ML20090M549
ML20090M549 | |
Person / Time | |
---|---|
Site: | South Texas ![]() |
Issue date: | 03/12/1992 |
From: | Beverly R, Haning J, Younger J HOUSTON LIGHTING & POWER CO. |
To: | |
Shared Package | |
ML20090M544 | List: |
References | |
NUDOCS 9203240345 | |
Download: ML20090M549 (122) | |
Text
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SOUTH IEXAS PROJECT ELECTRIC GENERATING STAllON 2RE02 INSERVICE INSPECTION
SUMMARY
REPORT FOR WELDS, STEAM GENERATOR TUBING, AND COMPONENT SUPPORTS of the O .
SOUTII TEXAS PROJECT ELECTRIC GENERATING STATION - UNIT 2 P.O. Ilox 289 Wadsworth, Texas 77483 Owner: Houston Lighting and Power Company City Public Senice Board of San Antonio Central Power and Light Company City of Austin Address: P.O. Box 1700 Hou: an, Texas 77001 Commercial Operation: JUNE 19,1989 O Issue Date: MARCil 1992
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1 2RE02 INSERVICE INSPECTION
SUMMARY
REPORT 0
FOR WELDS, STEAM GENERATOR TUlllNG, AND ;
COMPONENT SUPPORTS of the SOUTII TEXAS PROJECT ELECTRIC GENERATING STATION UNIT NO. 2 USNHC DOCKET NO.: 50 499 OPERATING LICENSE NO.: N1'l'-80 0 C05151ERCIAL OPERATION DATE: JUNE 19,1989 I Prepared by: /f_me 5*/#~91 J. /. Youny/r / Date ISITngineer Welds & Coinponent Supports Prepared by: . d [ Ant $g J- lo- 9%
J . llaning d Date ISI Engineer - Steam Generator Tubing Revicued by: [ $N esh, } ~ /O- 4D R. L lic(crly Date SupervisingtrEnglan/_. ISI Group l
Approved by: 'atd11dI' 4 4 - E CJ. Manager Design En incering Department' v-- w , , - -- ,...,__.,-....m..... , . . ,,. . . , . , _ , _ , , , , . , , _ _
TAlll E Ol' CONTl!N'IS 1.0 2RE02 SUhthiARY REPolG l'ge 1.1 Introduction 11 1.2 Scope of Sununary Report 11 2.0 Wlil.D liXAhMKilONS 2.1 Introduction 21 2.2 Scope of lixaminations 21 2.3 Personnel, l'iocedures, and liquipment 2-3 2.3.1 Personnel Qualifications 23 2.3.2 11xamination Procedures 2-3 2.3.3 Equipment 24 2.3.4 hiaterials 24 2.3.5 Calibration lilocks 2-4 2.4 Suaunary of Examinations 24 2.4.1 Examination hiethods 24 2.4.2 Augmented Examinations 25 2.4.3 Data Comparison 2-5 2.4.4 Additional and Successive Examinations 26 2.5 Examination Results and Corrective Actions 2-6 2.6 Certification of Inspections 26 Appendix 2-A Summary of lhaminations 27 Appendix 211 Personnel / Equipment /hiaterials 2-35 Appendix 2 C Procedures 2 42 Appendix 2-D ISI lhamination Limitations 2-46 Appendix 2-E Owner's Report for Inservice inspections - NIS 1 Form 2 56 i
TAllll3 OF G)NTElflS (cont'd) 3.0 STEAhi GENERATGit Till)lh'.flEXAMINATIONS !
i 3.1 Introduction 31 3.2 Scope of Examinations 31 3.3 Personnel, Procedures, and Equipment 32 3.3.1 Personnel Qualifications 32 3.3.2 Examination and Analysis Procedures 32 3.3.3 Equipment 33 3.3.4 Calibration Standards 3-4 4.4 Summary of Examinations 34 ;
3.5 Examination Results and Corrective Actions 35 3.6 Certification of Inspections 38 Appendix 3 A Changes to the ISI Outage Plan 39 O Appendix 313 List of Examination and Data Analysis Personnel 3 11 Appendix 3 C - Flaws with Tube Wall Thickness Reduction 3 13 Appendix 3 D _ Dings and Dents 3 15 Appendit 3 E Owner's Report for Inservice Inspections NIS-1 Form 3 17 ,
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TABLE OF CONTENTS (cont'd) 4.0 C MPONENT SUPPORT EXAMINATIONS 4.1 Introduction 41 4.2 Scope of Examinations 41 4.3 Personnel and Procedures 42 4.3.1 Personnel Qualifications 42 4.3.2 Examination Procedure 43 4.4 Summary of Examinations 43 .
4.4.1 Piping and Equipment Supports 43 4.4.2 Additional and Successive Examinations 43 4.5 Examination Results and Corrective Actions 43 4.6 Certi ~ication of Inspections 43 Appendix 4 A Summary of Examinations 44 Appendix 4 B Personnel 4 20 -
Appendix 4 C Owner's Report for Inservice Inspections - NIS 1 Forms 4 22
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1.0 ;!RE02 SJ).MM ARY REPORT 1.1 Introduction This Summary Report describes Houston Lighting & Power Company's (IIL&P) inservice inspection (ISI) of selected Class 1,2, nnd 3 components of the South Texas Project Electric Generating Station, Unit 2 (STPEGS 2) performed from August 16 to completion of the second refueling outage (2RE02) on December 18, 1991. The ISI summarized herein constitutes the second ISI performed during the first inspection period of the first inspection interval of STPEGS 2. The STPEGS ISI program for welds and component ;
supports is scheduled in accordance with Program Il of the American Society of Mechanical Engineers (ASME)Section XI Code inservice inspection of Nuclear Power Plant Components". The STPEGS 151 Program for steam generator tubing is scheduled in accordance with STPEGS Technical Specification 3/4.4.5. The first ten year inspection interval of STPEGS 2 extends to June 19, 1999. The first inspection period, which is of three years duration beginning with commercial operation (June 19, 1989), extends to June 19, 1992. Figure 1 of this Section depicts the first ten year interval and periods I through 3 for STPEGS 2. The ISI examinations performed up through 2RE02 satisfy the Section Xf Code completion requirements for STPEGS 2 welds and component supports for the first inspection period.
The STPEGS 2 ISI program for the first inspection interval is described in the Ten Year O ISI Plan previously filed with the Nuclear Regulatory Commission (NRC) and the State of Texas. The STPEGS 2 ISI program was developed and is being implemented in accordance with 10CFR50.55a, the 1983 Edition of Section XI Code with the Summer 1983 Addenda, and other regulatory and Code bases as specified in the Ten Year ISI Plan.
This Summary Report satisfies the reporting requirements of IWA-6000 of the Section XI Code for welds, : team generator tubing, and component supports and those of Technical Specification 4.4.5.5 (b) with regard to steam generator tubing inspection.
1.2 Scope of Summary Report This Summary Report describes the ISI examinations performed up through 2RE02 on welds (Section 2), steam generator tubing (Section 3), and component supports (Section 4).
Each of these sections describes the scope of examinations performed; describes the personnel, procedures, and equipment utilized for the examinations; provides a summary of the examinations, examination results, and corrective actions; and includes copies of the examination certification (NIS 1) forms.
The ISI examinations performed on Class I and 2 welds and other examination areas (e.g.,
bolting) are described in Section 2 of this Summary Report. These examinations were performed in accordance with Subsections IWB and IWC of Section XI and other bases as specified in the Ten Year ISI Plan. ISI examinations performed on steam generator O l1
, . . - _ . . _ - - . . . - - _ . - - . - . _ - . ~ _ - . - . - - . - . . . - -
l tubing a;c described in Section 3. These examinatiorn were performed in accordance with Subsection lWB (Examination Category B 0), STPEGS Technical Specifications 4.4.5, and other bases as specified in the Ten Year ISI Plan. The ISI examinations perfo med on Class 1,2, and 3 component supports and Class 3 integral attachments are described in Section 4, These examinations were performed in accordance with Subsection IWF (Class 1,2, and 3 supports) and Subsection IWD (Class 3 integral attachments) of Section XI and other bases as specified in the Ten Year ISI Plan. -
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STPEGS - 2 i FIRST 10-YEAR INSPECTION INTERVAL CALENDAR Year l 19 89 19 90 19 91 19 92 19 93 19 94 19 95 19 % l 19 97 l 19 95 19 94 i.. l-1~
I l 1-lo .-l l-1 l 1-1, l 1-l~ . 4 !-l~ . 4 l-im .-l 1-l J.-lo!- .ERUDb ! !3 1-i H !-l aus' i Period m PERIOD I FERMD 2 oar,e
- Z Il!I I IiI I ! 121 11 I i 131 I I I i 14, IIII 151 1 1 Ii 161 ! ! I i !71 Z'!'
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W EOI - End of Interval f
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FIGURE 1 !
I 2.0 WELD EXAMINATIONS 2.1 Introduction !
ISI of STPEGS 2 Class 1 and 2 welds and components within the Welds Examination Program was performed between August 27 and November 21,1991. These examinations constitute the second ISI and completion of the first inspection period of the first inspection interval for the Welds Examination Program for STPEGS 2.
This section of the Summary Report documents the examinations performed by Southwest ;
Research Institute (SwRI) and 1ilAP Ouality Control (OC) nondestructive examination
- (NDE) personnel in accordance with the following documents:
(1) "First 10-Year Long Term inservice Examination Plan for the South Texas Project i Electric Generating Station, Unit 2" (LTP),
(2) " Examination Plan for the 1991 - 2RE02 Inservice inspection at the South Texas Project Electric Generating Station, Unit 2" including changes made during the outage (Outage Plan).
The Long Term Plan (LTP) provides a detailed description of the rules for exemption, ;
selection, allocation, e.d scheduling of Class 1 and 2 welds and examination areas for ISI.
' O - 7"e 1992 ex"mi""'i ei"" i, "" i"o'via""> o"'"8e vi"" r r imnieme"'i"8 i si *eic examinations as scheduled in the LTP. The Outage Plan references the applicable .
operating procedures (OP) and NDE procedures used for the examinations.
2.2 Scope of Examinations NDE was performed on a total of eighty six (86) selected Class 1 and Class 2 components and examination areas as contained in the Outage Plan. Any deviations or changes were .
l documented as Examination Plan Changes to the Outage Plan. Selection of these l
components and examination areas was based on the LTP allocation and scheduling [
requirements for the second refueling outage. In addition, sixteen (16) baseline !
examinations were performed on several components as a result of replacement, modification, or increase in scope of the augmented ISI program for NRC Bulletin 88-08.
These additional examinations are noted in the remarks column of the Examination ,
Suinmary Tables as " Baseline Examination".
O u n.. ,-,,,--,.,w,- .---,..,-.m_,,,,,.:.,..,<m4.. .,--,-.+,.%,.,.-..,%,.,..-.~.m.m.-_- . _ . ~ . , ~ ~ , , . ~ . . _ _ . . -
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A total of fifty (50) selected and sixteen (16) baseline examinations were performed on the following Class I components and examination areas:
Vessels Reactor Pressure Vessel Pressurizer Steam Generator 2A & 2D (Primary Side) fiDIDE Reactor Coolant System Safety injection yfives Safety injection Class 2
.A total of thirty six (36) examinations were performed on the following Class 2 components and examination areas:
O wm.is Steam Generator 2A (Secondary Side) _
Pipinc Feedwater System Main Steam System Safety injection System Pumps Containment Spray Pump 2A Residual Heat Removal Pump 2A High Head Safety injection Pump 2A Low Head Safety injection Pump 2A
- A complete list of the components and examination areas is contained in Appendix 2 A.
Class 1 and Class 2 weld identification figures for the above components and examination areas are contained in the LTP, M- de he I.
. _ _ . . - . _ _ _ _ _ _ . _ ~ _ - - _ _ _ _ _ . - _ - _ - - . _ . _ _ . _ __._.
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When combined with the examinations performed during the first refueling outage, these examinations constitute the following percentages of completion for Class 1 and Class 2 components during the first inspection interval:
Class 1(IWil) 29 %
Class 2(IWC) 30 %
2.3 Personnel, Procedures, imd Equipment 2.3.1 Personnel Qualifications The examination personnel have been trained and qualified in accordance with Section XI.
In addition, Level 11 examiners performing ultrasonic examinations on austenitic piping ,
welds have been qualified by Electric Power Research Institute in detection of intergranular stress corrosion cracking. A list of all personnel who performed examinations 5 during 2RE02 and their NDE certification level for each applicable examination technique is contained in Appendix 2 B 2.3.2 Examination Procedures NDE activities were performed using visual (VI'), liquid penetrant (PT), magnetic particle (MT), and ultrasonic (UT) techniques. SwRI personnel performed all UT examinations O except for carbon steel piping welds, selected stainless steel piping welds, and Reactor Vessel flange to-shell weld in accordance with SwRI NDE procedures approved by filAP.
HlAP OC NDE personnel performed all MT, PT, and VT examinations and UT examinations on carbon steel piping welds, selected stainless steel piping welds, and Reactor Vessel flange to shell weld in accordance with lilAP OC NDE procedures. -
The NDE procedures were written to conform to the requirements of the applicable sections of the ASME Code. Any deviations from ASME Code requirements are noted within the procedure. Some of t! c. SwRI procedures were amended for specific examination purposes with interim change notices (ICN). A list of the applicable NDE .
procedures is provided in Appendix 2-C.
swr 1 OP's were utilized to provide guidelines and controls for performance of on site activities. This included procedures for weld joint identification marking, indication recording, UT linearity measurements, and use of customer notification forms (CNF). A list of the applicable OP's is provided in Appendix 2 C.
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2,3.3 Equipment Various equipment was used during the ISI to perform the examinations of the selected component welds and examination areas. Major equipment consisted of the following: .
Sonic FTS hlark I and Krautkramer llranson ultrasonic instruments Ultrasonic transducers AC electromagnetic yokes MT calibration block Pyrometers / Thermometers A list of all major equipment used during the 21tE02 ISI is contained in Appendix 211.
2.3.4 hinterials F
NDE materials utilized during 2RE02 weld examinations included penetrant and magnetic ,
particle materials, ultrasonic couplant, and marking pencils. All materials contacting an austenitic examination surface were tested and certified to be within acceptable sulfur and <
halogen limits specified in the STPEGS Expendable hiaterial Control Program. A list of these material and traceability numbers is included in Appendh 213.
2.3.5 Calibration Blocks O Pipe and vessel calibration blocks were utilized to calibrate the UT instruments prior to t
examination of the selected welds. Applicable calibration blocks are noted in the
' Examination Surnmary Tables (Appendh 2.A) -Drawings for calibration blocks are .;
included in the LTP. -
2.4 Summary of Examinations 2.4.1 Examination hiethods '
The following examination methods were conducted in accordance with lil.AP approved
VT Examinations VT-1 examinations were performed on bolting.
VT 3 examination was performed on a valve internal surface.
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, PT examinations were performed on Class 1 and 2 piping welds, Cla*.s 2 steam generator integral attachments, and Class 2 pump casing welds. ,
bif Examifmtiom i MT examinations were performed on Class 2 piping welds and a Class 2 noule. .
to.shell weld.
UT Examinations ;
UT examinations were performed on Class 1 and 2 components, including vessels, l austenitic piping, and ferritic piping. Wrious techniques were used to perform the ;
UT examinations, depending on classification, material type, and weld thickness. l 2.4.2 Augmented Examinations in addition to the ISI requirements of Section XI for Class 1 piping and ASME Code Case N 408 for Class 2 piping, the following augmented ISI program was implemented [
during this outage: {
Augmented ISI NitCil 88-08 O Augmented ISI - lireak Exclusion Zone Augmented ISI IED 7917 These augmented programs are described in the LTP and the affected examination areas are noted in the "ltemarks" column of the Examination Summary Tables, t 2,4.3 Data Comparison 7 In accordance with IWil 3121 of Section XI, the examination results were compared with r the recorded NDE results of the preservice inspection (PSI). There were no prior inservice examinations on the areas examined during this outage.
If flaws were recorded in the selected component. weld or examination area during
- previous examinations and dispositioned as acceptable, these flaws were verified during this i 151. All such flaws were observed and verified during this ISI, Vt i
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2.4.4 Additional and Successive Examinations if examinations reveal indications that exceed allowable indications standmds, additional examinations are required as prescribed in IWil 2430 and IWC 2430. No additional i examinations (IWB 2430 or IWC 2430) were required during this outage, j Successive exami' aions are required if Daw indications are evaluated in accordance with :
lWil 3122.4 and the component qualifies as acceptable for continued service. No successive examinations (lWB 2420 or IWC 2420) will be scheduled as a result of ,
examinations performed during this outage. l 2.5 Examination Results and Corrective Actions !
Examination area coverage was provided, to the extent practical, in accordance with the ;
requirements of ASME Section XI and Code Case N 408. In those cases where physical conditions of the component restricted examination of the required area, the amount of coverage achieved was assessed. Appendix 2 D, ISI Examination Limitations, contains a detailed account of all examination limitations (LTT, PT, and MT) encountered during '
2RE02 weld examinations.
+
All UT indications determined to be recordable, regardless of signal amplitude, were ,
investigated by SwRI to deterrnine the nature of the reDector. [
O "e rever edie i aicerie#s visual (VT) examinations.
'e ac'ec'eo "r veieme>>ic cur) serrece <er "a ur). "r ;
2.6 Certification of Inspections
- ASME Section XI NIS 1 forms," Owner's Report for Insenice inspections", have been prepared to certify the STPEGS 2 weld ISI examinations described in this section of the Summary Report. The STPEGS 2 weld ISI examinations have been certified by our ANil,
' Factory Mutual Systems, on the NIS 1 forms included in Appendix 2 E. -
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APPliNDIX 2-A !
l
SUMMARY
OF liXAMINATIONS :
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bAlt1 02/06/92 50UIN TEKAS PROJiCI UW11 2 PAGEi 1 ,
etVI$ low 0 IhstavlCE thittCilow sL m att W LDs ProcaAr 2kt02 flR$1 Ikit tvAL, fit $1 PitlCD, SIC 0hD OUTACf (918F)
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91 ExAMihtD 50% (181 lhCHis) of THE FLAWGE 10 UPPit SHELL B1.30 U15 x - -
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Pt AD WELD $
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$UPPott alhG CowflGURATIDN.
UtbOT I * - **CSCL 89*'
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91 LIMiltD U1 ft0M THE kO22LE SIDI DUt thLil WD22Lt 10 CkAhntL ht AD 83.130 U145 STP U11$ RD,CD k - -
10 WO22Lt CDhflGURA1lDN AWD FRDM THE CAP U1451 ICW 1 X - -
NFAD DUE TO F20tlM11Y Of Vth8A110N U16D * * -
5th5De lhlf tuMik1 AllDW B04 U1601 * - - CSCL 89'*
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- 10 kO22Lt CDhflGURAllDN AND FROM 1HE kO22LE Uta$1 ICN 1 x . - HE AD DUE 10 Ptoximitt of VlBRATIDW U160 x -
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SUMMARY
- WILDS FAOLRAM 2at02 Fitti IhttavAL, fitST PittuD, $ECOND OUTAGE (912f)
GTEAN Cfhttif08 2A (filf8ARY $1Df) (f!Gl*t A 5G 1)
N O A$NE O G i SfC. XI t i M
$4)eKARY ( AAmlhAfl0W ARI A CATGf (KAN t 0 t REMAttl r WiM6ft IDikfillCAtl0N litN e0 Mt1H00 ft0CIDUtt C M t ** Call 8t A11C* BLOCL*'
WDZZLE IkSIDE RAblV9 $FC11tw 01$$00 $G 2A 0W It 8D U128 lip UT11 80,C0 * . .
OUTLif h022LE IN$10t RADIUS B3.140 JCW i
$ttil0W
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!La,wway gDLtlwc 015800 $G 2A lM8 8G2 vi 1 kDtP 9,3 R1 K .
IWLtl MAWwAY BOLithG 87.30 015900 SG 2A-(*8 BG2 vi 1 hDtP 9.3 R1 * - -
Duftli MAWWAY BOLilhG B7.30 l 2 11
-. ~ . _ _ _ . . . _ . . _ _ _ _ . . _ _ _ _ _
(> A t t i 02/D6/92 $3U1H fixA$ FROJtCT L6411 2 F AC.l t $
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SUMMARY
. Ut LDs rtDGR AM 28t 02 litli lhtttVAL, f itti tit t00, ETC0hD DU1 AGE (918 f )
CL Att 1 COMPLtitD C&4%this May,,jfQQE*Jymatt $lt,t) tilG'A t A lG 2) k 0 ALMt 0 G 1 SEC. kl A ! h sumMAtt (LAuthAllDh Att A CAIGY ELAM i 0 t alMAELS WJMbit IDth11FICAllDN 11tM h3 Mt 1 MOD FtDCE Dut! C M t ** cat lSE AT I D4 BLDCL**
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U160 x -
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018100 $G ?D 582 38 U1 DW $1P-U149 ti,CO X - 91 LlMillD Ut itDM THE Sur, Jef tihG
$U80001 alha 10 tutt PLAlt $2.40 V145 51P U115 80,00 4 -
$ 1Dr DUt t o tut PDe f A t hG CD4 F I GU6 A T I DN .
