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=Text=
=Text=
{{#Wiki_filter:
{{#Wiki_filter:May 3, 2021
 
==SUBJECT:==
FERMI POWER PLANT, UNIT 2 - DESIGN BASIS ASSURANCE INSPECTION (PROGRAMS) INSPECTION REPORT 05000341/2021010
 
==Dear Mr. Dietrich:==
On March 19, 2021, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Fermi Power Plant, Unit 2 and discussed the results of this inspection with Eric Olsen, Site Vice President and other members of your staff. The results of this inspection are documented in the enclosed report.
 
No findings or violations of more than minor significance were identified during this inspection.
 
This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.
 
Sincerely,
/RA/
Karla K. Stoedter, Chief Engineering Branch 2 Division of Reactor Safety Docket No. 05000341 License No. NPF-43
 
===Enclosure:===
As stated
 
==Inspection Report==
Docket Number: 05000341 License Number: NPF-43 Report Number: 05000341/2021010 Enterprise Identifier: I-2021-010-0012 Licensee: DTE Electric Company Facility: Fermi Power Plant, Unit 2 Location: Newport, MI Inspection Dates: January 11, 2021 to March 19, 2021 Inspectors: M. Farnan, Mechanical Engineer B. Jose, Senior Reactor Inspector E. Sanchez Santiago, Senior Reactor Inspector Approved By: Karla K. Stoedter, Chief Engineering Branch 2 Division of Reactor Safety Enclosure
 
=SUMMARY=
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (programs) inspection at Fermi Power Plant, Unit 2, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.
 
===List of Findings and Violations===
 
No findings or violations of more than minor significance were identified.
 
===Additional Tracking Items===
None.
 
=INSPECTION SCOPES=
 
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
 
Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the Coronavirus Disease (COVID-19), regional inspectors were directed to begin telework. During this time regional baseline inspections were evaluated to determine if all or portions of the objectives and requirements stated in the IP could be performed remotely. In some cases, portions of an IP were completed remotely and on-site. For the inspection documented below it was determined that the objectives and requirements stated in the IP could be completed remotely.
 
==REACTOR SAFETY==
 
===71111.21N.02 - Design-Basis Capability of Power-Operated Valves Under 10 CFR 50.55a Requirements POV Review (IP Section 03) ===
{{IP sample|IP=IP 71111.21|count=9}}
The inspectors:
a. Determined whether the sampled POVs are being tested and maintained in accordance with NRC regulations along with the licensees commitments and/or licensing bases.
 
b. Determined whether the sampled POVs are capable of performing their design basis functions.
 
c. Determined whether testing of the sampled POVs is adequate to demonstrate the capability of the POVs to perform their safety functions under design basis conditions.
 
d. Evaluate maintenance activities including a walkdown of the sampled POVs (if accessible).
: (1) C4104F004A; Standby Liquid Control Explosive Valve
: (2) E4150F006; High Pressure Coolant Injection Main Pump Outlet Valve
: (3) E5150F013; Reactor Core Isolation Cooling Pump Supply to Feed Water Header Isolation Valve
: (4) E4150F012; High Pressure Core Spray Main Pump Minimum Flow to Suppression Chamber Isolation Valve
: (5) G3352F001; Reactor Water Cleanup Reactor Vessel Primary Containment Drain Line Recirculation Valve
: (6) T2300F409; Primary Containment Suppression Chamber Reactor Building Vacuum Breaker Valve
: (7) P4400F603A; Division 1 Reactor Building Component Cooling Water Supply Isolation Valve
: (8) E2150F005A; Division 1 Core Spray Inboard Isolation Valve
: (9) B2103F022A; Main Steam Line "A" Inboard Primary Containment Isolation Valve
 
==INSPECTION RESULTS==
No findings were identified.
 
==EXIT MEETINGS AND DEBRIEFS==
The inspectors verified no proprietary information was retained or documented in this report.
* On March 19, 2021, the inspectors presented the design basis assurance inspection (programs) inspection results to Eric Olsen, Site Vice President and other members of the licensee staff.
 
