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Ack Receipt of .Submits Addl Info Re Use of High Strength Maraging Steel in Reactor Coolant Pump Supports.Six Oversize Drawings Encl
	ML18130A257
Person / Time
Site:	Surry
Issue date:	09/14/1979
From:	Stallings C; VIRGINIA POWER (VIRGINIA ELECTRIC & POWER CO.)
To:	Denton J, Schwencer A; Office of Nuclear Reactor Regulation
References
	607-072079, 607-72079, NUDOCS 7909190390
	Download: ML18130A257 (73)
	v • d • e

.

VIRGINIA ELECTRIC AND POWER COMPANY RICHMOND,VIRGINIA 23261 September 14,.1979 Mr. Harold R. Denton, Director Office of Nuclear Reactor Regulation Attn:

Mr. A. Schwencer, Chief Operating Reactors Branch No. 1 Division of Operating Reactors U.S. Nuclear Regulatory Commission Washington, D. C.

20555

Dear Mr. Denton:

Serial No:

607/072079 PO/HSM:svm Docket Nos.:

50-280 50-281 License Nos.:

DPR-32 DPR-37 In your letter of July 20, 1979 additional information was requested on the use of high strength mar aging steel in the reactor coolant pump supports.

Enclosed herewith are the answers to your request for additional information.

If you require any further information we would be pleased to discuss this matter with your staff.

HSM/ svm: lMl Attachment cc:

Mr. James P. O'Reilly, Director Very truly yours, z:f, 12/2. '>dfa.ee /~1~,,,/

C. M. Stallings Vice President - Power Supply And Production Operations Office of Inspection and Enforcement - Region II

l QUESTION 1:

Provide details of inspections performed on the monoball assem-blies prior to installation into the plant.

Provide significant rcsul ts of any inspections.

Include the threaded connection.

RESPONSE

Prior to fabrication. all of the Vascornax used in the reactor coolant pump supports was subjected -i:o a 100% ultrasonic inspec-

tion.

In addition the actual physical property data ( ~ensile, yield, impact, and chemistry) was provided for each material heat.

Copies of these are attached.

During fabrication all welds were liquid penetrant tested with magnetic particle testing used as an alternate.

Prior to installation all of the support pieces were cleaned and visually inspected with particular attention given to the threaded area of the monoball assemblies.

e*

QUESTION 2:. Indicate the consequences of a complete failure of the reactor coolant pump supports during normal and pas tulated accident con-ditions.

RESPONSE

During normal operation the loads and stresses for piping, com-ponent connections, and other remaining component supports due to the complete failure of the reactor coolant pump supports.are not sufficient to cause the failure of the reactor coolant system piping.

Summarized below are the maximum stresses that can be expected in the reactor coolant piping as a result of failure of the reactor coolant pump supports during normal operation.

These loads are within the allowable nozzle loads for both the steam generator nozzle and the reactor pr,essure vessel nozzles.

The allowable stresses for the reactor coolant pipe material (A376 Tp 316) 2.re also surrnuar:i.zed below.

While several of these values are above yield at 6S0°F, they are all less than 50% of the material's ultimate strength at that temperature.

The reactor coolant pipe material has an S (Code allowable for normal opera-n tion) of 16 ksi at 6S0°F and the faulted allowable str:ess would

1. 85 S or 28. 8 ks i.

All of the loads summarized below are with-n in this faulted allowable with the exception of the pressurizer inlet.

However, thermal stresses have been conservatively in-eluded and their deletion brings the stress levels well within the allowables.

During any postulated accident condition, i.e. seismic and/or pipe breaks, a concurrent complete failure of the reactor coolant pump support would result in unacceptable consequences throughout the reactor coolant loop piping in terms of loads and stresses.

')

~~-~

If these supports were to fail during operation it would be de-tected as there is vibration monitoring instrumentation on both the shaft and the frame of the reactor coolant pumps.

The amount of vibration is indicated in the control

room ( it is recorded twice per shift) and any excessive vibration would cause an annuciator alarm to sound in the control room.

The amounts of vibration necessary to trigger the annuciator alanns are vibra-tion greater than 3 mils on the frame and greater than 15 mils on the pump shaft.

