ML20203L478
| ML20203L478 | |
| Person / Time | |
|---|---|
| Site: | Braidwood  |
| Issue date: | 08/21/1986 |
| From: | Gallo J ISHAM, LINCOLN & BEALE |
| To: | Guild R BUSINESS & PROFESSIONAL PEOPLE FOR THE PUBLIC INTERES, GUILD, R. |
| References | |
| CON-#386-456 OL, NUDOCS 8608260281 | |
| Download: ML20203L478 (46) | |
Text
,
b ISHAM, LINCOLN & BEALE COUNSELORS AT LAW g USNRC 1150 CONNECTICUT AVENUE N W SulTE 1100 EDWARD $ iSHAM. 1812-1902 ROBERT T UNCOLN.18721889 WA3HWON. D C 2M38 TELEPHONE 202 833-9730 kh h hd THREE FIRST NATIONAL PLAZA CHICAGO. ILLINOIS 60602 WILUAM G. BEALE. 1885-1923 312 558-7500 WCtuDe nEueEN a PaOCTOa OFFICE OF iEtn.iu y-ameacca 19 S LASALLE SWET DOCKETING & 5tRviCf- 60603 BRANCH CsicAg,0 , yin, 0 August 21, 1986 Robert Guild, Esquire BPI 109 North Dearborn Street udc"T n'JMEEft PR W. & U m. FAC_.p .. m _
. g o (_.
Suite 1300 Chicago, Illinois 60602
Dear Mr.' Guild:
A question arose during the cross-examination of Mr. Martin (Tr. 9604-05) concerning whether he was aware of an NCR that tracked the matter of missing welder identification stamps. Copies of NCR 2062 and NCR 4354 are enclosed. These NCRs, one of which bears Mr. Martin's signature, track the problem of missing and mis-identified welder stamps.
Sincerely, O
Joseph Gallo JG/ kit Enclosures cca Service List w/ encl.
8608260281 860821 PCR ADOCK 05000456 G PDR bb8
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L. K. q0MSTdCK G COMPANY. INC. BRAIDt!OOD 4.11.1 QA S E CT i
. ,, s. .-
7 NONCONFORMANCE REPORT L. K. CONSTOCK & COMPANY INC. Sht. 1 of A
NONCONFORMANCE REPORT NO. 2062 _. REV. 1 OATE 10/03/85 INSPECTION CRITERIA: DWG. N/A REV. N/A SPEC. N/A PROCEDURE: h . 3. 3 /h . 3. 3.1 REY. All OTHER h.8.1
, Rev. I ITEN(5) DESCRIPTION Various Welds LOCATION Safety Related Areas DESCRIPTION OF NONCONFORNANCE: In violation of LKC/QA Braidwood Procedures h.3.3, k.3.3.1, and h.8.3, various welds exist in an installed condition in safety re-lated areas that are not identified by a welder's identification symbol.
NOTE: NCR is being revised to incorporate chanSes in disposition and action to' preclude repetition.
F ORIGINATOR N GC b ,0 ATE /O'8-W [ ] Engineering NOLD TAG N0'S N/A [X] QC DEENED REPORTABLE PER 10CFR21 (B.P. 3.1.3) YES [ ] NO D(j QC MANAGER / DESIGNEE REVIEW e- DATE/d -f-fi (if applicable) l SYSTEN(S) 7- T CAUSE CODE 1) 01 2) 0l 3) O3 NONCONFORNANCE CODE 67 DISPOSITION: [ ] USE-AS-IS [ ] REWORK [ ] REPAIR [ ] SCRAP (X) OTHER EXPLAIN JUSTIFICATION. i (See Attached Sheet)
R F Wirilp Amat h
.yu o FOn utettutts inn ACTION TO PRECLUDE REPETITION:
(See Attached Sheet)
DISPOSITIONE0 BY/TITL b 3L.J. D MJ.bwr Ehez DATE b.5eM (cont nued bacP 1
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- LE OnlG. D ATE REVISION FORM g PRE PA R E D AppROV E D R E v tSE D F i PROCEDURE 05/18/79 06/18/84 la ROM AJT JOS
VAULT - ..
EWED L K. Cons 5TOCK & COMPANY,INC. ' 5 RAID'a'00D 4.11'.1 *
. GA SECT g.-e4.y.25 m 50.55E [ ] YES )4 N0 _
l CLIENT CONCURRENCE WITN OISPOSITION: (CopelENTS)
Ph Atsus wirm wt centscr.ur unad e atrad 4. paumE' acunaeww..
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(*M ff 'fhl6f}Ih N As)/sk,pp 0 ATE CECO PROJECT SUPT. 0 ATE CECO QA SUPV 9 ATE g IELD ENG.
CORRECTIVE ACTION COMPLETED / ACTION TAKEN TO PRECLUDE REPETITION: ,
IWtTeJm. ANL op P E ~-- mos.t. 4.8.E ge,visiog J m, MMO.
O 1 iA . A to. 29 SS RESPONSISLE LKC ENGINEER DATE Q.C. VERIFICATION OF CORRECTIVE ACTION
[ ] REJECT QC INITIAL /DATE I
REASON FOR REJECTION:
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g CE,7 THIS IS.A REC 0 VS" ~~U'~D RECO RD
- u u RKS uCT10N TA u N: COMSTOCK ENG. Q.C. JEPT. .
e DATE NONCONFORNANCE CLOSED / d 7? J' M QC INSPECTOR CI "
i REVIEWE0 QC N6R/0ESIGNEE
-- O DATE A/:i' f l COPIES: LKC ENGINEERING OEPT. '
O.C. RECORDS FILE REASON FOR VOIO (IF APPLICABLE)
CECO QUALITY ASSURANCE j; l
.l ons t
I dCK & COMPANY. INC . BRAIDWOOD 4.11.1 QA SECT
,, L.' K. t.OMST NONCONFORMANCE REPORT L. K. COMSTOCK & COMPANY. INC. Sht. 1 of NONCONFORMANCE REPORT N0. 2062 REY. 1 OATE 10/03/85 INSPECTION CRITERIA: DWG. _ NB. _ _
REE N/A SPEE. F/A PROCEDURE: h . 3. 3/h . 3. 3.1 REY. All OTHER h.8.1 Rev. I ITEM (S) DESCRIPTION Various Welds LOCATION Safety Related Areas DESCRIPTION OF NONCONFORNANCE: In violation of LKC/QA Braidwood Procedures L.3.3, h.3.3.1, and h.8.3, various velds exist in an installed condition in safety re-lated areas that are not identified by a velder's identification symbol.