VI ICN 1 R -
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HEAD DUL 10 riotIM11Y OF vista 1104 Uf60 m . . 5thspa thstauwthinflow gox.
U1601 x - **C5CL 87'*
018300 SG 20 OW BD U10W sfe U149 R1,C0 m - - 91 LIMittD UT ftCN TML N022Li $1DL DUt CHAhht. HEAD CAP 10 DUttti B3.130 U145 51F U115 80,00 x . - 10 h022LE ConficukAflDh AWD INDM 1HE k022LE U1451 ICN 1 x - - NEAD DUt 10 reoxlM11Y OF vi6tA11D=
Uf60 x -
$EkSDR lhSitUMthT AllDN BOX.
U1601 R -
- CSCL 39*'
h0f fLE IW51DE # ADIUS ttCilDN 016400 SG 20 IN la 80 UT28 $1P U111 #0,00 X -
lhtti kO22LE INSIDE RADIUS B3.140 ICh 1 5tC11DW
- CSCL 41**
2 12
. . .. . . . - ~ . .- - - - _ . _ . _ . . . _ ~ _ - . . - . - - . .
. - _~ - -.~. _..- _-- . -
Dall: 02/06/92 toutu fikas reo.f!C1 Valt 2 PAC.t 6 AtVillC4: 0 thstaVitt Ikstict!on
SUMMARY
wtLDs racceAN latCl flR$1 thlitn AL, fit $1 l'ttlCO, $ttf.wD (AJ1 AGt (91ti)
CL A$$ i COMPLt1[0 COMPC*t Wil 111 A,10t Wttatte,,,?D (talmatY $1Dt) (Fla.st A 5G 21 h 0 A",Mt 0 G 1
$tc. Il R t n
$UMMARY t RAN!h Al*(* ARI A C A t t." (KAN t 0 t alMABLS tthBit IDthilflCA110N litM WO MA l nw P&DCIDUdt C M t **L AL itt AllCm SLCKt**
32ZZ11.1ht!Dt_P*tly$ ticitC*
018500 SG 20 0W It 00 U128 $1P U111 80,00 R *
- 00f tli WO22LE lbl!DE RADIU$ 83.140 ICW 9 SECil0N
- C5CL 41
MAWWAY BOLilhG 016600 SG FD INS eG2 Vf*1 NotP 9.3 R1 x - -
lutti MAkWAf 90ttiWG B7.30 018900 $G 2D 0MB 8G2 vf.1 Note 9.3 ti s -
f
\
OUftt! MANWAY GOLilhG $7.30 l
l l
2 13 l
,. - - - - .-. . . - - . - . - . . - . - . . . . - - - _ - . - . - = _ . . - . . , - - . - - - - - - - - - . .
,, _ ~ . - . -- . _ _ _ ~ ~ . - . - _ -.--- . ~. - - - . _. --
l 1
DAit 02/06/92 tm 1h Itxas Pao.itCT Uhli 2 Pact : 7 Rtyl$10W:
l 0 IkttRVICt th5Picilou suMMAtt WLDS PROGRAW IRt02 flR$1 lhttEVAL, flR$1 l'IRIOD, LICOND OufAct (91Rf)
CLA$$ i C W illlD C(NP0hthit REACTOR CON Aki 5ttitu k 0 A$ME D G i Sic. x1 R E N SLMMART EKAMihATION AktA CATGY (xAN t 0 t REMARLs 1 CLMt.!R IDthilflCAfl0W litM ho MitN00 PROCtDUtt C M R **CAllBRATION BLO(1**
31 RC PiO2 W55 Loop 1 (fic h3 A RC 1) l 100000 1 8f P1 kDt> 6.2 k3 x -
- Pitf 0RMtb U145(RL) f ROM THE ILBow AWD
$G OUTLil WOZZLt 10 (L60W B$.130 U145 $fP U154 R0,C0 - x -
wo2ZLt SIDil (C55 80), Ut45fiRL) ON THE U1451 ICW 1,2, 8 3 x - * (LBOW SIDE (CSS 80), U1451(as) C* TMt Of60 STP-U131 R0,CO x - - WLD AND N022Lt SIDE (55 79), AND U1451 Ich 1 & 2 x - -
U160(RS) f Rtm THE WOZZLt $10t (Cl 78).
LIM 11tD UT DUt 10 WLD AWD N0Z2Lt CONfl0URAll0W.
"C5 78/$$ 79/Cll 80" 100040 ) sJ PT WDEP 6.2 R3 A - -
3 lW. BRAkCN CokhtCTION -89.32 6 100080 9 IJ P1 hDEP 6.2 R3 x = - 91
- x -
CokFIGURAfl0h AkD ttARTM UWli $ lit.
U74$1 Ich 1,2, 1 3 x - .
"C 5$
- 80" 31 RC ?'0? hts
PERiceMED U145(RL) FROM THE ELBOW AND SG Ou1Lif h022LE 10 ELBOW R$.130 UT45 51P U154 R0,CO - x -
h0ZZLE $1 DES (CS$ 80), U14$1(RL) OW 1Hf .
U1451 ICN 1,2, 8 3 x - + ELBOW $1DE (C$$ 80), UT451(RS) OW THE U160 sfP Uf31 R0,CO x - - WLD AND N0ZILE slDE (ts 79), AND U1451 ICN 1 & 2 x * - U160(RS) FROM TMt N0ZZLt $1DE (C5 78).
LIMlfl0 UT DUt 10 WLD AND k022LE C04F1GURAfION.
"Cl 78/1$ 79/C$$ 80**
29 RC 2101 sst Loop i (F10 NO A DC 1) 100740 3 BJ PT NDEP 6.2 R3 x . . PERf0& mfd UT24 FRCN THE BRANCN 12 IN. BRANCH C0wATC110N 89.31 UT24 $1P Ut53 R0.C0 x - - Cowktcilow 1AptRED SURFACE AND ICN 1 UT45/U1451 FRCN Tht MAlk RUN Of PIPE.
U145 $1P Uf54 R0,CO h - -
LIMlitD UT Dut 10 BC CohFIGURAfl0N.
U1451 ICN 1,2, & 3 x - -
"CCS$ 18/$$ 82" 2 14
DAltt 02/06/72 $001N ItxAl Ft0JEC1 Unit 2 P4ct 8 .
RtVillCW D thl!EVICE lh&ttC11(W $L*NART UtIDS PROGR AM 2Rf C7 flR$1 lhilRVAL, flR$1 PtalfC, $t:0hD W 1 AGE (9147)
CLatt 1 CCW htllD COMPmth15 s LLAJ104 COOLaht tQ13 u O A$ME G1
$tt. xl u ! N E M ARY (RAMINATIDW AttA CA1G1 (kAM i 0 t einAtts EUMatt IDthilflCA110N litM NO kt1MCC PROCIDURE C M R
...... .............................. ....... .. .. . . ............... . . . "..CAllBRAllom
..................................... Block" 29 Rt 2101 h tt L OOP i ( f lG WO A R,LQ 100760 5 0f P1 WDir 6.2 R3 x . -
PERIORMio U145(RL) IRoM INI th1N AhD ELBOW 10 SG Iktil Wo22Lt B5.130 U145 51P U1$4 RD,C0 . 1 - WO22tt stDtt (Cst 80), 014$1(tt) m 1NE U1451 ICu 1,2, & 3 x - - ELBOW $1Dt (C$l 80), U1451(RS) (* 1ht U160 $1P U131 RO.C0 X - -
UtLD AWD h022Li slDE ($$ 79), AND U14$1 ICW 1 & 2 x - -
U160(RS) f acM int WO22Lt SIDE (C$ 78).
LIMillD Ut DUt to Wilb AhD WO22Lt Cmf IGua A11tw, ,
"C5 78/ts 79/C$t 80" 79 RC 2401 htL LOW 4 (flG NO A PC 4) 101170 4 87 P1 WDLP 6.2 R3 x - -
PERf 08MtD U14)(RL) FRCN INE ttboW AND flbOW 10 50 thLt1 kO22Lt $$.130 U145 $1P U1$4 R0,CO -
X - WO22LL $1Dil (C$180), U14$1(RL) (* 1Mt U14$1 1CN 1,2, & 3 x - - CLBN $1DE (C55 80), U1451(R$) (* THE U160 41P U151 R0,00 X - + Wit 0 AND N022LE $1DL ($5 79), AkD
\ U1451 ICW i & 2 1 - -
U. A3(RS) f ROM IMI h022Lt SIDE (Ct 78).
LIMlit0 Ut DUt 10 UttD AND NO22LE CCmfICURA110N.
"C5 78/15 79/ CSS 80"
,12 RC 2112 BD1 (fl0 NO A RC 8) 102040 2 BJ P1 hDtr 6.2 R3 x - -
PIPt 10 LLBOW 89.11 U145 51P U152 R0,CO -
x -
U1451 Ich 1 x - .
. egg.2).e 102090 7 B+J P1 kDie 6.2 R3 x - -
titoW 10 PIM 89.11 U145 51P U152 R0,C0 - x -
U14$1 ICW 1 x -
- eel $ 21" 102130 11 BJ- P1 WDEP 6.2 R3 x - -
91 Ust U160 RtfRACitD shtAR FOR PIPE 10 VALVE $9.11 U145 $1P U1$2 R0,CO - x -
ADDlilowAL CovtRAct.
U1451 1Ch I x - -
eegs.21**
1O I
2 15
_ .. . _ _ . . . _. - - _ . - . - . _ ._- - ~_ _ _ m- _ _ . . _ . .. _ __ _
DATE: 02/06/92 $0UTH fiXAs PROJECT UNIT 2 PAGE: 9 Rivl810ht 0 thstRVICE iksr*CilDN $UMMARY
- WE(D$ PROGRAM 2RE02 FIRST IF'8RVAL, flR$1 PERl00, $f COND OUTAGE (91RF)
CL All 1 COMPLillD COMPONEN18 REntf DR COOL A%f $V5f EM l N 0 ASME D G 1 SEC. x1 R E N
SUMMARY
EXAMINAfl0N ARIA CAIGY (XAM E O E RtMARLs EUMBER IDENTIFICAtl0N 11EM NO Mf1M00 PROCEDURE C M R **CAllstAll0N BLOCL**
12 RC 2125 881 (FIG NO A RC 9) 4 4
102240 2 eJ P1 kDIP 6,2 R3 x . . 91 HANcER HL5009 RCMOVED FDR ACCiss.
PIPE TO ELB3W 89.11 Uf45 51P U152 R0,CD +x -
U1451 ICN 1 x - -
..gg.gj..
i 102250 3 sJ PT NDEP 6.2 R) X - -
l elbow TO PIPE B9.11 UT45 STP-U152 #0,00 - X -
U145T 1 C*. 1 x - -
e sg.21**
102360 14 sJ PT NDEP 6.2 R3 x - - 91 USED U160 REFRACTED SHEAR FOR PIPE TO BRANCH C0hW(.CTION 89.11 U145 $1P U152 R0,00 x - -
ADDITIDAAL COVERAGE.
Ut451 ICN 1 x - -
Uf60 STP-Uf31 RO,CD - x -
ICN 1 & 2 **ss 21**
B RC 2114 tB1 (FIG NO A RC-II]
103190 1 8J PT NDEP 6.2 R3 x + -
91
- U$(D UT60 Rif RACTED ' .I AR 70R V ALVE 10 PIPE 89.11 U145 $fP UT52 R0,C0 -
x - ADolTIONAL COVERAGE.
U145T lCN 1 x - -
UT60 $1P UT31 RO,CO - X -
- ICN 1 & 2 **ss 11**
i-l 1-6 PC 2003 BB1 (FtG No A RC-13) l 103754 11A B4 NDEF 6.2 R4 x + - 91 BAstLINE EXAMINAllDN.
PIPE To TEE E9.t* iDL UTI 004 R0 x - -
U745 UTI 001 R1 - x -
UT4ST X - -
e gg.g..
103756 lie BJ PT NDEP 6.2 R4 x - - 91 - BASELIhE EXAM!hAi!DN.
'JE TO PIPE 89.11 UTOL Uil-004 R0 x - -
UT45 Ull 001 R1 - x -
' a' U145T x - -
f
( **ss 8**
I 2-16 l
l l
i
., . . . . , - n -
.. - _ _ _ . . _ . = _ _ _ . . _ ~__ _ _ _
DATE: 02/06/92 $NIH f(KAS F ROJtci UWii 2 FACE: 10 RivitIDW: 0 thstRVICE th5Pici10N $UMMARY WELD $ PROGR!M 2kt0?
FIR 51 thitRVAL, flR$1 Pitt0D, $tCOND OUTAtt s'81RF) tt A$51 COMPitTED CmPONENTS O_ R.LA,[1,JWJgQLAWT 5Ylif M h o ASME oG i EfC. Mi a E N SLtiMAltY EXAMINAfl0W AttA CATGY ERAM E O [ RIMARKS 8:UMBtt 10fWilflCA110N litM WO ME T MCO PROCIDURE C M R "CAtlBRAljoN BLOCL" g RC-2009 WS$ (FIC ND 4 RC 6) 104130 979 gG2 V1 1 WDEP 9,3 at x - - 91 BA5ttiht IRAMihATILW OF BOLilhG FLANGE BotilWG $7.50 REPLACED Pit R&R NO. 2 91 061 TREF We#
Rr 115651).
4 RC 2126 991 (FIG NO A RC li) 105250 1 0J P1 hDEP 6.2 R3 x - -
VALVI 10 PIPE 99.11 UT45 STP UT11 R0.C0 m - -
Uf451 ICN 1 & 2 x - -
. 55-7**
105255 1 NRC8 U145 $1P U1128 RO,C1 x - -
91
- AUGMtW1ED 151 - hRCB 88 08.
~
VALVE TO PlPE 88 08 UT451 x - -
U160 - x -
o ..,s.7..
105260 J B+J PT NDEP 6.2 R3 x - -
veti t80W 89.11 U145 STP UT31 R0,00 x - -
UT45T ICh 1 & 2 x - -
..ss 7u
.105265 i hkCB U145 Sir UT128 RO,C1 x -
91 AUCMENTED ist hRCp 88 08.
PIPE 10 ELROW 88 08 U1457 x - -
U160 - x .
..ss.7..
105270 3 8J PT NotP 6.2 R3 x . -
ELBOW TO PlPE 89.11 UT45 STP UT31 R0,00 x - -
UT45T ICN 1 & 2 x - -
.. ss . 7. .
105275 3 heCs UT45 sip uf128 an,C1 x . .
91
- AUGMENTED 151 WRCs 88 08.
l ELBOW 10 PIPE 88 08 UT457 x - -
l UT60 - x -
. 3 3 7. .
v 2-17
. .. . . ~. . _ _ . - .- - _ . - ~ _ ~ - - , -- .. . ~ . . . .-_ _ ..
Daft 02/06/92 5001N ItXAl PROJECT tuli 2 Pact: 11 RtvillDNt 0 IN$ttvict th5Pict10W sunMART WttD$ Paoc4AM 2et02 flR$1 Iki!# VAL, flR$f Pietto, sf cohD OU1 Att (9121)
CLAll 1 CCMPttito COMPDhth15 Rf ACf DR CDot Ahi $Y$f tM N O ASMI O G f 6(C. XI R ( N BUMMART (XAMlhAllDN Akt A CATGT (RAM t 0 t REMARK $
CUMBER IDINilflCAllDN litM h0 Mt1 HOD PRDCIDURL C M R **CAtlBRAllDN BLOCL'8 4 RC 2323 B81 (810 NO A tC 11) 105610 1 BJ PT WDIP 6.2 k) X - USED Ul60 REFRAcitD shtAR toa
)ALVL TO PIPE B9.11 Uf45 hTP U131 a0,t0 * - . ADolflohAL CovtRAGt.
UT451 1h1&2 2 .
U160 x - -
..gg.7..
105615 1 NRCs U745 $1P Uf128 RD,C1 X - - 91 AUGMthftD 151 - hecs B8 08.
VALVI TO Pitt. 68 08 U145T * .
U160 . * .
.e$$ l'*
105620 2 8J PT WDr.P 6.2 R3 X .
PIPE 10 ELBUW 89.11 U145 STP Ull1 00,00 x -
U1457 ItN 1 & 2 O
R g ..gg.7..
105623 2 hats UT45 $1P U1128 a0,C1 X - - 91 . AucMtwitD 151 . heCe 68 08 PIP ( YO ELBOW $8 08 UT457 * . -
UT60 . x .
e .g s . 7..
hn M 003-691 (flG NO A PC-131 1D6200 1 9J PT hDip 6 ? tl x + -
RfDUCER 10 FIPE B9.21 1D6205 1 NRCB UT45 $1P Uil28 R0,C1 X .
91 - AUGMENitD ISI - kRCS E8 08.
AfDUCER TO PIPE $8 D8 UT45T X . -
UT60 x . .
..gg.94..
1D6210 2 SJ PT hDIP 6.2 R3 x . .
PIPE 10 atDUClhG TEt B9.21 2-18
.-- . ~. . . - . .- --
DA1E 02/06/92 SOUTH TEXAS PROJECT UNIT 2 PACE: 12 REVIsloN: 0 th$tRVICE lhSPECTION suMMART WELDS PROGRAM 2RE02 flR$1 INTERVAL, FIRST PEtitX), SECOND OUTACE '91RF)
CLAll 1 CCNPLETED COMP 0hthis REatTOR C00 TANT SMitM N 0 ASME O G i
$EC. kl R E N SLMMARY EXAMihA110N ARE A CAIGT EXAM E O E REMA#KS 8:UMBE R IDENilFICATION ITEM h0' METHOD PROCEDURE C M R " Call 6R ATION BLOCi" 2.5 RC 2001 681 HIC WO A RC 13) 107900 1 BJ PT NDEP 6.2 R4 X - - 91 - BASELINE EXAMihA110N.
TEE 10 PIPE 89.21 107910 2 BJ PT NDEP 6.2 R4 X - - 91 - BA$Ellhk EXAMihA110N.
PlFE 10 ELBOW 89.21 l
I 107920 3 BJ PT NDEP 6.2 R4 X -
91 - BASEllht EX AMihAtlON.
ELBOW 10 PIPE 89.21 107930 4 BJ P1 NDEP 6.2 R4 X - - 91 BASEllhE EXAMihAil0N.
P!PE TO VALVE 89.21 107940 5 BJ PT WDEP 6.2 R4 X - - 91 BASEllhE EXAMihATION.
VALVE TO PIPE 99.21 107950 6 B-J PT kDEP 6.2 R4 X - - 91 - BASELINE EXAMih4110N.
PIPE TO VALVE 89.21 2 RC-2003 Pai UlG WO A-AC 1D 107960 1 B-J PT NDEP 6.2 R3 X - .
VALVE TO PIPE 89.21 107965 1 NRCB UTOL STP UT49 R1,CO X - - 91 AUGMENTED 151 kRCB 88 08.
VALVE 10 PIPE 88-08 UT45 STP-UT128 RO,C1 X - -
UT45T X - -
O 0760 X - -
V -ss 95-2-19
.-. . . . . . . . . _ . . . - . . - . . _ . . - . ~ ~ ~ ~ . - _
Daft: 02/D6/92 SOUTH ttXA5 PROJfC1 UNIT 2 PAGE: 1)
REVISION: 0 thstRVICE thirtC110N $UM4ARY . W[tD$ PROGRAM 2Rt02 flR$1 th1(RVAL, ilR$1 PERIOD, SEC0hD 001 AGE (91RF)
CL A$$ i COMPLfi[D COMP 0h(hi$
O REACTOR COOLANT SYSTEM h 0 A$ME D G 1
$tt. x1 R f H
SUMMARY
EXAMihATION AR( A CATGY fxAM i 0 E REMARFS OUMBER 3DINilflCA110N II[M b0 ME THOD PROCEDURI C M R **CAllBR ATIDW BLOCL**
2 PC 2003 BB1 (FlG NO A RC 13]
10/970 2 5J Pt hDEP 6.2 R3 x - -
PIPE 10 REDUCER 89.21 d
107975 2 htC8 U10L $1P U149 R1,00 m . . 91 - AUGMihitD ist hRC8 Ba-08, PlPE 10 RfDUCER 88 08 UT45 51P-Uf128 RO.C1 x . -
UT45T x -
U160 x - -
- $5 95**
\
2 20
1 l
1
-DATE: 02/06/92 $0UTH 1[XAl PROJEC1 UNIT 2 PAGE : 14 REV1510N: 0 IN$f RVICE IN$PECTION $uMMART - WILD $ PROGR AM 28!02 i FIRST INTERVAL, FIR $f PERIOD, $[COND OUTAGE (91RF) I CL A$$ 1 C(NPLE f f D CCNPOWEWil l n 1AFEYY INJEC110N $i$113 l N O ,
ASME O G 1 I t'.C. x1 R E N SLMMARY ExAMINA110N ARE A CAIGT EXAM E O E REMARAS CUMBER lDEWilflCAll0N 11EM NO MEIN 00 PROCEDUR[ C M R "CAllBA A110N BLOCL" l 12;.Ih2.12L_BB1 (FIC WO A $1 1) 230060 4 BJ Pt ND(P 6,2 R3 x . -
91 - U$ED U160 RElR ACilD $NE AR FOR PIPE TO VALVE 89.11 U10W FTP U149 R1,C0 - -
x ADolT l0h AL COVE R ACl. THRIE (3) Uf0 CaDE U145 $1P-U152 R0,00 - x -
Att wABtt INDICAll0NS.
