ML20199E394
| ML20199E394 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 08/27/1985 |
| From: | Chester J, Ross G EVALUATION RESEARCH CORP. |
| To: | |
| Shared Package | |
| ML20199D912 | List:
|
| References | |
| FOIA-86-36 QI-021, QI-21, NUDOCS 8606230289 | |
| Download: ML20199E394 (25) | |
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1 cp . Page 1 of 5 EVALUATION RESEARCH CORPORATION CONMOLLED COPY C0!4iR0!. No.Mc 6,Y COMANCHE PEAK RESPONSE TEAM l QUALITY INSTRUCTION FOR ISSUE-SPECIFIC ACTION PLAN VII.c I UCTION NO.: QI-021 . REVISION NO.: 0 EFFECTIVE DATE: 08/28/85 RE SPECTION OF PIPING SYSTEM BOLTED JOINT / MATERIALS b bl h Prepared by: 4A 4 N ^\ Date: 9/2s[Y 57 V Approved by: ' /~/ .. -
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Issue Coordinator Approved by: M Date: 9~4 k- 8'T On-Site QA Representative Approved by: QA % Review Team Leader
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OI-021 Rev. 0 ( 1.0 PURPOSE i The purpose of this instruction is to provide direction and accept / reject criterion for the reinspection of each attribute listed on the reinspection checklist (Attachment 6.1) for Piping System Bolted Joints / Material. 2.0 APPLICABILITY These instructions apply to all samples selected for reinspection from the Piping System Bolted Joints / Materials Population in Unit I and common, and Unit 2. The reinspections shall include flanges, bolts / studs, cap screws, nuts and gaskets (dielectrics) associated with safety related bolted joints. The population is described in the population description for Piping System Bolted Joints / Material.
3.0 REFERENCES
3.1 CPP-009 Rev. 1. " Performance of Reinspections and Documentation Reviews". 3.2 Memorandum QA/QC-RT-343 Description memorandum for Reinspection of Piping System Bolted Joints / Material dated August 26, 1985 - J. Schauf to A. Patterson, which delineates sources for attributes, and justifications for exclusion of attributes. 4.0 CENERAL l 4.1 Responsibilities - l A. QA/QC Discipline Engineers l The QA/QC Discipline Engineers prepare the inspection procedure delineating reinspection requirements and attributes. B. QA/QC Inspectors QA/QC Inspectors perform reinspection / verification in accordance with this inspection procedure and record l deviations. / 4.2 Policy ! i J Reinspections are performed and documented in accordance with ! established project procedures and instructions. This instruction establishes the attributes for reinspections of bolted joints. Reference 3.1 provides the instructions for performing, documenting, and,processinR.the results of the 'u gifG
- reinspections. *
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* ..QI-021 Rev. O
, 4.3 Definitions None '
5.0 INSPECTION PROCEDURE 1*. Bolt / Stud / Cap Screw Nominal Diameter Verify the nominal bolt diameter is in accordance with the bolt diameter specified on the Brown and Root (BRP) isometric for piping bolted joints or the supplemental instructions , contained in the verification package for instrument bolted joints. This shall be accomplished in the following manner: Measure the diameter of the bolt / stud / cap screw when accessible or measure the dimensions across the flats of the bolt / cap screw head or nuts. The dimensions measured shall be compared against t'he required dimensions shown on Attachment 6.2 and 6.3. This will correspond to a nominal bolt diameter. Measurements shall be made using standard inspection tools. Attachment 6.5 provides a list of standard inspection tools and their corresponding codes. Record on Attachment 6.6 the tool code, serial number and calibration due date of the tool used to measure dimensions.
- 2. Nut Height
- Verify that full height heavy hex nuts are installed. This shall be accomplished by measuring the height of each nut and comparing the dimension against the required height for full heavy hex nuts shown on Attachment 6.3. (Tool requirements are as stated in item 1 above).
- 3. Bolt / Stud Thread Engagement Verify that a minimum of one thread shall appear on the bolt / stud beyond the nut face for the tightened bolted joint.
(Actual bolt / stud length is not required to be verified)
- 4. Bolt / Stud / Cap Screw and Nut Material and Gasket / Dielectric Type 4A Bolts / Stud / Cap Screw and Nut Material -
- a. For bolts / stud / cap screws and nuts, (all sizes), verify the grade number stamped on the item is in accordance with the grade required by the BRP isometric for piping bolted joints or the supplemental instructions contained in the verification package for, instrument boltad joints. M,@
* - Numbers correspond to. attributes in the checklist. ,
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l QI-021 Rev. 0 .( '. 5.0 (Cont'd) The marking requirements for bolting and nuts are provided on Attachment 6.7. If the grade number is not in accordance with the grade required by the BRP isometric or supplemental instructions, the inspector shall record any other markings that exist on the bolts / nuts on Attachment 6.4. If no markings exist, this shall also be specifically noted. This information will then be reviewed as part of the
" Documentation Review of Piping System Bolted Joint / Material Instructions - QI-022."
- b. For bolts / stud / cap screws and nuts, greater than 1 inch in diameter, the heat number marked on the item shall be recorded on Attachment 6.4. The heat number recorded will be verified for correctness as part of the " Documentation Review of Piping System Bolted Joint / Material Instructions - QI-022".
4B Casket / Dielectric Type Visually identify that the gasket / dielectric type is in accordance with the BRP isometric for piping bolted joints or the supplemental instructions contained in the verification package for instrument bolted joints.
- 5. Flange Rating and Type Verify the flange pressure rating and flange type, e.g., 150#
R.F., W.N., hard marked on the pipe flange is in accordance with the BRP isometrics for piping bolted joints or the supplemental instructions contained in the verification package for instrument bolted joints. 6 Bolted Joint Completeness Verify that the total quantity of bolts / studs / cap screws, nuts and gasket / dielectric are installed in accordance with the BRP isometric for piping bolted joints or the supplemental instructions contained in the verification package for instrument bolted joints and that this hardware is hand tight.