[

Location Steam Generator Outlet Reactor Vessel Inlet Crossover Leg Pressurizer Inlet 100 600 650 e

SUH.MARY OF STRESS FOR FAILURE OF REACTOR COOLANT PUNP SUPPORT DURI~G NORMAL OPERATION A

B C

A B

C A

B C

C e

Material Properties (A376 Tp 316) s yield 30 ksi 18.8 ksi 18.5 ksi Sult 75 ksi

71. 8 ksi

71. 8 ksi Stress ( psi) 20,291 17,388 20,743 16,943 18,337 21,060 21,940 13,292 20.196 32,728

e QUESTION 3:

Provide any alternative NDE methods available which could be used to inspect those areas of the monoball assembly not accessible except by disassembly.

RESPONSE

NDE of the inaccessible parts of the monoball assemblies is not warrantted when taking into consideration the stress levels in that assembly.

The areas of the monoball assembly which are not accessible are also the least stressed.

As an example, the maximum shear stress in the threaded portion of the monoball assembly is only approximately 2400 psi.

The maximum stress occurs in the lug and clevis ( items 1 & 2 in drawing 11448-FM-53C, attached to response to question 5) at the hole where the pin fits.

The stress is very local in nature and dro~s off rapidly away from the hole.

During normal operating conditions the stresses in the monoball assembly are below the industry accepted threshold value (20 ksi) for the initiation of stress corrosion cracking.

In addition all of the Vascomax parts are coated with heresite coating to prevent moisture intrusion in order to further protect tl1em from stress corrosion cracking.

Considering the aforementioned information it would seem that in lieu of disassembly a Holiday test (see description in attachment to question 6) of the coating would be called for to ensure that the coating is intact or if it isn't that the coating may be repaired.

QUESTION l,

RESPONSE

Inclica te the impact on your steam generator repai.r schedule of inspecting

fully one monoball assembly on the reactor coolant pump support.

The inspection program provided in question 6 has already 1ieen performed and has had little or no impact on the overall steam generator replacement schedule.

If further inspections requiring disassembly are to be perfonued there may be some impact to the overall steam generator replacement schedule as will be described.

Disasse-;nbly of the reactor coolant pump supports cannot be done until the welding of the reactor coolant pipe is completed. in a particular loop due to the possibility of ruining the alignment of the piping between the _reactor coolant pump and the steam generator.

In order to not impact any of the major evolutions in the &chedule > the* inspection (disassembly and re.:issenibly) woulcl have to be completed before the reinstallation of the reactor coolant pump motors which is scheduled to.occur about 7 days after the compietion of the reactor coolant pipe welding.

The.

reactor coolant pipe welding is -presently anticipated to be completed for "B II loop about September 21, for "c" loop about September 30, and for "A" loop about October 15. It would not be possible to just disassemble just one monoball assembly as is suggested in your letter of July 20 as the only way that the supports may be disassembled is to remove one ~1ole leg assembly (items 1-4 or 5-8, drawing 11448-FM-53A).

In addition there is the uncertainty of possibly damaging these pieces during dis-assembly.

These items are specialty items and have a long.lead time for replacement.

e e

QUESTION 5:

Provi<le the maximum stress and stress state seen by any of the monoball assembly parts under normal operation and postulated accidents.

RESPONSE:.

The stresses on the monoball assembly are summarized in Table I and Table II.

Table I shows. the stresses during normal operation and Table II shows the stresses during accident conditions.

/

TABLE I REACTOR COOLANT PUMP SUPPORTS STRESS

SUMMARY

NOR.i."1AL OPERATION Al.lowable Calculnted Hin. Iactor Drawing No.

Item No./Description Material at On F C Ot Os F

of Saf cty (ksi)

(ks:L)

(kips)

(ksi)

(kips) 1144$-FM-53B 1-4 Upper Leg:

pipe cap Al05 Gr II 29.52 19.68

1. lf0 0.88 pipe Al06 Gr B

28. 71 830.6 1.40 0

5-8 Lower Leg:

pipe cap Al05 Gr II 29.52 19.68 1.4

. o. 93 pipe Al06 Gr B 28.71 810.8 1.44 0

26 Clevis Al05 Gr II 29. 52 19.68 0.15 0.14 37 Clevis A105 Gr II 29.52.

19.68 0.42 0.14 11448-FM-53C 1

Lug End 350 CVM 292 195 18.09 4.59 2

. Clevis End 350 CVM 292 195 17.82 3.43 3

3 3/4 cj> pin 350 CVM 195 3.62 11448-FM-53D 9

Horizontal:

pipe cap A105 Gr II 29.52 19.68

(-)1.22 1.12 pipe Al06 Gr B

28. 71 15 6. 5 ( - ) 1. 2 2 13.14 10 Upper Diag.

pipe cap Al05 Gr II 29.52 19.68 0.11 0.10 pipe A106 Gr B

28. 71 157.2 0.11 0

35 Lower Diag.

pipe cap Al05 Gr II 29.52 19.68 0.49 pipe Al06 Gr B

28. 71 322.6 0.49.