U1451 ICN i x - -
Uf60 $1P U131 R0,CO - x - "$$ 21" ICW 1 & 2 g $1 2108 BB1 (FIG kq A $1 31 2309G3 2 BJ Pi NDEP 6.2 R3 x - -
91 U$tD U145 REFRACTED $ HEAR FOR PIPE 10 1(E C9.11 U145 $iP U152 R0,C0 - X -
A001110NAL COVERAGE.
UT451 (CN 1 x - -
U145 $1P U131 R0,CO x - -
ICN 1 & 2 **$$ 11**
i 230940 4 BJ P1 WDLP 6,2 R3 x - -
PIPE TO PIPE 89.11 U145 $1P U152 RO.C0 x -
, U145T ICW 1 x - -
eel $.11 .
6 51 2108 881 (FIC No A $1-3)
- 231840 3 BJ PT NDEP 6.2 R3 x - - 91 Two (2) Ul0 cc0E ALLWABLE ELBOW 10 PIPE B9.11 U10W Uil 004 RO - - k INDICATI0hs.
UT45 Uil 001 R1 - x -
1
- U1451 N - -
- $$ 9**
i 6 512111991 (FIG WO A $1-3) 232060 1 BJ PT NDEP 6.2 R3 X - U$ED U160 REFRACTED $HE AR FOR VALVE 10 PIPE 99.11 Ut45 - Uil 001 R1 - x -
A001110NAL COVERAGE.
- U1451 x- -
..$$.see v) 2 21
. __ . . . _ _ _ _ _ __m . _ . _ - .m. __m -- ._ . . _ _ _.__ _
Daft 02/06/92 Souin 1ixAl PROJEci UYli 2 Pact: 15 StVI$10N 0 IN$tRVlti instteilow $UMMARY - WLDS PROGRAM 28t02 flR$1 IkitRVAL, FIR $f Pikl00, StCOND OU1 AGE (91RF)
CLAl$ 1 COMPLtitD COMPONihis b, ,
\
YALHI W 0 A$ME oy y StC. 11 R ( H
$UW.*,RY tR8.M*kATION AttA CAIGY EXAM E O E StMAnts L'JMBER IDENilFICA110N litM NO MtiM00 P90CtDORt C M R **CAllBRAllDN BLOtt**
VALVE G80V JP 264350 R$10046C-V8 ON 12 $1'2315 8 G+2 V1 1 WDtP 9.3 81 K + - VALVI GA(UP $
FIG. No. A 51 2 87.70 ExAmihto THE totilhG Of lut VAlvt wwost thitRNAL SURFA:($ WERE thAulNtD.
2>4350 x$10046C Vl$ ON 12 51 2315 0N2 VT 3 WDtP 9.3 R1 X - - 91 VALVI GR3)P 5 FIG. WO. A $1 2 B12.50 EnAmihtD wuth Orthto FOR MAthithANct PER Mwt 51 90698.
\
2 22
DAtt: 0?/06/92 $001N ItxA$ PROJECT Uhli 2 PA0f t 16 REVI510N: 0 thstPvict IhtPECilDN
SUMMARY
witDS PRDGR AM 2Rt02 FIR $1 thfikvAL, flR$1 PERIOD, SECDhD DUTAr,g (91st)
LL Ass 2 COMPtittD COMPDhthis 5?t AM Gthtt A108. 2A (SECDNt atf $10t)
N O ASMt 0 C T SEC x1 R I H
$UMMARY ExAMlhA110N AREA CAfGY ERAM E O E RtMARES WUMBER IDthilflCAtlam litM ho Mt1MCO PRDCf DUR E C M R ** cat lBR AllDN BLDCE**
(IRCts*Fl#th11 AL VitD$ (flMMEM 300200 sG 2A 55 C-A U10W $1P U149 Rt.C0 - - x 91 TWO (2) U10 CODE AttDWAtti TR A45111DN C061 10 UPPER SHELL C1.10 U145 $1P U115 R0,00 x - - t hD I C AT I DN$ .
StCilDN C U1451 Ich 1 h - -
x -
U160 _
U160f x - **CS 54**
300300 SG 2A $7 CA U10w $1P U149 R1,C0 x - -
UPFit $MELL Sicil0N D 10 UPFit C1.20 U145 $1P Uf15 R0,CO x -
ME AD U1451 lCh 1 x - -
bi60 x -
U1601 x - -
- CS-54**
$027tt TO ShtLL VfLDS AND thSIDE 9ADIUS $ttilDNS (FIG NQ B 5G-1) 3 300450 SG 2A AF7 C8 M1 hDtP 7.1 R2 x - -
AUxlLIARY fitDWAftR NO27LE TO C2.21 U10W $1P-U149 R1,CO x - -
UPPER SHCLL SEC110N C U145 51P U115 40,C0 x -
U145T Ich 1 x - -
Uf60 x - **CS 54**
Uf601 x -
ThTEC9At ATTACHMENTS (FIG h0 1 ,1 8 300650 SG 2A TR11 C-C ri NotP 6.2 R3 x - -
TRuhkl0N A C3.10 2-23
. - - . . - . ~ -- . - . - . - - . _ - _ . . - , .-
DAtt 02/06/?2 50 VIN 18x45 PROJtC1 UNIT 2 Pact: 17 MVillow: O lht[RVICE IWSPtC1104 $L* MART WILDS *ROGRAM 2Rt02 FIR $1 thitRVAL, flR$1 PtRICO, 5tCOND Ou1Act (91RF)
( -
t CLASS 2 COMPLtitD COMPONthis f ttN4TER t?$1tM N O ASME O C 1
$tc. El R i H
SUMMARY
(xAMIN41104 ARIA CATGY fxAM E 0 i REMARES CUMBit IDENilFICATION litM NO MllM00 PROCtDURt C M R "cALitkAllor stocx**
}& ty 2012 CAZ (FIC ho B FW-1. 2) t 500MO 5 CF2 Mi hotr 7.1 R2 x . .
Plut1RA110N 10 PIPE C5.51 U145 utl 002 R0 x - -
- C$ 3**
18 fW 2QR AA2 (FIG 40 0 FW 7) 505340 1 C F-2 M1 wotr 7.1 R2 x .
- LB0J 10 PIPE C5.51 U145 utl.002 R0 x . .
..cs.4u 505360 2 CF2 Mi hDtr 7.1 R2 x - -
Part 10 PIPE C5.51 U145 UTI-DC2 R0 x - -
e*gs.4..
505380 3 CF2 Mi WDtP 7.1 R2 x - -
PIPE 10 PIPt C5.51 U145 071-002 R0 x - -
"CS4"
-505390 4 C F-2 M1 NDEP ?.1 R2 x + -
P!Pt to PIPt C5.51 U145 U11-002 RO - x -
eeCS 4" 505400 5 CF2 Mi NCEP 7.1 R2 x -
- PIPl 10 VALVE C5.51 U145 UTI 001 RO - x -
"CS-4" a
2-24
_ . . . _ , _ _ = . . - . _ _ _ _ _ . . _.. . . - _ . . _ _ . __._. . _ _ .
Daft: 02/06/92 toutM 11 As PROJEC1 Unli 2 PAGE : 18 RIVl510N: O lht!RylCt thsPittl0N
SUMMARY
. WtLDs PRocRAM 2Rt02 flR51 IWf ERVAL, flR$1 Pitico, SEC0hD WTAGE (91RI)
CL All 2 CCMPitit0 C(MPohthl$
Math $ttAM SYSTEM N O ASMt 0 C I
$1C. x1 R t N SLMMARY ExAMihAll0N AREA CAIGT EXAM t 0 t RIMARx5 6 8tR lDthilflCAil0N litM ho Mt1H00 PROCEDURt C M R "CAllBRAll0h SLOCx"
}tfj 2001*CA2 (FIG NO U S 1. 2) 550000 1 CI2 Mt wDt P 7,1 R 2 x . .
h022Lt to RfDUCER C5.51 U145 U11-002 R0 x - -
- C5 74" 550020 1LD C72 Mi hDtP 1.1 R2 X -
91 tuAMINED 2.51 At THE lhltR$ttflhG LONGlTUDlhAL WELD C5.52 U145 U11 002 R0 x * -
CIRC. WILD.
eeCl*74**
551780 25LD C72 Mi hott 7.1 R2 x . . 91 AUGMthitD 151 st2, LOhGifuDINAL WELD C5.52 U145 U11 002 R0 x - - f xAmihtD THAT P0at 0w Of toucl1U0 thal WILD MADE ACCT $$1 Bit 9Y REMOVAL Of t HANGER sin AP Mt 501410 COMPL1 fI IXAMihAfl0N OF THi$ WILD FRCH 2Rt01.
..C 33..
551800 28tu Cf2 MT NDEP 7.1 R2 x - - 91 AucMlhttD 151 Bf2.
LONGillethAL WELD C5.52 U145 U11 002 R0 x - -
ExAMihtD inAt PORil0N Of LONGltuolhAL WILD MADE ACCESSISLE SY REMOVAL Of NAkCtR $fRAP ML501310 CCmPLEft ExAMihA110N OF TMis WELD FRLN 2Rt01, e
- CS -35 "
j kfJ d O)1 GA2 (F[G NO 9 MS 2) 559530 2 C-t 2 Mi hDEP 7.1 R2 x - - 91 AucMtwiED ist - st2,
- PIPE 10 PIPE C5.51 UT&5 Uli 002 R0 x - - tXAMlWED AFTER REMOVAL OF.1/C PlPE CLAMP
, surPOR1 fOR L5N 7900.
"C$d5" l
l i
1 2 25 l
l
DAlt: 02/D6/92 SOUTH Tix AS PROJE C1 UNil 2 PAGtt 19 Rtvi$10N : 0 IkttRVICE thSPfCIIDN SUMMAR1 wtLDS PRocenM 2Rt02 flR$1 thitRW AL, flesi PERIOD, SECOND OUT AGE (91Rf)
CL A15 2 COMPLLit0 COMPOhiNis
$AftTY thlittlDN SYSTEM h 0 ASME O G 1 StC. x1 R E N
$UMMARY lxAMthAllCW AttA CATCY EXAN t 0 t RIMARLS kJMBER IDihilflCA110N litM WO MtINCO PROCEDURE C M R **fAllBEAllON BLOCL**
16-51 2101 UB2 (flG ko 0 51 3) 702960 iLU Cf1 P1 NDtP 6.2 R3 x
Ut451 x - -
. 55 30**
703000 1 C f-1 PT 4Dir 6.2 R3 x - -
REDUCER TO P1Pt C5.11 UT45 Ull-012 R0 x Uf451 x -
- ss 50**
703020 1LD CI1 PT NDip 6.2 R3 x -
91 ExAMihtD 2.51 A1 THE th1EkstCithG LONGITU0 thal WELD CS,12 U145 uil 012 R0 x CIRC. WELD.
U145T x -
- 55 30**
703120 4LUl C-f-1 PT WDEP 6.2 R3 x - 91 - EXAMINED 2.51 A1 1Hf IN1tR5ttilhG LONGITUDINAL WELD C5.12 UT45 U11-012 R0 x - CIRC. WF.LD.
U1451 x -
e.gg.30**
703140 4LUO C-f-1 PT hDEP 6.2 R3 x - ExAMiktD 2.5T Al THE INi[R$tCilhG LDNGITUDlhAL WELD C5.12 U145 U11 01? R0 X - CIRC. WELO.
Uf451 x - -
- SS 30**
703160 4 CF1 PT WDEP 6.2 R3 x (LbOW TO PlPt C5.11 U145 U11 012 RO -
x -
Of451 x - -
..gg.30..
703180 ALD C F-1 PT NDEP 6.2 R3 x - 91
UT45T x -
- SS-30**
9 2-26
DATE: 02/06/92 SOUTM TEXAS PROJECT UNIT 2 FAGE: 20 REVl510M: 0 ikSERVICE IkSPECil0N $UMMARY WILOS PROGRAM 2RE02 FIRST th1ERVAL, FIRST PERICO, SECOND OUT AGE (91RF)
CLA$$ 2 COMPLETED C0HPONEWil
( $AffiY I4JEC110N SYtfEM h 0 A$ME O G i SEC. xl R E M
$UMMARY ERAMlbAfl0N AREA CAIGY EXAM E O E REMARKS suMBER IDENilFICA1104 11EM WO METHOD PROCEDURE C M R **CAllBRA110N BLOCK'*
M i 2101 082 (FIG k0 B St 3)
-703240 6 C.F 1 P1 WDEP 6.2 R3 x - -
VALYC 10 PIPE C5.11 0145 UTI 012 R0 - x -
U1451 x - -
.e gg . 30u 703260 6LD CF1 Pi koEP 6.2 R3 x - -
91 EXAMikED 2.51 AT Thf INTER $lC11NG LONGITUDINAL WELD C5.12 Uf45 U11 012 R0 x - - CIRt. wtN U1457 x - -
- SS-30**
12 51 2101 U82 (FIC No B st H 709220 1 CF1 Pi hDEP 6.2 R3 x - -
ERANCM C0hWECT10N TO PIPE C5.11 U745 Vil 012 R0 x - -
U1451 x - -
e e gg. j pu 709240 ILD C F-1 PT NDEP 6.2 R3 x - - 91 EXAMlWED 2.5T AT THE lbfER$ECilhG LONGITUDlhAL WELD C5.12 UT45 U11 012 R0 x - -
CIRC. WELO.
UT451 x - -
ee55 12**
10-51 2101 U82 (FIG No B 51 3)
.716700 2LU CF1 PT WDEP 6.2 R3 x * -
91 AUGMEhTED l$1 - IEB 7917.
LONGifuDlhAL WELD - UTOL U11 004 RD x - -
EXAM 1hto 2.5T At THE INTER $ECilNG CIRC.
U145 Uil-012 R0 x - - WELD.
U1451 x - -
e egg.gye e 716720 2 CF1 PT NDEP 6.2 R3 x -
- 91 AUGMENTED 151 IEB 79 17 l PIPE TO ELBOW --
Uf0t V71 004 R0 x - -
l 0745 U11 012 R0 x - -
l UT451 x - -
"$$ 87" 0
2-27
Daft: 02/06/92 $001M ttxAs PROJECT UNIT 2 Pacts 21 Rfyltl0N: 0 thstRVitt ik$P!Cil0N st** ART WCLDS PROC.R AM 2810J FIR $f thitRVAL, FIR $1 PERIOD $tCohD DUf AGE (91RF)
CLA$$ 2 CtmPLIit0 COMP 0hthis SAFETY IWJECTION SYSTEM k 0 l l
ASMt 0 G 1 l
$EC x1 R t M l
$UMMARY EXAMihAil0N Att A CATCY EXAM E D f REMARE6 j
% UMBER IDthilFICATION litM ho MEIM(0 PROC [ DUPE C M R "CAtl8kA110N BLOCK 88 l
10 51 2101 U62 (71G No 8 51 3) 716740 2LD CF1 FI hDiP 6.2 83 X - -
91 At%MtW1f3 151 - ItB 79 17.
LONGITUDikAL WELD -*
UTOL V71 004 R0 x - - fxAMINED 2.57 AT TML Ikt!R5tC11NG CIRC.
U145 U11 012 R0 x * - WILD.
U145T x - -
- $$ 87**
d i 2106 082.(FIC No B 51 12) 732040 3 C F-1 PT NDtP t.2 R3 x -
- FLANCE To ELBOW C5.11 Ut45 U71 005 RO - x -
Uf45I X - -
- ss 23**
732060 4 C F-1 Pt hDEP 6.2 R3 x - -
EL90W 10 P!PE C5.11 Uf45 Uff 005 RO - x U1457 x - -
- $5 23**
T32080 6 CF1 PT hDir 6.2 R3 x - -
PIPE 10 ELBOW C5.11 Vi45 071 005 R0 - x -
U145' x - -
e.S$*23**
732100 7 C*f*1 PT ND(P 6.2 R3 x - -
ELS0W TO PlPE C5.11 Ui45 UT1-005 RO -
x -
t UT45T x - -
uss,23
( VALVE TO PIPE C5.11 Uf0W UTI 004 RO - - x ADDlilokAL CovtRAct. ONE (1) UTO Coct UT45 Uil 001 R1 x - - ALLOWABLE INDICAtl0N. LIMlitD UT DUt ui45f x - - 10 VALVt CONFIGURAil0N.
U160 U11-005 RO - x -
" 55 - 9*
- 2-28
. _ . _ _ _ _ _ _ _ _ _ . _ _ - . _ _ _ . _ _ _ _ . _ _ . . . , . m. ____ . _ _ _ , . . . . ._ _
Datt 02/06/92 $0U1H litAl PROJECl UW11 2 Pact s 22 R[ vill 0N: 0 IN$tRVICE IN5ettilDN $UMMART WILDS FROGRAM 2Rt02 flR$1 INitRVAL, flR51 PER!10, SECOND OU1 AGE (91Rf)
CLA51 2 COMPLtifD COMPONEN1$
Os 'i4fffY INJECfl0N SY$jlM N O ASML 0 G 1 SEC. El R ( H
$UMMART (KAMINAll0N ARIA CAICT (1AM i O ( REMARKS NUMBER IDENilflCAliON litM N MEINOD PROCE DURf C M R ** Call 6RAflON Bt0CE*'
6 11 2107 882 (FIG NO 8 $1 14) 733840 2 Cf1 PI NDEP 6.2 R3 x * -
PIPZ 10 ELBOW C5.11 U145 Uil 001 R1 -
x -
Ut45T X - -
e.gg.9ee 733860 3 CF1 P1 NDEP 6.2 R3 x . -
ELB3W 10 PIPE C5.11 U145 UTI 001 R1 - x -
Uf451 x - =
- gs.9ee 6-11 2109.111 LLLG No B 51 142 734620 9 CF1 PT NDEP 6.2 R3 h * -
P1Pt 10 ELBOW C5.11 0145 Utt 001 R1 - x O'
Uf45I x - -
.e$$.9..
734640 10 CF1 PI NDEP 6.2 R3 x -
ELBOW 10 PIPE C5.11 Uf45 *ill 001 R1 - x .
Ui451 x - *
- $g.9e*
734660 11 C F-1 PT NDEP 6.2 R3 x - - 91 + UstD U160 REFRACfED $NEAR FDR PIPE 10 VALVE C5.11 Uf DW - Ull 004 RO - -
x ADolilohAL COVERAGE. Six (6) U10 CODE U145 uil 001 R1 x -
AttowAstt INDICATIDNS. LIMlitD UT Duf UT457 x - -
10 VALVE CONF ! CUR AllDN.
UT60 U11 005 RO -
x -
- ss 9**
6 C1 2110 882 (FIG No B-51 14) 735160 1 C F-1 Pi NDIP 6.2 R3 x - - 91 U5tD UT60 REPRACitD $NE AR IDR VALVE TO PIPE C5.11 UfDW U11 004 R0 - - x A001110N AL tovtRAct. DNE (1) Off CODE U145 U11 001 R1 -
X - ALLOWABLE INDICAllDN.
UT45T x - -
U160 Utt-005 R0 . m -
- ss a**
-h
DAtt: 02/06/92 50UTH fitA5 PROJECT Uhli 2 Facts 23 RtVl$104: 0 thstRvlCE In5PEC110N EUMMApr WELDS PR0 CRAM 2Rt02 flR$1 thitRVAL, FIR $1 PERIDO, SECOND OufAGE (91RF)
CLAtt 2 COMPLtit0 COMPONikiS v $AttiY IWJEC110N $Y5ftM N O ASME D G T
$tc. 31 R t M
$UMMART EXAMIkAtl0W AREA CATGY (RAM i 0 t REMARKS WOMatR IDf Wilf lCA110N litM k0 METHOD PROCEDURE C M N **CALIBRATIDN BLOCL**
2 5121D6 DB2 (flu ho 6 51-20) l 746010 2 CF1 PI hDIP 6.2 R3 k - -
PIPC 10 (L8ud C$.30 l
2 51 2139 D92 (flG WO B 11 21) 746200 1 C71 PI hDEP 6.2 R3 X -
BRANCH C0hhtCT104 70 PIPE C5.30 l
l l
l 1
i l
1 l
1 l
I l
V 2-30
Daft: 02/06/92 50UTH TEXA1 PROJLCI UNIT 2 PACtt 24 R; VISION: 0 ih51RylCE lhsticil0N
SUMMARY
VELDS PROGRAM 2Rt0?
FIR $1 1N1(RVAL, FIR $1 P(R100, 5(COND OUT AGE (91RF)
CLA55 2 COMPLEi(D CCNPokfNTS
\ M IAINMEWT $paAy PUMP _s N O ASME O C i SEC. Al R I M
SUMMARY
EXAMlWAfl0N ARIA CAIGY ERAM E O E RIMARES WUMBER IDtWilflCAil0N 11(M NO M[iH00 PROCEDURE C M R "CALIBRAilDN BLOCK"
@ P 2A (FlG NO B CSP 11 750125 CIAPCS 2A PCW2 CG PI NDCP 6.2 R3 X - -
UPPER CASE TO LOWER Cast C6.10
)
(L)
O u
2-31
- - . - .. .__ .~_ . ._. .. - -. - . .
