ML14210A010

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Part 21 - Unseating of Valve Spring on Scram Solenoid Pilot Valve
ML14210A010
Person / Time
Site: Millstone, Hatch, Monticello, Dresden, Peach Bottom, Browns Ferry, Nine Mile Point, Perry, Fermi, Oyster Creek, Hope Creek, Grand Gulf, Cooper, Pilgrim, Susquehanna, Columbia, Brunswick, Limerick, River Bend, Vermont Yankee, Duane Arnold, Clinton, Quad Cities, FitzPatrick, LaSalle
Issue date: 07/23/2014
From: Porter D E
GE-Hitachi Nuclear Energy Americas
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
49908, MFN 14-010 R1
Download: ML14210A010 (18)


Text

{{#Wiki_filter:Q7/23/2Q14 U.S. Nuclear Reeulaforv Co ission ODerations Center Event ReDort P000 I Part 21 (PAR) Event # 49908 Rep Org: GE HITACHI NUCLEAR ENERGY Notification Date / Time: 03/13/2014 13:05 (EDT)Supplier: ASCO VALVE, INC. Event Date / Time: 01/16/2014 (EDT)Last Modification: 07/23/2014 Region: 1 Docket #: City: WILMINGTON Agreement State: Yes County: License #: State: NC NRC Notified by: LISA SCHICHLEIN Notifications: MARC FERDAS R1 DO HQ Ops Officer: DONG HWA PARK KATHLEEN O'DONOHUE R2DO Emergency Class: NON EMERGENCY DAVE PASSEHL R3DO 10 CFR Section: THOMAS FARNHOLTZ R4DO 21.21 (a)(2) INTERIM EVAL OF DEVIATION PART 21 GROUP EMAIL PART 21 -UNSEATING OF VALVE SPRING ON SCRAM SOLENOID PILOT VALVE"This concerns an evaluation being performed by GE Hitachi Nuclear Energy (GEH) regarding a malfunction of a Scram Solenoid Pilot Valve (SSPV), which has been observed to impair control rod scram performance. As stated herein, GEH has not concluded that this is a reportable condition in accordance with the requirements of 10CFR 21.21(d). The SSPV manufacturer (ASCO Valve, Inc.) has not yet concluded its own investigation under 1OCFR 21, and the results of that investigation are needed as input for the GEH evaluation. The manufacturer has issued an Interim Report, which provides confidence that this condition is limited to a very small portion of the suspect population."A malfunction of a Scram Solenoid Pilot Valve was attributed to the disengagement of the valve spring from the valve plunger. The effect of the malfunction is to degrade scram performance of an affected control rod. The safety significance of this condition cannot be determined at this time, but several mitigating and compensatory functions have been identified." This evaluation affects Fermi 2, Columbia, Dresden 2-3, Oyster Creek, Peach Bottom 2-3, Quad Cities 1-2, and Browns Ferry 1-3.* *

  • UPDATE AT 1502 EDT ON 07/23/14 FROM LISA SCHICHLEIN TO S. SANDIN VIA FAX ***"

Subject:

Completed Evaluation of Part 21 Potentially Reportable Condition Notification: Unseating of Valve Spring on SSPV"This letter provides information concerning an evaluation now completed by GE Hitachi Nuclear Energy (GEH)regarding the malfunction of Scram Solenoid Pilot Valves (SSPVs), which have been observed to impair control 6712312614 07/23/2014 I~US'. Nucehar Rogu atnrv Commission, ()nrationn. Ce~nter Event R,-nnrt Pa, e-------------------------- rod scram performance. As stated herein, GEH has concluded this condition is Not Reportable for two of the affected plants (Enrico Fermi 2 and Columbia Generating Station plants), but GEH does not have sufficient information to fully evaluate the safety significance of the condition for the remainder of the potentially affected plants. Given that, GEH closes this 10 CFR Part 21 evaluation with a Transfer of Information to potentially affected licensees, in accordance with the requirements of 10 CFR 21.21(b) and will communicate the determination of Not Reportable to the identified plants where sufficient information was available to make that determination."Although the Enrico Fermi 2 and Columbia Generating Station plants are included in the attached list of U.S.plants potentially affected, inspections of all suspect SSPVs remaining at those plants indicate that no other SSPVs at those plants exhibit the condition (as informally reported to GEH), and therefore those plants were determined to not have a reportable condition."This letter closes the supplemental 60-Day Interim Report Notification (MFN 14-010 RO), provided on March 13, 2014, per 10 CFR 21.21 (a)(2)."If you have any questions, please call me at (910) 819-4491."Sincerely,"Dale E. Porter"Safety Evaluation Program Manager"GE-Hitachi Nuclear Energy Americas LLC" Notified R1DO (Gray), R2DO (Musser), R3DO (Orth), R4DO (Miller) and NRR Part 21 Group via email. HITACHI GE Hitachi Nuclear Energy Proprietary Notice Dale E. Porter This letter transmits proprietary information GE-Hitachi Nuclear Energy Americas LLC in accordance with 10CFR2.390. Upon Safety Evaluation Program Manager removal of Enclosure 1, the balance of this 3901 Castle Hayne Rd., letter may be considered non-proprietary. Wilmington, NC 28401 USA July 23, 2014 T 910 819-4491 MFN 14-010 RI Dale.Porter@GE.Com U.S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, DC 20555-0001 Subject Completed Evaluation of Part 21 Potentially Reportable Condition Notification: Unseating of Valve Spring on SSPV This letter provides information concerning an evaluation now completed by GE Hitachi Nuclear Energy (GEH) regarding the malfunction of Scram Solenoid Pilot Valves (SSPVs), which have been observed to impair control rod scram performance. As stated herein, GEH has concluded this condition is Not Reportable for two of the affected plants (Enrico Fermi 2 and Columbia Generating Station plants), but GEH does not have sufficient information to fully evaluate the safety significance of the condition for the remainder of the potentially affected plants. Given that, GEH closes this 10 CFR Part 21 evaluation with a Transfer of Information to potentially affected licensees, in accordance with the requirements of 10 CFR 21.21(b) and will communicate the determination of Not Reportable to the identified plants where sufficient information was available to make that determination. Although the Enrico Fermi 2 and Columbia Generating Station plants are included in the attached list of U.S. plants potentially affected, inspections of all suspect SSPVs remaining at those plants indicate that no other SSPVs at those plants exhibit the condition (as informally reported to GEH), and therefore those plants were determined to not have a reportable condition. This letter closes the supplemental 60-Day Interim Report Notification (MFN 14-010 RO), provided on March 13, 2014, per 10 CFR 21.21(a)(2). If you have any questions, please call me at (910) 819-4491.Sincerely, Dale E. Porter Safety Evaluation Program Manager GE-Hitachi Nuclear Energy Americas LLC MFN 14-010 R1 Page 2 of 2

References:

1. Letter, Dale E. Porter (GEH) to Document Control Desk (NRC), "Part 21 60-Day Interim Report Notification:

Unseating of Valve Spring on SSPV," MFN 14-010 RO, March 31, 2014.2. ASCO Valve, Inc., 60-Day Interim Report, March 11, 2014, U.S. NRC ADAMS Accession Number ML14079A026

3. ASCO Valve, Inc., Final Report, June 16, 2014, U.S. NRC ADAMS Accession Number ML14169A258 Attachments:
1. U.S. Plants Potentially Affected

Enclosures:

1. Description of Closure Evaluation, GEH Proprietary Information

-Class II (Internal)

