ML16029A112
ML16029A112 | |
Person / Time | |
---|---|
Site: | Summer ![]() |
Issue date: | 01/29/2016 |
From: | Steven Rose NRC/RGN-II/DRP/RPB5 |
To: | Gatlin T South Carolina Electric & Gas Co |
References | |
IR 2015004 | |
Download: ML16029A112 (33) | |
See also: IR 05000395/2015004
Text
UNITED STATES
NUCLEAR REGULATORY COMMISSION
REGION II
245 PEACHTREE CENTER AVENUE NE, SUITE 1200
ATLANTA, GEORGIA 30303-1257
January 29, 2016
Mr. Thomas D. Gatlin
Vice President - Nuclear Operations
South Carolina Electric & Gas Company
Virgil C. Summer Nuclear Station
P.O. Box 88
Jenkinsville, SC 29065
SUBJECT: VIRGIL C. SUMMER NUCLEAR STATION, UNIT 1 - NRC INTEGRATED
INSPECTION REPORT 05000395/2015004
Dear Mr. Gatlin:
On December 31, 2015, the U.S. Nuclear Regulatory Commission (NRC) completed an
inspection at your Virgil C. Summer Nuclear Station, Unit 1. On January 21, 2016, the NRC
inspectors discussed the results of this inspection with Mr. T. Gatlin and members of your staff.
Inspectors documented the results of this inspection in the enclosed inspection report.
NRC inspectors documented one NRC-identified finding of very low safety significance (Green),
in this report. The finding involved a violation of NRC requirements. The inspectors also
documented two licensee-identified violations, which were determined to be of very low safety
significance, in this report. The NRC is treating the violations as non-cited violations (NCV)
consistent with Section 2.3.2.a of the Enforcement Policy.
If you contest the violation or significance of these NCVs, you should provide a response within
30 days of the date of this inspection report, with the basis for your denial, to the Nuclear
Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with
copies to the Regional Administrator, Region II; the Director, Office of Enforcement, United
States Nuclear Regulatory Commission, Washington, DC 20555-0001; and the NRC Resident
Inspector at the Virgil C. Summer Nuclear Station, Unit 1.
If you disagree with a cross-cutting aspect assignment in this report, you should provide a
response within 30 days of the date of this inspection report, with the basis for your
disagreement, to the Regional Administrator, Region II, and the NRC Resident Inspector at the
Virgil C. Summer Nuclear Station, Unit 1.
D. Gatlin 2
In accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections,
Exemptions, Requests for Withholding, of the NRC's "Agency Rules of Practice," a copy of this
letter, its enclosure, and your response (if any) will be available electronically for public
inspection in the NRCs Public Document Room or from the Publicly Available Records (PARS)
component of the NRC's Agencywide Documents Access and Management System
(ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-
rm/adams.html (the Public Electronic Reading Room).
Sincerely,
/RA/
Steven D. Rose, Chief
Reactor Projects Branch 5
Division of Reactor Projects
Docket No.: 50-395
License No.: NPF-12
Enclosure:
w/Attachment: Supplementary Information
cc: Distribution via ListServ
ML16029A112 SUNSI REVIEW COMPLETE FORM 665 ATTACHED
OFFICE RII:DRP RII:DRP RII:DRP RII:DRP RII:DRS
SIGNATURE JTR via email ETC1 via email BDB3 SON AJB1 via email
NAME J. Reece E. Coffman B. Bishop S. Ninh A. Butcavage
DATE 1/21/2016 1/21/2016 1/20/2016 1/21/2016 1/14/2016
E-MAIL COPY? YES NO YES NO YES NO YES NO YES NO
OFFICE RII:DRS RII:DRS RII:DRP
SIGNATURE SON /RA for BCC2/ DXB2 via email SDR2
NAME B. Collins D. Bacon SRose
DATE 1/22/2016 1/14/ 2016 1/28/2016
E-MAIL COPY? YES NO YES NO YES NO
T. Gatlin 3
Letter to Thomas D. Gatlin from Steven D. Rose dated January 29, 2016.
SUBJECT: VIRGIL C. SUMMER NUCLEAR STATION, UNIT 1 - NRC INTEGRATED
INSPECTION REPORT 05000395/2015004
DISTRIBUTION:
D. Gamberoni, RII
L. Gibson, RII
OE Mail
RIDSNRRDIRS
PUBLIC
RidsNrrPMSummer Resource
U. S. NUCLEAR REGULATORY COMMISSION
REGION II
Docket No. 50-395
License No. NPF-12
Report Nos. 05000395/2015004
Licensee: South Carolina Electric & Gas (SCE&G) Company
Facility: Virgil C. Summer Nuclear Station, Unit 1
Location: P.O. Box 88
Jenkinsville, SC 29065
Dates: October 1, 2015, through December 31, 2015
Inspectors: J. Reece, Senior Resident Inspector
E. Coffman, Resident Inspector
A. Butcavage, Reactor Inspector (Section 1R08)
B. Collins, Reactor Inspector (Section 1R08)
D. Bacon, Senior Operations Engineer (Section 1R11)
Approved by: Steven D. Rose, Chief
Reactor Projects Branch 5
Division of Reactor Projects
Enclosure
SUMMARY
IR 05000395/2015004; 10/01/2015 - 12/31/2015: Virgil C. Summer Nuclear Station, Unit 1;
Problem Identification and Resolution.
The report covered a three-month period of inspection by resident inspectors, regional reactor
inspectors and a senior operations engineer. One NRC-identified violation was identified and
documented in this report. The significance of most findings is indicated by their color (Green,
White, Yellow, Red) using Inspection Manual Chapter (IMC) 0609, Significance Determination
Process (SDP), dated April 29, 2015. The cross-cutting aspects were determined using IMC 0310, Aspects Within the Cross Cutting Areas, dated December 4, 2014. All violations of NRC
requirements are dispositioned in accordance with the NRCs Enforcement Policy dated
February 4, 2015. The NRCs program for overseeing the safe operation of commercial nuclear
power reactors is described in NUREG-1649, Reactor Oversight Process, Revision 5.
Cornerstone: Mitigating Systems
- Green. The inspectors identified a non-cited violation of 10 CFR 50, Appendix B,
Criterion V, Instructions, Procedures, and Drawings, which requires in part that
activities affecting quality shall be accomplished in accordance with procedures.
Specifically, the licensee failed to accomplish preventative maintenance diagnostic
testing in accordance with their station administrative program procedure, SAP-160,
Motor Operated Valve Program, Revision 1, to identify degradation of a torque
switch that led to two failures of stroke time testing of A train reactor building spray
(SP) sump isolation valve, XVG03005A-SP. This also resulted in a loss of safety
function involving reactor building spray. The licensee entered the problem into their
corrective action program as condition report, CR-15-00541.
The inspectors identified a performance deficiency (PD) for the failure to accomplish
the requirements of SAP-160 leading to two failures of XVG03005A-SP. The
inspectors reviewed IMC 0612, Appendix B, Issue Screening, dated September 7,
2012, and determined the PD was more than minor because it adversely impacted
the barrier integrity cornerstone objective to provide reasonable assurance that the
reactor building or containment protects the public from radionuclide releases caused
by accidents or events and the related attribute of structures, systems and
components (SSC) performance. Specifically, the licensee failed to perform
preventative maintenance diagnostic testing required by SAP-160 to identify
degradation of a torque switch for XVG03005A-SP. The inspectors used IMC 0609,
Appendix A, Exhibit 3, Barrier Integrity Screening Questions, dated July 1, 2012,
and IMC 0609, Appendix H, Containment Integrity Significance Determination
Process, dated May 6, 2004, and determined the finding was of very low safety
significance or Green, because the finding did not represent a significant impact to
Large Early Release Failure. The inspectors reviewed IMC 0310, Aspects Within
Cross Cutting Areas, dated December 4, 2014, and determined the cause of this
finding involved the cross-cutting area of problem identification and resolution and
the aspect of evaluation, P.2, because the licensee failed to thoroughly evaluate the
failures of XVG03005A-SP to ensure that resolutions address causes and extent of
conditions commensurate with their safety significance. (Section 4OA2.2)
3
Two violations of very low safety significance that were identified by the licensee have been
reviewed by the NRC. Corrective actions taken or planned by the licensee have been entered
into the licensees corrective action program. The violations and corrective action tracking
numbers are listed in Section 4OA7 of this report.