DAlt 02/06/92 $00fM litAS PROJECT L*li 2 F Ar.t : 25 Rtvill0N: 0 thstRVICE th5PEClic*
SUMMARY
VttDS PR0 CRAM 2Rf 02 flR$1 lhilRVAL, FIR $f PERIOD, SEC0hD OUT ACE (91Rf)
.(
CL AS$ 2 COMPLtit0 COMP 0hthis
\~ R151DVal PE AT #f MOVAL MMPS N O A$ME D G I SEC. El R f M SLMMARY EXAMlhAfl0N ARE A CAIGY (MAM f 0 t RIMARLS tu dtR IDENTIflCAi!ON litM WO ME T H'S PROCEDUtt C M R **CAllBRAllCW BLOCK +*
MmP 24 (FIC ho B RWRP 1) 750620 RNARNS 2AaPCW4 C-G P1 hDIP 6.2 R3 X -
PUMP CA5thG 10 NO22LE C6,10 O
/
2-32
. _ . . . - - .._. . . . - - ... - . ~ .
I OATE: 02/06/92 $001H TIEAS FROJECT UW11 2 PAGC 26 REVISIONi- O lhttRvlCE lh5PICT10N
SUMMARY
WELDS PROGRAM 2Rf 02 r flR$1 IWitRVAL, FIRST PERICO, $(COND OU1 AGE (91Rf)
. CLAS$ 2 COMPLEftD C04PONthis illCH HE AD SAFETY IWJEC110W Pt>PS N O A$ME D G 1 SEC. El R E H
$UMMART EXAMihA110N AREA CAIGY EEAM L 0 E REMARES EUMatt IDLhilflCA110N 11[M ho METHCD PROC! LURE C M R "CAllBR ATION BLOCK" PUMP PA fFIG ko B NSIP 1) 751025 $1APHM 2A PCW2 CG Pt hotP 6.2 R3 x . .
OPPER CA$i~ 10 LOWER CASE C6.10 O
.tg I
i 2-33 I
l !
. _ . _ - .-. .- . . - -- _. . _ .--_ _ . . . _ ~ . . .- . . . - - . . _.- .~ ~
Daft 1 02/D6/92 $00fM itRA$ PROJECT Unli 2 Pacts 27 Rtyl$10N: 0 IN$tRv1CE lh5PicilDN
SUMMARY
. WILDS PRDcRAM 22f 02
[ FIR $f lhttRVAL, flR$1 PERIDD, SECOND OU1 AGE (91RF)
\s CLA$$ 2 COMPLtitD COMP 0htwls itV HEAD $AtETY IWJEC110N PLMP$
N O ASME g g y SEC. XI R ( M
$UMMARY EkAuthAllDN AttA CATGY (KAM E O t REMARKS EUMBER IDthfiflCAflDN Illu WO Mt1H00 FRDCfDURE C M R **CAllBRAllDN BLOCL**
B E ,D U lG WO B LSIP 1) 751325 $1APtH 2A PCW2 C-G P1 WDEP 6.2 R3 x - .
UPPit CA$t 10 LOWit CA$t C6.10
(
I l
O i
2-34 l
l
. , , - - 7 m-, # , ._r , . - - - . - - - , - --- . ..n_
t 4
APPIINDIX 2-Il PEllSON N E! /EOUll'M ENT/M NITilll ALS b
b 2-35
. ~ . --. . . .. -. - - . - . . ._.-
APPliNDIX 2-11 O
G PEllSONNiii. OUAl.lFICATIONS Name Company if[ hit l'I E[
Robeids,13. A. " " **
swr 1 11
- Garcia, D. G. " ** "
SSI 11
- Carson, J. P. " " "
SSI 11*
Clark, A. D. " " "
SSI I 12mg, J. W. SSI 1 Porterfield, C. E. " " "
SSI I Pennanen, A. R. NIIS lil* lil 111 11 Breyer, L I-l. lilAP 11 Claxton, O. A. " " "
IllAP 1 Italley, J. F. lilAF 11
- 11 11 11 Ilerbelin, F. J. 1ilAP " " "
11 llubbard, S. K. lilAP 111 111 111 111 O Krri , R. P. lilAP 11
()
Portell, V. P. IILAP "
11 Silva, P. IllAP 11 11 11 Spiess, L. D. lilA P 11
- 11 11 11
- Stuhler, D. A. J ilAP - 11
- 11 11 11 Suhler, C. D. lilAP 11 + 11 11 11 Company-SwRI - Southwest Research Institute SSI - Sonic Systems International, Inc.
NES - Nuclear Energy Services lilAP - llouston Lighting & Power Company
- lGSCC Oualified by EPRI
- This NDE method not performed by these personnel i
l 2-36 I
t -
APPliNDIX 2-11 swr 1 MATERIAL, AND EQUIPMlINT b1ATERIAL IXPI Berol Prismawlor Black Pencils #935, tog #2989 Berol Prismacolor White Pencils #938, leg #3044 Sonotrace 40, Batch #9091, Log #3023
' Sonotrace 40, Batch #9094, leg #3048 EOUIPMENT Brand Serial N Pyrometcr, Amprobe, Fastemp 159 Pyrometer, Amprobe, Fastemp 178 Pyrometer, Amprobe, Fastemp 181 Pyrometer, Amprobe, Fastemp 183 Pyrometer, Amprobe, Fastemp 185 Pyrometer, Amprobe, Fastemp 187
.O O 2-37
Al'I'liNDIX 211
[)
SwRI MA'llittlAL AND !!OUll'Ml!NT, cont'd EOUIPMENT I) rand Stti:ilNo.
Sonic FFS MK I 01105E ,
Sonic FFS MK 1 Olll2E Sonic FFS MK 1 Olll3E Sonic FTS MK 1 Olll4E Sonic FIS MK 1 Olll6E Sonic FrS MK I 04325E Sonic FIS MK I 0701lE Sonic FFS MK I 780415 N m.
=. .- . - ... _ _ . -. . .-
Al'PilNDIX 211
-(3 uf SwRI MATIIRIAl. AND EQUIPMiiNT, cont'd i 1BANSDUCERS Brand Serial _ No, Aerotech 1109696 Aerotech 1114232 Aerote-h 1124665 Aerote. e E15545 Aerotech E15546 Aerotech E15548
- Aerotech E15546 Aerotech F22813 Acrotech 1120100 Acrotech 1124832 Acrotech M01907 Aerotech 013723 Acrotech 015840
'g SwRI 507 SwRI 636 SwRI 1264 SwRI 1814 SwRI 2029 swr 1 :438 swr 1 3676 SwRI 3679 SwRI- 3835 SwRI 11879
'n V 2-39
APPilNDIX 2-11
/~l lilAP MATliRIAL AND liOUIPMIINT
'd MATERIAL hDC PT Cleaner SKC NF/ZC-711, Magna0ux, Batch 88AlX14 VI' Cleaner SKC-NFfZC-78, Magna0ux, llatch 88D020 PT Cleaner SKC NF/ZC-711, Magna0ux, llatch 88F079 PT Cleaner SKC NF/ZC-711, Magnaflux, Batch 91F0lP PT Penetrant SKL-ilF/S, Magnaflux, Batch 84LO58 PT Penetrant SKL-ilF/S, Magnaflux, Batch 87C037 PT Penetrant SKL-HF/S, Magnaflux, llatch 89K0lK PT Developer SKD-NF/ZP 9B, Mqnaflux, Batch 88E035 PT Developer SKD-NF/ZP 9B, Magnaflux, Batch 8911055 MT Powder, Gray Ne.1 Sonotrace 40,11atch No. 9091 EOUIPMENT
( Ilnut4
()j Thermometer Seria1Em 100 00520-01 Thermometer 100-00520-48 Thermometer 1(Xb00520-55 Thermometer 1(XL00520-61 Thermometer ifXMK)520-66 Thermometer 1(KMX)S20-68 _
Thermemeter 10(MX)520-69 Thermometer 100 00520 74 Thermometer 10(b00520-76 Thermometer 1(XM)0520-79 Thermocoup!c 1(KM)053417 Thermocouple 100-00534-18 Thermocouple 1(XMX)534-20 Thermocouple 100-00534-33 Thermocouple 100-00534-39 Thermocouple 1(XMX)S37-02 Thermocouple 100-00580-13 Thermocouple 1(KM)0580-22 Thermocouple 100 00580-27 o
2-40
l Al'I'liNDIX 211 III.&l' htATillllAl, AND !!OUll'hiliNT, cont'(I EOUIPhiENT cont'd hit Yoke, hiagna0ux, Y 6 Y6 03 hit Yoke, hiagnanux, Y 6 Y6-04 Krautkramer Uranson, USD-10 1(Xb01303-01 Krautkramer 11ranson, USK 7D 10(b01328-001 Krautkramer 11ranson, USK-7D 100-01328-003 TRANSDUCEllS Ilrand Serial No.
Aerotech 18282
, Aerotech 1107336
( Aerotech 1307339 Aerotech 114717 Aerotech 1128917 Acrotech JD288)
Aerotech LO9901 Acrotech Ll6908 Aerotech Ll7920 Aerotech L18549 SwRI 520 SwRI 3387 SwRI 3389 O
(v 2-41
i APPENDIX 2-C PROCEDURES J
- 4.
, w'-e.ww-e..4... - - . ,*,-. ,,,,. ., , . ,- 6..,-. . ~.,m- ,,,,e.,-,4,~r,r,-...~, em.._.r.,.-_.v...., .-- - , . --,-,-y--.,w y-,- -,v - , - , - - - - - - ,w, -, -
APPENDIX 2-C O -- SwRI OPIIRNI'ING PROCUDUllES Procedure No. Title SwRI NDE3/0/0 Recording Indications During Ultrasonic Examinations ICN No. 2 SwRI NDE5/0/1 Ultrasonic Linearity Measurements SwRI NDE6/0/0 Use of Customer Notification Forms SwRI NDE7/0/0 Weld Joint identification Marking O
2-43
APPL!NDlX 2 C ,
Swlll NDT PilOCEDUlti!S ,
Procedure No. Title STP.UT11/0/0 Manual Ultrasonic lhamination of Vessel To Nozzle inner Itadius ;
ICN No.1 Section:s STP.UT15/0/0 Manual Ultrasonic Examination of Pressure Vessel Welds (Greater ICN Nos.1 & 2 than 2 to 12 Inches in Thickness) ,
STP UT31/0/0 Manual Ultrasonic Examination of Austenitic Pressure Piping Welds i
ICN Nos.1 & 2 STP UT49/1/0 Manual Ultrasonic Examination U$1ng lamgitudinal Wave Straight.
Beam Techniques STP.UT52/0/0 Alanual Ultrasonic Examination of Similar and Dissimilar Metal Welds ICN No.1 in Austenitic Piping Systems STP.UT53/0/0 Manual Ultrasonic Examination of Austenitie Branch Connection Welds ICN No.1 from the Uranch Connection Taper STP UT54/0/0 Manual Ultrasonic Examination of Pressure Piping Welds of liigh ICN Nos.1,2 & 3 Attenuation Materials STP UT128/0/1 M inual Ultrasonic Examination of Austenitic Presst.re Piping Welds for Thermal Fatigue Cracking u .-- -- _ - - . _ _ - . _ . __
APPENDIX 2 C !
lil AP PIK)Cl!DUltliS j' w m l a c N o. ,
Title-NDEP 4.0 llev. 2 Ultrasonic lhamination i
NDEP 6.2 Itev. 3 Color Contrast bolvent itemovable IJguid Penetrant ihamination of itev. 4 ASMli XI PSl/ISI NDEP 7.1 Rev. 2 Dry Powder Magnetic l' article lhamination for ASME XI PSI /ISI NDEP 9.3 Itev.1 ASME XI lhamination for VT 1 and VT 3 UTI 001 Rev.1 idunual Ultrasonic thamination of Austenitic Psessure Piping Welds Using Refracted Longitudinal Technique UT14)02 Rev.1 Manual Ultrasonic Examination of Ferritic Pressure Piping Welds UTI 004 llev. O Manual Ultrasonle lhamination Using longitudinal Wave Straight-Deam Technique O UTI 005 Rev.1 Manual Ultrasonic Ihamination of Austenitic Pressure Piping Welds UTl42 Itev. O Manual Ultrasonic Indication Sir.ing LTl'14)07 Rev.O Recording llidications During Ultrasonic lhaminations UTl4>08 12ev. O Weld Joint identification UTI 012 Rev. O Manual Ultrasonic Examination of Thin Wall Piping Welds UTI 013 Rev. O Manual Ultrasonic lhamination of Reactor Pre.ssure Vessel Flange to-Upper Shell Weld .
2 45
Y 1
1 r
Al'PENDIX 2 D ISI l!XAMINATION LIMITATIONS ,
2-46 b
re--e--,.---,. ,c7,r-rw,.,--,.w-+,..----,,..-4-,,,,,,%.we--s.-~.y.. w # ,.v-w.,,,..--. .
.,ve.. __ .wwwymc,,y---.~,..,~.,e-
APPENDIX 2 D ISl EXAhilNATION LlhilTATIONS :
i J' able of Contents l'11gt STPEGS 2 Summary of Inservice Examination Limitation 2 48 i Class 1 Comoonents AShiE Category B B 2 51 Steam Generator ash 1E Category B D 2 52 )
Pressurizer l
ash 1E Category B F 2 53 Piping Reactor Coolant System i
AShiE Category B J 2 54 O "'n'"a Reactor Coolant Sy. stem Class 2 Gunponch ,
AShiE Category C-F 1 2 55 Safety Injection 2 47
. . . , . _ . . _ _ . . _ . . , . . . _ - - _ _ _ . . _ . _ , _ . , _ _ _ , . _ _ . , . . . - - . . . . _ . _ . . _ , . _ . . . . _ . _ . . . _ - _ . _ _ , . . . . . . _ . ~ , _ , . _ .
l l
l 1
SOUTil TliXAS PI(OJIICI'l!LIICrillC GliNiillATING STATION, UNIT 2 ;
SUhihtAl(Y OF INSlillVICli !!XAh11 NATION LIMITATIONS i The following tables provide details on the limitations which were encountered during l the inservice examinations (ISI) at the South Texas Project lilectric Generating Station j (STP), Unit 2. 1.!ach table of this sununny provides the following information as !
described:
Q]MnuL1 - Class / category / Item No/IIxamination itequirement i identifies the ASMII Stelion XI Code Class, Category, item Number, and IIxamination 1(equirement (volumetric or surface) for the specific examination area listed in Column 2. !
This information is derived from Tables IWil.25(Xbl and IWC.25(XLI of the 1983 !!dition of ASMii Section XI (whh Addenda through Sununer 1983), and Tables I and 2 of Code Case N 408. t Column 2 - Line No./ Subassembly Weld Identification Weld ID Figure Weld Configuration ,
IIxamination Method Provides information for each examination area by hne number (piping) or subahnmbly l number (vessel), unique weld identification number, wehl ID figure reference, weld configuration (pipe to tee, head to shell, etc.), and examination method (UT, UT/PT, or i
UT/MT). l l
Column 3 -
Exam Type 1.ists the Methods of Ihaminations used for each area by specific angles for UT (0,45, 4ST,60,60T) and surface technig ae (MT or PT), if required.
Column 4 - % Coverage The extent of coverage for each exam type is expressed in percentages based on the :
examination volume /arca required in Section XI. Depending on method, the percentage .
coverage nmy be represented in more than one way. ,
Surface methods .are the simplest and are expressed as a percentage of the required.
- surface area receiving no coverage and the renmining balance from-100% as the total !
coverage.
2 48 L !
g ,
i
- l. . . .
Ultrasonic coverage is firit expressed for each exam type as a percentage of the ve;ume receiving no coverage, angle. beam coverage in one direction only, and angle.neam coverage in two directions. These percentages are then used to compute the cilective coverage for that exam type, in the case of 0 degree, the ettective coverage is equal to the balance of 1000F minus the percentage receiving no coverage. The effective coverage for angle beam is calculated from the following formula:
n eu 2*b (effective coverage formula, angle beam) where a = one direction only percentage b = two direction percentage Examples:
(1) none 1 dir 2 dir OCE OCE 1000F c=0+( ~
n 1000F cffectise coverage d
O (2) none 1 dir 2 dir 0 98 10091 OCE c=M 2*O = 5000 effective coverage ,
(3) none 1 dir 2 dir 5096 5096 09i c = 5U + 25% effective coverage 2
The total UT coserage is then expressed as the average of the effective coverage percentages for each UT exam type. Each UT exam type is considered as equal weight in the calcolation of the average.
2 49
1 Column $ . Limitation A description of the type of limitation and primary reason for why the coverage was I limited is provided in this section.
i i
i
+
+
O 1
S V
f j
g 2 50
ASMi! SliCTION XI CODl! COVi!RAGli 1.lMITATIONS 19912RI.02151 EOU1H I t t An I kOJICI Et trikic OtNi k ATtNO 11 AllON. UN!! 2 MMP C ATimk19 p
&) $11M $1I.AM OLNI.fLA10k (Cl AM l}
+ LINL NO /bVb AMEMbly CL.A k$
- WI.L.D IDfXiltICAllON 4 C0VI k AOl' CATOY % 11D ID f KJUkt rllM No IXAM i Dik i IJF.
EKM FQT I;X AMIN AtlON Mt'TilOD 11w,f ONii (Ilk CUV 101At. 1 IMIT AtlON muure muws.ruawma.=mm = t' .uu-.NONIrw emue - _ x.m . x.m _ - w--mm~nu r.mme rsu newm i MJ 2 A Viu kJ - - N NO UI i kOM 1Hl. 6UI Miki ktNo 1101 DUI b.B SR 1 U141 7 $1 42 68 101Uf'foki k tNO CONilOUP AflON 82 38 Fk)Ukt. N O A.M1-4 U1411 m 0 10 M YOL U1N) $ 71 24 m HtAD 10 kUttOPi klNO U1mi 53 0 W %
67 U1 m:e vre _ _ m m e- e ==me.rz-.i r .u.. ..m.. m cza i mw .
wxen . :r u m,wm en cm m v ~ memn.
I kJ 2D Ulu ._.w - -
W ' O U11 >OM 1 HL SUf'Ivk1 ktNO hitit DUI.
8b &n l U149 7 38 42 44 10 SUPPOk1 kino [UN) k)Uk AllON b2 31 FIOUkt NO A ki-2 U1451 M o 10 70 YOL Ulto A 18 24 m Hi>D+10 $UrPokt htNO U1mi w e W lo 67 UT nmes:es.waw m:mmmm:rawarmmme, :mem c.r.m nm mm mv , omra ma =m, n.-. .. , , . ~ mm-m m mm.,rm m i W)- 2 A Ulu 29 . - 7 No U1 i koM 1Hf SUI fuki Ic1No blut. DUt b6 $k 2 U144 7 St 42 60 10 f.Utfoki ktNO CONF h3PR A110N til 40 PlOUkt NO A-fd) l U14%T 29 0 11 74 1IMITt D UT I koM THE TUht 11 All LIDE VOL Ulm 5 71 24 en DUL 10 l FOttMirY OF % TL DI.D i'LAlla
$PP1 PINO-10-TUHl' PL A11.. U1mi 29 0 71 71 66" nsas:x== nmw.xma,,U1 usmanuuw.ue z w=ca= a=nu =ua-un : aa= : -wu:un m=
. w.,= r ramw=:.n m .-w. .,.u m 1 W )- 2 D Ulu n - .
75 NO UI f >041HL &UIloki kino blDt. DUt to B &R 2 U14% 7 il 42 68 10 $UPM)h1 kino WN!IOUk AtlON D2 40 FlOUkt NO AN1-2 Ulelt 29 0 71 71 1JMill.D UT f DOM 1Hti1Ulti l*t A1E h!DI VOL Ulto $ 71 24 m DUt 10 t FOXtMily or wilDI D PL Alla EPPT klNO-10-1Ullf l'L ATI: UlmT 29 0 74 78 t4 U1 1 axmwa =-mma=me=:=a.mnw=x==a ==ure m.arx == =.an= ; nw: %-.z.w=n:=a=== s=v==u ne .= =w . r .>
I 2-51
l ASME SirTION XI CODI: COVliRAGli 1 lMITATIONS 19912RI:02 ISI
$OUTH t t:1 A6 l'koffri 111cipIC OlNI.k4TINO $1 AllON, UNIT 2
$1t' C ATIL31.h.11 SYlllM i kIASUl;Ill R K'LAtt il t Wl' NO /1UB AMIM blY CL.ALS % ELD IDlNilflC AllON 5 COVIkAGF CATOY WilDADfIOUkt ritM NO IT AM I DIR I ITF.
WQT f T) l't NONI ONLY OtR TOTAL wws m,ww i v.,!i LIM AllON tAMmm wa sa.tmawammwm AMIN ATinN MITHOD neemwr emw mu w.w ww v < COY, w- ,
wun wwwmvww n.
