ML20199E358

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Rev 0 to Procedure CPP-005, Establishing Populations
ML20199E358
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 08/13/1985
From: Chester J, Patterson A, Ross G
EVALUATION RESEARCH CORP.
To:
Shared Package
ML20199D912 List: ... further results
References
FOIA-86-36 CPP-005, CPP-5, NUDOCS 8606230276
Download: ML20199E358 (13)


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CONTT;0L}ED)[g canmsu COMANCHE PEAK RESPONSE TEAM PROJECT PROCEDURE FOR ISSUE SPECIFIC ACTION PLAN VII.c PROCEDURE NO.: CPP-005 REVISION: 0 EFFECTIVE DATE: 8/13/85 FOR ESTABLISHING POPULATIONS

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APPROVED'BY: /#MM ' M*" DATE: [ 3 ACTION PLAN ISSUE COORDINATOR APPROVED BY: b DATE: F'-/$- 8'5"~

ON-SITE QA REPRESENTATIVE APPROVED BY: DATE: 9 / 3/8I

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Q()QC REVIEW TEAM LEADER /

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CPP-005 Rev. 0 1.0 PURPOSE .

This procedure describes the method to establish populations of safety related work completed, inspected, and accepted which will be subject to reinspection and documentation review on a sampling basis as required by Issue-Specific Action Plan (ISAP) VII.c.

2.0 APPLICABILITY This procedure is applicable to safety related hardware constructed and final QC accepted at Comanche Peak Units 1, 2, and areas common to both units.

3.0 REFERENCES

3.1 CPP-011 Deficiency Evaluation 4.0 GENERAL Major categories, or populations of hardware containing similar safety related work activities will be placed into reasonably homogeneous groups, the adequacy of which can be verified using similar reinspection and/or documentation review activities.

4.1 Responsibilities 4.1.1 QA/0C Engineering Supervisor The QA/QC Engineering Supervisor is responsible to:

Complete, update, and distribute the Master Population List.

Review, approve, and distribute Population Descriptions.

e Revi'w, approve, and distribute Population Itema. Lists.

4.1.2 QA/QC Lead Discipline Engineers-QA/QC Lead Discipline Engineers are responsible to:

Review and approve Population Descriptions.

Review and approve Population Items Lists.

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. . 1 CPP-005 Rev. 0 4.1.3 QA/QC Discipline Engineers OA/QC Discipline Engineers provide input to the Master Population List and are responsible to:

Complete Population Descriptions.

Complete Population Items Lists.

4.2 Poliev Activities performed under this procedure shall conform to the policies contained in the latest Comanche Peak Response Team Program Plan, ERC Management Program Plan, and ISAP VII.c.

Should an activity be designated as the responsibility of a QA/QC Lead Discipline Engineer, or higher, it may be delegated by that engineer to an individual under his or her supervision. .

4.3 Conflicts In the case of a conflict between this procedure and the documents referenced in Section 4.2, the latter shall govern.

4.4 Definitions 4.4.1 Population - Construction completed, inspected, and final QC accepted, safety related groups of similar components or activities, having common attributes that are verifiable by similar reinspection and document review activities.

4.4.2 Reinspections - Examinations of items which can be performed with meaningful results after construction is 4

complete. Examples include configuration, visual weld, and location inspections. Reinspections are deemed infeasible if the examinations cannot be performed after construction. Examples of infeasible reinspections include in-process inspections such as verification of welding preheat, interpass, and post-weld heat treatment.

5.0 PROCEDURE 5.1 Master Population List /

Responsible QA/QC personnel solicit information relative to establishing populations from Texas Utilities Generating Company project support personnel as required.

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CPP-005 Rev. 0 5.1.1 Preparation and Review

  • QA/QC Discipline Engineers review applicable architect / constructor specifications, design drawings,.

lists, standards, and codes to identify safety related construction activities that can be reinspected.