NOTE: NCR is being revised to incorporate changes in disposition and action to preclude repetition.
f' ORIGINATOR N U -~- b DATE/d'3-W t'] Ensineerins HOLO TAG N0'S N/A [X] QC DEEMED REPORTABLE PER 10CFR21 (8.P. 3.1.3) YES [ ] N0 p(j
~
QC MANAGER /0ESIGNEE REVIEW -h m + - DATE/d -J-85 SYSTEN(S) 7-.j (if applicable)
CAUSE CODE 1) oi 2) oi 3) 03 NONCONFORMANCE CODE 67 DISPOSITION: [ ] USE-AS-IS ( ) REWORK ( ) REPAIR ( ) SCRAP (X] OTHER EXPLAIN JUSTIFICATION:
(See Attached Sheet)
FOR ilEFEREEE ORY l ACTION TO PRECLUDE REPETITION:
l I (See Attached Sheet) i OISPOSITIONED BY/TITL b % 3 3 - 'AseT. b h Eh a.0 ATE fo . 5 e M i gg /1A&GK*C /O' 3 ~W I (continued on bac':'
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ro u oaic.os.rE REVISION FGRM s patenato apenoveo atvisto F
PROCEDURE 05/18/79 05/18/84 13.
ROM AJT JOS
VAULT ,
L K. COM5TOCK & COMPANY,INC. S u1DvooD 4.li.: ,
0,A SECT g..y)EWED
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50.55E [ ] YES 54 NO CLIENT CONCURRENCE WITH OISPOSITION: (C0f0lENTS)
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CECO PROJECT SUPT.
DATE Ss CECO QA SUPV Yl6f}If$3 DATE Am IELO ENG. DATE CORRECTIVE ACTION CONPLETED/ ACTION TAKEN TO PRECLUDE REPETITION:
.NTP m A N AL o1= W~ c ma.d. 4.8.1 gg,yisiog J m f.E.4JE.W E. O .
C 1 O. A 2 \o. 29 e5 DATE RESPONSI8LE LKC ENGINEER Q.C. VERIFICATION OF CORRECTIVE ACTION
[ ] REJECT QC INITIAL /DATE REASON FOR REJECTION: l l
( M EPT RENARKS/ ACTION TAKEF:
DATE NONCONFORNANCE CLOSED / 4 J' ? J'I QC I.1SPECTOR Cb"
~
REVIEWED QC NGR/ DESIGNEE DATE M
- COPIES: LKC ENGINEERING DEPT.
kb A T URANCE l
I QAS 1
, L.. K. COMSTOCK O COMPANY. INC. BRAIDWOOD 4.11.1 QA SECT NONCONFORMANCE REPORT CONTINUATION SHEET NCR NO. 2062 REY. 1 Sht. 2 of 3 NOTE: STATE SECTION CONTINUED AND INITIAL ANO DATE ALL ENTRIES g EXPLAIN JUSTIFCATION: All velds found with missing velder stamps G
vhich are free of defects per Procedure h.8.3 shall be used as SS is based on:
- 1. Stamping of welds with a unique symbol identifying the velder was a requirement of L.K. Comstock procedures only, and is not a requirement of specification L-2790, AWS code Dl.1-1975, ANSI Standard Nh5.2 or 10CFR50 Appendix B.
- 2. 'Ihe stamping requirement in the Comstock procedures was to indicate that a certified welder made the veld.
- 3. All Comstock welders are tested and certified by QC for velding ,
i in all cositions using the shielded metal are velding process. ;
I (SMAW) !
- h. All structural steel velding performed by LKC is done with the SMAW process.
- 5. All velding materials and tools are controlled by approved tracedures so that only certified velders can withdrav veldin electrodes. .
i 6. Only aceroved electrodes with certificates of conformance ,
l j are used by L.K. Comstock. f
- 7. Welding for siesmic category I supports (except for lighting .
attachments) is inspected by certified QC Inspectors. .
PR E PA R E D APPROVED REveSEO YtTLE O RIG. O ATE REVISION FORM (
F PROCEDURE 06/18/84 14A JOS IFD 4Ab4
L. K. COMSTOCK & COMPANY. INC. BRAIDWOOD 4.11.1 QASECT NONCONFORMANCE REPORT CONTINUATION SHEET 2062 1 3 or 3 NCR NO. aty,, Sht..
NOTE: STATE SECTION CONTINUE 0 AND INITIAL ANO DATE ALL ENTRIES As indicated in Item #1 above, the requirement for velders to stamp their velds is arbitrary in that it derives from no outside MN p source. AWS D1.1-1975 paragraph 6.h.1 requires that only qualified R
S velders be permitted to veld. Items #2 through #6 were implemented programmatically and have been assured through the audit process j%th internal and external). Item #7 provides for final assurance that the velding performed by LKC meets the applicable requirements and is acceptable. Therefore, based on the above, the fact that a veld is missing a velder's identification stamp should not be cause for rejection and the veld. should be permitted to be used ,
~
i as is.