I l kt 2 Ulp to + - 7u HO UI ikoM 1Hl. Nottil blDt DUt 10 b- D HI U144 8 37 40 ** NO7 2 t t' a >N f > W k AllON b) 110 I K1Ukt' NO A Pk2-1 0149T 30 0 10 W VOL Uleo 4 44 8 $7 SHLil d o 4VD.Of NOlltf. Ui t= >T 10 0 70 N
- i UT
,_ ___. anwen.mw ===iam==mmvem me- -m m we a== - mma.smrume...emmm w rmn
$YSitM $1f.AM O!NI.fc ATOR (CL Ak% D
- !(N t; NOI/ hub 4tMMhlY CLASS WL1D (DINittlU AllON 4 M uIkAOI CATOY + Wild ID l'KJUkE TILM NO. LXAM I D!k i IN t XM kQ! -emu T) Ff- NON! ONi l' DtR COV 101 A1 1IM[TAllON mmarm f:X m.u.emmmmm AMIN ATION u MI'1 HOD nm
== xe2 mn . u s. mw two r mn u-,w ; <-- m a. ww w mm i M) 2 A U19 2 - - Wa LIMill D UI ikOM 1HL HI AD &llet Dt'l 10 l'kOKlufTY Of VibtAllON blNhok B-D IN U14) 0 33 47 64
$1 110 l'lO U k t' N O A M)- l U14%T 2 % 91 % (Nii>UMIN! AllON bo4 LIMfil D UI YOL Ulte) 7 m 38 t,4 t'koM 1Ht. NOIIIL atDi DUI 10 NOTIlI NOL2 Ll'10-SH LL1 U1WT 3 6 91 54 09Nf LOU k AlloN UT
- r=waan w wwww=r=.cmm= =w=w m wxx m . au=; =xx.mm ma=um a m w==a m u m.=.e.,
I WF 24 Ulu 2 -
96 llMllt.D UT I kOM 1HI Hl.AD MDI DUL BD ON U141 0 31 67 64 10 I koklMITY OF Villk ATION M'.NbOk b1130 FP3Ukt NO A-M) l (f1411 2 9 91 % IN51kUMI.NT ATION IMR !!MillD U1 VOL Ulen 1 M ll 66 I kOM THL Nullt L &lDL DUI IO NOlli t.
SHlLL 10 NOFIlt UlwT 3 6 91 w (uni lOUk AllON.
St U1 mammem .w,wan:ax.an=cummmmm m aw wux. a = vr .um~ana nan muawwxm m i kHD UTU 2 - - 96 L iMillD UT I kOM 1HI Hi AD MDI DUL B-D IN (1141 0 33 61 64 10 f*koXlMTTY Ol' % lbk AllON $tNM)k B1 i no FKJURL NO A M)- ? U144T 1 $ 93 96 (N11kUMr.NTAllON but LIMl1LD UT YOL (11to 1 m 38 os tkOM 1HL NO77t L &tDL DUL 10 NO77t t ,
Not2t t>10 bill;t t U1mi 3 6 91 94 CONFIOUk ATION 85 UT conr w w =_ _ _rw=e=:r==w e-e . mm m.= .:m ; em. - =,=x m um mumemr= =ennwam i MND Ulu 2 - -
vt LIMMID UI FROM 1HL HLAD MDI DUI B-D ON 0144 b 11 61 64 to t kox1MITY of VIPA AllON &LNMik Bi lla FK1URL NO A ML2 UT45T ? 5 91 % INSTRUMINT ATION BON 1.tMill.D U1 VOL UTeo 2 M 18 t>l i kOM THE NO:7tl. MDi' DUL 10 NOI71i EHLLL-10 Nollll' 01*T 3 6 91 94 CONFK1U k A tlON st" UT mu=== ma=an==.wa ,===w ar=m ww w.== ==. :
. = . = . n=uar =w= x - - :=u=-wa= = a 2 52 l
ASMI! $1rrlON XI CODB COVERAGE LIMrrATIONS 19912RE02151 60UTlt T13 Al Fkollef E11et Ric OlWt k AT1N0 $T ATION. UNIT 1 ARME CATH'10RY > P SYSTIM: htAC10k CYiOLANT MAIN LOOP & (CLAk1 i FtPtNO) l - LINL NO/ SUN AkhlMBLY a CLA15
- 411D IDINTIFICATION tCUYtRACE CA10Y . %TLD ID F100kk TTLM NO EXAM i Dik 2 ITF.
13M kQT- -f3 AMIN ATION Mt'THOD T1 PB
-~NONI.ONLY Dik (1)V. 10m ,1 A t !!MITATION
=== - wr.u-o r.anz , mim ;
mmme.- - asmem - mer - w c _ - . a_
i $l kC-2102 V14l'a0 ! 98 0 49 LIMiltD UT ikoM ioIH &lDtA AND ON D-P 1 UT4tf to 0 %) W THE Wild DUE 10 %t1D tt)Ml10VR ATION EllM tlot'kt No A kC-I N AND S!2E OF THE &l AkCH UNIT,
)
YOU$UkT N0Z2 LC-T0" ElItoW
~
U1/PT P1 0 - - - l(si 3
=wenac-une ==wa -
xane : -, m,,e- - -
.mm-mu,mer-4 JF kC 24aJ UT4S to 3 68 0 de 11MITED UT ikoM h01H MDIA AND ON j bP 1 UT497 to 0 o e THE % tlD DUE 10 % 11D CONIloUk4110N '
bl IW Fl0URt NO A+kC-4 70 AND $12L OP 1HE bl.A!;CH ('Nff.
VOL/$UNT N0ZZLt-To IltoW UT!PT o -
t-: r n . _ ._ . . _., . .
PT xmam-ns arm.wam:me ==.m,-
-w,Im =:rw mm:r 2--m m-an,ms um-l 29- kC-2 l01 UT45% 2 68 0 49 LIMillD UT IkOM leOTH MDl3 AND ON DP 5 UT44T t0 0 90 W T HE WLlD DUE TO % t1D CONI k)UR ATION bl.12 FIGUkk NO. A kC l 70 AND $1Zf; OF 1HL ALANCH UNITm '
VOL/SVkP 11h0W TO N0ZZt t
~~
i UT/PT F1 0 - - - 1(o
....o --.-. ,_m.m n m.m -mm; .- m.______._ ___ _-m__
1 29-kC 2408 UT4%@ l W o W LIMillD UT FROM l*0lH &lDIA AND ON D-P 4 UT451 4 0 92 92 THE wi1D DUti10 WELD cvNiloVR AfloN 8112 flOURE NO A kC-4 11 AND $tIL OP THL &tAkcll VNIT. -
VOULURP tih0W TO-NOZZLE UTtYT PT__._-
~
_0 _0'_- _
T~~ . _sinT 4
2 53
-. - - - -.-.-. -- - - ~ _ - - _ - - . . - . - _ . - - - - - _ - - . .
ASME SEctlON XI CODE COVERA 0l! 1.lMITATiONS
-N 19912RE02 ISl SOUTH 11.E A$ PROJt'C11.11Citic 01NI A A11NO $1 A1 ION, UNIT 2 AWP CATisX>RY h-l ,
$Y$1 tat kEACTOR COOLANT (C1 ALS 1)
- 1.tNE NOAUB AktIMbl.Y CLA&S
- Wl'1.D IDINTirlCATION 1CUVIAADP CA10Y
- Wi1D ID FMUkt.
T1t*Al HO. FX AM . I D!R 2 I;rt, l'.XM kQT . EX AMIN ATION Mi'filOD TYPB NONI' ONLY btR COV TOTAL t lMff AflON I 31kbilo2 h}[ 0 3Y Y 64 UMITLD Ut FkolfibMM$d bJ 9 UT4tT im o o o THE WE1D DUE TO WELD N>Nrk1URATION be il F10Unt NO A DC-l 42 AND <! OF THL $1 Aktil UNff, Vol/$URP I1h0W-TO PUMP U1/PT PT o - *
- tm m- - y - ~c . mm _. -: , - m_w _ ,_, _ -- 4- ,
t 79 FC-fl01 U T2+4 % to ts) p 41 LIMillD U1 ikoM litt bC blDL DUt 10 6-J 3 BC CONFIGUk A1 ION I D9 38 fl00Rt NO A kC-l 46 YOL/$URP 12' Bk ANCH CONNLCilON UTIPT PT
_0_ _
. . im t
i 2 54
. ~ . _ . - . - . . . - .- . . . - - - . . . , . ----- ---..a_--.--.-_,-.-.,,..__..
ASME SECTION XI CODE COVltRAGE LIMITATIONS 19912RE02151 601/114 Tl.' Al PkollCI ilICI kic OIN t t 41tNo $14110N. UNIT 7 PMt' CATiticeY C-r;l
$Y$11M S ATI fY INJt.filON (CL AM h LINE NO /6VD4 utathLY CLAES %I1D IDrNittlCAlloN 4 (XIVE & AOr CATOV % Elis ID fl0Vk E fifM NO. InAM i DIR i t y r.
FAM kOT + 11 AMIN ATION Mrf HOD Ti t t! NONt ONLY Dth (Viv. TOTAt t IMff A1xnN
,_-.smanneaaaawe smra.mmaam vm.wwmn ursw- .ms m mm.m mw re,- . . .. n n -, n w w .e.w -e m ee m w 2 &-61 2107 U l 4 % M) l 14 49 75 limit t.D Ut ikOM 1HL V AL VL &lDt; C-r i i Ultif 0 0 1(o im DUt' 10 V At VI CONI k1Uk AlloN C318 l'lOURL No b-81 14 ~i t VOL/bURF V AL Y t -10 til t U1 Pi tI o - - -
Uu mawv amrama=1 em rea=.rs um= n r. e.w = =. m1 emv .mv .: , www . u,.,,.a .
m=ncnu.. nan _ m_m.m 2 & M 2109 U14%to 2 di 57 78 1.lMMl D UT t hoM T HI V Al VL blDt.
C P-l it UT497 0 0 Hu un (>UI 10 V At vl_ CONiloUk AlloN CS 11 f IOUp t: No 10 11 14 ' ~~s i VOUbUkP MPE-TO V ALVE UT/01 PT 0 - - - Un emammaw anwermw.mm w:_=w m ._wx;ow e m m-a xmau e wem vemur,wm.=mm.m,m~ww.wmum ;
m.
2-55 i
r E
4 i
i
(
Al'I'1!NDIX 2 li
- O W NIlit'S 11111'011T 17011 INSilitVICII INSI'l!CI'lONS NIS 1 FollMS i l-a 1
i 2 5(>
t s
9 ,w.>r....n , h g v.- wvy t t wr v , ,vm-- .m -.,,, . - ri.e.~,-.,.,,m--- --,r .w-.eyw,e-,,,.m, .,e . _-,.-.--,w..-,.e,~,,.-,--..... ., , , . - . . . , -, we- , -.+-- ..,. U. .e
t lW1 151 2111!02 Wclds (Cim 1) l' arc 1 of 4 1:OltM NIS.1 OWNiut*S lt!!PoltT l'Olt INSiiltVICll INSPl!C110NS l As rn;uired by the Provisions of the ASMll Code Ituks i
- 1. Owner lfouston 1ichtinUWwer Cornnany; Flectric Tower: P O. Itos 17m.11ouston._Tnas 77(0J (Name and Addica of Owner)
- 2. Plant jouth Tem Prolect Flecttir_pneratiritMt!]enif.O Ilot 289. WadsworthmTem 77481 (Narne and Addren of Plant)
- 3. Plant Unit 2 4. Owner and Certificate of Authorisation (if sc<;uired) NA 5
- 5. Commercial Service Date (W1939 . 6. National floard Nurnber for Unit NA
- 7. Components Ir6pected ASMI! Code Clau 1 (IWD) Items Wclds Pror. rum (See Parcs 3 of 4 and 4 of 4 for identification Numbers)
Manufacturce Component or Manufacturcr or Installer National Appurtenance or installer Scrial No. lioard No.
Reactor Prenure Combustion Engineering /
_Yusd WrttinghomelhtL_ 111D 2219L._
l'iniWIhc1 h11DghomLIM) 2101 19 steam
__.C!CDCIAIDLlh WcallD&he#1c.M1) 2111 _ 29 Sicam Qincia10L2D .WnlinghumclM) 2114 . _ _ .
.32
_Cintl_Brjng . Ebascu_(1) NA_ . NA C101L.LYAlto EhnrLL(1) N.A. __NA l
l a
l{l.AP byi da W1m Date 8 46 A Factory Mutual bye
~
w e : - d0 Daic f*0Id it L l b erly Snicm it R. Ituutil, ANil 2 57
IW1151 21(l'D2. Welds (Class 1) Page 2 of 4 IOllM NIS 1 (Ita(L)
- 8. lixamination Dates W74 *J1 to _,jl(11fAl__9. Inspection interval from EgjuR, to .Jvil49)
- 10. Abstract of Ihaminatiorts. Include a list of esaminations and a statemerit concerning status of work required for current interval. (ASMll Ode Class 1 (IWil) Items . Welds Program)
Sec %tkin 2.4 and Appendt 2.A of 21(1112 Summary 1(eport for lht of ctaminations perform (d.
- lhe ctaminathms performed this outage nmstitute 29 pcrtrat of the acquirni examinations for the current Intervat
- 11. Abstract of Conditions Noted.
Nonc.
- 12. Abstract of Corrective Measures Itecorntnended and Taken.
None.
We certify that the statements madt in thk report are correct and the examinations and wrrective measures taken conform to the rules of ASMl! Cale, Section X1, Certificate of Authorization No.(if applicable) N,A limpirath>n Date N.A. _
Date I@ & 19 $&_, Signed _ llouston Ilehting & Power Co Ily t/g/f [ e ^.
Owner it.1. 41cverly l
Clil(TilrlCA*ni OF INSlil(VICl! INSPIICI'lON 1, the undersigned, holding a valid commhslon issued by the National lloard of Iloller and Pressure Yessel Inspectors and the State or Pimince ofIna3 and employed by Artwricht Muty3th339tence Co, of Norwmyt Man have inspected the components described in thh Owner's 1(eport during the period W/3 *// to 3 _ b "'P , and state that to the best of any knowledge and belief, the Owner has performed examinations and taken corrective rncasures described in this Owner's 1(cport in accordance with the inspection plan and as required by the ASMli Code,Section XI.
Ily signing this c.catificate neither the inspector not his employer anales any warranty, express or implied, concerning the examinations and corrective measures described in this Owner's lleport.
Furthermore, neither the Inspector nor hh ernplo)ct rhall be liable in any rnanner for any personal injury or property damage or a loss of any kind athing from or connected with thh inspection.
Factory Mutual System
_s . _M,_ =. a /c > Commissions Texf@
inspector's Signature National lloard, State. Provira, and lindorsements
- 11. it. Russell Date b 19 O ? -
l O
2 58
IW1 l$l . 2Rl:02 Welds (Clan 1) Pare 3 of 4 SUPPL.l!MINr 'IO ICRM NIS.1 OWNiilt'S Ill:.PoltT 1011 INSliitVICl! INSPl!CI'lONS FOlt ASMl! Cole Om 1 (IWil) llerm . Welds Prorf am
- 1. Owner llouston I fr.htinc & Power Corminvilectric Tower; P.O llos 170t 11ouston. Tem 7703 (Name and AdJten of Owner)
- 2. Plant South Tem Proitcl Electik Generalint Station: P.0, Itos 289. Wshwrnh Tem 7710 (Name and Addrus of Planl)
- 3. Plant Unit ? 4. Owner and ccitilicate of Authortration (if required) NA
- 5. Commercial Service Date (W19#9 6 Nationallloard Number for Unil N.A A$Mll ASMll C1)MPONINT lWAM iMlllY llTM_ iv_$_YFn M __ IDIE11DCA110N NO Mit11100 llliMAIJK5 D-A IlL30 RPV RPV2101121 til 11ANGl; 10 t!PPI R 5)(111, in D 1l3.110 l'RZ Pit z-2.N1 110 SUltOli NO/JJL 10 Sit! 11 ll-D 10 120 PRZ PR7 2 N1-IR t TI $UR01: NOZZll INNI R RADIUS _
Il 11 H231 50 $O 2A 5RI 1TI CilANNllill AD CAP 10 $UPT RING
[6 11 1l2 40 50 $0 2A sR2 trl $UPPORT RING 101111111 PLA11!
HD lu lM $O S0 2A IN ttT INL l 1 NOZ 10 CllNL lil AD CAP ll-D 10 IM 50 50 2A.ON 1TI CllNI IllAD CAP 10 OLT1111 NOZ 11 D 10 140 $0 50 2A IN 1R UI INIl-:1 NOZ INNi:R RADIUS 14 D 10 140 $0 50 2A ON IR [f1 OU111:T NOZ INN! R RADIUS 11 & 2 11730 $O $G 2A IMll V!-l INl.1:T MANWAY llOlTING 1602 ll7.M 50 SO 2A OMil VI 1 OUlllT MANWAY hot. TING 11 Il 14131 50 50 2D 5R1 UT O LANNiilll AD CAP 'lO StflT RING H 11 112 40 50 $O 2D 5R2 U1 StirPORT HING TO TUllli PLATE 11 D 10 IM 50 SG 2D IN UI IN11T NOZ TO CilNL lil AD CAP ll D 113 130 SO SG 2D-ON 1TI- CllNL llEAD CAP TO 01011T NOZ ll D 10 140 50 50 2D IN-lR UT INLET NO/111INNI R RAD US li D 10 140 SG SG 2D ON IR 1fI OlNLP1 NO/71E INNI R RADIUS 1102 11730 5G 50 2D-LMB VI 1 IN111 MANWAY llOLT1NG Il G-2 11730 50 50 2D-OMil VI 1 01011T MANWAY DOLT 1NG DT D5 IM RC 31.RC 21021 (n .P I 50 Otrilli NO/11L '10 LillOW ll.J D9 32 RC 31 itC-2102 5 PI 3 IN IIRANCll CONN 1filON 11.J 119 11 RC 31 RC 2102 9 !!T,P T 1]JHW 10 RlXIOR (IX)l ANT PUMP 11 P B5130 RC 31 RC-24021 UT.P1 50 OUR1:T NO/7.11 TO ELHOW ll J l1931 RC 29 RC 2101,3 UT,P1 12 IN llRANCil CONN! CllON D l' 1151M RC 29 RC 21015 t ri,P T I LilOW TO 50 IN11T NO77J1 Il F 115130 RC 2911C 2401-4 IH',P1 ELilow 10 50 INLlil NO/lili
ILJ H911 RC 12 RC4tl2 2 UT.PT PIPING BtrlT Will) ll-J !!9 11 ItC 12 RC 2112/J LTI .P ! PIPING litHT Will)
DJ 119 11 RC 12 RC.211211 tn,PT PIPING DtMT Wl:ll)
Il J 119.11 ItC 12 RC 2125 2 trT Pl P! PING litTTI Wild 11 J 119 11 RC 12 RC 2125 3 10,P I PIPING DIDT Wl 1 D li J B911 RC 12 RC 2125-14 UT,PT l' iring litnT wet D ll-J 119 11 RC 8 RG21141 lTI,PT P! PING llUTI Wild El J 119 11 RC 6 RC-2m311 A t ri,PT PIP!NG litflT WLll)(llA5111N11) ll-J 119.11 RC 6 RC 2003 till 1TT.I'1 PIPING DtTIT WI 1.D (llA5Lt.INI:)
10 0-2 D 7.M RC 6 RC 2w9111 VI .1 11 ANGE llOI.11NG (RASI 1 IN1:)
h HlAP by Af/dt/ Date .r? 74 actory F Mutual by .-[ .ak - Date N N t L licWily 5ptem it R. Ruwell, ANll 2-59
1991 151 2111102 - Welds (Clan 1) Pa e 4 of 4 SUPPil!MlWP '30 IUllM Nis l OWNiilt*S lil!PollT 1011 INSliitVICl! INSPl!CrlONS lOlt ASMl! Code Gau 1 (IWil) llems . Welds P it3f am _
l
- 1. Owner llomton 1.ithttnr. Aj'swer Compajm lilectric Tow:ct: P,0 l'os LMlimulmLTrin$ 77W1 (Name and Addre.u of Owner)
- 2. Plant _S,guth Texa3 Proitel lil t ctric Genestjng Statig.nJ',0. Box ?x% WadswegiJc3as 774M (Name and Addic.u of Plant)
- 3. Plant Unil ,_2 _4. Owner and Certificate of Authorization (if require (l) NA
- 5. Commercial Service Dale (6/1939 6. National floard Number for Unil . N A1 ASMb ASMli G)MN)NINr l'.XAM CA1T)J [11M,, tw 1YT11'M [121'NJ11CA110N NO MillllOD . IgMAMs ll J liv 11 ItC 4 RC 21261 tri ,P I' PIPINO litf ri W11j)
NitC'il M4W RC 4 R C-2124 1 ITT PIPING litTri % TID (ll Ah! 1.lNil BJ 119 11 RC 4 RC 2126 2 til.P T PIPINO 1111T1 %ElJ)
NRC9 M 4W llc 4 RC-2126-2 IfT PlPING llUTI W1.lD (ll A%1:1.lN! )
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11 J 119 11 RC 4 RC 23D 1 (TI .PT PlP!NG littlT W1.1 D NRCll M 4W RC 414C 2331 til PlPINO litf f! WI ID (ll ANI .1,1NI')
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11 J II9 21 ItC 2.5-RC400 V 2 P~l PlPING litTIT WillD (llA\l.l.lNI )
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lilAP 1y 7 /db nh Date 4 2 1:actory Mutual liy c (M Date I 5
- I 3
~ R.1. I everly / '
Spicm 11. R lluucil, ANil V
2-60
IWI 151 2RE02 Welds (Class 2) Pare 1 of 3 10RM NIS-1 OWNIIR S RIIPORT FOR INSitRVICl! INSPIICI10NS As required ty the Prwiskms of the ASMl! Code Rulm
- 1. Owner llouston 1 ithiine & Power company; lilectric Tower; P.O. llox 17m. Ilouston. Tem ??o3 (Name and Address of Owner)
- 2. Plant South Texas Project Electric Generatine Station: P,011ox 284. Wadsworth. Tesas 774M (Name and Address of Plant)
- 3. Plant Unit 2 4. Owner and Certificate of Authoritation (if required) NA
- 5. Commercial Senice Date W19S9 6. National 11oard Numt cr for Unit N A.
