ML20199E196

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Rev 3 to Procedure EDA-105, Engineering Dept Surveillance Test Procedures
ML20199E196
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 05/20/1985
From:
TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
Shared Package
ML20199D912 List: ... further results
References
FOIA-86-36 EDA-105, NUDOCS 8606230221
Download: ML20199E196 (13)


Text

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COMANCHE PEAK STEAM ELECTRIC STATION

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ENGINEERING DEPARTMENT SURVEILLANCE TEST PROCEDURES PROCEDURE NO. EI)A-105

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REVISION NO. 3 j  :

ISSUE DATE ntAY 2 0 1985 l

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ENGINEERING SUP ' DENT

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i CPSES j PROCEDURE NO.

ENGINEERING DEPARTMENT ADMINISTRATION MANUAL EDA-105 1

l ENGINEERING DEPARTMENT SURVEILLANCE TEST PROCEDURES REVISION NO. 3 PAGE 2 0F 13

'l g 1.0 Purpose This procedura prescribes the format in which the CPSES Engineering Test Procedures shall be prepared, and provides guidelines regarding the scope and content of and the amount of detail to be incorporated in each procedure.

2.0 Applicability This procedure applies to the preparation of all surveillance test procedures required by the Technical Specifications which are assigned to the Engineering Department. This procedure may be applied to the preparation of other test procedures as directed by the Engineering it Superintendent. This procedure becomes effective when issued.

3.0 Definitions 3.1 Engineering Surveillance Test - Those periodic tests and/or inspections of safety-related equipment mandated in the Technical Specifications and assigned to the Engineering Department as N

prescribed by the Master Surveillance Test List.

3.2 Surveillance Test Procedure - The procedure used to perform an engineering surveillance test as mandated in the Technical Specifications.

] 3.3 Test Verification sheet - One page of a surveillance procedure ji data package which documents supervisory approval of the test results. The Test Verification Sheet may be any sheet of the 3 data package that contains, as a minimum, the required

. information prescribed in section 4.1.7.2.4 of this procedure.

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l- 3.4 Data Sheet - Any paper used to document the performance or results of a surveillance test. Data sheets may contain l 4:

automatically recorded data, manually collected data or any l .:

computations or calculations made to arrive at the test results, 4.0 Instructions

! 4.1 Procedure Format - All Surveillance Test Procedures shall contain 3 the procedural elements described below and illustrated in Attachment 1.

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4.1.1 Title - Each Surveillance Test Procedure shall have a title page which shall contain the following information:

4.1.1.1 The heading designating in which Engineering Department Manual the procedure vill be included.

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l jk CPSES PROCEDURE NO.

ENGINEERING DEPARTMENT ADMINISTRATION MANUAL EDA-105

! ENGINEERING DEPARTMENT SURVEILLANCE TEST PROCEDURES REVISION NO. 3 PAGE 3 0F 13 li 9 4.1.1.2 A title descriptive of the activity to which the j procedure applies.

1 4.1.1.3 The procedure identifying number.

4.1.1.4 The procedure revision number.

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,4.1.1.5 The issue date, which shall be the date of it issuance by the Office Services staff following approval by the Manager, Plant Operations.

4.1.1.6 The submitter's signature and the date of submittal.

4.1.1.7 The approver's signature and the date of  ;

, approval.

.4.1.1.8 Engineering Department Surveillance Test

Procedures shall be clearly stamped

" SURVEILLANCE TEST" on the title page.

ll 4.1.2 Purpose - This section shall state the purpose of the procedure and shall include av identification of the equipment or system that is to be tested. It shall also delineate the specific Technical Specification requirements satisfied by the test procedure.

i 4.1.3 Applicability - A statement of applicability shall be included in each procedure indicating when the procedure becomes effective. As appropriate, a clarification as to the specific piece of eauipment or part of a system to which the procedure applies'may also be included in this section.

4.1.4 Test Summary - A brief description of the test objectives and the methods used to accomplish them shall be provided

, in this section.

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i 4.1.5 Acceptance Criteria - This section shall discuss the

acceptance criteria to which the end result must be l
compared to judge the acceptability of the equipment j performance as tested.. Specific acceptance criteria may be prescribed in the Data Sheet (s).

