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Category:DEFICIENCY REPORTS (PER 10CFR50.55E & PART 21)
MONTHYEARML20011F5971990-02-22022 February 1990 Part 21 Rept Re Solder Connections in Abb 27/59 Relays Deteriorated Due to Thermal Stress,Causing Bonding of Printed Wiring Pattern to Glass Epoxy Circuit Board.Interim Circuit Board W/Larger Pads & Higher Wattage Will Be Used ML20212N1371986-08-25025 August 1986 Part 21 Rept Re Potentially Defective Operation of Synchro-Start Products,Inc Synchronizing Speed Switches Used in Auxiliary Generating Equipment.Initally Reported on 860820.Next Rept Will Be Submitted by 860926 ML20151Y8141986-02-0404 February 1986 Part 21 Rept Re Colt-Pielstick Engine Tripping Out on High Speed When Started for Test Purposes at Seabrook.Caused by Source of Air Pressure Staying On.Engines Will Be Modified to Positively Vent Air from Rack Boost Cylinder ML20137W2611985-09-30030 September 1985 Update to Part 21 Rept Re Insp for Cracked Welds Discovered in Generator Brackets.Insp for Callaway Unit 1 Postponed Until Next Refueling Outage (Probably Apr 1986).No Cracks Discovered During Insp at Wolf Creek ML20100E0651985-03-29029 March 1985 Part 21 Rept Re Series of Cracked Welds Discovered in Generators.Welds Occurred in Conical Baffle Section of Coil Guards.All Units Will Be Inspected.Affected Plants Listed NRC-85-3024, Part 21 Rept Re Possible Undetectable Failures in ESF Actuation Sys.Initially Reported on 791107.Possibility of Undetectable Failures Remain Under Certain Circumstances Despite Change in Hardware1985-03-22022 March 1985 Part 21 Rept Re Possible Undetectable Failures in ESF Actuation Sys.Initially Reported on 791107.Possibility of Undetectable Failures Remain Under Certain Circumstances Despite Change in Hardware ML20084L1151984-05-0808 May 1984 Suppl 1 to Part 21 Rept Re United Electric Controls Fuel Oil Filter Differential Pressure Switches at Shoreham Plant. Switch Also Provided to Listed Plants.Corrective Actions Defined in 840328 Rept Will Be Applied ML20088A6231984-03-28028 March 1984 Part 21 Rept Re Abnormal Wear on Linear Converter Units Mfg & Furnished to Power Generating Facilities.Caused by Actuator Hunting.All Customers Provided Field Lubrication Procedure ML20081C5111984-03-0909 March 1984 Part 21 Rept Re Status Update Concerning Abnormal Wear on Linear Converters.Test Program Underway.Results of Investigation Indicate Excessive Wear Caused by Hunting of Control Circuitry ML20087P7951984-03-0808 March 1984 Interim Part 21 Rept Re Linear Converters Furnished by Pacific Air Products.Initially Reported on 840213.Vendor Investigation of Possible Causes of Excessive Wear Underway. Next Rept by 840730 ML20086L0921984-01-30030 January 1984 Part 21 Rept Re Linear Converter Device W/Possible Generic Defect.Initially Reported on 840116.Written Notifications Issued.Customer Responses Should Be Received by 840331.Final Rept Will Be Submitted by 840430 ML20086L0981984-01-17017 January 1984 Part 21 Rept Re Linear Converter Device W/Possible Generic Defect.Initially Reported on 840116.Preliminary Analysis Indicates Excessive Wear of Brass Shaft Guides.Next Rept Will Be Submitted within 90 Days.Supporting Info Encl ML20083F8211983-12-19019 December 1983 Interim Deficiency Rept Re Diesel Generator Component Support Welds Accepted by Unqualified Inspector.Initially Reported on 831118.Evaluation Continuing.Next Rept Will Be Filed by 840413 ML20083D9561983-12-16016 December 1983 Supplemental Final Deficiency Rept Re Potential for Erroneous Steam Generator Level Indications During High Energy Line Breaks Inside Containment.Initially Reported on 800116.Item Not Reportable Under 10CFR50.55(e) ML20082U8111983-12-0909 December 1983 Interim Deficiency Rept Re Inadequate Penetration (Effective Throat) of Flare Bevel Welds.Initially Reported on 830809. Program Being Developed to Address Quality of Past Flare Bevel Welding.Next Rept Expected by 840511 ML20082J7941983-11-18018 November 1983 Interim Deficiency Rept Re Use of Incorrect Input Values in Design Calculations.Sargent & Lundy Requested to Perform Addl Work Re Incorrect Thermal & Seismic Header Displacements Used in Subsystem 1CS06 ML20082J3401983-11-18018 November 1983 Final Deficiency Rept Re Capstan Spring Malfunction in Pacific Scientific Model PSA-1 & PSA-3 Mechanical Shock Arrestors.Initially Reported on 831021.Shock Arrestors Returned to Pacific Scientific ML20082B7361983-11-10010 November 1983 Interim Deficiency Rept Re Inadequate Implementation of QA Program for Electrical contractor,Commonwealth-Lord