Population information derived from the QA/QC Discipline Engineers' reviews is forwarded to the QA/QC Engineering Supervisor for input into the Master Population List.

Subsequently, the QA/QC Engineering Supervisor reviews the information, then completes the Master Population List in accordance with Attachment 6.1.

Upon the approval of any (all) Population Description (s) (refer to Section 5.2), the QA/QC Engineering Supervisor updates the Master Population List in accordance with Attachment 6.1.

5.1.2 Distribution and Control The QA/QC Engineering Supervisor ensures that any issued Master Population _ List and any pertinent information used to'~ prep.are' it are distributed to the

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QA/QC' Records Coordinator (File Location {Later]).

5.2 Population Descriptions s am

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, 5.2.1 iPreparation ,

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The responsible QA/QC Discipline Engineers complete Population Descriptions in accordance with Attachment 6.2 for each construction activity listed on the Master Population List. -

5.2.2 Review and Anproval

  • Subsequently, the QA/QC Lead Discipline Engineer and the QA/QC Engineering Supervisor review and approve complete Population Descriptions in accordance with Attachment 6.2.

5.2.3 Distribution and Control The QA/QC Engineering Supervisor ensures that approved Population Descriptions are distributed to the QA/QC Records Coordinator (File Location [Later]).

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CPP-005 Rsv. 0 5.2.4 Revisions -

4 Revisions to Population Descriptions are prepared,  ;

reviewed, approved, distributed, and controlled the l same as the original issue, except the preparer indicates any revised portions with a vertical line adjacent to the change.

5.3 Population Items Lir,t 5.3.1 Preparation Responsible QA/QC Discipline Engineers complete Population Items Lists in accordance with Attachment 6.3 for each safety related item that is complete ,

accepted by QC, and indicated on the Population Description Form (refer to Section 5.2).

5.3.2 Review t.nd Approval Subsequently, the QA/QC Lead Discipline Engineer and the Qt./QC Engineering Supervisor review and approve complate Population Items Lists in accordance with Attachment 6.3. '

5.3.3 Distribution and Control The QA/QC Reinspection Engineering Supervisor ensures that approved Population Items Lists are distributed to the QA/QC Records Coordinator (File Location (Later. 6.0 ATTACHMERTiS 6.1 Master Population List Form (Sample and Instruction) 6.2 Population Description Form and Continuation Sheet (Sample and Instruction) 6.3 Population Items List Form and Continuation Sheet (Sample and Instruction)

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Attechment 6.1 CPP-005 Revision: 0 Page 1 of 2 )

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MASTER POPULATION LIST FORM l l l

                         .                                       COMANCHE PEAK RESPONSE TEAM MASTER POPUI.ATION LIST PREPARED BY:                 (4)                              DATE:      (4)

L'qA/QC..EN,G_INEERING. $5PDtV150h.r POPULATION DISCIPLINE POPL1ATION (CODE) DESCRIPTION (CODE) C0KPLETION DATES l (1) (2) (3) i ISSUE emer ISSUE AFP ISSUE AFP ISSUE I AFP ISSUE AFP ISSUE AFP

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                                'O        (5)       1                2             3             /4               5 ISSUE       AFP     ISSUE    APP    ISSUE    APP   ISSUE    APP    ISSUE    AFP   ISSUE         AFP 6                  7                8             0               to              11

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AttachnInt 6.1 CPP-005 Revision: 0 INSTRUCTIONS FOR COMPLETING FORM CPP-005.I

                                                              " MASTER POPULATION LIST"                        .

The QA/QC Engineering Supervisor enters: (1) The discipline code, i.e. , structural (S), electrical (E), mechanical (M). (2) The population code, e.g., conduit (CDUT). (3) The date each' Population Description Form is approved. (4) Name as preparer and date. (S) Initials to approve issue of the list indicating the Population Description (s) completion date(s). NOTE: Upon the approval of all Fopulation Descriptions, indicate " FINAL" in the appropriate issue' block.

