IR 05000482/2020004: Difference between revisions

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=Text=
=Text=
{{#Wiki_filter:February 9, 2021
{{#Wiki_filter:
 
==SUBJECT:==
WOLF CREEK GENERATING STATION - INTEGRATED INSPECTION REPORT 05000482/2020004
 
==Dear Mr. Reasoner:==
On December 31, 2020, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Wolf Creek Generating Station. On January 6, 2021, the NRC inspectors discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.
 
No findings or violations of more than minor significance were identified during this inspection.
 
This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.
 
Sincerely, Cornelius Digitally signed by Cornelius F. O'Keefe F. O'Keefe Date: 2021.02.09 13:15:36 -06'00'
Neil F. O'Keefe, Chief Reactor Projects Branch B Division of Reactor Projects Docket No. 05000482 License No. NPF-42
 
===Enclosure:===
As stated
 
==Inspection Report==
Docket Number: 05000482 License Number: NPF-42 Report Number: 05000482/2020004 Enterprise Identifier: I-2020-004-0008 Licensee: Wolf Creek Nuclear Operating Corporation Facility: Wolf Creek Generating Station Location: Burlington, KS Inspection Dates: October 1, 2020, to December 31, 2020 Inspectors: C. Henderson, Senior Resident Inspector J. Vera, Resident Inspector Approved By: Neil F. O'Keefe, Chief Reactor Projects Branch B Division of Reactor Projects Enclosure
 
=SUMMARY=
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an integrated inspection at Wolf Creek Generating Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.
 
===List of Findings and Violations===
 
No findings or violations of more than minor significance were identified.
 
===Additional Tracking Items===
None.
 
=PLANT STATUS=
 
Wolf Creek Generating Station began the inspection period at full power, except for the four occasions in the month of November when the licensee reduced power to 70 percent for flexible power operations (based on daily market demand) and returned to full power after each occasion. On December 11, 2020, the licensee reduced power to 70 percent to perform main turbine valve surveillance testing and data gathering for future flexible power operation cycles, the unit was returned to full power on December 12, 2020, where it remained for the rest of the reporting period.
 
==INSPECTION SCOPES==
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
 
Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), resident inspectors were directed to begin telework and to remotely access licensee information using available technology. During this time, the resident inspectors performed periodic site visits each week; conducted plant status activities as described in IMC 2515, Appendix D, Plant Status; observed risk-significant activities; and completed onsite portions of IPs. In addition, resident and regional baseline inspections were evaluated to determine if all or portions of the objectives and requirements stated in the IP could be performed remotely. If the inspections could be performed remotely, they were conducted per the applicable IP. In some cases, portions of an IP were completed remotely and onsite. The inspections documented below met the objectives and requirements for completion of the IP.
 
==REACTOR SAFETY==
 
==71111.04 - Equipment Alignment==
 
===Partial Walkdown Sample (IP Section 03.01) (1 Sample)===
The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:
: (1) Emergency diesel generator A jacket water and intercooler system on October 22, 2020
 
==71111.05 - Fire Protection==
 
===Fire Area Walkdown and Inspection Sample (IP Section 03.01) (2 Samples)===
The inspectors evaluated the implementation of the fire protection program by conducting a walkdown and performing a review to verify program compliance, equipment functionality, material condition, and operational readiness of the following fire areas:
: (1) Auxiliary feedwater pump B room door 13271 breach authorization for maintenance, fire area A-13 on December 29, 2020
: (2) Auxiliary feedwater pump A room door 13261 breach authorization for degraded door gasket, fire area A-14 on December 29, 2020
 
==71111.11Q - Licensed Operator Requalification Program and Licensed Operator Performance==
 
Licensed Operator Performance in the Actual Plant/Main Control Room (IP Section 03.01)
(1 Sample)
: (1) The inspectors observed and evaluated operator performance during power changes as part of flexible power operations on November 14, 2020.
 
===Licensed Operator Requalification Training/Examinations (IP Section 03.02) (1 Sample)===
: (1) The inspectors observed and evaluated licensed operator simulator training activities            on November 16, 2020.
 