0.62 0

16,33 4 3/4 ¢ pin Al93 B7 41.94 0

11448-FM:..53H 17,18 Support Beam:

Rod 350 CVM 292 195 103.2 0

0 0

Clevis 300 CVM 243 162 0

0 Pipe Al06 Gr B 23.71 837.6 0

0 19,20 Support Beam:

Clevis 300 CVM

. 243,

162 0

0 Pipe Al06 Gr B

28. 71 837.6 0

0 Indicates no stress imposed in that direction.

Fe Critical load for buckling.

'"'J 4'

TABLE II REACTOR COOLANT PUMP SUPPORTS STRESS SUM.MARY - ACCIDENT C01TDITIONS Allowable Calculated Nin. Factor Drawing No.

Item No./Description Material CTt cr s Fe cr t Os F

of Safety (ksi)

(ksi)

(kips)

(ksi)

(kips)

/ 11448-FM-53B 1-4 Upper leg: pipe Al06 Gr B

28. 71 830.6 8.32 562. 32 1.48 pipe cap A105 Gr II 29.52 19.68 8.32 6.40 3.08 5-8 Lower Leg:

pipe A106 Gr B

28. 71 950.6 11.15 315. 51 1.17

pipe cap Al05 Gr II 29.52 19.68 11.15 9.47 2.08 26 Clevis

.Al05 Gr II 29.52 19.68 7.39 6.66

2. 95.

e 37 Clevis Al05 Gr II 29.52 19.68 20.45 6.86 1.44 11448-FM-53C 1

Lug End 350 CVM 292 195 107, 8L, 27.34

2. 71 2

Clevis End 350 CVM 292 195 138.47 26.62 2.11 3

3 3/ 4 ~ pin 350 CVM 195 36.92 5.28 11448-FM-53D 9

Horizontal:

pipe A106 Gr B

28. 71 156.5 7.76 79.89 1.96 pipe cap A105 Gr II 29.52 19.68 7.76 7.10

2. 77 10 Upper Diago pipe A106 Gr B

28. 71 157.2 5.50

47. 77 3.29

,~:.

pipe cap Al05 Gr II 29.52 19.68 5.50 5.04 3.90 35 Lower Diag.

pipe Al06 Gr B

28. 71 322.6 12.17 192.11 1.68 pipe cap Al05 Gr II 29.52 19.68 12.17 15.34

l. 28 16,33 4 3/4 ~ pin Al93 B7 41.94 23.92

1. 75 e

11448-FM-53H 17,18 Support Beam:

Rod 350 CVM.

292 10~

276.4 23.40 8.82 111.65 2.47 Clevis 300 CVM 243 162 122.84 24.26

1. 98 Pipe Al06 Gr B 28.71 837.6 12.73 1+46. 60 1.88 19,20 Support Beam:

Clevis 300 CVM 243 162 144.68 28.57 1.68 Pipe Al06 Gr B

28. 71 837.6 14.99 379.47

1. 91 Indicates no stress imposed in that direction.

QUESTON 6 RESPONSE; f

Prov:Lde the. procedures that ar.e intended to be used to inspect the reactor coolant pump supports.

Attached is a copy of the procedure used to inspect the reactor coolant pump supports.

No significant findings resulted from this inspection other than the need for touchup of the heresite coatings.

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~cws Sh'ip:iu11ding & b:-y Dock Co.;-;;:..;,ny News, Virgin'iD 236D7 V-251713

CVM V~sco Max 350 So1ut{on A:-in~~1ed U*

Sp.:;c: s-~~:.~ & \\./ebstcr NUS 2i4 Ri;;v'is~d ffover.~~er 27, i968 s:z:s BARS W.t.lGET HEAT No.

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SECTION -B-Item - Vasco Clevis End Dwg. - 11448-FM.-53C, Item 2 No, Pcs. - 8 Heat No. ?-027A, 21471,, 2143.A I{aw Material Purchase Order No. 104N-7431-4, Item 2 I.R. No. 33.8.3 <43) in Section Hof NSC/5206 I.R. No. 33.8.3 (130) 1041;/179 Machining Purchase Ord.er Ho. lO~H-5849-1}, Item 2 Shipyard Inspection Report Age:i.ng Chart No, BE-634 I

(Copy of heat chart j_n certification package dated June 12 > 1970, File N~. NSC/5073r 104N/171)

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ITEM HO, Nil,11.E OF PART NO.