=DOCUMENTS REVIEWED=
 
Inspection  Type              Designation  Description or Title                                    Revision or
Procedure                                                                                            Date
71111.21N.02 Calculations      021 014 AW1  DSN. 021 014 AW1/DC-5719 Vol I / DC-6083 Vol I / TSR-  8
37565
455597        Reevaluation of Thrust Capacities for Powell Valves    09/14/1994
29190        Survivable Thrust Capacities for Powell Valves          08/30/1994
A31-00        Gate and Globe Valve Efficiency Chart                  I
DC-5040      MOV Torque Switch Setting Calculation Input            B
DC-5401      Maximum Expected Differential Pressure for Valves      0
E2150F005A and E2150F005B
DC-5405      Third Party Review for Thrust Capabilities of Wm Powell I
Co. MOVs
DC-5719      Minimum Required Target Thrust (MRTT) for Generic      W
Letter 89-10 Gate, Globe and Quarter-turn Valves
                                              (Torque)
DC-5812      Evaluation of Thrust Requirements for E4150F7004 Using  0
the EPRI MOV Methods
DC-5814      Evaluation of Thrust Requirements for E4150F042 Using  0
the EPRI MOV Methods
DC-5817      Evaluation of Thrust Requirements for G3352F001 and    0
G3352F004 Using the EPRI MOV Methods
DC-6397      MOV Terminal Voltage Calculation Results                D
DE-FR-004    MOV Weak Link Allowable Thrust for Continuous          00
Operation
DE-M-001      MOV - P4400F603A Allowable Thrust                      0
Corrective Action CARD 01-16089 Actuator Allowable Torque Values Exceeded During WR    06/28/2001
Documents                      870940929
CARD 15-23250 PILAR for AOV Actuator Maintenance                      05/06/2015
CARD 15-24958 Non-Training Solutions Identified for AOV Actuator      07/17/2015
Maintenance
CARD 16-22049 Lessons Learned for Troubleshooting Efforts            03/04/2016
CARD 16-26535 2016 CDBI: Potential Discrepancies with EDG LOP/LOCA    08/17/2016
Acceptance Criteria and R3000 System Monitoring Plan
CARD 16-26536 2016 CDBI: EDG12 and EDG14 LOP/LOCA Minimum            08/17/2016
Inspection Type              Designation    Description or Title                                    Revision or
Procedure                                                                                          Date
Voltage Values Do Not Meet Reg Guide 1.9 Criteria
CARD 18-28164  Cracking Visually Observed on Squib Valve A Wiring      10/11/2018
Harness
CARD 18-303308 P4400F603A Negative Analytical Torque Margin under      12/21/2018
Design Conditions per DC-5719 Vol 1
CARD 19-23863  2019 DBAI: Margin Issues with AC Motor Operated Valves  05/20/2019
CARD 19-23915  2019 DBAI: Methodology Error Found in MOV Torque        05/21/2019
Calculation
CARD 19-23915  2019 DBAI: Methodology Error Found in MOV Torque        05/21/2019
Calculation
CARD 20-22360  P4400F603A Did Not Stroke Closed                        03/03/2020
CARD 20-23884  E2150F005A - Update CECO for Maximum TSS                04/05/2020
CARD 20-25272  SLC Squib Primer Service Life Will Expire Prior to RF22 04/27/2020
                                            (Fall 2023)
CARD 20-33247  P4400F606A Negative Analytical MOV Torque Margin        12/29/2020
Corrective Action CARD 21-20233  Squib Valve B Qualified Life Will Expire before RF21    01/07/2021
Documents        CARD 21-20235  MOV Stall Times during Large LOCA Motor Starts on      01/07/2021
Resulting from                  EDGs Not Addressed in a Calculation
Inspection        CARD 21-20407  2021 NRC DBA-POV Inspection - MGA11-100 Process        01/13/2021
Improvement Needed
CARD 21-20408  2021 NRC DBA-POV Inspection - NRC Identified -          01/13/2021
Conservative E4150F012 Design Temp in MPR
Calc. 021 014 AW1
CARD 21-20410  2021 NRC DBA-POV Inspection - TSR-36713 Torque          01/13/2021
Values for G3352F001 Hex Head Hub
CARD 21-20412  2021 NRC DBA-POV Inspection - Conservative              01/13/2021
Calculated Actuator Torque Capacity (Open) for
E4150F012 Identified in DC-5719 Vol 1
CARD 21-20413  2021 NRC DBA-POV Inspection - NRC Identified -          01/13/2021
