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{{IR-Nav| site = 05000440 | year = 2006 | report number = 002 | {{Adams | ||
| number = ML061180033 | |||
| issue date = 04/24/2006 | |||
| title = IR 05000440-06-002; 01/01/2006 - 03/31/2006; Perry Nuclear Power Plant; Operator Performance During Non-Routine Evolutions and Events; Post-Maintenance Testing | |||
| author name = Satorius M A | |||
| author affiliation = NRC/RGN-III/DRP | |||
| addressee name = Pearce L W | |||
| addressee affiliation = FirstEnergy Nuclear Operating Co | |||
| docket = 05000440 | |||
| license number = NPF-058 | |||
| contact person = | |||
| document report number = IR-06-002 | |||
| document type = Inspection Report, Letter | |||
| page count = 33 | |||
}} | |||
{{IR-Nav| site = 05000440 | year = 2006 | report number = 002 }} | |||
=Text= | |||
{{#Wiki_filter: | |||
[[Issue date::April 24, 2006]] | |||
Mr. L. William PearceVice President FirstEnergy Nuclear Operating Company Perry Nuclear Power Plant 10 Center Road, A290 Perry, OH 44081 | |||
SUBJECT: PERRY NUCLEAR POWER PLANT NRC INTEGRATED INSPECTION REPORT 05000440/2006002 | |||
==Dear Mr. Pearce:== | |||
On March 31, 2006, the U.S. Nuclear Regulatory Commission (NRC) completed an inspectionat your Perry Nuclear Power Plant. The enclosed report documents the inspection findings which were discussed on April 7, 2006, with you and other members of your staff.The inspection examined activities conducted under your license as they relate to safety andcompliance with the Commission's rules and regulations and with the conditions of your license. | |||
The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel. In addition to the routine NRC inspection and assessment activities, Perry performance is being evaluated quarterly as described in the Assessment Follow-up Letter - | |||
Perry Nuclear Power Plant, dated August 12, 2004. Consistent with Inspection Manual Chapter (IMC) 0305, "Operating Reactor Assessment Program," plants in the "Multiple/RepetitiveDegraded Cornerstone" column of the NRC's Action Matrix are given consideration at eachquarterly performance assessment review for (1) declaring plant performance to be unacceptable in accordance with the guidance in IMC 0305; (2) transferring to the IMC 0350, | |||
"Oversight of Operating Reactor Facilities in a Shutdown Condition with PerformanceProblems," process; and (3) taking additional regulatory actions, as appropriate. On January 25, 2006, the NRC reviewed Perry operational performance, inspection findings, andperformance indicators for the third quarter of 2005. Based on this review, we concluded that Perry is operating safely. We determined that no additional regulatory actions, beyond the already increased inspection activities and management oversight, are currently warranted.Based on the results of this inspection, two findings of very low safety significance, both ofwhich involved violations of NRC requirements, were identified. However, because of their verylow safety significance and because they have been entered into your corrective action program, the NRC is treating these violations as non-cited violations (NCVs) in accordance withSection VI.A.1 of the NRC's Enforcement Policy. If you contest the subject or severity of these non-cited violations, you should provide aresponse within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001, with a copy to the Regional Administrator, U.S. Nuclear Regulatory Commission - Region III, 2443 Warrenville Road, Suite 210, Lisle, IL 60532-4352; the Director,Office of Enforcement, U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001; and the Resident Inspector Office at the Perry Nuclear Power Plant.In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of thisletter and its enclosure will be available electronically for public inspection in the NRCPublic Document Room or from the Publicly Available Records (PARS) component of NRC's document system (ADAMS), accessible from the NRC Web site athttp://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room). | |||
Sincerely,/RA/Mark A. Satorius, DirectorDivision of Reactor ProjectsDocket No. 50-440License No. NPF-58 | |||
===Enclosure:=== | |||
Inspection Report 05000440/2006002 | |||
===w/Attachment:=== | |||
Supplemental Informationcc w/encl:G. Leidich, President - FENOCJ. Hagan, Chief Operating Officer, FENOC D. Pace, Senior Vice President Engineering and Services, FENOC Director, Site Operations Director, Regulatory Affairs M. Wayland, Director, Maintenance Department Manager, Regulatory Compliance T. Lentz, Director, Performance Improvement J. Shaw, Director, Nuclear Engineering Department D. Jenkins, Attorney, FirstEnergy Public Utilities Commission of Ohio Ohio State Liaison Officer R. Owen, Ohio Department of Health DOCUMENT NAME:E:\Filenet\ML061180033.wpd G Publicly Available G Non-Publicly Available G Sensitive G Non-SensitiveTo receive a copy of this document, indicate in the concurrence box "C" = Copy without attach/encl "E" = Copy with attach/encl "N" = No copyOFFICERIIIRIIINAMEEDuncan:dtpMSatoriusDATE04/24/200604/24/2006OFFICIAL RECORD COPY L. Pearce-3-ADAMS Distribution | |||
:GYS KNJ SJC4 RidsNrrDirsIrib | |||
GEG KGO RJP CAA1 LSL (electronic IR's only) | |||
C. Pederson, DRS (hard copy - IR's only) | |||
DRPIII DRSIII PLB1 JRK1 ROPreports@nrc.gov (inspection reports, final SDP letters, any letter with an IR number) | |||
EnclosureU. S. NUCLEAR REGULATORY COMMISSIONREGION IIIDocket No:50-440 License No:NPF-58 Report No:05000440/2006002 Licensee:FirstEnergy Nuclear Operating Company (FENOC) | |||
Facility:Perry Nuclear Power Plant, Unit 1 Location:Perry, Ohio Dates:Inspectors:R. Powell, Senior Resident InspectorM. Franke, Resident Inspector R. Morris, Senior Resident Inspector, Fermi M. Wilk, Reactor Engineer R. Ruiz, Reactor EngineerApproved by:Eric R. Duncan, ChiefBranch 6 Division of Reactor Projects Enclosure 2 | |||
=SUMMARY OF FINDINGS= | |||
IR 05000440/2006002; 01/01/2006 - 03/31/2006; Perry Nuclear Power Plant; OperatorPerformance During Non-Routine Evolutions and Events; Post-Maintenance Testing. This report covers a 3-month period of baseline inspection. The inspection was conducted bythe resident and regional inspectors. This inspection identified two Green findings, both of which involved associated non-cited violations (NCVs). The significance of most findings is indicated by their color (Green, White, Yellow, Red) using Inspection Manual Chapter 0609, | |||
"Significance Determination Process." Findings for which the Significance Determination Process does not apply may be "Green" or be assigned a severity level after NRC managementreview. The NRC's program for overseeing the safe operation of commercial nuclear powerreactors is described in NUREG-1649, "Reactor Oversight Process," Revision 3, datedJuly 2000.A. Inspector-Identified and Self-Revealed Findings | |||
===Cornerstone: Mitigating Systems=== | |||
: '''Green.''' | |||
A finding of very low safety significance and a non-cited violation of TechnicalSpecification 5.4, "Procedures," was self-revealed on February 11, 2006, when licensee personnel failed to adhere to predictive maintenance program procedures after "B" Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation system return fan vibration levels exceeded predictive maintenance program alertcriteria on September 29, 2005. As part of their immediate corrective actions, licensee personnel completed repairs to the "B" Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilati on system on March 3, 2006. The findingaffected the cross-cutting area of Human Performance because licensee personnel failed to adhere to predictive maintenance program procedures after a degraded condition was identified.The finding was more than minor because the failure to adhere to proceduresassociated with the maintenance of safety-related equipment, if left uncorrected, could become a more significant safety concern. In this case, the failure to adhere to predictive maintenance program procedures on September 29, 2005, resulted in an unaddressed and unmonitored degraded fan motor condition, led to the fan motor failure, and resulted in a small fire and an Alert emergency declaration on February 11, 2006. Because the Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation system was a support system, the finding was notsuitable for Significance Determination Process review. Following management review, the finding was determined to be of very low safety significance because only one train of the Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation system was affected and the fire did not result in any personnel injuries ordamage to other equipment. (Section 1R14.1) | |||
3*Green. The inspectors identified a finding of very low safety significance and anon-cited violation of Technical Specification 5.4, "Procedures," when licensee personnel failed to adhere to maintenance procedures during "B" Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation train maintenance and did not establish the required drive belt tension between the return fan and motor priorto returning the train to service. As part of their immediate corrective actions, the licensee counseled involved personnel regarding procedure adherence expectations. | |||
The finding affected the cross-cutting area of Human Performance because licensee personnel failed to adhere to maintenance procedures affecting safety-related equipment.The finding was more than minor because the failure to adhere to proceduresassociated with the maintenance of safety-related equipment, if left uncorrected, could become a more significant safety concern. In this case, a previous failure to adhere to procedures associated with this fan motor contributed to the failure of the "B" Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation train that resulted in a fire and an Alert emergency declaration on February 11, 2006. Because the Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation system was a support system, the finding was not suitable for SignificanceDetermination Process review. Following management review, the finding was determined to be of very low safety significance because only one train of the Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilati on syst emwas affected. (Section 1R19) | |||
===B. Licensee-Identified Violations=== | |||
None. | |||
4 | |||
=REPORT DETAILS= | |||
Summary of Plant StatusThe plant began the inspection period at 100 percent power. On January 14, 2006, operatorsreduced power to 63 percent to conduct planned maintenance activities. On January 18, 2006, operators returned power to 100 percent. With the exception of planned downpowers for routine surveillance testing and rod sequence exchanges, the plant remained at 100 percent power for the remainder of the inspection period.1.REACTOR SAFETYCornerstones: Initiating Events, Mitigating Systems, Barrier Integrity andEmergency Preparedness1R01Adverse Weather Protection (71111.01) | |||
====a. Inspection Scope==== | |||
On March 10, 2006, a wind advisory was issued for northeast Ohio and the licenseemeasured wind speeds exceeding 35 miles per hour. The inspectors observed the licensee's response to the high wind conditions. The inspectors reviewed Off-Normal Instruction (ONI)-ZZZ-1, "Tornado or High Winds," Revision 4, and discussed actionswith the control room operators. Additionally, the inspectors conducted a walkdown of outside areas to identify any loose material or debris with the potential to become airborne hazards.This review represented one inspection sample. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
{{a|1R04}} | |||
==1R04 Equipment Alignment== | |||
{{IP sample|IP=IP 71111.04}} | |||
.1Semi-Annual Complete System Walkdown | |||
====a. Inspection Scope==== | |||
The inspectors performed a complete walkdown of accessible portions of theemergency closed cooling water (ECCW) system to determine system operability andcondition during the week of January 23, 2006. The ECCW system was selected due toits risk significance. The inspectors used valve lineup instructions (VLIs)and systemdrawings to accomplish the inspection. | |||
5The inspectors observed selected switch and valve positions, electrical poweravailability, system pressure and temperature indications, component labeling, andgeneral material condition. The inspectors determined whether system configurationsand operating parameters were consistent with licensee procedures and drawings. The inspectors also reviewed open system engineering issues as identified in the licensee'sQuarterly System Health Report, outstanding maintenance work requests, and a sampling of condition reports (CRs) to determine whether problems and issues were identified, and corrected, at an appropriate threshold. The documents used for the walkdown are listed in the attached List of Documents Reviewed.This review represented one inspection sample. | |||
====b. Findings==== | |||
No findings of significance were identified..2Quarterly Partial System Walkdowns | |||
====a. Inspection Scope==== | |||
The inspectors conducted partial walkdowns of the system trains listed below todetermine whether the systems were correctly aligned to perform their designed safetyfunction. The inspectors used VLIs and system drawings during the walkdowns. Thewalkdowns included selected switch and valve position checks, and verification ofelectrical power to critical components. Finally, the inspectors evaluated other elements, such as material condition, housekeeping, and component labeling. The documents used for the walkdowns are listed in the attached List of Documents Reviewed. The inspectors reviewed the following systems:*Division 3 Emergency Diesel Generator (EDG) and switchgear duringmaintenance on the reactor core isolation cooling (RCIC) system onJanuary 17, 2006;*high pressure core spray (HPCS) system during maintenance on the RCICsystem on January 19, 2006; *main generator and excitation system walkdown on February 14, 2006; and*"A" Motor Control Center Switchgear and Miscellaneous Electrical EquipmentArea Ventilation train during emergent maintenance on the "B" train on February 21, 2006. These reviews represented four inspection samples. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
61R05Fire Protection (71111.05AQ).1Walkdown of Selected Fire Zones/Areas | |||
====a. Inspection Scope==== | |||
The inspectors walked down the following areas to assess the overall readiness of fireprotection equipment and barriers:*Fire Zone 1CC-3A, Unit 1 Division 2 Switchgear Room elevation 620'-6";*Fire Zone 1CC-3B, Unit 1 Division 3 Switchgear Room elevation 620'-6"; | |||
*Fire Zone 1CC-3C, Unit 1 Division 1 Switchgear Room elevation 620'-6"; | |||
*Fire Zone 1CC-4E, Unit 1 Division 1 Cable Spreading Area elevation 638'-6"; | |||
*Fire Zone 1CC-4C, Unit 1 Division 2 Cable Spreading Area elevation 638'-6"; | |||
*Fire Zone 1DG-1B, Unit 1 Division 3 Diesel Generator Building elevation 620'-6"; | |||
*Fire Zone 0IB-3, Intermediate Building elevation 620'-6"; | |||
*Fire Zone 0EW-1A, Emergency Service Water Pumphouse; | |||
*Fire Zone 1RB-1C-1B, Containment to Drywell Space; and | |||
*the radwaste building (all zones).Emphasis was placed on evaluating the licensee's control of transient combustibles andignition sources, the material condition of fire protection equipment, and the material condition and operational status of fire barriers used to prevent fire damage or propagation. The inspectors utilized the general guidelines established in FireProtection Instruction (FPI)-A-A02, "Periodic Fire Inspections," Revision 3; Perry Administrative Procedure (PAP)-1910, "Fire Protection Program," Revision 11; and PAP-0204, "Housekeeping/Cleanliness Control Program," Revision 15; as well as basic National Fire Protection Association Codes, to perform the inspection and to determine whether the observed conditions were consistent with procedures and codes.The inspectors observed fire hoses, sprinklers, and portable fire extinguishers todetermine whether they were installed at their designated locations, were in satisfactory physical condition, and were unobstructed. The inspectors also evaluated the physical location and condition of fire detection devices. Additionally, passive features such as fire doors, fire dampers, and mechanical and electrical penetration seals were inspected to determine whether they were in good physical condition. The documents listed in the List of Documents Reviewed at the end of this report were used by the inspectors during the inspection of this area.These reviews represented 10 inspection samples. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
7.2Observation of Unannounced Fire Drill | |||
====a. Inspection Scope==== | |||
The inspectors observed an unannounced drill involving a fire in a safe shutdown areaon February 28, 2006. The drill was observed to evaluate the readiness of licenseepersonnel to fight fires. In evaluating the fire fighting brigade's effectiveness, the inspectors considered licensee performance in donning protective clothing/turnout gear and self-contained breathing apparatus, deploying fire fighting equipment and fire hoses to the scene of the fire, entering the fire area in a deliberate and controlled manner,maintaining clear and concise communications, checking for fire victims and propagation of fire and smoke into other plant areas, and the use of pre-planned fire fighting strategies. In addition, the inspectors reviewed the post-drill critique report toevaluate the licensee's ability to self-critique fire fighting performance. This review represented one annual sample. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
{{a|1R06}} | |||
==1R06 Flood Protection Measures (71111.06)== | |||
====a. Inspection Scope==== | |||