4.1.6 Definitions - Any applicable item that may result in i

misinterpretation of the procedure shall be clearly defined. If there are none, the procedure shall so state.

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l CPSES PROCEDURE NO.

ENGINEERING DEPARTMENT ADMINISTRATION MANUAL EDA-105 s-ENGINEERING DEPARTMENT SURVEILLANCE TEST PROCEDURES REVISION NO. 3 PAGE 4 0F 13 I

i 4.1.7 References and Attachments

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, 4.1.7.1 References - This section shall provide a list 4

of Technical Specifications, vendor manuals, flow diagrams, electrical diagrams, or other l pertinent documents useful to the performance of the test procedure or referred to in it.

1 Include any other procedure to which reference is made in the " Instructions" section. l i 4.1.7.2 Attachments - This section of the procedure should contain a list of all additional information and documents (i.e. , Data Sheets, computation work sheets, Test Verification Sheet, etc.) pertinent to the test and attached to the procedure. Documents which are properly identified with a form number in accordance with STA-307 need not be designated as attachments.

a 4.1.7.2.1 Attachments shall have a standard heading per Procedure STA-202.

i 4.1.7.2.2 The arrangement of the attachments should be in the same order as their use in the main procedure.

l 4.1.7.2.3 The Data Sheet, which provides a permanent record of surveillance test activity, should follow the general format illustrated in Attachment 2.

i 4.1.7.2.4 Each surveillance test procedure shall

' have a Test Verification Sheet. This sheet should follow the general format illustrated in Attachment 3 and shall contain, as a minimum, the following information:

4.1.7.2.4.1 Test discrepancies 4.1.7.2.4.2 Corrective action I

4.1.7.2.4.3 Date test was performed b

4.1.7.2.4.4 Supervisor's approval signature and date

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CPSES PROCEDURE NO.

L i ENGINEERING DEPARTMENT ADMINISTRATION MANUAL EDA-105

? .-- j f ENGINEERING DEPARTMENT i SURVEILLANCE TEST PROCEDURES REVISION NO. 3 PAGE 5 0F 13 1

4.1.8 Test Equipment - This section shall provide a list of ,

' noninstalled equipment, devices, or apparatus required for 1 '

the performance of the test. The Test Verification Sheet j

or Data Sheet (s) shall provide space to record any test i equipment serial numbers and calibration due dates used i during the test. If no such test equipment is required, j the procedure shall so state. '

4.1.9 Special Conditions - This section shall provide a j description of any abnormal station condition created by the test procedure that warrants special attention from ,

operating personnel. There should be a space in the procedure for the person performing the test to it.itial to

' indicate that he has made the Shift Supervisor or his '

' assistant aware of the special condition (s), or for the

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Shift Supervisor to initial to indicate that he has been ,

made aware of the special condition (s).

j 4.1.10 Precautions and Limitations 1

4.1.10.1 Precautions - A lise of precautions shall be l included to alert the individual performing the

, prescribed tasks to the important measures which shall be employed to protect equipment and i

I persennel, to preclude an abnormal or emergency situation, or to ensure continued station

] availability.

l q 4.1.10.1.1 Those cautionary notes applicable 3 only to specific steps within the h

I; " Instructions" section shall also be included prior to that specific step i and shall be identified as such.

  • l 4.1.10.2 Limitations - This section shall state

] limitations on station status and impcrtant Il operational parameters. Where appropriate, l' quantitative control guides should be provided.

I, 4.1.10.2.1 Those limitations applicable only to b specific steps within the J " Instructions" section shall also be

] included immediately prior to the specific step.and shall be so noted.

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ENGINEERING DEPARTMENT ADMINISTRATION MANUAL EDA-105 ENGINEERING DEPARTMENT 4 SURVEILLANCE TEST PROCEDURES a REVISION NO. 3 PAGE 6 0F 13 a '

4.1.11 Prerequisites - This section shall identify those independent actions which must have been accomplished and those plant conditions which must exist prior to the '

l performance of the surveillance test. A statement of the permissable station modes during the conduct of the test shall be included. If the procedure affects permanent plant equipment, a step requiring Shift Supervisor

- notification or permission prior to commencing the test

, should also be included.