PARTS PARTS P,:,F.7S O~~

ACCCPTC::D

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ORDER TODAY D":°

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U,TROCE, PA. 15650.

ANALYSIS REi?ORT storncr:

Nuclear Service &. Con:; true 1:ion Co.:.?a.ny

~101 Washin0 ton Avenue

. Newport News, Virginia - 23607 I I I

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104N-7431**4 PaJ;t V-251713 SIZE Consumo.ble Vacuun }foltcd V<lsc0)~.1.x 350 Solution AnnC!:-,J.c.d Spec: Stone.&. Webster 1,US-214 Rcvis:::c }fov,.',!;;;-,bc;: 27, J.%S BARS

\\\\.lEIGnT HE:-\\ T No.

DATE SHIPPED

/8 11 "i 9~..; 11 X 22~1/S" l piece 4851 2143-A

4/l/70 i.*

.:-.,.. :. b_?ncit_:-1dinal Tensile

~ **~:-*.':

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. >.:.: *. Tensile S tren"' th PS X 0

'_'-*:. Yicld.Strci'lgth PSI

<-._.::** *. Of foe t O. 2 Pere en t

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Percent Re due tion

. J'c,,,*ccnt Elongation Pro_2ertics 4T-l*JU 338300 335700 8.0 1.0 Agci..-.~ Tcr:."0. 950° -

3 Ho\\\\rs 4'i'*-:\\~2 3.I;-!-~l lB-;<~2 336400 342100 342200 331300 336100 341600 2.0 LO

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A B

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.c D

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0 Heavy 0

0 0

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0 J{eavy

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0

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Ultrasonic Inspection Satisfactory to Stone & Webster NUS 214 Revised November 27 1 1968

. ~.**: *. -

~. Fracture toughness teot ~esults will be reported ac*a later date

Heat No.

.43°A

.. : ~:...

C

~014 Al.,14

Si

.03 Mn

.o.'.3

. Ti lc:38 worn nnd subscribed co before me s

eOlO B.,002 Analysis p

w,~

Ci V

.,094 Zr.,008 Ca.,05 Added Certified Corrc.:t 1--..1 28.13 lus 2nd day of April, l 970~

. I /J

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Sup~rVl60r ~ Finish Tcstinc i l.

~

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ll;~\\SCO U;,~BE, PA. l 5650 LHlAI co~*ur..

. ANALYSIS REPORT 16tomcr:

f~cwport Hews Sh,pbutlcling & Dry Dock Comp_any Newport News, Virginia Fracturc*Toughnes~ Results AddHiona1 Informat~on iur Order No.

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ANALYSIS R2PORT Nuc 1car Service &. Co;;.z truction Co;.. ;:i:i.ny 4101 Wnohin~ton Avenue

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Fracture oughness esu ts Add1tionn1 Inforimition

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lOl1N-8 e SECTION A Item -

VASCO Pins Drawing -

11448-FM-53C, Item 3 No. Pcs. -

8 Heat Nos. 1858A M.S.-610 1858A }LS. -603 1975A l-LS,-614 1837A M,S.-597

Raw Material:

Purchase Order No. 104N-7431-4, I.R. No, 33.8.3(13) 33.8.3(12) and (18) in

}~at Nos.

1858A M.S.-592 1975A M. S.-*617 1975A M,S,-616 1858A -H,S.-605 Item 5 Purchase Order No, 104N-5B49-18, Item 2 I.R. 33.8.3(74)A iu*section J of NSC/5016, 104N/1~8 Machining:

. Purchase Order No. lOliN-5849-li 1 Item 3 I,R. No. 33,8.3(234)

Heat Chart No. B.ll.-698

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. *.\\ i DESCfl.lPflOI~ /\\ND IHSPECilON RE.MARKS VASCO Steel (I*'.achined), 17-5/16" X 20" x 27-5/B"v Heat Number 19SJA VASCO Steel (Machined),,17-1/4 11 **x 19-15/:1.6 11 :>: 27-l/2u t Heat Number l 7&3A *

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- V ASCO Steel (1'~ach:5.ned); 17.:. :3/8" x,.20 11 x 27-.S/8'\\

~-. +:-Heat Humber 2001A

Heat Nt;mber tagged and 1x,:d.nted

on tuo sides with pDJ..n t

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Other four cU.e stamped.

Heat number eta.mpEKl on block.

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,JECT P, O. J~O.

PROCEDVRC HO, V J..SCO Steel*

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ML18130A257

Contents

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