- 7. Gasket Coverage
/
For compressed asbestos and red rubber gaskets verify that the outside perimeter of the gasket installed extends to, or beyond, the outside edge of sealing surface of the flange. e W , _ , _ ____ __. __ ._- _ __ _ 4 _ _ . -_ _
e r-QI-021 Rev. 0 5.0 (Cont'd) For flexicalic gaskets, verify that the outside perimeter of the ring is located adjacent to the inside edge of the bolt circle. 6.0 ATTAC1 DENTS
.' 6.1 Reinspection Checklist 6.2 ANSI-B18.2.1 - 1972 - Pages 7 - 11 ,
6.3 ANSI-B18.2.2 - 1972 - Pages 14, 15. 18, 19 6.4 Heat Number / Material Traceability Record Sheet 6.5 Inspection Tool and codes 6.6 Inspection Tools Used 6.7 Marking Requirements for Bolting and Nuts f h
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COMANCHE PEAK RESPONSE TEAM (, CEEMST Q 02 pey, n FGrm 2 TION DESC - VER.IFICATION PKG NO. Piping System Bolted I-H-PBOM-Joints / Material PAGE 1 0F 1 QUALITY INSTRUCTION QI-021
@ REINSPECTION O n=Ir i F.qutadai NARK / TAG NO.
] DOCUMENTATION REVIEW UNIT 2 O connou VERIFICATION ACCEPT REJECT DATE
- 1) Bolt /Screv/ Cap Screw Diameter .
- 2) Nut Height *
- 3) Bolt / Stud / Cap Screw Thread Engagement 4A) Bolt / Stud / Cap Screw 7
and Nut Material
- 45) Gasket / Dielectric Type
- 5) Flange Rating and Type
- 6) Bolted Joint Completeness l 7) Gasket Coverage
/
i BT-APPROVED BY: 1 DISCIPLINE ENGR. i DATE LEAD DISCIPLINE ENGR. DATE
-??EcAas BY: l APPROVED BY:
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Attachment 6.2 01-021 Rev. 0 Page 1 of.5 ( ANERICAN NATIONAL STANDARD SQUARE ANO MEX RETS AMO SCREWS . ans 318.2.11972 A A
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AttaCiunent 6.2 QI-021 Rev. -O mmcan mArionAa. smooAno SQUARE AND HEX Sol T3 Ms0 SCREWS Mesee se Tehle 3.
. The snesimum grip gagias length, as cel.
(l) Unificesies. Sold eype indicases prodnet culseed and remeded to t=e decimal places, for say fessures unified dimensionally wish British med bok length shall be equal to she nemiset bois length CanmJime seendeeds. "iens she basic sheend length (Lc mes = L mem-Lyh k rep.eeeeee the misinesa deeise grip length of she A2) Serface Ceedieien. Boks ered met be finished bok and shall be used se the criterien for inspecties se any surface escept teseeds. and for determining thread availability when selecting (3) Top of Need. Top of head shall be full fe,. beh lengths even shough usable threads may estend sad chemiered er resseded with the diameter of che,ef,, beyond this peins. , carele er esere of remeding being equel se the snesi""" wid b across flees, wishis a selerance of seisme 15 pe' All beles of seminal lengehe equal se er
shorter thee the basic thread length LT.plus a length of 24 shreads for siaes up to and including i is., and (4) Head Teper. Mosianum width aceese flats le plus 3h threads for sizes larger than I in, shall shall see he exceeded. No arenseerse section ehtough be sluesded for fulliength.The distance from the beer.
the head beiween 25 and 73 per cent el sciusi head ins surface of the head to the first complete (full form) height as messered from she hearses surface shall be thread, as measured with a GO thrend ring page es. less chea the minimum wideb across flate. sembled by hand as far as the thread will pesimie, (5) Reering Surface. A die seem acr'ess the shall not esceed the length of 2H ahecaJ for sizes up bearing surface in permissible, hearing surface shall to and including I en., and 33 threads for sizes larger than Iin, he perpendscular to che body =when a tolerance of 5 dra for I in. size and smaller, and 2 des for siaes Basic threed length. LT. 38 8 I'" "C' larger then I in. Angelseity measurement shell be disresien, intended for calculasica purposes only, taLen as a locatien se neeid inserference from a die which represesse she disenace from she estreme end of sense. the bois to the last complete (full form) thread. M1 Concenericity of Head. The asis of she head she!! he concenerse with she amis of the 1.edy idesee. (I2) Incomplete Thread Diameter. The major mined by one diameter length of body undes head) diameter of incomplete thread shall not esceed the { eichin .i selevance equal to 3 per cene M per cent FIR) ectual sneier diameter of the full form thread. et masemusn oidth across ilass. (13) Threads. Threads when rolled. shall be (7) Body Diameter. There may be a reseenable Unified coarse. eine or 8 thread series tUNRC. UNRF ' swell er lie under the heed, er die seem en the body er a UNR series). Class 2A. Threads produced by nos to esceed she basic belt diameter by the felleeieg: other seethods'may b L*nified coarse. fine or 8 sheend 0.030 in. for e sses esp to M s. a. series (UNC, UNF er 8 L*N serises). Class 2A. 0.0$0 in. for sites S/g and !. is. (1 il Reduced Diameter Body. Boles may be ob. 0.060 in, for sines ever % in. se tu in. reined in " reduced diameser body". There " reduced { 0.090 in. for siees ever l'4 in to 2 in, diameter body" is s pecified. the body disenetee may 0.120 sa. fue s aaes ever 2 in. se 3 in. be educed su appecaimaiety the pie:h Js meter of the s8) Poin t. Boles need nos be peinsed. shread. A shoulder of full body diameter under she head may be surplied at option of the manufaceuter. tih Sessightness. Shanks of bolts shall be straight within the follo=eng limeis t, few holes =eth nomina. , fli) Identification Symbols. IJennification mark. ' lengihs so anJ including 12 en. the mas emum 6ambes ena s ymbols on the sors of heaJs los beh sizes %'8 sh.ll he 0.000 en. pee inch of bols length, sad for boles in. and smaller shall progets not le s s t ha n 0.00$ s n.