- 7. Components inspected ASMll Code Clau 2 (IWC) Items Welds Prograrn (See Pare 3 of 3 for identification Numters)
Manufacturer Component or Manufacturer or in3 taller National Appurtenance or Installer Scrial No. Iloard No.
Steam Wcitingttgyg.fM) 2151 29
_Osacator 2A
_Cin13J1plac Ebmm_II) h3 NA
_CSlump_2A PAcillLPMmp1 Mil 51710 414
_R11R2nmp 2A P.ac11itl' ump 14W 51D4 363
._1111Silump 2A Parilitlumps (M)- SlfSS ALO
_.1.11SLPump_2A PacirtclumPilhi) 517N e.o O
i O liuP 6>1sa46.
R. l.. lieverly t
- r. - o> tea /uAs Pactor>mutu>>hx Systern 11. R. Russell. ANil zi/i/_ . n>tes -
2-61
l 1991 ISI 2RE02 Welds (Class 2) Pal:e 2 of 3 I
ICRM filS-1 (llack) l l
- 8. Ilxamination Dates OS'27N1 to 10/293J1 9. Inspection Interval from (%!!9H4 to 06/14?N
- 10. Abstract of lixaminations. Include a list of examinations and a statement concerning status of work required for current interval. (ASMll Cale Cass 2 (IWC) Items Welds Program)
Sec Section 2.4 and Appendit 2-A of 2RlW2 Summary Report for list of ctaminations performat
'the examinations performed this outage constitute 30 pern nt of the rn{ulted examinations for the current Intervat
- 11. Abstract of Conditions Noted.
None.
- 12. Abstract of Corrective Measures Recommen&d and Taken.
None.
We certify that the statements made in this report are correct and the examinations and corrective measures taken conform to the rules of ASME Code,Section XI.
Certificate of Authorization No.(if applicabic) NA Expiration Date N.A Date F@.Z 19 f4__ Signed 11ouston 1.ichtinc & Power Co il V.sf M g / v Ownct R. L Deve{ff CERT 1FICN111 OF INSERVICil INSPECI10N 1, the undenigned, holding a valid commission hsued by the National floard of Boiler and Pressure y Vessel Inspectors and the State or Province of Texas and employed by Arkwricht Mutual Insurance Co.
of Norwood. Man have inspectedjhe,cojnponents described in this Owner's Report during the period 6/-H 4/ to 3 -M ed/ . and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's l<eport in accordance with the inspection plan and as required by the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, express or imphed, concerning the examinatians and corrective measures described in this Owner's Report.
Furthermore, neither the inspector not his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
Factory Mutual System
. 44 m m 4 , e/z .- Commissions Tex 826 Inspector's signature National Ikiard, State, Pnwince, and Endorsements B R. Russell Date 3 -b- 19 9A O
2 62
1991151 2RB12 Welds (Clan 2) Page 3 of 3 SUPPL.lLMliNT 'lO IURM Nis.1 OWNiil'/S Rl! PORT 1 OR IN31HVICl! INSPl!Cl*lONS 1OR ASMl! Cale Gau 2 (IWQ llems . Welds Program
- 1. Ownct Eouston I.f chtinP 6 Powel Compann ficctric Tower: P,0, Bos_L71'Lmwitan Texas 77w.1 (Nune and Address of Owner)
O 2, Plant South Teus Proktt FlectriLracratinc Station: P.O. Bot.2W. \%idswortA Teus 77183 (Narne and Address of Plant)
- 3. Plant Unit 2 4. Owner and Certificate of Authorintion (if required) NA i Commcicial Senice Date (W19H9 a National lloard Number for Unit NA ASMl! ASMll COMN)NINI' 1;XAM folllI Ill2d 14 SWlliM_ , IlllWilllCAllON NO. MI11 loll., IT M M MM -
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l 3.0 SIEAM GilNiiMLOlt TU1EllMM]NNrlONS O 3.1 Introduction This section of the summary report addresses the eddy current ISI of selected tubi in Steam Generators A,11, C and D conducted during the IW1 refueling .utage of the South Texas Project lilectric Generating Station, Unit 2 (2itE02). It is intended to respond to the reporting requirements of ASME Code Section XI, lWA 6000 and 4.4.5.5 (b) of the STPEGS Technical Specification.
The STPEGS Unit 2 plant design contains four (4) steam generators.
Each of the steam generators is a model 112 recirculating design generator, designed and fabricated by Westinghouse Electric Corporation of Tampa, Florida. The design of each generator has 4851 tubes in service. The tubing is ASTM Sil 163 Inconel material having a nominal outer diameter (OD) of 0.75 inches and nominal wall thickness of 0.043 inches.
The examination agency for the 21tE02 eddy current examination of steam generator tubes was Westinghouse Electric Corporation. They acquired the first eddy current data on October 13, 1991. The last cddy current data analysis was performed on October 20,1991.
3.2 Scope of Examinations The STPEGS-2 ten year 151 plan, previously filed with the NitC, describes the ISI program for examination of steam generator tubing.
Additionally, a supplemental ISI plan (ISI Outage Plan) entitled," 1991 Outage Plan for the Inservice inspection of Steam Generator Tubing at the South Texas Project Electric Generating Station, Unit 2" was prepared by llouston lighting & Power Company (Ill AP). The ISI Outage Plan identified the steam generator tube areas expected io be examined and the eddy current examination procedures expected to be used during this ISI. Prior to the beginning of the ISI, tubes were selected in accordance with 4.4.5.2 of the STPEGS technical specification (NUltEG 1346) and assigned to the first (approximately 4%) sample of tubes in each of the four (4) steam generators to be examined. These first samples were listed in the ISI Outage Plan.
Ilecause the results of the initial examinations identified by the ISI Outage Plan could have ,'dentified a situation where additional O 3->
l l
examinations of other tube areas or the same tube areas (with different nondestructive examination techniques or method.s) would be required or advisable, the ISI Outage Plan established a method for quickly changing i the plan scope or other details during the outage. Changes were made by issuing an Outage Plan Change Form. One (1) change was made to ,
the ISI Outage Plan during the outage. The change form is included as i Appendix 3 A. The ISI Outage Plan and plan changes are consistent with i the requirements of the ten year ISI plan. !
3.3 Personnel, Procedures, and Equipment .
t 3.3.1 Personnel Qualifications 1 The Westinghouse personnel who performed eddy current examinations and data analysis were certified in accordance with ;
the requirements of IWA 2300 of ASME Code Section XI and a :
Westinghouse certification practice approved by illAP. In !
adJ!! ion, all data analysts were required to have satisfactorily completed (1) specific training in eddy current data analysis and !
(2) site specific training. The site specific training lecture i addressed the specific design and operating history, previous cddy current examination results, and the data acquisition procedure and analysis guideline to be used for the STPEGS Unit I and 2 steam O generators. The site specific training also included hands on review of indications of flaw types which have been experienced at I
- lants of similar design to that of the STPEGS. Successful completion of the site specific course required the passing of a -
t written and practical (hands on) test. The Westinghouse personnel who performed examinations and data analysis and their- ;
certification levels are listed in Appendix 311. '
3.3.2 Examination and Analysis Procedures For those eddy current examinations which respond to the requirements of the STPEGS Technical Specifications,
- Westinghouse used the bobbin probe technique in their procedure ,
entitled, " Digital Multi Frequency Eddy Current inspection of -
Preservice and Inservice lient Exchanger Tubing" (IllAP Document No. 0120(2) 00151 CWN). Tids technique was used in l each tube examined to record 550,400,100, and 10 kilz frequency data using both differential and absolute bobbin probe coil configurations. The Westinghouse bobbin probe procedure 1 -(0120(2)-00151 CWN) is an alternative to the technique described 32
- . , , _ . ~ _ . . _ . . _ . . _ _ , _ _ _ _ , . . _ _ , _ , _ _ , _ , _ , _ , . . __._,,_-._,,,m .- -
in ASME Code Section V, Article 8,142, which requires that the probe pull speed not exceed 14 inches per second. Instead, a O maximum pull speed of 24 inches per second was permitted. At this pull speed the digital signal sampling rate must be raised from the typical 400 sample per second to 800 samples per second.
This procedure, using the faster probe pull speed, was l demonstrated to the satisfaction of the Authorized Nuclear l Inservice Inspection (ANil) in accordance with IWA 2240 of Section XI. ,
The eddy current data analysts worked to 111AP Engineering ,
instruction El 8.01," Steam Generator Eddy Current Data Analysis Guidelines", Revision 0 including the Analysis Guideline Exception i Forms entitled " Update 2, " Update 3", " Update 4", and " Update 5". The data for each steam generator tube was analyzed by two (2) independent analysts in accordance with HlAP Engineering Instruction El 8.02,' Steam Generator Eddy Current Data Control",
Revision 1. .
Every system calibration and calibration verification has been l
~
recorded on a uniquely numbered dicital magnetic tape which is
. stored as a record. The unique digi. . tape number is entered on 4 the eddy current data sheet. The date and time of every system calibration and calibrttion verification has been recorded on a Digital Multi frequency Eddy Current Calibration & Data Analysis :
Log Sheet which is also considered to be a data sheet. The data sheets are also stored as records. They make it possible to locate the calibration data for each tube examination.
3.3.3 Equipment i
Westi.ighouse used MlZ.18A eddy current examination instruments to record the raw data and ANSER (Advanced Network Sharing Eddy _ Current Resources) system to analyze the data. The MlZ-18A's are manufactured and produced by Zetec, Inc.. The l
ANSER system is manufactured by Westinghouse. Both the MlZ-18A and ANSER use digital equipment and software which have a significantly improved dynamic range and signal to noise ratio as
- compared to analog systems. The MlZ 18A is capable of being operated at locations remote from the steam generators (e.g., in l low radiation areas). Westinghouse used 0.610 inch diameter i magnetic biased bobbin coil probes. However, bobbin probes as small as 0.590 inch diameter were used in a few cases in order to 33
pass the small radiosed U bends in Rows 1 and 2. A motorized rotating pancake probe coil (MRPC) was used to characterire one O i"cioc"<e er -e#< oe'<<<<o > " "ii vidre'ie" der i" s'< m Generator D. ASME 11 oiler and Pressure Vessel code Nuclear Components Code Case N 401," Eddy Current Examination -
Section XI, Division 1", was used after the digital equipment and the eddy current technique used were demonstrated to the ANil in accordance with Case N 401.
3.3.4 Calibration Standards The U. bend areas of the Row I and 2 tubes in each steam generator have received an in situ heat treatment to improve their resistance to stress corrosion cracking. The eddy current calibration standards used were not subjected to that heat treatment. ASME Iloiter and Pressure Vessel Code, Nuclear Components Code Case N 402, " Eddy Current Calibration Standard Material,Section XI. Division 1" was used. It had been demonstrated to the satisfaction of the ANil that calibration standards with and without this heat treatment result in equivalent examinations. Otherwise, the design and material of the eddy current calibration standards used meet the requirements of the ASME Code Section XI.
3.4 Summary of Examinations Examinations were conducted in approximately four (4) percent of the total tubes installed in each of four (4) steam generators. The examinations were conducted from the hot leg bowl.
The 201 tubes which constitute the first sample _ from Steam Generator A, defined in the ISI Outage Plan, were examined. In addition, tube number (row column number) 12 26 was also examined. All of these tubes were examined full length (from tube end to tube end) using a bobbin coil probe.
~ The 201 tubes which constitute the initir.lly defined first sample from Steam Generator B were examined. In addition, tube number 46 - 80 was also examined. All of these tubes were examined full length using a bobbin coil probe.
The following four'(4) tubes, which were in the initially defined first sample from Steam Generator C could not be examined full length 34 l
because of the friction induced on the cable by the small radius U bends:
Tube Numbei 1 - 56 1 60 1 61 2 49 These four (4) tubes were examined from the llc support plate, over the U bend, to the hot leg tube end using a bobbin coil probe. The following four (4) tubes were added to the scope of the ISI Outage Plan to compensate for those which could not be examined full length:
LLht_H1411btI 4 59 4 69 4 72 6 61 These four (4) tubes along with the remainder of the initially defined first sample from Steam Generator C were examined full length using a bobbin coil probe.
The 201 tubes which constitute the initially defined first sample from Steam Generator D were examined. All of these tubes were examined full length using a bobbin coil probe, in addition, the location of an anti-vibration bar wear indication in tube 46 - 59 was also examined using a motorized rotating pancake coil probe.
3.5 Examination 11esults and Corrective Actions The location of the indications were recorded relative to the adjacent tube support and baffle plates and anti vibration bars. The tube support plates and baffle plates were numbered consecutively from 0111 to 1011 (on the hot leg) and from llc to 23C (on the cold leg) starting on the hot leg side, over the U. bends, and down the cold leg side of the steam generator. The anti vibration bars were numbered AV1, AV2, AV3, and AV4 from the hot leg to the cold leg side, respectively. Indications in the tubesheet area were recorded relative to Tlill or TSil (hot leg) or TEC or TSC (cold leg) depending on whether the indications were at the tube end (E) or secondary face (S), in addition, the vertical distances from 35 d
)
J these landmarks to flaws were recorded. [
No flaw was detected with a depth equal to or greater than 40 percent of t the nominal tube wall thickness. Five ($) areas of tube degradation with ;
depths greater than 209b of the nominal tube wall thickness were l detected in three (3) tubes. Nine (9) other indications which were less ;
than 2096 in depth were detected. The Technical Specification 4.4.5.4 u.3 ,
says that a decraded tube means n tube containing imperfections greater j than or equal to 209h of the norninal wall thickness caused by a service. :
induced damage mechanism. Therefore, these nine (9) other indications '
are not categorized as degraded. One (1) area of anti-vibration bar wear, which was 389F through wall, was detected in Steam Generator D tube 46
- 59. Although the tube wear did not exceed the technical specification plugging limit of 40Tc through wall, it was plugged as a preventative 4 measure. The plugging of tube 46 59 was documented in a Special l Report (IllM:P letter No. ST llL-All 3921 dated November 4,1991) which was transmitted to the U. S. Nuclear Regulatory Commission. i Lists, including the locations and depths, of all flaw indications which are characterized as reductions in the tube wall thickness are included in Appendix 3 C .
Indications of two (2) small bulges were detected at the 21C and 22C befile plates in Steam Generator A tube 46 95. Similar signals wete detected in this tube during the presuvice inspection. Consequently, these small bulges are not thought to be service induced and are not categorized as tube degradation. >
Lists of all dents and dings detected in each steam generator are included in Appendix 3 D. i
?
O 36 f
1
--,,m-ww+w--+ wee--r. ..,,,ee,,,-we--m-+2..--,w-,+-a-er.i_%-;.wwwwy-ern-rw----s , e mw w- *-e- m=v:wr--w-,-- = ve e--v= =+ w w r- v ve ww w = wr v s'r-vr wet-w wr ver-- vvmv w w-
a The tubes which were removed from service by plugging prior to this ISI
.are as follows:
Steam Genrrator A 3 20 3 61 21 70 9 66 41 20 3 81 34 20 21 87 35 20 31 87 21 34 3 101 31 34 21 101 3 40 31 101 Steam Gentinigtli 3 20 3 81
.21 20 21 87 31 20 31 87 21 34 3 101 31 34 21 101 3 40 31 101 3 60 SB31m Generator C 3 20 5 49 21 20 3 50 31 20 4 50 [
31 21 5 50 3 24- 3 61 ,
21 34 3 81 31 34 21 87 3 40 31 87 40 40 3 101 3 49 21 101 4 49 31 101 l
37 I,- . . . . - , . . -. . - - , - . - . . - - . , , - - - . , . . , - . . - . - . . . - . - . . . - . , . . , . - . . _ - - . _ , . . -. . . , - , . . ~ - . . . . . . . .
Steam Generator D ;
t O 3 20 21 20 3 81 21 87 i 31-20 31 87-48 27 2 95 21 34 3 101 31 34 21 101 3 40 31 101 3 60 Tube 46 59 in Steam Generator D was removed from service by plugging 4
as a result of the cddy current 151 performed during this outage. No corrective actions were perfortned as a result of dings, dents, or bulges detected during this ISI, 3.6 Certification of Inspections A Section XI NIS 1 form, " Owner's Iteport for Inservice Inspections," has :
been prepaied to certify the STPEGS Unit 2 ISI examinations described la this Summary lleport. The STPEGS Unit 2 ISI examinations have i~
been certified by our ANil, Factory Mutual Systems, on the NIS 1 form included in Appendix 3 E. ,
O
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APPENDIX 3-A CIIANGES TO Tile ISI OUTAGE PLAN 1O p
39 r
O A
OtfrAGE PIAN CIIANGE FORM .
~ Change No.1 -
[
. DESCRIPTION OF CIIANGE (ADDITION OR DELimON):
- 1. Tubes 2-49,156,'l-60, and 161 in Steam Generator C will be examined only between !!C and the hot leg tube end.
2.
Add bobbin coil examination of the full let:ph of tubes 4-59,6-61,4 69, and 4 72 to the scope of Steam Generator C.
4 REASON FOR CIIANGE:
.1. The chance that small radius U-bend tubes can be examined full length from only one end is small.
It would be necessary to examine the tubes from the cold leg in order to do a full length
. examination. Examination from the cold leg would require additional primary manway entries and would require the Vendor to te tnobilize after the completion of pecning.
- 2. These tubes wete added to maintain the number of fulllength examinations in the pbn at 201 after the tubes in item 1 are changed to a partial length examination.
TECIINICAL IIASIS:
O It has been demonstrated that the friction in small radius U. bend tubes is sufficient to stop most attempts at inserting a probe full length.
4
-- SCJJEDULE IMPACT:
Negligible.
ii
~e
. AUTIIORIZATIONS:
Lead Analyst: M 7' -Q [, ,,
Date M-n- P/
, CTO Engineen _ S ;4' T-.g Date /o- /f-9/
'~~. ':-;_ II O
3-10
~
i APPENDIX 3.B LIST OF EXAMINATION AND DATA ANALYSIS PEllSONNEL i
i 1
F s
! 3 11 1
l i
j ..
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API'liNDIX 3-11 O LIST OF EXAMINATION AND DATA ANALYSIS PIlltSONNEl.
NAJ1J!i 1 EVEl.
Beiers, T. S. 111 Chiplaskey, G. I Dimarco, R. F. I Hess, R. J. 11 Jerina, F. J. IIA Jones, D. J. 11 Le, O. V. IIA O Miller, G. W.
Pierini, G. P.
11 111 Vicario, P. 1 Trainee 3-12
O Al'I'ENDIX 3-C ,
FLAWS Wrl'Il TUBE WALL TIllCKNESS ItEDUCTION O
3-13
API'ENDIX 3-C
^
- FIAWS WITil TU1311 Wall TillCKNESS IlliDUCI'lON Steam Generator Row-Column Dngh location A 44 - 62 24 AV2 22 AV3 23 AV4 46 - 62 15 AV3 21 AV4 (O
C 28 - 23 12 AV3 D 43 - 59 13 AV2 44 59 12 AV3 45 59 17- AV2 11 AV4 46 - 59 11 AVI 38 AV2 13 AV3 12 AV4 3-14
o E
u i-J APPENDIX 3 D t
i DINGS AND DENE I
(
i i-I I
l 3 15
APPENDlX 3-D A
U DINGS AND DEN'IS Steam Row- Indication Generator Column Location A 4- 90 1011 + 10.02 A- 16 - 26 10H + 51.88 C 25 -114 1011 + 0.00 D- 16 - 6 10H + 0.00 D 16 - 6 10H + 1,66 D 41 102 13C + 21.35 D 43 25 11C + 0.00 D 44 - 99 AV4 + 0.00 4
O APPENDIX 3-E OWNER'S REPORT FOR INSERVICE INSPECFIONS NIS-1 FORM O
3 17
1991 ISI 2RE02. Steam Generator Tubes Page 1 of 2 IORM NIS 1 OWNER'S RIIPORT IOR INSIIRVICII INSPECf10NS As required by the Provisions of the ASMll Code Rules
- 1. Owner 11ouston 1.ichtinc & Power Company: !!!cctric Tower: P.0, IM 17(rt flouston. Texas 77001 O (Name and Address of Owner)
- 2. Plant South Texas Proicct Electric Generatine Station: P O, llox 7K9; Wadsworth. Texas 77.1m (Name and Address of Plant)
- 3. Plant Unit 2 4. Owner and Certificate of Authorization (if required) NA
- 5. Commercial Service Date (6!!9M9 6. National Board Number for Unit NA
- 7. Components inspected ASMll Code Class 1 (IWil) ltems Steam Generator Tutes Manufacturer Component or Manufacturer or Installer National Appurtenance or Installer Scrial No. 11oard No.