==71111.12 - Maintenance Effectiveness==
 
===Maintenance Effectiveness (IP Section 03.01) (2 Samples)===
The inspectors evaluated the effectiveness of maintenance to ensure the following structures, systems, and components (SSCs) remain capable of performing their intended function:
: (1) Emergency diesel generator A placed in 10 CFR 50.65(a)(1) due to temperature control valve failures on October 22, 2020
: (2) Train B containment coolers due to essential service water outlet valve EFHV0046 failure to open on December 2, 2020.
 
==71111.13 - Maintenance Risk Assessments and Emergent Work Control==
 
===Risk Assessment and Management Sample (IP Section 03.01) (2 Samples)===
The inspectors evaluated the accuracy and completeness of risk assessments for the following planned and emergent work activities to ensure configuration changes and appropriate work controls were addressed:
: (1) Emergent work for shutdown bank C reactor control rods failing to insert during surveillance testing on December 18, 2020
: (2) Emergent work for reactor trip breaker A block switch for the automatic shunt trip failure during surveillance testing on December 21, 2020
 
==71111.15 - Operability Determinations and Functionality Assessments==
 
===Operability Determination or Functionality Assessment (IP Section 03.01) (2 Samples)===
The inspectors evaluated the licensee's justifications and actions associated with the following operability determinations and functionality assessments:
: (1) Emergency diesel generator A fuel oil transfer pump polarization index operability determination on November 2, 2020
: (2) Train B safety-related 480 volt bus NG02 exceeding 506 volts AC operability determination on December 18, 2020
 
==71111.18 - Plant Modifications==
 
Temporary Modifications and/or Permanent Modifications (IP Section 03.01 and/or 03.02)
(1 Sample)
The inspectors evaluated the following temporary or permanent modifications:
: (1) Change in time critical operator action to establish Class 1E room cooling air recirculation and shifting safety-related battery chargers following a failure of the safety-related air conditioning unit on November 17, 2020
 
==71111.19 - Post-Maintenance Testing==
 
===Post-Maintenance Test Sample (IP Section 03.01) (3 Samples)===
The inspectors evaluated the following post-maintenance test activities to verify system operability and functionality:
: (1) Emergency diesel generator A fuel oil pump replacement and fuel oil system maintenance on October 26, 2020
: (2) Emergency diesel generator B, 7-day technical specification maintenance outage on November 5, 2020
: (3) Emergency diesel generator A, 7-day technical specification maintenance outage on October 22, 2020
==71111.22 - Surveillance Testing==
 
The inspectors evaluated the following surveillance tests:
 
===Surveillance Tests (other) (IP Section 03.01)===
{{IP sample|IP=IP 71111.22|count=1}}
: (1) Emergency diesel generator A monthly operability and lube oil inventory surveillance testing on October 27, 2020
 
===RCS Leakage Detection Testing (IP Section 03.01) (1 Sample)===
: (1) Reactor coolant leakage surveillance testing on November 3, 2020
 
==71114.06 - Drill Evaluation==
 
Select Emergency Preparedness Drills and/or Training for Observation (IP Section 03.01)
(1 Sample)
: (1) The inspectors observed emergency preparedness drills with no drill and exercise performance indication opportunity (DEP) and emergency preparedness table-tops with DEP on November 18,
 
==OTHER ACTIVITIES - BASELINE==
 
===71151 - Performance Indicator Verification The inspectors verified licensee performance indicators submittals listed below:
MS08: Heat Removal Systems (IP Section 02.07) ===
{{IP sample|IP=IP 71151|count=1}}
: (1) October 1, 2019, through September 30, 2020
 
===MS09: Residual Heat Removal Systems (IP Section 02.08) (1 Sample)===
: (1) October 1, 2019, through September 30, 2020
 
==71152 - Problem Identification and Resolution==
 
===Semiannual Trend Review (IP Section 02.02) (1 Sample)===
: (1) The inspectors reviewed the licensees corrective action program for potential adverse trends in human performance tool usage and control of evaluations that might be indicative of a more significant safety issue on December 17,
 
==INSPECTION RESULTS==
Observation: Semi-Annual Trend Review                                                71152 The inspectors reviewed the licensees corrective action program, performance indicators, system health reports, and other documentation available to help identify performance trends that might indicate the existence of a more significant safety issue. The inspectors verified that the licensee was taking corrective actions to address the identified adverse trends. The inspectors did not review any cross-cutting themes because none existed at the site.
 