ACTION TO PRECIDDE REPETITION: Revise Procedure h.8.3. New revision
( shall require the QC Inspector to indicate if the velder identification et j q is present on the velding installation record. Until such time Q k as h.8.3 can be revised, QC Inspectors shall reference this NCR in the velder no. soace on the Form #19 (Rev. I) for velds not documented on WIR's. Item 3.21 shall be marked N/A based on the ,
1 .
disposition of this NCR. :
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& $$$$YbY anceaaco arenoveo acvisto verte omic.oarc Revision Foau e F
PROCEDURE 06/18/84 14A JOS IFD (JA b4
NONCONFORMANCE REPORT L. K. COMSTOCK & COMPANY. INC. Braidwood 4.11.1 Sht / of f l
l NONCONFORMANCE REPORT NO. &06O DATE 4 -Q -8N INSPECTION CRITERIA: DWG. N/A REV. N/A SPEC. N/A PROCEDURE: 4.3.3 Rev. B, 4.3.3.1 OTHER 4.8.3 Rev. E Rev. A ITEM (S) DESCRIPTION: . Various welds LCCATION: Safety Related Areas O. C. INSPECTOR DATE 4-6-84 9 DESCRIPTION OF NONCONFORMANCE: In violation of LKC/QA Braidwood Procedures 4.3.3 Rev.
B, 4.3.3.1 Rev. A, and 4.8.3 Rev. E; various ' welds exist in an installed condition in safety related areas that are not identified by a welder's identification symbol.
NUMBER OF HOLD TAGS APPLIED: N/A 10 CPR 21 PROCEDURE 3.1.3 YESl I NO h REPORTA8LE ITEM CONCURRENCE BY Q.C. MANAGER /-f-8[
RECOMMENDED DISPOSITION BY FIELD ENGINEERING:
USE AS l'Sh REWORKI l REJECT l l OTHERl l EXPLAIN JUSTIFICATION:
SEE ATTACHMENT
)N h
. FIELD ENGINEER d4 DATE j./[-F P,;,r.i 10f ggt;; n;+.?2:i;$CTION TO PRECLUDE REPETITION:
1 p %,w SEE ATTACHfENT y
LKC PROJECT MANAGER (OR DESIGNEE) DATE h//-f
,a w a a CLIENT CONCURRENCE WITH DISPOSITION: (COMMENTS) L'C i -^ 2'
'{ , '. .jdn'i M s%Q.#. O &5g2 GQ'UA;gE r0. Wweb ?MMECDALWaleF2Ld ..w ~% %g 1
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PREPARED APPROVED REVISED TITLE ORIG. 0 ATE REV.DATE FORM NBR.
ROM AJT RAB PROCEDURE 5/18/79 8 14
I
. . j DATE CORRECTIVE ACTION / ACTION TAKEN TO PRECLUDE RECURRENCE COMPLETED
- ) _R (en M M RESPONSIBLE LKC FIELD REPHESENTATIVE DATE Q.C. VERIFICATION OF CORRECTIVE ACTION: ACCEPT REJECT C REMARKS Y CLOSED fEA CGEM T DhgosiTik o ./d/ 4df O. C. lNSPECTOR # DATE f- 4 -/ _f REASON FOR ECTION/ ACTION TAKEN:
l DATE NONCONFORMANCE CLOSED f-0 MS O. C. INSPECTOR ~~
fj l
COPlES: LKC PROJECT MANAGER LKC ENGINEERING DEPT.
l Q. C. RECORDS FILE l ,
Y D
(C Am 1 T 1984 U_ , . .
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1 I
l TITLE ORIG. D AT E REV.DATE . FORM N8R.
PREPARED APPROVED REVISED PROCEDURE 5/18/79 6/3,82 14 ROM AJT RAB l- _ _ _ _. ._
i n TACHMENT TO NCR-2062 RECOMMENDED DISPOSITION:
" ^" ' :
FOR REFEREEE ONLY JUSTIFICATION: ,
Although site procedural requirements specify that welded connections be identified with a unique identification number traceable to a certified welder to AWS D1.1-1975 and that a Quality Control Weld Inspector verify that the welder identification is stamped near the weld joint or assembly; AWS D1.1-1975, 10 CFR50-Appendix B-Criteria 8, and ANSI N45.2 requires that these items be traceable to the certified welder (s).
- 1. Traceability for these items can be traced by means of documentation by L. K. Comstock, Co. through A. Installation Reports B. Timesheet Records C. Filler Metal Withdrawal Forms D. Weld Installation Reports to the items and the certified welders involved.
i
- 2. Quality Control procedures have been established to assure that controlled processes are used for weld material, welder certification, weld material issuance to certified welders (e.i. - Filler Metal Withdrawal Forms), in-process weld inspections, and visual examination results.
- 3. Those welds found to be not stamped shall be inspected for visual acceptability i
as per LKC/QA B.P. 4.8.3. Those found deficient shall be repaired to meet the requirements of these procedures and codes as applicable.
l l 4. Quality Control shall reference to this NCR those welds found in this manner and notate on applicable inspection forms.
ACTION TO PRECLUDE REPETITION:
- 1. As of 12-5-83, L.K. Comstock Co. has initiated a Weld Installation Report that records the applicable welder and identification number for each welded item. Comstock Engineer, Inc. QC. Weld Inspectors document applicable welders number on inspection reports and review WIR's for acceptability.
- 2. WIR's are made part of the complete weld package that is filed as part of the Quality Assurance record storage area.
l
- 3. A training session was held Dec. 2, 1983 by L.K. Comstock, Co. to inform the welders of the requirement of the completion of the WIR. Copies of training sheets are attached.
- 4. Comstock Engineering, Inc./QA Site Engineers are trending deficiencies on ICR/NCR Reports for analysis to assure adherence to established procedures.
L. K. C2 SICK & C'P.W. INC. .,
T?AINING SESSICN l
PA'2: - December 2.1983 TUS STAKE /0/.30 A,u ED //lro A.u, TNDLCED BY J. A. Hii POSITION, Project Engineer I. DeWald <W d- O-Q.C. Manager Area Engineer D. Bradfute SL3JECr: Welding Installation Record Fonn. .
All attendees were instructed in the use & preparation of the above form.
A1.1 attendees were given copies of memo C83-12-02 dated 12-1-83 , ,
and attachments.