2. Description of Closure Evaluation, Non-Proprietary Information

-Class I (Public)3. Affidavit for Enclosure 1 cc: J. Golla, USNRC S. S. Philpott, USNRC S. J. Pannier, USNRC A. Issa, USNRC D. C. Crawford, GEH J. F. Harrison, GEH J. G. Head, GEH J. Burke, GEH P. L. Campbell, GEH Washington PRC File PLM Spec 000N5377 R1 Document Components: 001 MFN 14-010 R1 Cover Letter.pdf 002 MFN 14-010 R1 Enclosure 1 Proprietary.pdf 003 MFN 14-010 R1 Enclosure 2 Non-Proprietary.pdf 004 MFN 14-010 R1 Enclosure 3 Affidavit. pdf MFN 14-010 R1 Attachment Page 1 of 1 Attachment U.S. Plants Potentially Affected U.S. BWR Plants and Associated Facilities SC only TI Utiiy Constellation Energy X Detroit Edison Co.X Energy Northwest Entergy Entergy Entergy Entergy Entergy Exelon X Exelon Exelon Exelon x Exelon x Exelon X Exelon FirstEnergy Nuclear Operating Co.Florida Power & Light Nebraska Public Power District PPL Susquehanna LLC Progress Energy PSEG Services Corp.Southern Nuclear Operating Co.x Tennessee Valley Authority Xcel Energy North East Utilities TI = Transfer of Information (10CFR 21.21(b))SC = GEH Safety Information Communication Plant Nine Mile Point 1-2 Fermi 2 Columbia Grand Gulf River Bend FitzPatrick Pilgrim Vermont Yankee Clinton Dresden 2-3 LaSalle 1-2 Limerick 1-2 Oyster Creek Peach Bottom 2-3 Quad Cities 1-2 Perry 1 Duane Arnold Cooper Susquehanna 1-2 Brunswick 1-2 Hope Creek Hatch 1 -2 Browns Ferry 1-3 Monticello Millstone ENCLOSURE 2 MFN 14-010 R1 Description of Closure Evaluation Non-Proprietary Information -Class I (Public)IMPORTANT NOTICE This is a non-proprietary version of Enclosure 1 to MFN 14-010 R1, from which the proprietary information has been removed. Portions of the enclosure that have been removed are indicated by open and closed double square brackets as shown here[[ 1]. Enclosure 2 to MFN 14-010 R1 Non-Proprietary Information -Class I (Public)July 23, 2014 Page 1 of 8 Summary GE Hitachi Nuclear Energy (GEH) has evaluated the discovery of a Scram Solenoid Pilot Valve (SSPV) with a disengaged valve spring based on available information and determined the condition is not reportable for the Columbia Generating Station (Columbia) and the Enrico Fermi Unit 2 Nuclear Facility (Fermi 2). However, GEH does not have sufficient information to fully evaluate the safety significance of the condition under 10 CFR Part 21 for the remaining potentially affected plants. Therefore, GEH will close this 10 CFR Part 21 evaluation with a Transfer of Information to all potentially affected licensees per 10 CFR 21.21(b). In parallel with the GEH evaluation, the SSPV manufacturer has issued an Interim Report and a Final Report, providing information resulting from their evaluation. Effects of the condition were observed at the Columbia and Fermi 2 plants and attributed to a single affected SSPV at each plant, with extents limited to only those affected SSPVs.Because the cores for those plants were designed to ensure adequate shutdown margin with the strongest control rod remaining fully withdrawn, the effects of the condition were accommodated by design, and there was no impact on the ability to shutdown the reactor.For the remaining plants, GEH does not know the quantity of any affected SSPVs or their plant-specific locations, which are necessary to determine impact of the condition on the ability to shutdown an affected plant. In some scenarios adequate shutdown margin is assured regardless of postulated control rod behavior, but for other scenarios impact on shutdown margin would depend on the number of affected SSPVs, plant-specific core configuration, and the location and cycle-specific worth of any affected control rods. In all cases, diverse backup functions, which are not safety-related, but are proven to be reliable, would likely activate or be available for manual action to ensure control rod insertion. The GEH evaluation of potential effects consisting of slow scram insertion of affected control rods during a full-core scram indicates that compensatory measures and defense in depth provided by the backup scram function and the alternate rod insertion function, which are not safety-related but are proven reliable, ensure that affected plants will be able to shutdown in accordance with requirements. A previous GEH evaluation indicates that [[]] would not lead to violation of the Technical Specifications safety limit for Minimum Critical