IR 05000456/1985043

Safety Insp Repts 50-456/85-43 & 50-457/85-42 on 850912, 17-20 & 26.No Violations or Deviations Noted.Major Areas Inspected:Licensee Actions Re Matl Traceability Verification Program

ML20205E513
Person / Time
Site:	Braidwood
Issue date:	10/07/1985
From:	Danielson D, Jeffrey Jacobson, Muffett J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML20205E472	List: IR 05000456/1985043 ML20205E467
References
50-456-85-43, 50-457-85-42, NUDOCS 8510170317
Download: ML20205E513 (5)

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U.S. NUCLEAR REGULATORY COMMISSION

REGION III

Report Nos. 50-456/85043(DRS); 50-457/85042(DRS)

Docket Nos. 50-456; 50-457 License Nos. CPPR-132; CPPR-133 Licensee: Commonwealth Edison Company Post Office Bo> 767 Chicago, Illinois 60690 Facility Name: Braidwood Station, Units 1 and 2 Inspection At: Braidwood Site, Braidwood, Illinois Inspection Conducted: September 12, 17-20, 26, 1985 Inspectors: J~e qg J. W. Muffett to/7 /85

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J. bson /0 V Date (&

Approved By: D. H. Danielson Chief /8/7 &

Materials and Processes Section Date Inspection Summary Inspection on September 12, 17-20, 26, 1985 (Report Nos. 50-456/85043(ORS);

50-457/85042(DRS))

Areas Inspected: Unannounced, special safety inspection of licensee actions concerning Braidwood Material Traceability Verification (MTV) program. The inspection involved a total of 72 inspector-hours by two NRC inspector Results: No violations or deviations were identifie PDR ADOCK 05000456 0 PDR . - . -- - - .

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DETAILS

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1. Persons Contacted Commonwealth Edison Company (Ceco)

• J. Wallace, Project Manager

• C. W. Schroeder, Superintendent, Licensing

• D. Shamblin, Superintendent, Construction W. Vahle, Project Field Engineer The inspectors also contacted and interviewed other licensee and contractor employees.

1 * Denotes those attending the final exit interview at the Braidwood Station on September 26, 198 . Licensee Action on Previous Inspection Findings (0 pen) Unresolved Item (456/83-09-04A; 457/83-09-04A and 456/83-09-04B; 457/83-09-048): As documented in Inspection Reports No. 50-456/83-09 and No. 50-457/83-09, deficiencies concerning piping material control resulted in the lack of traceability'of some -installed piping component Subsequently, the licensee committed to perform a 100% verification

of the piping components installed during the period of interest (the

! Material Traceability Verification program). The purpose of this report is.to delineate the inspection performed of the licensee's activities concerning the " Stores Request Only" portion of the

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Material Traceability Verification program (MTV program).

Thirty piping components, which had been accepted on the basis of the " Stores Request," were randomly chosen for an extensive document review to determine if the other associated documentation contradicted or supported the conclusions drawn by the licensee in regards to the -

acceptability of the componen It is important to note that even the components categorized as

" Stores Request Only" have various types of associated documentatio These other types of documentation include Field Change Orders (FCOs),

Southwest Fabricating spool drawings, Phillips Getschow spool-drawings, Field Fabrication Process and Data Sheet (FFP & Ds), weld rod withdrawal tickets, documentation concerning traceability of associated components (backing rings, fittings and adjacent piping) and Stores Requests.

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The piping components reviewed are as follows:

i-System Quantity Description Heat No.

l AB-4 l l'-0" l 4" 9 Sch 40, SA 312, Gr Tp 304 l 390338 l l SMLS S.S. pipe l

l l FC0 #2280 l t

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System Quantity l Description Heat N I 2A-CV-21-14 l l'-0" l 3" 9 Sch 160, SA 312, Gr Tp 304 l 759486 l- l. SMLS S.S. pipe l FC0 #1063-11*

RF 6 l'-0" 3" 9 Sch 40, SA 312/SA 376, Tp 304 BXL295 AAC l 16'-0" l 1" 9 Sch 80, SA 106, Gr 8 l KD7115 SMLS C.S. pipe OG l 7'-6" l 3" 9 Sch 40, SA 106, Gr B l N93375 l l SMLS C.S.' pipe l FC0 #3566 '