Joint Venture.Initially Reported on 830211.Only One Original Audit Finding Remains Open.Next Rept Expected by 840120 ML20081M2041983-11-0303 November 1983 Interim Deficiency Rept Re Lack of QA Involvement in Fabrication of HVAC Ductwork Not Serving safety-related Function.Impairment Due to Failure of nonsafety-related Equipment.Next Rept Expected by 840401 ML20081H4801983-11-0303 November 1983 Followup to Part 21 Rept Re Potential Failure of Westinghouse Type SA-1 Relays (IE Info Notice 83-63).Addl Potential Problems Discussed in Encl Ltr Re Tantalum Capacitor Leaking Electrolyte.Not Reportable Per Part 21 ML20081G4911983-10-31031 October 1983 Interim Deficiency Rept Re safety-related Ductwork Already Installed W/O Engineering Evaluation Necessary to Meet Design Criteria for Seismic Event.Initially Reported on 831003.AE Performing Evaluation.Next Rept by 840309 ML20081H2521983-10-28028 October 1983 Final Deficiency Rept Re Design Changes to Structural Steel Fabrication Drawings for Erection & Insp of Structural Steel.Initially Reported on 820622.Drawings Reviewed & Changes Made to Bring Structural Steel Into Conformance ML20081B3301983-10-20020 October 1983 Interim Deficiency Rept Re Welding Techniques Not Covered by QA Program Used in Fabrication of safety-related Switchgear. Initially Reported on 820525.QA Manual Rewritten & Procedures Revised to Include Controls on Welding ML20081B2441983-10-20020 October 1983 Interim Deficiency Rept Re Westinghouse Centrifugal Charging Pumps at Min Allowable Flow Rate When RCS Reaches Value Below Pressurizer Safety Valve Setpoint Pressure.Initially Reported on 800509.Also Reported Per Part 21 ML20085K5661983-10-13013 October 1983 Interim Deficiency Rept Re Indications That Pullman Const Industries,Inc Failed to Adequately Implement QA Program. Initially Reported on 830228.Reinsp Continuing.Next Rept Will Be Submitted by 840210 ML20080R4231983-10-0707 October 1983 Final Rept Re Cracks in Welds at Stiffeners to Box Beams. Initially Reported on 830715.Welding Method Modified.Cracked Areas Ground Out & Repaired Using Approved Procedures ML20080P1731983-09-30030 September 1983 Interim Deficiency Rept Re Potential for Spec/Design Changes to Remain Unincorporated in as-built Configuration of safety-related Equipment or Structures.Initially Reported on 811208.Procedure Changes in Progress.Next Rept by 840217 ML20078A5031983-09-16016 September 1983 Interim Deficiency Rept Re Potential Inadequacy of Southwest Steel Fabricators,Inc QA Program.Initially Reported on 830524.Review of Items Outside Sampling Program Continuing. Next Rept Will Be Submitted by 840113 ML20024F5721983-08-30030 August 1983 Final Deficiency Rept Re Deformed Wire Anchors Separated from Embedded Plate.Initially Reported on 821020.Results of Tests Indicated Cause Due to Axial Tensile Stress Applied to Welds.Item Not Reportable Per 10CFR50.55(e) ML20024F4901983-08-30030 August 1983 Interim Deficiency Rept Re Inadequate Penetration (Effective Throat) of Flare Bevel Welds.Initially Reported on 830809. Condition May Effect Numerous Cable Tray Supports.Scope & Severity Under Review ML20024F4521983-08-30030 August 1983 Final Deficiency Rept Re Missing & Deformed Wine Anchors & Cracked Welds Between Plate & Anchor in Primary Shield Wall. Initially Reported on 820818.Alternative Anchorage Sys Installed to Ensure Structural Integrity of Shield Wall ML20076F4401983-08-17017 August 1983 Interim Deficiency Rept Re Incorrect Use of Input Valves in Design Calculations.Initially Reported on 830701.Sargent & Lundy Evaluation Underway.Next Rept Will Be Submitted by 831118 ML20076D0541983-08-16016 August 1983 Final Deficiency Rept Re Possible Undetectable Failure Mode Existing in Westinghouse Solid State Protection Sys on-line Testing Circuits.Initially Reported on 820805.New Design Eliminates Problems ML20076C1841983-08-15015 August 1983 Interim Deficiency Rept Re Cracks in Welds at Stiffeners to Box Beams in Containment Bldg.Initially Reported on 830715.Cause Under Investigation.Next Rept Will Be Submitted by 831007 ML20077H6881983-08-0303 August 1983 Interim Deficiency Rept Re Inadequate Implementation of Commonwealth-Lord Joint Venture (Cljv) QA Program.Initially Reported on 830211.CLJV Disposition of Findings & Corrective Action Initiated.Next Rept by 831111 ML20024D6081983-07-29029 July 1983 Interim Deficiency Rept Re Incorrect Output Values in Design Calculations W/Potential to Decrease Allowable Stresses in Some Piping Subsystems.Sargent & Lundy Reviewing Stress Repts for Design Inconsistencies.Next Rept