Power Ratio (MCPR).Introduction This communication includes background material provided in MFN 14-010 RO (for completeness), but updates the evaluation and conclusions. On January 15, 2014, GEH was informed of the failure of a control rod to scram (i.e., no control rod motion) during a single rod scram test at a U.S. BWR/5 plant (Plant E in Table 1).Plant personnel conducted an investigation and determined that the 118 SSPVs in the Hydraulic Control Unit (HCU) for the affected control rod did not function. They inspected the valve and discovered that the spring, normally connected to valve plunger (or core), had Enclosure 2 to MFN 14-010 R1 Non-Proprietary Information -Class I (Public)July 23, 2014 Page 2 of 8 become detached. Such a condition would not place the valve into its isolated/vented configuration upon deactivation in response to the Reactor Protection System (RPS) scram signal, and scram performance would be degraded, with a delayed insertion proceeding through function of the backup scram valves (or, if necessary, manual activation of the Alternate Rod Insertion (ARI) system or by other manual methods). In the case of a single rod scram test, the backup scram valves do not open and the condition would leave the.control rod unmoved in the pre-scram position; this was the behavior observed at Plant E.The valve was returned for inspection to the SSPV manufacturer (ASCO Valve, Inc.), who initiated their own 10 CFR Part 21 investigation into the apparent condition of the valve and the extent of condition. The manufacturer completed their investigation and followed their Interim Report (March 11, 2014, available on the U.S. NRC website under ADAMS accession number ML14079A026) with their Final Report, submitted to the U.S. NRC on June 16, 2014 (ADAMS accession number ML14169A258), and results from the investigation have been incorporated into the GEH evaluation of safety significance in accordance with 10 CFR Part 21. Details provided herein present the information available to GEH and support the GEH determination that GEH does not have sufficient information to completely evaluate the safety significance of the condition, as required by10 CFR Part 21 for some potentially affected plants.Description of Discovery A review of available industry operating experience and recent GEH experience indicates that this condition was observed and reported 5 times: 1993, 1994 (two occurrences), 2012, and 2014: The salient information from the review is summarized in Table 1.Summary of Observed Behaviors* In observations from 1993, 1994 (2), 2012, and 2014, the condition was discovered during normal plant operation within months after valve installation but in only one case during post-maintenance testing just after installation of the affected valve.o The 2012 and 2014 occurrences of the condition were evident within 7 months of valve installation, after cycling roughly 60 to 200 times in half-scram tests (during which the condition would not be evident, because only one of the pair of SSPVs is cycled at a time).o Two of the three occurrences from 1993 and 1994 also appear to have been discovered within a short time after valve installation (immediately in post-installation testing in one case, and "shortly after" HCU maintenance in another case).* When the condition is present: o During a full-core scram, the rod fully inserts but is delayed, often outside of the insertion time required by Technical Specifications. This is because the backup scram valves depressurize the scram air header, which allows the scram valves to open and the rod to insert, but the rate is slower than Enclosure 2 to MFN 14-010 R1 July 23, 2014 Non-Proprietary Information -Class I (Public)Page 3 of 8 insertion triggered with the SSPV function. (If the backup scram function, which is activated by the RPS were to not function for some reason, the operator could then manually activate the ARI system, which would also depressurize the scram air header to insert affected rods, but at a delayed rate and after the duration needed to trigger the system manually. Note that the backup scram function and the ARI system are not safety related.)o During a single-rod scram test, the control rod fails to move upon scram signal.Table I -Summary of SSPV Spring Disengagement History Date Plant Observations March 1993 Plant A e Slow scram during full-core scram from operation BWR/3