To verify that the licensee was taking corrective actions to address identified adverse trends that might indicate the existence of a more significant safety issue, the inspectors noted an apparent negative trend in work management that resulted human performance errors and reviewed the corrective action program documentation from April through December 2020.
 
Selected examples of these events that illustrate the performance included:
* Condition Report (CR) 141893: During the performance of Procedure SYS GK-201, Mitigating Actions for Inoperable SKG05 Train, Rev. 0, for an emergent refrigerant leak on the train B Class 1E electrical air conditioning unit (SGK05B), both safety-related batteries became inoperable when placing the swing battery chargers into services. Specifically, the licensee lowered the output voltage of both normally aligned safety-related chargers concurrently causing both trains of safety-related batteries to become inoperable. This issue was documented in NRC Inspection Report 05000482/2020002 (Adams ML20224A354) as NCV 05000482/2020002-01.
* CR 143812: The licensees failure to implement Procedure AI 16C-005, Toolpouch and Minor Maintenance Preparation and Implementation, Revision 0. Specifically, the licensee failed to inform operations personnel of safety injection pump A oil leakage during post maintenance testing per Procedure AI 16C-005 to determine whether the safety-related function of the system or component would be affected prior to attempting to repair the leakage. This was evaluated as a minor issue because it was identified and corrected during maintenance in progress.
* CR 144243: During the restoration of steam generator blowdown from planned maintenance activities in accordance with Procedure SYS BM-127, Blow Down Flow Adjustments, Revision 15, the steam generator blowdown system unexpectedly automatically isolated due to a high flash tank level. This event occurred because the licensee failed to ensure all individuals involved were in place and ready to perform the evolution. Specifically, an operator was assigned to throttle radiation monitor flow and perform an independent verification for hanging a clearance order. The control room and the other assigned local operator did not verify that the individual was in place to throttle radiation monitor flow, resulting in the isolation of steam generator blow down. This was evaluated as a minor issue because it did not result in a plant transient.
* CR 144908: The licensee released approximately 180 gallons from the A train secondary liquid waste tank (THF04A), however the release permit was for discharging the contents of THF04B. Prior to the release, one of the on-shift field operators unexpectedly had to leave the site. The replacement watch-stander failed to review the liquid release permit to ensure the correct THF04 was aligned for release. This was evaluated as a minor issue because it did not result in a release greater than the release approved in the permit for THF04B.
 
The inspectors performed an independent assessment of the adverse trend that resulted in human performance issues at the station and concluded there was a potential adverse trend associated with Work Management. Specifically, the inspectors identified that the licensee did not implement the following aspects of the Work Management Process in the following instances:
* Effectively plan and execute work by incorporating risk insights, job site conditions and for coordination with different groups or job activities (CR 144243)
* Consider the impact of changes to the work scope and the need to keep personnel apprised of work status (CR 143812)
* Ensure individuals are aware of plant status, the nuclear safety risks associated with work in the field, and other parallel station activities (CR 144908)
* Coordinate work activities to address conflicting or changing priorities across the whole spectrum of activities contributing to nuclear safety, which includes emergent work activities (CR 141893)
Additionally, the inspectors identified the licensee also noted declining human performance, which resulted in the licensee performing a self-assessment, Gap to Excellence in Human Performance, (CR 144353) and a common cause evaluation, Organizational Performance Review of Site Events. (CR 142240). The licensee concluded the most probable cause was leaders and workers have not consistently implemented their roles and responsibilities as identified in the Human Performance program. Specifically, the licensee did not implement effective communications, there were gaps in procedure use and adherence, and failures to stop when unsure. The licensee implemented corrective actions for each of the gaps identified in the implementation of the Human Performance program. The corrective actions included re-enforcing the roles and responsibilities of the Human Performance program for leaders and workers and a Human Performance action plan focusing on error prevention tools (i.e., effective communication, procedure use and adherence, and self-checks). The inspectors concluded the licensee self-assessment and common cause evaluation did not identify the potential adverse trend in terms of work management, but the inspectors noted the licensees Nuclear Safety Culture subcommittee initiated CR 146284 identifying 12 examples associated with work management with respect to scheduling of maintenance activities. In response, the licensee assigned a corrective action to complete a formal trend analysis, scheduled to be completed in January 2021, to implement an appropriate corrective action plan.
 
