IR 05000440/2020010

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Design Basis Assurance Inspection (Teams) Inspection Report 05000440/2020010
ML20338A505
Person / Time
Site: Perry FirstEnergy icon.png
Issue date: 12/03/2020
From: Karla Stoedter
NRC/RGN-III/DRS/EB2
To: Penfield R
Energy Harbor Nuclear Corp
References
IR 2020010
Preceding documents:
Download: ML20338A505 (12)


Text

December 3, 2020

SUBJECT:

PERRY NUCLEAR POWER PLANT - DESIGN BASIS ASSURANCE INSPECTION (TEAMS) INSPECTION REPORT 05000440/2020010

Dear Mr. Penfield:

On November 20, 2020, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Perry Nuclear Power Plant and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

Karla K. Stoedter, Chief Engineering Branch 2 Division of Reactor Safety

Docket No. 05000440 License No. NPF-58

Enclosure:

As stated

Inspection Report

Docket Number:

05000440

License Number:

NPF-58

Report Number:

05000440/2020010

Enterprise Identifier: I-2020-010-0052

Licensee:

Energy Harbor Nuclear Corp.

Facility:

Perry Nuclear Power Plant

Location:

Perry, OH

Inspection Dates:

November 02, 2020 to November 20, 2020

Inspectors:

K. Barclay, Reactor Inspector

A. Dahbur, Senior Reactor Inspector

E. Fernandez, Reactor Inspector

W. Hopf, Electrical Contractor

M. Jones, Reactor Inspector

B. Jose, Senior Reactor Inspector

R. Ng, Project Engineer

Approved By:

Karla K. Stoedter, Chief

Engineering Branch 2

Division of Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (teams) inspection at Perry Nuclear Power Plant, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), regional inspectors were directed to begin telework. Regional based inspections were evaluated to determine if all or a portion of the objectives and requirements stated in the IP could be performed remotely. For the inspection documented below portions of the IP were completed remotely and all the objectives and requirements for completion of the IP were met.

REACTOR SAFETY

===71111.21M - Design Bases Assurance Inspection (Teams)

The inspectors evaluated the following components and listed applicable attributes, permanent modifications, and operating experience:

Design Review - Risk-Significant/Low Design Margin Components (IP Section 02.02)

=

(1) Emergency Diesel Generator (EDG), Division 2 (1R43S0001B)
  • Electrical Steady State and Transient Load Flow, Short Circuit and Voltage Drop Calculations
  • Surveillance, Testing and Acceptance Criteria
  • Technical Specifications
  • Overall System Health
  • Fuel Oil Capacity
  • Emergency Refueling Capability
  • Corrective Actions
  • Normal and Emergency Procedures Associated with EDG Operation
(2) Motor Control Center (MCC) EF1C07 (1R24S0023)
  • Electrical Rating and Loading Design
  • Voltage Drop for MCC Starters
  • Surveillance, Testing and Acceptance Criteria
  • Maintenance History and Effectiveness
  • Corrective Actions
  • Cable Protection Calculations (3)125 Vdc Bus ED-1-A (1R42S0024)
  • Load Flow, Short Circuit and Voltage Drop Calculations
  • Fuse Coordination
  • Maintenance History and Effectiveness
  • Corrective Actions
  • Cable Protection Calculations
  • Surveillance, Testing and Acceptance Criteria
  • Technical Specifications
(4) Reactor Core Isolation Cooling (RCIC) Pump (1E51C0001)
  • Surveillance, Testing and Acceptance Criteria
  • Corrective Actions
  • Maintenance History and Effectiveness
  • Net Positive Suction Head Calculations
  • Pump Curve Calculations
  • Technical Specifications
(5) RCIC Discharge Pressure Test Return to Suppression Pool/Condensate Storage Tank Check Valve (1E51F0021)
  • Surveillance, Testing and Acceptance Criteria
  • Leak Rate
  • Corrective Actions
  • Maintenance History and Effectiveness
  • Design and Installation Requirements
  • Technical Specifications

Design Review - Large Early Release Frequency (LERFs) (IP Section 02.02) (1 Sample)

(1) Residual Heat Removal (RHR) Shutdown Cooling Inboard Suction Isolation Valve (1E12F0009)
  • Voltage Drop to the Valve and Minimum Thrust Calculations
  • Control Circuit Voltage Analysis
  • Thermal Overload Settings
  • Power and Control Cable Ratings
  • Surveillance, Testing and Acceptance Criteria
  • Maintenance History and Effectiveness
  • Corrective Actions

Modification Review - Permanent Mods (IP Section 02.03) (6 Samples)