E4150F012 Overall Gear Ration Discrepancy in MPR
Calculation 021 014 AW1
CARD 21-20489  2021 NRC DBA-POV Inspection - NRC Identified -          01/15/2021
Process Discrepancy Between Measured Packing Loads
and Updates to CECO and MPR Calculation 021 014
Inspection Type        Designation  Description or Title                                    Revision or
Procedure                                                                                    Date
AW1
CARD 21-20756 2021 NRC DBA-POV Inspection - NRC Identified - Minor    01/26/2021
Conservative Discrepancy in E2150F005A Post-Test
Analysis
CARD 21-20778 2021 NRC DBA-POV Inspection - Update DC-5719 Vol 1      01/27/2021
Max Open/Close TSS for E2150F005A
CARD 21-20796 2021 NRC DBA POV Inspection - NRC Identified - Update  01/27/2021
DC-5405 Vol 1 Document Interface Summary and
Section 2.0 Summary of Results and Conclusion Table for
E2150F005A
CARD 21-20816 2021 NRC DBA-POV Inspection - NRC Identified - Revise  01/27/2021
DSN: MOV JOG Classification for E4150F004,
E4150F041, and E4150F042
CARD 21-20889 2021 NRC DBA-POV Inspection - NRC Identified - Revise  01/29/2021
PEP03 for Clarity Regarding Long Torque Switch Bypass
CARD 21-20890 2021 NRC DBA-POV Inspection - NRC Identified - Revise  01/29/2021
MOP01 for Guidance on Manually Stroking Quarter Turn
MOVs
CARD 21-20894 2021 NRC DBA-POV Inspection - Evaluate Vendor          01/29/2021
Manual Maintenance Recommendations for Jamesbury
Butterfly Valves
CARD 21-21112 2021 NRC DBA-POV Inspection - NRC Observation -        02/05/2021
Document Quality
CARD 21-21130 2021 NRC DBA-POV Inspection - NRC Observation -        02/05/2021
Procedure Clarity
CARD 21-22456 2021 NRC DBA-POV Inspection - NRC Identified -          03/18/2021
G3352F001 Potential Green Non-Cited Violation
Drawings    5M721-6038    12" - 900# OSY Gate Valve with Limitorque Operator      0
61721-2131-01 Schematic Diagram, SLC Pumps C4103C001A & B            K
6M721-2082    Piping and Instrumentation Diagram (P&ID), SLC System  AB
Engineering EDP 27422    Engineering Design Package (EDP) for Pressure Locking  0
Changes                  Mitigation for Valve E4150F006
Engineering Card 19-23915 Methodology Error Found in MOV Torque Calculation      2 and 3
Evaluations              White Paper
Inspection Type          Designation    Description or Title                                    Revision or
Procedure                                                                                        Date
CARD 20-33247  P4400F606A Negative Analytical MOV Torque Margin        0
White Paper
D64061          Design Analysis Report for 6", 900# Gate Valve with    2
Limitorque SMB-0-25 Operator
EDP-26355      Replacement of Valve B2103F016                          0
EDP-26858      Actuator and Motor Change on Motor Operated Valve      B
G3352F001
TE-ANL-10-035  Motor Operated Valve Risk Ranking for PSA Model Fermi  A
V9
TSR-3671        Revise BCDDs for Removed Handwheel on Valve            0
G3352F001
TSR-36940      Evaluate Valve Factor Impact on B2103F016 & F019 due    0
to Change of Solid Wedge to a Flex Wedge
Miscellaneous TMIS-19-0030    AOV Population for AOV Program Categorization Update    10/03/2019
TSR-27122      Technical Service Request (TSR); Gearing Change for    0
MOV E5150F013
TSR-38303      Technical Service Request Document for DC-5719 Vol 1    0
TU 92-01        Limitorque Technical Update: Thrust Rating Increase    11/25/1991
TU 98-01        Technical Update 98-01 and Technical Update 98-01      07/17/1998
Supplement 1
White Paper 125 Installed Motor Capability Evaluation                  3
Procedures    23.707          Reactor Water Cleanup                                  150
24.139.03      Standby Liquid Control (SLC) Manual Initiation, Reactor 47
Water Cleanup (RWCU) Isolation and Storage Tank
Heater Operability Test
24.202.05      HPCI System Cold Shutdown Valve Operability Test        48
29.ESP.05      Emergency Support Procedure - Reactor Pressure Vessel  7
                                        (RPV) Injection Using SLC Test Tank