by 831118 ML20077G4431983-07-22022 July 1983 Interim Deficiency Rept Re Audit Findings Showing That Pullman Const Industries,Inc Inadequately Implemented QA Program.Initially Reported on 830228.Work on Corrective Actions Continuing.Next Rept by 831014 ML20077A8271983-07-14014 July 1983 Interim Deficiency Rept Re Welding Techniques Not Covered by Brown-Boveri Electric,Inc QA Program.Initially Reported on 830525.Brown-Boveri Revised Procedures to Include Controls on Welding Activities.Next Rept Expected by 831021 ML20077A9121983-07-13013 July 1983 Interim Deficiency Rept Re Six Sheared Pinion Keys in Limitorque Model SB-O Valve Motor Operators Installed by Westinghouse.Initially Reported on 820805.Item Not Reportable Per 10CFR50.55(e) ML20076L6531983-07-0606 July 1983 Interim Deficiency Rept Re Lack of QA Involvement in Fabrication of Seismic Category I HVAC Duct Work Not Serving safety-related Function.Initially Reported on 830607.Next Rept Expected by 831104 ML20024B7461983-06-30030 June 1983 Final Deficiency Rept Re Heat Sink Failures on Loop Power Supply Cards & Contact Bounce in Mercury Relay Utilized on Temp Channel Test Cards of Westinghouse 7300 Process Protection Sys.Initially Reported on 830603 ML20085A2161983-06-22022 June 1983 Interim Deficiency Rept Re Possible Southwest Steel Fabricator Nonconforming QA Program for Structural Steel Used in safety-related Areas.Initially Reported on 830524. Review Continuing.Next Rept Due by 830916 ML20072F4041983-06-16016 June 1983 Interim Deficiency Rept Re Design Changes Not Shown on Detail Drawings Used by Primary Civil Contractor (Newberg-Marble Hill).Initially Reported on 830622.Drawing Review Continuing.Next Rept by 830826 ML20024A3751983-06-0909 June 1983 Interim Deficiency Rept Re Separation of Deformed Wire Anchors from Embedded Plate in Containment.Initially Reported on 821020.Investigation Re Source of Axial Tensile Stress Applied to Welds Underway.Next Rept Due 830902 ML20071P1861983-05-31031 May 1983 Final Deficiency Rept Re Mechanically Cracked Embedded Box Beam Plate.Initially Reported on 830503.Alternative Welding Methods Investigated.Similar Embedded Plate Welds ML20076E1861983-05-18018 May 1983 Interim Deficiency Rept Re Commonwealth-Lord Joint Venture Failure to Adequately Implement QA Program.Initially Reported on 830211.Nonconformance Repts for Items Not Previously Audited Written.Next Rept by 830805 ML20071G8521983-05-16016 May 1983 Final Deficiency Rept Re Potential for Improper Operation of DS-416 Reactor Trip Switchgear Undervoltage Attachments. Initially Reported on 830421.Attachments to Be Replaced W/ Attachments Having Modified Grooves ML20074A6071983-05-0909 May 1983 Interim Deficiency Rept Re Problem Involving Embedded Plates in Primary Shield Wall W/Deformed Wire Anchors Missing or Welds Between Plate & Anchor Being Cracked.Initially Reported on 820818.Caused by Axial Tensile Stresses ML20073R6921983-04-28028 April 1983 Interim Deficiency Rept Re Operation of Centrifugal Charging Pumps During High Energy Line Rupture.Initially Reported on 800509.Westinghouse & Util Working to Refine Equipment Mod to Mutual Satisfaction.Next Rept by 831028 ML20074A0121983-04-27027 April 1983 Part 21 Rept Re Type SA-1 Class IE Relays.Silicon Controlled Rectifier (SCR) in Trip Output Circuit May Cause Random Trip Output.Westinghouse Corrective Action Includes Replacing SCR w/burn-in SCR 1990-02-22
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML20011F5971990-02-22022 February 1990 Part 21 Rept Re Solder Connections in Abb 27/59 Relays Deteriorated Due to Thermal Stress,Causing Bonding of Printed Wiring Pattern to Glass Epoxy Circuit Board.Interim Circuit Board W/Larger Pads & Higher Wattage Will Be Used ML20212N1371986-08-25025 August 1986 Part 21 Rept Re Potentially Defective Operation of Synchro-Start Products,Inc Synchronizing Speed Switches Used in Auxiliary Generating Equipment.Initally Reported on 860820.Next Rept Will Be Submitted by 860926 ML20151Y8141986-02-0404 February 1986 Part 21 Rept Re Colt-Pielstick Engine Tripping Out on High Speed When Started for Test Purposes at Seabrook.Caused by Source of Air Pressure Staying On.Engines Will Be Modified to Positively Vent Air from Rack Boost Cylinder ML20137W2611985-09-30030 September 1985 Update to Part 21 Rept Re Insp for Cracked Welds Discovered in Generator Brackets.Insp for Callaway Unit 1 Postponed Until Next Refueling Outage (Probably Apr 1986).No Cracks Discovered During Insp at Wolf Creek ML20102C2381985-03-30030 March 1985 Site Stabilization Plan for Marble Hill