IR 05000250/1987004

Insp Repts 50-250/87-04 & 50-251/87-04 on 870112-16.No Violations or Deviations Noted.Major Areas Inspected: Licensee Action on Previous Enforcement Matters,Housekeeping & Matl Identification & Control

ML20210U137
Person / Time
Site:	Turkey Point
Issue date:	01/30/1987
From:	Blake J, Jackson L, Kleinsorge W NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20210U050	List: IR 05000250/1987004 ML20210U045
References
50-250-87-04, 50-250-87-4, 50-251-87-04, 50-251-87-4, NUDOCS 8702180399
Download: ML20210U137 (5)

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p ah, UNITED STATES

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o,, NUCL EAR RE2ULATORY COMMISSION o REGION il 5 .

U 101 M ARIETTA STREET. N.W.. SUITE 2900

k ATLANTA, GEORGIA 30323 s,

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Report Nos.: 50-250/87-04 and 50-251/87-04 Licensee: Florida Power and Light Company 9250 West Flagler Street -

Miami, FL 33102 Docket Nos.: 50-250 and 50-251 License Nos.: DPR-31 and DPR-41 Facility Name: Turkey Point 3 and 4 Inspection ed J nuary 12-16, 1987-Inspectors / 70 7 P . K1 org*. Date Signed

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Approved b , o / /d G7 J/J Blake, Chief IJate Signed (at rials and Processes Section

$nineeringBranch Division of Reactor Safety SUMMARY Scope: This routine, unannounced inspection was conducted in the areas of licensee action on previous enforcement matters (927018) (927028), housekeeping (548348), material identification and control (429018), material control l (429408), and Gulfalloy supplied materials (92701).

Results: No violations or deviations were identifie l l

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I 8702180399 870203 PDR ADOCK 05000250 G PDR l

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I REPORT DETAILS

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, Persons Contacted ,

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Licensee Employees

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• F. 'Southworth, Acting Plant Manager

• M. J. Crisler, Quality Control (QC) Supervisor

*M. J. Arias, Jr., Regulatory Compliance Supervisor i W. R. Coutier, Quality Assurance (QA). Engineer E. L. Anderson, PNS ISI. Specialist-

• H. E. Hartman, ISI Coordinator -  :

• R. Hart, Licensing Engineer l Other licensee employees contacted included engineers, technicians, an'd office personne >

Other Organizations D. E. Boger, Factory Mutual ANII NRC Resident Inspector

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D. R. Brewer

• Attended exit interview Exit Interview The inspection scope and findings were summarized on January 16, 1987, with those persons indicated in' paragraph 1.above. The inspector described the

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areas inspected. No dissenting comments were received from the license The licensee did not identify as proprietary any of the materials provided to or reviewed by the inspectors during this inspectio . Licensee Action on Pre /ious Enforcement Matters' (92701B) (92702B)

(Closed) Severity Level IV Violation (50-250, 251/85-34-02): Failure to Audit Vendors Triennially. The licensee response, dated November 15, 1984,-

was considered acceptable by Region II. :The inspectors reviewed the list of American Society of Mechanical Engineers (ASME) suppliers which were. remove from Florida Power and Light Company's Approved Suppliers List (ASL).

Sixteen of these suppliers have been audited and subsequently added to the latest'ASL. The inspectors reviewed procedure Q17QAD6, RS, Methods for Supplier Evaluations, dated January 28,1986, and confirmed- that FPL' now requires triennial audit Audits performed by:FPL to qualify Velan Valve Company, Techalloy Maryland Incorporated, Anchor Darling. and Alloy Rod Corporation were reviewed to verify audits were performed to accept suppliers. Triennial audits are now being performed.

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The inspectors concluded that the licensee had determined the full extent of the violation, taken action to correct current conditions, and developed corrective actions . needed to preclude recurrence of ~ similar problems.)

Corrective actions stated in the licensee response have been. implemente . Unresolved Items Unresolved items were not identified during this inspectio . Independent Inspection Effort Housekeeping (548348), Material Identification and Control (429028) _and Material Control (429408)

The inspector conducted a general inspection of protected areas to observe

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activities such as housekeeping, material identification and control, material control, and storag Within the areas examined, no violations or deviations were identifie . Gulfalloy Supplied Materials (Units 3 and 4)