=sch nominal lenpihn over 12 in. in and including 24 above the surface nor ,aove shan 0.011 in. over the se. the mesimism cembes shall be 0.00H in. per sech of specified maaimum heeJ k A and for bois sim length. A suggested asse and gesima preceduee fe' larger than S/8 in. shall protect nos lese then the checking beh sereighseess is siees se Appendes !!. equivalent an inches of 0.0075 times the basic bele diameter abeee the surlare ner more then 0.030 is.
(10) Lengsh Telemeces. Sek leseth telesences ever the specified manimum head heighe. ASTM and
. see gives is Table 10. Telessaces for ese posesed ' SAE sende merkiege for steel boks see gives in predens st.allapply. Appredia 111.
fil) Thewed Longsh. The leegth of shread en (16) Meterial. Unless esherwise s pecified, boks shall be eeeeeelled by she grip gesieg leegsh Lc chemical ord mechanical properties of steel boks mas as see farth is the felle=sas: shell conform se ASTM A307, Gesile A. (See Appendia Grip Gagies Leesth, Lc. man, is the die. "* "** * "" ** *8 "'**D***** sence, measured petallet se the asse of bok, from the teouser and puechaser. enderside of the head ee the fece of a een cometer. (17) Nominal Sise. mee specifying nominal beeed er men.countersesen sedeJerd Gottweed ring asse eine is decimals, seres preceding the decimal end in assembled by head as for se the threeJ will premet. the fourth decimal place shall be emitsed.
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rn Table 4 Dimensions of Han Cop Screws (Finished Hex Bolls) E G l 11 i LT Y
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. Nomenal Sese Thee.J Lenesh Teassities .g
, g, , ;, Body t o M S ceos s teJeh Aesons yeenh. Fee Scre. TheesJ Leaph ses,i 8 p, .J.<, p,. Die Dis s e Corness lleeghi ing Lensiks Feeseses Leasshe Swisce He sghs 6 ia. ud Oree FIR w > d ia.a nd 0,ee Sherier 6 es. Shester 4 lo.
j , Mas Men Sa s se Has Win 64s s teen Sasac Mas Mie Men Basic Sasic Mas Mas Man ! t/4 41564 8.2300 8.2454 Ills 8 414 4 4ts 4 SSS 4.484 S/32 8.883 4.lM 3 S/14 0.3823 8.3128 4.3063 1/2 e 500 0.806 0.750 1.000 0.400 0.6 14 4.010 t ett e $11 8.S$1 13/64 e.211 0.193
'% 3/8 6 3134 4.315e 4.3594 0.340 e.871 1.121 0.417 8.647 8.011 9/16 8 362 0.538 8.654 4 4tt 13/64 0.243 4.t as 7/16 4.4311 S.4313 0.4345 S/s 0.160 8.000 1.250 0.418 4.688 0.012 1
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- 4.694 9/32 0.291 8 tit 0.191 1.121 e
8.171 0.464 4.784 0.081 I ft 4 Sees 4.3640 4.4930 3/4 e 150 4TM 0.064 4 044 S/36 0.323 8.302 0.25% l.210 1.500 9/16 4 Sets 4.S628 0.8543 13/16 8 882 e 194 4 938 0 $le 23/64 0.318 0.481 8.758 0 014 5 's estSe tStat 4 Site 4.3 44 0.250 1.17) 1.621 0.710 0.750 0 011 IS/36 e sit 8 422 8 843 8.458 23/44 4.4 41 4.318 3?4 S.13e5 4.1344 0.269 1.300 1.750 0.771 e.77) 0.017 4.1814 I l/8 8 !!S l . las 3.293 8.284 IS/32 3 443 e gSS 1.'s 0.6138 0 124 1.750 2.000 0.800 0 800
, 4.815e 8.4468 8 3/16 1 182 1.255 8.516 3.44 1 35/54 4.36 3 8 338 0.020 0 178 2.000 2.210 0 81) 0.815 0.02)
[% 1 1.e444 8.0004 0.990e I alt i 500 B .g s 5.1 32 8.615 39/66 4621 8 I /s 4.1254 f.Itse 1.1844 0.591 0.486 2,210 2.500 0.871 0.87% 0.026 1 11/16 8 684 5 638 8.848 1.4 54 18/14 S.118 i l I/4 5.430s 8 454 0.46l 2.500 2.710 0.929 0.929 8.2540 8.3394 5 1/3 8 113 1 832 2.163 3.aies 83/34 0.029 I34 e 883 e.149 0.110 2.750 1.000 l 8.3134 1.313e 1.3634 2 t/86 2.062 1.sse 2.3s t 3.113 21/32 e 41s e.sta 0.929 8.929 8.05) I i 1/2 1.3440 1.5444 1.4888 2 t/4 2 230 t its 2.194 1.444 13/16 8 914 0 Det 0.54 9 0640 1.000 1.210 1.000 8.000 4.0 16 83/4 l.1544 1.1368 f.1340 t S /s 2 685 9.210 1.500 1.000 1.000 0.059 t.SSt 3.011 2.891
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l l/s 1 604 i 174 1 900 12iel
- 3. M 4 3.366 8 1/32 1.26 3 1.115 0.821 4.250 4.100 1.167 f.167 0.052 W < 8
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% ': 1 l/4 1 'SQ l 68% 4 lla 4.l lt i 17/12 8.581 1.479
. i 21/4 2.1500 2.?$00 2.7560 4 t /8 68M l.988 4.76l 4.1 % i l i 'i de 1.746 1.042 1.250 %.500 8.250 8.210 0.061 h .