FOR REFERENCE ONLY ATIBIEES:
NAME (Signature Badge # NAME (Sigpature Badge f NAME (Signature) Bady kNin 1 S b//3 %/dL /14 8 l- b5~5 '
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cc: file, C. Mennecka. D. 3rcse, 'I. b7ald
v L. K. (DS'1IXX & @'PANY, INC. .,
)
TFAINING SESSICN ,
EA'IE: .
December 2.1983 TIME STARI jpf3op.vf, END //15o A.;vf, CDNDUCED BY J. A. Hii M 2 POSITION Project Engineer I. DeWald [ Q.C. Manager l D. Bradfute g >e.Mk Area Engineer
]
SISJECI: Welding Installation Record Fonn. l All attendees were instructed in the use & preparation of the above fonn.
All attendees were given copies of memo C83-12-02 dated 12-1-83 , ,
and attachments.
~
FOR REFERENCE ONLY
.) ATIE D ES:
NAME (Signature Badge d NA!E (Signature Badge # NAME,(Signature) Badya s'fus4 szc p.o M 780 f& fe 1rc 0%L SYz -
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- file, C. Mer:necke, D. Browtt, I. DeMald
L. K. COSICKX & CM.WI, I?C. .
T?AINLNG SESSIM "AIE: . TDE STARE /0!.30 4,g, MD // 's A,y,
- December 2.1983 CENDUCED BY J. A. Hii I POSITION Project Engineer
!: 8Taffff eff' % bh it"E St.3 J2 C f: Welding Installation Record Fonn. .
All attendees were instructed in the use & preparation of the above fonn.
All attendees were given copies of memo C83-12-02 dated 12-1-83 , ,
and attachments.
NME (Signature Badge d ?WE (Signatura Badge # NME,(Signature) Bac(2
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-. ._ .. . . - _ ~ _ . - _ _ _ - _ _ _ _ _ ___- __ -
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L. K. C2S IXX & CPAW, INC. .
I?AINING SESSION CA~2: . December 2.1983 TIME START /p/30 4, ht, END //l 5 0 A.Ar, _
CDNDUCED BY J. A. Hii d /. @ _ POSITION Project Engineer I. DeWa h , h M Q.C. Manager Area Engineer D. Bradfute % 0. h St.3 JECT: Welding Installation Record Fom.
All attendees were instructed in the use & preparation of the above fom.
All attendees were given copies of memo C83-12-02 dated 12-1-83 ,,
and attachments.
)
NAME (Signatura Badge # NAME (Signatura Badge # NAME,(Signature) Badt, t Y
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cc: file, C. Mecnecka, D. Brtsu, I. De.lald r w -
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L. K. C2SICCC & C?.ANY, INC. .
1 T7AINLNG SESSICN ~
CA'E: . December 2.1983 TDE STARC 3?oo e u. . END 4?o f p. u ,
CCNDUCED BY J. A. Hii POSITION Project Engineer Br ft Eh e$ E er SLUECT: Welding Installation Record Form. .
All attendees were instructed in the use & preparation of the above fonn.
All attendees were given copies of memo C83-12-02 dated 12-1-83 ,,
and attachments.
4 NAME (Signatura Badge d ME (Signature Badge # NAME,(Signature) Bad,1 t
P A 0 7t<Jt d li []j' -j/ -. $ _ - 4/d3 Q ( A,.> gy l J.W NoLlan n 70 08 /3R3 L?& /3 M 1 //d.121D 15 7 l~oO n ,1 Y'idA '/ 75 (=
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L. K. CDS'iOCK & C"1.VN, INC. .
TFAINING SFSSION DE: . December 2.1983 TDE STAKr .$.*po F. M. END ef,*05 P, M ,
CNDUCED BY J. A. Hit '
. POSITION Project Engineer
" Q.C. Manager I. DeWal D. BradfuteD. ) W.dk Area Engineer St.UECT: Welding Installation Record Fonn. .
All attendees were instructed in the use & preparation of the above fonn.
All attendees were given copies of memo C83-12-02 dated 12-1-83 ,.
and attachments.
3 fORREEERtgEDEI ATIENfEES:
NAME: (Sigpature Badge d PR E (Sigpature Badge # NME (Signature) Batt
, kL [fc _, hg (, W hffgh /9- /CL Yd,$ m iRSI fA)PDS l 9.2. Euru25 a..at U9.dd 593 'h/0$,W 3 wsWn x ae SY /34 W h,$U. J ' A 4. , r /$x_,., A-/4ts
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L. K. COSICC< & CC?.ANY, INC. _
I?ALVLNG SESSICN
" ATE: .
. December 2. 1983 TDE STAKE EN F.M , END 4.'0S P.K ,
T.NDUCED BY J. A. Hii POSITION Project Engineer I. DeWal MI -
Q.C. Manager D. Bradfute ; _ _ Q,8 9 Area Engineer SL3 JECT: Welding Installation Record Fonn.
All attendees were instructed in the use & preparation of the above fann.
All attendees were given copies of memo C83-12-02 dated 12-1-83 , ,
and attachments.
~
FOR REFERENCE ONLY ATlDDEES:
NAME (Signature Badge # NAME (Signature Badge # NAME,(Signature) Bady
% ML _ % .
( A-S*C WuM14.r9 -
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/
cc: file, C.11ernacka. D. Brown, I. De'Tald
L. K. C:2 S'KXX & CCP.03Y, INC. .
TRAETDIG SESSION "EE: .
. December 2.1983 TDE START if M r.M.END S/2;o P.A.4, _
CCNDUCED BY J. A. Hit POSITION Project Engineer
!:n"'Mt W & th L"u:",
St.3JECr: Welding Installation Record Fonn. .
All attendees were instructed in the use & preparation of the above form.
All attendees were given copies of memo C83-12-02 dated 12-1-83 , .
and attachments.
., F00nlFEREMEDNLY ATIENfEES:
NAME (Signature Badge # F#E (Signature Badge # NME (Signature) Bad;,1
, JS b Tf.2-l M OIA n.&
//AT VTbb{ l33Y /
l .h C (OT C.A1. L _, . IlS 7
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$(/* b cc: flie, C. Macnacka. D. Brown, I. De'Tald
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- L. K. Comstock & Company, Inc. .