REPORT DETAILS
Summary of Plant Status
Unit 1 began the inspection period at full Rated Thermal Power (RTP) and operated at or near
full RTP until October 2, 2015, when the unit was brought off line to start a refueling outage.
The unit returned to service on December 2, 2015, and resumed full RTP on December 5, 2015.
The unit operated at or near full RTP for the remainder of the quarter.
1. REACTOR SAFETY
Cornerstones: Initiating Events, Mitigating Systems, Barrier Integrity
1R01 Adverse Weather Protection
Seasonal Weather Susceptibilities
a. Inspection Scope
The inspectors performed one seasonal extreme weather inspection for readiness
of cold weather for two risk significant components. The inspectors verified the
licensee had implemented applicable sections of operations administrative
procedure, OAP-109.1, Revision (Rev.) 4D, Guidelines for Severe Weather. The
inspectors reviewed preparations for extreme cold weather and walked down the
refueling water storage tank (RWST) and associated outside emergency core
cooling system (ECCS) suction piping and the sodium hydroxide (NaOH) tank and
associated outside piping to assess whether the equipment was adequately
protected from cold weather and would function as expected during an accident
event. Also, the inspectors reviewed the licensees corrective action program
(CAP) database to verify that freeze protection problems were being identified at
the appropriate level, entered into the CAP, and appropriately resolved.
b. Findings
No findings were identified.
1R04 Equipment Alignment
Partial System Walkdowns
a. Inspection Scope
The inspectors conducted three partial equipment alignment walkdowns which are listed
below, to evaluate the operability of selected redundant trains or backup systems with
the other train or system inoperable or out of service (OOS). Correct alignment and
operating conditions were determined from the applicable portions of drawings, system
operating procedures (SOP), and technical specifications (TS). The inspections
included review of outstanding maintenance work orders (WOs) and related condition
reports (CRs) to verify that the licensee had properly identified and resolved equipment
alignment problems that could lead to the initiation of an event or impact mitigating
system availability. Documents reviewed are listed in the attachment.
5
- Partial walkdown of A emergency diesel generator (EDG) following refueling outage
work activities
- Partial walkdown of A safety injection (SI) pump following refueling outage work
activities
components following refueling outage work activities
b. Findings
No findings were identified.
1R05 Fire Protection
Quarterly Fire Protection Walkdowns
a. Inspection Scope
The inspectors reviewed recent CRs, WOs, and impairments associated with the fire
protection system. The inspectors reviewed surveillance activities to determine whether
they supported the operability and availability of the fire protection system. The
inspectors assessed the material condition of the active and passive fire protection
systems and features, and observed the control of transient combustibles and ignition
sources. Documents reviewed are listed in the Attachment. The inspectors conducted
routine inspections of the following five areas (respective fire zones also noted):
- Auxiliary building 436 elevation (fire zone AB-1.18)
- Reactor building (fire zone RB-1.2)
- Control room (fire zone CB-17.1)
- Control building 482 elevation (fire zones CB-22, CB-23)
- Intermediate building (fire zones IB 25.5, 25.6.1, 25.6.2, 25.7)
b. Findings
Introduction: An unresolved item (URI) was identified by the inspectors during the
walkdown of the Intermediate building fire area involving an engineering justification for a
departure from NFPA 80-1973 as required by the Fire Protection Program for
replacement fire doors DRIB/105A and DRIB/105B located in the intermediate building.
Description: The inspectors identified an issue of concern regarding replacement of fire
door DRIB/105 with a single door jamb containing two fire doors DRIB/105A and
DRIB/105B. These replacement doors were installed in a back to back configuration to
provide a pressure barrier function in addition to the fire barrier function but were not
self-closing as required by NFPA 80-1973. The licensee subsequently initiated CR-15-
04027 to evaluate this issue of concern.
Pending completion of additional evaluations needed to determine the existence of any
related performance deficiencies, this is identified as URI 05000395/2015004-01,
Departure from NFPA 80-1973 for Replacement Fire Doors.
6
1R06 Flood Protection Measures
a. Inspection Scope
The inspectors reviewed and walked down portions of the auxiliary building 374
elevation regarding internal flood protection features and equipment to determine
consistency with design requirements, Updated Final Safety Analysis Report (UFSAR),
and flood analysis documents. Risk significant SSCs in these areas included the A
and B train residual heat removal (RHR) and reactor building (RB) spray pumps.
The inspectors reviewed the licensees CAP database to verify that internal flood
protection problems were being identified at the appropriate level, entered into the
CAP, and appropriately resolved. Documents reviewed are listed in the Attachment.
b. Findings
No findings were identified.
.2 Annual Review of Electrical Manholes
a. Inspection Scope
The inspectors reviewed a licensees periodic inspection of two risk-significant electrical
manholes (EMH), EMH-001 and EMH-002, containing safety-related cables for
assessment of leaks, cable supports and structures, and general structural integrity. In
addition, the inspectors reviewed several past periodic licensee inspection results for the
above mentioned manholes to ensure that any degraded conditions identified were
appropriately resolved. Documents reviewed are listed in the Attachment.
b. Findings
No findings were identified
1R08 Inservice Inspection Activities
a. Inspection Scope
Non-Destructive Examination Activities and Welding Activities
From October 12-16, 2015, the inspectors conducted an onsite review of the
implementation of the licensees inservice inspection (ISI) program for monitoring
degradation of the reactor coolant system (RCS) boundary, risk-significant piping and
component boundaries, and containment boundaries in Unit 1.
The inspectors either directly observed or reviewed the following non-destructive
examinations (NDEs) mandated by the American Society of Mechanical Engineers
(ASME) Boiler and Pressure Vessel Code (Code of Record: 2007 Edition with 2008
Addenda) to evaluate compliance with the ASME Code,Section XI and Section V
requirements and, if any indications or defects were detected, to evaluate if they were
7
dispositioned in accordance with the ASME Code or an NRC-approved alternative
requirement. The inspectors also reviewed the qualifications of the NDE technicians
performing the examinations, to determine whether they were current and in compliance
with the ASME Code requirements.
- Radiographic Inspection Report (IR), 3-inch Piping Weld MW-3, ASME Code Class 2
(Reviewed)
to FLEX Piping Installation, ASME Class 2 (Reviewed)
- PT, Weld of Valve XVT-08389-CS, Code Class 2 (Reviewed)
The inspectors reviewed the following in progress welding activities, qualification
records, and associated documents in order to evaluate compliance with procedures and
the ASME Code,Section XI and Section IX requirements. Specifically, the inspectors
reviewed a sample of the work order, repair and replacement plan, weld data sheets,
welding procedures, procedure qualification records, welder performance qualification
records, and NDE reports.
During non-destructive surface and volumetric examinations performed since the
previous refueling outage, the licensee did not identify any relevant indications that were
analytically evaluated and accepted for continued service; therefore, no NRC review was
completed for this inspection procedure attribute.
