ML20133K761
| ML20133K761 | |
| Person / Time | |
|---|---|
| Site: | Braidwood  |
| Issue date: | 10/18/1985 |
| From: | Styles L COMMONWEALTH EDISON CO., ISHAM, LINCOLN & BEALE |
| To: | Guild R BUSINESS & PROFESSIONAL PEOPLE FOR THE PUBLIC INTERES |
| References | |
| CON-#485-849 OL, NUDOCS 8510220291 | |
| Download: ML20133K761 (128) | |
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ISHAM, LINCOLN & BEALE ' """""""" COUNSELOR $ AT L AW THRE E FIRST N ATIONAL PLAZA CH'CAGO ILUNoisw2
, f3 EDWARD S ISMAV 18'2 '9C2 ROBERT T UNCOLN 18'2 1889 N) e; -
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Robert Guild, Esquire BPI /),/ @ ('fg Cu 109 North Dearborn Street N Suite 1300 Chicago, Illinois 60602 Re: In the Matter of: Commonwealth Edison Company (Braidwood Station, Units 1 and 2) Docket Nos. 50-456 and 50-457C L
Dear Mr. Guild:
On August 12, 1985, Ccmmonwealth Edison Company filed its Fourth Partial Respcnse to Intervencrs Rorem, et al. ("Intervenors") First Set of Quality Assurance InterrogaE rE s and Request to Produce. The Fourth Partial Response provided a response, inter alia, to Intervenor's Specific Interrogatory
- 42. Enclosed herewith is a revised response to Interrogatory
- 42. The revised response, which replaces in its entirety the response that was originally submitted in Commonwealth Edison's Fourth Partial Response, corrects and updates in certain respects the information contained in paragraph one of the originally submitted response. In addition, two documents referenced in paragraph one of the revised response to Specific Interrogatory 42 and not previously provided are enclosed for your information.
Very truly yours, L/ n fs W ,,h 4 Eisa C. Styles One of the Attorneys for Commonwealth Edison Company LCS/mmg Enclosures l cc: Service List l 8510220291 0510104 Am O hDR D [)
F UNITED STATES OF AMERICA NUCLEAR REGULATORY COMMISSION BEFORE THE ATOMIC SAFETY AND LICENSING BOARD In the Matter of )
)
COMMONWEALTH EDISON COMPANY ) Docket Nos. 50-456
) 50-457 (Braidwood Station Units 1 and 2) )
CERTIFICATE OF SERVICE I hereby certify that a copy of the attached letter was served by deposit in the United States mail, first-class postage prepaid, on the persons identified below, this 18th day of October, 1985. Herbert Grossman, Esquire Lawrence Brenner, Esquire Chairman Administrative Law Judge Administrative Law Judge Atomic Safety and Licensing Atomic Safety and Licensing Board Board U.S. Nuclear Regulatory U.S. Nuclear Regulatory Commission Commission Washington, D.C. 20555 Washington, D.C. 20555 Dr. Richard F. Cole Atomic Safety and Administrative Law Judge Licensing Board Panel Atomic Safety and Licensing U.S. Nuclear Regulatory Board Commission U.S. Nuclear Regulatory Washington, D.C. 20555 Commission Washington, D.C. 20555 Atomic Safety and Licensing Appeal Board Dr. A. Dixon Callihan Panel Administrative Law Judge U.S. Nuclear Regulatory 102 Oak Lane Commission Oak Ridge, TN 37830 Washington, D.C. 20555 Ms. Bridget Little Rorem 117 North Linden Street P.O. Box 208 Essex, IL. 60935
h Stuart Treby, Esquire Mr. William L. Clements Elaine I. Chan, Esquire Chief, Docketing and Services Office of the Executive U.S. Nuclear Regulatory Legal Director Commission U.S. Nuclear Regulatory Office of the Secretary Commission Washington, D.C. 20555 Washington, D.C. 20555 Robert Guild, Esquire Ms. Lorraine Creek Douglass W. Cassel, Jr., Esquire Route 1 Timothy W. Wright, III, Esquire Box 182 BPI . Manteno, Illinois 60950 109 North Dearborn Street Suite 1300 Chicago, Illinois 60602 C. Allen Bock, Esquire Charles Jones, Director P.O. Box 342 Illinois Emergency Services Urbana, Illinois 61801 and Disaster Agency 110 East Adams Springfield, IL 62705 William Little Director Braidwood Project Region III U.S. Nuclear Regulatory Commission 799 Roosevelt Road Glen Ellyn, Illinois 60137 Jan Stevens United States Nuclear *db8 8*' *
- sw - IP Regulatory Commission 'Lisa C. Styles fpf 7920 Norfolk Avenue Phillips. Building Bethesda, MD 20014 I -
2 - l l
E p SPECIFIC INTERROGATORY 42 Has Commonwealth Edison ever identified incorrect or indeterminate piping items installed at Braidwood? If so, was such identification through a sample inspection? Is it true that the Braidwood program did not require independent verification of all piping components installed? Was there ever a potential for inadequate quality of installed piping which could result in failures during plant operations? If so as to any of these questions, please describe in detail the circumstances and explain why these problems occurred and what corrective action has been taken. Set forth any facts which demonstrate that such corrective action has been effective. Please identify any documents which reflect these answers.
RESPONSE
Based on a review of the records, incorrect or indeterminate piping was identified as installed on three occasions.
- 1. In July, 1983, CECO Quality Assurance performed scheduled Audit QA-20-83-33. This Audit reported Finding #1, that one material heat of ASME Section III Class 2 pipe was found installed as a part of an ASME Section III Class 1 pipe system. Under the requirements of ASME Section III, for material to be designated as Class 1 it must have either a non-destructive examination (NDE) performed or a lower stress allowable used in piping analysis. For Class 2 material, such an examination is not required. It was subsequently identified that the heat number of the pipe material in question was traceable to both Class 1 and Class 2 certifications. Ilowever, unique identification to distinguish Class 1 material had not been established or maintained and as a result t'te Class 1 material could not be distinguished from the Class 2 material after installation. As such, potentially, some of the material had the required NDE and some did not. This condition was addressed via Phillips Getschow NCR #1159 for one specific material heat number only.
As a part of the corrective action of NCR 1159, a review of all other piping materials was required to determine if the case
E j where two code classes apply to ono material heat number exists for other piping materials. Additional cases of this type were identified as a result of the review and are addressed on Phillips Getschow NCR 2364.
- 2. The answer to Interrogatory 31 identifies and discusses the pipe cut outs and piping items under NCR disposition identified during the course of the Material Traceability Verification Program.