  • Shortly after Control Rod Drive (CRD) HCU maintenance April 1994 Plant B o Slow scram during full-core scram from full-power operation BWR/2
  • Had operated successfully on previous occasions after installation (time to failure not provided)November 1994 Plant C
  • Failure to scram in low-power Tech Spec testing during post-outage BWR/3 startup* Immediately after installation/refurbishment October 2012 Plant D
  • Passed scram-time test during start-up after installation BWR/4
  • Cycled 87 times in half-scram testing over 2 months* Normal insert from notch 12 during full-core scram 2 months after installation
  • Cycled 112 additional times in half-scram testing over next 3 months* Slow to scram during full-core scram (2.5-sec delay) 5 months after installation (scheduled for testing)* Failure to scram during single-rod test 6 months after installation January 2014 Plant E e Passed two scram-time tests during start-up after installation BWR/5
  • Cycled roughly 60 times in half-scram testing over 7 months* Failed to scram (no movement) in single-rod test 7 months after installation Extent of Condition Based on the manufacturer's bounding of the condition, GEH has defined the suspect population as 437 SSPVs assembled during a period extending from 2010, when the assembly operation was moved to a new location, to November 2012, when an assembly inspection step was added to confirm spring engagement.

GEH has correlated internal records with those of the manufacturer to identify the serial numbers of SSPVs delivered to plants sites, as provided in Table 2. From the population of 437 SSPVs, a total of 399 SSPVs remain at the plant sites, based on the latest information provided to GEH.(Excluded from Table 2 are an additional 38 valves from the suspect population that were received by a plant but later returned to the manufacturer.) Enclosure 2 to MFN 14-010 R1 July 23, 2014 Non-Proprietary Information -Class I (Public)Page 4 of 8 Table 2 -Serial Numbers and Receiving Plants for SSPVs from Suspect Population 00073419 140715 A762654 j-001, -002, -003 4-Apr-11 3 Browns Fenry __ Plant Total: 3-008, -012, -021, -027 -028, -031, -034, 337332 A272718 -035, -036, -045, -046, -048, -049, -050, 3-May-13 20 Columbia -052, -053, -057, -060, -062, -065 Plant Total: 20 00000707 13418 A171767 -001,-002 25-Oct-10 2 Dresden Ttl- 2 Plant Total: 2 Al13888-001 thru -009, -011 thru -014, -016 thru -024,-026 thru -050, -052 thru -067, -069, -070,-072, -073 thru -081, -083 thru -125 8-Feb-12 118 4700381095 Fermi-007 thru -009, -014, -025, -031, 31-Jan-12 9 A171767 -034, -037, -045-030 22-Aug-11 1 A321861 -021 thru -029 22-Aug-11 9 A321861 -005, -006, -010, -012, -030 thru -037, 31-Jan-12 20-041 thru -047,-050 A351454-001 thru -005 28-Sep- 12 Plant Total: 23-Aug-10 5 162 33 Al 71767-003 thru -006, -010 thru -013, -015, -020, -022, -023, -024, -026, -027 thru -029,-032, -033, -035, -036, -038 thru -044,-046 thru -050 80 034650 4 A321861-001 thru -004, -007 thru -009,-011, -013, -014, -017, -018, -038,-039, -040, -048, -049 23-Aug-10 17 Oyster Creek 80 045972 A276160 -006 thru -011, -013 thru -033 26-Jun-12 27 A272718 -001 thru -006 5-Nov-12 6 80 048306 A276160 -002,-004 11-Sep-12 2 80 045972 A272718-022. -023. -024 6-May-13 Plant Total: 5-Jan-11 3 88 4 A171767-016 thru -019 90 258497 427 Peach Bottom A321861-015,-016,-019,-020 5-Jan-11 4__ Plant Total: 8 Quad Cities 00000707 13765 A272718 -066 thru -071 11-Sep-13 6_ PlantTotal: 6 8981120150 A496905 unknown 9-Dec-10 2 8991120188 A793691-001 thru -108 108 110 399 Enclosure 2 to MFN 14-010 R1 Non-Proprietary Information -Class I (Public)July 23, 2014 Page 5 of 8 Implications for Safety Significance The limited number of observations of the condition from the current suspect population and the consistency of time to identify the condition for the five occurrences (recent and 1990s)suggest this condition occurs with low frequency and relatively early identification. However, the possibility of other affected SSPVs from the suspect population is indeterminate and cannot be quantified without full inspection of each suspect SSPV. For that reason, the degree to which the suspect population is affected by the condition is uncertain, and the safety significance of the condition, which depends on the number of control rods affected and their plant-specific locations, cannot be assessed. However, some comments on conditions and potential effects can be made.For cases of any affected but undetected SSPVs, the ability to safely shutdown the plant and maintain shutdown will depend on whether the functioning control rods maintain sufficient shutdown margin. In the U.S., and in other countries with similar regulations and practices, reactor cores and fuel cycles are designed to maintain adequate shutdown margin at all times with the highest-worth control rod fully withdrawn. This ensures that a plant unknowingly affected with a single control rod of this condition (typical of the cases observed thus far), or other conditions with similar effects on scram, will meet shutdown requirements throughout the operating cycle, during cold shutdown, and during refueling; in such a case a single control rod affected by a malfunctioning SSPV will not prevent the safe shutdown of the reactor. If that provision is not incorporated into the core design or if multiple control rods are concurrently impacted, shutdown requirements are likely to be met due to the function of the backup scram valves. The backup scram function is activated by the RPS and ensures the scram air header is depressurized to allow the scram valves to open and control rods with non-functioning SSPVs to insert. If the backup scram function were to fail, operator action to activate the ARI system would also depressurize the scram air header, allowing affected control rods to insert. Activation of the ARI system must be initiated in sufficient time to allow the rods to insert before the scram discharge volume fills. Control rod insertion by either of these functions is slower than that triggered through the SSPVs, due partly to the delay in start of motion and also to the slower rate of insertion. Finally, the operator has the option of using other, longer-term manual insertion methods, such as the normal control rod positioning function. Although some equipment used for the backup scram function, the ARI system, and the other insertion methods is not safety-related, these functions are redundant, independent, and/or diverse to the normal RPS scram function.Furthermore, many years of reactor operation have demonstrated these functions to be reliable under normal and encountered off-normal conditions. If those systems were to fail with multiple control rods concurrently affected by this condition, then shutdown requirements might not be met; this would depend on plant-specific details, including the core locations of the affected rods.For cases in which affected control rods are inserted by the function of the backup scram valves, the scram insertion time could exceed Technical Specifications scram time limits (i.e., > 7 seconds). However, a previous GEH evaluation of control rod performance [[]] will Enclosure 2 to MFN 14-010 R1 Non-Proprietary Information -Class I (Public)July 23, 2014 Page 6 of 8 have negligible effect on critical power ratio for the limiting fuel assembly. [[]] will not pose a concern for shutdown of the plant and will not lead to violation of the Technical Specifications safety limit for MCPR.Synopsis What is known about the condition can be summarized as follows:* The effects of the condition result from a latent tendency for an affected SSPV spring to disengage from the valve plunger due to an assembly error that escaped detection by the manufacturer.