Pressurized Water Reactor Vessel Upper Head Penetration Inspection Activities
The inspectors reviewed portions of the bare metal visual examination of the reactor
vessel upper head penetrations (VUHPs) to determine if the examinations were
performed in accordance with the requirements of ASME Code Case N-729-1 and 10 CFR 50.55a(g)(6)(ii)(D). Additionally, the inspectors reviewed examination records to
determine if the required examination coverage was achieved and if limitations were
recorded in accordance with the licensee procedures.
The inspectors observed the NDE activities for the volumetric examination of reactor
VUHP numbers 23, 27, 33, and 61 to determine if the activities, including the disposition
of indications and defects, were conducted in accordance with the requirements of
ASME Code Case N-729-1, as incorporated by reference in 10 CFR 50.55a(g)(6)(ii)(D).
Additionally, the inspectors review also determined whether essentially 100 percent of
the required examination volumes and surfaces were examined, and whether a
volumetric or surface leakage path examination was completed.
The inspectors reviewed the examinations that identified relevant indications accepted for
continued service. Specifically, the inspectors reviewed a sample of the examination
records and their associated evaluations, to verify that licensees acceptance for
continued service was in accordance with the requirements of 10 CFR 50.55a(g)(6)(ii)(D)
or an NRC-approved alternative.
8
Since welding associated with repair of penetration number 22 during the Spring 2014
refueling outage (RF21) occurred after the previous NRC IP 71111.08 inspection, the
inspectors reviewed records of those welded repairs to evaluate if the licensee applied
the pre-service NDEs and acceptance criteria required by the NRC-approved Code relief
request, and the ASME Code Section XI requirements. In addition, the inspectors
reviewed the welding procedure specification and supporting weld procedure
qualification records, to evaluate if the weld procedure(s) used were validated in
accordance with the Construction Code and the ASME Code Section IX requirements.
Boric Acid Corrosion Control Inspection Activities
The inspectors reviewed the licensees boric acid corrosion control program (BACCP)
activities to determine if the activities were implemented in accordance with the
commitments made in response to NRC Generic Letter 88-05, Boric Acid Corrosion of
Carbon Steel Reactor Pressure Boundary Components in PWR Plants, and applicable
industry guidance documents. Specifically, the inspectors performed an onsite records
review of procedures, and the results of the licensees containment walkdown
inspections performed during the current refueling outage. The inspectors also
interviewed the BACCP owner, conducted an independent walkdown of the containment
to evaluate compliance with licensees BACCP requirements, and verified that degraded
or non-conforming conditions, such as boric acid leaks, were properly identified and
corrected in accordance with the licensees BACCP, and CAP. Specifically, the
inspectors identified two areas of concern inside containment; one on the pressurizer
lower head insulation, and one on the primary system shield wall penetration area. Both
areas of concern were entered into the corrective action process. The CRs associated
with these concerns are listed in the document reviewed sections.
The inspectors reviewed the following engineering evaluations, completed for evidence
of boric acid leakage, to determine if the licensee properly applied applicable corrosion
rates to the affected components; and properly assessed the effects of corrosion
induced wastage on structural or pressure boundary integrity in accordance with the
licensee procedures.
- CR-15-05183, NRC concern for RCS fluid catchment at primary shield wall
penetration
- CR-15-04843, Boric Acid residue C Loop Hot Leg Sandbox Area
The inspectors reviewed the following CRs and associated corrective actions related to
evidence of boric acid leakage, to evaluate if the corrective actions completed were
consistent with the requirements of the ASME Code and 10 CFR Part 50, Appendix B,
Criterion XVI.
- CR-15-05081, (NRC-identified) White residue on the bottom of the insulation
package of the pressurizer heater nozzles
- CR-15-05024, (NRC-identified) Boric Acid Leak, Test Connection on Safety
Injection Valve XVT08879-SI
- CR-15-05025, (NRC-identified) Boric Acid Leak, Test Connection Isolation Valve
Safety Injection Valve XVT08879C-SI
9
Steam Generator Tube Inspection Activities
The inspectors verified that for the Unit 1 steam generator tubes, no inspection activities
were required this refueling outage, in accordance with the requirements of the ASME
Code, the licensees Technical Specifications, and Nuclear Energy Institute (NEI) 97-06,
Steam Generator Program Guidelines.
Identification and Resolution of Problems
The inspectors reviewed a sample of ISI-related issues entered into the CAP to
determine if the licensee had appropriately described the scope of the problem and
initiated corrective actions. Specifically the inspectors reviewed the disposition of CR-
15-05177, which was initiated in response to the NRC resident inspectors concern that
portions of the reactor vessel supports were not subjected to the required VT-3
examinations, as required by 10 CFR 50.55a and ASME Table IWF-2500-1, Item F1.40,
supports other than piping supports. This issue surfaced with the resident inspectors
as a result of a previous inspection finding and violation issued May 6, 2013, and
reported in NRC IR 05000395/2013002. The inspectors identified that inspections
performed during 2013, in response to the 2013 inspection finding, did not include all
IWF designed support load path components, based on a code interpretation of ASME
jurisdictional boundaries. This issue was entered into the CAP as CR-15-05177, and the
required VT-3 inspections were completed by Work Order (WO) 1511896-001 during the
current refuel outage in order to comply with the ASME Code requirements for this
interval. This issue was screened in accordance with Inspection Manual Chapter (IMC) 0612, Appendix B, and classified as a minor violation, similar to IMC 0612, Appendix
E, Example m in that the VT-3 inspections performed during this refuel outage did not
identify any conditions that prohibited the reactor supports from performing their
intended function. The inspectors reviewed a sample of the support inspection results to
ensure compliance with the ASME Code inspection requirements and 10 CFR Part 50,
Appendix B, Criterion XVI, Corrective Action, requirements.
Inspectors also reviewed licensee identified CR-15-04864, which was initiated to
address concerns noted during inspection of the containment moisture barrier. The CR
provided direction for areas needing repairs, and concluded that there was a reasonable
expectation of operability.
b. Findings
No findings were identified.
1R11 Licensed Operator Requalification Program
.1 Licensed Operator Requalification
a. Inspection Scope
The inspectors observed on December 8, 2015, one sample consisting of two operator
simulator makeup scenarios which involved component failures during Mode 5
conditions leading to entry into abnormal operating procedures in order to combat the
problems. The inspectors observed crew performance in terms of communications;
ability to prioritize failures in order to take timely and proper actions; prioritizing,
10
interpreting, and verifying alarms; correct use and implementation of procedures,
including the alarm response procedures; timely control board operation and
manipulation, including high-risk operator actions; and oversight and direction provided
by the shift supervisor, including the ability to identify and implement appropriate TS
actions and emergency action levels. The inspectors reviewed the licensees critique
comments to verify that performance deficiencies were captured for appropriate
corrective action.
b. Findings
No findings were identified.
.2 Resident Quarterly Observation of Control Room Operations
a. Inspection Scope
During the inspection period, the inspectors conducted two observations of licensed
reactor operator activities to ensure consistency with licensee procedures and regulatory
requirements. For the two listed activities, the inspectors observed the following
elements of operator performance: 1) operator compliance and use of plant procedures
including TS; (2) control board component manipulations; 3) use and interpretation of
plant instrumentation and alarms; 4) documentation of activities; 5) management and
supervision of activities; and 6) control room communications.
- Power reduction for start of refueling outage
- Core offload activities
b. Findings
No findings were identified.
.3 Annual Review of Licensee Requalification Examination Results
a. Inspection Scope
On September 9, 2015, the licensee completed the comprehensive biennial
requalification written examinations and the annual requalification operating
examinations required to be administered to all licensed operators in accordance with
Title 10 of the Code of Federal Regulations 55.59(a)(2), Requalification Requirements,
of the NRCs Operators Licenses. The inspectors performed an in-office review of the
overall pass/fail results of the individual operating examinations and the crew simulator
operating examinations in accordance with Inspection Procedure (IP) 71111.11,
Licensed Operator Requalification Program. These results were compared to the
thresholds established in Section 3.02, Requalification Examination Results, of IP
b. Findings
No findings were identified.