1CV03B-3 l 1 l 7 5/8" x 7 5/8" x 1/4" plate l W30724 SA-36 1ACV3A-6~ l 6" l 3/4" 9 Sch 40, SA 312, Gr Tp 304 l M0021 l l SMLS S.S. pipe l FC0 #6344 l l *0riginally listed as FC0 1063-1 l l l l l l Document error; traceable to l l l 1063-11 l CV-4 l 11'-0" l 3" 9 Sch 40, SA 312, Gr Tp 304 l 281048 I l SMLS S.S. pipe l FC0 #4026 FP-41 l l'-0" l 4" 9 Sch 40, SA 106 l 26282 l l SMLS C.S. pipe l FC0 #1987 RH l 2'-0" l 16" 9 STO .500" wall, SA 358, Gr 304l F64432 S.S. pipe RH-11-2 l 4" l 8" 9 Sch 40, SA 312, Gr'Tp 304 l 655589 l l SMLS S.S. pipe l FC0 #3836 1A-SX3-1 l 4" l 3/4" 9 Sch 80, SA 106, Gr B l JD1570 l l C.S. pipe l FC0 #5334 SX-57-1 l 4'-0" l 3" 9 Sch 40,.SA 106, Gr B l 27766 l l SMLS C.S. pipe l l l FC0 #2030 l

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System Quantity Description Heat N '

SI-4-7 l'-6" 6" E Sch 160, SA 376, Gr 1p 304 M3162 IFP-12 l 3'-6" l 4 5 Sch 40, SA 106, Gr B l N92531-SMLS C.S. pipe 1FP-12 l 2 l 4" 9 Sch 40, SA 234, Gr WPB l FF24 Butt welding C.S. 90* elbows CS 3'-0" 1" 0 Sch 40, SA 312, Gr Tp 304 462444

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CC -l 17'-6" l 3/4" 9 Sch 80,-SA 106, Gr B l JD1570 SMLS C.S. pipe Boric Acid l 27'-0" l 1" 5 Sch 40, SA 312, Gr Tp 304 l 462444

processing S.S. pipe 2 RC 2" & l 51'-0"- l 1/2" 9 Sch 160, SA 376, Gr Tp 304 l 745107 under SMLS S.S. pipe 2A-CV-21-9 l l'-0" l 3" 6 Sch 160, SA 312, Gr Tp 304 l M3578 l l SMLS S.S. pipe l FC0 #1063-6 CV l l'-6" l 6" 9 Sch 40, SA 312, Gr Tp 304 l M2410 SMLS S.S. pipe FP-36-4 l 2'-6" l 6" 5 Sch 40, SA 106, Gr B l N74314 l l SMLS pipe l FC0 #197-8 FP-36-15 l 8" l 4" 9 Sch 40, SA 106, Gr B l 29941

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l l SMLS C.S. pipe l FC0 #1491 RH-6 1 3'-6" l 8" 5 Sch 40, SA 312, Gr Tp 304 l M2304 l l SMLS 5.S. pipe l FC0 #1672-1 1C-RC-6-2P l- 6" l 6" Sch 160, SA 376, Gr.Tp 304 l M3162 l l S.S. pipe l FC0 #2565 FP-36 l 9'-6" l 4" 9 Sch 40, SA 160, Gr B l 29941 l l SMLS S.S. pipe l l l FC0 #727-1 l l

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System Quantity' Description Heat No.

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RC-7 l 3" l 3" 9 Sch 160, SA 376, Gr Tp 304 l B2047 l l SMLS S.S. pipe l FC0 #1110-1 CV 3A-6 l 10'-0" l 8" 9 Sch 40, SA 312, Gr Tp 304 l M2304 l l SMLS S.S. pipe l

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FC0 #2923

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1A-0G-65-6 _l .I This spool was requested using the l l l Southwest Fab. Co. designation l l l which had required traceability l l l (FC0 #3556) l None of the documents reviewed contradicted the licensee's conclusions and in a majority of cases independent information, other than the stores orders was on file in the documentation packages which supported the

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licensee's conclusion. Although none of the documents reviewed contradicted the licensee's conclusion, additional inspections are planned in this area and in the other areas of the MTV program; therefore, this unresolved item remains open.

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3. Exit Interview The Region III inspector met with the licensee representatives (denoted under Paragraph 1) at the conclusion of the inspection on September 26, 1985. The inspector summarized the purpose and findings of the inspection. The licensee acknowledged this information. The inspector also discussed the likely informational content of the inspection report

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with regard to documents or processes reviewed during the inspectio '

The licensee did not identify any such documents / processes as proprietary.

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