Nuclear Generating Station,Units 1 & 2 ML20100E0651985-03-29029 March 1985 Part 21 Rept Re Series of Cracked Welds Discovered in Generators.Welds Occurred in Conical Baffle Section of Coil Guards.All Units Will Be Inspected.Affected Plants Listed NRC-85-3024, Part 21 Rept Re Possible Undetectable Failures in ESF Actuation Sys.Initially Reported on 791107.Possibility of Undetectable Failures Remain Under Certain Circumstances Despite Change in Hardware1985-03-22022 March 1985 Part 21 Rept Re Possible Undetectable Failures in ESF Actuation Sys.Initially Reported on 791107.Possibility of Undetectable Failures Remain Under Certain Circumstances Despite Change in Hardware ML20084L1151984-05-0808 May 1984 Suppl 1 to Part 21 Rept Re United Electric Controls Fuel Oil Filter Differential Pressure Switches at Shoreham Plant. Switch Also Provided to Listed Plants.Corrective Actions Defined in 840328 Rept Will Be Applied ML20088A6231984-03-28028 March 1984 Part 21 Rept Re Abnormal Wear on Linear Converter Units Mfg & Furnished to Power Generating Facilities.Caused by Actuator Hunting.All Customers Provided Field Lubrication Procedure ML20081C5111984-03-0909 March 1984 Part 21 Rept Re Status Update Concerning Abnormal Wear on Linear Converters.Test Program Underway.Results of Investigation Indicate Excessive Wear Caused by Hunting of Control Circuitry ML20087P7951984-03-0808 March 1984 Interim Part 21 Rept Re Linear Converters Furnished by Pacific Air Products.Initially Reported on 840213.Vendor Investigation of Possible Causes of Excessive Wear Underway. Next Rept by 840730 ML20086L0921984-01-30030 January 1984 Part 21 Rept Re Linear Converter Device W/Possible Generic Defect.Initially Reported on 840116.Written Notifications Issued.Customer Responses Should Be Received by 840331.Final Rept Will Be Submitted by 840430 ML20086L0981984-01-17017 January 1984 Part 21 Rept Re Linear Converter Device W/Possible Generic Defect.Initially Reported on 840116.Preliminary Analysis Indicates Excessive Wear of Brass Shaft Guides.Next Rept Will Be Submitted within 90 Days.Supporting Info Encl ML20093L3381983-12-31031 December 1983 Annual Rept 1983,Public Svc of Indiana ML20083F8211983-12-19019 December 1983 Interim Deficiency Rept Re Diesel Generator Component Support Welds Accepted by Unqualified Inspector.Initially Reported on 831118.Evaluation Continuing.Next Rept Will Be Filed by 840413 ML20083D9561983-12-16016 December 1983 Supplemental Final Deficiency Rept Re Potential for Erroneous Steam Generator Level Indications During High Energy Line Breaks Inside Containment.Initially Reported on 800116.Item Not Reportable Under 10CFR50.55(e) ML20082U8111983-12-0909 December 1983 Interim Deficiency Rept Re Inadequate Penetration (Effective Throat) of Flare Bevel Welds.Initially Reported on 830809. Program Being Developed to Address Quality of Past Flare Bevel Welding.Next Rept Expected by 840511 ML20082J7941983-11-18018 November 1983 Interim Deficiency Rept Re Use of Incorrect Input Values in Design Calculations.Sargent & Lundy Requested to Perform Addl Work Re Incorrect Thermal & Seismic Header Displacements Used in Subsystem 1CS06 ML20082J3401983-11-18018 November 1983 Final Deficiency Rept Re Capstan Spring Malfunction in Pacific Scientific Model PSA-1 & PSA-3 Mechanical Shock Arrestors.Initially Reported on 831021.Shock Arrestors Returned to Pacific Scientific ML20082B7361983-11-10010 November 1983 Interim Deficiency Rept Re Inadequate Implementation of QA Program for Electrical contractor,Commonwealth-Lord Joint Venture.Initially Reported on 830211.Only One Original Audit Finding Remains Open.Next Rept Expected by 840120 ML20081M2041983-11-0303 November 1983 Interim Deficiency Rept Re Lack of QA Involvement in Fabrication of HVAC Ductwork Not Serving safety-related Function.Impairment Due to Failure of nonsafety-related Equipment.Next Rept Expected by 840401 ML20081H4801983-11-0303 November 1983 Followup to Part 21 Rept Re Potential Failure of Westinghouse Type SA-1 Relays (IE Info Notice 83-63).Addl Potential Problems Discussed in Encl Ltr Re Tantalum Capacitor Leaking Electrolyte.Not Reportable Per Part 21 ML20081G4911983-10-31031 October 1983 Interim Deficiency Rept Re safety-related Ductwork Already Installed W/O Engineering Evaluation Necessary to Meet Design Criteria for Seismic Event.Initially Reported on 831003.AE Performing Evaluation.Next Rept by 840309 ML20081H2521983-10-28028 October 1983 Final Deficiency Rept Re Design Changes to Structural Steel Fabrication Drawings for Erection & Insp of Structural