35.139.002      SLC System Explosive Valve Insert Replacement          31
43.401.100      Integrated Leak Rate Test - Type A - General            33
43.401.200      Local Leakage Rate Test Type B - General                36
43.401.300      Local Leakage Rate Test Type C - General                55B
43.401.303      Local Leakage Rate Testing for Penetration X-9A        37
43.401.510      Local Leakage Rate Test, Purge, and Vent Valves        28B
Inspection Type            Designation  Description or Title                                  Revision or
Procedure                                                                                        Date
43.401.511    Local Leakage Rate Test, Bypass Leakage Valves        41B
47.306.01    Analysis of Motor Operated Valves                      42
47.306.01    Springpack Correction Guidelines                      N/A
47.306.03    MOV MCC Based Testing                                  12
47.306.06    MOV Diagnostic Testing with the Quiklook 3 System      2
MES15        Design Calculations                                    29
MES28        Leakage Reduction and Primary Containment Leakage      22
Rate Programs
MOP01        Conduct of Operations                                  41
MOP03        Fermi Policy on Preconditioning                        40
PEP03        MOV Program Manual                                    10
ST-OP-315-    Operations Training Procedure - Standby Liquid Control 20
0014-001
TE-ANL-10-035 Motor Operated Valve Risk Ranking                      C
TRVEND        MOV JOG Classification                                3
Shipping Records 44240567      Perform 24.203 Sec-5.1 CSS Cold Shutdown Valve        02/25/2016
Operability
57151446      Perform 24.203.04 Sec 5.1 Div 1 Core Spray Valve      07/08/2020
Operability and Position Verification Test
57518249      Perform 24.137.03 Sec 5.2 & 5.4 MSIV Cold Shutdown    07/22/2020
Stroke Time Logic Functional
F337110100    Inspect/Test 480VAC MCC 72C-3A POS 7D                  09/14/2011
Work Orders      34797737      Perform MOV Thrust (Viper) Testing Per GL 96-05        07/19/2012
Program G3352F001
245763      Perform MOV Thrust Testing per GL 96-05 Program for    03/24/2014
E5150F013 Valve
245806      Perform MOV Thrust (Viper) Testing per GL 96-05        03/18/013
Program
3672660      Perform MOV Thermal O/L Test P4400F603A                03/09/2015
37545524      Final 43.401.303 LLRT for X-9A (Test 2: B2100F076A and 10/21/2015
E4150F006)
38117535      Stem Nut Replacement for MOV E5150F013                02/05/2016
38117535      Stem Nut Replacement for E5150F013 RF17                03/05/2014
Inspection Type Designation Description or Title                                    Revision or
Procedure                                                                          Date
38199743    Perform RCIC Cold Shutdown Valve Operability Test      03/27/2015
44151592    Perform 24.20.04 SEC-5.3 Div 1 CSS Local Valve          03/27/2017
Position Indication Verification
47500473    Perform RCIC Valve Position Indication                  10/21/2018
Verification/Manual Initiate
47510367    Perform 24.202.05 Section 5.2 & 5.3; HPCI Local Valve  10/21/2018
Position Indication Verification
47548208    Final RCIC Pressure Isolation Valve Leakage Test        04/13/2020
E5150F013
47548556    Final 43.401.514; HPCI Pressure Isolation Valve Leakage 05/24/2020
Test - 1: E4150F006
50349522    Perform Mini Periodic MOV Inspection                    09/03/2019
2180413    Final 43.401.500 LLRT for X-7A B2103F022A & F028A      03/21/2020
53088670    Perform MOV Thrust Testing (E2150-F005A)                01/29/2019
56864247    P4400F603A Division 1 EECW Supply Isolation Valve Did  03/03/2020
Not Stroke Close
E394060100  Perform MOV Thrust Testing per GL 96-05 Program        03/13/2006
G352F001
E439060100  Perform MOV Thrust Testing per GL 96-05 Program for    05/26/2010
E4150F006, HPC I Main Pump Outlet Valve
G202970107  Perform MOV Thrust Verification Testing G3352F001      07/06/1998
Q870080100  Perform Maxi Periodic MOV Inspection and Diagnostic    12/16/2008
Strike Test
10
}}
}}