(1) ECP No. 18-0158-002; Restore the Essential Service Water System Piping Between Valves 1 P45F0550A and 1 P45F0068A with a Reinforcement Pad Installed to the Original Piping Configuration
(2) ECP No. 16-0039-001; Elimination of the Drain Appendage Attached to 1 B33F0023A in the B33 Reactor Recirculation System
(3) ECP No. 17-0205-001; Installation of American Society of Mechanical Engineers (ASME) Section Ill Class 2 Thermal Relief Valve PY-1 P11 F0629 on Penetration P111 Piping
(4) ECP No. 17-0317-001; Revise Overload Relay Heaters and Fuse Size for 1M43C0003B, Diesel Generator Auxiliary Fan B
(5) ECP No. 19-0091-001; Reclassification of Test, Vent, and Drain Piping from Safety and ASME Class 1,2 or 3 to Non-Safety, Non-Code Class
(6) ECP No. 19-0178-001; Interim Flooding Protection for Plant Structures - Ground Level Vulnerabilities

Review of Operating Experience Issues (IP Section 02.06) (2 Samples)

(1) OE-2017-0561-1; IN 17 - 06, Battery and Battery Charger Short-Circuit Current Contributions to a Fault on the Direct Current Distribution System
(2) OE-2018-0200-1; Multiple Fuse Failures due to Change in Vendor Fuse Characteristic Curve Without a Model Number Change

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On November 20, 2020, the inspectors presented the design basis assurance inspection (teams) inspection results to Mr. R. Penfield, Site Vice President, Nuclear and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21M Calculations

1E12-088

Residual Heat Removal (RHR) System Hydraulic Calculation 03/07/2002

2.1.6

Suppression Pool Response - Main Steam Isolation Valve

Closure (MSIVC) and MSIVC with Small Break Accident

(SBA)

2.1.7

Perry Nuclear Power Plant (PNPP) Suppression Pool to

Drywell / Containment Air Mass / Heat Flux - MSIV Closure

DCP 99-5036

R45 System Operating Temperatures

07/15/2002

DRF-699-0001

Containment / Nuclear Safety System Interface Data Book

and Final Safety Analysis Report (FSAR)

03/18/1975

FSPS-0030

Fuse Sizing and Overload Relay Selection for Class 1E 460

Volt Motors

P45-030

Perry Unit 1 P45 System Operating Temperatures

04/15/2020

P45-075

Minimum Branch Flow Rates for P45 Surveillance

Acceptance Criteria

PRDC-0002

Unit 1, Division 1, 2, 3 125 Volt Direct Current (Vdc) System

Coordination

PRDC-0004

Class 1E 125 Vdc Control Circuit Coordination

PRDC-0012

Evaluation of 125 Vdc Loads for a 4 Hours Design Basis

Station Blackout (SBO) and also for a 24 Hours Beyond

Design Basis SBO Events

PRDC-0014

Division 1, 125 Vdc System Load Evaluation, Voltage Drop,

Battery/Battery Charger Sizing Calculation

PSTG-0001

Class 1E Power Distribution System Voltage Study

PSTG-0006

Short Circuit Study

PSTG-0014

Electrical Load Determination of Emergency Diesel

Generators (EDGs) 1, 2 and 3

PSTG-0017

Division 1, 2 and 3 EDG 7-day Average Kilo Watt Loading

for Fuel Oil Consumption

PSTG-0030

Voltage Drop in Control Circuit of Safety Related Motor

Control Center (MCC) Starters

R45-003

Diesel Fuel Oil Pumps

R45-11

EDG Fuel Oil Transfer Pump Performance Requirements

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

R46-0018

Design Basis Heat Load & Required Essential Service Water

(ESW) Flow for the Division 1 and 2 EDG Jacket Water Heat

Exchangers

R46-024

Division 2 EDG Jacket Water Heat Exchanger Performance

Test

2/05/2016

R47-C03

R47 Standby Diesel Generator Lube Oil High Temperature

Trip

Corrective Action

Documents

ATL-2020-0816-

ATA-33

Vendor Required Net Positive Suction Head (NPSH) for the

Reactor Core Isolation Cooling (RCIC) Pump

11/20/2020

CR-2012-11207

Time Critical Operator Action Validation, Suppression Pool

Cooling Actions

07/18/2012

CR-2017-07810

25 Vdc BUS ED-1-A Ground Fault

07/23/2017

CR-2017-08103

Division 2 Auxiliary Exhaust Fan Thermal Overload (T/O)

Tripped

08/11/2017

CR-2017-08216

Potential Trend with Recent Issues Related to Overload

Heater Sizing

08/14/2017

CR-2018-01192

Safety Class of Fuses in MCC Bucket EF1C07-KK

(1R24S0023-0KK)