N 1 1.0000 1.0000 2.9980 4 5/2 8 ' m1 4 l'O % 196 4 919 1 612 1. l it 1.710 4 000 1.210 8.2 %@ 0.072 E :s 18 0 4 1 7/8 8.964 1 $l) 8.290 4 6.210 6.900 I .D0 1.240 0 079 t*, n r* y' I es aJJeseeaal segeeeeneen s erler es pases un l' eses Id anJ 18. asJ GenesalInsta en l' ages I and 2. 12 %
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Attachment 6.2 QI-021 Rev. 0 4
/ AteERICAN NATIONAL STAse0Aa0 g
SQUARE AmoNEx soLT5 Asso screws AM51818.2.1 1972 Neese se T.61 4: FILLET SHALL LIE WITl41N (1) Ceametidesien. This predece is e eeeeelide. Em eies of two separes, predecie fhenegen head cap ' L screws eed finished beneses holes) which were each I g
.g a secegessed in the Ameesese Mesional Se edoede pri*' i i Es asAx
' ee 1961. To aseilience idessificaties by censumies eed psedecies seaweeee deries a tonesissen period, hoek ( E* E , 3 foemre eyedere anmee ese consiseed. However, is r _ g
'f i eesiemetaea week shes censolideaise, e seide se seeist , , ,
le%,g someetlesese selecties is preeided is Appendie VI ' emelysis eheveis deelgemees the peeduct es e sevew. L. #4Ax I \ (2) Unificosion. Sold type indiceses peeducts L* umilied dimeen seestly wish Seitieb med Coendie* siendsede. Ueilicesses of Viee theeed peedeces le FIGURE I. UNDERHEAD FILLET FOR SCREWS OF lamesed se asees I se. eed emellee. 130.000 PSI OR LE55 TEH5fLE STRENGTH ,
- 0) Top of Head. Top ei heed shall he full f*'" feem she seis of the setew, and sessent se the sheek med chamleted er vesaded wish ahe dismesee el chemie' .: e dietssee fresche underside of the head wkhin the sarele se steet of remedies heias equel se the moeiseme limies specilled fee Ls .No redi.ee is the fillet shall he wid:b setess liste, skhse e eelesence ei esines 15 pee less then R. See Finere 2 med Table 4A. -
eens . 7 FILLET N) Weenching Heishi, J. Wreechies beiahe is . diesence emessered feem the heries seerface up the sede f o y i el the head at she careeee. The wideh eerees En coewere shell be okkia specified limies fee she full weench.es heishe. Es E f I ($1 Beories Seeface. Beenies euefece sheII be e flea med either weebee deced er hee, chondered 7 i " - j
- catsees. Diesevee of beeeies seeface shall be equel to 1 L o ~~~
ehe moeimee width scsees flees within a talesence of } eJees 10 peecent.
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Tbichsees ei the treehee face eksil he ses le se then 0.03 3 le. een groeset ebee 0.021 in. fee sese, FIGURE 2. UNDERHEAD FILLET FOR SCREWS CF sizes X is, and smallee and see leve then 0.013 s. e. OVER 120.000 P5I TEN 5ILE STRENGTH ; see greater thee 0.033 is. fee eines larger ekse R is. ! The pleoe of the beesieg sesfece shell be Tehle 4A Disionsione of Unde. heed Fellees . perpeedicular to the me&e ei khe body withis she FlR Fe l lia.ee specified. Meneeremene ei flR shell be made l La R es close to the periphery voi the heersag se<fece se p ,,, w %
,, se , ,, Fellee possible *hile she ectew is held s,e e collet ce ashe' , , , ,
3rspping deesce se e diessace of one actew deemeter P'esd* De* Dee L' *8 " F llee fsosi the sederside of the head. t enen j km i una ane me.. (6) Concentricity of Head. The esis of the head t/4 e. see 0.100 0.2 0 0 cet 0 Os i 0 Oss shall be contenerse =sth the ases of she be4 (dete'* S/86 e.3823 0 )W 0.44' mwed s>y one d es ecee r lengde ei be4y under head) O ct' 0 0e* 0 085 3/5 e.3134 ' O 4D 9 404 0 C6? wishes a rolersace eqval so ) pereens 46 perceas flRI O 044 0 el3 1/ts e.4373 0. set 0.ece O Ce? 0.08% 0.013 el mee4 men wedsh acrose fless. (7) Filles: for screws wish specified minimum 2/2 0.3800 0 130 0.150 0 087 ' 0 044 8.983 trts e.asts 0.612 0.6c2 0.857 0 O's eleussee seesile esteesche ed 120.000 poi er less, the sa e sses
- e. ore filles os jueeties of head med sheek shell be e ameseh 0.711 ' O.M1 0.117 0.01a e.see 3/4 e.73e8 0.840 0390 0.817 0.078 comesse caree withis se eseglepe of R miaiseen ead 7/8 4Afte 8.024 e smooth meki.eedies caree toegeet to the sedeseide 8.001 0.St) 0.227 0.88 5 9.848 el heed et a poise se geassee thee see half of E, 1 1.ee88 1.190 0.t M 0.est meesesem desses the esis ei the screw end seegens se the g gjg g,3 ,,, , ,3, 3 8 ,.110
, ,, 0 53,2 ,,,g
,,33 ,,,,,