Steel.Initially Reported on 820622.Drawings Reviewed & Changes Made to Bring Structural Steel Into Conformance ML20081B3301983-10-20020 October 1983 Interim Deficiency Rept Re Welding Techniques Not Covered by QA Program Used in Fabrication of safety-related Switchgear. Initially Reported on 820525.QA Manual Rewritten & Procedures Revised to Include Controls on Welding ML20081B2441983-10-20020 October 1983 Interim Deficiency Rept Re Westinghouse Centrifugal Charging Pumps at Min Allowable Flow Rate When RCS Reaches Value Below Pressurizer Safety Valve Setpoint Pressure.Initially Reported on 800509.Also Reported Per Part 21 ML20085K5661983-10-13013 October 1983 Interim Deficiency Rept Re Indications That Pullman Const Industries,Inc Failed to Adequately Implement QA Program. Initially Reported on 830228.Reinsp Continuing.Next Rept Will Be Submitted by 840210 ML20080R4231983-10-0707 October 1983 Final Rept Re Cracks in Welds at Stiffeners to Box Beams. Initially Reported on 830715.Welding Method Modified.Cracked Areas Ground Out & Repaired Using Approved Procedures ML20085L3731983-09-30030 September 1983 Independent Const Review of Marble Hill Units 1 & 2, Vol 3, Potential Finding Repts & Corrective Action Plans ML20085L3651983-09-30030 September 1983 Independent Const Review of Marble Hill Units 1 & 2, Vol 2, Program Results ML20085L3601983-09-30030 September 1983 Independent Const Review of Marble Hill Units 1 & 2, Vol 1, Executive Summary ML20080P1731983-09-30030 September 1983 Interim Deficiency Rept Re Potential for Spec/Design Changes to Remain Unincorporated in as-built Configuration of safety-related Equipment or Structures.Initially Reported on 811208.Procedure Changes in Progress.Next Rept by 840217 ML20078A5031983-09-16016 September 1983 Interim Deficiency Rept Re Potential Inadequacy of Southwest Steel Fabricators,Inc QA Program.Initially Reported on 830524.Review of Items Outside Sampling Program Continuing. Next Rept Will Be Submitted by 840113 ML20024F4521983-08-30030 August 1983 Final Deficiency Rept Re Missing & Deformed Wine Anchors & Cracked Welds Between Plate & Anchor in Primary Shield Wall. Initially Reported on 820818.Alternative Anchorage Sys Installed to Ensure Structural Integrity of Shield Wall ML20024F4901983-08-30030 August 1983 Interim Deficiency Rept Re Inadequate Penetration (Effective Throat) of Flare Bevel Welds.Initially Reported on 830809. Condition May Effect Numerous Cable Tray Supports.Scope & Severity Under Review ML20024F5721983-08-30030 August 1983 Final Deficiency Rept Re Deformed Wire Anchors Separated from Embedded Plate.Initially Reported on 821020.Results of Tests Indicated Cause Due to Axial Tensile Stress Applied to Welds.Item Not Reportable Per 10CFR50.55(e) ML20076F4401983-08-17017 August 1983 Interim Deficiency Rept Re Incorrect Use of Input Valves in Design Calculations.Initially Reported on 830701.Sargent & Lundy Evaluation Underway.Next Rept Will Be Submitted by 831118 ML20076D0541983-08-16016 August 1983 Final Deficiency Rept Re Possible Undetectable Failure Mode Existing in Westinghouse Solid State Protection Sys on-line Testing Circuits.Initially Reported on 820805.New Design Eliminates Problems ML20076C1841983-08-15015 August 1983 Interim Deficiency Rept Re Cracks in Welds at Stiffeners to Box Beams in Containment Bldg.Initially Reported on 830715.Cause Under Investigation.Next Rept Will Be Submitted by 831007 ML20077H6881983-08-0303 August 1983 Interim Deficiency Rept Re Inadequate Implementation of Commonwealth-Lord Joint Venture (Cljv) QA Program.Initially Reported on 830211.CLJV Disposition of Findings & Corrective Action Initiated.Next Rept by 831111 ML20024D6081983-07-29029 July 1983 Interim Deficiency Rept Re Incorrect Output Values in Design Calculations W/Potential to Decrease Allowable Stresses in Some Piping Subsystems.Sargent & Lundy Reviewing Stress Repts for Design Inconsistencies.Next Rept by 831118 ML20080B4951983-07-29029 July 1983 Nonproprietary Version of Independent Evaluation of Proposed Mods to Westinghouse D4,D5 & E Steam Generators ML20077G4431983-07-22022 July 1983 Interim Deficiency Rept Re Audit Findings Showing That Pullman Const Industries,Inc Inadequately Implemented QA Program.Initially Reported on 830228.Work on Corrective Actions Continuing.Next Rept by 831014 ML20077A8271983-07-14014 July 1983 Interim Deficiency Rept Re Welding Techniques Not Covered by Brown-Boveri Electric,Inc QA Program.Initially Reported on 830525.Brown-Boveri Revised Procedures to Include Controls on Welding Activities.Next Rept Expected