Latest revision as of 14:45, 19 January 2022

Design Basis Assurance Inspection (Programs) Inspection Report 05000341/2021010
ML21123A219
Person / Time
Site: Fermi DTE Energy icon.png
Issue date: 05/03/2021
From: Karla Stoedter
Division of Reactor Safety III
To: Peter Dietrich
DTE Electric Company
References
IR 2021010
Download: ML21123A219 (12)
v • d • e


Text

May 3, 2021

SUBJECT:

FERMI POWER PLANT, UNIT 2 - DESIGN BASIS ASSURANCE INSPECTION (PROGRAMS) INSPECTION REPORT 05000341/2021010

Dear Mr. Dietrich:

On March 19, 2021, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Fermi Power Plant, Unit 2 and discussed the results of this inspection with Eric Olsen, Site Vice President and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

Karla K. Stoedter, Chief Engineering Branch 2 Division of Reactor Safety Docket No. 05000341 License No. NPF-43

Enclosure:

As stated

Inspection Report

Docket Number: 05000341 License Number: NPF-43 Report Number: 05000341/2021010 Enterprise Identifier: I-2021-010-0012 Licensee: DTE Electric Company Facility: Fermi Power Plant, Unit 2 Location: Newport, MI Inspection Dates: January 11, 2021 to March 19, 2021 Inspectors: M. Farnan, Mechanical Engineer B. Jose, Senior Reactor Inspector E. Sanchez Santiago, Senior Reactor Inspector Approved By: Karla K. Stoedter, Chief Engineering Branch 2 Division of Reactor Safety Enclosure

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (programs) inspection at Fermi Power Plant, Unit 2, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the Coronavirus Disease (COVID-19), regional inspectors were directed to begin telework. During this time regional baseline inspections were evaluated to determine if all or portions of the objectives and requirements stated in the IP could be performed remotely. In some cases, portions of an IP were completed remotely and on-site. For the inspection documented below it was determined that the objectives and requirements stated in the IP could be completed remotely.

REACTOR SAFETY

71111.21N.02 - Design-Basis Capability of Power-Operated Valves Under 10 CFR 50.55a Requirements POV Review (IP Section 03)

Main article: IP 71111.21

The inspectors:

a. Determined whether the sampled POVs are being tested and maintained in accordance with NRC regulations along with the licensees commitments and/or licensing bases.

b. Determined whether the sampled POVs are capable of performing their design basis functions.

c. Determined whether testing of the sampled POVs is adequate to demonstrate the capability of the POVs to perform their safety functions under design basis conditions.

d. Evaluate maintenance activities including a walkdown of the sampled POVs (if accessible).

(1) C4104F004A; Standby Liquid Control Explosive Valve
(2) E4150F006; High Pressure Coolant Injection Main Pump Outlet Valve
(3) E5150F013; Reactor Core Isolation Cooling Pump Supply to Feed Water Header Isolation Valve
(4) E4150F012; High Pressure Core Spray Main Pump Minimum Flow to Suppression Chamber Isolation Valve
(5) G3352F001; Reactor Water Cleanup Reactor Vessel Primary Containment Drain Line Recirculation Valve
(6) T2300F409; Primary Containment Suppression Chamber Reactor Building Vacuum Breaker Valve
(7) P4400F603A; Division 1 Reactor Building Component Cooling Water Supply Isolation Valve
(8) E2150F005A; Division 1 Core Spray Inboard Isolation Valve
(9) B2103F022A; Main Steam Line "A" Inboard Primary Containment Isolation Valve

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On March 19, 2021, the inspectors presented the design basis assurance inspection (programs) inspection results to Eric Olsen, Site Vice President and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection Type Designation Description or Title Revision or

Procedure Date

71111.21N.02 Calculations 021 014 AW1 DSN. 021 014 AW1/DC-5719 Vol I / DC-6083 Vol I / TSR- 8