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5, .. Attachment 6.2 CPP-005 Revision: 0  ! Page l'of 3 i I J I POPIJLATION DESCRIPTION FORM COMANCHE PEAK RESPONSE TEAM

                 ,                                                         POPULATION DESCRIPTION POPULATION NAME:                         (I)                 PAGE: 1 0F I}

P b 3T: (3) DATE: (3) itESPONSIBLE QA/QC SUPPORT ElIGINEER SYSTEM. COMPONENTS. AND STRUCTURES: (4) POPULATION BOUNDARY: (4) SPECIFIC INTERFACES: (4) i wk (5) DAT): (5)

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CPP-005.2A, Revision 0 OWfI J , d 'W

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Attachmant 6.2 CPP-005

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POPULATION DESCRIPTION FORM (Continuation Page) COMANcn1 PEAx REstoNSE TEAM POP U TION DESCRIPTION POP U TION NAME: (I) pgg (2) 0F III

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Actechment 6.2 CPP-005 Revision: 0 INSTRUCTIONS FOR COMPLETING FORM CPP-005.2A and CPP-005.2B

                                                   " POPULATION DESCRIPTION" The Responsible QA/QC $1 @ % Engineer enters:

(1) Population name. + (2) Page number information. s. , . (3) Nameasprehareranddate. (4) Population description including: Syst.es.iv comp.onents.

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                                                                                              .w.          included ,inithe, population.

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t7. vm.2Fr *- (5) The QA/QC Lead Discipline Engineer and the QA/QC Engineering Supervisor review Population Descriptions to ensure that they are complete, accurate, and consistent with the requirements of this procedure. Upon the completion of satisfactory reviews, the reviewers sign and date the form. ~. s d' 5 *A

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( . POPULATION ITEMS LIST FORM COMANCHE PEAK RESPON$E TEAM POPULATION ITEMS LIST POPULATION NAME: (1) PACE: 1 0F (2)

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                             ' PREPARED-37:                                                         DATE:

(3) 3 "' ' ' RESPONSIBLE QA1QC m m a LEGINEER s=%e POPULATIONS SOL *RCE: (4) 't 9 BASIS FOR ACCEPTING THE LIST: (4) l l BASIS FOR ACCEPTING ANY ADDITIONAL ITEMS: (4) I' Inff,R0,+5hid: DATE / s:. , ~. y

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Atttchsznt 6.3 CPP-005 Revision: 0

.(                                                                                POPULATION ITEMS LIST FORM (Continuation Page).
;                                                                                          COMANCHE PEAK RESPONSE TEAM POPULATION ITDis LIST PoruuTIow mane:                                              (1)                      PEE: (2) og(2)

PREPARED BY! II DATE: (} RZ5PONSIBLE QA/QC SUPPORT ENGINEER i (4) I l d 9 9 CPP-005.33. Revision 0 A e' k

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Attachment 6.3 CPP-005 Revision: 0 ( , INSTRUCTIONS FOR COMPLETING FORK CPP-005.3A and CPP-005.3B

                                                           " POPULATION ITEMS LIST"
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The Responsible QA/QC; Discipline Engineer enters: (1) Population name. 's , f (2) Page number information. u 4! (3) Name as preparer and date. (4) Population items selected, or references an attached list, and: Identifies the source of the Population List. ( Provides the basis for accepting the list as valid, e.g., the list identifies construction completed, inspected, and QC accepted safety related groups of similar components or activities having common attributes that are verifiable by similar reinspection and document review. NOTE: Should the population be identified as a result of a deficiency evaluation, reference and attach the sample expansion plan. (see Reference 3.1) (5) The QA/QC Lead Discipline Engineer and the QA/QC Engineering Supervisor review Population Items Lists to ensure that they are complete, accurate, and consistent with the requirements - of this procedure. Upon the completion of satisfactory reviews, the reviewers sign and date the form. u\ F 4 kt j t  ?*

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