shook of the sesew et a dieteace ao steetee thee 1., i 1/4 1.33e8 1.440 t.l*0 0.132 0.1M e.ees 334 1.Ft38 8.16 1 1.4 75 0 352 0.t M mesimum feem the undevoide of heed. See Fessee I and e.ees Tehle4A. 88/2 8.See8 8.640 1.629 4.157 0 166 . 4.tes Fee sesewe 'we. h specified mieimes skimmee 13/4 1.1988 3.948 8.870 0.152 0.tM 9.888 sessile esseesthe steneet ehee 120.000 poi. the filles a 3.eee8 2.190 2.120 9.112 0.lu e 888 es she jueeties of the Inced med ebeek shell be e 2 I/4 2.2500 2.440 2. l*0 0.152 0lu emeesh molti vediese eesceee coewe seegens se she 2 t /2 0.060 2.50cc 2.690 2.M0 4.M 2 endeeside of heed es a peiet me pressee eben ear-half 2 1/4 0.8 % 0%e 2.?500 2.940 t s?O 0.412 0.t M 0.04 0 el E, mesimoes per less shoe see-hall el E, moeinem 1 L0000 )W La M e H2 W W I 4 t 1
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l Attachment 602 QI-021 Rev. 0 AA8ERICAN NATIONAL STM0ARO SQlARE AND HEX 80LT3 ANO 3CROr$ ANSI 818.2.1 1972 Fee " reduced body Jiameser" screws too short for the basic thread leng:h. the minimesi fillet tied min.me,i tiller leassh. L aplus she length of 211 transieio Jimmever. E.. may be reduced by an amovae .hreads of the coarse thread (UNC) series, shall be equaealeet se she difference between the besse screw thteeded for full length. The distance stem the beer. diameter and the specified minimas pitch dismeset of ins surface of the head to the last scratch of thread the thseed. shall not be less than L, mia. The distaece froam the bensing sierface of the head so the first complete (full
. (S) Body haieeen On sceewe threeded fedt feem) thread, as miessured wech a GO threed esas sage leagHi, she diameter ei the hdy under the heed shall asumbled by head as for as the checed will termit, see he less thao the 6pecalied miesmena pisch daeanetee shall met esceed La mia plus the length ol2!j threads.
of the thread. Tremeisies Thread Length. Y. is a reference (9) Peies. Peine shall be chsafered er voweded dime nsion, incended for calculesion purposes only, et maamiacturer's opsien from appressmately 0.086 is. *hich 'epresenee the length of s,acomplete ehreads. below the minee Jsameter.ol the theved, she leegth og toleraan on grip hast% sad as aHowance to pum poias to be frem h te 1% shreads. the use of comunen isolsag for more then one screw (10) Seraigheness. Sheaks of screws shall be length, sereighs wohin the follo ehg liens for screws with (I H Incomplete Thrend Diameter. The maioe nom.ael lengths to and includess 12 in. the assimum diameter of incomplete kreed shall aos eaceed the camber shall be O A06 ia, per iach fee screw length. *C'**l "ta ger diameter ofa he full form eheced, and (ne ecrews with soma 4aal lengths over 12 se. se and inclading 24 is. she mesimise casiber shall be gg4) 7k,ead Runcer. Total runous teccens ticis y 0.000 is. Mr inch of lemath. A suggessed gage and aaJ angulaspy) of sheced in relasson to body slaa H be 3 aging proceduee for chwcking sesew straigfiseese is such ther for sizes ?. in, and smaller the peoJucs
- gieen in AppenJss !!. shall screw at le ast two fall threads inso a tapped hele couaserbored to p<oeide 0.011 es, diantetra l
(!!) Length Tolernaces. Screw length tolersaces 'I'* " '"' ' h' "'* 8 i"""' bd y d ia met er s e a d e pt h are 3:een sa Tobie 10. Tolerances for pe need peeducts equal to the length of the sage shown ja Appendis I. shall apply, he asseting threaJ of ahe tapped hele shill be councer. i (12) Thread Length. The length of theesd on sunk to the Ja,ameser of Se counterbore. The empped screws shall be coastelled by the grip gesing length hele shall heee a Class 28 meaimum pitch Jeaneter. l Lc mas and body length Lg esa es see forth as she th, ;,,peggion lassure shall be hardene.f. Foe st rews '
, felle*sagi larace thaa '. in.. the dimancersi cle ssance ei the 1 couneesboeed hole shall be 0.062 in.
Ceip Gaging Leasih. Lc anas is ehe Jis. tance, measured parallel to she esas os screw, from (11) Thread Series. Threads. when rolled. shall the madersede of the head to the fate of a nea<sesarer. be Uedied coarse. fine or 8 thrend series (UNRC, besed er ace.csontersunk essaJard CO ehreed ring UNRF. er 8 UNR Series). Class 2A. Thresde pr<sduced sa ge sesembled by hand as far es the ahsved will by other e.ethods shall preferably be UNRC. UNRF. or permes. The mese e== grip asstag leastle, as cel. 8 UNR bue. se manufacturer's oprion may be Unified culated and rovaded to two Jecisnel places, for any s cre w length shell be equal to the nomamel screw coarse. fine tr8 shee3d screes (UNC. UNF or S UN Serees t, Clase 2A i ' length menus the basse thresa length (Lc mas == L mem
- L TI I' 'epeesenes she minemum design grip length (46) idensi'ication Symbols. IJene.licasion mask.