- 3. On June 21, 1984, Commonwealth Edison Company notified the NPC of a potential deficiency reportable pursuant to 10CFB 50.55(e) regarding wall thickness inadequacies for certain small bore piping procured as ASME Class II. Edison reported that initial inspections had determined that, for piping heat #KD6751, approximately 25% of the 2-inch schedule 80 carbon steel pipe in storage had wall thickness less than that required by the material specification. Subsequently, on July 20, 1984, Edison provided an interin report, assigning number 84-10 to this 50.55(e), and stated that the reduced wall thickness, primarily caused by pits and grooves, apparently was the result of corrosion. Additionally, quantities of this pipe had been installed in various safety-related systems. The 50.55 (e)
I,jert also stated that "the reduced well thickness could result in certain piping systems not meeting the code stress allowables. If left undetected, this condition could potentially result in pipe failure and negatively impact en its associated system safe:y functions." i t
O 4 Subsequent interim reports by Edison indicated that the subject pipe had been subjected to extend periods of outdoor storage, and also revised the scope of the problem to include additional heat numbers of small bore pipe which had been subject to similar conditions. It was also reported that subsequently, a chemical cleaning process had been purchased as a non-safety related standard commercial service to clean portions of this piping. Edison initiated NCRf633 to track the problem, and subsequently revised it to include the additional corroded piping. 'RC J reported the corroded pipe problem in inspection Report 84-17, subsequent to CIco's report 55(e) No. 84-10. An engineering evaluation of the installed corroded piping is in progress and naaring completion. A summary of the approach taken and results obtained thus far was presented to the NRC on August 8, 1985. The results of the engineering evaluation, although not yet final, suggest that installed piping identified under NCRf633 Rev. I will be acceptable from an engineering viewpoint. The final results and engineering report will be made available when israed. Subsequently, the installed piping will be dispositioned by Ceco. l The intstrogatory questions whether it is "true that the Braidwood l prograra did not require independent verification of all piping components i j installed?" This question is not understandable because the " program" l l 0097H/ August 10, 1985
s a-i referred to is not identifiable in the context of interrogatory 42. Moreover, there is uncertainty as to what the phase " independent verification" means. It is not clear what type of independent verifier. the author of interrogatory 42 had in mind. I I i l 0097N/ August 10, 1985 _ _ _ _ _ _ . _ _ . _
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5'"^'" IONC1NFL'dMITV REPORT (NCR) _, _ tg$9 loc ATION REPORTEDSY o ATE REPORTED j Jot _ No. 2501 Braidwood Nuclear Power Station R. Whittington 8-2-83 i DATE CORRECTIVE ACTION [' p OISPOSITION i COMPLETION REQUIRED l- 2 c_ C ACCEPT REPAIR D REWORK O REJECT C CUSTOMER Ol$ POSITION ' NONCONFORMITY IDENTIFICATION AND HISTORY 1 See Attachment #1 l l DISPOSITION (include Nonconformance Review Board action if necessary) See Attachment #2 j
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.- 4/-3nV84 Assigned by:k Date ffff g Nonconformance Review Board Sign-Offs A//rj Signature Date Signature Date signature Date Signature Date NONCONFORMITY REPORT COMPLETE AND Ct.OSED S e t' ktfL *).16 4 S pervisor-Ouality control y Date U-N'M ANI Concurrence
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"g yg> :;onconformity Report . (NCR) v 1l59 C_Co QA Audit #QA-20-83-33 finding No. I disclosed that contrary to 10CFR50 app. B, criterion III and PGCo procedure QCP-B21 rev. 4, class B material was found installed in cliss A Line # ICV 15AC-3/4" on PG2546C-15 R/A. i !- Futher investigation has found that the installed Heat Number 09942 is a valta number for both class A and B 3/4" pipe. 409942 on CMTR #P325 is class B. #09942
; on CMTR #P-326 is class A.
On PG2546C-15 the , pipe between FW1A and FW2A should be class A. The installed pipe is class B. The pip'e between FW3A and FW4A is of indeterminate class. On PG2546C-16 the pipe between FW8A & 7A and FW6A & SA should be class A. The installed pipe is class B;. The pipe between FW-2A & 1A should be class A. The install pipe is of indeterminate class. On PG2546C-91 the;71pe between FW-12A & 13A should be class A. The installed pipe is class B. The pipe between FW 9A & 8A, 6A 67A, 4A & SA, 3A & 2A, FW22A 621A, 20n & 19A, 16A & 14A and 17A & 18A should be class A. The installed pipe is of indeterminate class. , j i
- 4
}' ASME Sect. III' Class A Location Cont. #1 Drwg. #PG2546C-16 Class A 397' R7 & 8 j Line # 1CV15AC'3/4"
]' Drwg. PG#2546C-15 Class A/B Line #1C/15AC-3/4 Class A t f, DRWG. #PG2546C-91 Class A t Line #1CV15AC-3/4", ICV 15BC-3/4" 1CVC2CA-3/4", 1CV47AC-3/4" Hold Tag # 1159 - 1159A - 1159B i k l l I 1 _ _- - _J__.__60C
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- NCR f/1159 Attachment 2 page 1 of 2 i PGCo Field Engineering has performed a review of small bore piping- i drawings which show the installation of heat #09942 pipe for class A j installations. A list of 13 drawings were given to QC for walkdown and documentation verifications. The following is a list of those drawings and the results of the verification.
/
'PG-2538C-2, Rev. A:
i Heat #09942 is identified on the material, however, class designation is not identified. ALL pipe, heat #09942, was withdrawn from Class A l stock and identified as such on the Stores Request. ; l Disposition: Acceptable traceability. i
/ PG
-2542C-13, Rev. C: 1 1 '
Heat #09942 is identified on some of the material installed (other heats of material were also used). Some of heat #09942 is designated as class I. All pipe, heat #09942, was withdrawn from Class A stack and identified as such on the Stores Request. Disposition: Acceptable traceability. I i ' M G-2542C-14, Rev. B: Heat #09942 is designated on some of the material installed (other heats of material were also used). Some of heat #09942 is designated as l Class I. All pipe, heat #09942 was withdrawn from Class I stock and iden-tified as such on the Stores Request. Disposition: Acceptable traceability. ! /("PG-2542C-26, Rev. C: i , Heat #09442 is designated on the pipe. Some of this material is
-h;,designatedasClassI. PGCo has no record of heat #09442. Heat #09942 e
1
/,-
was withdrawn from Class A stock and identified as such on the Stores i Request. Disposition: Superintendent shall remove #09442 and identify the correct numbe.r; 09942 on each length of pipe installed per drawing ' PG-2542C-26, Rev. C.
-2542C-35, Rev. 8:
Heat #09942 is designated on some of the material installed (other ! heats of material were also used). Some of Heat #09942 is designated ; i as Class I. All pipe, heat #09942 was withdrawn from Class I stock and t identified as such on the Stores Request. ! Disposition: Acceptable traceability. 2542C-36, Rev. B: Heat #09942 is designated on the pipe. Some of the material is 4 designated as Class I. All pipe heat #09942 was withdrawn from Class I stcck and identified as such on the Stores Request. Disposition: Acceptabte traceability. i l
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d i 9 O M i! # * ' d'l I j l Attachment #2 page 2 of 2
/ -PG-2546C-15, 4 Rev. B: i
- Heat #09942 is designated on 2 lengths of pipe. Class II is desig- I nated on 1 length and the other length has no class designation. Both lengths are supposed to be Class I material. . Both Class I and Class II ;
pipe, heat 409942 was withdrawn for installation per drawing PG-2546C-15, i Rev. B. Disposition: Superintendent shall replace the pipe located between ,, welds W 1A and W 2A, W 3A and W 4A. Field Engineering shall issue the necessary documentation. PG-2546C-16, Rev. B: Heat #09942 is designated on 4 lengths of pipe. Class I is desig-(- nated on 1 length. Class II was designated on 2 lengths and I length has no class designation. Disposition: Superintedndent shall replace the pipe located 3 between welds W lA and W 2A, W SA and W 6A, W 7A and N 8A. Field Engineering shall' issue the necessary documentation.
