

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\\ om PffERENCE: AS-P-006 (Preparation and Control of Site Travelers) ~ ITEM TO BE AUDITED A U N/A C0f9 TENTS (1 T -f L 3.3.3 All revisine meet be aggrowed nr ese11ty Asewese4 and the O amar grier to Seelementottes, ges11ty Assureece will g .sissity esprosel by sisming er testiellieg med dettag the ,g let meet to the retteten. p, L31.2.1 The see will-he tressetttet to the esser ce a Deemet ps [ h" Trementstel farm as per AS-P-est. 6.3.2 IEhes addit h 1 teetzmettene are regaired to perform se operetteeg additiemal operettene are regaireds e enjer g3 segemmeo change to rogstreds repair to regelred by Devisties yA metica diepeettise. Sagtseering teatructisme (B.I.'s) (At*=eh===e 7.6) esy be genereced by the Fametiamal Eegtener er the Site gepresentative. m sa 6.3.2.1 ansteeeries Isotructione shall be reviamed end I approved by the $selary Assureece Eastseer er his designee, and the Geer by etealag and e-S.3.2.2 The geelity Assurance e.g he. er kle deetsee*. k . Se roepenethle for ehtetetag the approwet of the ihmer. Seth appresel will be denoted by the owner p C stW end dettag the Bestseerlag teatructiees. c-. t3 ~ 6.3.2.3 The member et the 3.1. ehell be recorded on the d samenfectmeing Procese sheet meet to the e.gneece y C to ukich it applies. The er131 eel copy of the n. t3 x 3.1. ehell be pieced to the site Traveler and IT) ] the member recorded en the ses ledea (Attachseng rus 7.3). x 2 T-- O 6.3.2.4 & copy of the E.1. ehell be east to the w. and U) e copy filed with the seneter of the 30mmafectartag d yressee ht. O 6.3.3 tes's regatries changes other them these addressed ehese, wilt u be resteed te accordesco with the original properettee. rettee and approwel regatt-e=. O e S O 5 CD O N A - ACCEPTABLE U - UNACCEPTABLE N/A - NOT APPLICABLE J t

AUDIT NO.: D 2 of.ch) SHEET 7 0F 8 'J Louissama "U*'"" ggg AlJDIT CHECKLIST o 4 w v i E = ~ i a i l' !=.bl 1 ,'i 1 g 5 2 ft ^ 5 33e8 i: "i j .I "I lj,1j! ie lh }.,a l Ij E r 1.lj.ii I 1 8 H a [] lj}ii.'l 1 1 I i j i h ll =31.,! N j! ! h!3 '1( 1; d.a i } g) II W li .jg3 p } 1 a t 4 s I 3.5 1. ,)2 1 E l 4 5 $8 1' ~ {3 5;' 5 O' 3 1 I" I N " W n >= n.f bb E e -- y w E I i i ' or 19.i-02 (ca.ex11.e> e. 12 or is 01/07/83

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REFERENCE:

m-qA-I-1022 (Quality Assurance Weld Inspection Procedure) o fg ITEM TO BE AUDITED A U N/A COMENTS E pr 3 4.1 belity Inspectise shall shock each Shtfts assigned Idolders free the ferumme's O H ktstaal of the tenld statorial Seguest Forms for proper beltficattens. g a pe=r-a -e and statorialst other Parameters both essential and non-essential er g shall be reart=d se.as Astit Bests.

D ee 4.1.1. 1he 11ty laspector shell complete ese lies of the lield Jotat ge N

' h t *A*) for each laeldt aparettee performed. and. p to the Leg until the Process is cameleted and the teeld Joist I. 3 Is formerJ..4.; the Smelity Eagtacer. gg 4.1.2.1he bellty taspector shell en as Audit Sests check and racerd all appItcable sertables en a Idold Audit Checklist. match shell d he formersed to the Smoltty Eeglaser at,the and of each sh5ft. l 4.2 thee a discrapeacy is discovered regardlag any sortables (sisters ag 2 thesegh 17 teclestee, er ammbers util be stopeed and correcties ande herare centlanteg.19, 29. 22. 23 or 25)I *he job t e Stscrepeecy Soport* (reference Attu6===t *3*) will be filled est and routed to C accordesca with the Eastractless en bact.Siscropemetes meted regardlag all other attrthetes will regelre stepplag the job and correctta . SIscrapeecy hefere coatteeleg (as "Siscrapsacy Aspert* reestred)g the m G 4.2.1. lield belity Eastseertag and neeld and listorials Esgtmeerlag 5 shell Jeletly deterstae 34tch Siserspeactes reported will rogstre a Seviattee antica. --t y 4.2.2. Biscrepeacy Soports ragstries Correctlee Actice free naae- ~~ O factarlag shall be directed to them for Stspositfse. yy 4.2.3. Stscrepeecy Soports met ragstrieg a Srstattaa metice shall X 2 he rotermed to the 18 14 !aspectar to sign and data Part S-4 C O vertfytoe that the Corrective Actles specirted has bees Cn completed.. - --t 4.2.4. A11'lield Biscrepeecy Esports shall be retarsed ta the nield ~ ao C3 belity Esglaser for flaal restos and Stsposities. u 2 O a ~'I h o. 4= A - ACCEPTABLE U - UNACCEPTABLE N/A - NOT APPLICABLE i .J t

o LP&L FRYSICAL VERIFICATION FROGRAM REACTOR INTERNALS Drawing Number Walkdown Personnel Component Name ACC DEF. NO. 1. Do dimensions given on drawing reflect as-built in field 7 ( 2. Are welde installed of proper size and type as shown on drawing? 3. Components shall be f ree of all arease, dirt, weld splatter, paint, ink markings, gauges, deep scratches, or any other foreign asteriale. 4. Visually inspect and verify each component is furnished and installed. S. Check alignment of componente using dimensions specified on the installation traveler as a guideline. RENARE8 Qp 19.1-01 (Form 1) Page 14 of 15 01/07/83 ~~ .] t

r-o LPM PETSICAL VERIFICATION PROGRAM REACTOR INTLANALS Continuation Sheet Page of Drawing Number Component Name I (.. ~ QF 19.1-D2 (Fora 2) Page 15 of 13 01/07/83 3 .}}

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