ML20199D983

From kanterella
Jump to navigation Jump to search
Rev 2 to Procedure QI-QP-11.3-16, Class 1E Cable Terminations
ML20199D983
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 08/21/1979
From: Ainsworth J, Benkert W
TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
Shared Package
ML20199D912 List: ... further results
References
FOIA-86-36 QI-QP-11.3-16, NUDOCS 8606230148
Download: ML20199D983 (9)
v • d • e


Text

..

m PROCEDURE

'l.

ISSUE REVIS PAGE TEXAS UTILITIES GENERi

.iG CO.

PDEER g

CPSES QI-QP.-11.3-16 2

8-21-79 1 of 7 g//p/y PREPARED BY:

CLASS lELCABLE DATE /

TBRMINATIONS gf/r/p APPROVED BY:

DATE-

)

h.

1.0 REFERENCES

1-A Procedure CP-QP-11.3 " Electrical Inspection Activities" 1-B Procedure CP-QP-18.0 " Inspection Reports" l-C Specification 2323-ES-10 "NN re i

cification" and Non Class lE Cable l-D Instruction 35-1 Terminations l-E Instruction 35-1195-EEI-6 " Cable Pull Cards and Vault Codtrol" 1-F Instruc Q

" Random Surveillances" 2.0 CENER'AL 4:.9 U Q

g d

q*

1 The purpose of this instruct supg ent Reference 1-A be 11 owed by QC and to provide detailed inst t

Inspection Personnel to assur t

lE cable and wire terminations are made in c.

ce with the applicable Gibbs & Hill / Vendor drawings and specifications.

3.0 INSTRUCTION 3.1 INSTALLATION j

d dh l

All cable t'erminations (excluding lighting) shall be performed in accordance with Reference 1D.

Termination inspections shall be performed on safety related Class lE' cables. - All clas s lE

- ~ ~ ~

6.9 KV cable terminations shall be witnesse.d.

A random sur-vei11ance of terminations other than 6.9 KV shall be perform-ed once every working shift and shall include witnessing a minimum of ten class 1E cable terminations.

If there are less than ten terminations available for inspection, witne'ssing is not required.

These inspections shall consist of, but are not limited to the following items:

a.

Verify terminal connections.

8606230148 860609 PDR FOIA GARDE 86-36 PDR ncc0 g

~

~-

i I

-ISSUE g

m REVISI.

pg TEXAS UTILITIES GENERK 3 CO.

n uns:o MrE CPSES QI-QP-ll.3-16 2

S-21-79 2'of 7 Criteria:

All cables shall be terminated in accordance with app' roved design drawings.

b.

Verify proper tools.

Criteria ~:

All crimping ank compression tools shall be of the enlibra'ted type. The appropriate dies to be used are to be in accordance with Figure.1.

Verify proper. lug or connector type.

c Criteria-All te m+"=T lugs or connectors shall be the compression solder-less type, of high conductivity, tin placed copper. All hard-ware shall be approved and the correct size as required by design drawing.or vendor instructions and all connections shall be wrench tight.

d.

Verify insulation trimmed.

Criteria:

Co"d - m insulation shall be squarely cut and contiguous with consacrer barrel. Any nicking or indentation of conductors shar be subject to owners inspection and approval. The length of.cahle-2xposed should 'ae such length as recommended by the connector vendor, and must be visible from the inspection hole but noc protruding out where, screw cones in contact. Unless specifically recommended by the connnector manufacturer 1/4" length berveen the connector barrel and cable insulation is an acceptable installation.

e.

Verify preparation of conductor surface.

Criteria:

l Bare copper contact, su'rfaces shall be cleaned and wire brushed.

t Copper or aluminum contact surfaces which are tinned shall not be wire brushed or otherwise abraded.

Bare aluminum contact l

. surfaces shall be. liberally coated with suitable joint com-pound and wire brushed through'the compound. Excess compound l

shall not be wiped from aluminum contact surfaces before bolt-ing. Joint compound shall be applied to all mating contact surfaces where one of the connecting pads is aluminum, whether tinned or bare.

Tocco QA

g a

ggggg r

m RENISI.

PAGE EXAS UTILITIES GENERK 3 CO.

u,,,a pgp j

CPSES 2

8-21-79 QI-QP-11.3 ~16 7

3 of 7 f.

Verify bolted connections.

t criteria:

Bolted joints betwetn cable terminal pads an'd equipment terminal pads, buses, or other cable terminals shall be made with standard, coarse threaded, stainless' steel,

~

hexhead bolts, hex nuts, flat washers, and Bellevine

~~ ~

spring washer.if either' pad is aluminum. 'Bellevine washers having a placed coating shall,not be used' under any ciri:umstances. For copper-to-copper connections, silicone bronze hardware is acceptable and Bellevine washers are~ not required. An other bolted joints shall,

have lock washers. Bolt lengths shall be selected to p.rovide full. thread in the nut, with the shortest standard bolt giving not less 'than two threads protruding through the nut Bolts, nuts and flat washers shall meet the requirements of ASLM-A307, Specification for Carbon Steel Externally and Internally Threaded Standard Fasteners.