/ PG-2546C-74, Rev. A:
Heat #09942 is designated on the pipe. All pipe heat #09942 was withdrawn from Class I stock and identified as such on the Stores Request. Disposition: Acceptable traceability.
- ?G-2546C-75, Rev. C: .l , Heat #09942 is designated on 3 lengths of pipe. One length is designated as Class I. Two lengths have no class designation. No Stores j
Request can be located to show withdrawal of Class I material for heat
#09942.
Disposition: Superintendent shall replace the pipe located between 1
- welds W 15 and W 16, W 17 and W 18. Field Engineering shall issue i
_the necessary documentation. , t PG-2546C-91, Rev. B: Heat #09942 is designated on some of the pipe (other heats of material were also used). Both Class I and Class II are designated on heat #09942 pipe and some pipe has no class designation. Only Class I was withdrawn from stock. Disposition: Superintendent shall replace the pipe located between welds W 2A and W 3A, W 8A and W 9A, W 12A and W 13A, W 14A and W 16A, W 17A and W 18A, W 19A and W 20A. Field Engineering shall 4-issue the necessary documentation; Atgo QEftrtce- Pif E AoCA-rRb SdN E G41
/ RY-8-1, Rev. 0: FW 4 A mub FW 5,4 - pMcts 3 sq Heat #09942 and Class I.is designated on the pipe material. This pipe was withdrawn from Class I stock and identified as such on the Stcres Request.
Dispositiont Acceptable traceability. RY-8-3, Rev. A: Heat 909942 and Class I is designated on the pipe material. This pipe was withdrawn from Class I stock and identifthd as such on the Stores Request. Disposition: Acceptable traceability.
. Keo M O
! Y e ,, i i P 4 NCR # 1159 i Attachement #3 [ 1 ' I Corrective Action
- 1) Quality Control shall review the material heat number index and [
verify that heat #09942 is the only heat number on site which ! could be used for both Class I and Class II installations. I t
- Sape4,alu u r.2) All Class I pipe heat #09942 shall be identified as such, with ;
its heat number, approximately every 18 inches of its length. j Ihis identification shall be made by the warehouseman. ) I l l l l 1 I . 1 i i e l 1 i 5 i l 1 t a i f I
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.Noncontormance Descr:cuan Trend Code NCR* l159 IDENTIFIED HEAT
- 09 942 AS A VAll.D HERT NUMBER FOR BOTH CLASS A AND 8 PJPE .
NCR*/I59 ALSO DISCLOSED THAT THIS CLASS B MATERIAL,/N A FEW CASES, WAS FOUN.D INSTALLED IN A CLASS A LINE. THE CORRECTillE A C770N FOlt NCR*ll59 R'EGUIRES A REVIEW OF THE
/nRTERIAL HEATNU/nEEK INDEY TO VERIFY THAT HEAT" 09942 IS THE ONLY HEATMU/nBER QN SITE DJHICH COULD BE USED IN SOTH CLASS A AND B INSTALLATIONS.
Sff THE ATTACHED CONTINUATION SHEET COR RESULTS 6F THIS REVIEW, Precarea Bv Date Hold Tag Locauon Quantity at Tags Nb D15 position Respdnuedity to- (4-7d ENGIUEERING Dupossuon Due Date Duposuon C Accept C Repar C Rework C Reject Duponnon instrucuens FOR INF0EiAii0ii Onl.y l Disponuoned By Date Profect Engineer Concurrence Data Implementauon Dus Date Supervuor Quauty Control Date ANI Data Customer By Tiue Date Customer By Title Data Custorner By Title Date ering gn [ FCR C FCO G RRO Z OTHER Document No. Nonconformance Reyww Board C Requared [N/A Corrective Act2cn To Prevent Recurrence Responabdity Corrective Action Due Date By Date ! Nonconf ormance Report Complete and Closed Supervisor .Quahty Control Date ANI Concurrence h 0 N Weseh
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DESC2I M cN OK IN _ IIEAM OATT MtR# q g pg-M OAT! MtRd STORACE STORACS CC9LEFT3 1/2* s/160 st312/376 304 SML5 - 09801 10-14-82 12541 3302' 228' Ur-comut 3 11-83 ,13354 ' 360' 3/4" s/160 SA312 304 SMLS 314861
----- Mst'l purchased to cl. 2
, 10-14-82 12541 ? 812' UT-COMAN 3-11-83 13354- 940' e---
1" s/160 SA376 304 SML1- Original p attty ree'd asknose 462352 . 12-27-77 1320 2310' 340' UT 40MAM 9-7-82 12366 900' Upgrade Cey. 17.1the. e 20' 2" SA376 T304 sMLS s/160 462843 12-12 77 UC 50494. 1264 4689' 180' UT-CORAM 9-7-82 12366 190' --- Upgrade Qty. 9 Ithe F 20' 1760' Ur-conut 9-28-82 WO50470 (1856)'9050472 (1096)' 12439 600' 20' Upgrade Qty. 85 Ithe. 9 20' 1 1/2" SA376 T304 SMLS S/160 463001 12-12 77 1210 2456' W050471 (1737') 1200 trr_COMAM 9-7-82 12366 360' ----- Upgrade Qty. 60 Iths @ 20' U050571
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2" 90 SA182 T304 SW 8000 PJ 12-13-77 1257 350 195 PT-CONAM 9-2-82 12366 60 kJuokin T60. 735091 1 1/2" 908 SA182 T304 SW46000 IlW 12-13-77 1257 225 123 PT-CONAN 9-2-82 12356 7 k Junkin P.O. 735091 1" 908 p182 T304 SW 6000 OR 12-13-77 1257 250 63 PT-CONAM 9-2-82 12366 12 16 3/4" 90 SA182 T304 SW 6000 ou 12-13-77 1257 600 kJunkin P.O. 735091 92 PT-CONAM 9-2-82 12366 15 4 1/2" 30* SA182 T304 SW 6000 B3 12-13-77 1257 IOM McJunkta P.O. 735091 25 PT-CONAM 9 2-82 12366 20 kJunkin P.O. 735091 2" 45 SA 182 T304 SW 6000 PT 12-13-77 1257 T13 ' K8 PT-CONAM 9-2-82 12366 ==- --- - 1 1/2"45
- SA182 T304 SW 6000 TB 12-13-77 1257 100~ 32 PT-CONAM 9-2-82 12366 12