37565

455597 Reevaluation of Thrust Capacities for Powell Valves 09/14/1994

29190 Survivable Thrust Capacities for Powell Valves 08/30/1994

A31-00 Gate and Globe Valve Efficiency Chart I

DC-5040 MOV Torque Switch Setting Calculation Input B

DC-5401 Maximum Expected Differential Pressure for Valves 0

E2150F005A and E2150F005B

DC-5405 Third Party Review for Thrust Capabilities of Wm Powell I

Co. MOVs

DC-5719 Minimum Required Target Thrust (MRTT) for Generic W

Letter 89-10 Gate, Globe and Quarter-turn Valves

(Torque)

DC-5812 Evaluation of Thrust Requirements for E4150F7004 Using 0

the EPRI MOV Methods

DC-5814 Evaluation of Thrust Requirements for E4150F042 Using 0

the EPRI MOV Methods

DC-5817 Evaluation of Thrust Requirements for G3352F001 and 0

G3352F004 Using the EPRI MOV Methods

DC-6397 MOV Terminal Voltage Calculation Results D

DE-FR-004 MOV Weak Link Allowable Thrust for Continuous 00

Operation

DE-M-001 MOV - P4400F603A Allowable Thrust 0

Corrective Action CARD 01-16089 Actuator Allowable Torque Values Exceeded During WR 06/28/2001

Documents 870940929

CARD 15-23250 PILAR for AOV Actuator Maintenance 05/06/2015

CARD 15-24958 Non-Training Solutions Identified for AOV Actuator 07/17/2015

Maintenance

CARD 16-22049 Lessons Learned for Troubleshooting Efforts 03/04/2016

CARD 16-26535 2016 CDBI: Potential Discrepancies with EDG LOP/LOCA 08/17/2016

Acceptance Criteria and R3000 System Monitoring Plan

CARD 16-26536 2016 CDBI: EDG12 and EDG14 LOP/LOCA Minimum 08/17/2016

Inspection Type Designation Description or Title Revision or

Procedure Date

Voltage Values Do Not Meet Reg Guide 1.9 Criteria

CARD 18-28164 Cracking Visually Observed on Squib Valve A Wiring 10/11/2018

Harness

CARD 18-303308 P4400F603A Negative Analytical Torque Margin under 12/21/2018

Design Conditions per DC-5719 Vol 1

CARD 19-23863 2019 DBAI: Margin Issues with AC Motor Operated Valves 05/20/2019

CARD 19-23915 2019 DBAI: Methodology Error Found in MOV Torque 05/21/2019

Calculation

CARD 19-23915 2019 DBAI: Methodology Error Found in MOV Torque 05/21/2019

Calculation

CARD 20-22360 P4400F603A Did Not Stroke Closed 03/03/2020

CARD 20-23884 E2150F005A - Update CECO for Maximum TSS 04/05/2020

CARD 20-25272 SLC Squib Primer Service Life Will Expire Prior to RF22 04/27/2020

(Fall 2023)

CARD 20-33247 P4400F606A Negative Analytical MOV Torque Margin 12/29/2020

Corrective Action CARD 21-20233 Squib Valve B Qualified Life Will Expire before RF21 01/07/2021

Documents CARD 21-20235 MOV Stall Times during Large LOCA Motor Starts on 01/07/2021

Resulting from EDGs Not Addressed in a Calculation

Inspection CARD 21-20407 2021 NRC DBA-POV Inspection - MGA11-100 Process 01/13/2021