.I s a 4.1.11.1 Those prerequisites applicable only to certain

t sections of a surveillance test procedure shall
j 'be so identified and included in this section as well of theas included in the " Instructions" section procedure.

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4.1.12 Instructions - This section shall contain detailed step-by-step instructions for performing the required .

manipulations of station equipment and verifying their '

proper functioning by comparison of either recorded data or computation of results from recorded data to the

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acceptance criteria. Por critical steps in this section

' 3 there shall be provided a sign off space for the person performing the test to initial, thus indicating that the step has been completed and/or understood. This sign-off space may be on a sign-off sheet or in the body of the procedure.

j 4.1.12.1 Where appropriate, this section may be subdivided as neceesary into specific testing subprocedures which pertain to specific evolution of a testing sequence, with each

r subsection being appropriately titled.

N d 4.1.12.2 The test procedure steps should be numbered and d follow the exact sequence of performing the test. If the exact sequence is not essential, the procedure should so state.

4.1.12.3 Where instruction steps reference another '

l n procedure, refer to the other procedure by 4

specifying procedure number, title, section and i specific steps, as appropriate. l ,

4.1.12.4 Notes, precautions, warnings, prerequisites, y

and limitations applicable to specific step (s) within this section of the test procedure may be included preceding the step (s) to which they ljg apply. Q.C. Hold Points, if applicable, should be incorporated in accordance with QPM-003.

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CPSES PROCEDURE NO.

ENGINEERING DEPARTMENT ADMINISTRATION MANUAL j EDA-105 ENGINEERING DEPARTMENT l SURVEILLANCE TEST PROCEDURES REVISION NO. 3 PAGE 7 0F 13 h

j 4.1.12.5 Important steps that require signatures or j initialv of a quality control inspector, the individual performing the test, or the recording of data generated in the test shall direct that l

,1 the signature, initial, or data be recorded.

4.1.13 Restoration and Ratesting - This section shall contain

,.j detailed step-by-step instructions of the required

i manipulations to return the system or component to the original conditions that existed prior to the commencement

~j of the test. It shall also specify retesting requirements, if applicable. Instructions shall be provided for the return of station equipment under test to control of the Operations Department. If Shift Supervisor notification or permission was recuired to perform the test, a step requiring Shift Supervisor notification of

, test completion should be included.

4 4.1.14 Computation - This section shall provide instructions for the performance of any calculations or data reduction

required to arrive at the end result.

4.1.15 Documentaticn - This section shall contain instructions concerning the review of the test package. The following statement may be used:

4.1.15.1 All forms in accordance with this procedure and STA-702, shall be attached to tbc test results.

Review and approval of the completed test i package shall be in accordance with STA-702. I 4.2 Procedure STA-202.

submittal and revisions shall be in accordance with lt it 4.3 The guidelines of STA-702 shall be followed for all surveillance l; testing activities.

h 5.0 References i

} -- 5.1 QPM-003 " Review of Procedures, Instructions, and Plans" l l

5.2 STA-202, " Preparation Review, Approval, and Revision of Station Procedures" a

5.3 STA-307, " Forms Control" i

5.4 STA-702, " Surveillance Test Program" 5.5 NUREG/CR-1369: SAND 80-7054, " Procedures Evaluation Checklist for Maintenance. Test and Calibration Procedures" It i

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ENGINEERING DEPARTMENT ADMINISTRATION MANUAL EDA-105

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.s 6.0 Atrachments

~i j 6.1 Sample format for Engineering Test Procedures I 6.2 Sample format for Data Sheet 6.3 Sample format for Test Verification Sheet

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Inte. 4.0 Acceptance criteria (4.1.5) 4.1 4.2

} 3.0 Definitions (4.1.6) s.1 5.2 6.0 References and Attachments (4.1.7)

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ENGINEERING DEPARTMENT ADMINISTRATION MANUAL EDA-105 k -

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{ 12.0 Restoration and 1steet (4.1.13) 12.1 12.2 13.0 Computation (6.1.14) 13.1 13.2 14.0 Documentation (4.1.13)

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