Benevine string washers, where used, shall be located under the nut, with the, concave side toward the joint, and a standard flat washer shall be used under the Belleville

~

washer. If,the bolthead bears on a tinned surface, a standard flat washer shall be used under the bolthead to prevent abrasion of the placed ein coating. The source, thick =ess, and catalog. identifications of the Belleville washers pr: posed for use shall be subject to the approval of the ovaur before purchase.

For-6.9 YJ.* ter=inations, all torquing shall be inspected.

For an other terminations a random inspection shan be perfor=ad in accordance with Reference 1-F.

Bolted c =nections s' hall be torqued to the following valves:

Bolt. Mate-ial Torque in Foot-Pounds for Bolt Size High Strength Steel 1/4-20 3/16-18 3/8-16 1/2-13 5/8-11 SilikoneBronze 5

12 20 50 95 5

10 15 40 55 g

Verify separation.

Criteria:

A 6" minimum separation shall be maintained between~ redundant safety related

  • rains within all equipment.

If minumum separ-ation cannot be maintained, an approved barrier shall be in-sta ned with an one (1) inch space between the barrier and l

TUCCO QA,

PROCEDLRE ISSUE PAGE REVISIr m

TEXAS UTILITIES GENERA ~^1 CO.

u warn Cp3E3 QI-QP-11.3216 2

8-21-79 4-of 7 thermal conductive material.

1 h.

Verify flex conduit installed.

Criteria:

Flexible conduit which runs to equipment shall'be inspected '

in accordance with, approved engineers drawings when terminat ion inspection.is accomplished on subject equipment.

i 3.2 8KV CABLE TERMINATIONS All such ter

  • M ans shall be made in accordance with the manu-facturer's recommendations and detailed-drawings. Materials shall be those ucournanded by the cable manufacturer.

a.

Verify t me-span and conditions.

Criteria:

All SI7 tW=tions and transition joints shall be com-plated, during a single working period without interruption except as may be required.for testing after installation of i

cable terv4- =1 and before connection to equipment. Terminat-

,ions and transition joints shall be made under ambient con-ditions specified by manufacturer's instructions and ES-100 speed'desti=n b.

Vertfy esble shielding.

Crt aria:

Particular care shall be used in the ter=ination and ground-ing of cable shielding. The shield of single conductor shielded esble shall be terminated as indicated on latest approved engineers drawings or, if location is not shown, at the'switchgear end only.

3.3 SPLICING.

Cables shall be installed from supply point to utilization device without splices unless specifically called for on the engineers drawings.

3.4 TECHNICAL REQUIRIMENTS 1

a.

Verify 600V Copper #6 awg and larger.

Criteria:

Terminal lugs shall be uninsulated, tongue type having TUCCO QA M* em.mem =

.g>

i

-+w

PROCEDURE '

ISSUE

^

s REVISL PAGE TEXAS UTILITIES GENERA ~

3 CO, Pnar:n DME

\\

CPSES QI-QP-11.3-16 2<

8-21-79 5 of 7 two bolt hole pads. Sizes #6 awg to 4/0 awg inclusive shall have one compression indent. The shield of single conductor shielded cable shall be terminated at each end.

However,, shields at electric penetrations shall not be terminated.

Cable sizes 250 mcm and larger.

Terminal lugs.shall be the long barrel type having two cable compression indents.

Verify 600 7 'ower and Control #8 awg and smaller.

b.

P Criteria:

Term nni lugs'shall be insulated. For insulated terminals two (2) c.i=os, one on the conductor and one on the -insulat-ion per man =facturers recommendations.

c.

Verify 600 V instrument cable and thermocouple wire.

Criteria:

Termina:ica and shielding connections for instrument and

' signal cables shall be as shown on wiring diagrams. Shield grounds en be applied only at points indicated on the dravW.

Cc=pressi:: :ype terminals shall'not be used on thermocouple wire. Ocnnections at instrument and reference junction shall be.mada 1: ::cordance with the instrmnant manufacturer's re-commen+= ~ ~-.

  • 3.6 DOCUMENTATION l

Acceptance of ce=pleted cable terminations and transition joints shall be.acco=plished by signing and dating the appropriate origin and destination cards. In addition, randoms shall also be docu-mented per Reference 1-B on Figure 2.,

  • s S

TUCCD QA

(, __. c It!STRUCTIGN ISSUE TEXAS (fTILITIES GENERATING 0.

REVISICN PAGE nmm pg 1

CPSES QI-QP-ll.3 16 2

8-21-7.9 6 of 7

>O_.g a

  • 6

+

p ge e e

FIGURE 1 i

DIES WIRE SIZE

  1. 71 H 350 copper, 250 alum.
  1. 99 H 700 copper, 500 alum.
  1. 66~

300 copper, 4/0 alum.

  1. 62 250 copper i

t

  1. 60 3/0 alum.

(

i

  1. 76 400 copper, 300 alum I

1

- #45 2/0 copper, #1 alum, i

r

  1. 42 H 1/0 copper, #2 alum.

l

  1. 37
  1. 1 copper, #4 alum.