Memorandum og,;c,; Braidwood 3 All Personnel Frcm: J. A. Hii Welding Installation Record Fom Date:
12-01-83 Subi".ct:
Control No.: C83-12-02 Effective Monday, December 5,1983, Welding Installation Record Foms must be filled out for all welding, and must be turned in with the applicable Installation reports.
Attached are copies of the " Welding Installation Record" fom, directions for filling out the fom, and sample copies of filled out forms.
Applicable procedures are being revised and will be distributed to all Foremen.
If you have any further questions, contact your Area Engineer.
fnn A 0 s OY
.ln D.'E Brfown CECO,QA> roject Engineer t Yr A/
C. A. Menhecke CECO, PCD DeWa d k
C. A. Mennecke D. A. Brown file Attachments
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1 WE' INSTALLATION RECORD FORM (birections for Filling Out)
No entry required. This space is for possible future use.
Only tne applicable component line
[~
' [i To be filled out by Welder.
entry items need be filled in.
3' . This Section to be used by Welder to list specific components not listed in Section d2 . An example would be for fabrication or moditication of cabTe tray, junction boxes, aux. steel, etc.. All applicable piece part numbers, drawings, revs., etc., not shown in Sections (6) through @ must be listed.
This Section to be used by Welder to document additional information
-@ which applies to the work done, or which will aid in locating a specific component.
Example:
If there is more than one CC-1 Hanger shown on a drawing, give the N-S, E-W coordinates to the nearest column lines to aid in identifying the specific hanger.
@ No entry required. This space for possible future use.
hthrough h , Welder is to record all applicable data for each type of weld used to fabricate or install the component.
h Record welding procedure number and revision.
@ Weld Procedure Specification (WPS)
This entry is obtained from the appropriate cross reference C table. Weld Procedure Specifications (WPS) for equipment weld down and specific details not shown on the cross reference tables shall be obtained from the Area Engineer prior to the start of work. The Area Engineer must initial all entries furnished by him.
j Detail shown on S&L drawing.
Record number and revision of S&L drawing on which the
[ detail is shown.
h Record Welding Rod type.
l j) Record Welding Rod size obtained from Welding Procedure attachments.
8 The Welder must check either the "Yes' or "No" box. If a joint that is to be welded will be completely hidden by the required weldment, the Welder must check the "Yes" box and notify the Quality Control Department to inspect the fit-up gap prior to welding, except for fit-up tack. welds. The Welder must record the amount of gap in the space below the "Yes-No" boxes. The QC Inspector must initial adjacent to the gap dimension.
1 31 The Welder must check of f either the "Yes' or "No" box. If preheating is required, the temperature must be recorded.
0019a
r Weld Installation Form Directions
'Page Two _
i 14 The Welder must record any documents, such as FCR's or ECN's, which were used in conjunction with the component fabrication or installation.
lj, Welder must sign and record his identification number.
ij Foreman must sign and date. Foreman must staple the completed Weld Installation Record to the corresponding component Installation Report and forward to the office with the daily Timesheets.
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- .,. L 'K.CO,MSTOCK & COMPS . ( INC. E R,. .C00D 4.11.2 g,3Ec7 s
. . A opyp NONCONFORMANCE REPORT -H-L. K. COMSTOCK & CONPANY. INC. Sht. I of2 ._
.. NONCONFORMANCEREPORTNO.4364 REv.o DATE4_/f.f5 INSPECTION CRITERIA: DWG. Al/A REY. N/A SPEC. L-2790 PROCEDURE: 4.3.3 REY. OTHER A/fA ITtM(S) DESCRIPTION Nord SEC, BOS HGR5 H10WS 4 H M)%
LOCATION DIEE GM. RM 7_oc-l.333/ A @ M,dL-/M UhlCONTROLLED STAbhPlblG OF WELb6' l DESCRIPTION OF NONCONFORNANCE:
GC DoCONNENTATioN REFLECTS TH AT THE 8epVE HGR5 WER6 WELDED By \NELDER9 2.2.?_ ADD ME. BOT iM THE FIELD OA!c/
WELDER STAtAP Bei IS Ord THE HGRS. Ar THE TitAE OF J THE JsPECsTOR WAS AWARE THAT WELDER 2.7.2. HA D PERF0FE WE FBB. BENC,H WELDtMGs.THEKEF0EE wELof R M5 srAMPED ORIGINATOR Y DATE 7'/$'8E [ ] Engineering
" . TAG N0',5 I; 1 l ,
(SE.EAUhCREND \1 OC
, DEEhNEi' BLE* P t '10hF f .3 -
YES ( ) NO((
I QC M'ANAGERh0ESIGNEE. itEVIIW h DATE 9-4-PC
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(if asp 11 cable)
CAUSE CODE 1) 01 2) Oi 3) OO NONCONFORMANCE CODE S7 DISPOSITION: [ ] USE-AS-IS ( ) REWORK [ ] REPAIR [ ] SCRAP >4 OTHER EXPLAIN J0STIFICATION:
SEE. GREV_TS \ 7_ A M D G ACTION TO PRECLUDE REPETITION:
3EE SHEET G DISPOSITIONED BY/ TITLE wie /_R.4 #E w1m 2'0 ATE // MI6' (continuec on bacO reru oasc oATE REVISICf4 FORMg
, ace aco ,,,aoveo acvisto PROCEDURE 05/18/79 06/18/84 14 ROM AJT JOS
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, - i K. cOMSTOCK & COMPANY. INC. BRAIDWOOD 4.11.1 g g g ,.,.
A oboli O g NONCONFORMANCE REPORT L. K. COMSTOCK & COMPANY INC. Sht. I of 2 ) (*
NONCONFORMANCEREPORTNO.M3dd REY.O DATEl/fI6..
