ML20214E989

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Applicant Exhibit A-172,consisting of 861018 Procedure for Tabulation of Weld Discrepancies Identified by Braidwood Const Assessment Program (Bcap)
ML20214E989
Person / Time
Site: Braidwood  Constellation icon.png
Issue date: 11/05/1986
From: Bertheau S, Hooks R, Patel D
SARGENT & LUNDY, INC.
To:
References
OL-A-172, NUDOCS 8705220355
Download: ML20214E989 (16)


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PROCEDURE FOR THE TABULATION OF WELD DISCREPNNCIES IDENTIFIED BY THE BRAIDWOOD CONSTRUCTION ASSESSMENT PROGRAM (BCAP) CONTROL COPY NO. { r i nucuna etauutoar commission wa 6 W s f

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7.. . . Prepared by: ,/ ' - ' - - Date: ##!#8/94 S. R. Bertheau Senior Structural Engineer Reviewed by:

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Date: [ Id D. C. Patel Supervising Design gineer Approved by: _ __ M Dater /O-/8-86 R. W. Hooks - Assistant Head Structural Engineering Division

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8705220355 861105 ~ PDR ADOCK 05000456 G PDR-E' Anc07050

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1.0 Purpose . This document provides the foundation for assuring that weld discrepancies identified by the Braidwood Construction . Assessment Program (BCAP) are tabulated in a consistent, accurate, and traceable manner. 2.0 Definitions

2.1 Welds

For the purpose of weld / discrepancy tabulation, a weld shall be defined as follows: Each continuous . line of weld material shall be considered a single weld. The exception to this rule occurs when contin-

  • uous welds are perpendicular to each other. Each 90 bend shall be considered the start of a new weld.

Welds specified as return welds shall not be counted as separate welds unless they are on the " lip" areas of Unistrut members. For the purpose of tabulating and trending discrepancies, Unistrut " lip" welds shall be considered to be single welds (See Appendix A - Discrepancy Type Counting Form for a pictorial represen-tation). ' 2.2 Weld Attribute: Weld attributes are items defined in The American Welding Society's Structural Steel Welding Code, AWS D1.1, which are verified by visual weld inspections. 2.1.1 Following are weld attributes (and recommen-ded abbreviations) which were inspected by the BCAP. Attribute Abbreviation Attribute Abbreviation

Fit-Up Gap Gap Reinforcement Rein i

Location Loc Undercut Undersize U/C U/S Porosity Por U/L Underlength Arc Strikes Unspecified Welds A/S Unsp Nicks & Gouges Nik, Gg Cracks Cr overlap O/L l l Lack of Fusion LOF Peening & ' Caulking Pn or Clk Craters Craters Plate Cut Edges - Concavity Con (Insufficient Throat) i Note: Missing welds were also documented by

                                       . the BCAP.                   Therefore, they will be i

i tabulated and documented in work ~ related to this procedure. AR00T051 i

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October 18, 1986 Pago 2 of 3

            ,                       2.3   Weld Discrepancy:              A weld discrepancy is a deviation in a weld.which exceeds the allowable limits specified
         ;                                in AWS-Dl.1, and is reported on Observation Records.

2.4 Observation Record: An Observation Record is~a docu-ment prepared by the BCAP which identifies discrepan-cies between the design drawings and the as-built con-dition. 2.5 Weld Map: A weld map is a detailed as-built sketch of a welded connection. The weld map indicates weld size, length, location, and identifies the location and extent of discrepancies which exist on the con-

      .                                   nections.
       ,                 3.0       Procedure All valid Observation Records written by BCAP shall be re-vigwed and documented per this procedure. Observation Records which do not contain weld discrepancies require documentation which indicates that they were reviewed, but no weld discrepan-cies exist on the record (See Appendix A for a recommended format).                                                                                                    .

A Discrepancy Type Counting Form shall be completed for each valid Observation Record which contains weld discrepancies. Discrepancies shall be tabulated on a one discrepancy, per attribute, per weld basis (i.e., three separate undercists on one weld shall be tabulated as one discrepancy for weld undercut) . If more than one attribute is discrepant on an individual weld, one discrepancy per discrepant attribute shall be tabulated. Each weld shall be sequentially labelled on a copy of the Observation Record (and/or weld map, if applicable) by draw-ing a red circle on the document and placing the weld number in this circle. A leader shall point from the circle to

the discrepant weld as sketched (or verbally described) on the Observation Record.

This numbering system is independent of any existing number- ) ing system in calculations or on Observation Records. A copy of the portion of the calculations which address the results of the discrepancy shall be labelled in a similar manner. Discrepancies shall be sequentially numbered and labelled in red on the Observation Records, and in calculation re-l sults. A red box shall be drawn around the discrepancy number in the calculations and on the Observation Record. j Discrepancies shall be labelled by attribute for clarity. l - AR007052

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             .                                              CARGENTO LUNDY                                    Octob2r 18, 1986                       '

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                                                                   "" $j "/d[" U                              Pego 3 of 3                                l Welds shall be, labelled on a line-by-line basis-on the Discrepancy Type Counting Form. Discrepancies shall be                                                                              ,

identified by X, Y or 2 (as defined in SED Calculation  ! Book 19.3.1). In addition, a box shall be drawn on the counting form for each discrepancy, which contains the *' discrepancy's number as assigned by this procedure. R values and Design Margins (DM) shall be tabulated on the form (R and DM per Calculation 19.3.1). The total number of discrepant welds and weld discrepancies on each Observation Record shall be tabulated on a Category X, Y or Z basis at the bottom of the form. 4.0 Documentation . Discrepancy Type Counting Forms, and marked-up Observation Records and Calculations, shall be filed with existing dis-crepancy point counting data in the SED BCAP Calculation File. Discrepancy Type Counting Forms shall be prepared, reviewed, and approved in accordance with S&L Structural Administrative Standard SAS-22 and GQ-3.08. Appendix A contains an example of a completed Discrepancy Type Counting Form and its associated documentation. 9 l l l e AR007053

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Discrepancy Type Counting Form Recommended Documentation for Observation Records Which Do Not Contain Weld Discrepancies . Example of Completed Documentation I l 1 y e 6 AR007054 l l

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