Improvement Needed

CARD 21-20408 2021 NRC DBA-POV Inspection - NRC Identified - 01/13/2021

Conservative E4150F012 Design Temp in MPR

Calc. 021 014 AW1

CARD 21-20410 2021 NRC DBA-POV Inspection - TSR-36713 Torque 01/13/2021

Values for G3352F001 Hex Head Hub

CARD 21-20412 2021 NRC DBA-POV Inspection - Conservative 01/13/2021

Calculated Actuator Torque Capacity (Open) for

E4150F012 Identified in DC-5719 Vol 1

CARD 21-20413 2021 NRC DBA-POV Inspection - NRC Identified - 01/13/2021

E4150F012 Overall Gear Ration Discrepancy in MPR

Calculation 021 014 AW1

CARD 21-20489 2021 NRC DBA-POV Inspection - NRC Identified - 01/15/2021

Process Discrepancy Between Measured Packing Loads

and Updates to CECO and MPR Calculation 021 014

Inspection Type Designation Description or Title Revision or

Procedure Date

AW1

CARD 21-20756 2021 NRC DBA-POV Inspection - NRC Identified - Minor 01/26/2021

Conservative Discrepancy in E2150F005A Post-Test

Analysis

CARD 21-20778 2021 NRC DBA-POV Inspection - Update DC-5719 Vol 1 01/27/2021

Max Open/Close TSS for E2150F005A

CARD 21-20796 2021 NRC DBA POV Inspection - NRC Identified - Update 01/27/2021

DC-5405 Vol 1 Document Interface Summary and

Section 2.0 Summary of Results and Conclusion Table for

E2150F005A

CARD 21-20816 2021 NRC DBA-POV Inspection - NRC Identified - Revise 01/27/2021

DSN: MOV JOG Classification for E4150F004,

E4150F041, and E4150F042

CARD 21-20889 2021 NRC DBA-POV Inspection - NRC Identified - Revise 01/29/2021

PEP03 for Clarity Regarding Long Torque Switch Bypass

CARD 21-20890 2021 NRC DBA-POV Inspection - NRC Identified - Revise 01/29/2021

MOP01 for Guidance on Manually Stroking Quarter Turn

MOVs

CARD 21-20894 2021 NRC DBA-POV Inspection - Evaluate Vendor 01/29/2021

Manual Maintenance Recommendations for Jamesbury

Butterfly Valves

CARD 21-21112 2021 NRC DBA-POV Inspection - NRC Observation - 02/05/2021

Document Quality

CARD 21-21130 2021 NRC DBA-POV Inspection - NRC Observation - 02/05/2021

Procedure Clarity

CARD 21-22456 2021 NRC DBA-POV Inspection - NRC Identified - 03/18/2021

G3352F001 Potential Green Non-Cited Violation

Drawings 5M721-6038 12" - 900# OSY Gate Valve with Limitorque Operator 0

61721-2131-01 Schematic Diagram, SLC Pumps C4103C001A & B K

6M721-2082 Piping and Instrumentation Diagram (P&ID), SLC System AB

Engineering EDP 27422 Engineering Design Package (EDP) for Pressure Locking 0

Changes Mitigation for Valve E4150F006

Engineering Card 19-23915 Methodology Error Found in MOV Torque Calculation 2 and 3

Evaluations White Paper

Inspection Type Designation Description or Title Revision or

Procedure Date

CARD 20-33247 P4400F606A Negative Analytical MOV Torque Margin 0

White Paper

D64061 Design Analysis Report for 6", 900# Gate Valve with 2

Limitorque SMB-0-25 Operator

EDP-26355 Replacement of Valve B2103F016 0

EDP-26858 Actuator and Motor Change on Motor Operated Valve B

G3352F001

TE-ANL-10-035 Motor Operated Valve Risk Ranking for PSA Model Fermi A

V9

TSR-3671 Revise BCDDs for Removed Handwheel on Valve 0

G3352F001

TSR-36940 Evaluate Valve Factor Impact on B2103F016 & F019 due 0

to Change of Solid Wedge to a Flex Wedge

Miscellaneous TMIS-19-0030 AOV Population for AOV Program Categorization Update 10/03/2019