Steam
._.QcncIntor 2A Westitichouse M.1) 2151 29 Steam Generator 213 Wcilinghouse.fhi). 2152 30 Steam
_Gcatrator 2C Westinchome (M) _2153 3.]
Steam Anciator 2D Westin ehong_(M) .21 S 32 A
U I
- l f r l H12P by NAc/w/ > /eDate d _ f>_ Factory Mutual by ih eW L- Date S~'lTA y R. L lleverly System B. R. Russell, ANil 3-18
1991151 - 2RE02 Steam Ocnerator Tubes Page 2 of 2 FORM NIS-1 (Itack)
O 8. Examination Dates ,_!.nfl3S1 to 10,70N1 9. Inspection Interval from .(vil110. to .,!fi/19fn V 10. Abstract of Examinations. Include a list of examinations and a statement concerning status of work required for current interval. (ASME Code Class 1 (IWil) lierns - Steam Generator tules)
See Section 3A.1 of the 2RE02 Summary Report.
- 11. Abstract of Conditions Noted.
Scc Sectkm 3.5 of the 2RE02 Summary Report
- 12. Abstract of Corrective Measures Recommended and Taken.
See Section 35 of the 2RE02 Summary Report We certify that the statements made in this tcport are correct and the examinations and corrective measures taken umform to the rules of ASME Code,Section XI.
Certificate of Authorfration No-(if applicabic) N.A. Expiration Date N.A Date IA't8. 4 19 9.2. Signed Houston 1,1chting & Power Co, D O& gy Owner R. L lleverly CERTIFICATE OF INSERVICE INSPEC110N I, the undersigned, holding a valid commission issued by the National floard of Boiler and Pressure Vessel Inspectors and the State or Province of Texas and employed by ArkwTirht Mutual Insurance Co.
of Norwm.1Mau _ have irtspected the components described in this Owner's Report during the period
/O -/ 4 *// to 4 *>" . and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the inspection plan and as required by the ASME Code,Section XI.
By signing this certificate neither the inspector nor his employer makes any warranty, express or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the inspector not his employer shall be liable in any manner for any personal injury or pro rty damage or a low of any kind arising from or connected with this inspection.
Factory Mutual System A v<wIO Commissions Tex 826 Inspector's Signature National Board, State, Prosince, and Endorsements B. R. Russell Date 3 19# /P O
3-19
4.0 COMPONENT SUPPORT EXAMINATIONS 4.1 Introduction ISI of Class 1,2, and 3 component supports and Class 3 integral attachments of STPEGS.
2 was performed between August 16 and December 15, 1991, These examinations constitute the second ISI and completion of the first inspection period of the first inspection interval for the Component Supports Examination Program for STPEGS 2.
This Section of the Summary Report documents the examinations c ' component st.pports performed by HIAP QC NDE personnel in accordance with the following documents:
(1) lillP Specification SUO36]S004, "Insenice inspection Examination of Component Supports of South Texas Project Electric Generating Unit 2 First inspection Interval",
(2) " Examination Plan for the 1991 - 2RE02 Inservice Inspection at the South Texa.c Project Electric Generating Station, Unit 2" including changes made during the outage (Outage Plan).
The Hl2P Specification provides a detailed description of the rules for exemption and selection of Class 1,2, and 3 component supports for ISI. The 1991 Examination Plan i, an individual Outage Plan for implementing ISI component support examinations as designated in the HL&P Specification.
4.2 Scope of Examinations A total of fifty-seven (57) wmponent supports were visually examined during 2RE02.
~
Class 1 Four (4) Class 1 piping supports and one (1) Class 1 equipment support were examined in the following systems:
Pipine Equipment Chemical & Volume Control (CV) 1 0 Reactor Coolant (RC) 2 1 Residual Heat Removal (RH) 1 0 O
Class 2 t O- Twenty-one (21) Class 2 piping supports were examined in the following systems:
l'iplug Equipment Auxiliary Feedwater (AF) 2 0 Containment Spray (CS) 1 0 Residual Heat Removal (RH) 5 0 Safety injection (SI) 13 0 Class 3 Thirty two (32) Class 3 piping supports were examined in the following systems:
Pipmc Equipment Auxiliary Feedwater (AF) 5 0 Component Cooling (CC) 23 0 Essential Cooling Water (EW) 4 0 A complete list of component supports examined during 2RE02 is contained in Appendix 4 A.
When combined with the component supports examined during the first refueling outage, f
these examinations constitute the following percentages of completion for Class 1,2, and 3
( component supports during the first inspection interval:
Class 1(IWF) 21 %
Class 2(IWF) 27 %
Class 3(IWF) 24 %
4.3 Personnel and Procedures
-4.3.1 Personnel Qualifications Component supports were visually examined (VT-3 and VT-4) by HiAP OC NDE personnel certified in accordance with ASME Section XI (IWA-2300) and HL&P Nondestructive Examination Procedure NDEP 1.0 (Rev. 3), "Oualification and Certification for Examination Personnel". A listing of the personnel who performed visual examinations of component supports, including their certification level, is included in Appendix 4-B<
4-2
4.3.2 Examination Procedure
't D Visual (VT 3 and VT 4) examinations of component supports were performed in accordance with NDEP 9.2 (Rev. 0), " Visual Examination of Component Supporis for ASME XI Inservice Inspection".
4.4 Summary of Examinations 4.4.1 : Piping and Equipment Supports Fifty si. (56) piping supports and one (1) equipment support were examined just prior to and durmg 2RE02 as shown in Appendix 4-A.
4.4.2 Additional and Successive Examinations The results of the visual examinations of component supports performed during 2RE02 did not require that any additional examinations (IWF 2430) be performed or any successive examinations (IWF 2420) be scheduled.
4.5 Examination Results and Corrective Actions One (1) hanger was found with loose nuts on the pipe clamp. These nuts were tightened during the refueling outage and the support was reexamined with satisfactory results. An evaluation of the support determined that its operability was not affected.
Table 4_1 Summary of Comp (ment Support Visual Indication Disposition Component ID Condition RFA No. Disposition WR No.
AF 20ll HL5006 Loose nuts 91 1299 Tightened nuts AF-111652 4.6 Certification of InspectionsSection XI NIS-1 forms, " Owner's Rcport for Inservice Inspections", have been prepared to certify the STPEGS-2 component suppurt ISI examinations described in this section of the Summary Report- The STPEGS-2 component support ISI examinations have been certified by our ANil, Factory Mutual Syst:ms, on the NIS 1 forms included in Appendix 4 C.
O 4-3 v
..- - . - - - . . -- . ~ . - . . - - . - - - . - - - - - . - . . . . . - . . - - . _ . - - = . - . -
l 1
l I
l 1
APPENDIX 4-A
SUMMARY
OF EXAMINATIONS !
4 I
J 9
44
DATE: 02/06/92 $(UTH TEXAS FROJECT Uh. 2 FACE . 1 REVISION: 0 th5ERVICE INSPECil0N
SUMMARY
CCMP $UPPORi$ 2RE02 FIR $1 IkTERVAL, FIR $1 PERICO, SECOND OUTAGE (91Rf)
CLASS 1 COMPLETED COMPONEh15 CHEmlCAt&V0 TUNE CONTROL 1 N O ASME O G 1
$EC, XI R E N
$UMMARY EXA>lh4110N ARE A CA1GY EXAM E O E REMARKS NtNSE R IDEWilFICA110N 11EM ho METHOD PROCCDURE C M R **CAtlbRATION BLOCK'*
2 CV 2121 981-B1A1 100700 CV 2121 Ms5008 PIPlWG VT 3 NDEP 9.2 90 X - -
RR -
M 4-5
DATE: 02/06/92 $001M lEXA$ PROJECT UNIT 2 PAGE: 2 REyl$10N: 0 INSERVICE INSPECil0N
SUMMARY
COMP $UPPOR1$ 2RE02 FIRST INTERVAL, FIR $f PERIOD, $ECOND OUTAGE (91RF)
CLA$$ 1 COMPLETED COMMAEN1$
RE AC10R Coot ANT 1 N O ASME O G 1 SEC. 11 R E H
$UMMARY EXAM!hATION AREA CAIGT EXAM E O E REMARKS NUMBER IDEh11 FICA 110N ITEM NO METHOD PROCEDURE C M R **CAllBRAfl0N BLOCK **
4-RC-2123-881 B 107000 RC 2123 RR13 P!PlhG VT 3 NDEP 9.2 RD 1 - -
Rt -
107100 RC 2123 RR14 P! PING VI 3 NOEP 9.2 R0 X - -
ER P
46
Daft: 02/06/92 south TIKA$ PROJtC1 UNil 2 i'GE: 3 REVI$10N 0 IN$tRVICf thSP(Cil0N EUMMARY
- COMP $UFPOR1$ 2RE02 flR$f thTIRVAL, FIR $1 P[RICO, $tCOND OUT AGE (91RF)
CL A$$ 1 COMPL(itD CLMPCA[hi$
fj,11pjlat HEAT REMDVAL 1 N O A$ME D G 1
$tt. XI R [ H
$UMMARY ERAMlbATION AREA CATGY EXAM E O E R[ MARL $
NUMBER IDENilFICATICW 11(M NO METHOD PROCfDURt C M R CAllDRAll0N BLOCK"
& RM 22Q M B1 A 113800 RH 2208 HL5005 PIPlWG vi 3 NDEP 9.2 R0 x - -
$H V -
VT-4 X - -
M 47 1
DATE: 02/D6/92 south TEXAS PROJECT UNIT 2 Pact: 4 REVISION: 0 INSERVICE INSPECT 10N SUMMART . COMP SUPPORis FRE02 elRST IkiERvAL, FIRST PER100, SECOND 001 AGE (91RF)
CLASS 1 COMPLETED C0kPONENTS 1 REACTOR COOLANT 1 N O ASME D G 1 SEC. XI R E N
SUMMARY
EXAM! hall 0N AREA CAIGY EXAM E O E REMARKS NUMBER IDEWillsCATION ITEM ho METHOD PROCEDURE C M R **CAllBR Ail 0N BLOCK'*
1R13?hPP1018 1207D0 RPR38 E QUIP VT 3 NDEP 9.2 R0 X - - 91 - REACf DR COOL ANT PUMP 29 - TIE ROD RC PUMP RODS . SUPPoel is LOCATED IMMEDI ATELV COUNTERCLOCKwlSE fROM THL DISCHARGE N0ZZLE.
(
4-8
DATE: 02/06/92 $0VTN TEXA5 PROJICT UNIT 2 PAGE: 5 REVI$10N: 0 IkSERVICE lh5PfCil0N
SUMMARY
COMP $UPPORTS 2RE02 FIRST thTERVAL, ijk$1 PERIOD, $[COND OUTAGE (91RF)
- O - CLASS 2 COMPLtifD COMPohthis
( diULLLIAl@yaT(R 2 W 0 ASMC 0 G 1 Sec. RI R E H Stw ARY ERAMihA110N AREA CATGT ERAM E O E REMARES NUMkER IDEWilFICA110N ITEM NO METMCD PROC (DUkl C M R **CAllBRAfl0N BLOCK **
8 AF 2012-GA2-G 205700 AF 2012-ML5021 PIPING VT 3 NDEP 9.2 RD x - -
GUIDE -
8 H 2012 GA? K 206400 AF 2012 ML5016 PIPlh3 VT 3 kDEP 9.2 R0 x - -
SH v - VT 4 x . -
O c
D 4-9
DA11: 02/D6/92 $001N 1EAA$ PROJECT UNil 2 P A0f t 6 REVl510N: 0 ik$tRVICE ik%PEC110W $UMMARY . COMP $UPPOP,1$ 2Rt02 FIR $1 !WittvAL, flR$1 PCRico, SEC040 CUT AGE (91RF)
CL A$$ 2 COMPttitD CCMPONENil M 1Alk.4 TNT $PRA M w o ASMI O G 1 5tt. kl R E H
$UMMARY 11AMINA110N Att A CAIGY lxAM t 0 t REMARLS NUM6tt IDtWilflCAllDN 11tM WO MCIM00 PRottDURE C M R **CAtlBRA110N BLOCK "
B C$ 2302 PB2+f 215100 C$ 2302-ML$004 PIPIWG vi 3 hotP 9.2 R0 x - .
RR I
4 10
- . . . . .~ . _ - . - - - _ - . _ . - - -.
Daft: 02/06/92 $CXJ1N ltXA$ PROJEC1 UWil 2 PAGE1 7 REVISION: 0 IWstkvitt thSPEC110W
SUMMARY
COMP $UPPORT$ 2Rt02 flR$1 INitRVAL, flRST PERIOD SECOND OUTAGE (91RT)
CLA$$ 2 C m PLittD COMPONINI$
%- . ECS1 DUAL HFAT RtWOVAL 2 N O ASMt 0 G 1
$tC. XI R E N
$UMMARY EXAMlWAfl0N ARIA CAIGY EXAM E O E RIMARKS CLM8tR IDtWTIFICATION litM WO ME TH@ PROCEDURE C M R "CAllBRATIDW BLOCK" 8 RM 2103 KB2 A 231500 RM 2103 $N10 PIPING VT 3 WDIP 9.2 RD X - -
$N V -
VT 4 3 - -
8-RW 2103 KB2 8 231600 RM 2103 sM05 PirlhG VT 3 hDEP 9.2 R0 X - -
$H V
- VT-4 X - -
8 RM 2103 rB2 CA r 232100 RM 2103 RR07 PIPING VI 3 NDLP 9.2 Rn X
- e (s GUIDE -
8-Rw 2104 tB2 8 232800 RN*2104 RR02 PIP!WG VT 3 hl 9.2 K0 X - -
RR 232900 RM 2104-RR03 PIP 14G VT-3 NDir ' 2 RO s - -
- I t
t t
I
/
\
N 4-11 l
l
DAlt: 02/D6/92 500tM finAs PRostCT UNif 2 Pact: 8 R(VI$ltw a 0 ik'.tRVICI ik$P[CilDN $UMMARY . COMP suPPcets 2Rf 02 flR$f th1tRVAL, 71851 Pitl00, SECOND OUTAGE (91RI)
CLAtl 2 COMPL(ItD COMPONEWit
( $Af f tY INJ1LIl5*L2 W D A$Mr 0 G 1 SEC. El R E H
$UMMARY (KAMihAll0N AREA CA10Y ftAM f 0 E RIMAtt5 WUMB(R IDENilflCAll0N li[M WO Mt1H00 PRDC[DUR E C M R ** cat l8t AllDh BLOCK'*
....... .............................. ....... .......... ............... 4-. . . .......... .............................
24 SI 2101 U62 A 243800 $1 2101 ML5021 PitlhG VT 3 NDEP 9.2 R0 x . .
$H-V
- VT 4 x . -
24 St 2101 USZ;g 244D00 51 2101 ML5018 PlPING V1 3 WL . . #0 t . .
RR .
244100 SI 2101 HL5022 PIPlhG V1 3 hDEP 9.2 RD x - .
\
24 51 2101-Djl;g 244300 st.2101 ML5020 PIPING V1 3 NDCP 9.2 R0 x - .
RR 244400 sl 2101*Ht5024 PIPihG VI 3 NDEP 9.2 R0 x . .
RR 244500 SI 2101 HL5025 P! PING VT 3 NDEP 9.2 ko X'. .
RR 24 51 2101 U01;L 244600 51 2101 HL5019 PIPihG VT 3 NDEP 9.2 RD X . -
RR -
4 12
m . mm . - . _ _ . . _ . _ . . _ _ . _ - . . _ _ . _-~ _ _ ___ _ ..__m, . . _
DATER 02/06/92 south TERAS PROJECT UNIT 2 - PACE: 9 REvit!DN1 0 lh$tRVICE th5PEC110N $UMMARY COMP EUPPORTS 2RE02 FIR $f th1ERVAL, flRST PERIDO, SECOND OUTAGE (91RF)
I I CLASS 2 COMPLETED COMPONENil 5AFETY INJEEll0N 2 h 0 ASME D C 1
$EC. XI R E N EUMMARY EXAMlb4flDN AREA. CAfCT EXAM E O E REMARES MUMBER IDEh1lflCAllow ITEM ND METLOD PROCEDURE C M R **CAllBRAllDh BLOCK *'
24 11 2101 UBl;E6 i
245000 $1 2101 RR20 ***lkG VI 3 NDEP 9,2 RD x - -
RR -
a 12-$1 2101;LIL;At 249800 st 2101 SM14 PIPlhG VT 3 wDEP 9.2 R0 x - -
GUIDE 8 $1 2102 P82 8
$1 2102 RR03 PIPlhG VT-3 WDEP 9.2 R0 X - -
O254600 RR -
254700 s! 2102 RRD4 PIP 1hG VT-3 hDEP 9,2 R0 x - -
RR -
8 51-2102 P82 C 254800 SI 2102 RR08 PIPING VI-3 NDEP 9.2 R0 x - -
GUIDE 2-St 2139 DB2 B A1 276400 s! 2139 HF5002 PIPING VT-3 NDEP 9.2 R0 W - -
U BOLT- +
4-13
Daft: 02/06/92 50u1H 1 ERAS PROJEC1 UN112 P Act i 10 kivis10N: 0 INSERylCE iksPECTION
SUMMARY
COMP SUPPOR15 2Rt02 fitst ikitRVAL, flR51 PERIOD, SECC*D OU1 AGE (91RF)
CLASS 3 C(MPLittD CCNPowthis E IMARY FitDWaltp 3 h 0 ASME O C i Sic. Il R E H
SUMMARY
EXAMlhA110N AREA CATCY EXAM E O E REMAtts NUMBER IDikilFICA110N lifM WO METHOD PROCEDuet C M R **CAllBRAllON BLOCA'*
4 AF 2011-GA1 NA 310300 AF 2011 ML5005 PIPlWG V1 3 NDEP 9.2 RO u - -
GUIDE 4 AF 2011-GA.) M 310400 AF 2011 HL5004 FIPlhG V1-3 NwP 9.2 R0 x - -
GulDE -
310500 AF 2011 ML5006 PIPING VT 3 hDEP 9.2 RO X - REEXAMthtD AFTER LOOSE huts WERE RR -
11GHi[hED PfR WR8 AF 111652. (REF. RFA8 91 1299) 4 AF 2011 GA3-KA 310600 AV 2011-ML5003 PiriNG VT 3 WDEP 9.2 R0 x - -
GulDE 4 AF 2011-CA3 dA 310800 AF 2011 ML5002 PIPlhG VT-3 WDIP 9.2 RO X - -
GUIDE 4-14
Daft 02/D6/92 Souin tgxAs PROJfCf 6111 2 Pact: 11 REvl510N 0 thstRv1CE thsPECil0N
SUMMARY
COMP SUPPOR15 2kt02 FIR $T IW1(RVAL, FIR 11 P(RlDD, $(COND DJ1 AGE (91RF)
CL A$$ 3 CUMPLEi!D COMPONEh15 CCN @ ENT C00LihG 3 N O ASMT 0 C 1 SEC. 11 R E it
SUMMARY
ERAMlWAll0N ARIA CAIGY [xAM E O E REMARKS WUMBER IDEP'I flCAf l DN 11[M WO MtfM30 PROCEDURE C M R **CAllBRATIDN BLOCK'*
Zi;[{ 1101 WA3 C 319900 CC 2101 ML5004 PIPlhG VT 3 WD(P 9.2 PD 1 - -
RR -
24-CC-2101 WA3 C 320000 CC 2101 ML5005 PIPlhG V1 3 hDIP 9.2 R0 x - -
RR -
24-CC 2101 WA3 D 320100 CC 2101 ML5001 PIPlwG VT .4 NotP 9.2 RO x - -
GulDE -
320200 CC-2101 HL5002 PIPlhG VT 3 hDEP 9.2 R0 x -
GulDE -
24-CC 2101 WA3 E 320300 CC-2101 SHD6 PIPlWG V1 3 WDfP 9.2 R0 x - -
RR 24 CC-2102 WA3-4 320500 CC-2102 ML5001 PlPlhG V" 3 ' DEP w 9.2 R0 x -
RR 320600 CC 2102-RR06 PIPING VT 3 NDEP 9.2 R0 x -
RR 4 15
Daft: 02/06/92 SOUTH texas FROJECT UNIT 2 PAGE: 12 REyl510N: 0 thifRVICE INSPICilEm EUMMARY COMP SUPPORf5 2Rf02 FIR',1 INTERVAL, f lR$1 PERIOD, SECOND OUT AGE (91Rf)
CLAS$ 3 COMPLETED COMKwtNT1 CW % ENT C00tlAC 3 N O ASME O G T SEC. xl R E H ElemARY ERAMlhATICW ARE A CATGY EXAM E O E REMARES buMcER IDEWilFICATION 11EM NO Miika0 PROCEDURE C M R **CALIBRAil0N BLOCK **
20 CC 2109 WA};M 326700 CC 2109 RH02 PlPlhG VT 3 hDEP 9.2 R0 x - -
RR -
326800 CC 2109-RR03 PIPING VT 3 hDEP 9.2 R0 x - -
RR -
16-CC 2103 WA3-H 331700 CC 2103 HL500? PIPING VT 3 NDFP 9.2 RD x -
RR -
331800 CC 2103 HL5003 PIPlkG VT 3 NDEP 9.2 R0 x - -
RR 16-CC-2103-WA3 K 332100 CC 2103-HL5001 PIPihG VT 3 NDEP 9.2 R0 x - -
SM V -
VT 4 x - -
16 CC-2105 WA3 J 334000 CC-2105 RR02 PIPING VT-3 Nut' 9.2 R0 x - -
GUIDE 4-16
DATE: 02/06/92 SDUTH f tXA5 PROJECT UNil 2 PAGE: 13
- (vill 0N: 0 IhtlRVICE IkSPECfl0N
SUMMARY
COMP SUPPOR15 2RE02 f!RST thTERVAL, FIR $1 PERIOD, SECOND OUTAGE (91RF)
Ct Ass 3 COMPLff[0 COMPONiN15 CCNPWINT iOOLING .3 N O ASME D G 1 SEC. X1 R E N
SUMMARY
[1AMINAllDN AREA CATGY E'AM t 0 t REMARKS WUMBER IDENilFICAfl0N ITEM WO ME1M00 PROCEDURE C M R **CAllBRAT!DN DLOCK
16-CC 2109 WA3 8 316500 CC 2109 RN12 PIPihG VT-3 WDEP 9.2 R0 x - -
RR -
16 CC-2109 WA3 C 336600 CC 2109 RR11 PlPING VT-3 ND(P 9.2 R0 x + +
RR -
16 CC-2109 W1};g 336700 CC 2109 ML5003 -PIPING V1 3 NDEP 9.2 R0 x - -
b RR -
V 336800 CC-2109 ML5004 P! PING VT 3 hD(P 9.2 R0 X - -
RR -
336900 CC 2109 ML5007 PIPING VY 3 NDEP 9.2 RD x . -
RR -
10-CC 2115 WA3-V 335100 CC 21$5-RR05 PlPING VT 3 NDEP 9.2 R0 x - -
RR -
355200 CC 2115 RRD6 PIPING VT 3 NDEP 9.2 R0 x - -
RR -
O 4-17
i DAlt 01/06/92 $0Jrr 1(143 prostCt uklf 7 F Act. : 14 t;VillCw 0 ikittVitt 16?PICittaf LUMW.Att
- CCW $JPPC*f 3 it!O2 Fit $1 lWil AVAL, fitti l'18100, $(C%D Gif Att (91tf) i CL All 3 C FI+ .itD CCMP0hth18 CCmWt 4 ?.10X160 .3 W D AEMI O O 1 S!C. El RFM i i St>MAlf IEAMihAfl0W Att A CAIGT (EAM t 0 t AIMAttl etM6t t IDlkilflCAtlCW 1184 WO MtfM00 880CfDOAt C M t ** Call 6k A1lC* Dl0CE" M t 211B+WA1 V 355300 CC+2115.ht07 PlPlhG vi+3 WLtr 9.2 to x - - i tt +
I 10 tt.2111*WA1__W-i 215500 CC 2115+tt03 PIFlhG vi-3 WDie 9,2 to X + +
tR =
I 4 18
. . . , , , . - ,,,,n-- -, w- ,,-c.,---,--..,...--nw. . .,<-,,,,.,-.--v,---,-. , - . - . .