- kJunkin P.O. 735091 1"45'gA182T304SW6000 FI 12-13-77 1257 50 6 kJunkin P.O. 735091 PT-CONAM 9-2-82 12366 - .---
kJunkte P.O. 735091 3/4" 45 SA182 T304 SW 6000 mi 12-13-77 1257 100 10 PT-CONAM 9-2-82 12366 7 17 kJunkin P.O. 735091 2" SA182 T304 SW C'PI4 6000 TL 12-13-77 1257 200 50 PT-CONAM 9-2-82 12166 40 11 McJunkta P.O. 735091 1 1/2" SA182 T304 SW C'P14 6000 PE 12-13-77 1257 100 49 PT-CONAM 9-2-62 12366 23 0 1" S4182 T304 Si c'P!4 6000 NT 12-13-77 1257 50 10 kJunkin P.O. 735091 PT-CONAM 9-2 12166 8 20 McJunkin P.O. 735091 3/4" SA182 T304 SW C' PIE 6000 SQ 12-13-77 1257 150 50 PT-CONAM 9-2-82 12366 37 -9 McJunkta P.O. 735091 1/2" SA182 T304 SW C' Pts 6000 PR 12-13-77 1257 200 50 PT CONAM 9-2-82 12366 47 -G- McJunkin P.O. 735091 1.05 x .375 x 3* SA479T316 AN 8163 160 118 PT-CONAM 9-2-82 12366 77 1" 458 EL 6M SA182 T304 US 8976 25 Southwest Fab 25 PT-CONAM 9-2-82 12366 25 --- Chicato Tube. & Iron 2" 1No 6N SA182 T304 tot 8601 25 23 PT-CONAM 9-2-82 12366 2" SA182 T304 6N SW Tee PS20 7650 14 --- Capitol Pipe & Steel 14 8 PT-CONAM 9-2-82 12366 8 2" SA182 T304 6N SK Tee P521 7650 12 31 84rr - Saunders PT-CONAM 9-2-82 12366 14 8 Barr - Saunders 1 1/2" SA182 T304 6N SW Tee PS 8674 25 20 PT-CONAM 9-2-82 12366 10 3/4" SA182 T304 6N SW Tee
--- Chicago Tube les 8674 50 23 PT-CONAM 9-2-82 12366 33 -G- Chicago hba 2* x 1 1/2" SA182c304 6K Insert E00 8674 20 $ PT-CONAM 9-2-S2 12366, 1 2" x 1" $A182 T304 6M SW Insert EPP 8674 20 Chica8o Tube .
12 PT CONAM 9-2-82 12366 12 -G- Chice8o hbe 2" x 3/4" Salat T304 6M SW Insert EAT 8674 7 4 PT-CONAM 9-2-82 12366 3 2" x 3/4" SA182 T304 6M SW Insert EPP 8674 43 Cta caso hbe m 25 PT-CONAM 9-2-82 12366 13 -0 Chicato hbe 1 1/2" x 3/4" SA182t304 6M Insert DIS g 8074 20 12 PT-CONAM 9-2-82 12366 6 -0 1" x 3/4* SA182 T304 6M SW Insert ECS 8674 Chica8o Tube y 37 22 PT-CONAM 9-2-82 12366 114 1 Chicago Tube 1" SA182 T304 6M SW Tee VJ 7041 6 5 PT-CONAM 9-2-82 123A6 1 --- Joltet valve 1/2" SA182 T304 6N SW Tae IG S 7307 10 5 P T-CONAM 9-2-82 12366 --- --- Joliet valve 2* x 3/4" SA182 T304 6M SW Insert 566A Q 7544 60 16 PT-C0 NAM 9-2-82 12366 13 Barr - Saunders C w
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O a% C11CUAL 2n*E , UPC2AOE ,CICo *PCCo FT/UT 51 . T1 CCM ct!c2I?* es M!Ut* CE D REATe CAT! CUANTTU g NS-M DAT! MPR8 S CRACE STORACE COPETTS 3/4" SAIS2 T304 RB SW F1.0C DQY 8901 40 39 M-COMAM 9-2-82 12366 16 - Joliet Yelve 2* SA403 VF304 S/160 90' E11 E1506 8076 20 20 FT-COMAM 9-2-82 2* SA403 VF304 S/160 45' E11 12366 8 -0 Chicago Tube E1485 8076 6 6 FT-COMAM 9-2-82 12366 4 Chicago Tube 2' x 1 1/2* SA403 WF304 S/160 PW Cooc. Sed. E1486 8076 4 4 3/4" SA182 T304 30 FLUC FT-CONAM 9-2-82 12366 4 Chicago hbe (Marked by MFC) E34 6564 7 ---- FT-COMAM 9-2-82 12366 3 Joliet Yalve ' 2" x 3/4" $/160 SA403 WF304 BW Red. Tee SIJM45 5634 8 2" x 3/4" S/160 SA403 w?304 7 FT-COMAM 9-2-82 12366 --- --- J611st Yelve - EV Rfd. Tee E1665 8192 10 3 FT-COMAM 9-2-82 12366 2 -S. Chicago Tube 2" x 1 1/2* S/160 SA403 VF304 - Cone. Red. EDR45C 5619 6 6 3/4' S/160 1500# SA182 TJ16 FT-COMAM 9-2-82 12366 1 Joliet Yalve (NDE perf. by MFC.) SU RF Flange KK961 8117 32 25 FT-COMAM 9-2-82 12366 -- -- Chicago Tube 1 1/2" S/160 1500# SA182 TJ16 SW RF Flange 51990 8621 10 10 FT-COMAM 9-2-82 12366 0 2* S/150 15008 SA182 T316 SW 6 Chicago hbe S/W 1-10 orf. Flenge M6TAJ 12453 16 16 FT-PG:o 10-2-83 NA -- --- JT1 NDE performed by PCCo. 3/4* S/160 1$004 SA182 T316 Report #F-2436 10-2-83 RF Finage M6Mtu 12138 15 15 FT-PCCo 1-14-83 NA 8 JT1 NDE performed by FCCo. 3/4" S/160 15008 SA182 T316 - Report #,2494 1-14 83 RF Flange M6?6is 12140 15 15 FT-PCCo 1-14-83 M 8 -- JTI NDE performed by PTo 1 1/2* x 3/4" 6M SA182 T304 3mport fr-2495 1-14-83 See SW Red. DIS 8674 Above 6 FT-PCCo 3-24-83 NA 6 --- ' C-Tube NDE performed by PCCo 1" x 3/4* 6M SA182 T304 SW Red. ECS 8674 Report #F-3117 3-26 aEIIe ~15 FT-PCCo 4-18-83 MA '% *Jr* C-Tube NDE performed by FCCo" Me Report # 3430 4-18-83 0
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, UFC2ADE - CICa -PGCa TR CODE CE IN N WU M M8 NMU M LI-TTFE ,DATE g sicaACZ STORACZ N 1" SA182 T304 SW Tee fit . 8674 25 10 F1-Poco 4 19-83 m 10- 0 C-rube teDE performed by FCCo Report fr-3454 4-19-83 3/4" SA182 T304 SW Tee ter 8674 e88$e 15 FT-PCCo M C=hbe IIDE performed by FCCo 4-19-{3 Report f F-3455 4-19-83 1 1/2" SA182 T304 SW Tee FS 8674 M3 11 FT-PGCo 4-20-83 ,R 10 C-Tube NDE performed by FCCo:
Report #F-3458 4-20 2" SA182 T304 SW 45' Ell FT 1257 $ 20 FT PCCo 4-20-83 M 19 C-hba 1:DE' performed by FCeo. Report #F-3457 4-20-83 10* z 3" x 3/4* SA182 T316
- est SE pipet , 485AN 8897 5 5 FT FCCo 1-31-83 M 4 JY1 NDE performed by FCCo Report # F-2730 1-31-83 3/4" 6M SA182 T304 SW 45' E11 ha 1257 MS 10 FT PCCo 3-24-83 m 7 17 N:J NDE performed by PCCo Report # F-3116 3-24-83 1" SA182 T304 SE RE F1 4 EFT 3-8-82 8302 14 2 FT-POCO 1 31 83 M -- --- JVI NDE performed by FCCo Report #F-2731 1-31-83 O .