/
INSPECTION CRITERIA: DWG. Al/A REY. N[A SPEC. L-219d PROCEDURE: 4.~3 .'3 REY. OTHER M!A ITEM (S) OESCRIPTION Nord SEG BOS HGR S K10(oTS + H M)6/s LOCATION 401' DtESE.L GEM. ROCM 20E-t-333/ A
@ (11L,6/L-M UNtoNTROLLED STA.Wib!G OF WELD 6' OESCRIPTION OF NONCONFORNANCE:
GC DOCONNENTATiON REFLECTS THAT THE Ple0V WELDED BY WELDER $ ?_2.?_ A9D M6. 60T iM THE F WELDER STAMP B515 ON THE HGRS. Ar THE T THE JNGPECJ0K WAS AWARE THAT WELDER 22'2. HA D P THE FAB. BENC,H WELD lMG.THEKE FORE WELDER M$ STAMP 6D ORIGINATOR k/ DATE 7'/h'8 E [ ] Engineering HOLD TAG N0'S A171 ; k112.
(SE.E W E N N D \1 OC DEEMED REPORTABLE PER 10CFR21 (B.P. 3.1.3 YES [ ] NO [
oCMiNAGER/DESIGNEEREVIEW u _ _
Msh DATE 9-&fs' SYSTEM (S) 1B4 // (if applicable) !
'o 7 CAUSE CODE 1) O! 2) 0? 3) 00 NONCONFORMANCE CODE j
DISPOSITION: [ ] USE-AS-IS [ ] REWORK [ ] REPAIR [ ] SCRAP b<] OTHER EXPLAIN J0STIFICATION:
I SEE GREF_TS 17. AMD G ACTION TO PRECLUDE REPETITION:
SEE SHEET G DISPOSITIONED BY/ TITLE du,m / G4 /Afv,cr/ DATE ///#M/5-(continued on bacP i REVISION FORMg ft!LE O RIG. D ATE PREPA AEO AppR O V ED A E ve5E D F
PROCEDURE 05/18/79 06/18/8.4 14 ROM AJT JOS
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L. If. COMSTOCK G COMPANY. INC. BRAIDWOOD 4.11.1 QA SECT NONCONFORMANCE REPORT CONTINUATION SHEET 9 JP[4/Nj NCR NO. 36d REY. O Sht. 1 of 2 13
$hr NOTE: STATE SECTION CONTINUE 0 AND INITIAL AND DATE Al.L ENTRIES PART*1 '. WELDS WHIGN WERE ACTUALLY WELDED BY 222, IT IS CLOtTE POS916LE THAT T#ls Cot 0DITlo Al EXISTS ELGEWHERE IN THE PLA AIT. FOR EXAbAPLE- HGRS S
TB AT WERE WRsTTE14 0F 09 \LR FOR MD WELDER .
GTAA'P RME BEEb3 D)SPostTsoMEh B'/ SIAPLY HM\dG TRE WELD STASPEB BY At40THER WELDER.
$W& 7-16-85 (set ma wsen mm 1'-n-ss l
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PROCEDURE 06/18/84 14A JOS IFD
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DATE: /)-/Ff. (1/
T0: L. Smetana From: R. A. Brown, Sr. I Pittsburgh Testing Laboratory L. K. Comstock & Company Braidwood Station Braidwood Station i
l l
. l The attached SMAW and Stud Welding Inspection Chekclist for the locations listed below is being forwarded to you for your inspection of the installations.
Nw $9 Std Ngr kwx Q}eel DGE-I-3% B & D D #9rs l **"d4 welc]er p/T,222 FOR REFERENCE ONLY I Initia'l Inspection ([ Reinspection ()
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U k GEE ATTACHMENT W FOR REvi610t4 OF Num6ER OF WELDS, R' n 7lM Q C gr
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WELD _IN_SPECTION. CHECKLIST I h LLA
- 3. FILLER METAL E309 O EXX10 O EXX18 k EXX13 0 OWGS/ DETAILS 29\.-b3 %(p3
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REV D COMMENTS Nero 4C b$ ld 2f 2 kr s ' kk, WddC we.ld'erk a2 t lW ,
ACC REJ N/A 3.2 FIT-UP COMPONENTS IS CORRECT. MI ll l 3.3 UNDER CUT IS WITHIN MINIMUM REQUIREMENTS. $1 IR 3.4 CRACKS / DISCONTINUITIES 00 NOT APPEAR IN JOINT OR PARENTIR METAL C l 3.5 SURFACE POROSITY IS WITHIN MINIMUM ACCEPTABLE LIMITS. di IU 3.6 SLAG OR OTHER INCLUSIONS 00 NOT APPEAR IN FINISHED WELO. $I- ll I 3.7 THOROUGH FUSION EXISTS BETWEEN WELO METAL AND BASE METAL. di ll l 3.8 FILLET SIZE / THROAT, GE0 METRY OR PROFILE CONFORM TO PROCEDURE IU dl REQUIREMENTS AND ORAWING DETAILS.
3.9 ARC STRIKES OUTSIDE OF PERMANENT WELO AREA HAVE BEEN GROUND hl ll l SMOOTH, OR REPAIRED AS NECESSARY.
3.10 WELD AND SURROUNDING SURFACES HAVE BEEN THOROUGHLY CLEANED ! /ll ll l OF SLAG, SPATTER, FLUX, AND OXIDIZE 0 PAINT, ETC.
3.11 WELDER AND INSPECTOR IDENTIFICATION ARE INDICATED BY ASSIGNE0 i l li l SYMBOLS STAMPED NEAR THE WELO JOINT.
i 3.12 WELO IS A RESULT OF A REPAIR PER ICR, NCR # A/ //4 I !I id REMARKS: f00 BfEEDEME OE FUR RLILnLRuL UnLa I
SIGNED M DATE /2-/2-7/ SIGNED LEVEL II INSPECTOR DATE/J
/ ~'
//
QC INSPECTOR F:R NFUMATKN ONiy4 PA ;E TI T LE OneC.OATE AEv.OATE PAEPAREO APPRovEO RE viSC O 05/26/80 Fo m 19 l RAB RR PROCEDURE
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4 JAN 191982 AREA Coct als . CMICAGO S15 8340
" " " 'u.iwois = o AREA CODE Sta SusumeA s 4498000 LK. COMSiOCK ENG. CO., INC.