11
1R12 Maintenance Effectiveness
a. Inspection Scope
The inspectors evaluated equipment issues described in the four CRs listed below to
verify the licensees effectiveness with the corresponding preventive or corrective
maintenance associated with SSCs. The inspectors reviewed Maintenance Rule (MR)
implementation to verify that component and equipment failures were identified, entered,
and scoped within the MR program. Selected SSCs were reviewed to verify proper
categorization and classification in accordance with 10 CFR 50.65. The inspectors
examined the licensees 10 CFR 50.65(a)(1) corrective action plans to determine if the
licensee was identifying issues related to the MR at an appropriate threshold and that
corrective actions were established and effective. The inspectors review evaluated if
maintenance preventable functional failures or other MR findings existed that the
licensee had not identified. The inspectors reviewed the licensees controlling
procedures consisting of engineering services procedure (ES)-514, Rev. 6,
Maintenance Rule Program Implementation, and SAP-0157, Rev. 1, Maintenance
Rule Program, to verify consistency with the MR program requirements.
- CR-15-01043, Failure of relay room B train fan motor, XFN00363
- CR-15-03140, B chilled water pump bearing oil bubbler found with dark oil and
elevated bearing housing temperature of 193 degrees Fahrenheit
- CR-15-03484, Unexpected start of the alternate seal injection diesel generator
- CR-15-04751 and CR-15-06149, Auxiliary building rain water intrusion and potential
impact on RWST level transmitter
b. Findings
No findings were identified.
1R13 Maintenance Risk Assessment and Emergent Work Control
a. Inspection Scope
The inspectors performed risk assessments, as appropriate, for the four scheduled work
activities involving a yellow risk condition for the associated components listed below to
assess, as appropriate: 1) the effectiveness of the risk assessments performed before
maintenance activities were conducted; 2) the management of risk; 3) that, upon
identification of an unforeseen situation, necessary steps were taken to plan and control
the resulting emergent work activities; and 4) that emergent work problems were
adequately identified and resolved. The inspectors evaluated the licensees work
prioritization and risk characterization to determine, as appropriate, whether necessary
steps were properly planned, controlled, and executed for the planned and emergent
work activities.
- Lowered RCS inventory in high decay heat conditions for reactor vessel head
removal
- Installing temporary power source for the A spent fuel cooling pump
- Emergency switchgear 1DA outage with transformer, XTF0031, isolated from 1DB
- Lowered RCS inventory in low decay heat conditions for reactor vessel head set
12
b. Findings
No findings were identified.
1R15 Operability Determinations and Functionality Assessments
a. Inspection Scope
The inspectors reviewed the two operability evaluations listed below, affecting risk
significant mitigating systems to assess, as appropriate: 1) the technical adequacy of
the evaluations; 2) whether operability was properly justified and the subject component
or system remained available, such that no unrecognized increase in risk occurred;
3) whether other existing degraded conditions were considered; 4) that the licensee
considered other degraded conditions and their impact on compensatory measures for
the condition being evaluated; and 5) the impact on TS limiting conditions for operations
and the risk significance in accordance with the significance determination process. The
inspectors verified that the operability evaluations were performed in accordance with
SAP-209, Rev. 1B, Operability Determination Process, and SAP-999, Rev. 13A,
Corrective Action Program.
- CR-15-01043, Evaluate past operability of relay room B fan with A EDG OOS
- CR-15-03574, B service water (SW) traveling screen guide degradation allowing
introduction of fish into pump bay
b. Findings
The enforcement aspects regarding CR-15-03574 are discussed in Section 4OA7 of this
report.
1R18 Plant Modifications
a. Inspection Scope
The inspectors reviewed one temporary modification or engineering change request
(ECR) as noted below, to evaluate the change for adverse effects on system availability,
reliability, and functional capability. Documents reviewed included engineering
calculations, WOs, site drawings, applicable sections of the UFSAR, supporting 10 CFR
50.59 evaluations, TS, and design basis information. The inspectors evaluated the
change documents and associated 10 CFR 50.59 reviews against the system design
basis documentation and UFSAR to verify that the changes did not adversely affect the
safety function of safety systems. The inspectors reviewed any related CRs to confirm
that problems were identified at an appropriate threshold, were entered into the CAP,
and appropriate corrective actions had been initiated.
- WO1410044, Install temporary power source for the A spent fuel (SF) cooling pump
b. Findings
No findings were identified.
13
1R19 Post Maintenance Testing
a. Inspection Scope
For the three maintenance activities listed below, the inspectors reviewed the associated
post-maintenance testing (PMT) procedures and either witnessed the testing and/or
reviewed test records to assess whether: 1) the effect of testing on the plant had been
adequately addressed by control room and/or engineering personnel; 2) testing was
adequate for the maintenance performed; 3) test acceptance criteria were clear and
adequately demonstrated operational readiness consistent with design and licensing
basis documents; 4) test instrumentation had current calibrations, range, and accuracy
consistent with the application; 5) tests were performed as written with applicable
prerequisites satisfied; 6) jumpers installed or leads lifted were properly controlled;
7) test equipment was removed following testing; and 8) equipment was returned to the
status required to perform its safety function. The inspectors verified that these activities
were performed in accordance with general test procedure, (GTP)-214, Post
Maintenance Testing Guideline, Rev. 5F.
- WO1413072, replace pump bearings on B chilled water pump
b. Findings
No findings were identified.
1R20 Refueling Outage and Other Outage Activities
a. Inspection Scope
On October 2, 2015, the unit was shut down to commence refueling outage (RF)-22.
The outage was completed on December 2, 2015. The inspectors used IP 71111.20,
Refueling and Outage Activities, to complete the inspections described below.
Documents reviewed are listed in the Attachment.
Prior to and during the outage, the inspectors reviewed the licensees outage risk
assessments and controls for the outage schedule to verify that the licensee had
appropriately considered risk, industry experience and previous site specific problems,
and to confirm that the licensee had mitigation/response strategies for losses of any key
safety functions. In the area of licensee control of outage activities, the inspectors
reviewed equipment removed from service to verify that defense-in-depth was
maintained in accordance with applicable TS and that configuration changes due to
emergent work and unexpected conditions were controlled in accordance with the
outage schedule and risk control plan.
The inspectors reviewed selected components which were removed from service to
verify that tag outs were properly installed and that associated equipment was
appropriately configured to support the function of the clearance.
During the outage, the inspectors reviewed and/or observed the following:
14
- RCS pressure, level, and temperature instruments to verify that those instruments
were installed and configured to provide accurate indication prior to RCS draindown
to lowered inventory conditions. The licensee did not drain to reduced inventory or
mid-loop conditions.