2/09/2018

CR-2019-02480

Found Cracked Coil in Contactor

03/18/2019

CR-2019-02720

Division 2 EDG Restarted Following Manual Remote

Shutdown

03/23/2019

CR-2020-00738

1E51F004 (RICIC Turbine Condensate to Radio Active

Waste First Shutoff) Failed the Stroke Closed Time

01/30/2020

Corrective Action

Documents

Resulting from

Inspection

CR-2020-08518

20 Design Bases Assurance Inspection (DBAI):

Configuration Control of Calculation PRDC-0002

11/03/2020

CR-2020-08556

20 DBAI Inspection - NRC Question on PYBP-POS-0029

TCOA Requirements for Suppression Pool Cooling

11/04/2020

CR-2020-08806

20 DBAI Inspection: Configuration Control of Calculation

Motor Operated Valve (MOV) 1E12-17

11/13/2020

CR-2020-08974

20 DBAI Inspection: Minor Violation Regarding Perry

Addressing 1E51F0004 Valve Slow to Close

11/20/2020

Drawings

2-0352-00000

Standby Diesel Generator Fuel Oil System

LL

31-0225-00000

Standby Diesel Generator Fuel Oil Storage Tanks

A

Engineering

17-0205-001

Initiation of American Society of Mechanical Engineers

2/19/2018

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Changes

(ASME) Class III Thermal Relief Valve PY-1P11F0629 on

Penetration P111 Piping

18-0305-001

Division 2 Diesel Generator Air Intercooler Tube Plugging

2/15/2018

Engineering

Evaluations

17-03538

CFR 50.59 Screen of Engineering Change Package

(ECP) 17-0205-000

2/11/2018

Miscellaneous

MOV Report 1E12F0009-005

EDG-97-009

Engineering Design Guide - Heat Exchanger Performance

Testing Data Evaluation

ISTP

Perry Operations Manual - Pump and Valve Inservice

Testing Program Plan

Procedures

ARI-H13-P877-

0001

Division 1 Power

ELI-R24

Electrical Lineup Instruction - 480 Volt MCC

ELI-R42

25 Vdc Systems: Batteries Chargers and Switchboards

IOI-0011

Shutdown from Outside Control Room

OAI-1703

2: Time Critical Operator Actions Hardcard

ONI-C61

Evacuation of the Control Room

ONI-R10

Loss of Alternating Current (AC) Power

ONI-R10-1

Loss of Off-Site Power

C

ONI-R10-2

Station Blackout (SBO)

E

ONI-R42-1

Loss of 125 Vdc Bus ED-1-A

ONI-SPI A-5

Division 1 EDG Restoration

ONI-SPI B-4

EH12 System Operation

ONI-SPI B-5

Division 2 EDG Restoration

PY-SVI-

R43T1318

Division 2 EDG Start and Load

01/01/2020

PY-SVI-

R43T1348

Division 2 EDG 24-Hour Run

10/29/2019

PY-SVI-

R43T7000B

Division 2 Emergency Core Cooling System (ECCS)

Integrated Test

03/27/2019

PYBP-POS-0029

Time Critical Operator Action Validation

SOI-R42 (Div. 1)

Division 1 and 2, 125 Vdc Distribution, Buses ED-1-A and

ED-2-A, Batteries, Chargers, and Switchgear

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

SOI-R45

Division 1 and 2 Diesel Generator Fuel Oil System

SVI-R43-T7000-A Division 1 ECCS Integrated Test

SVI-R43-T7000-B Division 2 ECCS Integrated Test

SVI-R45-T1321

Standby Diesel Fuel Oil Receipt 31 Day Analysis

Work Orders

045250637

Pipe Break Hazards within the Control Complex

06/19/2018

200262670

(10Y) Simultaneous Start of All Diesel Generators

03/27/2019

200562995

Division 2 Diesel Generator Jacket Water Heat Exchanger

Performance

2/08/2016

200601934

Division 2 Emergency Diesel Generator

05/09/2019

200644387

(2Y) RHR Shutdown Cooling Suction Isolation Valve

Operability Test

03/16/2017

200644902

PY-1E12 Residual Heat Removal

03/17/2017

200701687

PY-1R43 Unit 1 - Division 1 and 2 Standby Diesel

2/10/2018

200706611

Change Set Point Relay NGV18A 27 ED-1-A Bus

Undervoltage

09/23/2019

200709775

(2Y) RHR Shutdown Cooling Suction Isolation Valve

Operability Test

03/22/2019

200710535

(24M) Division 2 ECCS Integrated Test

03/27/2019

200713643

PY-1E12 Residual Heat Removal System

03/24/2019

200724450

Division 2 Emergency Diesel Generator

2/15/2018

200728989

SVI-E51T2001 RCIC Pump & Valve (92D) Operability Test

01/20/2020

200728990

SVI-E51T2001 RCIC Pump & Valve Operability Test

04/21/2020

200734150

(24M) Division 2 Standby Diesel Generator 24 Hour Run

10/27/2019

200738368

(92D) ESW System Loop B Flow and Differential Pressure

Test

08/24/2020

200738377

SVI-E51T2001 RCIC Pump and Valve Operability Test

07/21/2020

200738377

RCIC Pump and Operability Test

07/21/2020

200740485

SVI-E51T2001 RCIC Cold Quick Start / PI Verification

01/31/2020

200742993

SVI-R43T1318 Div 2 D/G Start and Load Division 2

2/30/2019

200750868

(92D) ESW System Loop A Flow and Differential Pressure

Test

10/23/2020

200750875

RCIC Pump and Valve Operability Test

10/19/2020

200774443

Division 2 Emergency Diesel Generator

2/18/2018

10