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$sarer/Vs $cr/n> As /w.r;ouerrs /D A/C/l # Nff Arrxswssr "2 A n o w "2 #c.r Aerd 6nsissss Date / M -fV Signeo f n % ,~ s nos (/
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- . . ION INIOR?.ihiiOH QtlI.'(
Date Signed Wilson.;;Jo.nes g;j,g g gyg>= , o?:'P ENT-PErwa v.wTE COPY. AETUPN Pl?.K COPY O C h h
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J PHILLIPS, GETSCHOW CO. P. ,ect 5 sCR so. us v* l1 3NCONFORMANCE REPORT BRAIDWTD N RS tanuator 5 BRUNEK l Date IO tN- M Pace i of Reh ement CORRECTIVE At TION INS TRUC.TiONS OF NC R
- l159
.soncentermance Desenouan rrena Cooe j 2 -B NCR* l159 IDENTIFIED HEAT'* 09 %Z AS A VAllD kERT NUMBER FOR BOTH CLASS A AND1. PIPE .
NCR*ll59 AGO DISCLOSED THAT THIS CLAS5f MATERIAL,IN A FEW CASES, WAS FOUND INS TALLED IN A CLASS _A LINE.
"ThE CORRECTIVE A LTION FOK NCR1"ll59 REQUIRES A REVIEW OF THE
/YlATERIAL HEATNU/nBER INDEX 70 \fERIFY THAT HEAT" 09942 IS THE ONLY HEAT NuiYlBER ON SITE DJHICH col)LD BE USED IN SOTH CLASS A '
~
AND B INSTALLATIONS SFF THE ATTACHFn CONTINUATION SHEET COR REStJLTS 6F THIS REV/EW, Preea:ea av Da:e Hoad Tag Location Quantity os Iaas Io-li.W Dispontion Resp 6nneuaty ENGlilE E RING Disposition Dwe Date Dupouuon cept 2 Repair ework C Reject Disposition instructicas Sse c xrwank Sagar ( Dispontioned By Date'g f;2 M iufg Prog Engine oncurrence a Implementauon Due Date ( [ _h. . Supemsor Quau y Control I: LM-/k }/ ~ f # 24 Dalef ANI Date p (f - 1. -f Castomer By Title Date Castomer By Title Date Customer By Title Date i gn es [ FCR [ FCO .[ RRO [ OTHER Document No. Nonconformance Review Board [ Requ2 red D/A Corrective Acuon To Prevent Recurrence Responubdity "L I af E C.D M T.i M.U IA T tB M. 3REET Corrective Action Due Date h B (L L . Date 1.-M-f W Noncentormance Report Complete and Closed Supemsor -Quahty Control Date ANI Concurrence Date QAP 12 Form PG 108-15
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Phillips, Getschow Co.
- 1. NCR No. 2.36M 2. Date ID-t-\ W 3 Page 2. of r
NONCONFORMANCE REPORT CONTINUATION SHEET THE ATTACHED LIST OF RPE AND FITTINGS TfEFLECT THE HEATNU/nBER3 WHICH ARE TRACEA8l.E,THRU 00(.UMENTA770N> TO D6TH CLA.S5 A AND CLASS B. THIS LISTUJAS OBTAINED THRU THE REVIEW PERFoRinEb PER THE , CORRECTlYE ACTION OF NCR*l159. ; THE PIPE AND FITTINGS LISTED ARE NOT PROPERLY IDENTIFIED 7D TMEIR CLASS A CERTIFICATION. 1 i l l t i NONCONFORMANCE REVIEW BOARD SIGN-OFF Signature N/ Date R' Signature N/ Date N Signature /% Date
/L \ Signature /4 Date q\_
Fa m PG 108-15A, Rev. O y
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- :. On! / I ' .N L I- 72 2 4 :? I 6
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-:?:c: ::: : .;- 2I::2- : : !' -". .' * * " 't I :I-ii Disposition Instructions for the Pipe Material Identified in the Non- '
- l. Confor=ance Description.
s
- 1. Pipe with the U.T. and/or Class A identification markings scribed on .
each length shall be removed by a flapper wheel and reidentified as l Class B and placed in a Class B storage area. I
- 2. If during this process the heat number is removed it shall be reapplied I by Vibro-etching. '
Disposition Instructions for the Fitting Identified in the Nonconformance { Description.
- 3. "PT OK" markings shall be reapplied where original markings are in the -
weld area, or areas where the markings may be removed during installation ; activities. The remarking may be by any identifiable method that would ; not violate minimum wall or would be decremental to the fitting. , 4 Fitting unidentifiable with PT CK stored in the same Class "A" bin shall !, be removed from Class "A" storage and placed in Ctass "B" storage area. l The above disposition instructions shall be monitored by a Q.C. Inspector , for ulti= ate compliance to this NCRs disposition instructions. (' l 4 t i SEE PAGE FOG (4) FOR EXPANSION OF THIS DISPOSITION i tic?1CO?iFCRi!AricE RE'/IE'J SOARD sigil.0FF Signature M/ Date A/ Signoture N/ Doce N Si-nature Date ' Signature Data 4 .
J Phillips, Getschow Co. L -
- 1. NCR No. 2364 2. Date 12/7/84 3 Page 4 of
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NCNCONFORMANCE REPOR T CON TINUATION SHEE T DISPOSITION ESSTRUCTIONS (CONTINUED): The disposition instructions provided on page 3 apply to material in storage. Installed material which is not identified to Class A requirements shall be dis-positioned as follows:
- 1. The FGCo MTV department shall generate a list of all Unit I, Unit II and Common i drawings where Class A material is required and one or more of the heat number on the attached pages (pgs. 5,6,7,8) occur.
- 2. hold tags referencing this NCR shall be prepared and applied to each instance where installation of suspect material has taken place.