of the screw and shall be useJ as the criserion los in. ins syvahais on she heads for sue = s eres W .n. and spers een and for Jeeermine'es ihread a ra ef a belay when * *' U ' h
- H 7"",. e noe feu t han 0 W ... An e 4e ,
i I se ;, ce.a a s enc e ;cnem e * *n ih msh usa ble stireads '""' " * * ' * ^#" "' "'" 'h' ' P h'4 may e ssenJ I,eyonJ taes g*o ne. * # #' l 5 N, 2 en. s ha ll prosec e nos les s s ha n t inhe eq ua v a ;e ns , tis s ee Theced Lenath. LT. 's .* reseeence J ame ss eon, ineraded Joe calculas son purposes only. anches os 0 009 insees she bas ec scoew Jumever which represenes the Jessance froni the estreme end of .a boee she surf ace not move chan Oc0 50 n, o,cr she the screw ee the less complete Ifull form) thread, s peredied me s amum heaJ he ig he . ASTM and SAE grade marksess foe steel screws are given in Appendia Sedy Lengeh. La mie, is she distance, as ' III* measu.ed persilel to she aans of screw from the under* side of she head se che less screech of sheeed er she M hid NW udWWI pewin
- top of estrusion mas se. The esmemem body leaseh, as 'I "I " **'ma Hy conf wm t o (,.eaJn 2. t c 8 calculaeed sad eowaJed se see decimal places for any of SAE J429. ASTM A449 or ASTil A M4 GraJe f10 screw leassh shall be equel ee she mesemum grip leassh (su A ppe= Jim M. Mae ,Waf ed, utews may aho ,
asaatse the mesimuss eranesseee sheeed langsh (L B ** * *
= Lo snas - Y meal. It shell he useJ as a ce;aee.en fee *I""'""'" *U'F " * ""'**"'*I'*
aan peceson. (lit) Nominal $sse. these spetelyena nomenal s ome Sceews of n.sminet leaphs which heee a cal. is Jecimals, revos geecedens she Jec mal and en the culeted t.g mis ealue equal to or less then the specs. fourth Jecimal place shall be emersed.
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. .-QI-021*ejRev,+0 1 Page.1 of .
4 i AlfGECAN NATIONAL. STANDARD l
- - - N-AN. . u-,,,,
i ) i i [ * , s Notes to Toble7 s'aellee, sed 2 des fw awa Iseger ehee ! is. (1) Tape el Nues. Teps of eues shall be flee med ekeimd a weeber eve =eed. Desaseet of she ehesile, H) reen. . cur of TW Me. Aas.e d eemd eisele shall be estest se the mesimen wideh acrose ble shall be conceevic wielresis d een body withis a , flees wishie e soleseece of mises 13 pescene. The one. e* *eeste Me* ee 1 p"em (10 pace M) ei the Isee el chemise may be siish Ir eeeees se reesdod. *** *""N'"""** *** (2) Tidah Aesses Flees. Mesimum wideh seress IN ** **d* * *II * #*d ' * **'*
- flees shall mes he escoeded (see eseepsies le Genevel thread seeise (UNC seeies). Close 28.
Dece). Ne neueseeeee seceien ehee.sh she est beewees (6) Meeerial. Unless otherwise specified. chemi. 23 eed 71 percene of the accust ese chickeees se cel sad esechemical propereies el seeel este she!! con-messeerd fece the beesias eerdece shall be lese shee fase with ASTM A%5. Od.ee meterials shell be as she minissen width scenes ilmes, agreed opes by meeelecturer med perehneer. (3) Sessies Sardece. Besties serisce shell be (7) Needsel Sise. Wheve specifying semisel size peependiculee se the esis of the theemded hele withis, le deciesle, seeee pceding the deeiesel med in the e seiersece el 3 des see I is, acessel eine sees med leeeeh decieel place shall be esisted. o
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'QI-021 %.
Rev. 0 - (.- -" 91AHOMAL STMIOMW SQl3AftE Afl0 MEK8IllTE Acts 314.2.2-1372 O 4 -
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i Table 7 Dimensions of Hoewy Square Nets F G ( Nemisei Sise w Ti&h Assues Tideh Assese H Basic hier Die F3ase Ceseene ** - Basic he Mia ha Mia Basic ha Mia 1/4 OJ300 t/2 0.300 0.40B 0.707 0470 t/4 0.266 0.218 3/16 0.3123 9/16 0.%2 0.346 0.791 0.750 $/16 0 350 0.200 3/s 0.3750 31/16 OAss 0469 0.973 0.919 3/s 0.393 0.341 7/16 4.4571 3/4 0.750 0.72s 1.060 1.000 7/16 0.4% 0.405 i 1/2 0.3000 7/8 0.873 OASO 1.237 1.167 t/2 0.520 0.464 3/B 04230 I 1/16 1.062 I.051 1.!03 t.416 1/s 0447 0.5a7 , 3/4 0.7500 l' t/4 1.250 1.212 4.768 1.661 3/4 0.774 0.710 7/8 0J730 t,7/16 1.43s 1.594 2.033 I.914 7/s 0.901 0.s33 I 1.0000 1 1/8 1.623 1.S?S 2.298 2.162 1.025 1 0.9 % 1 I/d 1.1250 113/16 IJt2 1.7 % 2.%) 2.418 41/8 1.15) 1.079 I t/4 1.2300 2 2.000 1.938 2.828 2.661 11/4 1.282 1.187 11/8 1.3730 2 3/16 2.188 2J19 3.094 2.909 13/s 1.409 1.310 I t/2 1.5000 2 3/8 2.371 2.300 3.359 3.158 81/2 1.1% t.433 See 7 2 Neeen i For addisiens! ,_' x sofer se eseos em Paes 11 and Geessel Does en PeGe 1.