The inspectors performed an inspection of external flooding vulnerabilities associatedwith the emergency service water discharge swale area. The inspection consisted of a review of the external flooding and emergency service water system design featuresdescribed in the Updated Safety Analysis Report (USAR). In addition, the inspectors reviewed corrective action documents to determine whether previously identified deficiencies were appropriately prioritized and addressed. The inspectors also walked down the emergency service water discharge swale area to determine whether observations were consistent with design. This review represented one inspection sample. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
{{a|1R11}} | |||
==1R11 Licensed Operator Requalification (71111.11)== | |||
====a. Inspection Scope==== | |||
On January 23, 2006, the resident inspectors observed licensed operator performancein the plant simulator. The inspectors evaluated crew performance in the areas of: | |||
8*clarity and formality of communication;*ability to take timely action in the safe direction; | |||
*prioritizing, interpreting, and verifying alarms; | |||
*correct use and implementation of procedures, including alarm responseprocedures;*timely control board operation and manipulation, including high-risk operatoractions; and,*group dynamics.The inspectors also observed the licensee's evaluation of crew performance todetermine whether the training staff had identified performance deficiencies and specified appropriate remedial actions. This review represented one inspection sample. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
{{a|1R12}} | |||
==1R12 Maintenance Effectiveness== | |||
{{IP sample|IP=IP 71111.12}} | |||
====a. Inspection Scope==== | |||
The inspectors reviewed the licensee's implementation of the maintenance rulerequirements to determine whether component and equipment failures were identified and scoped within the maintenance rule and that select structures, systems, andcomponents (SSCs) were properly categorized and classified as (a)(1) or (a)(2) in accordance with 10 CFR 50.65. The inspectors reviewed station logs, maintenance work orders (WOs), selected surveillance test procedures, and a sample of CRs to determine whether the licensee was identifying issues related to the maintenance rule atan appropriate threshold and that corrective actions were appropriate. Additionally, the inspectors reviewed the licensee's performance criteria to determine whether the criteria adequately monitored equipment performance and to determine whether changes to performance criteria were reflected in the licensee's probabilistic risk assessment. During this inspection period, the inspectors reviewed the following SSCs:*safety-related instrument air system; *Division 1, 2, and 3 EDGs; | |||
*nuclear instrumentation; and | |||
*reactor recirculation system.These reviews represented four inspection samples. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
91R13Maintenance Risk Assessments and Emergent Work Control (71111.13) | |||
====a. Inspection Scope==== | |||
The inspectors reviewed the licensee's evaluation of plant risk, scheduling, configurationcontrol, and performance of maintenance associated with planned and emergent work activities to determine whether scheduled and emergent work activities were adequately managed in accordance with 10 CFR 50.65(a)(4). In particular, the inspectors reviewed the licensee's program for conducting maintenance risk assessments to determine whether the licensee's planning, risk management tools, and the assessment andmanagement of on-line risk were adequate. The inspectors also reviewed licensee actions to address increased on-line risk when equipment was out of service for maintenance, such as establishing compensatory actions, minimizing the duration of the activity, obtaining appropriate management approval, and informing appropriate plant staff, to determine whether the actions were accomplished when on-line risk was increased due to maintenance on risk-significant SSCs. The following assessments and/or activities were reviewed:*the licensee's management of emergent work activities associated with thereplacement of the Division 1 EDG jacket water cooling pump on January 6, 2006;*the maintenance risk assessment for the week of January 9, 2006, whichincluded isolation of the 5A/6A feedwater heaters for maintenance activities and multiple reactor protection system relay replacements;*the maintenance risk assessment and work execution associated with a RCICsystem outage during the week of January 16, 2006;*the licensee's management of planned and emergent work activities during theweek of January 23, 2006, which included a low pressure core spray systemmaintenance outage and a failed monthly Division 1 EDG surveillance;*the maintenance risk assessment and work execution associated with a motordriven feed pump maintenance outage during the week of March 13, 2006; and*the licensee's management of planned and emergent work activities during theweek of March 20, 2006, which included unplanned unavailability of the MCCSwitchgear and Miscellaneous Electrical Equipment Ventilation 'B' Train.These reviews represented six inspection samples. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
101R14Operator Performance During Non-Routine Evolutions and Events (71111.14).1MCC Switchgear and Miscellaneous Electrical Equipment Ventilation Fan Motor Failure | |||
====a. Inspection Scope==== | |||
On February 11, 2006, the "B" MCC Switchgear and Miscellaneous Electrical EquipmentVentilation system return fan motor failed, resulting in a small fire and an Alertemergency declaration. The inspectors reviewed licensee personnel performance issues that contributed to the event, including licensee personnel response and implementation of maintenance procedures when it was identified that the fan motor hadpreviously exhibited elevated vibration levels.This review represented the first of two samples for this inspection procedure. | |||
====b. Findings==== | |||
=====Introduction:===== | |||
A finding of very low safety significance (Green) and an associated NCV ofTechnical Specification (TS) 5.4, "Procedures," was self-revealed on February 11, 2006, when the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation system return fan motor failed, resulting in a small fire and an Alert emergencydeclaration.Description: On September 29, 2005, during routine vibration testing, licenseepersonnel identified that "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation system return fan motor inboard bearing vibration levels exceeded the alertlevel criteria. Technical Administrative Instruction (TAI)-2000-2, "Vibration Monitoring Program,"Revision 3, stated, in part, "Specific Alert and Action levels are required to be identified in order to provide trigger points to communicate degraded conditions, establish increased monitoring frequency, allow degraded components to be corrected in a controlled manner, and provide the site with parameters to ensure components are shutdown before catastrophic failure." Procedures TAI-2000-2 and TAI-2000, "Predictive Maintenance Program," Revision 1, defined a vibration alert level as the maximum threshold for generation of a Performance Analysis and Action Report (PAAR). Procedure TAI-2000 prescribed that the following actions be implemented after a keyparameter exceeded the alert level criteria: | |||
: (1) conduct additional analysis to identify the source and extent of the degraded conditions; | |||
: (2) initiate a PAAR to document the condition with recommended actions; | |||
: (3) classify the severity of the component condition; | |||
: (3) evaluate the need for a repair tag; and | |||
: (4) forward the PAAR to the leadpredictive maintenance engineer. | |||
11Contrary to TAI-2000, licensee personnel failed to perform any of these actions. As aresult, the degraded condition remained unmonitored and unaddressed until the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation system return fanmotor failed on February 11, 2006. The failure of the fan motor resulted in a small fire in the control complex and an Alertemergency declaration due to the location of the fire. The "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation train was rendered inoperable and unavailable when the fan motor failed. Licensee personnel extinguished the fire using one portable dry-chemical fire extinguisher. As part of their immediate corrective actions, the licensee completed repairs on the affected ventilati on system on March 3, 2006.The inspectors determined that the failure of licensee personnel to adhere to predictivemaintenance procedures after the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilati on system return fan vibration levels exceeded predictivemaintenance program alert criteria was a performance deficiency warranting a significance evaluation. | |||
=====Analysis:===== | |||
The inspectors concluded that the finding was more than minor in accordancewith Appendix B, "Issue Screening," of Inspection Manual Chapter (IMC) 0612, "Power Reactor Inspection Reports," dated September 30, 2005. Specifically, the failure to adhere to maintenance procedures affecting safety-related equipment, if left uncorrected, could become a more significant safety concern. In this case, the failure to adhere to applicable maintenance procedures when a vibration alert condition was identified on the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation system return fan motor allowed a degraded condition to exist that resulted inan equipment failure, a small fire in a safe shutdown building, and safe ty systemunavailability. The finding affected the cross-cutting area of Human Performancebecause licensee personnel failed to adhere to applicable procedures when measured return fan motor vibration levels exceeded alert level criteria.Because the Motor Control Center Switchgear and Miscellaneous Electrical EquipmentVentilation system was a support system, the finding was not suitable for review usingIMC 0609, "Significance Determination Process." Following management review, the finding was determined to be of very low safety significance because only one train of the Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation system was affected, and the fire did not result in any personnel injuries or damage toother equipment.Enforcement: Technical Specification 5.4, "Procedures," required the implementation ofthe applicable procedures recommended in Regulatory Guide 1.33, "Quality Assurance Program Requirements (Operation)," Revision 2, dated February 1978. Regulatory Guide 1.33, Appendix A, Part 9a, stated, "Maintenance that can affect the performanceof safety-related equipment should be properly preplanned and performed in accordance with written procedures, documented instructions, or drawings appropriate to the circumstances." Contrary to this requirement, on September 29, 2005, licensee personnel failed to adhere to maintenance procedures affecting the safety-related "B" 12Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilationreturn fan motor after measured fan motor vibration levels exceeded the alert level criteria. This resulted in an unaddressed degraded condition that led to motor failure; safety system unavailability; a small fire in the control complex, a safe shutdownbuilding; and an Alert emergency declaration. However, because of the very low safety significance of the issue and because the issue has been entered into the licensee's corrective action program (CR 06-00670), the issue is being treated as an NCV consistent with Section VI.A.1 of the NRC Enforcement Policy (NCV 05000440/2006002-01)..2Unauthorized Discharge | |||
====a. Inspection Scope==== | |||
The inspectors reviewed the licensee's response to the report of an unauthorizeddischarge of about 10 gallons of rainwater containing trace amounts of sulfuric acid to a storm drain on February 19, 2006. The inspectors reviewed the licensee's immediate and supplemental actions and determined whether these actions were consistent with the actions specified in ONI-ZZZ-5, "Spills and Unauthorized Discharges," Revision 4. The inspectors also reviewed licensee reporting actions to determine whether appropriate state and federal notifications were made.This review represented the second of two samples for this inspection procedure. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
{{a|1R15}} | |||
==1R15 Operability Evaluations== | |||
{{IP sample|IP=IP 71111.15}} | |||
====a. Inspection Scope==== | |||
The inspectors selected CRs related to potential operability issues for risk-significantcomponents and systems. These CRs were evaluated to determine whether theoperability of the com ponents and systems was justified. The inspectors compared theoperability and design criteria in the appropriate sections of the TS and USAR to thelicensee's evaluations, to determine whether the components or systems were operable. Where compensatory measures were required to maintain operability, the inspectorsdetermined whether the measures were in place, would function as intended, and were properly controlled. Additionally, the inspectors determined, where appropriate, compliance with bounding limitations associated with the evaluations. The inspectors reviewed the following issues:*an operability evaluation associated with fuel oil transfer valves for all threeEDGs that were found to be missing fastener hardware contrary to design drawings on January 18, 2006; 13*an operability evaluation associated with a non-standard pipe clampconfiguration affecting the residual heat removal (RHR) "B" l oop onJanuary 27, 2006;*an operability evaluation associated with suspect spot welds on the HPCS roomcooler on January 27, 2006;*an operability evaluation associated with the introduction of foreign material intothe Division 1 EDG oil sump on January 30, 2006; and*an operability evaluation associated with a design calculation error affecting anRHR "A" loop pipe support on March 6, 2006.These reviews represented five inspection samples. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
{{a|1R19}} | |||
==1R19 Post-Maintenance Testing== | |||
{{IP sample|IP=IP 71111.19}} | |||
====a. Inspection Scope==== | |||
The inspectors evaluated the following post-maintenance testing (PMT) activities for risk-significant systems to assess the following (as applicable): the effect of testing onthe plant had been adequately addressed; testing was adequate for the maintenanceperformed; acceptance criteria were clear and demonstrated operational readiness; test instrumentation was appropriate; tests were performed as written; and equipment was returned to its operational status following testing. The inspectors evaluated the activities against TS, the USAR, 10 CFR Part 50 requirements, licensee procedures, and various NRC generic communications. In addition, the inspectors reviewed CRsassociated with PMTs to determine whether the licensee was identifying problems and entering them in the corrective action program. The specific procedures and CRs reviewed are listed in the attached List of Documents Reviewed. The following post-maintenance activities were reviewed:*testing of the HPCS system waterleg pump after maintenance onJanuary 3, 2006; *testing of the reactor protection main steam line isolation relay after relayreplacement on January 14, 2006; *testing of the RCIC system following maintenance on January 20, 2006;*testing of the main steam line isolation system following a transmitterreplacement associated with the "B" steam line on February 15, 2006; and*testing of the MCC Switchgear and Miscellaneous Electrical EquipmentVentilation "B" Train system following fan motor repair on March 3, 2006.These reviews represented five inspection samples. | |||
====b. Findings==== | |||
=====Introduction:===== | |||
The inspectors identified a finding of very low safety significance and anassociated NCV of TS 5.4, "Procedures," when licensee personnel failed to adhere to maintenance procedures associated with the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation train and did not establish a drive belt tension betweenthe return fan and motor as prescribed by the procedure prior to returning the train to service following maintenance.Description: On March 3, 2006, licensee personnel completed repairs to the "B" MCCSwitchgear and Miscellaneous Electrical Equipment Ventilation return fan motor following a fan motor failure and small fire on February 11, 2006. Subsequently, on March 20, 2006, licensee personnel identified an unusual noise and an acrid odor originating from the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation return fan motor. Licensee personnel secured the motor and determined that the motor drive belts were loose and slipping.Licensee personnel utilized General Maintenance Instruction (GMI)-0073, "V-Belt AndSheave Maintenance," Revision 8, to tension the motor drive belts and correct the condition. On March 20, 2006, while using an approved tensioning method that reliedon motor shaft deflection, licensee personnel identified that adequate belt tension couldnot be obtained without excessive motor shaft deflection. Using an alternate and approved force deflection method, maintenance personnel determined that the minimumrequired drive belt deflection was 13 foot pounds (ft-lbs) force for the specified belt deflection height. Maintenance personnel documented that they were only able to obtain a drive belt deflection of 9 ft-lbs force; and could not obtain 13 ft-lbs force without potentially damaging the motor jacking bolts. Maintenance personnel documented thatthe "belts were still too loose" in WO 200202142 and generated CR 06-01316, "InabilityTo Comply With GMI-0073 During 0M23 'B' Belt Retensioning," to enter this issue into the corrective action program.To address this issue, system engineering personnel calculated a revised minimumacceptable deflection force based upon an unapproved vendor formula. The revised minimum value was determined to be about 9 ft-lbs force; the same value that maintenance personnel had been previously able to achieve.Based on this revised acceptance criteria, licensee personnel completed themaintenance early on March 21, 2006. That morning, the inspectors identified that "B"MCC Switchgear and Miscellaneous Electrical Equipment Ventilati on syst empost-maintenance testing was in progress. The inspectors asked the operations shift manager how the maintenance had been completed when it had been identified that maintenance personnel were previously unable to satisfy minimum drive belt tension requirements. The shift manager responded that he would investigate the issue.On March 22, 2006, the inspectors identified that, although the "B" MCC Switchgear andMiscellaneous Electrical Equipment Ventilation system had been declared operable,GMI-0073 had not been revised to address the drive belt tension issues identified on 15March 20, 2006. The inspectors asked the maintenance director how the maintenanceprocedure issue had been resolved. The maintenance director provided CR 06-01316 to the inspectors and stated that personnel had stopped work pending a procedure revision to permit the use of a new tension determination method. After further investigation, licensee management met with the inspectors and stated that contrary totheir previous understanding and expectation, GMI-0073 had not been revised and had not been adhered to during the maintenance activity. The inspectors reviewed previous maintenance activities associated with the "B" MCCSwitchgear and Miscellaneous Electrical Equipment Ventilation return fan motor. The inspectors identified that on March 3, 2006, "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation system drive belt installation and tensioning had beencompleted in accordance with GMI-0073. Additionally, the inspectors reviewed documentation associated with the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilati on system drive belt replacement activities conducted onFebruary 5, 2005. The inspectors noted that licensee personnel were not able to complete this maintenance in accordance with GMI-0073. In this case, licensee personnel were unable to install the belts loosely, before tensioning, as required by the procedure. GMI-0073, Attachment 1, "V-belt data sheet," dated February 5, 2005,included the comment, "This procedure negated for this work order by CR 05-00891." | |||