The inspectors discussed the status of the implementation of the program for  :

the determination of serviceability of Gulfalloy supplied materials with the licentee. The licensee indicated that to date 97% of the piping, 97% of the fittings,100% of the tubing, 80% of the structural shapes, 40% of the structural plate and 100% of the bolting materials had been dispositione The Gulfalloy issue was identified as a result of IE Bulletin 83-06 and is discussed in NRC RII Reports 50-250, 251/85-07 50-250, 251/85-34, 50-250, 251/86-06, 50-250, 251/86-31, and 50-250, 251/86-4 The following inspection was conducted at the Corporate Engineering Center, Juno Beach, Florida, and at the Turkey Point site near Florida City, Florid As a result of the licensee's efforts to date, they opened 57 Nonconformance Reports (NCRs) related to hardware at the Turkey Point site and six at the-St. Lucie site. All but 13 of the Turkey Point NCRs and all but one of the St. Lucie NCRs have been closed. The following material is pending inspection: 300 linear ft. of pipe (all used in structural application); 30 sheets of steel plate; 90 pipe fittings; and 2415 linear ft. of structural shape The above material represents approximately seven percent of the total Gul.falloy material identifie The other 93% was dispositioned by 44 NCRs at Turkey Point and five NCRs at St. Lucie. The below listed NCRs remain open.

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l Open Gulfalloy NCRs

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-042-85 General .

426-85 Structural Shapes

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417-85 Pipe Fittings

, 197-85_ Pipe Fittings .

i 446-85~ Pipe Fittings 193-85 Pipe Fittings 4 414-85 . Pipe Fittings Pipe Fittings

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463-85 1527-85- Pipe Fittings (St. Lucie)

453-85 Pipe 450-85 ~ Pipe

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443-85 Pipe .

430-85 Pipe

462-85 Bolting

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To date, the licensee has performed 24. audits -of Gulfalloy subtier

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suppliers; reviewed three audits. performed by another nuclear utility of

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Gulfalloy subtier. suppliers; and reviewed two audits performed by Gulfalloy of their supplier This effort resulted in the closure of 24. NCRs at r i Turkey Poin The remaining 20 Turkey Point NCRs were closed by a combina-' "

l tion of audits and engineering evaluations. The engineering evaluation j

dispositioned the material as one.of the following: acceptable (conforms to t i the original specification); use as-is (acceptable for actual application);

used in non-nuclear safety-related application; or scrapped (not installed or removed).

To determine the adequacy of the licensee's actions to resolve the 49 closed NCRs for both Turkey Point and St. Lucie, the inspectors reviewed the NCRs and audits listed below:

NCRs Examined

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200-85 412-85 e

457-85 ,

198-85  ;

425-85 458-85 459-85 .;

456-85 i 433-85 j 464-85

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Audits Reviewed

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Cardinal Industries,:Las Vegas, NV Damascus Tubler Products, Greenville, PA i

National Flanges and Fitting Co., Houston, TX Standard Fitting, Oplusas, LA-

The remaining 14 open NCRs require licensee ' engineering evaluation Pending NRC. review of the resolution of the 14 open NCRs, this setter

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Within the areas examined, no violations or deviations were identified.

, InspectorFollowupItems(92701) (0 pen) Item 50-250,251/86-31-03: "Gulfalloy Supplied Materials."  !

i This item is discussed in paragraph 6.

(0 pen) Item 50-250,251/86-44-05

"Offsite- Storage Contro1M'

This item concerns the licensee's inability .to provide the inspector,-

of record, for, NRC Report No. 50-250, 251/86-44 a documented program for the storage of nonfilmable records. 'These records are located at -

the FP&L Corporate Records Center located. at Rivera Beach, Florida.

i The inspectors reviewed documents, interviewed licensee personnel and

performed a walkthrough inspection of theLCorporate Records Center to

} access the adequacy of the licensee storage program ,for nonfilmable j inservice inspection records. .The following documents were reviewed:

QI 17 CDR 1, Revision 1, " Quality Instructions for Collection, Storage,

! Maintenance and Retrieval of Quality Assurance Records," and " Corporate l Records Center Internal Instruction and Training Manual."~

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! The inspectors noted that.although the storage conditions for "special;

, process records" (such as radiographs, photographs, negatives, and microfilm), which are light-sensitive, pressure sensitive, or tempera-

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ture sensitive, are consistent with the licensee's commitments to the NRC, the program is informal and undocumented. :The licensee indicated

that they would amend the training manual to include specific require- ,

i- ments for the storage environment for special process records (tempera- I ture and humidity; verification of temperature and humidity and

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verification.of the accuracy of the instruments used -to measure and i

record the temperature and humidity).- Pending NRC review of the "

j amended training manual, this item will remain ope l

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Within the areas examined, no violations or: deviations were identifie ;

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