by 831021 ML20077K9251983-07-14014 July 1983 Annual Financial Rept 1982 ML20077A9121983-07-13013 July 1983 Interim Deficiency Rept Re Six Sheared Pinion Keys in Limitorque Model SB-O Valve Motor Operators Installed by Westinghouse.Initially Reported on 820805.Item Not Reportable Per 10CFR50.55(e) ML20076L6531983-07-0606 July 1983 Interim Deficiency Rept Re Lack of QA Involvement in Fabrication of Seismic Category I HVAC Duct Work Not Serving safety-related Function.Initially Reported on 830607.Next Rept Expected by 831104 ML20024B7461983-06-30030 June 1983 Final Deficiency Rept Re Heat Sink Failures on Loop Power Supply Cards & Contact Bounce in Mercury Relay Utilized on Temp Channel Test Cards of Westinghouse 7300 Process Protection Sys.Initially Reported on 830603 ML20085A2161983-06-22022 June 1983 Interim Deficiency Rept Re Possible Southwest Steel Fabricator Nonconforming QA Program for Structural Steel Used in safety-related Areas.Initially Reported on 830524. Review Continuing.Next Rept Due by 830916 ML20072F4041983-06-16016 June 1983 Interim Deficiency Rept Re Design Changes Not Shown on Detail Drawings Used by Primary Civil Contractor (Newberg-Marble Hill).Initially Reported on 830622.Drawing Review Continuing.Next Rept by 830826 1990-02-22
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i PUBLIC SERVICE INDIANA S. W. Shields vice Prescent Electru: Svstem Mr. James G. Keppler, Director U.S. Nuclear Regulatory Commission Docket Nos: STN 50-546 Region III STN 50-547 799 Roosevelt Road Construction Glen Ellyn, IL 60137 Permit Nos: CPPR-170 CPPR-171
Subject:
Marble Hill Nuclear Generating Station - Units 1 and 2
Dear Mr. Keppler:
On August 31, 1979, Mr. Paul Blasioli of Public Service Company of Indiana, Inc. (PSI), notified your office of a potentially reportable incident as required by 10 CFR 50.55(e). Westinghouse had identified raveral control grade systems which, if subjected to an adverse environ-ment, could impact the protective functions performed by safety grade equipment. These control grade systems include:
A. Steam Generator Power Operated Relief Valve Control System B. Pressurizer Power Operated Relief Valve Control System C. Main Feedwater Control System D. Automatic Rod Control System NRC had addressed this issue in IE Information Notice 79-22 dated
- September 14, 1979.
PSI has evaluated all four scenarios described by Westinghouse for its applicability to Marble Hill Units 1 and 2, taking into account plant layout, accident analysis assumptions used in current Final Safety Analysis Report (FSAR) and Westinghouce bounding analyses. The results of these Marble Hill specific evaluations are discussed in the attachment. We have concluded that one scenario is not applicable to Marble Hill, and for the other three, no further action is required for the Marble Hill design.
In addition to our analyses, the Nuclear Safety Analysis Center (NSAC), has independently evaluated all four Westinghouse scenarios t.o determine their impact on public risk throu.h probablistic studies based on the Reactor Safety Study (WASH-1400). This study was submitted
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1000 East Main Street, Plainfield. Indiana 46168 317. 839 .9611 80031805'(,y
t Mr. James G. Keppler, Director March 10, 1980 PUSUC ,
SERVICE INDIANA to the NRC by the Atomic Industrial Forur (AIF) on October 19, 1979.
NSAC has decemined that the probability of a core performance degrada-tion is less than 10-7 per reacte- year for all four postulated scenarios and hence, each of - . .antribute less than 1% of the over-all probability of core degradation. It should be noted that the Marble Hill design does not have steam driven Auxiliary Feedwater Pumps; hence, it has substantial advantage in these scenarios over other Westinghouse plants. Furthermore, as analyzed by NSAC, the breaks being postulated are more likely to be small cracks rather than abrupt frilures, so that the resulting adverse environment builds up over a period of time pro-viding the potential for detection prior to component failure.
In summary, our review has not identified any events that would constitute an undue risk to the health and safety of the public.
This letter is ntended to fulfill the requirements of a final report as defined P 10 CFR 50.55(e). If you have any further questions, please do not hest. ate to contact us.
Sincerel ,
S. W. Shields Vice President - Electric System CP/kr cc: Director of Inspection & Enforcement U.S. Nuclear Pegulatory Commission Washington, D.C. 20555 E. R. Schweibin.t, P.E.