Therefore, the inspectors concluded that licensee personnel had also failed to adhere to the drive belt installation requirements prescribed by GMI-0073 on February 5, 2005.As part of their immediate corrective actions, the licensee counseled involved personnelregarding procedure adherence expectations. Licensee personnel also confirmed that the vendor formula used to calculate the minimum deflection force of 9 ft-lbs was acceptable.The inspectors determined that the failure of licensee personnel to adhere tomaintenance procedures affecting safety-related equipment was a performance deficiency warranting a significance evaluation. | |||
=====Analysis:===== | |||
The inspectors concluded that the finding was greater than minor inaccordance with Appendix B, "Issue Screening," of IMC 0612, "Power Reactor Inspection Reports," dated September 30, 2005. Specifically, the failure to adhere to maintenance procedures affecting safety-related equipment, if left uncorrected, could become a more significant safety concern. In this case, this was evidenced by the previous failure to adhere to procedures on this motor that contributed to the motor failure and a fire that resulted in an Alert emergency declaration on February 11, 2006. | |||
The finding affected the cross-cutting area of Human Performance because licensee personnel failed to adhere to procedures.Because the Motor Control Center Switchgear and Miscellaneous Electrical EquipmentVentilation system was a support system, the finding was not suitable for review usingIMC 0609, "Significance Determination Process." Following management review, the finding was determined to be of very low safety significance because only one train of the Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation system was affected. | |||
16Enforcement: Technical Specification 5.4, "Procedures," required the implementationof the applicable procedures recommended in Regulatory Guide 1.33, "Quality Assurance Program Requirements (Operation)," Revision 2, dated February 1978. | |||
Regulatory Guide 1.33, Appendix A, Part 9a, stated, "Maintenance that can affect theperformance of safety-related equipment should be properly preplanned and performed in accordance with written procedures, documented instructions, or drawings appropriate to the circumstances." Contrary to this requirement, on February 5, 2005, and March 21, 2006, licensee personnel failed to adhere to maintenance procedures affecting the safety-related "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation return fan motor when it was identified that the acceptance criteria for minimum drive belt tension could not be met. However, because of the very low safety significance of the issue and because the issue has been entered into the licensee's corrective action program (CR 06-01581), the issue is being treated as an NCV consistent with Section VI.A.1 of the NRC Enforcement Policy (NCV 05000440/2006002-02). | |||
{{a|1R22}} | |||
==1R22 Surveillance Testing (71111.22)== | |||
====a. Inspection Scope==== | |||
The inspectors observed surveillance testing or reviewed test data for risk-significantsystems or components to assess compliance with TS; 10 CFR 50, Appendix B; andlicensee procedure requirements. The testing was also evaluated for consistency with the USAR. The inspectors verified that the testing demonstrated that the systems wereready to perform their intended safety functions. The inspectors determined whether test control was properly coordinated with the control room and performed in the sequence specified in the surveillance instruction (SVI), and if test equipment wasproperly calibrated and installed to support the surveillance tests. The proceduresreviewed are listed in the attached List of Documents Reviewed. The surveillanceactivities assessed were:*remote shutdown control test for the RCIC system conducted January 16, 2006;*HPCS quarterly pump and valve test conducted February 6, 2006; | |||
*main steam line low condenser vacuum instrumentation calibration surveillanceconducted February 27, 2006;*Division 3 EDG monthly run conducted March 8, 2006; | |||
*reactor pressure vessel low level 1 channel "C" response time testing conductedMarch 24, 2006; and*scram discharge volume high level channel "D" level switch calibrationsurveillance conducted March 30, 2006.These reviews represented six inspection samples. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
171R23Temporary Plant Modifications (71111.23) | |||
====a. Inspection Scope==== | |||
The inspectors reviewed documentation for the following temporary configurationchanges:*the installation of leak sealant device on reactor feed booster pump "B" suctionflange; and*the modification of the control rod driv e system piping and the installation of pipecaps to prevent leakage of water to the suppression pool through a degraded isolation valve.The inspectors assessed the acceptability of each temporary configuration c hange bycomparing the 10 CFR 50.59 screening and evaluation information against the design basis, the Updated Final Safety Analysis Report (UFSAR) and the TS as applicable. | |||
The comparisons were performed to ensure that the new configurations remained consistent with design basis information. The inspectors, as applicable, performed field verifications to ensure that the modifications were installed as directed; the modifications operated as expected; modification testing adequately demonstrated conti nued systemoperability, availability, and reliability; and that operation of the modifications did notimpact the operability of any interfacing systems. These reviews represented two inspection samples. | |||
====b. Findings==== | |||
No findings of significance were identified.1EP6Drill Evaluation (71114.06) | |||
====a. Inspection Scope==== | |||
The inspectors observed activities in the simulator control room, the technical supportcenter, the emergency operations facility, and operations support center during anemergency preparedness dr ill conducted on February 28, 2006. The inspection focusedon the ability of the licensee to appropriately classify emergency conditions, completetimely notifications, and implement appropriate protective action recommendations in accordance with approved procedures.This review represented one inspection sample. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
==OTHER ACTIVITIES== | |||
{{a|4OA1}} | |||
==4OA1 Performance Indicator Verification== | |||
{{IP sample|IP=IP 71151}} | |||
====a. Inspection Scope==== | |||
The inspectors reviewed reported 4 th quarter 2005 data for unplanned scrams, scramswith loss of normal heat removal, safety system functional failures, and reactor coolantsystem leakage performance indicators using the definitions and guidance contained inNuclear Energy Institute (NEI) 99-02, "Regulatory Assessment Indicator Guideline," | |||
Revision 3. The inspectors reviewed station logs, event notification reports, and licensee event reports (LERs) to verify the accuracy of the licensee's data submission. These reviews represented four inspection samples. | |||
====b. Findings==== | |||
No findings of significance were identified.4OA2Identification and Resolution of Problems (71152).1Routine Review of Identification and Resolution of Problems | |||
====a. Inspection Scope==== | |||
As discussed in previous sections of this report, the inspectors routinely reviewed issuesduring baseline inspection activities and plant status reviews to determine whether they were being entered into the licensee's corrective action program at an appropriate threshold, that adequate attention was being given to timely corrective actions, and thatadverse trends were identified and addressed.This is not an inspection sample. | |||
====b. Findings==== | |||
No findings of significance were identified. | |||
===.2 Annual Sample Review=== | |||
====a. Inspection Scope==== | |||
The inspectors selected the licensee's root cause evaluation associated with extendedperiods of closed cooling water system chemistry parameters remaining out of administrative limits without corrective action being taken. The inspectors selected this issue for detailed review because the issue was associated with the cross-cutting areas of problem identification and resolution and human performance.This review represented one inspection sample. | |||
====b. Findings and Observations==== | |||
No findings of significance were identified. The inspectors noted that at no time wereany chemistry limits exceeded. The licensee's root cause evaluation focused on programmatic and organizationalissues, such as a tolerance for degraded conditions, which allowed administrative limits to be exceeded without the condition being entered into the corrective action program. | |||
The identified root and contributing causes included the lack of independent review ofchemistry analyses; over reliance on a subject matter expert; a lack of guidance for the disposition of conditions that exceeded administrative limits, but had not exceeded action level limits; and failed management tools, including less than adequate performance indicators and self-assessments.The inspectors reviewed the licensee's identified corrective actions to determinewhether they adequately addressed the identified root and contributing causes. Thelicensee's corrective actions included the addition of a requirement for the independent review of chemistry sample results, the addition of a requirement to "generate a condition report and track issues that will not be corrected in a short period of time(2 days) to completion in the corrective program," and the establishment of monthly performance indicators to reflect the status of closed cooling water system chemistryparameters. The inspectors reviewed the licensee's closed cooling water system chemistry monthlyperformance indicators for January and February of 2006 to determine whether out-of-administrative-limit results were properly identified. The inspectors also reviewed actions implemented to restore out-of-administrative-limit parameters.The inspectors reviewed the licensee's extent of condition review and determined that abroader scope of review would have been suitable. Specifically, although the review included the lubricating oil sample analysis program and the ventilation train charcoal sampling process, other diagnostic programs such as the vibration monitoring program and the acoustic emissions monitoring program were omitted. Additionally, the inspectors determined that the licensee's conclusion that a similar cause or condition didnot exist with respect to the lubricating oil sample analysis program, or other predictive maintenance programs, was not supported by recent plant events. Specifically, asdiscussed in Section 1R14.1 of this report, on September 29, 2005, during routine vibration testing, licensee personnel identified that the "B" MCC Switchgear andMiscellaneous Electrical Equipment Ventilation return fan motor vibration levels exceeded predictive maintenance program alert level criteria, which indicated a degraded condition. Licensee personnel failed to initiate a PAAR to document the condition and recommend corrective actions. Additionally, licensee personnel did not enter the degraded condition into the corrective action program. Also, as documented in CR 06-00751, "CDBI [component design basis inspection] - Lube Oil Results Not Properly Evaluated in Accordance With TAI-2000-3," dated February 14, 2006, the inspectors identified two instances where RCIC pump lube oil results exceeded defined action levels without the issue being entered, as required, into the corrective action program. | |||
20The inspectors discussed these observations with maintenance departmentmanagement. The licensee informed the inspectors that they had initiated action to review current sample data and ensure that any observed degraded condition was properly entered into the corrective action program.Because the inspectors did not identify any findings of significance associated with theroot cause or corrective actions taken to prevent recurrence, the inspectors' observations on the extent of condition review were considered to be minor in nature. | |||
{{a|4OA3}} | |||
==4OA3 Event Followup== | |||
{{IP sample|IP=IP 71153}} | |||
.1Fire in Switchgear Ventilation Fan MotorOn February 11, 2006, the inspectors observed the licensee's response to a small fire inthe control complex due to the failure of the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation train return fan motor. The inspectors responded to the control room and observed the licensee's response, which included an Alert emergency declaration, and followup actions. The inspectors reviewed licensee actions to determine whether the actions were consistent with licensee procedures. The inspectors determined that the licensee completed notifications as required by10 CFR Part 72. No findings of significance were identified. This review represented the first of three samples for this inspection procedure..2(Closed) LER 05000440/2005-004-00: Open Emergency Service Water VentilationBreaker Results in a Fire Protection Program Violation. A discussion of this event, and an associated licensee-identified NCV, is contained in Section | |||
{{a|4OA7}} | |||
==4OA7 of report== | |||
05000440/2005010.This review represented the second of three samples for this inspection procedure..3(Closed) LER 05000440/2005-005-00: Inadequate Review of Online Work Results inTS Entry. A discussion of this event, and an associated licensee-identified NCV, is contained in Section | |||
{{a|4OA7}} | |||
==4OA7 of report 05000440/2005010.This review represented the third of three samples for this inspection procedure.4OA5Other ActivitiesTemporary Instruction (TI) 2515/165, Operational Readiness of Offsite Power andImpact on Plant Riska.Inspection ScopeThe objective of TI 2515/165, "Operational Readiness of Offsite Power and Impact onPlant Risk," was to confirm, through inspections and interviews, the operational== | |||
readiness of offsite power systems in accordance with NRC requirements. Theinspectors reviewed licensee procedures and discussed the attributes identified in 21TI 2515/165 with licensee personnel. In accordance with the requirements ofTI 2515/165, the inspectors evaluated the licensee's operating procedures used toassure the functionality/operability of the offsite power system as well as the riskassessment, emergent work, and/or grid reliability procedures used to assess theoperability and readiness of the offsite power system.The information gathered while completing this TI was forwarded to the Office ofNuclear Reactor Regulation for further review and evaluation.b.FindingsNo findings of significance were identified.4OA6MeetingsExit Meeting On April 7, 2006, the resident inspectors presented the inspection results toMr. L. Pearce, Site Vice President, and other members of his staff who acknowledged the findings. The inspectors asked the licensee whether any materials examined during theinspection should be considered proprietary. No proprietary information was identified.ATTACHMENT: | |||
=SUPPLEMENTAL INFORMATION= | |||
==KEY POINTS OF CONTACT== | |||
===Licensee Personnel=== | |||
: [[contact::L. Pearce]], Vice President-Nuclear | |||
: [[contact::F. von Ahn]], General Manager, Nuclear Power Plant Department | |||
: [[contact::S. Thomas]], Manager, Radiation Protection | |||
: [[contact::J. Lausberg]], Manager, Regulatory Compliance | |||
: [[contact::T. Lentz]], Director, Performance Improvement Initiative | |||
: [[contact::J. Messina]], Manager, Operations | |||
: [[contact::M. Wayland]], Director, Maintenance | |||
: [[contact::J. Shaw]], Director, Nuclear Engineering | |||
: [[contact::K. Russell]], Regulatory Affairs | |||
==LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED== | |||
Opened and | |||
===Closed=== | |||
: [[Closes finding::05000440/FIN-2006002-01]]NCVFailure to Follow Maintenance Procedures for ElectricalEquipment Ventilation Fan Motor When Vibration Levels | |||
: Exceeded Alert Criteria (Section 1R14.1) | |||
: [[Closes finding::05000440/FIN-2006002-02]]NCVFailure to Follow Belt Tensioning Maintenance Proceduresfor Electrical Equipment Ventilation Fan Motor | |||
(Section 1R19)2515/165TIOperational Readiness of Offsite Power and Impact onPlant Risk (Section 4OA5) | |||
===Closed=== | |||
: [[Closes finding::05000440/FIN-2006002-01]]NCVFailure to Follow Maintenance Procedures for ElectricalEquipment Ventilation Fan Motor When Vibration Levels | |||
: Exceeded Alert Criteria (Section 1R14.1) | |||
: [[Closes finding::05000440/FIN-2006002-02]]NCVFailure to Follow Belt Tensioning Maintenance Proceduresfor Electrical Equipment Ventilation Fan Motor | |||
(Section 1R19)2515/165TIOperational Readiness of Offsite Power and Impact onPlant Risk (Section 4OA5) | |||
==LIST OF DOCUMENTS REVIEWED== | |||
The following is a list of documents reviewed during the inspection. | |||
: Inclusion on this list doesnot imply that the NRC inspectors reviewed the documents in their entirety, but rather that selected sections of portions of the documents were evaluated as part of the overall inspection effort. | |||
: Inclusion of a document on this list does not imply NRC acceptance of the document orany part of it, unless this is stated in the body of the inspection report.Section 1R01 Adverse Weather ProtectionONI-ZZZ-1; Tornado or High Winds; Revision 5CR 05-07514; Meteorological Tower 60 Meter Wind Speed Sensor System 'A' Damage; dated November 8, 2005 | |||
: CR 05-00218; System 'A' 60M Wind Speed Indication Failed Between 1-8-05 and 1-10-05; | |||
dated January 10, 2005Section 1R04 Equipment AlignmentCR 06-00374; NRC ID: | |||
: Stauff Clamp Missing, Control Complex Chiller "B" InstrumentationLine; dated January 24, 2006 | |||
: CR 05-04411; P42-F140 Stem Packing Nut Thread Engagement; dated May 22, 2005 | |||
: CR 05-07839; ECC Pump Gland Nut Adjustment; dated December 1, 2005 | |||
: CR 05-07577; 0P42F0315B Found With 4 of 8 Bolts Loose on Flange; dated November 13, 2005 | |||
: ELI-R24; 480 Volt MCC; Revision 14 | |||
: VLI-P42; Emergency Closed Cooling System; Revision 11 | |||
: VLI-R44/E22B; Division 3 Diesel Generator Starting Air System; Revision 7 | |||
: VLI-R45/E22B; Division 3 Diesel Generator Fuel Oil System (Unit 1); Revision 3 | |||
: Drawing 302-0701-00000; High Pressure Core Spray System; Revision EE | |||
: VLI-E22A; High Pressure Core Spray; Revision 6 | |||
: VLI-M23/24; MCC, Switchgear and Miscellaneous Electrical Equipment Area HVAC System; | |||
: Revision 6Section 1R05 Fire ProtectionFPI-0CC; Control Complex; Revision 5FPI-1DG; Diesel Generator Building; Revision 4 | |||
: FPI-0IB; Intermediate Building; Revision 4 | |||
: FPI-RWB; Radwaste Building; Revision 1 | |||
: FPI-1RB; Reactor Building; Revision 3 | |||
: FPI-0EW; Emergency Service Water Pumphouse; Revision 4 | |||
: Fire Drill Planning Guide; Scenario | |||
: FDUPE-1125-022806; dated February 28, 2006 | |||
: 3Section 1R06 Flood ProtectionCR 02-00586; Latent Issues, ESW Flow Out to the Swale; dated February 26, 2002CR 05-04296; NRC Information Notice 05-11; dated May 16, 2005CR 05-00293; | |||
: OE 19025 - Reactor Water Clean-Up Backwash Tank Overflowed - Re-Issue; | |||
dated February 9, 2004Section 1R11 Licensed Operator Requalification | |||
: PEI-B13-0001; Reactor Pressure Vessel Control (Non-ATWS); Revision 0PEI-T23; Containment Control; Revision 3 | |||
: EPI-A1; Emergency Action Levels; Revision 16Section 1R12 Maintenance Effectiveness Perry System Health Report 2005-3; dated December 29, 2005Perry System Health Report 2005-4; dated March 3, 2006 | |||
: Perry Critical Asset List; dated January 11, 2006 | |||
: Maintenance Rule (a)(1) Disposition Sheet; B33/Reactor Recirculation; dated May 11, 2005CR 04-02482; ADS A Air Storage Tank Pressure Hi/Low; dated May 14, 2004 | |||
: CR 05-05078; Industrial Safety Hazard Around the Safety Related Air Compressor; dated June 28, 2005 | |||
: SOI-P57; Safety Related Instrument Air System; Revision 10 | |||
: ARI-H13-P601-0019-H8; ADS A Air Strg [Storage] Tank Press Hi/Lo; Revision 6 | |||
: Drawing 302-0271-00000; Safety Related Instrument Air System; Revision M | |||
: Cycle 11 Performance Criteria for HPCS EDG; dated July 7, 2005 | |||
: Performance Criteria Monitor for HPCS EDG; dated February 6, 2006 | |||
: Cycle 11 Performance Criteria for Division 1 & 2 EDG; dated July 7, 2005 | |||
: Performance Criteria Monitor for Division 1 & 2 EDG; dated February 6, 2006 | |||
: CR 05-07873; Emergency Diesel Generators, Div 1, 2 and 3; dated December 1, 2005CR 05-07967; EDG Common Exhaust Plenum; dated December 8, 2005 | |||
: CR 06-00234; Division 2 DG JW KW Pump; dated January 17, 2006 | |||
: SOI-R43; Division 1 and 2 Diesel Generator System; Revision 25 | |||
: CR 05-00247; Unexpected Half Scram During Maintenance; dated January 11, 2005CR 05-00430; Unexpected Half Scram; dated January 18, 2005 | |||
: CR 05-00702; | |||
: SRM-B Declared Inop Due to Unexpected Raise in Count Rate; dated January 27, 2005 | |||
: CR 05-00947; Examine if a Trend Exists in Replacing Equipment Altered by FDDR as Rec byPORC; dated February 8, 2005 | |||
: CR 05-00953; Failed LPRMs (Various Reasons); dated February 4, 2005 | |||
: CR 05-01267; LPRM 3D 48-41 Failed Upscale Caused 1/2 Scram; dated February 22, 2005 | |||
: CR 05-02530; Unexpected Half Scram; dated March 21, 2005 | |||
: CR 05-03829; Frequent Short Period Alarms are Received on SRM C; dated April 27, 2005 | |||
: CR 05-04351; Failure of APRM D/H PS23 Power Supply; dated May 18, 2005 | |||
: CR 05-06104; Unexpected APRM Upscale Alarm and Rod Withdrawal Block; dated August 17, 2005 | |||
: CR 05-07706; Unexpected 1/2 Scram RPS Channel A from APRM A; dated November 21, 2005 | |||
: CR 05-08193; LPRM 32-25-C Failed Calibration Per | |||
: SVI-C51-T5351; dated December 29, 2005 | |||
: 4CR 06-00061; Calculation Appears to be Incomplete and Inaccurate; dated January 4, 2006 | |||
: CR 06-00164; IRM C is Reading High for No Apparent Reason; dated January 12, 2006 | |||
: CR 05-00094; Reactor Scram Investigation; dated January 6, 2005 | |||
: CR 05-00164; Intermittent Rx [Reactor] Recirc [Recirculation] Pump B Outer Seal Leakage High Alarms; dated January 7, 2005 | |||
: CR 05-00227; "A" LFMG [Low Frequency Motor Generator] Output Breaker Permissive Closing Logic Did Not Function Correctly; dated January 11, 2005 | |||
: CR 05-00254; Reactor Recirculation Pump B Unexpectedly Tripped from Slow Speed to Off; | |||
dated January 11, 2005 | |||
: CR 05-00581; Reactor Recirculation LFMG B Output Voltage Intermittent Fluctuations; datedJanuary 23, 2005 | |||
: CR 05-01486; Rx Recirc Pump B Oil Sample Not Obtained Within 15 Minutes of Shutdown; | |||
dated February 26, 2005 | |||
: CR 05-01662; Reactor Recirc Pump Motor 1B33C0001A Lower Bearing Oil; dated March 2, 2005 | |||
: CR 05-02807; Recirculation Discharge Isolation Valve As Found Inspection Results, dated March 28, 2005 | |||
: CR 05-02993; Valve 1B33F0602B Leaking During Testing; dated April 3, 2005 | |||
: CR 05-03262; Unexpected B33-FCV Runback During | |||
: SVI-R10-T5220; dated April 12, 2005 | |||
: CR 05-03741; Reactor Recirc 2B Breaker Charging Springs Failed to Charge; dated April 24, 2005 | |||
: CR 05-03795; Rx Recirc Pump 'B' Lower Cooler Flow Meter 1B33-N0145B Alarm Reset Concern; dated April 26, 2005 | |||
: CR 05-03882; 1B33-F019 Found Out of Position; dated April 28, 2005 | |||
: CR 05-03936; | |||
: SVI-B33-T1168 Miss During Recirc Pump 'A' Start; dated May 1, 2005 | |||
: CR 05-04167; Rcirc FCV [Flow Control Valve] Runback Alarm During | |||
: TXI-0359; dated May 10, 2005 | |||
: CR 05-04782; Spurious Rcirc B Outer Seal Leakage Hi Alarms; dated June 11, 2005 | |||
: CR 06-01023; Fryquel on I-Beam in Containment 599 at | |||
: AZ 194; dated March 2, 2006Section 1R13 | |||
: Maintenance Risk Assessments and Emergent Work ControlPAP-1924; Risk-Informed Safety Assessment and Risk Management; Revision 4Div 1 Jacket Water Pump Work Implementation Schedule; dated January 5, 2006 | |||
: On-Line Probabilistic Risk Assessment; Period 3, Week 11; Revision 1Perry Work Implementation Schedule; Period 3, Week 12 | |||
: Perry Work Implementation Schedule; Period 4, Week 1 | |||
: On-Line Probabilistic Risk Assessment; Period 4, Week 1; Revision 0On-Line Probabilistic Risk Assessment; Period 4, Week 2; Revision 1On-Line Probabilistic Risk Assessment; Period 4, Week 9; Revision 1Section 1R14 Operator Performance During Non-routine Evolutions and EventsWO | |||
: 200139055; MCC Switchgear and Misc Electrical Fan A; dated February 5, 2005Control Room Logs; dated February 11, 2006 | |||
: CR 06-00709; Vibration Data for M23C0002B; dated February 12, 2006 | |||
: CR 06-00670; Fire in Control Complex Due to CC Misc Vent Fan 2B; dated February 11, 2006 | |||
: CR 06-00675; Lessons Learned During Alert for M23 Fire; dated February 11, 2006 | |||
: 5CR 06-00735; As Found Condition of Motor Base for 0M23C0002B; dated February 13, 2006CR 06-00671; Fire in 0M23C0002B Recirculation Fan; dated February 11, 2006 | |||
: M23 'A' Fan Vibration Data Record; dated September 29, 2005 | |||
: CR 06-00867; | |||
: PY-C-06-01 Predictive Maintenance Program Lacks Ownership (TAI-2000);dated February 21, 2006 | |||
: CR 06-00679; No Fire or Smoke Alarms Received During the Fire in the | |||
: CC-679; dated February 11, 2006 | |||
: CR 06-00650; ONI Entry for Chemical Spill Outside Water Treatment; dated February 10, 2006Section 1R15 Operability EvaluationsGMI-0061; Valve Packing Instruction; Revision 6CR 06-00265; Valve Packing Gland Washer Configuration; dated January 17, 2006 | |||
: CR 06-00379; Potential Overstress of Pipe Clamp for Support 1E12-H0364 in Auxiliary Bldg;dated January 25, 2006 | |||
: CR 05-07333; Loose Sheet Metal Screws on RHR - C Room Cooler Track and Trend CR;dated October 25, 2005 | |||
: CR 06-00342; Low Pressure Core Spray Room Cooler has Broken Tack Welds on Stiffener Bars; dated January 23, 2006 | |||
: CR 06-00371; High Pressure Core Spray Room Cooler has Broken Welds on the Stiffener Bars; dated January 25, 2006 | |||
: CR 06-00382; RHR "A" Room Cooler has Broken Spot Welds on the Sheet Metal StiffenerBars; dated January 25, 2006 | |||
: CR 06-00383; RCIC Room Cooler has Loose and Missing Sheet Metal Screws; dated January 25, 2006 | |||
: CR 06-00411; Tygon Sample Hose Fell Into Division 1 DG Oil Sump; dated January 27, 2006 | |||
: CR 06-01052; 1E12-H0118 Support Calculation Error-Weld Overstress; dated March 3, 2006Section 1R19 Post-Maintenance TestingWO | |||
: 200192898; High Pressure Core Spray Water-leg Pump; dated January 3, 2006SVI-E22-T2002; HPCS Waterleg Pump and Associated Valves Cold Shutdown OperabilityTest; Revision 13 | |||
: CR 06-00023; Loss of Min Flow on 1E22C0003, Following Restoration; dated January 3, 2006CR 06-00025; Effects of Operating HPCS Water Leg Pump W/O Min. Flow; dated January 4, 2006 | |||
: WO 200036027; K003E Relay Main Steam Line Isolation Test; dated January 14, 2006 | |||
: WO 200062959; Steam Line B Flow Transmitter; dated February 15, 2006 | |||
: IMI-E3-1; Rosemount Transmitter Replacement Checklist for Main Steam Line 'B' Flow; dated February 15, 2006 | |||
: CR 06-00975; Audible Noise Noted During Motor Coast Down; dated February 28, 2006 | |||
: CR 06-01037; Unsat Admin Review of Order | |||
: 200161449; dated March 3, 2006 | |||
: CR 06-01049; Misc Fan M23C0002B Work Mis-classified As Preventive Maintenance; dated March 3, 2006 | |||
: WO 200161449; M23C002B Fan Motor Repair; dated March 3, 2006 | |||
: CR 06-01581; Failure to Revise Procedure Prior to Performing Work; dated April 6, 2006 | |||
: 6Section 1R22 Surveillance TestingSVI-C61-T1200; Remote Shutdown Control Test - RCIC and RHR; Revision 2SVI-E22-T1319; Diesel Generator Start and Load Division 3; Revision 13 | |||
: CR 06-00238; Plant Wiring Incorrect in 1C61P001, Remote Shutdown Panel; dated January 17, 2006 | |||
: WO 200142607; HPCS Pump and Valve Operability Test; dated February 6, 2006SVI-B21-T0077-D; MSL Low Condenser Vacuum Channel D Calibration for 1B21-N075D; | |||
: Revision 5 | |||
: WO 200175500; Diesel Generator Start and Load Division 3; dated March 8, 2006SVI-B21-T1407-C; RPV Low Level 1 Channel C Response Time for 1B21-N681D; Revision 8 | |||
: SVI-C11-T5376-D; SDV High Level Channel D Functional/Calibration for 1C11-N013D; | |||
: Revision 2Section 1R23 Temporary Plant ModificationsTemporary Modification 05-0014; Install Leak Sealant Device on 1N27C0001B Suction Flange;dated December 5, 2005 | |||
: Regulatory Applicability Determination 05-06131; Install Leak Sealant Device on 1N27C0001BSuction Flange; dated December 5, 2005 | |||
: CFR 50.59 Screen 05-06131; Install Leak Sealant Device on 1N27C0001B Suction Flange; | |||
dated December 6, 2005 | |||
: GMI-0095; Instructions for the Use and Control of On Line Leak Sealing; Revision 3 | |||
: Engineering Design Guide 97-005; Leak Sealants; Revision 6 | |||
: Temporary Modification 06-0002; Modify Control Rod Drive Piping Due to Leakage Past | |||
: 1C11F00062; dated February 14, 2006 | |||
: Drawing 304-0881-00106; C11 - Control Rod Drive Pressure Control Piping Reactor Building; | |||
: Revision A | |||
: Drawing 302-0872-00000; Control Rod Drive Hydraulic System; Revision ZSection 4OA2 Identification and Resolution of ProblemsRoot Cause Report; Closed Cooling Water Chemistry Out of Administrative Specification; datedAugust 19, 2005 | |||
: TAI-2000; Predictive Maintenance Program; Revision 1 | |||
: TAI-2000-2; Vibration Monitoring Program; Revision 3 | |||
: TAI-2000-3; Lubricant and Mechanical Condition Analysis Program; Revision 1 | |||
: TAI-2000-6; Acoustic Emissions Monitoring Program; Revision 2 | |||
: PYBP-CHEM-0004; Chemistry Sample Shipping; Revision 3 | |||
: REC-0101; Computer Automated Laboratory System; Revision 5 | |||
: REC-0104; Chemistry Specifications; Revision 15 | |||
: REC-0104; Chemistry Specifications; Revision 16 | |||
: REC-0104; Chemistry Specifications; Revision 17 | |||
: CR 02-02693; | |||
: REC-0104 Admin Limits Not Implemented at the Level Expected by RECS | |||
: Management; dated August 12, 2002 | |||
: CR 04-02141; Revised EPRI Closed Cooling Water Guidelines; dated April 27, 2004 | |||
: CR 05-04696; Low Hydrazine Concentration in Turbine Building Closed Cooling; dated June 7, 2005 | |||
: 7CR 05-04720; Missed Quarterly Flouride Analysis for Closed Cooling Systems; datedJune 8, 2005 | |||
: CR 05-04803; Emergency Closed Cooling "B" Hydrazine Out of Specification; dated June 7, 2005 | |||
: CR 05-05260; Closed Cooling Chemistry Out of Admin Specification; dated July 8, 2005 | |||
: CR 05-05660; Procedural Guidance Not Followed for Out of Limit Reactor Water Zinc; dated July 26, 2005 | |||
: CR 05-05723; Ineffective Review of EPRI Guideline CCW Revision 1; dated July 28, 2005Section 4OA Event FollowupLER 2005-04; Open Emergency Service Water Ventilation Breaker Results in a Fire ProtectionProgram Violation; dated December 30, 2005 | |||
: LER 2005-05; Inadequate Review of Online Work Results in TS Entry; dated December 30, | |||
: 2005 | |||
: CR 06-00670; Fire In Control Complex Due to CC Misc. Vent. Fan 2B; dated February 11, 2006Section 4OA5 Other ActivitiesPAP-102; Interface with the Transmission System Operator; Revision 3PYBP-DES-0001; On-Line Risk Assessment Reference Guide; Revision 6 | |||
: PAP-1924; Risk-Informed Safety Assessment And Risk Management; Revision 4 | |||
: NOP-WM-2001; Work Management Scheduling/Assessment/Seasonal Readiness Processes; | |||
: Revision 5 | |||
: ONI-S11; Unstable Grid; Revision 2 | |||
: 8 | |||
==LIST OF ACRONYMS== | |||
: [[USED]] [[]] | |||
CFRCode of Federal RegulationsCRcondition reportECCWemergency closed cooling system | |||
EDGemergency diesel generator | |||
FENOCFirstEnergy Nuclear Operating Company | |||
FPIFire Protection Instruction | |||
GMIGeneral Maintenance Instruction | |||
HPCShigh pressure core spray | |||
HVACheating, ventilation, and air conditioning | |||
IMCInspection Manual Chapter | |||
LERLicensee Event Report | |||
MCCmotor control center | |||
NCVnon-cited violation | |||
NEINuclear Energy Institute | |||
NRCNuclear Regulatory Commission | |||
ONIOff-Normal Instruction | |||
PAARPerformance Analysis and Action Report | |||
PAPPerry Administrative Procedure | |||
PMTpost-maintenance testing | |||
RCICreactor core isolation cooling | |||
RHRresidual heat removal | |||
SDPSignificance Determination Process | |||
SSCstructures, systems, and componentsSVIsurveillance instruction | |||
TITemporary Instruction | |||
TIAtechnical administrative instruction | |||
TSTechnical Specification | |||
UFSARUpdated Final Safety Analysis Report | |||
USARUpdated Safety Analysis Report | |||
VLIValve Lineup Instruction | |||
: [[WO]] [[work order]] | |||
}} |
Revision as of 22:43, 27 October 2018
ML061180033 | |
Person / Time | |
---|---|
Site: | Perry |
Issue date: | 04/24/2006 |
From: | Satorius M A Division Reactor Projects III |
To: | Pearce L W FirstEnergy Nuclear Operating Co |
References | |
IR-06-002 | |
Download: ML061180033 (33) | |
Text
April 24, 2006
Mr. L. William PearceVice President FirstEnergy Nuclear Operating Company Perry Nuclear Power Plant 10 Center Road, A290 Perry, OH 44081
SUBJECT: PERRY NUCLEAR POWER PLANT NRC INTEGRATED INSPECTION REPORT 05000440/2006002
Dear Mr. Pearce:
On March 31, 2006, the U.S. Nuclear Regulatory Commission (NRC) completed an inspectionat your Perry Nuclear Power Plant. The enclosed report documents the inspection findings which were discussed on April 7, 2006, with you and other members of your staff.The inspection examined activities conducted under your license as they relate to safety andcompliance with the Commission's rules and regulations and with the conditions of your license.