- The status and configuration of electrical systems to verify that those systems met
TS requirements and the licensees outage risk control plan. The inspectors also
evaluated if switchyard activities were controlled commensurate with their risk
significance and if they were consistent with the licensees outage risk control
assessment assumptions
- SF cooling operations to verify that outage work was not impacting the ability of the
operations staff to operate the SF cooling system during and after core offload. The
inspectors also reviewed the licensees calculation results of SF and reactor vessel
heat up rates in case of a potential loss of cooling event
- Heavy load lifts for the reactor vessel head removal and reinstallation to ensure the
activities were conducted in a controlled and safe manner. Heavy load lift
procedures were reviewed to determine whether past and current practices were
within the licensing basis and consistent with guidance in NUREG-0612, Control of
Heavy loads at Nuclear Power Plants
- The control of containment penetrations and containment entries to verify that the
licensee controlled those penetrations and activities in accordance with the
appropriate TS and could achieve/maintain containment closure for required
conditions
- All accessible areas inside the reactor building prior to reactor startup to verify that
debris had not been left which could affect the performance of the containment
emergency core cooling system recirculation sumps
The inspectors reviewed the following activities for conformance to applicable TS and
licensee procedural requirements:
- Plant shutdown activities
- Decay heat removal system operations
- Inventory controls and measures to provide alternate means for inventory addition
- Electrical power availability controls
- Fitness for Duty area of fatigue management
- Reactivity controls
- Reactor vessel defueling and refueling operations
- Reactor heat up, mode changes, initial criticality, startup and power ascension
activities
The inspectors reviewed various problems that occurred during the outage to verify that
the licensee was identifying problems related to outage activities at an appropriate
threshold and was entering them in the CAP.
b. Findings
No findings were identified.
1R22 Surveillance Testing
a. Inspection Scope
15
The inspectors observed and/or reviewed the six surveillance test procedures (STPs)
listed below to verify that TS or risk significant surveillance requirements were followed
and that test acceptance criteria were properly specified to ensure that the equipment
could perform its intended safety function. The inspectors verified that proper test
conditions were established as specified in the procedures, that no equipment
preconditioning activities occurred, and that acceptance criteria were met.
Containment Isolation Valve
- STP-215.003A, Containment Isolation Valve Leakage Test for the CVCS, ND, RC,
SF, SI, SP, and WL Systems, Rev. 7A, for penetration XRP0303
In-Service Tests
- STP-160.001, Containment Tendon Test, Rev. 4G
- STP-114.002, Operational Leakage Calculation, Rev. 12G
Other
- STP-102.001, Source Range Analog Channel Operational Test N-33, Rev. 7
- STP-125.001, Electric Power Systems Weekly Test, Rev. 15I
- STP-501.001A, Battery XBA1A Weekly Test, Rev. 2C
b. Findings
No findings were identified.
1EP6 Drill Evaluation
a. Inspection Scope
The inspectors reviewed and observed the performance of an operator requalification
exam that involved multiple failures leading to entry into abnormal operating procedures
followed by emergency operating procedures, which required entry into emergency
action levels. The inspectors assessed as applicable abnormal and emergency
procedure usage, emergency plan classifications, protective action recommendations,
respective notifications and the adequacy of the licensees drill critique. The inspectors
verified that drill deficiencies were captured into the licensees corrective action program.
b. Findings
No findings were identified.
16
4. OTHER ACTIVITIES
4OA1 Performance Indicator (PI) Verification
Mitigating Systems Cornerstone
a. Inspection Scope
The inspectors verified the accuracy of the licensees PI submittals listed below for the
period October 1, 2014 through September 30, 2015. The inspectors used the
performance indicator definitions and guidance contained in NEI 99-02, Rev. 7,
Regulatory Assessment Performance Indicator Guideline, and licensee procedure
SAP-1360, Rev. 2, NRC and INPO/WANO Performance Indicators, to check the
reporting of each data element. The inspectors sampled licensee event reports (LERs),
operator logs, plant status reports, CRs, and performance indicator data sheets to verify
that the licensee had properly reported the PI data.
- Mitigating System Performance Index (MSPI) - Heat Removal System
- MSPI - Cooling Water Systems
- Safety System Functional Failures
b. Findings
No findings were identified.
4OA2 Problem Identification and Resolution
.1 Review of Items Entered into the Corrective Action Program
a. Inspection Scope
As required by inspection procedure IP 71152, Identification and Resolution of
Problems, and in order to help identify repetitive equipment failures or specific human
performance issues for follow-up, the inspectors performed a daily screening of items
entered into the licensees CAP. This review was accomplished by either attending daily
screening meetings that briefly discussed major CRs, or accessing the licensees
computerized corrective action database and reviewing each CR that was initiated.
b. Findings
No findings were identified.
.2 Annual Sample Review of CR-15-00541
a. Inspection Scope
The inspectors reviewed CR-15-00541, XVG03005A-SP (A train reactor building
spray (SP) sump isolation) did not fully stroke open, in detail to evaluate the
effectiveness of the licensees corrective actions for important safety issues. The
inspectors assessed whether the issue was properly identified, documented accurately
and completely, properly classified and prioritized, adequately considered extent of
17
condition, generic implications, common cause, and previous occurrences, adequately
identified root causes/apparent causes, and identified appropriate and timely corrective
actions. Also, the inspectors verified the issues were processed in accordance with
procedure, SAP-999, Corrective Action Program, Rev. 12A.
b. Findings
Introduction: The inspectors identified a Green, non-cited violation (NCV) of 10 CFR 50,
Appendix B, Criterion V, Instructions, Procedures, and Drawings, which requires in part
that activities affecting quality shall be accomplished in accordance with procedures.
Specifically, the licensee failed to accomplish preventative maintenance diagnostic
testing in accordance with procedure, SAP-160, Motor Operated Valve Program, Rev.
1, to identify degradation of a torque switch that led to two failures of stroke time testing
of A train reactor building spray sump isolation valve, XVG03005A-SP. This also
resulted in a loss of safety function involving the SP system.
Description: On December 11, 2014, during a surveillance test of XVG03005A-SP, the
valve failed to fully open and therefore failed its respective stroke time test. The licensee
initiated condition report, CR-14-06439, to document the failure and develop corrective
actions. The inspectors reviewed the licensees subsequent investigation which
determined the torque switch for the Limitorque motor operator actuated at the 90
percent open limit switch setting. The inspectors noted that per design, the torque
switch is bypassed for the first 90 percent when the valve is opening, and then reinstated
to provide a backup to the 100 percent limit switch setting and preclude structural failure
of the valve if the limit switch fails. The licensee performed motor operator valve
actuator testing (MOVAT) and did not identify any problems. A subsequent operability
determination was completed on January 12, 2015, and concluded the valve was
On February 4, 2015, another surveillance test was conducted on XVG03005A-SP and
the valve failed to fully open as described above. The licensee initiated CR-15-00541
and subsequently completed work order, WO1501650, to increase the torque switch
setting from 1.0 to 1.5. The inspectors reviewed the licensees second operability
determination completed on February 5, 2015, and noted that the licensee determined
that since the valve failed prior to reaching the 100 percent open limit switch setting, the
required interlock logic was not met. This was not recognized during the operability
evaluation for the first failure, and a past operability evaluation would be required. The
licensee concluded that the valve would be operable but degraded with the new torque
switch setting and that increased testing would be performed to validate the new MOV
configuration. The licensee also formed a failure mode analysis (FMA) team to evaluate
both failures. The FMA teams investigation and causal evaluation concluded the
failures were due to spring pack relaxation and torque switch tolerance. The past
operability evaluation completed on March 17, 2015, concluded the valve was past
The licensee initiated licensee event report, LER 2015-001-00, due to their discovery of
the inoperability of the B train reactor building spray system for approximately one hour
in parallel with the aforementioned past inoperability of the A train. The inspectors
reviewed the licensees corrective action documents, LER, and respective program
documents relating to Generic Letter (GL) 89-10, Safety-Related Motor-Operated Valve
Testing and Surveillance, and the related subsequent GL 96-05, Periodic Verification of
18
Design-Basis Capability of Safety-Related Motor-Operated Valves. The inspectors
noted that SAP-160, Step 6.3.3, states, Preventive maintenance diagnostic testing shall
be performed to identify degradations. Additionally, Step 6.4.1A states, Following the
initial baseline testing, periodic preventive maintenance diagnostic testing and trending
will be used to identify degradations as part of the stations Periodic Verification
Program. The inspectors interviewed licensee staff and determined that the torque
switch setting for XVG03005A-SP in the open direction was not included within
diagnostic testing. Consequently, the inspectors concluded that the licensee had failed
to accomplish this procedure requirement which was a significant contributor to the
failures of XVG03005A-SP.