J. J. Harrison 1
t -.
ATTACHMENT - EVALUATION OF APPLICABILITY OF PROTECTION .
SYSTEM - CONTROL SYSTEM POTENTIAL INTERACTION SCENARIOS FOR MARBLE HILL UNITS 1 AND 2 l
. )
A. Steam Generator PORV Control System:
- 1. Summary of Scenario Following a feedline rupture outside Containment, the Steam Generator Power-Operated Relief Valves (PORV) are assumed to exhibit a consequential failure due to an adverse environment. Failure of the PORV in the open position results in the depressurization of multiple steam generators, which are the source of steam supply for the steam turbine-driven Auxiliary Feedwater Pump. Eventually, the turbine-driven Auriliary Feedwater Pump will not be capable of delivering auxiliary feedwater to the intact steam generators. A potential exists that no auxiliary feedwater will be injected into the intact steam generators until the operator takes corrective
- 2. Assumptions Required:
- Break occurs outside Containment between the penetration and feedline check valve.
- Adverse environment resulting from the rupture impacts the Steam Generator PORY Control Systems associated with the ruptured loop and the intact loops.
- A single active failure occurs in the motor driven Auxiliary ,
Feedwater Pump.
- 3. Marble Hill Units 1 and 2 Specific Accident Consequences The Marble Hill Units 1 and 2 Auxiliary Feedwater System design includes motor driven and diesel driven pumps. Tt Sine driven pumps are not utilized and hence, loss of steam supply is inconsequential to auxiliary feedwater system operation. Hence, this scenario is not applicable to Marble Hill Units 1 and 2.
B. Main Feedwater Control System:
- 1. Sunusary of Scenario Following a small feedline rupture, the main feedwater control system malfunctions in such a manner that the liquid mass in the intact steam generators is less than for the worst case presented in the Safety Analysis Report. The reduced secondary liquid mass at the time of automatic reactor trip results in a more severe Reactor Coolant System heatup following reactor trip.
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- 2. Assumptions Required:
. - Br .2 occurs between steam generator nozzle and feedwater line c.eck valve -
- Small Breaks less than 0.2 ft2
- Adverse environment resulting from the break impacts the main feedwater control systems associated with both the broken loop and the intact loop
- Due to the adverse environment, the main feedwater control systams initiate spurious signals to close the feedwater control valves in the intact loops.
- 3. Marble Hill Units 1 and 2 Specific Accident Consequences Section 15.2.7 of the Marble Hill Units 1 and 2 FSAR addresses th'e loss of normal feedwater accident and demonstrates that the Auxiliary Feedwater System (AFWS) is capable of removing stored and residual heat, thus preventing overpressurization of the Reactor Coolant System (RCS) or loss of water from the reactor core, returning the plant to a safe conditions. The reactor trip is assumed on a low-low water level in any steam generator. The results of the analysis presented in the FSAR conclude that loss of normal feedvater does not adversely affect the core, reactor coolant system or the steam systems, since the auxiliary feedwater capacity is such that reactor coolant water is not relieved from the pressurizer relief or safety valves, and the water level in all steam generators is maintained above the tube sheet. Assumptions used in the analysis minimize energy removal and maximize the possibility for loss of water from the RCS by maximizing coolant expansion. Also, the AFWS delivers a minimum flow rate of 459 gpm, (assuming a single failure of one pump) to those intact steam generators within one minute of low-low level with allowance for spillage through the main feedwater line break.
Main feedwater flow is not required. A small feedline rupture would yield a higher flow rate to the intact steam generators and hence the i FSAR analysis bounds the small feedwater line break of this i scenario. Furthermore, turbine drives are not utilized on the Marble Hill Auxiliary Feedwater pumps and loss of feedwater resulting in reduced steam supply will not affect the performance of AFWS
( Additionally, the feedwater flow control devices under question are the feedvater flow elements and associated transmitters, the stesa generator level transmitters and the steam flow transmitters. The feedwater flow elements and transmitters are located outside the contairment in ti.e steam tunnel as it opens to the turbine building, at least 60 feet from the nearest break location. The steam generator level and steam flow transmitters are located inside j r containment, but outside the missile barrier and are physically l l
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I separated for each loop. Because of the small size of the postolated break, and the physical separation of each device from the proximity of the break, it is unlikely that the environment around the devices would cause failure; particularly simultaneous failure in '
all four loops at once.
For these reasons we do not believe that this scenario represents a significant safety question that requires further action.
C. Pressurizer PORV Control System:
- l. Summary of Scenario Following a feedline rupture inside Containment, the pressurizer PORV control system malfunctions in such a manner that the PORV fails in the open position. Thus, in addition to a feedline rupture between the steam generator nozzle and the containment penetration, a breach of the Reactor Coolant System boundary has occurred in the pressurizer vapor space due to failure of PORV.