==EXIT MEETINGS AND DEBRIEFS==
The inspectors verified no proprietary information was retained or documented in this report.
* On January 6, 2021, the inspectors presented the integrated inspection results to Mr. C. Reasoner, Chief Executive Officer and Chief Nuclear Officer, and other members of the licensee staff.
 
=DOCUMENTS REVIEWED=
 
Inspection Type              Designation      Description or Title                                      Revision or
Procedure                                                                                                Date
71111.04  Calculations      XX-M-052          Wolf Creek Tank Document Verifications                    0
Corrective Action Condition Reports 024199
Documents
Corrective Action Condition Reports 145756, 145854, 145853
Documents
Resulting from
Inspection
Drawings          M-12KJ01          Piping and Instrumentation Diagram Standby Diesel        14
Generator A Cooling Water System
M-13KJ03          Small Piping Isometric Standby Diesel System Lube Oil and 3
Jacket Water
Miscellaneous    WCRE-01          WCNOC Total Plant Setpoint Document                      94
WCRE-03          Tank Document                                            31
WCRE-34          Fourth 10-year Interval Inservice Testing Program        11
Procedures        ALR 00-020D      DG NE01 Trouble                                          10
ALR 00-095B      DG RM A Sump LEV HI                                      10
ALR 501          Standby Diesel Engine System Control Panel KJ-121        30
AP 26C-004        Operability Determination and Functionality Assessment    41
STS KJ-005A      Manual/Auto Start, Sync, and Loading of EDG NE01          69A
71111.05  Corrective Action Condition Reports 10000367, 10000161, 10000097
Documents
Miscellaneous    Breach            BAP 20-0300, BAP 20-0294
Authorization
Permit
E-1F9905          Fire Hazard Analysis                                      10
WCRE-35          Boundary Matrix                                          8
Procedures        AP 10-103        Fire Protection Impairment Control                        36
AP 10-104        Breach Authorization                                      39
AP 10-106        Fire Preplans                                            20
Work Orders                        20-463920-002
71111.11Q Procedures        AI 21-300        Flexible Power Operations                                0
AP 21-001        Conduct of Operations                                    85
Inspection Type              Designation      Description or Title                                        Revision or
Procedure                                                                                                  Date
BD-EMG C-0        Loss of All AC Power                                        27
EMG C-0          Loss of All AC Power                                        44
EMG E-0          Reactor Trip or Safety Injection                            42
GEN 00-004        Power Operation                                            95
71111.12  Corrective Action Condition Reports 134814, 135452, 138206, 137244, 137247, 002671, 135086,
Documents                          145497, 145845
Drawings          M-12KJ01          Piping & Instrumentation Diagram Standby Diesel Generator  13
A Cooling Water System
Miscellaneous    E-025-00005      Instruction Manual for Limitorque Actuator Instructions and W06
Maintenance
SCA-91-0084
SCA-92-0143                                                                  0
WCRE-34          Fourth 10-Year Interval Inservice Testing Basis Document    11
Procedures        AP 23-006        System Engineering Program                                  27A
AP 26C-004        Operability Determination and Functionality Assessment      41
MGE LT-008        Routine Electrical Limitorque Operator Maintenance          8A
MGE LT-100        Limitorque Valve Operator General Notes and Details        13
MPM KJ-004        Robertshaw Model 1285 Temperature Control Valve            3
MPM LT-001        Limitorque Operator Minor Maintenance, Lubrication, and    15
Inspection
SYS KJ-130        Removal and Restoration of EDG Support Systems              11
Work Orders                        15-406452-000, 17-430103-000, 18-441495-000, 19-
455530-004, 19-454101-000, 19-450841-000, 19-450840-
000
71111.13  Corrective Action Condition Reports 10000223, 10000247
Documents
Procedures        OFN SF-011        Realignment of Dropped, Misaligned Rod(s), and Rod          13
Control Malfunctions
STN SF-001        Control Rod Parking                                        21A
71111.15  Corrective Action Condition Reports 145356, 145358, 145667