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'L N 2 Ch Table 9 Dimensions of Heavy Hem Nuts and Heavy Hem Jam Huls b F G E ll 11 Ileavy lies Nvis Heesy lies g Nominal Size Width Across ts&h Across 8SP ecified Proof. Jem Nuts or Thid ness Thickne ss t.oa d All Flass Cos acts lles ey tier Nuts flasic Maios Dia Ifeevy lies jam Nuse tJp io 110.000 Serength of Thread 150,000 poi and Levels psi Creater Danic Mas En Lla Min flesic Mas Mia """*"'*I Basic . Mas Min "8 I"'D pg 1/4 0.2500 1/2 0.$00 0.4R$ 0.577 0.1% 15'64 0.250 0.218 11.'44 0.188 0.1 % 0.017 1/16 0.3I21 9/16 0.% 2 0.5 46 0.650 0.622 19/64 0.11 4 0.280 0.011 0.017 w ). '8 0.1750 11/16 0.688 OS.9 0.796 0.76) 2)/64 13/64 0.220 0.186 0.020 0.012 0.020 0.377 0.141 15/64 0.212 0.216 0.021 7/16 0.4175 1/4 0.750 0.728 0.866 0.850 27/64 0.441 0.01 4 0.021
.,' 0.40) 17/54 0.285 0.247 0.022 0.011 0.022 1/2 0.3000 1/8 S.813 8.850 1.010 0.969 31/64 S. Set 8.44 4 19/64 8.311 0.217 0.02) 9/16 0.5625 I S.*I6 0.9 48 0.909 l.08) 1.0 17 55.'64 0.%8 0.126 0.016 0.021 3/8 8.6238 I til8 1.062 1.03I 21.~6 4 0.349 0.107 0.024 0.017 0.024 1.227 1.115 39/64 S.631 4.S81 23/sl 6.381
\ 3/4 0.1300 I I/4 1.256 1.212 0.331 0.025 0.018 0.025 1.483 1.382 41.*44 4.154 0.110 21.*64' O.448 1/8 0.8154 1 1/IE I.438 1.394 1.660 0.398 0.027 0.020 0.027 1.389 55/64 S.885 8.833 31/64 0.310 S.438 0.029 0.022 0.029 I l.0003 1 3/8 f.82S 1.515 1.816 1.196 63/64 1.012 11/8 1.1250 4.956 35/64 0.51 5 0.319 0.031 0.024 1 13/16 f.812 1.156 2.093 2.002 1 1/64 1.139 0.011 I I/4 1.2See 2 2.000 1.029 39'84 0.639 0.519 0.033 0.027 0.013 1.9 18 2.309 2.209 8 1/32 1.231 g I 3. 8 1.3134 3 3/is 2.188 2.119 1.181 23'32 0.131 0.681 0.015 0.030 0.011 2.526 2.416 1 It '32 1.318 l.310 23/32 y 0.813 8.141 0.038 0.01) 0.018 11/2 1.5004 2 3/8 2.315 2.100 2.142 2.622 1 13.'32 f Se$ 1.433 21/32 0.800 0.808
\ I 1.*8 f.6210 2 9/16 2.56 2 2. NI 2.959 2.828 l 19.*l2 1.632 1.156 0,944 0.0 81 0.016 0.041 I 3/4 1.1300 2 3/4 2.154 2 6E2 29/12 0.868 0.014 0.018 0.044 3.113 3.03S 1 23.'32 1.159 1.619 17/8 1.8750 215/I6 2.9) A 2.848 31/32 1.009 0.929 0.048 0.041 0.048 1.392 1.242 1 27/12 1.886 1.802 1 1/32 1,075 0.989 0.011 0.044 0.05l 3 2.0000 3 1/8 3.125 3.021 .1 608 3.449 1 31.'32 2.013 1.925 1 3/32 my 21'4 21/2 2.2500 2.5000 1 1/2 1 7/8
).500 3.875 5.len 1.7 %0 e.O li 1.17 1
).H6 2 4.27%
215/64 2 29.*64 2.2 51 2.l $ 5 I I)/64 1.138 1.251 1.050 1.155 0.051 0.061 0.047 0.012 0.055 0.061 g
@U
- Ob 2.$01 2.401 1 29/64 1.305 211 2.7500 1 1/4 4.250 4.112 1.907 1.6H8 2 45.164 2.759 2.647 1.401 0.068 0.058 0.068 g3 o p".* ;;r 1 )?/64 1.634 1.$22 0.074 0.064 0.078 1 1.0000 4 1/8 4.625 8. 47 5 3.180 1.102 2 61 '64 1.01) 2.89) 1 45.'68 in g
) I/l 1.2500 $ 1.000 4.818 1.764 1.64) 0.081 0.070 0.081 E
- 3 ti7 l 4.515 1 Ifl6 5.252 1.124 I I)/16 1.876 #
3.5000 1.748 0.087 0.07) 0.087 i
) lif $ .1 '8 5.375 4.200 6.207 5.928 5 7 'l6 3.506 1.37 0 I 15 '16 2.006 1.870 0.094
[
- i 4 t/l 3.7500 % 3/4 3.750 4.%2 6.r. 40 6 .1 11 ) ll 'l6 3.760 0.081 0.098 .L 4 1.0000 6 t /8 6.121 S.924 7.071 3.616 2 1.*l6 2.111 1.990 0.100 0.087 0.100 $
6.755 )li/16 4.011 1.862 2 } . 'l 6 2.264 ta 2.112 0.107 0.09) 0.107 ** 5" 9 i Notes ) 4 4 2
- Foe aJ.litional requirements refer to noses on h se 19 a nd Genera: Data art.Page 1.
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'AtdlClunent 6.3 QI-021 . l Rev. 0 . -
C. I JeltitCAN NATIONAL $TANGAND SQUANE ANO NEXNUT3 m g8.2.2 -1972 i 1 ( l
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Home m Tehle h the asesman widsk scenes flees. . (4) Cessee Fill. A eeendies er 1.ek of fill et (1) UniGemeise. Bold type ledicaces predecie inacties ei hos careees wish chemier shall be peemie. emified doensiemelly wish Seisieb sad Caendies eihie psevided the widsk acrose eeeeeve is withis easednede. Unidieeries el flee shewed pseducia is specified liaise es and buyend a dieseece equel ce liaised te einee l ia. eed oeder. 17.5 pescoes el che basic' ebised diameter feue the (2) Tepe and Bearing Smedeces ei Nws. Neo ie * '***** sisee 7 ~16 in. essaani eine med smaller shall be (S) Concentricisy elTapped Hele. Asie ed sepped deshle chandeved. Larsee eine ease shell be deable hele shall be concessaic wish asis of een body withis chmalesed oe heee weehee faced beneses surface and a selerance equel ee 3 peeceae (6 perces FIR) ei the chemiesed top. masimum widah screes fines. The diameeee el chemier eisele es demble (6) s"- _SL Tapped hele shell be coussee. ebeefesed eues and diameser of weeber fece shell be sunk em the breeing fece er faces. The ensimusa
=hhie the limies ei she easiesen widsk acsoes flees commeeselsk diameter shall be she thrend hasie (seeinal) med 95 pee sees ei che misamme wideh eeeese fless. maior diasseter plee 0.050 is. for 3/8 is. eeminal sise The cope el weeher faced ease shall be flat este and smaller, and 1.08 times she basic esier dia.