Order No: CH-3175 '" a * - a a- - - a
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Client: Comonwealth Edison Project: Braidwood Station Report No: /f 79 //d REP 0RT Report Date: /.//. f,;L of Visual Inspection of Structural Welding Contractor: /ybmdud Page / of /
Drawing Weld Weld Weld Size Weld No. No. Type Actual Specified Length Acc Rej Rej. Defects Noted l.33bfA l-t/Ork A WIN ?G k J" '
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Acceptance Criteria: /)z 15 ,a/ /. .;r3- l Remarks: <hr.A S///o M a -
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J' d~d s /o % o/ s/7 with IS-BRD-9-AWS, Rev. !
Inspectort6k/X7a;M Level: 2 Inspection Date: /- /- f.2 __
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'teviewed by d c d m level: #
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Ms\6ER OF WELD 6 WERC REEVALORTED IM THE FIE LD FOR TH ABOVf 7 WD #6RC,. 2 DETAll DV-F6'( OME FOR EACH HCAD W AS O*iTT ED FRth THE TOT AL AMOO NT OF WE L DS . A DV-f.9 DE TA ;L H6C 2 WELDS , THERE FORE. A TOTAL C F 4 WELDS W6R6 CM t TTg f) p((
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4 LKC/ CECO NCR REVIEW MEETING Date: 9- /h -ff In accordance with Braidwood Procedure k.11.1 Para. 3.3.~$, a meeting with Commonwealth-Edison must be held to evaluate if an NCR is a reportable item per 10CFR21. This meeting documents compliance to this requirement.. NCR's V3SW FOR REFERENCE ONLY AITENDEES: NAME ORGANIZATION TITLE
- 1) M LkC QA N W A(2ER,
- 2) l Vh:- . Afd $6 &l'lf.
- 3) La. . I w llW fGA.ut<r~' & DAW h) dEGo C O/p
- 5) C_huo. MulchA <=c. ved % tsuwA.
- 6) @ Co $/ 8ek T) s LMd- O C- M.-
8) 9) REMARKS: The general consensus of the stroup is that it is not a reportable item for Part 21 on 50.55E. Based on the established controls within the QA Program. acclication of the velders stamo adjacent to the velds is addi-tional infor=ation providing traceability within the L.K. Co= stock program and not required by AWS and contract specifications L-2790. It was discussed that the NCR vould review the velders stamp in relation to previously written deficiency reports. NOTE : Attach to applicable NCR.
( .
. L. K.COMSTOCK & COMPANY. INC. BRAIDWOOD 4.11.1 QA SECT I
NONCONFORMANCE REPORT CONTINUATION SHEET NCR NO. 435 % REY. O Sht. 12 or \3 NOTE: STATE SECTION CONTINUE 0 AND INITIAL AND DATE ALL ENTRIES EXPLAIN JUSTIFICATION: Stamping of velds with a unique symbol identifying the velder was a requirement of the L. K. Comstock QC procedures ! a j only, and is not a requirement of S & L Specification L-2790, AWS l ' Code D1.1-1975. ANSI Standard Nh5.2 or 10CFR50 Accendix B. The trorram-matic intent of this requirement was to provide traceability of the velder through their assigned veld symbol adjacent to the velds. L. K. Comstock has recently re evaluated the necessity for velder stamps and has issued it's disposition to NCR 20$2 Revision 1 ( AttachedF. This disposition states that "all velds found with missing velder stamos, which are free of defects per procedure k.8.3, shall be used as-is". Justification for this statement is based on the administrative controls that are detailed in the NCR disposition. Wocedure k.8.3 (Revision J) was revised as a result of NCR 2062 and elminated verification of the velders symbol as an inscection attribute. Traceability of the velder is caintained via the Weld Installation Record (WIR). As in the case of this nonconformance, traceability has been =aintained I through applicable documents (inspection records, time sheets). 2e i Welds were visually accepted by the QC Inspector and signed off in f accordance with Procedure h.8.3. The fact that the documentation l adeauately identifies that qualified velders were visually instected and accepted is sufficient justification that the veld program intent l l FOR REFERENCE ONLY ftTLE O RIG. O AT E REVISION FORM g l PREPARED APPROV E D R E v e 5E O l F PROCEDURE 06/18/84 laA JOS IFD l f dA%4
( . L. K. COMSTOCK O COMPANY, INC. BRAIDWOOD 4.11.1 QASEcr NONCONFORNANCE REPORT CONTINUATION SHEET l l i NCR NO. %359 REv. O Sht. 11 or13 l NOTE: STATE SECTION CONTINUED AND INITIAL AND DATE ALL ENTRIES was met. The intent is that qualified welders perform all velding 9% 16 a activities and certified QC Inspectors inspect these velds. Although l veldertraceabilityonthecomponentenhancestheprogram,theresponsibilityl l for final acceptance is based on a visual inspection by the QC Inspector I for safety /non-safety velds in Category I structures. The second part of this NCR deals with a more generic problem of welder stamping velds not performed by themselves. In this case too, it was not programmatically correct but does insure that the veld was reviewed by a qualified welder and found to have sufficient quality for the individual to take responsibility for it and subsequently signify their acceptance by placing their veld stamp symbol adjacent to the veld. The administrative controls detailed in NCR 2062 Rev. 1 assures that the veld process is performed by qualified individuals, therefore no further action is required. j ACTION 'IO PRECLUDE REPETITION: None, LKC has re-evaluated the necessity ; I lb l M of velders stamps as an accept / reject criteria for veld acceptance . I and has revised procedure h.8.3 and the inspector checklist (Form i I l 19) accordingly. Furthermore, programmatic enhancements of the veld ( program (Procedure h.3.3, k.3.10, h.7.1 and h.8.3) have created additional ; l refinements related to velder qualification, veld rod control and inspection. These administrative controls, along with the internal audit process, assure the veld process is adequately controlled. No further action is required. PREPARED APPROVED REve5EO flTLE O RIG. OATE REvi$lON FCAM ( F PROCEDURE 06/18/84 14A JOS IFD fdAb4