The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel. In addition to the routine NRC inspection and assessment activities, Perry performance is being evaluated quarterly as described in the Assessment Follow-up Letter -
Perry Nuclear Power Plant, dated August 12, 2004. Consistent with Inspection Manual Chapter (IMC) 0305, "Operating Reactor Assessment Program," plants in the "Multiple/RepetitiveDegraded Cornerstone" column of the NRC's Action Matrix are given consideration at eachquarterly performance assessment review for (1) declaring plant performance to be unacceptable in accordance with the guidance in IMC 0305; (2) transferring to the IMC 0350,
"Oversight of Operating Reactor Facilities in a Shutdown Condition with PerformanceProblems," process; and (3) taking additional regulatory actions, as appropriate. On January 25, 2006, the NRC reviewed Perry operational performance, inspection findings, andperformance indicators for the third quarter of 2005. Based on this review, we concluded that Perry is operating safely. We determined that no additional regulatory actions, beyond the already increased inspection activities and management oversight, are currently warranted.Based on the results of this inspection, two findings of very low safety significance, both ofwhich involved violations of NRC requirements, were identified. However, because of their verylow safety significance and because they have been entered into your corrective action program, the NRC is treating these violations as non-cited violations (NCVs) in accordance withSection VI.A.1 of the NRC's Enforcement Policy. If you contest the subject or severity of these non-cited violations, you should provide aresponse within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001, with a copy to the Regional Administrator, U.S. Nuclear Regulatory Commission - Region III, 2443 Warrenville Road, Suite 210, Lisle, IL 60532-4352; the Director,Office of Enforcement, U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001; and the Resident Inspector Office at the Perry Nuclear Power Plant.In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of thisletter and its enclosure will be available electronically for public inspection in the NRCPublic Document Room or from the Publicly Available Records (PARS) component of NRC's document system (ADAMS), accessible from the NRC Web site athttp://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).
Sincerely,/RA/Mark A. Satorius, DirectorDivision of Reactor ProjectsDocket No. 50-440License No. NPF-58
Enclosure:
Inspection Report 05000440/2006002
w/Attachment:
Supplemental Informationcc w/encl:G. Leidich, President - FENOCJ. Hagan, Chief Operating Officer, FENOC D. Pace, Senior Vice President Engineering and Services, FENOC Director, Site Operations Director, Regulatory Affairs M. Wayland, Director, Maintenance Department Manager, Regulatory Compliance T. Lentz, Director, Performance Improvement J. Shaw, Director, Nuclear Engineering Department D. Jenkins, Attorney, FirstEnergy Public Utilities Commission of Ohio Ohio State Liaison Officer R. Owen, Ohio Department of Health DOCUMENT NAME:E:\Filenet\ML061180033.wpd G Publicly Available G Non-Publicly Available G Sensitive G Non-SensitiveTo receive a copy of this document, indicate in the concurrence box "C" = Copy without attach/encl "E" = Copy with attach/encl "N" = No copyOFFICERIIIRIIINAMEEDuncan:dtpMSatoriusDATE04/24/200604/24/2006OFFICIAL RECORD COPY L. Pearce-3-ADAMS Distribution
- GYS KNJ SJC4 RidsNrrDirsIrib
GEG KGO RJP CAA1 LSL (electronic IR's only)
C. Pederson, DRS (hard copy - IR's only)
DRPIII DRSIII PLB1 JRK1 ROPreports@nrc.gov (inspection reports, final SDP letters, any letter with an IR number)
EnclosureU. S. NUCLEAR REGULATORY COMMISSIONREGION IIIDocket No:50-440 License No:NPF-58 Report No:05000440/2006002 Licensee:FirstEnergy Nuclear Operating Company (FENOC)
Facility:Perry Nuclear Power Plant, Unit 1 Location:Perry, Ohio Dates:Inspectors:R. Powell, Senior Resident InspectorM. Franke, Resident Inspector R. Morris, Senior Resident Inspector, Fermi M. Wilk, Reactor Engineer R. Ruiz, Reactor EngineerApproved by:Eric R. Duncan, ChiefBranch 6 Division of Reactor Projects Enclosure 2
SUMMARY OF FINDINGS
IR 05000440/2006002; 01/01/2006 - 03/31/2006; Perry Nuclear Power Plant; OperatorPerformance During Non-Routine Evolutions and Events; Post-Maintenance Testing. This report covers a 3-month period of baseline inspection. The inspection was conducted bythe resident and regional inspectors. This inspection identified two Green findings, both of which involved associated non-cited violations (NCVs). The significance of most findings is indicated by their color (Green, White, Yellow, Red) using Inspection Manual Chapter 0609,
"Significance Determination Process." Findings for which the Significance Determination Process does not apply may be "Green" or be assigned a severity level after NRC managementreview. The NRC's program for overseeing the safe operation of commercial nuclear powerreactors is described in NUREG-1649, "Reactor Oversight Process," Revision 3, datedJuly 2000.A. Inspector-Identified and Self-Revealed Findings
Cornerstone: Mitigating Systems
- Green.
A finding of very low safety significance and a non-cited violation of TechnicalSpecification 5.4, "Procedures," was self-revealed on February 11, 2006, when licensee personnel failed to adhere to predictive maintenance program procedures after "B" Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation system return fan vibration levels exceeded predictive maintenance program alertcriteria on September 29, 2005. As part of their immediate corrective actions, licensee personnel completed repairs to the "B" Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilati on system on March 3, 2006. The findingaffected the cross-cutting area of Human Performance because licensee personnel failed to adhere to predictive maintenance program procedures after a degraded condition was identified.The finding was more than minor because the failure to adhere to proceduresassociated with the maintenance of safety-related equipment, if left uncorrected, could become a more significant safety concern. In this case, the failure to adhere to predictive maintenance program procedures on September 29, 2005, resulted in an unaddressed and unmonitored degraded fan motor condition, led to the fan motor failure, and resulted in a small fire and an Alert emergency declaration on February 11, 2006. Because the Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation system was a support system, the finding was notsuitable for Significance Determination Process review. Following management review, the finding was determined to be of very low safety significance because only one train of the Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation system was affected and the fire did not result in any personnel injuries ordamage to other equipment. (Section 1R14.1)
3*Green. The inspectors identified a finding of very low safety significance and anon-cited violation of Technical Specification 5.4, "Procedures," when licensee personnel failed to adhere to maintenance procedures during "B" Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation train maintenance and did not establish the required drive belt tension between the return fan and motor priorto returning the train to service. As part of their immediate corrective actions, the licensee counseled involved personnel regarding procedure adherence expectations.
The finding affected the cross-cutting area of Human Performance because licensee personnel failed to adhere to maintenance procedures affecting safety-related equipment.The finding was more than minor because the failure to adhere to proceduresassociated with the maintenance of safety-related equipment, if left uncorrected, could become a more significant safety concern. In this case, a previous failure to adhere to procedures associated with this fan motor contributed to the failure of the "B" Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation train that resulted in a fire and an Alert emergency declaration on February 11, 2006. Because the Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation system was a support system, the finding was not suitable for SignificanceDetermination Process review. Following management review, the finding was determined to be of very low safety significance because only one train of the Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilati on syst emwas affected. (Section 1R19)
B. Licensee-Identified Violations
None.
4
REPORT DETAILS
Summary of Plant StatusThe plant began the inspection period at 100 percent power. On January 14, 2006, operatorsreduced power to 63 percent to conduct planned maintenance activities. On January 18, 2006, operators returned power to 100 percent. With the exception of planned downpowers for routine surveillance testing and rod sequence exchanges, the plant remained at 100 percent power for the remainder of the inspection period.1.REACTOR SAFETYCornerstones: Initiating Events, Mitigating Systems, Barrier Integrity andEmergency Preparedness1R01Adverse Weather Protection (71111.01)
a. Inspection Scope
On March 10, 2006, a wind advisory was issued for northeast Ohio and the licenseemeasured wind speeds exceeding 35 miles per hour. The inspectors observed the licensee's response to the high wind conditions. The inspectors reviewed Off-Normal Instruction (ONI)-ZZZ-1, "Tornado or High Winds," Revision 4, and discussed actionswith the control room operators. Additionally, the inspectors conducted a walkdown of outside areas to identify any loose material or debris with the potential to become airborne hazards.This review represented one inspection sample.
b. Findings
No findings of significance were identified.
1R04 Equipment Alignment
.1Semi-Annual Complete System Walkdown
a. Inspection Scope
The inspectors performed a complete walkdown of accessible portions of theemergency closed cooling water (ECCW) system to determine system operability andcondition during the week of January 23, 2006. The ECCW system was selected due toits risk significance. The inspectors used valve lineup instructions (VLIs)and systemdrawings to accomplish the inspection.
5The inspectors observed selected switch and valve positions, electrical poweravailability, system pressure and temperature indications, component labeling, andgeneral material condition. The inspectors determined whether system configurationsand operating parameters were consistent with licensee procedures and drawings. The inspectors also reviewed open system engineering issues as identified in the licensee'sQuarterly System Health Report, outstanding maintenance work requests, and a sampling of condition reports (CRs) to determine whether problems and issues were identified, and corrected, at an appropriate threshold. The documents used for the walkdown are listed in the attached List of Documents Reviewed.This review represented one inspection sample.
b. Findings
No findings of significance were identified..2Quarterly Partial System Walkdowns
a. Inspection Scope
The inspectors conducted partial walkdowns of the system trains listed below todetermine whether the systems were correctly aligned to perform their designed safetyfunction. The inspectors used VLIs and system drawings during the walkdowns. Thewalkdowns included selected switch and valve position checks, and verification ofelectrical power to critical components. Finally, the inspectors evaluated other elements, such as material condition, housekeeping, and component labeling. The documents used for the walkdowns are listed in the attached List of Documents Reviewed. The inspectors reviewed the following systems:*Division 3 Emergency Diesel Generator (EDG) and switchgear duringmaintenance on the reactor core isolation cooling (RCIC) system onJanuary 17, 2006;*high pressure core spray (HPCS) system during maintenance on the RCICsystem on January 19, 2006; *main generator and excitation system walkdown on February 14, 2006; and*"A" Motor Control Center Switchgear and Miscellaneous Electrical EquipmentArea Ventilation train during emergent maintenance on the "B" train on February 21, 2006. These reviews represented four inspection samples.
b. Findings
No findings of significance were identified.
61R05Fire Protection (71111.05AQ).1Walkdown of Selected Fire Zones/Areas
a. Inspection Scope
The inspectors walked down the following areas to assess the overall readiness of fireprotection equipment and barriers:*Fire Zone 1CC-3A, Unit 1 Division 2 Switchgear Room elevation 620'-6";*Fire Zone 1CC-3B, Unit 1 Division 3 Switchgear Room elevation 620'-6";
- Fire Zone 1CC-3C, Unit 1 Division 1 Switchgear Room elevation 620'-6";
- Fire Zone 1CC-4E, Unit 1 Division 1 Cable Spreading Area elevation 638'-6";
- Fire Zone 1CC-4C, Unit 1 Division 2 Cable Spreading Area elevation 638'-6";
- Fire Zone 1DG-1B, Unit 1 Division 3 Diesel Generator Building elevation 620'-6";
- Fire Zone 0IB-3, Intermediate Building elevation 620'-6";
- Fire Zone 0EW-1A, Emergency Service Water Pumphouse;
- Fire Zone 1RB-1C-1B, Containment to Drywell Space; and
- the radwaste building (all zones).Emphasis was placed on evaluating the licensee's control of transient combustibles andignition sources, the material condition of fire protection equipment, and the material condition and operational status of fire barriers used to prevent fire damage or propagation. The inspectors utilized the general guidelines established in FireProtection Instruction (FPI)-A-A02, "Periodic Fire Inspections," Revision 3; Perry Administrative Procedure (PAP)-1910, "Fire Protection Program," Revision 11; and PAP-0204, "Housekeeping/Cleanliness Control Program," Revision 15; as well as basic National Fire Protection Association Codes, to perform the inspection and to determine whether the observed conditions were consistent with procedures and codes.The inspectors observed fire hoses, sprinklers, and portable fire extinguishers todetermine whether they were installed at their designated locations, were in satisfactory physical condition, and were unobstructed. The inspectors also evaluated the physical location and condition of fire detection devices. Additionally, passive features such as fire doors, fire dampers, and mechanical and electrical penetration seals were inspected to determine whether they were in good physical condition. The documents listed in the List of Documents Reviewed at the end of this report were used by the inspectors during the inspection of this area.These reviews represented 10 inspection samples.
b. Findings
No findings of significance were identified.