- 3. CECO shall be provided a listing and copies of location isometrics for each line where installation has taken place.
4 Ceco (or its agents) shall conduct an analysis of these installations and de-termine, for each instance: A. Material does not meet design criteria based on reanalysis. Material shall be removed from the line (at which time PGCo shall prepare FCO's to e f fect the removal). B. Accept as is based on technical justification. w a. % k- U c.t' Q ItDlf 4 f l NONCONFORMANCE REVIEW BOARD SIGN-OFF Signature N, Date n/ Signature M/ Date 4/ Signature Date Signature Date Fcrm PG 109-15A, Rev. 2 KOO/C GCG
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- OUMIN g NB M DAT! MER$ ST M STRACE CN 1/2" S/160 S4312/376 306 SMLS 09801 10-14-82 12541 3302' 228' tfr-CONAM 5-11-83 13354 360' 3/4" S/160 SA312 304 SMLS 314861 10-14-82
----- Mac'1 purchased to ct. 2 12541 7 812' UT-CONAM 5-11-83 13354 %0' e----
1" S/160 SA376 304 SMLs 462352 12-27-77 Original quantity rec'J unknova 1320 2310' 340' trr-CONAM 9-7-82 12366 ---- 900* Upgrade Qty. 17 tths. @ 20' 2" SA376 T304 SNLS S/160 WO 50494 462843 12-12-77 1264 4689' 180' trI-CONAM 9-7-82 12366 190' ----- Upgrade Qty 9 Ithe @ 20' Wo30470 (18561'WO50472 (1096)' 1760' UT-CONAM 9-28-82 12439 600' 20' Upgrade Qty. 85 Ichs. @ 20' 1 1/2" SA376 T304 SMLS S/160 463001- 12-12-77 1210 2456' 1200 WO50471 (1737') UT_CONAM 9-7-82 12366 360' ----- Upgrade Qty. 60 1ths. @ 20' 3' % 3)c r by we._% */s60 "n T 11t h 4
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WO50571 T T D}l M i.fd b l_ mf ts . TD ( t.sEE 7. REWIKI- iMT k &, E W h L W 6 m GM.' 1 M M GP.f i TG uiw w am ns vauws w ws s suum en m a cx-m te. vuwun su sm.m w TPALM nT ~1S'1Y2L ASME 3F -3 lt SDi. t LO T f W1 uT-7h*W ?L /V. W ' A ' J/ L c t- t
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2" 90 SA182 T304 SW 8000 PJ 12-13-77 1257 350 195 PT-CONAM 9-2-82 12366 60 -G- McJunkin F.C , u91 1 1/2" 90* SA182 T304 SW 6000 tw 12-13-77 1257 225 123 PT-CONAN 9-2-82 12366 7 -G- McJunkin P.O. 7 hu91 1" 90 8SA182 T304 SW 6000 on 12-13-77 1257 250 63 PT-CONAM 9-2-82 12366 12 16 &Junkin F.C. 735091 3/4" 90* SA182 T304 SW 6000 . 00 12-13-77 1257 600 92 PT-CONAM 9-2-82 12366 15 4 &Junkin P.O. 735091 1/2" 30' SA182 T304 SW 6000 t!J 12-13-77 1257 10m 25 PT-CONAM 9-2-82 12366 20 -G- &Junkin P.O. 735091 2" 45 SA 192 T304 SW 6000 PT- 12-13-77 1257 Il0 18 PT-CONAM 9-2-82 12366 --- ---
& Junkin P.O. 735091 1 1/2"45
- SA182 T304 SW 6000 75 12-13-77 1257 100 32 PT-CONAM 9-2-82 12366 12 -G- &Junkin P.O. 735091 1" 45' gA182 T304 SW 6000 PK- 12-13-77 1257 50 6 PT-CONAM 9-2 82 12366 --- ---
k Junkin P.O. 735091 3/4" 45 SA182 T304 SW 6000 BW 12-13-77 1257 100 10 PT-CONAM 9-2-82 12366 7 17 k Junkta P.O. 13509I 2" SA182 T304 SW C' Pts 6000 ft. 12-13 77 1257 200 50 PT-CONAM 9-2-82 12366 40 11 McJunkin P.O. 735091 1 1/2" SA182 T304 SW C'P14 6000 PE 12-13-77 1257 goo 49 PT-CONAM 9-2-82 12366 23 0 McJunkin P.O. 735091 1" SA182 T304 SW C'PI4 6000 NT- 12-13-77 1257 50 to PT-CONAM 9-2-82 12366 8 20 McJunkin P.O. 735091 3/4" SA182 T304 SW C'PIC 6000 HQ- 12-13-77 1257 150 50 PT-CONAM 9-2-82 12366 37 -G- McJunkin P.O. 735091 1/2" SA182 T304 SW C' PIE 6000 PR 12-13-77 1257 200 50 PT-CohAM 9-2-82 12366 47 -G- McJuckta P.O. 735091 1.05 x .375 x 3" SA4797316 AN 8163 160 118 PT-CONAM 9-2-82 12366 77 --- Souttnee s t Pab 1" 45' EL 6M SA182 T304 US 8976 25 25 PT-CONAM 9-2-82 12366 25 --- Chicago Tube 6 Iron 2" h 6M SA182 T304 tot 8601 25 23 PT-CONAM 9-2-82 12366 14 --- Capitol Pipe & Steel 2" SA182 T304 6M SW Tee P520 7650 14 8 PT-CONAM 9-2-82 12366 8 --- Barr - Saunders 2" SA182 T304 6M SW Tee PS21 7650 12 31 PT-CONAM 9-2-82 12366 14 8 Barr - Saunders 1 1/2" SA182 T304 6M SW Tee PS 8674 25 20 PT-CONAM 9-2 82 12366 10 --- Chicago Tube 3/4" SA182 T304 6M SW Tee Ier - 8674 50 23 PT-CONAM 9-2-82 12366 33 -G- Chicago Tube 2" x 1 1/2" SA182c304 6M Insert E00 8674 20 5 PT-CONAM 9-2-82 12366 1 -G- Chicago Tube 2" x 1" SA182 T304 6M SW Insert EPP 8674 20 12 PT-CONAM 9-2-82 12366 12 Chicago Tube 2" x 3/4" SA182 T304 6M SW Insert EAT 8674 7 4 PT-CONAM 9-2-82 12366 3 -G- Ctacaso Tube 2" x 3/4" SA182 T304 6M SW Insert EPP 8674 43 25 PT-CONAM 9-2-82 12366 '13 -G- Chicago Tuoe 1 1/2" x 3/4" SA182T;04 6M lasert DIS 8674 20 12 PT-CONAM 9-2-82 12366 6 -G- Chicago Tbbe 1" x 3/4" SA182 T304 eM SW Inse rt ECS 8674 37 22 PT-CONAM 9-2-82 12366 114 1 Chicago Tube 1" SA182 T304 6M SW Tee VJ 7041 6 5 PT-CONAM 9-2-82 12366 1 --- Joliet valve 1/2" SA182 T304 6M SW Tee IC 7307 10 5 PT-CONAM 9-2-82 12366 --- --- Jottet Valve 2" x 3/4" SA182 T304 6M SW Insert 566A 7544 60 16 PT-CONAM 9-2-82 12366 13 -G- Barr - Saunders
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A d F ORIGINAL XTEILL1,
, UPG2ADE - CICJ -PGCa FT/UT WI T1 CODE OK IN DESC2I *"CN MEATe DATE MRR$ MMM g NS-E DATT MERd S* m CZ SNuCZ C ,-u n 3/4" SA182 T304 RH SW PLUG DQY- 8901 40 39 PT-CONAM 9-2-82 12366 14 --G-- Joliet Velve 2" SA403 WP304 S/160 90* Ett E1506 8076 20 20 PT-CONAM 9-2-82 12366 8 Chicago hbe 2" SA403 WP304 S/160 45" Ett E1485 8076 6 6 PT-CONAM 9-2-82 12366 6 1" x 1 1/2" SA403 WP304 S/160 Chicsso Tube BW Conc. Red. E1486' 8076 4 4 PT-CONAM 9-2-82 12366 -G- 4 3/4" SA182 T304 RO Pl. llc EB4 Chicago hbe (Marked by MFG)
' 6564 7 ---- PT-CONAM 9-2-82 12366 3 Jo!!st Velve 2" x 3/4" S/160 SA403 WP304 BW Red. Tee SIJMr.S. 5634 8 7 PT-CONAM 9-2-82 12366 2" x 3/4" S/160 SA403 WP304 Jo11 c valve BW Red. Tee E1665, 8192 10 3 PT-CONAM 9-2-82 12366 2" x 1 1/2" S/160 SA403 WP304 2 Chicago h be Conc. Red. KDK45C 5619 6 6 PT-CONAM 9-2 12366 1 -G- Joliet Valve (NDE per f. by PfFC.)