- I

  1. 50

'1/0 alum, 3/0 copper

~

  1. 33
  1. 2 copper
  1. 29
  1. 4 copper, #6 alum.
  1. 21
  1. 8 copper, 12-10 alum.

j t

  1. 87 500 copper, 350 alum.

t i

  1. 24
  1. 6 copper, #8 alum.
  1. 1d6H 750 copper,.600 alum.

[

  1. 54 H 4/0 copper, 2/0 alum.

o k

i ggen ng

..r s

s IllSTRUCTION ISSUd Ti!Y.ASUTILITIESGENERATINGCO.

REVISICN PAGE en gwn DME CPSES

~

QI-QP-11.3L16 8-21 g -

7. o 7 1

2 FIGURE II

. ----.=:---=.

 :- - - = =-..::

~T.~ i' )

l

  • CO2JANCHE FEAX STEAAI ELECTRIC STATION 3

y sw3.T ct INSPECT 10H REPCRT

.a W

stDe car.; tar: s 9.se.ss.ncasa um prsrau/srAcru.n r,Ia.csar.se Cable Teminatters

+6 M

W L.a M

N.4; ;;;.e A&d.4C- " Mk asias.4 G4 saar gg.mA 44.ar.ta3.

sf v.

ofQt.CP.11.216 ES-100 Rev.

am..m g... w.==

O r~nssec~ tics an~insprettore

. e.m-v1.u.:ca...

a assess esncnom maa ai n T3 O e. set.= co=>tcrra. Act.u,scau.r. irons sarissaareer O ns==rian cosaaterro. casmss==rser ircas ustro enen

. ' ' '.. 7..

(

irtas no.

a.:-

l INS *ECTION ATTRIStJTE3

$ j i

M,,

oart i

m -

?

I Verify ?eMat) C P *etices i

l 2.

I Veeify 8-. So.- t-a t,

I

~

3.

I Ve'ify crece== '.uc -r Ceriaeeter Tvee 4 I verify !.nsvie t:r -- ee s.

f ver<fv c-.-se w -- ~* cs,seter suefnee a

f.

I Ve'i#v 7+alPT*1?*

3.

I Verifv FItt f _-t'":* *.*1t! ! Iss!

I s

E 1

l l

i l

I I

d l

8'D l

l ams towas,snes,sicJ l

l U

  • II8 "C'""

LEMMO Q

i"M lsesmaP7 t

oc aspecron u

L

.me p

Ttleco QA

5..

-.m

~'

b TEXAS UTILITIES GENERATING COMRONY OFFICE MEMORANDUM HISTORICAL FILES February 18, 1982 3

LISTING OF CHANGES IN PROCEDURE NUMBERS FOR 3g IN5FtLILUN AN51KUL11UN3 - t.LLLIK1LAL The following list indicates a previous Procedure Nunter, the inspection topic, and the Procedure Number in effect at this writing for each item:

OLD INSPECTION PRESENT PROCEDURE TOPIC PROCEDURE NUM ER NUMBER QI-QP-ll.3-1 Embedded Conduit QI-QP-ll.3-21 O

QI-QP-ll.3-2 Cable Tray Hang

,m QI-QP-11.10-2

.g 9

[lQ QI-QP-ll.3-3 QI-QP-il.3-3 Manholes and D a

QI-QP-11.3-4 Exposed Conduit (Con QI-QP-ll.3-23

[hgffg QI-QP-11.3-24 QI-QP-11.3-5 Cable Tray

[fhjfp I-QP-11.3-25 QI-QP-ll.3-6 Lighting Fixture QI-QP-11.3-7 Lighting Wire Installation nI-QP-ll.3-25 QI-QP-ll.3-8 Electrical Color Cocing QI-QP-11.3-23, 24 QI-QP-ll.3-9 Lighting Conduit and Boxes QI-QP-ll.3-25 QI-QP-ll.3-10 Documenting Electrical Inspections CP-QP-18.0 QI-QP-ll.3-ll Conduit Fabrication QI-QP-ll.3-30 QI-QP-ll.3-12 Equipment, Maintenance & Storage QI-QP-11.3-31 QI-QP-ll.3-13 Hilti Bolts CP-QP-11.2 QI-QP-ll.3-15 Class 1E Cable Installation QI-QP-ll.3-26 Cable Terminations QI-0P-11.3-28 QI-QP-11.3-17 Meggering QI-QP-11.3-27

/

feaTnineHewett lJ4t J

QA Librarian JH/s cc:

E. Dantzler, Electrical

m TEXAS UTILITIES GENERATING COndANY OFFICE MEMOR ANDUM T,

Historical File Glen Rose. Texas Subject Re-ninnherine and Deletion of Proceduree/Tnnernce4nne This Procedure /InstructionO2~C8-//.3-//o has been deleted and re-numbered toOZ-09//,3-6, to coincide with the criteria in ANSI N45.2.

%(hk gJ ana s * *,

I l

l

(

l l

.

Retrieved from "https://kanterella.com/w/index.php?title=ML20199D983&oldid=4089511"