Analysis: The inspectors identified a performance deficiency (PD) for the failure to
accomplish the requirements of SAP-160 leading to two failures of XVG03005A-SP.
The inspectors reviewed IMC0612, Appendix B, Issue Screening, dated September 7,
2012, and determined the PD was more than minor because it adversely impacted the
barrier integrity cornerstone objective to provide reasonable assurance that the reactor
building or containment protects the public from radionuclide releases caused by
accidents or events and the related attribute of SSC performance. Specifically, the
licensee failed to perform preventative maintenance diagnostic testing required by SAP-
160 to identify degradation of a torque switch for XVG03005A-SP. The inspectors used
IMC 0609, Appendix A, Exhibit 3, Barrier Integrity Screening Questions, dated July 1,
2012, and IMC 0609, Appendix H, Containment Integrity Significance Determination
Process, dated May 6, 2004, and determined the finding was of very low safety
significance or Green, because the finding did not represent a significant impact to Large
Early Release Failure. The inspectors reviewed IMC 0310, Aspects Within Cross
Cutting Areas, dated December 4, 2014, and determined the cause of this finding
involved the cross-cutting area of problem identification and resolution and the aspect of
evaluation, P.2, because the licensee failed to thoroughly evaluate the failures of
XVG03005A-SP to ensure that resolutions address causes and extent of conditions
commensurate with their safety significance.
Enforcement: 10 CFR 50, Appendix B, Criterion V, requires in part that activities
affecting quality shall be accomplished in accordance with procedures. Contrary to this,
on December 11, 2014, and February 4, 2015, the licensee failed to accomplish SAP-
160 to identify degradation of a torque switch that led to two failures of XVG03005A-SP
and a resultant loss of safety function. Because the finding is of very low safety
significance and because it has been entered into the licensees CAP as CR-15-00541,
this violation is being treated as a Green NCV, consistent with Section 2.3.2 of the NRC
Enforcement Policy: NCV 05000395/2015003-02, Failure to Accomplish Procedure for
Diagnostic Testing Resulting in Valve Failures.
.3 Annual Sample Review of CR-15-03574
a. Inspection Scope
A sample for CR-14-06439 and CR-15-00541, MVG-3005A (A train reactor building
spray (SP) sump isolation valve) did not fully stroke open, was completed in the third
quarter as documented in Section 1R15 of IR 05000395/2015003. A detailed review of
this issue was performed as part of this annual sample. The inspectors reviewed CR-
15-03574, B SW traveling screen guide degradation allowing introduction of fish into
pump bay, in detail to evaluate the effectiveness of the licensees corrective actions for
19
important safety issues. The inspectors assessed whether the issue was properly
identified, documented accurately and completely, properly classified and prioritized,
adequately considered extent of condition, generic implications, common cause, and
previous occurrences, adequately identified root causes/apparent causes, and
identified appropriate and timely corrective actions. Also, the inspectors verified the
issues were processed in accordance with procedure, SAP-999, Corrective Action
Program, Rev. 12A.
b. Findings
One licensee identified violation was identified as discussed in Section 4OA7 of this
report. On March 2, 2015, the licensee found parts of a fish on the intake tubesheet of
the A EDG intercooler heat exchanger. The cause was later determined to be a
partially blocked spray nozzle associated with the screen wash system. Consequently,
the licensee began focused observations on possible causes and regular inspections for
fish within the SW pump bays. On August 4, 2015, the licensee discovered that
degradation of the B SW intake screen resulted in the introduction of fish into the B
SW pump bay and initiated CR-15-03574. Inspections by divers found corroded holes
within the SW traveling screen guides allowing the passage of fish.
The inspectors performed a historical review of the licensees CAP and other related
documentation and noted the following:
- In 2003 the licensee began plans for SW traveling screen replacement projects and
obtained a proposal for screen rebuild from a vendor.
- In 2004 the licensee performed a rebuild of the A SW traveling screen documented
in WO0410528. CR-04-01868 was initiated to document items found during
disassembly. The detailed description included in part that the bolting material used
for the structure of the screen had degraded to approximately 50 percent material
remaining and that the screen structure and chain guides were found with major
corrosion and wear. The licensee replaced the traveling screen structure as
documented in engineering information request, EIR80932A, dated June 18, 2004,
which stated that during the refurbishment effort, it was decided that replacement of
the travel screens was prudent.
- In 2005 the licensee created a traveling screens program to implement appropriate
Preventative Maintenance (PMs) and inspections for condition monitoring as part of
the overall station equipment reliability improvement program as documented in CR-
05-04208.
- In 2006 the licensee replaced the C SW traveling screen documented in
WO0601586. Documents indicating any corrosion damage were not found. The
licensee initiated WO0601588 to replace the B SW traveling screen.
- In 2008 the licensee initiated CR-08-00069 to document a review of intake cooling
water blockage operational experience as a response to an industry report. An
engineering technical work record, TWRGC10203 provided an station evaluation for
the CR and noted in section 3.5 that all traveling screens are being replaced as
necessary and that WO0601588 for the B SW screen was in planning.
- In 2012 the licensee initiated CR-12-03887 to document that WO0601588 was
inadvertently closed due to an incorrect routine run within the WO computer planning
program. Consequently, WO1210303 was initiated to replace WO0601588.
20
- In 2014 the licensee closed out WO1210303 due to corresponding pump work taking
longer than normal. An inspection was performed by divers who did not identify any
problems. A new WO was not initiated for rebuild of the B SW traveling screen.
- In 2015 following the identification of corroded holes in the B screen guides, the
licensee completed a temporary repair and initiated WO1508250 for future
rebuild/replacement.
The inspectors reviewed a sampling of videos associated with the diver inspections of
SW traveling screens and noted that the divers did not perform a complete survey of
each screen guide by removing all of the corrosion buildup along the length of the
guides.
The inspectors review of the above documents determined that the licensee was prompt
in initiating corrective action via WO0601588 to rebuild/replace the B SW traveling
screen following their observations of the corrosion damage on the A and C SW
traveling screens. However, the inspectors concluded their corrective actions for and
monitoring of B SW traveling screen were ineffective to maintain adequate functionality.
The enforcement aspects involving CR-15-03574 are discussed in Section 4OA7 of this
report.
.4 Semi-Annual Review to Identify Trends
a. Inspection Scope
The inspectors performed a review of the licensees CAP and associated documents to
identify trends that could indicate the existence of a more significant safety issue. The
review was focused on repetitive equipment issues, but also considered trends in human
performance errors, the results of daily inspector corrective action item screening
discussed in Section 4OA2.1 above, licensee trending efforts, and licensee human
performance results. This review considered the twelve-month period from January
2015 through December, 2015. Documents reviewed included licensee monthly and
quarterly corrective action trend reports, engineering system health reports,
maintenance rule documents, department self-assessment activities, and quality
assurance audit reports.
b. Findings
One licensee identified violation was identified as discussed in Section 4OA7 of this
report. In general, the licensee has identified trends and has addressed the trends
within their CAP. However, inspectors noted that Appendix R fire doors (FRA), including
some doors functioning as steam propagation barriers (SPB), control room pressure
boundaries (CRP) or CO2 boundaries (CO2), continue to have issues.
Specifically from January 2015 to December 2015, the inspectors identified the following
CRs grouped into two categories: instances where the associated door was found open
and instances where a door was declared non-functional/inoperable. Note that for the
condition reports below, no roving fire watch or compensatory measure was in place
prior to discovering a door inoperable. In some instances, the doors were repaired
immediately in lieu of a roving fire watch.