3/4' S/160 1500# SA182 T316 SW RF Plange RK961- 8117 32 28 PT-CONAM 9-2-82 12366 --- --- Chicago hbe 1 1/2" S/160 1500# SA182 T316 SW RF Plenge BK990- 8621 10 10 PT-CONAM 9-2-82 12366 6 0 Chicago Tube S/N 1-10 2" S/160 15000 SA182 T316 SW Ort. Plange M6TAJ 12453 16 16 PT-PGCo 10-2-83 NA --- --- JVI NDE performed by PGCo. 3/4" S/160 1500f SA182 T316 Report #P-2416 10-2-83 BP Plange M6MUR 12138 15 15 PT-M;Co 1-14-83 NA 8 --- JV1 NDE performed by PGCo. Repo rt # 2494 1-14-83 3/4" S/160 1500# SA182 T316 ~ RF Plange Mbreds 12140 15 15 PT-PCCo 1-14-83 NA 8 --- JVI NDE performed by pea Report #P-2495 1-14-83 1 1/2" x 3/4" 6M SA182 T304 See SW Red. DXS 8674 Above 6 PT-PGCo 3-24-83 NA 6 ---
' C-Tube NDE performed by PCCo Report #P-3117 3-24-83 1" x 3/4" 6M SA182 T304 SW Red. ' ECS 8674 al3Ge 15 PT-PGCo 4-18-83 NA % 'l C-hbe NDE per formed by PTo Report W 3430 4-IS-d3 1 ,
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- DAM MRR$ OUANTIN E EB-TTP! DATT MERd S1tRACZ STORACE CC?tTfTS 1" SA182 T304 SW Tee PM 8674 25 10 PT-PCCo 4-19-83 NA 10- 0 C-Tube NDE p.. ornwd by PGCo Report f r-34% 4-19-83 3/4" SA182 T304 SW Tee - tel 8674 a086e 15 PT-PCCo 4-19-83 NA --- --- C-hbe NDE per tormed by PCCo Report # P-3455 4-19-83 1 1/2" SA182 T304 SW Tee / PS 8674 $63 11 PT-PGCo 4-20-83 .NA 10 -G- C-Tube NDE performed by PCCo Report #P-3458 4-20 2" SA182 T304 SW 45' Ell / PT 1257 56?! 20 PT-PCCo 4-20-83 NA 19 -G- C-hbe NDE' perf armed by PCCo.
Report fr-%57 4-20-83 10" x 3" x 3/4" SA182 T316 - 6M SW pipet 485AN 8897 5 5 PT-PCCo 1-31 83 NA 4 -G. JV1 NDE performed by PGCo Report # P-2730 1-11-83 3/4" 6M SA182 T304 SW 450 Ett 153 1257 )&! 10 PT-PCCo 3-24-83 NA 7 17 EJ NDE performed by PCCo Report # P-3116 3-24-83 1" SA182 T304 SW !.m PLUC EFT 3-8-82 8302 14 2 PT-PCCo 1-31-83 NA --- --- JVI NDE performed by PCCo Report #P-2731 1 31-83
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a 'e Phillips, Gotschsw Co. ' (
' NONCONFORMITY REPORT (NCR)
Toa No. LocArioN 3,-(( g3 'y'1] ' 9 REPoRTEDeV oATE REPORTED 2501 Braidwood Nuclear Pcwer Station l R. Whittington 8-2-83 OATE CORRECTIVE AC*'ON ,T. ,, DISPOSITION COMPLETION REQUIRED l-2c_9 O ACCEPT C REPAIR D REWORK O REJECT C CUSTOMER DISPOSITION NONCONFORMITY IDENTIFICATION AND HISTORY See Attachment #1 DISPOSITION linclude Nonconformance Review Board action if necessary) See Attachment #2
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.May- - _ SYm/L'61'
/-:3 0-84 Assigned by:h 4 Date fgg Nonconformance Review Board Sign-Offs A//d Signature l
, Date Signature Date Signature Date Signature Date NONCONFORMITY REPORT COMPLETE AND CLOSED Set' kt R,. T f 4 S pervisor-Quality Control . -
_ Date U-N' ANI Concurrence. , . , - ate N , , [ f60/&$U
' r"ililliph, utC5 CHOW 602 t 1. NCR No. 2. Date 3 ? age
~
of f r - I NCNCONF'R*ANCE RE?CR T CON TI'i';A TION ShEE T CORRECTIVE ACTION TO PREVENT RECURRENCE
- 1. Date Item Was Installed / Accepted: So MM v s'c - o a' , - 1 : Pc y R - % ,ss,k
- 2. Cause If Determinable: "Ik 51 < N AD L/r % s % As (.~ #
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- 3. Are Individual (s) Involved Aware Of This NCR Yes No Comments: w/
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4 Are Individual (s) Involved Trained To The Latest Procedure Requirements Yes Y N/A No Comments: we A
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S. Action To Prevent Recurrence: &g c . _M A c . ~_ w A. s P-o v iov5 I V N / rQri m'h8 eA % A t \ % '1 %- M r ' O 9iw 1.. wm Gr~.%N,4
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- 6. Comments:
NONCONFORMANCE REVIEW 3 CARD 510N-OFF Signature N/ Date Nf Signature w/ Date *, Signature M /A\ - /T /A_-
\ Date Signature Date i s s Fcm PG IC S-I SA , ;tzv . J l(99M4707.-
Atta:h=ent I r,, , , , Nencenformity Report (NC R) e 1159
?Wi:~
i CECO QA Audit #QA-20-83-33 finding No. 1 disclosed that contrary to 10CFR50 app. B, c riterion III and PCCo procedure CCP-321 rev. 4, c las s 3 7. ate rial f was found installed in class A Line 't ICV 15AC-3/4" on PG2346C-15 R/A. Fu:: =r investigation has found that the installed Heat Number 09%2 ;s a ei;-2 number for oath class A and B 3/4" pipe. 009942 on CMTR : P325 is class B, uG9942 on CNIR #P-326 is class A. On PG2546C-15 the pipe between W1A and W2A should be class A. The installed pipe is class B. "Ihe pipe between W3A and W4A is of indeterminate class. On PG2546C-16 the pipe between W8A & 7A and W6A & 5A should be class A. The installed pipe is class B. The pipe between N-2A & 1A should be class A. The insta 4 pipe is of indeterminate class. On PG2546C-91 the pipe between N-12A & 13A should be class A. The installed pipe is class B. The pipe between W 9A & 8A, 6A 67A, 4A & SA, 3A & 2A, W22A &21A, 20A & 19A, 16A & 14A and 17A & 18A should be class A. The installed pipe is of indeterminate Class. ASME Sect. III Class A Location Cont. #1 Drwg. #?G2546C-16 Class A 397' R7 & 8 Line e ICV 15AC-3/4" Drug. PG#2546C-15 Class A/B Line #1CV15AC-3/4 Class A DL'G. WPG2546C-91 Class A 1 Line #1CV15AC-3/4", ICV 15BC-3/4" d ICVC2CA-3/4", ICV 47AC-3/4" f - Hold Tag 4 1159 - 1159A - 1159B