( ,
. L K. COMSTOCK Q COML.4Y. INC. BhaADWOOD 4.11.1 , , , , ,,,.O #
NONCONFORMANCE REPORT L. K. CONSTOCK & COMPANY, INC. Sht. 1 or 3 i NONCONFORMANCE REPORT NO. 2062 REY. 1 0 ATE _10 /03 /, s INSPECTION CRITERIA: DWG. N/A REY. N/A SPEC._ n/A _ PROCE00RE: h . 3. 3 /h . 3. 3.1 REY. All OTHER h. .' Rev. . ITEM (S) DESCRIPTION Various Welds LOCATION Safety Related Areas DESCRIPTION OF NONCONFORMANCE: In violation of LKC/CA 3raidwood Procedures L. '.1, , k.3.3.1, and h.8.3, various velds exist in an installed condition ir. :'- - - - 1. lated areas that are not identified by a velder's identification syr.W.. U N NOTE: NCR is being revised to incorporate changes in disposition snd .: tion , to preclude repetition. ; F ll' ORIGINATOR U ~- b OATE/d'3-W [ ] Engineering NOLO TAG N0'S N/A [X] QC DEEME0 REPORTABLE PER 10CFR21 (8.P, .3.J .3)- YES [ .] NO % QC MANAGER /0ESIGNEE REVIEW - - DATE N # #~.' SYSTEN(S) 7-. j (1f applicable) CAUSE CODE 1) Ot 2) 0\ 3) O3 NONCONFORMANCE CODE 67 OISPOSITION: [ ] USE-AS-IS [ ] REWORK ( ) REPAIR [ ] SCRAP (X] OTHER I EXPLAIN JUST!FICATION: (See Attached Cheet) ; FOR INFORMATIONg ACTION TO PRECLUDE REPETITION: (See Attached Sheet) OISPOSITIONED BY/TITLbL3 'A66tDecr Ew2 0 ATE Lo. 5e9 '
'"~'
A&- 0" " ^" " (con:inulcT e - PR( p A R E D AppRQvCD RE veSE Q I 8 I LL ORtG D ATL R E V 154GP4 7 6RU 2 Y PROCEDURE 05/18/79 06/18/8a la ROM AJT JOS
(, .
. L. K. COMSTOCK O COMPe.4Y. INC. BRAIDwooD 4.11.1 C,S,C, , s i NONCONFORNANCE REPORT CONTINUATION SHEET i
2062 1 Sht. 2 NCR NO. REV. ,, 3 f NOTE: STATE SECTION CONTINUED AND INITIAL ANO DATE ALL ENTRIES g EXPLAIN JUSTIFCATION: All velds found with missing velder stami.s G which are free of defects ner Procedure h.8.3 shall be used ss l . t is based on: ! OR l'
- 1. Stamping of velds with a unique symbol identifyint 'he ve' :e:- .
vas a requirement of L.K. Comstock procedures only, and is if not a requirement of specification L-2790, AWS code Dl.1-n75, f ANSI Standard Nh5.2 or 10C M 50 Appendix B. l i
- 2. The stamping requirement in the Comstock procedures sus *.o ll
-l indicate that a certified welder made the veld. ,
- 3. All Comstock velders are tested and certified by C.C for -2:f r.:- l 1
in all cositions using the shielded metal are velding rom: ' (SMAW)
- k. All structural steel velding i>erformed by LKC is done vitr. .
! I l the SMAW process. '
- 5. All v-iding materials and tools are controlled by u pro eed !t
'l t ro ced'ren so that onl / cer* f fi ed velders me vi *.H ~tv wr ; !' -
l electrodes.
- 6. Only aptroyed electrodes with certificates of conformance l
are used by L.K. Comstock.
- 7. Welding for siesmic category I supoorts (exceot for lighting attachments) is inspected by certified QC Ir.spectors.
- 0R liiFORMATIO" UY REFER patraato Appaovto at vesc o tirLE o mic. omit REvislON FCRM 9 F .
JOS IFD PROCEDURE 06/18/84 14A j uAu
- .~
.-..-,L ~:- _: -_ _ _ L ::
(s l ! L. K.COMSTOCK & COMPANY. INC. BRAIDWOOD 4.11.1 QA SECT
, NONCONFORMANCE REPORT CONTINUATION SHEET NCA NO._ 2062 ggy, 1 Sht. 3 or 3 NOTE: STATE SECTION CONTINUED ANO INITIAL ANO DATE ALL ENTRIES As indicated in Item #1 above, the requirement for velders to
( W
. stamp their velds is arbitrary in that it derives from no outside
$N j'Q source. AWS D1.1-1975 psragraph 6.h.1 requires that only qualified !,
R h S velders be permitted to veld. Items #2 through #6 were implemen ed !l l programmatically and have been assured through the audit process l (both internal and external). Item #7 provides for final assurince that the velding performed by LKC meets the applicable requirements and is acceptable. Therefore, based on the above,;the fact that f i a veld is missing a velder's identification stamo should not te ', i cause for rejection and the veld should be permitted to be us -d as is. ACTTON TO PRECIEDE REPE'PITION: Revise Procedure h.8.3. New r .-i.r f k shall require the QC Inspector to indicate if the velder identi- e ion 4 , j%Q is present on the velding installation record. L'ntil such
- ire OE as h.8.3 can be revised, QC Insoectors shall reference this -
g U l
- in the velder no. srnee on the Form #19 (Hev. I) for velds re- [
documented on WIH's. Item 3.21 shall be marked N/A based on .r. - i disposition of this NCR. fGB BfffOf@f g$tt 5p :! FUR REFERLRUL Uw,4 !i f00 INFumunnu n.. .. 1 O u e 1 s.s. m
-- n_ .w .
~ n uv'l Ulfl Y enreamco apenowto a c vist o tiroc omic. narc navisics scnu 9 F
IFD MOCEDWE JOS 06/18/84 14A tJ A b4
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