7.2Observation of Unannounced Fire Drill
a. Inspection Scope
The inspectors observed an unannounced drill involving a fire in a safe shutdown areaon February 28, 2006. The drill was observed to evaluate the readiness of licenseepersonnel to fight fires. In evaluating the fire fighting brigade's effectiveness, the inspectors considered licensee performance in donning protective clothing/turnout gear and self-contained breathing apparatus, deploying fire fighting equipment and fire hoses to the scene of the fire, entering the fire area in a deliberate and controlled manner,maintaining clear and concise communications, checking for fire victims and propagation of fire and smoke into other plant areas, and the use of pre-planned fire fighting strategies. In addition, the inspectors reviewed the post-drill critique report toevaluate the licensee's ability to self-critique fire fighting performance. This review represented one annual sample.
b. Findings
No findings of significance were identified.
1R06 Flood Protection Measures (71111.06)
a. Inspection Scope
The inspectors performed an inspection of external flooding vulnerabilities associatedwith the emergency service water discharge swale area. The inspection consisted of a review of the external flooding and emergency service water system design featuresdescribed in the Updated Safety Analysis Report (USAR). In addition, the inspectors reviewed corrective action documents to determine whether previously identified deficiencies were appropriately prioritized and addressed. The inspectors also walked down the emergency service water discharge swale area to determine whether observations were consistent with design. This review represented one inspection sample.
b. Findings
No findings of significance were identified.
1R11 Licensed Operator Requalification (71111.11)
a. Inspection Scope
On January 23, 2006, the resident inspectors observed licensed operator performancein the plant simulator. The inspectors evaluated crew performance in the areas of:
8*clarity and formality of communication;*ability to take timely action in the safe direction;
- prioritizing, interpreting, and verifying alarms;
- correct use and implementation of procedures, including alarm responseprocedures;*timely control board operation and manipulation, including high-risk operatoractions; and,*group dynamics.The inspectors also observed the licensee's evaluation of crew performance todetermine whether the training staff had identified performance deficiencies and specified appropriate remedial actions. This review represented one inspection sample.
b. Findings
No findings of significance were identified.
1R12 Maintenance Effectiveness
a. Inspection Scope
The inspectors reviewed the licensee's implementation of the maintenance rulerequirements to determine whether component and equipment failures were identified and scoped within the maintenance rule and that select structures, systems, andcomponents (SSCs) were properly categorized and classified as (a)(1) or (a)(2) in accordance with 10 CFR 50.65. The inspectors reviewed station logs, maintenance work orders (WOs), selected surveillance test procedures, and a sample of CRs to determine whether the licensee was identifying issues related to the maintenance rule atan appropriate threshold and that corrective actions were appropriate. Additionally, the inspectors reviewed the licensee's performance criteria to determine whether the criteria adequately monitored equipment performance and to determine whether changes to performance criteria were reflected in the licensee's probabilistic risk assessment. During this inspection period, the inspectors reviewed the following SSCs:*safety-related instrument air system; *Division 1, 2, and 3 EDGs;
- nuclear instrumentation; and
- reactor recirculation system.These reviews represented four inspection samples.
b. Findings
No findings of significance were identified.
91R13Maintenance Risk Assessments and Emergent Work Control (71111.13)
a. Inspection Scope
The inspectors reviewed the licensee's evaluation of plant risk, scheduling, configurationcontrol, and performance of maintenance associated with planned and emergent work activities to determine whether scheduled and emergent work activities were adequately managed in accordance with 10 CFR 50.65(a)(4). In particular, the inspectors reviewed the licensee's program for conducting maintenance risk assessments to determine whether the licensee's planning, risk management tools, and the assessment andmanagement of on-line risk were adequate. The inspectors also reviewed licensee actions to address increased on-line risk when equipment was out of service for maintenance, such as establishing compensatory actions, minimizing the duration of the activity, obtaining appropriate management approval, and informing appropriate plant staff, to determine whether the actions were accomplished when on-line risk was increased due to maintenance on risk-significant SSCs. The following assessments and/or activities were reviewed:*the licensee's management of emergent work activities associated with thereplacement of the Division 1 EDG jacket water cooling pump on January 6, 2006;*the maintenance risk assessment for the week of January 9, 2006, whichincluded isolation of the 5A/6A feedwater heaters for maintenance activities and multiple reactor protection system relay replacements;*the maintenance risk assessment and work execution associated with a RCICsystem outage during the week of January 16, 2006;*the licensee's management of planned and emergent work activities during theweek of January 23, 2006, which included a low pressure core spray systemmaintenance outage and a failed monthly Division 1 EDG surveillance;*the maintenance risk assessment and work execution associated with a motordriven feed pump maintenance outage during the week of March 13, 2006; and*the licensee's management of planned and emergent work activities during theweek of March 20, 2006, which included unplanned unavailability of the MCCSwitchgear and Miscellaneous Electrical Equipment Ventilation 'B' Train.These reviews represented six inspection samples.
b. Findings
No findings of significance were identified.
101R14Operator Performance During Non-Routine Evolutions and Events (71111.14).1MCC Switchgear and Miscellaneous Electrical Equipment Ventilation Fan Motor Failure
a. Inspection Scope
On February 11, 2006, the "B" MCC Switchgear and Miscellaneous Electrical EquipmentVentilation system return fan motor failed, resulting in a small fire and an Alertemergency declaration. The inspectors reviewed licensee personnel performance issues that contributed to the event, including licensee personnel response and implementation of maintenance procedures when it was identified that the fan motor hadpreviously exhibited elevated vibration levels.This review represented the first of two samples for this inspection procedure.
b. Findings
Introduction:
A finding of very low safety significance (Green) and an associated NCV ofTechnical Specification (TS) 5.4, "Procedures," was self-revealed on February 11, 2006, when the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation system return fan motor failed, resulting in a small fire and an Alert emergencydeclaration.Description: On September 29, 2005, during routine vibration testing, licenseepersonnel identified that "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation system return fan motor inboard bearing vibration levels exceeded the alertlevel criteria. Technical Administrative Instruction (TAI)-2000-2, "Vibration Monitoring Program,"Revision 3, stated, in part, "Specific Alert and Action levels are required to be identified in order to provide trigger points to communicate degraded conditions, establish increased monitoring frequency, allow degraded components to be corrected in a controlled manner, and provide the site with parameters to ensure components are shutdown before catastrophic failure." Procedures TAI-2000-2 and TAI-2000, "Predictive Maintenance Program," Revision 1, defined a vibration alert level as the maximum threshold for generation of a Performance Analysis and Action Report (PAAR). Procedure TAI-2000 prescribed that the following actions be implemented after a keyparameter exceeded the alert level criteria:
- (1) conduct additional analysis to identify the source and extent of the degraded conditions;
- (2) initiate a PAAR to document the condition with recommended actions;
- (3) classify the severity of the component condition;
- (3) evaluate the need for a repair tag; and
- (4) forward the PAAR to the leadpredictive maintenance engineer.
11Contrary to TAI-2000, licensee personnel failed to perform any of these actions. As aresult, the degraded condition remained unmonitored and unaddressed until the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation system return fanmotor failed on February 11, 2006. The failure of the fan motor resulted in a small fire in the control complex and an Alertemergency declaration due to the location of the fire. The "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation train was rendered inoperable and unavailable when the fan motor failed. Licensee personnel extinguished the fire using one portable dry-chemical fire extinguisher. As part of their immediate corrective actions, the licensee completed repairs on the affected ventilati on system on March 3, 2006.The inspectors determined that the failure of licensee personnel to adhere to predictivemaintenance procedures after the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilati on system return fan vibration levels exceeded predictivemaintenance program alert criteria was a performance deficiency warranting a significance evaluation.
Analysis:
The inspectors concluded that the finding was more than minor in accordancewith Appendix B, "Issue Screening," of Inspection Manual Chapter (IMC) 0612, "Power Reactor Inspection Reports," dated September 30, 2005. Specifically, the failure to adhere to maintenance procedures affecting safety-related equipment, if left uncorrected, could become a more significant safety concern. In this case, the failure to adhere to applicable maintenance procedures when a vibration alert condition was identified on the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation system return fan motor allowed a degraded condition to exist that resulted inan equipment failure, a small fire in a safe shutdown building, and safe ty systemunavailability. The finding affected the cross-cutting area of Human Performancebecause licensee personnel failed to adhere to applicable procedures when measured return fan motor vibration levels exceeded alert level criteria.Because the Motor Control Center Switchgear and Miscellaneous Electrical EquipmentVentilation system was a support system, the finding was not suitable for review usingIMC 0609, "Significance Determination Process." Following management review, the finding was determined to be of very low safety significance because only one train of the Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation system was affected, and the fire did not result in any personnel injuries or damage toother equipment.Enforcement: Technical Specification 5.4, "Procedures," required the implementation ofthe applicable procedures recommended in Regulatory Guide 1.33, "Quality Assurance Program Requirements (Operation)," Revision 2, dated February 1978. Regulatory Guide 1.33, Appendix A, Part 9a, stated, "Maintenance that can affect the performanceof safety-related equipment should be properly preplanned and performed in accordance with written procedures, documented instructions, or drawings appropriate to the circumstances." Contrary to this requirement, on September 29, 2005, licensee personnel failed to adhere to maintenance procedures affecting the safety-related "B" 12Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilationreturn fan motor after measured fan motor vibration levels exceeded the alert level criteria. This resulted in an unaddressed degraded condition that led to motor failure; safety system unavailability; a small fire in the control complex, a safe shutdownbuilding; and an Alert emergency declaration. However, because of the very low safety significance of the issue and because the issue has been entered into the licensee's corrective action program (CR 06-00670), the issue is being treated as an NCV consistent with Section VI.A.1 of the NRC Enforcement Policy (NCV 05000440/2006002-01)..2Unauthorized Discharge
a. Inspection Scope
The inspectors reviewed the licensee's response to the report of an unauthorizeddischarge of about 10 gallons of rainwater containing trace amounts of sulfuric acid to a storm drain on February 19, 2006. The inspectors reviewed the licensee's immediate and supplemental actions and determined whether these actions were consistent with the actions specified in ONI-ZZZ-5, "Spills and Unauthorized Discharges," Revision 4. The inspectors also reviewed licensee reporting actions to determine whether appropriate state and federal notifications were made.This review represented the second of two samples for this inspection procedure.
b. Findings
No findings of significance were identified.
1R15 Operability Evaluations
a. Inspection Scope
The inspectors selected CRs related to potential operability issues for risk-significantcomponents and systems. These CRs were evaluated to determine whether theoperability of the com ponents and systems was justified. The inspectors compared theoperability and design criteria in the appropriate sections of the TS and USAR to thelicensee's evaluations, to determine whether the components or systems were operable. Where compensatory measures were required to maintain operability, the inspectorsdetermined whether the measures were in place, would function as intended, and were properly controlled. Additionally, the inspectors determined, where appropriate, compliance with bounding limitations associated with the evaluations. The inspectors reviewed the following issues:*an operability evaluation associated with fuel oil transfer valves for all threeEDGs that were found to be missing fastener hardware contrary to design drawings on January 18, 2006; 13*an operability evaluation associated with a non-standard pipe clampconfiguration affecting the residual heat removal (RHR) "B" l oop onJanuary 27, 2006;*an operability evaluation associated with suspect spot welds on the HPCS roomcooler on January 27, 2006;*an operability evaluation associated with the introduction of foreign material intothe Division 1 EDG oil sump on January 30, 2006; and*an operability evaluation associated with a design calculation error affecting anRHR "A" loop pipe support on March 6, 2006.These reviews represented five inspection samples.
b. Findings
No findings of significance were identified.
1R19 Post-Maintenance Testing
a. Inspection Scope
The inspectors evaluated the following post-maintenance testing (PMT) activities for risk-significant systems to assess the following (as applicable): the effect of testing onthe plant had been adequately addressed; testing was adequate for the maintenanceperformed; acceptance criteria were clear and demonstrated operational readiness; test instrumentation was appropriate; tests were performed as written; and equipment was returned to its operational status following testing. The inspectors evaluated the activities against TS, the USAR, 10 CFR Part 50 requirements, licensee procedures, and various NRC generic communications. In addition, the inspectors reviewed CRsassociated with PMTs to determine whether the licensee was identifying problems and entering them in the corrective action program. The specific procedures and CRs reviewed are listed in the attached List of Documents Reviewed. The following post-maintenance activities were reviewed:*testing of the HPCS system waterleg pump after maintenance onJanuary 3, 2006; *testing of the reactor protection main steam line isolation relay after relayreplacement on January 14, 2006; *testing of the RCIC system following maintenance on January 20, 2006;*testing of the main steam line isolation system following a transmitterreplacement associated with the "B" steam line on February 15, 2006; and*testing of the MCC Switchgear and Miscellaneous Electrical EquipmentVentilation "B" Train system following fan motor repair on March 3, 2006.These reviews represented five inspection samples.
b. Findings
Introduction:
The inspectors identified a finding of very low safety significance and anassociated NCV of TS 5.4, "Procedures," when licensee personnel failed to adhere to maintenance procedures associated with the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation train and did not establish a drive belt tension betweenthe return fan and motor as prescribed by the procedure prior to returning the train to service following maintenance.Description: On March 3, 2006, licensee personnel completed repairs to the "B" MCCSwitchgear and Miscellaneous Electrical Equipment Ventilation return fan motor following a fan motor failure and small fire on February 11, 2006. Subsequently, on March 20, 2006, licensee personnel identified an unusual noise and an acrid odor originating from the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation return fan motor. Licensee personnel secured the motor and determined that the motor drive belts were loose and slipping.Licensee personnel utilized General Maintenance Instruction (GMI)-0073, "V-Belt AndSheave Maintenance," Revision 8, to tension the motor drive belts and correct the condition. On March 20, 2006, while using an approved tensioning method that reliedon motor shaft deflection, licensee personnel identified that adequate belt tension couldnot be obtained without excessive motor shaft deflection. Using an alternate and approved force deflection method, maintenance personnel determined that the minimumrequired drive belt deflection was 13 foot pounds (ft-lbs) force for the specified belt deflection height. Maintenance personnel documented that they were only able to obtain a drive belt deflection of 9 ft-lbs force; and could not obtain 13 ft-lbs force without potentially damaging the motor jacking bolts. Maintenance personnel documented thatthe "belts were still too loose" in WO 200202142 and generated CR 06-01316, "InabilityTo Comply With GMI-0073 During 0M23 'B' Belt Retensioning," to enter this issue into the corrective action program.To address this issue, system engineering personnel calculated a revised minimumacceptable deflection force based upon an unapproved vendor formula. The revised minimum value was determined to be about 9 ft-lbs force; the same value that maintenance personnel had been previously able to achieve.Based on this revised acceptance criteria, licensee personnel completed themaintenance early on March 21, 2006. That morning, the inspectors identified that "B"MCC Switchgear and Miscellaneous Electrical Equipment Ventilati on syst empost-maintenance testing was in progress. The inspectors asked the operations shift manager how the maintenance had been completed when it had been identified that maintenance personnel were previously unable to satisfy minimum drive belt tension requirements. The shift manager responded that he would investigate the issue.On March 22, 2006, the inspectors identified that, although the "B" MCC Switchgear andMiscellaneous Electrical Equipment Ventilation system had been declared operable,GMI-0073 had not been revised to address the drive belt tension issues identified on 15March 20, 2006. The inspectors asked the maintenance director how the maintenanceprocedure issue had been resolved. The maintenance director provided CR 06-01316 to the inspectors and stated that personnel had stopped work pending a procedure revision to permit the use of a new tension determination method. After further investigation, licensee management met with the inspectors and stated that contrary totheir previous understanding and expectation, GMI-0073 had not been revised and had not been adhered to during the maintenance activity. The inspectors reviewed previous maintenance activities associated with the "B" MCCSwitchgear and Miscellaneous Electrical Equipment Ventilation return fan motor. The inspectors identified that on March 3, 2006, "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation system drive belt installation and tensioning had beencompleted in accordance with GMI-0073. Additionally, the inspectors reviewed documentation associated with the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilati on system drive belt replacement activities conducted onFebruary 5, 2005. The inspectors noted that licensee personnel were not able to complete this maintenance in accordance with GMI-0073. In this case, licensee personnel were unable to install the belts loosely, before tensioning, as required by the procedure. GMI-0073, Attachment 1, "V-belt data sheet," dated February 5, 2005,included the comment, "This procedure negated for this work order by CR 05-00891."