Documents
Drawings          E-11013          Installation, Inspection and Testing Details for Electrical 49
Equipment and Cables
Inspection Type              Designation      Description or Title                                    Revision or
Procedure                                                                                              Date
Procedures        MGE EOOP-05      Insulation Resistance Testing                            27
Work Orders                        19-456424-000
71111.18  Corrective Action Condition Reports 141893
Documents
Procedures        AP 26A-002        Implementation and Revision of TS Bases, TRM, PTLR      2A
AP 26A-003        10 CFR 50.59 Reviews                                    14
AP 26B-001        Revisions to the Operating License and/or Technical      12
Specifications
GK-M-016          Wolf Creek Control Building Loss of Class 1E A/C GOTHIC  3
Room Heat Up Analysis with Installed Crosstie Fans and
Louvers
SYS GK-201        Mitigating Actions for Inoperable SGK05 Train            1
71111.19  Corrective Action Condition Reports 145678, 145639, 145662, 145668, 145634, 145633, 145632,
Documents                          145708, 145703, 145912, 145940, 145962, 145963, 145964,
145969, 145903
Corrective Action Condition Reports 145715
Documents
Resulting from
Inspection
Miscellaneous    M-018-00309      Instruction Manual for Emergency Diesel Generator System W139
Procedures        AP 23E-001        Emergency Diesel Generator Reliability Program          8
CKL ZL-005A      A EDG Operating Log                                      6A
MEC-038          Emergency Diesel Engine Injection Pump Replacement      3
MPM M018Q-01      Standby Diesel Generator Inspection                      26A
STS KJ-005A      Manual/Auto Start, Sync, and Loading of EDG NE01        69A
SYS KJ-123        Post Maintenance Run of Emergency Diesel Generator A    67A
SYS KJ-130        Removal and Restoration of EDG Support Systems          11
Work Orders                        19-450868-001, 20-463519001-001, 19-452880006-001, 14-
396122-001, 14-396122-005, 20-466446-003, 19-454576-
000, 20-461902-000
71111.22  Corrective Action Condition Reports 144501, 145273, 145433, 145419, 024199, 145832, 146222
Documents
Corrective Action Condition Reports 145714, 145713, 146110, 10000593, 10000594, 10000598
Documents
Inspection Type              Designation      Description or Title                                    Revision or
Procedure                                                                                              Date
Resulting from
Inspection
Procedures        AP 26C-004        Operability Determination and Functionality Assessment  41
AP 29G-001        RCS Unidentified Leak Rate Monitoring Program            6
OFN NB-042        Loss of Offsite Power to NB01 (NB02) with EDG Paralleled 15
STS BB-004        RCS Water Inventory Balance                              51A
STS BB-006        RCS Water Inventory Balance Using the NPIS Computer      21
STS KJ-005A      Manual/Auto Start, Sync, and Loading of EDG NE01        69A
STS KJ-005B      Manual/Auto Start, Sync, and Loading of EDG NE02        65A
STS KJ-013A      Hot Restart of EDG NE01                                  22
Work Orders                        20-458467-000
71151      Corrective Action Condition Reports 145401
Documents
Miscellaneous    WCNOC-163        Mitigating System Performance Index (MSPI) Basis        13
Document
71152      Corrective Action Condition Reports 133793, 141893, 144257, 141893, 136241, 144908, 144243,
Documents                          144353, 144362, 142240, 146052, 146284
Corrective Action Condition Reports 145507, 10000597
Documents
Resulting from
Inspection
Drawings          M-12EF02          Piping Instrumentation Diagram Essential Service Water  43
System
Procedures        AI 28A-010        Screening Condition Reports                              33
AI 28E-007        Corrective Action Coding and Trend Analysis              17
AP 28A-100        Corrective Action Program                                25
AP 34-001        Human Performance                                        16A
SYS BM-127        Blowdown Flow Adjustments                                15
SYS EF-300B      ESW/Service Water Macrofoul Treatment for Train B        0A
2
}}
}}

Revision as of 05:32, 18 January 2022

Integrated Inspection Report 05000482/2020004
ML21040A411
Person / Time
Site: Wolf Creek Wolf Creek Nuclear Operating Corporation icon.png
Issue date: 02/09/2021
From: O'Keefe C
NRC/RGN-IV/DNMS/NMSB-B
To: Reasoner C
Wolf Creek
References
IR 2020004
Download: ML21040A411 (14)


Text