  • If a misassembled SSPV spring disengages, the affected control rod is observed to insert slowly during a full-core scram or to not move at all during a single-rod scram test.* A number of BWR plants have received GEH-shipped SSPVs from a population identified by the manufacturer as being associated with valve spring disengagement.

o Two occurrences of valve spring disengagement have been discovered from the identified population of 437 potentially susceptible SSPVs. (At the time of the GEH Interim Report notification of this issue in March 2014, 399 of those suspect SSPVs remained at plant sites.)o Industry operating experience indicates three other known or likely occurrences of valve spring disengagement in the 1990s, which are not associated with the currently identified population.

  • Of the five known occurrences to date (three in the 1990s and two within the past two years): o Valve spring disengagement was detected in only one occurrence at each of five plants.o The frequency at which this defect exists in any of the current suspect.SSPVs is estimated at just under 1%, based on inspection results from 220 suspect SSPVs from the two plant subpopulations that contained the 2 observed defects. The probability that this defect exists in more than one suspect SSPV in a single plant is also unknown, but is lower than the probability of the defect existing in a single suspect SSPV at the same plant. Finally, the probability of two or more control rods with affected SSPVs concurrently failing to scram is lower yet.* Discovered occurrences of the disengaged spring were detected within a relatively short time after SSPV replacement installation and specifically within 7 months (or 60 to 200 valve cycles) for the two recent occurrences.

Enclosure 2 to MFN 14-010 R1 Non-Proprietary Information -Class I (Public)July 23, 2014 Page 7 of 8 o However, the manufacturer's investigation of the failure mechanism was not able to decisively conclude whether the condition would reliably become apparent within a short time or a limited number of valve cycles after installation (i.e., it could not consistently replicate behavior consistent with an SSPV spring disengaging within a single plant operating cycle as observed in at least 4 of the 5 occurrences from 1993, 1994, 2012, and 2014).Safety significance of this condition, if present, depends on the number of affected control rods and, if multiple control rods in a plant are concurrently affected, on their location. But some general points can be made: o For U.S. plants, with core loadings designed to maintain adequate shutdown margin with the strongest rod fully withdrawn, failure of one control rod to insert, for whatever reason, will not prevent the safe shutdown of the reactor.o Shutdown margin is otherwise provided reliably by the backup scram function and the ARI system, which serve to depressurize the scram air header and allow control rods with SSPV failure to insert. Operators might also choose to insert un-scrammed rods using the normal control positioning function.These alternate methods use equipment that is not safety-related, but has proven reliable over many years of reactor operation. o Scram insertion initiated by backup scram function or ARI could exceed Technical Specification scram times, but in a previous GEH evaluation, a condition [[]] was shown to have negligible effect on critical power performance of the limiting fuel assembly.Because the condition affected only a single control rod each at the Columbia and Fermi 2 plants, and because the cores for those plants were designed to ensure adequate shutdown margin with the strongest control rod remaining fully withdrawn, the effects of the condition were accommodated by design and there was no impact on the ability to safely shutdown the reactor.GEH is not able to evaluate the safety significance of this condition with the limited information available for the remainder of the potentially affected plants. Specifically, GEH does not know the following: " the number of shipped suspect SSPVs at those plants that are actually affected;* the time needed for the condition to manifest with an impact on scram performance; and* the specific core locations and relative worth of control rods and HCUs with potentially affected SSPVs. Enclosure 2 to MFN 14-010 R1 Non-Proprietary Information -Class I (Public)July 23, 2014 Page 8 of 8 ABWR and ESBWR Design Certification Documentation Applicability The issue described herein has been reviewed for applicability to documentation associated with 10 CFR 52, and determined to have no effect on the technical information contained in either the ABWR certified design or the ESBWR design in certification. This is true because this condition is not a deficiency in design.Recommendations GEH suggests the following:

  • Customers who received shipments of the suspect SSPVs but have not inspected those SSPVs for spring engagement should consider coordinating with GEH to return suspect SSPVs to the manufacturer, ASCO Valve, Inc., for inspection, as practical and appropriate.

Inspections can be performed at the plant site, but the supplier cautions against that because of the potential for valve nylon thread lock debris to impact operation of the valve.* Plant staff can consider whether more-frequent testing of CRDs with suspect SSPVs is beneficial to identify presence of the condition for appropriate action. However, staff should be advised that effects are not gradual to allow early identification before SSPV malfunction (i.e., the observable characteristic is scram performance affected by the malfunction). GEH assistance on this issue can be obtained by contacting Rich Jones (richard2.jones@ge.com; 910-819-6043, or 910-228-4602). Corrective/Preventive Actions The manufacturer, ASCO Valve, Inc. issued an Interim Report, ("Interim Report on HVL26600000010J Valve," March 11, 2014, U.S. NRC ADAMS Accession Number ML14079A026) with stated intention to complete their investigation by the end of June 2014.Their investigation was completed and their final report transmitted to the U.S. NRC and to GEH on June 16, 2014. The final report can be found on the U.S. NRC website under ADAMS Accession Number MIL14169A258. In the supplier's Interim Report, the supplier stated that future occurrence of this condition will be prevented by an additional inspection step, incorporated November 9, 2012, to confirm proper spring engagement during assembly. ENCLOSURE 3 MFN 14-010 Ri Affidavit GE-Hitachi Nuclear Energy Americas LLC AFFIDAVIT I, Peter M. Yandow, state as follows: (1) I am Vice President, NPP/Services Licensing, Regulatory Affairs, GE-Hitachi Nuclear Energy Americas LLC ("GEH"), and have been delegated the function of reviewing the information described in paragraph (2) which is sought to be withheld, and have been authorized to apply for its withholding. (2) The information sought to be withheld is contained in Enclosure I of GEH letter, MFN 14-010 RI, "Completed Evaluation of Part 21 Potentially Reportable Condition Notification: Unseating of Valve Spring on SSPV," dated July 23, 2014. The GEH proprietary information in Enclosure 1, which is entitled "Description of Evaluation," is identified by a dotted underline inside double square brackets. [[This ".s..sentence ".ie. s ".a n exampl.e..13.11]. In each case, the superscript notation 13 refers to Paragraph (3) of this affidavit, which provides the basis for the proprietary determination. (3) In making this application for withholding of proprietary information of which it is the owner or licensee, GEH relies upon the exemption from disclosure set forth in the Freedom of Information Act ("FOIA"), 5 USC Sec. 552(b)(4), and the Trade Secrets Act, 18 USC Sec. 1905, and NRC regulations 10 CFR 9.17(a)(4), and 2.390(a)(4) for trade secrets (Exemption 4). The material for which exemption from disclosure is here sought also qualifies under the narrower definition of trade secret, within the meanings assigned to those terms for purposes of FOIA Exemption 4 in, respectively, Critical Mass Energy Project v. Nuclear Regulatory Commission, 975 F2.d 871 (DC Cir. 1992), and Public Citizen Health Research Group v. FDA, 704 F2.d 1280 (DC Cir. 1983).(4) The information sought to be withheld is considered to be proprietary for the reasons set forth in paragraphs (4)a. and (4)b. Some examples of categories of information that fit into the definition of proprietary information are: a. Information that discloses a process, method, or apparatus, including supporting data and analyses, where prevention of its use by GEH's competitors without license from GEH constitutes a competitive economic advantage over other companies;