21
A similar trend was previously discussed in inspection reports 05000395/2013004,
05000395/2012005 and 05000395/2011005. The licensee previously initiated CR-13-
04356 to monitor this trend; however the inspectors note that CR-13-04356 is now
closed. The table below includes DRAB/319 which was found open by the resident
inspsectors; this issue has already been dispositioned as a Green NCV,05000395/2015002-01, Failure to Maintain Fire door/Steam Propagation Barrier in
Accordance with the Fire Protection Program Procedure.
Doors found open with no fire permit (doors not needing repairs):
Condition Description Door Inoperable
Report Function(s)
CR-15-00662 Door found unsecured by resident inspectors DRAB/319 SPB,FRA
CR-15-01015 Door held open by trash can DRSW/302 FRA
CR-15-01546 Door held open by multiple cords DRSW/203 FRA
CR-15-02078 Door alarmed and was found unsecure DRAB/514 SPB,FRA
CR-15-04950 Door found open with no fire permit DRIB/314 FRA
Doors declared non-functional/inoperable needing repairs:
Condition Description Door Inoperable
Report Function(s)
CR-15-00436 Door will not latch under its own power DRIB/409 FRA
CR-15-02198 Door latching intermittently DRIB/408 FRA
CR-15-02207 Door has broken closure arm DRAB/304A FRA
CR-15-04320 Door will not latch under its own power DRIB/318 FRA
CR-15-04529 Door will not latch under its own power DRIB/313 FRA
CR-15-04853 Door leaf very hard to close or open DRCB/302 SPB, FRA
CR-15-05068 Door not latching properly DRCB/517 CRP, FRA
CR-15-05132 Door latch broken DRAB/319 SPB, FRA
CR-15-05389 Door handle pulling away from door skin DRAB/303A SPB
CR-15-05994 Door not closing under its own power DRIB/313 FRA
CR-15-06046 Door not closing under its own power DRIB/318 FRA
CR-15-06166 Door sticking DRCB/501 SPB, FRA
CR-15-06312 Door not closing under its own power DRIB/313 FRA
CR-15-06357 Door not properly latching DRCB/304 CO2
CR-15-06565 Door latch sticking DRCB/517 CRP, FRA
4OA3 Event Followup
(Closed) LER 05000395/2015-001-00: Reactor Building Spray Isolation Valve Failure
Renders Train of Reactor Building Spray Inoperable
On March 17, 2015, a past operability evaluation conducted by the licensee concluded
that XVG3005A-SP, A train reactor building spray pump containment sump suction
isolation valve, was inoperable due to failure to fully stroke open during a surveillance
test. The licensee entered the problem into their CAP as CR-15-00541. The inspectors
conducted a review of this CR including a previous, related CR-14-06439. The
enforcement aspects are documented in Section 4OA2.2 of this report. This LER is
closed.
22
4OA6 Meetings, Including Exit
On January 21, 2016, the resident inspectors presented the integrated inspection report
results to Mr. T. Gatlin and other members of the licensee staff. The licensee
acknowledged the results of these inspections. The inspectors confirmed that inspection
activities discussed in this report did not contain proprietary material.
4OA7 Licensee-Identified Violations
The following violations of very low safety significance (Green) were identified by the
licensee and are violations of NRC requirements which meet the criteria of Section 2.3.2
of the NRC Enforcement Policy for characterization as an NCV:
- 10 CFR 50, Appendix B, Criterion XVI states in part that conditions adverse to quality
shall be promptly identified and corrected. Contrary to this, on August 4, 2015, the
licensee discovered degradation of the B SW intake screen allowing the introduction
of fish into the B SW pump bay. The licensee had initiated WO0601588 in 2006 to
repair/rebuild the screen but failed to correct. A review of IMC0609, Appendix A,
determined the finding was of very low safety significance (Green) because the
finding was not a design deficiency and it did not result in a loss of function. The
licensee has documented this problem in their CAP as CR-15-03574.
- V.C. Summer Nuclear Station TS 6.8.1 states in part that procedures shall be
implemented for the Fire Protection Program. Contrary to the above, on March 3,
2015, April 7, 2015, October 10, 2015, and October 11, 2015, the licensee failed to
implement Fire Protection Program (FPP) procedure, FPP-25, Fire Containment,
Revision 4H, in that required fire protection permits were not obtained while
Appendix R fire doors were left open without being manned. Specifically, Appendix
R fire door DRSW/302 was found blocked open by a trash can on March 3, 2015,
Appendix R fire door DRSW/203 was found blocked open by multiple cords on
April 7, 2015, and Appendix R fire door DRIB/314 was found open on October 10,
2015 and again on October 11, 2015. The inspectors used IMC 0609, Appendix F,
Attachment 1, to determine that the finding was of very low safety significance
(Green) because smoke or heat detection was present in all adjacent fire areas.
Further, since plant personnel would be alerted in the event of a fire and the doors
could then be closed, equipment required for safe shutdown would not be impacted.
Fire door DRSW/302 was closed upon discovery, while fire permits and fire watches
were required for DRSW/203 and DRIB/314 to support ongoing plant maintenance.
The CRs for doors DRSW/302, DRSW/203 and DRIB/314 being found open are CR-
15-01015, CR-15-01546 and CR-15-04950 respectively.
ATTACHMENT: SUPPLEMENTARY INFORMATION
SUPPLEMENTARY INFORMATION
KEY POINTS OF CONTACT
Licensee Personnel
A. Barbee, Director, Nuclear Training
C. Calvert, Manager, Design Engineering
M. Coleman, Manager, Health Physics and Safety Services
N. Constance, Manager, Nuclear Training
G. Douglass, Manager, Nuclear Protection Services
D. Edwards, Supervisor, Operations
J. Garza, Supervisor, Nuclear Licensing
T. Gatlin, Vice President, Nuclear Operations
L. Harris, Manager, Quality Systems
R. Haselden, General Manager, Organizational / Development Effectiveness
R. Justice, Manager, Nuclear Operations
G. Lippard, General Manager, Nuclear Plant Operations
R. Mike, Manager, Chemistry Services
M. Moore, Supervisor, Nuclear Licensing
S. Reese, Licensing Specialist
D. Shue, Manager, Maintenance Services
W. Stuart, General Manager, Engineering Services
W. Taylor, Nuclear Licensing Engineer
B. Thompson, Manager, Nuclear Licensing
J. Wasieczko, Manager, Organization Development and Performance
D. Weir, Manager, Plant Support Engineering
R. Williamson, Manager, Emergency Services
S. Zarandi, General Manager, Nuclear Support Services
Attachment
LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED
Opened
05000395/2015004-01 URI Departure from NFPA 80-1973 for Replacement Fire
Doors.