TSR-27122 Technical Service Request (TSR); Gearing Change for 0

MOV E5150F013

TSR-38303 Technical Service Request Document for DC-5719 Vol 1 0

TU 92-01 Limitorque Technical Update: Thrust Rating Increase 11/25/1991

TU 98-01 Technical Update 98-01 and Technical Update 98-01 07/17/1998

Supplement 1

White Paper 125 Installed Motor Capability Evaluation 3

Procedures 23.707 Reactor Water Cleanup 150

24.139.03 Standby Liquid Control (SLC) Manual Initiation, Reactor 47

Water Cleanup (RWCU) Isolation and Storage Tank

Heater Operability Test

24.202.05 HPCI System Cold Shutdown Valve Operability Test 48

29.ESP.05 Emergency Support Procedure - Reactor Pressure Vessel 7

(RPV) Injection Using SLC Test Tank

35.139.002 SLC System Explosive Valve Insert Replacement 31

43.401.100 Integrated Leak Rate Test - Type A - General 33

43.401.200 Local Leakage Rate Test Type B - General 36

43.401.300 Local Leakage Rate Test Type C - General 55B

43.401.303 Local Leakage Rate Testing for Penetration X-9A 37

43.401.510 Local Leakage Rate Test, Purge, and Vent Valves 28B

Inspection Type Designation Description or Title Revision or

Procedure Date

43.401.511 Local Leakage Rate Test, Bypass Leakage Valves 41B

47.306.01 Analysis of Motor Operated Valves 42

47.306.01 Springpack Correction Guidelines N/A

47.306.03 MOV MCC Based Testing 12

47.306.06 MOV Diagnostic Testing with the Quiklook 3 System 2

MES15 Design Calculations 29

MES28 Leakage Reduction and Primary Containment Leakage 22

Rate Programs

MOP01 Conduct of Operations 41

MOP03 Fermi Policy on Preconditioning 40

PEP03 MOV Program Manual 10

ST-OP-315- Operations Training Procedure - Standby Liquid Control 20

0014-001

TE-ANL-10-035 Motor Operated Valve Risk Ranking C

TRVEND MOV JOG Classification 3

Shipping Records 44240567 Perform 24.203 Sec-5.1 CSS Cold Shutdown Valve 02/25/2016

Operability

57151446 Perform 24.203.04 Sec 5.1 Div 1 Core Spray Valve 07/08/2020

Operability and Position Verification Test

57518249 Perform 24.137.03 Sec 5.2 & 5.4 MSIV Cold Shutdown 07/22/2020

Stroke Time Logic Functional

F337110100 Inspect/Test 480VAC MCC 72C-3A POS 7D 09/14/2011

Work Orders 34797737 Perform MOV Thrust (Viper) Testing Per GL 96-05 07/19/2012

Program G3352F001

245763 Perform MOV Thrust Testing per GL 96-05 Program for 03/24/2014

E5150F013 Valve

245806 Perform MOV Thrust (Viper) Testing per GL 96-05 03/18/013

Program

3672660 Perform MOV Thermal O/L Test P4400F603A 03/09/2015

37545524 Final 43.401.303 LLRT for X-9A (Test 2: B2100F076A and 10/21/2015

E4150F006)

38117535 Stem Nut Replacement for MOV E5150F013 02/05/2016

38117535 Stem Nut Replacement for E5150F013 RF17 03/05/2014

Inspection Type Designation Description or Title Revision or

Procedure Date

38199743 Perform RCIC Cold Shutdown Valve Operability Test 03/27/2015

44151592 Perform 24.20.04 SEC-5.3 Div 1 CSS Local Valve 03/27/2017

Position Indication Verification

47500473 Perform RCIC Valve Position Indication 10/21/2018

Verification/Manual Initiate

47510367 Perform 24.202.05 Section 5.2 & 5.3; HPCI Local Valve 10/21/2018

Position Indication Verification

47548208 Final RCIC Pressure Isolation Valve Leakage Test 04/13/2020

E5150F013

47548556 Final 43.401.514; HPCI Pressure Isolation Valve Leakage 05/24/2020

Test - 1: E4150F006

50349522 Perform Mini Periodic MOV Inspection 09/03/2019

2180413 Final 43.401.500 LLRT for X-7A B2103F022A & F028A 03/21/2020

53088670 Perform MOV Thrust Testing (E2150-F005A) 01/29/2019

56864247 P4400F603A Division 1 EECW Supply Isolation Valve Did 03/03/2020

Not Stroke Close

E394060100 Perform MOV Thrust Testing per GL 96-05 Program 03/13/2006

G352F001

E439060100 Perform MOV Thrust Testing per GL 96-05 Program for 05/26/2010

E4150F006, HPC I Main Pump Outlet Valve

G202970107 Perform MOV Thrust Verification Testing G3352F001 07/06/1998

Q870080100 Perform Maxi Periodic MOV Inspection and Diagnostic 12/16/2008

Strike Test

10

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