Therefore, the inspectors concluded that licensee personnel had also failed to adhere to the drive belt installation requirements prescribed by GMI-0073 on February 5, 2005.As part of their immediate corrective actions, the licensee counseled involved personnelregarding procedure adherence expectations. Licensee personnel also confirmed that the vendor formula used to calculate the minimum deflection force of 9 ft-lbs was acceptable.The inspectors determined that the failure of licensee personnel to adhere tomaintenance procedures affecting safety-related equipment was a performance deficiency warranting a significance evaluation.
Analysis:
The inspectors concluded that the finding was greater than minor inaccordance with Appendix B, "Issue Screening," of IMC 0612, "Power Reactor Inspection Reports," dated September 30, 2005. Specifically, the failure to adhere to maintenance procedures affecting safety-related equipment, if left uncorrected, could become a more significant safety concern. In this case, this was evidenced by the previous failure to adhere to procedures on this motor that contributed to the motor failure and a fire that resulted in an Alert emergency declaration on February 11, 2006.
The finding affected the cross-cutting area of Human Performance because licensee personnel failed to adhere to procedures.Because the Motor Control Center Switchgear and Miscellaneous Electrical EquipmentVentilation system was a support system, the finding was not suitable for review usingIMC 0609, "Significance Determination Process." Following management review, the finding was determined to be of very low safety significance because only one train of the Motor Control Center Switchgear and Miscellaneous Electrical Equipment Ventilation system was affected.
16Enforcement: Technical Specification 5.4, "Procedures," required the implementationof the applicable procedures recommended in Regulatory Guide 1.33, "Quality Assurance Program Requirements (Operation)," Revision 2, dated February 1978.
Regulatory Guide 1.33, Appendix A, Part 9a, stated, "Maintenance that can affect theperformance of safety-related equipment should be properly preplanned and performed in accordance with written procedures, documented instructions, or drawings appropriate to the circumstances." Contrary to this requirement, on February 5, 2005, and March 21, 2006, licensee personnel failed to adhere to maintenance procedures affecting the safety-related "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation return fan motor when it was identified that the acceptance criteria for minimum drive belt tension could not be met. However, because of the very low safety significance of the issue and because the issue has been entered into the licensee's corrective action program (CR 06-01581), the issue is being treated as an NCV consistent with Section VI.A.1 of the NRC Enforcement Policy (NCV 05000440/2006002-02).
1R22 Surveillance Testing (71111.22)
a. Inspection Scope
The inspectors observed surveillance testing or reviewed test data for risk-significantsystems or components to assess compliance with TS; 10 CFR 50, Appendix B; andlicensee procedure requirements. The testing was also evaluated for consistency with the USAR. The inspectors verified that the testing demonstrated that the systems wereready to perform their intended safety functions. The inspectors determined whether test control was properly coordinated with the control room and performed in the sequence specified in the surveillance instruction (SVI), and if test equipment wasproperly calibrated and installed to support the surveillance tests. The proceduresreviewed are listed in the attached List of Documents Reviewed. The surveillanceactivities assessed were:*remote shutdown control test for the RCIC system conducted January 16, 2006;*HPCS quarterly pump and valve test conducted February 6, 2006;
- main steam line low condenser vacuum instrumentation calibration surveillanceconducted February 27, 2006;*Division 3 EDG monthly run conducted March 8, 2006;
- reactor pressure vessel low level 1 channel "C" response time testing conductedMarch 24, 2006; and*scram discharge volume high level channel "D" level switch calibrationsurveillance conducted March 30, 2006.These reviews represented six inspection samples.
b. Findings
No findings of significance were identified.
171R23Temporary Plant Modifications (71111.23)
a. Inspection Scope
The inspectors reviewed documentation for the following temporary configurationchanges:*the installation of leak sealant device on reactor feed booster pump "B" suctionflange; and*the modification of the control rod driv e system piping and the installation of pipecaps to prevent leakage of water to the suppression pool through a degraded isolation valve.The inspectors assessed the acceptability of each temporary configuration c hange bycomparing the 10 CFR 50.59 screening and evaluation information against the design basis, the Updated Final Safety Analysis Report (UFSAR) and the TS as applicable.
The comparisons were performed to ensure that the new configurations remained consistent with design basis information. The inspectors, as applicable, performed field verifications to ensure that the modifications were installed as directed; the modifications operated as expected; modification testing adequately demonstrated conti nued systemoperability, availability, and reliability; and that operation of the modifications did notimpact the operability of any interfacing systems. These reviews represented two inspection samples.
b. Findings
No findings of significance were identified.1EP6Drill Evaluation (71114.06)
a. Inspection Scope
The inspectors observed activities in the simulator control room, the technical supportcenter, the emergency operations facility, and operations support center during anemergency preparedness dr ill conducted on February 28, 2006. The inspection focusedon the ability of the licensee to appropriately classify emergency conditions, completetimely notifications, and implement appropriate protective action recommendations in accordance with approved procedures.This review represented one inspection sample.
b. Findings
No findings of significance were identified.
OTHER ACTIVITIES
4OA1 Performance Indicator Verification
a. Inspection Scope
The inspectors reviewed reported 4 th quarter 2005 data for unplanned scrams, scramswith loss of normal heat removal, safety system functional failures, and reactor coolantsystem leakage performance indicators using the definitions and guidance contained inNuclear Energy Institute (NEI) 99-02, "Regulatory Assessment Indicator Guideline,"
Revision 3. The inspectors reviewed station logs, event notification reports, and licensee event reports (LERs) to verify the accuracy of the licensee's data submission. These reviews represented four inspection samples.
b. Findings
No findings of significance were identified.4OA2Identification and Resolution of Problems (71152).1Routine Review of Identification and Resolution of Problems
a. Inspection Scope
As discussed in previous sections of this report, the inspectors routinely reviewed issuesduring baseline inspection activities and plant status reviews to determine whether they were being entered into the licensee's corrective action program at an appropriate threshold, that adequate attention was being given to timely corrective actions, and thatadverse trends were identified and addressed.This is not an inspection sample.
b. Findings
No findings of significance were identified.
.2 Annual Sample Review
a. Inspection Scope
The inspectors selected the licensee's root cause evaluation associated with extendedperiods of closed cooling water system chemistry parameters remaining out of administrative limits without corrective action being taken. The inspectors selected this issue for detailed review because the issue was associated with the cross-cutting areas of problem identification and resolution and human performance.This review represented one inspection sample.
b. Findings and Observations
No findings of significance were identified. The inspectors noted that at no time wereany chemistry limits exceeded. The licensee's root cause evaluation focused on programmatic and organizationalissues, such as a tolerance for degraded conditions, which allowed administrative limits to be exceeded without the condition being entered into the corrective action program.
The identified root and contributing causes included the lack of independent review ofchemistry analyses; over reliance on a subject matter expert; a lack of guidance for the disposition of conditions that exceeded administrative limits, but had not exceeded action level limits; and failed management tools, including less than adequate performance indicators and self-assessments.The inspectors reviewed the licensee's identified corrective actions to determinewhether they adequately addressed the identified root and contributing causes. Thelicensee's corrective actions included the addition of a requirement for the independent review of chemistry sample results, the addition of a requirement to "generate a condition report and track issues that will not be corrected in a short period of time(2 days) to completion in the corrective program," and the establishment of monthly performance indicators to reflect the status of closed cooling water system chemistryparameters. The inspectors reviewed the licensee's closed cooling water system chemistry monthlyperformance indicators for January and February of 2006 to determine whether out-of-administrative-limit results were properly identified. The inspectors also reviewed actions implemented to restore out-of-administrative-limit parameters.The inspectors reviewed the licensee's extent of condition review and determined that abroader scope of review would have been suitable. Specifically, although the review included the lubricating oil sample analysis program and the ventilation train charcoal sampling process, other diagnostic programs such as the vibration monitoring program and the acoustic emissions monitoring program were omitted. Additionally, the inspectors determined that the licensee's conclusion that a similar cause or condition didnot exist with respect to the lubricating oil sample analysis program, or other predictive maintenance programs, was not supported by recent plant events. Specifically, asdiscussed in Section 1R14.1 of this report, on September 29, 2005, during routine vibration testing, licensee personnel identified that the "B" MCC Switchgear andMiscellaneous Electrical Equipment Ventilation return fan motor vibration levels exceeded predictive maintenance program alert level criteria, which indicated a degraded condition. Licensee personnel failed to initiate a PAAR to document the condition and recommend corrective actions. Additionally, licensee personnel did not enter the degraded condition into the corrective action program. Also, as documented in CR 06-00751, "CDBI [component design basis inspection] - Lube Oil Results Not Properly Evaluated in Accordance With TAI-2000-3," dated February 14, 2006, the inspectors identified two instances where RCIC pump lube oil results exceeded defined action levels without the issue being entered, as required, into the corrective action program.
20The inspectors discussed these observations with maintenance departmentmanagement. The licensee informed the inspectors that they had initiated action to review current sample data and ensure that any observed degraded condition was properly entered into the corrective action program.Because the inspectors did not identify any findings of significance associated with theroot cause or corrective actions taken to prevent recurrence, the inspectors' observations on the extent of condition review were considered to be minor in nature.
4OA3 Event Followup
.1Fire in Switchgear Ventilation Fan MotorOn February 11, 2006, the inspectors observed the licensee's response to a small fire inthe control complex due to the failure of the "B" MCC Switchgear and Miscellaneous Electrical Equipment Ventilation train return fan motor. The inspectors responded to the control room and observed the licensee's response, which included an Alert emergency declaration, and followup actions. The inspectors reviewed licensee actions to determine whether the actions were consistent with licensee procedures. The inspectors determined that the licensee completed notifications as required by10 CFR Part 72. No findings of significance were identified. This review represented the first of three samples for this inspection procedure..2(Closed) LER 05000440/2005-004-00: Open Emergency Service Water VentilationBreaker Results in a Fire Protection Program Violation. A discussion of this event, and an associated licensee-identified NCV, is contained in Section
4OA7 of report
05000440/2005010.This review represented the second of three samples for this inspection procedure..3(Closed) LER 05000440/2005-005-00: Inadequate Review of Online Work Results inTS Entry. A discussion of this event, and an associated licensee-identified NCV, is contained in Section
4OA7 of report 05000440/2005010.This review represented the third of three samples for this inspection procedure.4OA5Other ActivitiesTemporary Instruction (TI) 2515/165, Operational Readiness of Offsite Power andImpact on Plant Riska.Inspection ScopeThe objective of TI 2515/165, "Operational Readiness of Offsite Power and Impact onPlant Risk," was to confirm, through inspections and interviews, the operational
readiness of offsite power systems in accordance with NRC requirements. Theinspectors reviewed licensee procedures and discussed the attributes identified in 21TI 2515/165 with licensee personnel. In accordance with the requirements ofTI 2515/165, the inspectors evaluated the licensee's operating procedures used toassure the functionality/operability of the offsite power system as well as the riskassessment, emergent work, and/or grid reliability procedures used to assess theoperability and readiness of the offsite power system.The information gathered while completing this TI was forwarded to the Office ofNuclear Reactor Regulation for further review and evaluation.b.FindingsNo findings of significance were identified.4OA6MeetingsExit Meeting On April 7, 2006, the resident inspectors presented the inspection results toMr. L. Pearce, Site Vice President, and other members of his staff who acknowledged the findings. The inspectors asked the licensee whether any materials examined during theinspection should be considered proprietary. No proprietary information was identified.ATTACHMENT:
SUPPLEMENTAL INFORMATION
KEY POINTS OF CONTACT
Licensee Personnel
- L. Pearce, Vice President-Nuclear
- F. von Ahn, General Manager, Nuclear Power Plant Department
- S. Thomas, Manager, Radiation Protection
- J. Lausberg, Manager, Regulatory Compliance
- T. Lentz, Director, Performance Improvement Initiative
- J. Messina, Manager, Operations
- M. Wayland, Director, Maintenance
- J. Shaw, Director, Nuclear Engineering
- K. Russell, Regulatory Affairs
LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED
Opened and
Closed
- 05000440/FIN-2006002-01NCVFailure to Follow Maintenance Procedures for ElectricalEquipment Ventilation Fan Motor When Vibration Levels
- Exceeded Alert Criteria (Section 1R14.1)
- 05000440/FIN-2006002-02NCVFailure to Follow Belt Tensioning Maintenance Proceduresfor Electrical Equipment Ventilation Fan Motor
(Section 1R19)2515/165TIOperational Readiness of Offsite Power and Impact onPlant Risk (Section 4OA5)
Closed
- 05000440/FIN-2006002-01NCVFailure to Follow Maintenance Procedures for ElectricalEquipment Ventilation Fan Motor When Vibration Levels
- Exceeded Alert Criteria (Section 1R14.1)
- 05000440/FIN-2006002-02NCVFailure to Follow Belt Tensioning Maintenance Proceduresfor Electrical Equipment Ventilation Fan Motor
(Section 1R19)2515/165TIOperational Readiness of Offsite Power and Impact onPlant Risk (Section 4OA5)
LIST OF DOCUMENTS REVIEWED
The following is a list of documents reviewed during the inspection.
- Inclusion on this list doesnot imply that the NRC inspectors reviewed the documents in their entirety, but rather that selected sections of portions of the documents were evaluated as part of the overall inspection effort.