b. Information that, if used by a competitor, would reduce their expenditure of resources or improve their competitive position in the design, manufacture, shipment, installation, assurance of quality, or licensing of a similar product;c. Information which reveals aspects of past, present, or future GEH customer-funded development plans and programs, resulting in potential products to GEH;d. Information which discloses trade secret or potentially patentable subject matter for which it may be desirable to obtain patent protection.

MFN 14-010 R1 Enclosure 1 Affidavit Page I of 3 (5) To address 10 CFR 2.390(b)(4), the information sought to be withheld is being submitted to NRC in confidence. The information is of a sort customarily held in confidence by GEH, and is in fact so held. The information sought to be withheld has, to the best of my knowledge and belief, consistently been held in confidence by GEH, no public disclosure has been made, and it is not available in public sources. All disclosures to third parties, including any required transmittals to NRC, have been made, or must be made, pursuant to regulatory provisions or proprietary agreements which provide for maintenance of the information in confidence. Its initial designation as proprietary information, and the subsequent steps taken to prevent its unauthorized disclosure, are as set forth in paragraphs (6) and (7) following. (6) Initial approval of proprietary treatment of a document is made by the manager of the originating component, the person most likely to be acquainted with the value and sensitivity of the information in relation to industry knowledge, or subject to the terms under which it was licensed to GEH.(7) The procedure for approval of external release of such a document typically requires review by the staff manager, project manager, principal scientist, or other equivalent authority for technical content, competitive effect, and determination of the accuracy of the proprietary designation. Disclosures outside GEH are limited to regulatory bodies, customers, and potential customers, and their agents, suppliers, and licensees, and others with a legitimate need for the information, and then only in accordance with appropriate regulatory provisions or proprietary agreements. (8) The information identified in paragraph (2), above, is classified as proprietary because it contains the detailed results, qualification data, and methodology for the determination of the degree of impairment of the scram solenoid pilot valve. The reporting, evaluation and interpretations of the results, as they relate to the BWR, was achieved at a significant cost to GEH.The development of the methodology along with the interpretation and application of the analytical results is derived from the extensive experience database that constitutes a major GEH asset.(9) Public disclosure of the information sought to be withheld is likely to cause substantial harm to GEH's competitive position and foreclose or reduce the availability of profit-making opportunities. The information is part of GEH's comprehensive BWR safety and technology base, and its commercial value extends beyond the original development cost. The value of the technology base goes beyond the extensive physical database and analytical methodology and includes development of the expertise to determine and apply the appropriate evaluation process. In addition, the technology base includes the value derived from providing analyses done with NRC-approved methods.The research, development, engineering, analytical and NRC review costs comprise a substantial investment of time and money by GEH.The precise value of the expertise to devise an evaluation process and apply the correct analytical methodology is difficult to quantify, but it clearly is substantial. MFN 14-010 RI Enclosure I Affidavit Page 2 of 3 GEH's competitive advantage will be lost if its competitors are able to use the results of the GEH experience to normalize or verify their own process or if they are able to claim an equivalent understanding by demonstrating that they can arrive at the same or similar conclusions. The value of this information to GEH would be lost if the information were disclosed to the public. Making such information available to competitors without their having been required to undertake a similar expenditure of resources would unfairly provide competitors with a windfall, and deprive GEH of the opportunity to exercise its competitive advantage to seek an adequate return on its large investment in developing and obtaining these very valuable analytical tools.I declare under penalty of perjury that the foregoing is true and correct.Executed on this 23rd day of July 2014.Peter M. Yandow Vice President, NPP/Services Licensing Regulatory Affairs GE-Hitachi Nuclear Energy Americas LLC 3901 Castle Hayne Road, M/C A-65 Wilmington, NC 28401 Peter.Yandow@ge.com MFN 14-010 RI Enclosure 1 Affidavit Page 3 of 3}}