- 2. Assumptions Required:
- Break occurs in the feedwater piping inside the containment between the stema generator nozzle and the containment penetration
- Double-ended break leads to limiting consequences. Smaller breaks ,
permit longer operator action times
- Adverse environment resulting from the break impacts the pressurizer power-operated relief valve control system
- Due to the adverse environment, the pressurizer PORV control system initiates a spurious signal to open the PORVs.
- 3. Marble Hill Units 1 and 2 Specific Accident Consequences As part of the follow up ef forts of the TMI-2 accident, Westinghouse has analyzed this class of accidents (for the Westinghouse TMI Owners Group) and reported the results in WCAP-9600. Specifically, the analyses of Section 4.2 of this report assumes a total loss of main and auxiliary feedwater (no pipe rupture) concurrant with various small primary pipe breaks.
In the WCAP-9600 analyses the worst-case situation was determined to be the optimum size break that just precludes delivery of safety injection fluid to the RCS. This break size was determined to be approximately 0.2 inches in diameter which is considerably smaller than one full open pressurizer PORV. The scenario postulated in 1 above is similar to that presented in Section 4.2 of WCAP-9600 if the following additional assumptions are made:
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- a. A feedline rupture is assumed to occur between the steam generator nozzle and the containment penetration.
- b. Auxiliary feedwater is injected into the intact steam generators following the feedline rupture.
Conservatively assuming that all liquid inventory in the steam generator associated with the ruptured feedline is lost via the rupture without removing any heat (i.e. , liquid blowdown), the loss of heat sink due to the liquid inventory blowdown of the ruptured steam generator is more than counterbalanced by the auxiliary feedwater being injected into the intact steam generators following reactor trip. Therefore, the results of the analyses presented in WCAP-9600, Section 4.2 also apply to this scenario with operator action not required for at least 2500 seconds The Marble Hill Units 1 and 2 Auxiliary Feedwater System is provided with restricting flow orifices in each line to each steam generator such that one pump (single failure) can deliver at least 160 gpm to each of the three unfaulted steam generators within one minute following an accident . Operator action is assumed not to be required for at least 30 minutes following the accident.
The Marble Hill feedvater syst em pipe break analysis (Section 15.2.8 of the FSAR) concludes that the Auxiliary Feedwater System capacity is adequate to remove decay heat, to prevent overpressurization of the Reactor Coolant System and to prevent uncovering of the core.
The consequences of feedline rupture with the consequential failure of the PORV control system are bounded by the analyses in Section 4.2 of WCAP-9600 and the feedline break analysis in the FSAR. Therefore, we do not believe that this scenario represents a significant safety question that requires further action.
D. ROD CONTROL SYSTEM:
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- 1. Summary of Scenario '
Following an intermediate steam line rupture inside Containment, the l Automatic Rod Control System exhibits a consequential failure due to j an adverse environment which causes the control rods to begin j stepping out prior to receipt of a reactor trip signal on overpower '
Delta T. This scenario results in a lower DNB ratio than presently presented in the Safety Analysis Report.
- 2. Assumptions Required:
- Break occurs inside the containment between the steam generator nozzle and the containment pene tration.
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- Intermediate steam line breaks (0.1 to 0.25 ft2 per loop) at power levels from 70 to 100 percent
- Adverse environment from the break impacts the .
Nuclear Instrumentation System (NIC) equipment (i.e.,
excore neutron detectors, cabling connectors, etc.) prior to reactor trip (i.e., within 2 minutes)
- Due to the adverse environment, the NIS system initiates a spurious low power signal without causing a reactor trip on l
negative flux rate.
- 3. Marble Hill Units 1 and 2 Specific Accidents Consequences Several factors tend to decrease the possibility of a significant consequential malfunction of the automatic rod control system due to an intermediate steam line break inside Containment. First, the physical location of the excore detectors relative to the postulated break location does not provide direct access for steam to travel to the excore detectors. The detectors are located in an annulus.around the reactor vessel separated by a concrete barrier from the other primary components and piping. Furthermore, the reactor protection system includes features that protect against inappropriate rod withdrawal. A rapid decrease in any two out of four detector signals generates a negative rate trip which could result from environmentally induced failure of the detectors or cables. Also, as stated in Section 7.2.2.3.1 of the FSAR, an isolated auctioneered high signal is derived by auctioneering of the four channels for automatic rod control. That is, rod withdrawal is based on the highest of the four excore detectors. Theref;re, rod withdrawal will occur only if all four excore detectors fail low. For these reasons, we believe it is unlikely that rod withdrawal will result from environmental failure of the excore detectors prior to reactor trip.
Westinghouse has also performed a bounding analysis of the intermediate steam line rupture to calculate the extent of fuel damage due to rod control system withdrawal prior to reactor trip.
Based upon the reduction in radial peaking factor with burn-up and conservative end of life physics parameters, no fuel damage was calculated to occur following the intermediate steam line rupture with a consequential rod control system failure.
Based on the low probability of the occurrence of a consequential j malfunction of the rod control system and the Westinghouse bounding l
analysis, we do not believe this scenario represents a significant safety question that requires further action.
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