and she diametee el chmeier circle shall be equel se a cer for asce lenger thes 3/8 is. Ne poet ei the the assieme widsk sceees fleae withis a tolerance og threaded portise shall project brysed the bearing eines IS pescoes. The lensch elchemier as hes cessere susface. + shall be fees 3 ee !$ pescoes of the basic shened di**
, esser. The sesince of cheelee any be elighaly ceaeen (7) Theemde. Thseeds shall be Unified consee, fine
'"*E*d* er 8 shewed series (UNC, UNF ee 8 UN series). Clase
- 25. Ueless otherwise specified, comese chseed series Bearing surfaces shall be fles and perpen. ehell be fursiebed.
pendiceIne se she amie of the thereded hele withis the FIR limite specified for abe respective aus type and (8) Material. Unless otherwise specified, chemi-8essth level. cat and mechanical properties of steel euce shall coe. fare with ASTM A56) Grade A er SAE j995. Grade 2. (3) Widah Across Flate. Manimum width acrose Orber smeceriale shall be se agreed upon by meau-flere shall e < be esceeded (see euception in General facturer and purchaser. Dasa). No transverse section through the out bemee n 25 and 75 per cese of she actual nut <hiclinese se 19) Nominal Size. There specdyeng nominal size in decimala zeros preceding the decimal and in the meneured fees the besties surface shall be less aban fourth decimal place shall be amicted. l l 9
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'( PIPING SYSTEM BOLTED Page 1 of 1 JOINTS / MATERIAL I-M-PBOM VERIPICATION PACKAGE NO. I-M-PBOM EQUIPMENT MARK / TAG NO. BEAT NUMBER / MATERIAL TRACEABILITY RECORD , POR BOLTING AND NUTS
- BOLT / STUD / CAP
- NUTS HEAT NUMBER OR SCREW HEAT NUMBER OR MATERIAL TRACEABILITY MATERIAL TRACEABILITY NUMBER OR OTHER MARKINGS NUMBER OR OTHER MARKINCS SIZE
- 1 inch ~
diameter or less Larger than { 1 inch diameter '
- Furnished by the QA/QC Inspector INSPECTOR DATE
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Page 1 of 1 INSPECTION TOOL AND CODES CODE TOOL l AF ANGLE FINDER 1 [ BL BUBBLE LEVEL BS BOR0 SCOPE
' BW 1/32", 1/16", 3/32", 1/8" WIRE
- CG CONTOUR GAGE DF DRY FILM THICKNESS GAGE FG FEELER GAGES FL FLASHLIGHT .
FM FIBRE HETAL FILLET CAGES GG GAL FILLET CAGES HL HI-LOW GAGE MG MAGNIFTING GLASS MI MICROMETERS f MM MIRROR MN MAGNET PB PLUM BOB PR PROTRACTOR t SC SLIDE CAUPER SR 6" RULE ST STEEL TAPE MEASURE TG TAPER GAGE TW TORQUE WRENCH UD UNDERCUT CAGE (DIAL) UP UNDERCUT GAGE (PIT) VC VERNIER CALIPEP. VT INSPECTION
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l Attachment 6.6 QI-021 Re. O i { Page 1 of 1 ; VERIFICATION PACKAGE NO. I-M PBOM-INSPECTION TOOLS USED ATTRIBUTE TOOL CODE SERIAL N0/ CALIBRATION DUE DATE
- 1) Heasure bolt diameter or dimensions across the flats of the bolt / cap screw head or nut -
- 2) Nut height O
INSPECTOR DATE
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Attachment 6.7 QI-021 Rev. O Piping System ** Bolted Joints / Material I-M-PBOM MARKING REQUIREMENTS FOR BOLTING AND NUTS I REQUIRED NUTS MARKING SA-194 Grade 2H 2tkor2HB
. SA-194 Grade 7 7 or 7B .
SA-194 Grade 4 4 or 4B SA-194, Grade 6 . 6 or EB STUD / BOLT / CAP SCREW SA-193, Grade B7 B7 or B7M SA-453, Grade 660 . 660, 660A or 660B
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g CONANCHE PEAK RESPONSE TEAM VERIFICATION PACKAGE CONTENTS PULATION DESCRIPTION QUALITY INSTRUCTION NO. 1 SAMPLE IDENT. feettsf Attg Q I- M 1, RE V. O i VERIFICATION PKG. NO. EQUIP MARXITAG NO. FIRST h PAGE \ OF T-I-M - P 8 0 M - 03/ 337- cg ./- AB .do //p/ age t SECOND l l REVISION / DOCUMENT NO. OR DATE NO. OF DOCUMENT DESCRIPTION / LOCATION PAGES N/A
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COMANCHE PEAK RESPONSE TEAM At nt 6.1 q CRECELIST gey, g , POPULATION DESC VL'RIFICATION PKG NO. Piping Systen Bolted I-M-P80M- 03/ PAGE 1 0F 1 Joines/ Material qual m INSTRUCTION QI-021 @ REINSPECTION UNIT 1 EQUIFnT.sii MARK / TAG NO. O aoco"r=ritro= arvtra O untr 2 BRP cs I- AB -60llF1.1 , O COnMoW v r.st1FICATION AM N ACCEPT REJECT DATE
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