- Inclusion of a document on this list does not imply NRC acceptance of the document orany part of it, unless this is stated in the body of the inspection report.Section 1R01 Adverse Weather ProtectionONI-ZZZ-1; Tornado or High Winds; Revision 5CR 05-07514; Meteorological Tower 60 Meter Wind Speed Sensor System 'A' Damage; dated November 8, 2005
- CR 05-00218; System 'A' 60M Wind Speed Indication Failed Between 1-8-05 and 1-10-05;
dated January 10, 2005Section 1R04 Equipment AlignmentCR 06-00374; NRC ID:
- Stauff Clamp Missing, Control Complex Chiller "B" InstrumentationLine; dated January 24, 2006
- CR 05-04411; P42-F140 Stem Packing Nut Thread Engagement; dated May 22, 2005
- CR 05-07839; ECC Pump Gland Nut Adjustment; dated December 1, 2005
- CR 05-07577; 0P42F0315B Found With 4 of 8 Bolts Loose on Flange; dated November 13, 2005
- ELI-R24; 480 Volt MCC; Revision 14
- VLI-P42; Emergency Closed Cooling System; Revision 11
- VLI-R44/E22B; Division 3 Diesel Generator Starting Air System; Revision 7
- VLI-R45/E22B; Division 3 Diesel Generator Fuel Oil System (Unit 1); Revision 3
- Drawing 302-0701-00000; High Pressure Core Spray System; Revision EE
- VLI-E22A; High Pressure Core Spray; Revision 6
- Revision 6Section 1R05 Fire ProtectionFPI-0CC; Control Complex; Revision 5FPI-1DG; Diesel Generator Building; Revision 4
- FPI-0IB; Intermediate Building; Revision 4
- FPI-RWB; Radwaste Building; Revision 1
- FPI-1RB; Reactor Building; Revision 3
- FPI-0EW; Emergency Service Water Pumphouse; Revision 4
- Fire Drill Planning Guide; Scenario
- FDUPE-1125-022806; dated February 28, 2006
- 3Section 1R06 Flood ProtectionCR 02-00586; Latent Issues, ESW Flow Out to the Swale; dated February 26, 2002CR 05-04296; NRC Information Notice 05-11; dated May 16, 2005CR 05-00293;
- OE 19025 - Reactor Water Clean-Up Backwash Tank Overflowed - Re-Issue;
dated February 9, 2004Section 1R11 Licensed Operator Requalification
- PEI-B13-0001; Reactor Pressure Vessel Control (Non-ATWS); Revision 0PEI-T23; Containment Control; Revision 3
- EPI-A1; Emergency Action Levels; Revision 16Section 1R12 Maintenance Effectiveness Perry System Health Report 2005-3; dated December 29, 2005Perry System Health Report 2005-4; dated March 3, 2006
- Perry Critical Asset List; dated January 11, 2006
- Maintenance Rule (a)(1) Disposition Sheet; B33/Reactor Recirculation; dated May 11, 2005CR 04-02482; ADS A Air Storage Tank Pressure Hi/Low; dated May 14, 2004
- CR 05-05078; Industrial Safety Hazard Around the Safety Related Air Compressor; dated June 28, 2005
- SOI-P57; Safety Related Instrument Air System; Revision 10
- ARI-H13-P601-0019-H8; ADS A Air Strg [Storage] Tank Press Hi/Lo; Revision 6
- Drawing 302-0271-00000; Safety Related Instrument Air System; Revision M
- Cycle 11 Performance Criteria for Division 1 & 2 EDG; dated July 7, 2005
- Performance Criteria Monitor for Division 1 & 2 EDG; dated February 6, 2006
- CR 05-07873; Emergency Diesel Generators, Div 1, 2 and 3; dated December 1, 2005CR 05-07967; EDG Common Exhaust Plenum; dated December 8, 2005
- SOI-R43; Division 1 and 2 Diesel Generator System; Revision 25
- CR 05-00247; Unexpected Half Scram During Maintenance; dated January 11, 2005CR 05-00430; Unexpected Half Scram; dated January 18, 2005
- CR 05-00702;
- SRM-B Declared Inop Due to Unexpected Raise in Count Rate; dated January 27, 2005
- CR 05-00947; Examine if a Trend Exists in Replacing Equipment Altered by FDDR as Rec byPORC; dated February 8, 2005
- CR 05-00953; Failed LPRMs (Various Reasons); dated February 4, 2005
- CR 05-02530; Unexpected Half Scram; dated March 21, 2005
- CR 05-03829; Frequent Short Period Alarms are Received on SRM C; dated April 27, 2005
- CR 05-04351; Failure of APRM D/H PS23 Power Supply; dated May 18, 2005
- CR 05-06104; Unexpected APRM Upscale Alarm and Rod Withdrawal Block; dated August 17, 2005
- CR 05-08193; LPRM 32-25-C Failed Calibration Per
- SVI-C51-T5351; dated December 29, 2005
- 4CR 06-00061; Calculation Appears to be Incomplete and Inaccurate; dated January 4, 2006
- CR 06-00164; IRM C is Reading High for No Apparent Reason; dated January 12, 2006
- CR 05-00094; Reactor Scram Investigation; dated January 6, 2005
- CR 05-00164; Intermittent Rx [Reactor] Recirc [Recirculation] Pump B Outer Seal Leakage High Alarms; dated January 7, 2005
- CR 05-00227; "A" LFMG [Low Frequency Motor Generator] Output Breaker Permissive Closing Logic Did Not Function Correctly; dated January 11, 2005
- CR 05-00254; Reactor Recirculation Pump B Unexpectedly Tripped from Slow Speed to Off;
dated January 11, 2005
- CR 05-00581; Reactor Recirculation LFMG B Output Voltage Intermittent Fluctuations; datedJanuary 23, 2005
- CR 05-01486; Rx Recirc Pump B Oil Sample Not Obtained Within 15 Minutes of Shutdown;
dated February 26, 2005
- CR 05-01662; Reactor Recirc Pump Motor 1B33C0001A Lower Bearing Oil; dated March 2, 2005
- CR 05-02807; Recirculation Discharge Isolation Valve As Found Inspection Results, dated March 28, 2005
- CR 05-02993; Valve 1B33F0602B Leaking During Testing; dated April 3, 2005
- CR 05-03262; Unexpected B33-FCV Runback During
- SVI-R10-T5220; dated April 12, 2005
- CR 05-03741; Reactor Recirc 2B Breaker Charging Springs Failed to Charge; dated April 24, 2005
- CR 05-03795; Rx Recirc Pump 'B' Lower Cooler Flow Meter 1B33-N0145B Alarm Reset Concern; dated April 26, 2005
- CR 05-03882; 1B33-F019 Found Out of Position; dated April 28, 2005
- CR 05-03936;
- SVI-B33-T1168 Miss During Recirc Pump 'A' Start; dated May 1, 2005
- CR 05-04167; Rcirc FCV [Flow Control Valve] Runback Alarm During
- TXI-0359; dated May 10, 2005
- CR 05-04782; Spurious Rcirc B Outer Seal Leakage Hi Alarms; dated June 11, 2005
- CR 06-01023; Fryquel on I-Beam in Containment 599 at
- AZ 194; dated March 2, 2006Section 1R13
- Maintenance Risk Assessments and Emergent Work ControlPAP-1924; Risk-Informed Safety Assessment and Risk Management; Revision 4Div 1 Jacket Water Pump Work Implementation Schedule; dated January 5, 2006
- On-Line Probabilistic Risk Assessment; Period 3, Week 11; Revision 1Perry Work Implementation Schedule; Period 3, Week 12
- Perry Work Implementation Schedule; Period 4, Week 1
- On-Line Probabilistic Risk Assessment; Period 4, Week 1; Revision 0On-Line Probabilistic Risk Assessment; Period 4, Week 2; Revision 1On-Line Probabilistic Risk Assessment; Period 4, Week 9; Revision 1Section 1R14 Operator Performance During Non-routine Evolutions and EventsWO
- 200139055; MCC Switchgear and Misc Electrical Fan A; dated February 5, 2005Control Room Logs; dated February 11, 2006
- CR 06-00709; Vibration Data for M23C0002B; dated February 12, 2006
- CR 06-00670; Fire in Control Complex Due to CC Misc Vent Fan 2B; dated February 11, 2006
- CR 06-00675; Lessons Learned During Alert for M23 Fire; dated February 11, 2006
- 5CR 06-00735; As Found Condition of Motor Base for 0M23C0002B; dated February 13, 2006CR 06-00671; Fire in 0M23C0002B Recirculation Fan; dated February 11, 2006
- M23 'A' Fan Vibration Data Record; dated September 29, 2005
- CR 06-00867;
- PY-C-06-01 Predictive Maintenance Program Lacks Ownership (TAI-2000);dated February 21, 2006
- CR 06-00679; No Fire or Smoke Alarms Received During the Fire in the
- CC-679; dated February 11, 2006
- CR 06-00650; ONI Entry for Chemical Spill Outside Water Treatment; dated February 10, 2006Section 1R15 Operability EvaluationsGMI-0061; Valve Packing Instruction; Revision 6CR 06-00265; Valve Packing Gland Washer Configuration; dated January 17, 2006
- CR 06-00379; Potential Overstress of Pipe Clamp for Support 1E12-H0364 in Auxiliary Bldg;dated January 25, 2006
- CR 05-07333; Loose Sheet Metal Screws on RHR - C Room Cooler Track and Trend CR;dated October 25, 2005
- CR 06-00342; Low Pressure Core Spray Room Cooler has Broken Tack Welds on Stiffener Bars; dated January 23, 2006
- CR 06-00371; High Pressure Core Spray Room Cooler has Broken Welds on the Stiffener Bars; dated January 25, 2006
- CR 06-00382; RHR "A" Room Cooler has Broken Spot Welds on the Sheet Metal StiffenerBars; dated January 25, 2006
- CR 06-00383; RCIC Room Cooler has Loose and Missing Sheet Metal Screws; dated January 25, 2006
- CR 06-01052; 1E12-H0118 Support Calculation Error-Weld Overstress; dated March 3, 2006Section 1R19 Post-Maintenance TestingWO
- 200192898; High Pressure Core Spray Water-leg Pump; dated January 3, 2006SVI-E22-T2002; HPCS Waterleg Pump and Associated Valves Cold Shutdown OperabilityTest; Revision 13
- CR 06-00023; Loss of Min Flow on 1E22C0003, Following Restoration; dated January 3, 2006CR 06-00025; Effects of Operating HPCS Water Leg Pump W/O Min. Flow; dated January 4, 2006
- WO 200036027; K003E Relay Main Steam Line Isolation Test; dated January 14, 2006
- WO 200062959; Steam Line B Flow Transmitter; dated February 15, 2006
- IMI-E3-1; Rosemount Transmitter Replacement Checklist for Main Steam Line 'B' Flow; dated February 15, 2006
- CR 06-00975; Audible Noise Noted During Motor Coast Down; dated February 28, 2006
- CR 06-01037; Unsat Admin Review of Order
- 200161449; dated March 3, 2006
- CR 06-01049; Misc Fan M23C0002B Work Mis-classified As Preventive Maintenance; dated March 3, 2006
- WO 200161449; M23C002B Fan Motor Repair; dated March 3, 2006
- CR 06-01581; Failure to Revise Procedure Prior to Performing Work; dated April 6, 2006
- 6Section 1R22 Surveillance TestingSVI-C61-T1200; Remote Shutdown Control Test - RCIC and RHR; Revision 2SVI-E22-T1319; Diesel Generator Start and Load Division 3; Revision 13
- CR 06-00238; Plant Wiring Incorrect in 1C61P001, Remote Shutdown Panel; dated January 17, 2006
- WO 200142607; HPCS Pump and Valve Operability Test; dated February 6, 2006SVI-B21-T0077-D; MSL Low Condenser Vacuum Channel D Calibration for 1B21-N075D;
- Revision 5
- WO 200175500; Diesel Generator Start and Load Division 3; dated March 8, 2006SVI-B21-T1407-C; RPV Low Level 1 Channel C Response Time for 1B21-N681D; Revision 8
- SVI-C11-T5376-D; SDV High Level Channel D Functional/Calibration for 1C11-N013D;
- Revision 2Section 1R23 Temporary Plant ModificationsTemporary Modification 05-0014; Install Leak Sealant Device on 1N27C0001B Suction Flange;dated December 5, 2005
- Regulatory Applicability Determination 05-06131; Install Leak Sealant Device on 1N27C0001BSuction Flange; dated December 5, 2005
- CFR 50.59 Screen 05-06131; Install Leak Sealant Device on 1N27C0001B Suction Flange;
dated December 6, 2005
- GMI-0095; Instructions for the Use and Control of On Line Leak Sealing; Revision 3
- Engineering Design Guide 97-005; Leak Sealants; Revision 6
- Temporary Modification 06-0002; Modify Control Rod Drive Piping Due to Leakage Past
- 1C11F00062; dated February 14, 2006
- Drawing 304-0881-00106; C11 - Control Rod Drive Pressure Control Piping Reactor Building;
- Revision A
- Drawing 302-0872-00000; Control Rod Drive Hydraulic System; Revision ZSection 4OA2 Identification and Resolution of ProblemsRoot Cause Report; Closed Cooling Water Chemistry Out of Administrative Specification; datedAugust 19, 2005
- TAI-2000; Predictive Maintenance Program; Revision 1
- TAI-2000-2; Vibration Monitoring Program; Revision 3
- TAI-2000-3; Lubricant and Mechanical Condition Analysis Program; Revision 1
- TAI-2000-6; Acoustic Emissions Monitoring Program; Revision 2
- PYBP-CHEM-0004; Chemistry Sample Shipping; Revision 3
- REC-0101; Computer Automated Laboratory System; Revision 5
- REC-0104; Chemistry Specifications; Revision 15
- REC-0104; Chemistry Specifications; Revision 16
- REC-0104; Chemistry Specifications; Revision 17
- CR 02-02693;
- REC-0104 Admin Limits Not Implemented at the Level Expected by RECS
- Management; dated August 12, 2002
- CR 04-02141; Revised EPRI Closed Cooling Water Guidelines; dated April 27, 2004
- CR 05-04696; Low Hydrazine Concentration in Turbine Building Closed Cooling; dated June 7, 2005
- 7CR 05-04720; Missed Quarterly Flouride Analysis for Closed Cooling Systems; datedJune 8, 2005
- CR 05-04803; Emergency Closed Cooling "B" Hydrazine Out of Specification; dated June 7, 2005
- CR 05-05260; Closed Cooling Chemistry Out of Admin Specification; dated July 8, 2005
- CR 05-05660; Procedural Guidance Not Followed for Out of Limit Reactor Water Zinc; dated July 26, 2005
- CR 05-05723; Ineffective Review of EPRI Guideline CCW Revision 1; dated July 28, 2005Section 4OA Event FollowupLER 2005-04; Open Emergency Service Water Ventilation Breaker Results in a Fire ProtectionProgram Violation; dated December 30, 2005
- LER 2005-05; Inadequate Review of Online Work Results in TS Entry; dated December 30,
- 2005
- CR 06-00670; Fire In Control Complex Due to CC Misc. Vent. Fan 2B; dated February 11, 2006Section 4OA5 Other ActivitiesPAP-102; Interface with the Transmission System Operator; Revision 3PYBP-DES-0001; On-Line Risk Assessment Reference Guide; Revision 6
- PAP-1924; Risk-Informed Safety Assessment And Risk Management; Revision 4
- NOP-WM-2001; Work Management Scheduling/Assessment/Seasonal Readiness Processes;
- Revision 5
- ONI-S11; Unstable Grid; Revision 2
- 8
LIST OF ACRONYMS
- USED [[]]
CFRCode of Federal RegulationsCRcondition reportECCWemergency closed cooling system
EDGemergency diesel generator
FENOCFirstEnergy Nuclear Operating Company
FPIFire Protection Instruction
GMIGeneral Maintenance Instruction
HVACheating, ventilation, and air conditioning
IMCInspection Manual Chapter
LERLicensee Event Report
MCCmotor control center
NCVnon-cited violation
NEINuclear Energy Institute
NRCNuclear Regulatory Commission
ONIOff-Normal Instruction
PAARPerformance Analysis and Action Report
PAPPerry Administrative Procedure
PMTpost-maintenance testing
RCICreactor core isolation cooling
RHRresidual heat removal
SDPSignificance Determination Process
SSCstructures, systems, and componentsSVIsurveillance instruction
TITemporary Instruction
TIAtechnical administrative instruction
TSTechnical Specification
UFSARUpdated Final Safety Analysis Report
USARUpdated Safety Analysis Report
VLIValve Lineup Instruction