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s-C - NCR #115i Attachment 2 page 1 of 2 PGCo Field Engineering has performed a review of small bore piping drawings which show the installation of heat 409942 pipe for class A installations. A list of 13 drawings were given to QC for walkdown and documentation verifications. The following is a list of those drawings and the results of the verification.
/
8
'PG-2538C-2, Rev. A:
Heat #09942 is identified on the material, however, class designation is not identified. All pipe, heat #09942, was withdrawn from Class A stock and identified as such on the Stores Request. Disposition: Acceptable traceability.
' /PG-2542C-13, Rev. C:
Heat #09942 is identified on some of the material installed (other heats of material were also used). Some of heat 909942 is designated as class I. All pipe, heat #09942, was withdrawn from Class A slack and identified as such on the Stores Request. Disposition: Acceptable traceability.
' /PG-2542C-14, Rev. B:
Heat #09942 is designated on some of the material installed (other fr heats of material were also used). Some of heat #09942 is designated as
= Class I. All pipe, heat 409942 was withdrawn from Class I stock and iden-j tified as such on the Stores Request.
Disposition: Acceptable traceability.
'br PG-2542C-26, Rev. C:
Heat =09442 is designated on the pipe. Some of this material is
<, designated as Class I.
/
PGCo has no record of heat 409442. Heat 409942 was withdrawn frem Class A . stock and identified as such on the Stores Request. Disposition: Superintendent shall remove #09--2 and identify the correct number; 09942 on each length of pipe installed per drawing PG-2542C-26, Rev.'C. G-2542C-35, Rev. B: heat v09942 is designated on some of the mater.al installed (other heats of material were also used). Sore of heat vC9942 is designated as Class I. All pipe, heat #09942 was withdrawn fr;m Class I stock and 3 identified as such on the Stores Request. Disposition: Acceptable traceability.
/ .
~ '
S f /IG-2542C-36, Rev. B: Heat #09942 is designated on the pipe. Some of the material is designated as Class I. All pipe heat #09942 was withdrawn from Class 1 stock and identified as such on the Stores Request. 1 Disposition: Acceptable traceability. 1 ( Jroctwv'
Q ,, g :-J' Ncg"oo59 4 ( Attachment =2 e 2 of 2
/,t PG-254o '5,
. Rev. 3:
heat 409942 is designated on 2 lengths of pipe. Class II is desig-nated on 1 length and the other length has no class designation. Both lengths are supposed to be Class I material. Both Class 1 and Class II pipe, heat 409942 was withdrawn for installation per drawing PG-2546C-15, Rev. B. Disposition: Superintendent shall replace the pipe located between welds W 1A and W 2A, W 3A and W 4A. Field Engineering shall issue the necessary documentation. G-2546C-16, Rev. B: Heat #09942 is designated on 4 lengths of pipe. Class I is desig-nated on 1 length. Class II was designated on 2 lengths and 1 length has no class designation. Disposition: Superintedndent shall replace the pipe locateC between welds W 1A and W 2A, W SA and W 6A, W 7A and W 8A. Field Engineering shall issue the necessary documentation. s' PG-2546C-74, Rev. A: Heat 409942 is designated on the pipe. All pipe heat #09942 was withdrawn from Class I stock and identified as such on the Stores Request. Disposition: Acceptable traceability. PG-2546C-75, Rev. C: ( Heat "09942 is designated on 3 lengths of pire. One length is designated as Class I. Two lengths have no class designation. No Stores Request can be located to show withdrawal of Class I material for heat 709942. Disposition: Superintendent shall replace the pipe located between welds W 15 and W 16, W 17 and W 18. Field Engineering shall issue the necessary documentation.
% PG-2546C-91, Rev. B:
Heat 3:09942 is designated on some of the pipe (other heats of material were also used). Both Class I and Class II are designated on heat 409942 pipe and some pipe has no class designation. Only Class I was withdrawn frem stock. Disposition: Superintendent shall replace the pipe located between welds W 2A and W 3A, W FA and W 9A, W 12A and W 13A, W 14A and W 16A, W 17A and W 18A, N 19A and W 20A. Field Engineering shall issue the necessary documentation) kg; p c Arg,1 p , g ;gmu g,g;- s j RY-8-1, Rev. O: h 46 'wb f s lA : pi s 3 i4 Heat 909942 and Class I is designated on the pipe material. -Th is pipe was withdrawn from Class I stock and identified as such on the Stores Request. Disposition: Acceptable traceability. RY-8-3, Rev. A: [ Eeat #09942 and Class I is designated on the pipe material. This pipe was withdrawn from Class I stock and identified as such on the i Stores Request. Disposition: Acceptable tractability. (60/667 [
. . .- . = . ..
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s ( NCR 4 1139 l Attachement #3 Corrective Action
- 1) Quality Control shall review the material heat number index and verify that heat #09942 is the only heat number on site which could be used 'for both Class I and Class II installations.
S upe n,a /<~.ar r.2) All Class I pipe heat #09942 shall be identified as such, with its heat number, approximately every 18 inches of its length. l This identification shall be made by the warehouseman. I ( e i i d 5 E s 1 (
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