t Daft: 02/C3/92 $ W1H ttIAl PROJiC1 Unit 2 f Act i 15 t!Vilica: 0 thstivitt intPteilcal suMenat . ctme tuttonis tetel fisst ikilevat, fitti fitt00, 5tC(wD W1 Act (91tl) ttAls 3 Ct>PL(110 ccx M mthis
{,11LyjlAL CCollWG WAftt 3 m o ALME O C 1 lit. XI 4 i M Sulel2f trf#lh411DN ARIA CATCY ikAM I O I itMAREl t J46f t IDthilflCA110N litM h0 Nt1EO Pa0clDutt i M e **CAllst 411DW BLOCL*'
30 tv 2105 W13 A 180000 IW 110).HL5003 PlPikQ V1 3 NDEP 9.2 to X . .
Et .
6:LW;lj,bg vt3 A 619500 (W 21&B-WL5001 FIPlho V1 3 WDip 9.7 to X . .
OulDI .
449600 (W 2168 HL5002 PIPikG Vf*3 NDir 9.7 to * - .
Culpt .
419600 (W 2188 ML5006 FIPih0 V1 3 WDtP 9.2 to a . .
OUIDE
('
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APPENDIX 4-13 :
PERSONNEL 1 J
e I
n b
e f
f 4 20 o
6 w ww - r-~.e s.w w g m-+ +-4=-m-wr--.a,-m,w.,%+m,mw%i.,ir,.e,--,vy- 3-,, ~p-,.r ew -w e w,,,we-----wm.,---m,,,-,y-w,,w,~-yg.y,e-w--w,* ,g-ow-wwe'w-ww.==-w-,,w.m,p..,w-,~wm..,
APPL!NDIX 411 PEllSONNIIL Name . CenUWU 131r1
- 11. S. 4.w w lilAP 11 O. / C a.on llLtP ,1 S. Ei 'atuard lilAP 111 M. D. Martin lilAP 11
- 11. L Maxwell lilAP 11
- 11. P. Mumme lilAP 11 C. A. Murry illAP 11 P. Silva lilAP 11 L D. Spiess lillP 11 .
D A. Stuhler lilAP 11 ,
C. D. Suhler lilAP 11 A.11. Pennanen NiiS 11 ,
Company O lilAP - 11ouston Lighting & Power Company NES - Nuclear Energy Services
' er
i-l 1
i 1
i t
i J
i r
i Al'I'lINDIX 4-C OWNillt'S 11111'011T 1011 INSilitVICII INSI'ECI'lONS NIS 1170llMS !
k F
f 0
4 22
. - _ . - _ _ . _ . . _ _ _ _ _ _ . . _ . . . . . _ . - _ - . _ _ _ . , . . _ _ . . . _ . . . . _ _ . . _ _ . . . . , _ _ . . . . . - . . - ~ . . _ _ . _ . , _ . . _ _... _ . . , . , _ . .
lWI l$1 2RI'02. Componen; Supports (Cim 1) Parc 1 of 3 -l loitM NIS l OWNitR5 lil! PORT l'UR INSl!RVICl! INSPI'Cl10NS As required 17 the Pnwisions of the ASMll Cale Rules 4 1
p 1. Owrer ,llston !>f chtinc & Power comp 1!!yiJijfstt1Crowct: P.O 11 9 Ll7(WL llouqng,Jtm 77ml
?
(Name and Addren of Daner)
- 2. Plant , South Test Project Flectric Ornttatinc Statinn: P 0, llos ?E.31'edsworth Jew 774x1 (Name and Addica of Plant)
- 3. Plant Unit , 2 4. Owner and Certificate of Authoritation (if required) NA
- 5. Commercial Service Date @!!%9_. 6. National lloard Number for Unit NA
- 7. Components inspected ASMll Co.le Chu 1 Component Suppnts . Piping, and INuiprnent (Sm Parc 3 of 3 for identifiaition Nurnbers)
Manufacturer Component or Manufacturer or Installer National Appurtenance or inntaller Scrial No. lionrd No.
Class I
_l'ipititlVjTous IItSt>CQ,1]) N.A. __C_
Reactor toolant
_l'.ullip]I3 WC111htl10V$C_dd)_ _ll'31.110L2WOL1L 47 l
0 -
was
,h4 m
2%
M esu$a ut&Pti a'a/(
L Ilevkly
- oaie J/S A Splem ractory Muiuai bue t.y. d II. R. Runell, ANil paic 9 4 4^
4 23
.. - . _ . _ - - . _~ .__
1991151 2RE02 Component Supports (Citss 1) Page 2 of 3 FORM NIS-1 (Itack)
- 8. Examination Dates 10/30N1 to 11/12N1 9. Inspection Interval from (6/lu.H9 to(n!!49)
- 10. Abstract of Examinations. Include a list of examinations and a statement wnectning status of work required for curient interval. (ASME Calc Class 1 Component Supports - Piping and Pquipment)
Soc Section 4.4 and Appendix 4 A of 2JtiM12 Summary Report for list of examinations perfor ai.
'Ihe examinations performed this outage cunstitute 21 percent of the required examinations for the current Intervat
- 11. Abstract of Conditions Noted.
None.
- 12. Abstract of Corrective Mcasures Remmmended and Taken. I None.
We certify that the statements made in this report are correct and the examinations and mirective mem.es taken conform to the rules of ASME Code,Section XI.
Certificate of Authoritation No.(if applicable) N.A. Expiration Date NA Date fiA & 19 7.L Signed 11ouston IJghtinc & Power Co !!)
.idsr/d%,/ ' ,
Owner R. Li lleverly CERTIFICNI1? OF INSERVICE INSPECI'lON 1, the undersigned, holding a valid commiulon luued by the National lloard of Iloiler and Pressure O Venel Inspectors and the State or Province ofInn and employed by At)vricht Mutual Insurance Co of Norwood Man have inspected the components described in this Owner's Report during the period 7- M -4 / to 3 -/. 47 . and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the inspection plan and as required by the ASME Code,Section XI.
Dy signing this certificate n:ither the Inspector not his employer makes any warranty, exptc55 or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the inspector nor his employer shall be liable in any manner for any personal injury or property damage or a low of any kind arising from or connected with this inspection.
/ Factory Mutual Sysicm
/
44 . _A. ,/ A . Commiulons Tex 826 Inspector's Signature National Board, State, Province, and Endorsernents D. R. Runcil Date 3 ~ 19 O O
4 24
IV>l 151 2RE02 Component Sup;mtti (Clau 1) Page 3 of 3 SUPPIEMI?NT 'IO IORM Nis-1 OWNiin's RiiPORT IOR INSliRVICl! INSPl!C110NS IOR ASMl! Code Clau 1 Component Supforts
- 1. Owner llor , ton 1lchtine A Power Company: Flectric Towgr: P.O. Ilot 17(0. Ilouston. Texas 77(01 (Name and Address of Owner)
- 2. Plant ,Eouth Texas Project Electric Generatine Statir,.t P.O. Ilot 289. Wadsworth. Texas 774H1 (Name and Adoscu of Plant)
'l. Plant Unit 2 4. Owner and Certifkate of Authortiation (if required) N.A.
5 Commercial Service Date (v>!!9E9 6. National lioard Number for Unit N A.
PIPMO SllPPORT MARK NO. .1YPil.
CV-2121 1155(Aks RR RC 2123 RR13 RR RC 2123.RR14 RR Ril 220&lil3(05 Sii V I!OUlPMiWi' StIPPORT MAltK No a 1]ltSCRil'110N RPR311 RC PUMP RODS llL&P tegNued, Datekniht- Factory Mutual by ev/b Date N #'
R. L lleverly / Systern IL R. Runell, ANil O
4-25
~ , . - . - - - - ._. -
_ _ - - - - . - - _ . - _ _ _ - _ _ - - - _ . _ _ . - - . - - - . _- =_ -
1991151 2RE02 Companent Supports (Class 2) Page 1 of 3 IORM NIS-1 OWNIUt'S REPORT IOR INSIUtVICl! INSPEC110NS As required Ivy the Pimiskms of the ASMl! Cale Ruta
\ 1. Owner Hou; ton 1.ithlinr & Power Comrianv: IIIectric Tower: P.O. Itot 17(R llouston. Texas 77ml (Name and Addreas of Owner)
- 2. Plant South Texas Project lilectric Generatinc Station: P.O. Ilot 289: Wadsworth. Texas 77483 i I
(Name and Address of Plant)
- 3. Plant Unit 2 4. Owner and Certificate of Authoritation (if required) N.A.
- 6. National Iloard Number for Unit NA l
- 5. Commercial Service Date (villoS9
- 7. Components Inspected ASME Code Clau 2 Component Supports - Piping and lk lulpment (See Parc 3 of 3 for identification Numliers)
Manufacturer Component or Manutaeturer or Installer National Appurtenance or Installer Serial No. 11oard No.
Class 2
_.l*J pjDLSrppetti _ Elmco (1) NA NA l
l IllAP _ Dale f4 I'3Clory Mutual Iny I % /* Dale 3' ~
R. L Iteverly Splem II. R. Russell, ANil 4-26
1991151 2RE02 Component Supports (Class 2) Page 2 of 3 IORM Nis.1 (Itack)
- 8. Examination Dates tw20NI to 10/12N1 9. Inspection Interval frcen pg]1H,9,, to y>!19?n
- 10. Abstract of Examinations, include a list of examinations and a statement concerning status of wusk required for current interval. (ASMl! Ctde Class 2 Componcot Supports - Piping and Equipment)
Sec Section 4.4 and Appendis 4-A of 2Riitr2 Summar/ Report for list of craminations performed.
'the czaminatkms performed this outage ninstitute 27 pertrat of the required cxaminations for the current latervat
- 11. Abstract of Conditions Noted.
None.
- 12. Abstract of Corrective Measures Recommended and Taken.
None.
We certify that the statements made in this report are correct and the examinations and corrective measures takca conform to the rules of ASME Code,Section XI. 1 Certificate of Authoriration No.(if applicable) _ NA Expiration Date N.A Date IR$.2/o 191 Signed flouston 1ichtinc & Power Co. Ily n/ggbug "
Owner R. L Ucverly CERTillCNill OF INSERVICE INSPEC110N O 1, the undersigned, holding a valid commission issued by the National floard of Iloller and Pressure Vessel Inspectors and the State or Province of Texas and employed by Arkwricht Mutual Insurance GL of Norwood. Man have inspected the components described in this Owner's Report during the period 7-/A 9/ to @4-O' . and state that to the best of my knowledge and belief, the Ownct has performed examinations and taken corrective measures described in th's Owner's Report in accordance with the inspection plan and as required by the ASME Coda,Section XI.
By signing this certificate neither the inspector not his employer makes any warranty, exprest or implied, concerning the examinations and corrective measures described in this Owner's lleport.
Furthermore, neither the inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
Factory Mutual Spiem
.A4.. _ m o // - Commissions Tex 82(,
inspector's Signature National l'kurd, State Prosince, and Endorsemer,ts B. R. Russell Date I5M ~ 19 O
V 4 27
1991151 2RI!02. Component Supports (Clau 2) Page 3 of 3 SUPPL.ltMlWT 'lO FORM NIS-1 OWNitit's IlliPORT IUR INS!!RVICl! INSPliCI'lONS LOR j ASMI! Cale Gau 2 Comlynent Supports O l Owner ilouston I ichtint & Power compann Flectric Tower: P.O Itot 17(n. liotnion 'Tha. 77(01 (Name and Address of owner) 2, Plant South Tem Prolect Flectric Generatine Station: P,0, llot 289. WadsworthJem 77481 (Name and Address of Plant)
- 3. Plant Unit 2 ,4. Owner and Certificate of Authoritation (if required) N A.
- 5. Commercial Service Date tw!loy9_ 6. National lloard Number for Unit NA PIPING SUPPORT MARK NO a .* IYPl!
AF 2012 Ill3021 OUlD11 AF 2012 Ill3016 Sil V CS 2302 lil30tM RR Ril 2103 Sli10 Sll V Ril 2103 51108 Sil Y Ril 2103 RR07 OUlD11 Ril 2104-RR02 RR Ril 2104 RR03 RR SI 2101 llL5021 Sil V S1 2101 1113 018 RR S1 2101 1113 022 RR S1 2101 1113 020 RR 51 2101 1113 024 RR S1 2101 1113 025 RR SI 2101 ilL5019 RR SI 2101 RR20 RR O SI 2101 S1114 SI 2102 RR03 SI 2102 RR04 GUIDE RR RR SI 210LRR08 OUIDli SI 2139 liF5002 UD01T T
liL&P by f/2aXdQ' Date at hL. Factory Mutual by ./ -
u w // Date S 6 /1 R. L Beverly Sptem D. R. Russell, ANil
{
l 4 28
IW1151 2RiiO2. Component Supports (Clau 3) Page 1 of 3 IORM NIS 1 OWNER'S RPJ' ORT IOR INSURVICl! INSPEC110NS As toquired ty the Pamidons of the ASMl! Cale Rules
- 1. Owner Houston 1Jihtint & Power Comriann Electric Tower: P,0. Itox 1700. IloustepJetas 77(01 O (Name and Address of Owner)
- 2. Plant South Texas Project Flectric Generatinc Station: P.O. Itox ?s4. Wadworth. Texas 77483 (Name and Address of Plant)
- 3. Plant Unit 2 4. Owner and Certificate of Authoritation (if required) NA
- 5. Commercial Service Date (w!192i?_6. National 11oard Number for Unit NA
- 7. Components inspected ASMll Cate Class 3 Component Supports Piping and I!2;ulpment (See Pare 3 of 3 for identification Numbers)
I Manufacturer Component or Manufacturer or Installer National Appurtenance or Installer Serial No. Iloard No.
Class 3
_Eipl0L.SVppDL11 Ehago 01 N.A. N.A.
O 64" I
'" #e"*4e* ** ##" """ ""'""' B.#'f
) ;' '" ""'" ""
O LB rly Sptem R. Russell, ANil 4-29
. - . - - . - - . - = - . - - - - . ~ . - _ . - _ - - _ . _ .
1991 ISI 2RE02. Component Supports (Class 3) page 2 of 3 FORM NIS 1 (Ituk)
- 8. Examination Dates OR!!6'll to l?!! Mil 9. Inspection Interval from 06!!9M9 to (v,!!O.'N
- 10. Abstract of Examinations. Include a list of examinations and a statement concerning status of work required for current interval. (ASMll Cale Class 3 Component Supp>rts Piping and Equipment)
Sec Sortion 4.4 and Appendia 4 A of 2RIMi2 Summary keport for list of examinations performal.
'Ihc examinations perfortned this ouute cunstitute 24 pertrat of the required examinations for the current Intervat.
- 11. Abstract of Conditions Noted.
Nontunforming tenditions were noted on one (1) Support: Alt 20ll.lil30ln . kuc nuts on pipe damp.
i
- 12. Abstract of Corrective Measures itecommended and Taten.
AIL 20ll lil3(X6 was remnked to tighten the low.c nuts. Evaluation of the support determinal that operability of the support was not afkrtal.
We certify that the statements rnade in this report are correct and the examinations and corrective incatures taken conform to the rules of ASME Code,Section XI.
Certificate of Authorintion No.(if applicable) N.A. Expiration Date N.A.
Date M.& 19ef 2 Signed _llouston iJthlind Power Co th Owner
/Mhd_
R. L lleverly CERTIFICNJ11 OF INSERVICE INSPl!C110N 1, the undersigned, holding a valid cornmiulon inued by the National Board of 11oller and Pressure Vessel Inspectors and the State of Province of Inn and employed by Arkwricht Mutual Insurance Co.
of Norwood. Mau have inspected the components described in this Owner's Report during the period 7-/X 6/ to Of-642 . and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this owner's Report in accordance with the inspection plan and as lequired by the ASME Code,Section XI.
By signing this certificate neither the inspector nor his employer makes any warranty, express or implied, concerning the examintitions and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liabic in any manner for any personal injury or property damage or a non of any kind arising from or connected with this impcetion.
- Factory Mutual System M m a p g'/ Commissions Tex 826 Inspector's Signature National ikiard, State, Province, and Endorsements B. It Russell Date 8 19M l
O 4 30
IW1151 2RE02 Comp >nent Sup; orts (Clus 3) P yc 3 of 1 SUPPIF.Ml!NT *lo ICRM N1%I OWNint's RIU' ORT IOR INSlutVICl! INSPHC110NS IOR ASMI! Oxle Clau 3 Compment Suppyts
- 1. Ownct flouston 1.1ghting A Power Compent Titritk Towtr P.0 Itos 12LrJLitepudt3s 77(n.il (Name and Adderss of Owner)
- 2. Plant South Texn Project lifectric CentLatine Station: P.Oz lloGX9. Wedsworth. Tetu 774%
(Name and Addlcu of Plant)
- 3. Plant Unit 2 4. Owner and Certificate of Authoritation (if required) NA
- 5. Commercial Service Date (6/14H9 6. National lloard Numtier for Unit NA I'll'IM.LWPPORT MolillILO .'LYl3L.
AF 20111il3005 Oll!DE AF 20ll lil3004 OUlDE AF 2011 llL5(x6 RR AF-20ll Ill3(03 OUIDE AF 20ll hL%(02 GUIDE CC-2101 ill3(RM RR CC 2101 l!!3005 ilR CC-2101 liL5001 OUIDE CC 2101 lil3002 OUIDE CC-2101 S1106 RR CC 2102 IIL5G11 RR CC 2102 RR06 RR CC 21(FARI102 RR CC 21(N-RR03 RR CC 2103 HL5(02 RR O CC 2103 ilL5(03 CC-2103 Sill 3 RR RR CC.2103 HL5(Un Sil V CC 2105 RR02 GUIDE CC 2109 Rill 2 RR CC 21(D RRll RR CC 210)-ilL5(03 RR CC-2109 liL5(KM RR CC 21W llL5(07 RR CC-2115 RR05 RR CC-2115.RR06 RR CC 2115 RR07 RR CC-2115 RR03 RR ,
EW 2105-liL5(03 RR EW 2188 ilL5001 GUIDE EW 2188 ilL5002 GUIDE EW 2188 IIL5008 GUIDE 4
/
llL&P by gM - Date Mt/,[S. Factory Mutual by _b[.w v( Date 3 5 ~ ','O
(. L. F verly ' otem II. R. Russell, ANil 4-31
, _