Closed
05000395/2015001-00 LER Reactor Building Spray Isolation Valve Renders Train of
Reactor Building Spray Inoperable (Section 4OA3)
Opened and Closed
05000395/2015004-02 NCV Failure to Accomplish Procedure for Diagnostic Testing
Resulting in Valve Failures (Section 4OA2.2)
LIST OF DOCUMENTS REVIEWED
Section 1R04: Equipment Alignment
Procedures
SOP-306, Emergency Diesel Generator, Rev. 19D
SOP-112, Safety Injection System, Rev. 18G
SOP-211, Emergency Feedwater System, Rev 14E
Section 1R05: Fire Protection
Procedures
STP-128.022, FPER Related Fire System Visual Inspection, Rev 8B
STP-128.325, Heat Detector Functional Test, Rev 1
STP-728.015, Fire Hose Stations Valve Flow Check, Hose Hydrostatic Pressure Test and
Visual Inspection, Rev 5
STP-728.020, Reactor Building Fire Barrier Inspection, Rev 5B
Work Orders
WO1412322-001, RB Fire Hose Inspections
WO1412323-001, Perform RB fire penetration inspection
WO1500832-001-5, RB fire hose hydrostatic testing
WO1510467-001, Replace hose reel in RB
Section 1R06: Flood Protection Measures
Work Orders for RHR Pump area sump level switch calibrations/repairs
WO1108490
WO1406956
Work Orders for Safety-Related Manhole 1&2 Inspections
WO1507624, EMH-1WO1507625, EMH-2
3
Section 1R08: Inservice Inspection Activities
Procedures:
GQP-9.6, PCI Energy Services Visual Examination of Welds, Rev. 14
GQP-9.7, PCI Energy Services: Solvent Removable Liquid Penetrant Examination and
Acceptance Standards for Welds, Base Materials, and Cladding (50° - 125° F), Rev. 16
MRS-SSP-2913, Westinghouse: Reactor Vessel Head Thermocouple/Spare/CRDM Penetration
Repair at V.C. Summer Unit 1, Rev. 1
WDI-STD-1041, Wesdyne: Reactor Vessel Head Penetration Ultrasonic Examination Analysis,
Rev. 10
SAP-1100, V.C. Summer Nuclear Station, Nuclear Operations, Station Administrative
Procedure, Boric Acid Corrosion Control Program, Rev. 2
PSEG-19, V.C. Summer Nuclear Station, Plant Support Engineering, Plant Support Engineering
Guide, Boric Acid Corrosion Evaluation, Rev. 1
Drawings:
1099E34, Reactor Vessel Support Hardware, Rev. 4
E-511-219, VC Summer Reactor Building, Pipe Sleeve and Liner Plate, Rev. 9
IMS-07-057 Sht. 1, Reactor Vessel Supports, Rev. 13
IMS-07-057 Sht. 2, Reactor Vessel Supports, Rev. 1
Self-Assessments:
SA14-PE-04, Boric Acid Program, 9/15/2014
Work Orders/Work Requests:
WO 1502268-033, Install 3 Inch FLEX Piping and valve XVA09750-SF to exiting 3-inch Piping
System, 10/12/2015
WO 1404556-001, Seal Injection Header Flow Bypass Valve XVT08389-CS Shop Welds,
10/13/2015
WO 1511896-001, Reactor Vessel Support VT-3, A Hot Leg, 11/6/2015
WO 1511895-001, Reactor Vessel Support VT-3, B Hot Leg, 11/6/2015
WO 1511897-001, Reactor Vessel Support VT-3, C Cold Leg, 11/6/2015
WO 1511897-001, Reactor Vessel Support VT-3, C Hot Leg, 11/6/2015
Calculations:
DC0311E-013, Primary Shield Wall - Anchor Assembly Reactor Vessel Support (GC),
11/19/1993
Corrective Action Documents:
CR-14-01930, Special Interest Flaws Identified in CRDM Penetration Welds, dated 4/14/2014
CR-15-04864, Reactor Building Moisture Barrier, Augmented Inspection, 10/7/2015
CR-15-04843, QC Identified White Residue, C Hot Leg Sand Box Area, 10/7/2015
CR-15-0509, XVT08389-CS Seal Injection Header Flow Bypass Valve weld indication,
10/15/2015
CR-15-05024, (NRC Identified) Boric Acid Leak, Test Connection on Safety Injection Valve
XVT08879-SI, 10/14/2015
CR-15-05025, (NRC Identified) Boric Acid Leak, Test Connection Isolation Valve Safety
Injection Valve XVT08879C-SI, 10/14/2015
CR-15-05081, NRC Identified concern for white residue on the bottom of the insulation package
of the pressurizer heater nozzles, 10/16/2015
CR-15-05183, NRC Identified concern on the source of the water being directed by drip catch in
C Loop Hot Leg Nozzle area, 10/15/2015
4
NDE Examiner Qualifications:
Acuren Certification of NDT Qualification: PT (Bradford), dated 4/17/2014
Acuren Certification of NDT Qualification: PT (Sipe), dated 4/2/2014
Acuren Vision Acuity Examination Record (Bradford), dated 4/3/2014
Acuren Vision Acuity Examination Record (Sipe), dated 3/10/2014
Curtiss Wright Flow Control Company Personnel Certification: PT (Block), dated 1/2/2015
Wesdyne Certificate of Qualification: UT (Atcheson), dated 7/30/2015
Wesdyne Certificate of Qualification: UT (Svensson), dated 9/9/2015
Westinghouse Vision Acuity Examination Record (Atcheson), dated 6/19/2015
Westinghouse Vision Acuity Examination Record (Svensson), dated 9/3/2015
Other Documents:
430, PCI Energy Services Procedure Qualification Report, dated 7/24/1995
677, PCI Energy Services Procedure Qualification Report, dated 9/18/2013
8-43 RVHP-OV, PCI Energy Services ASME Section IX Welding Procedure Specification,
Rev. 8
864, PCI Energy Services Procedure Qualification Report, dated 3/24/2010
906761-001, PCI Energy Services Report of Nondestructive Examination: PT (RVH at Pen. 22),
dated 4/26/2014
906761-006, PCI Energy Services Report of Nondestructive Examination: PT (Pen. 22),
dated 4/26/2014
CGE1-R22-CP02-23-01, Wesdyne Ultrasonic Report Data Sheet (Pen. 23), dated 10/15/2015
CGE1-R22-CP02-27-01, Wesdyne Ultrasonic Report Data Sheet (Pen. 27), dated 10/13/2015
CGE1-R22-CP02-33-01, Wesdyne Ultrasonic Report Data Sheet (Pen. 33), dated 10/13/2015
CGE1-R22-CP02-61-01, Wesdyne Ultrasonic Report Data Sheet (Pen. 61), dated 10/16/2015
OSP-501, Attachment 1, WO 1404556-001 Liquid Penetrant Inspection Report, dated
10/16/2015
SCE&G, Welder Performance Qualification Record for Symbol SI-1, 2/15/2015
SCE&G, Welder Performance Qualification Record for Symbol SI-4, 6/9/2015
SCE&G, Welder Performance Qualification Record for Symbol SI-12, 7/24/2015
SCE&G, Welder Performance Qualification Record for Symbol SI-24, 8/14/2015
SCE&G, Welder Qualification Printout, for Welders ID # RPG 3, thru RPG-7, 10/7/2015
WDI-PJ F-1310544-FSR-01, Unit-1, R-21 Inservice Inspection Final Report, May 2014
Section 1R20: Refueling Outage and Other Outage Activities
Procedures
GOP-1, Recovery from Refueling and Return to Mode 5
GOP-2, Plant Startup and Heatup
GOP-3, Reactor Startup from Hot Standby to Startup
GOP-6, Plant Shutdown from Hot Standby to Cold Shutdown
GOP-7, Core Refueling
OAP-108.4, Operations Outage Control of Containment Penetrations
SSP-004, Outage Safety Review Guidelines
AOP-115.1.04A, RHR Pump Vortexing
AOP-115.03.03B, Loss of RHR With the RCS Intact
AOP-115.04.02A, Loss of RHR While Refueling
AOP-115.5.05A, Loss of RHR With the RCS Not Intact (Mode 5 and 6)
5
EO-6, RHR Operations
OAP-108.4, Operations Outage Control of Containment Penetration
SAP-0152, Fatigue Management and Work Hour Limits
SAP-1013, Fitness For Duty Program
CRs
CR-15-05053, Fatigue rule issue involving early arrival due to travel information
CR-15-05058, Fatigue rule issue for employee based on pre-outage/outage work
CR-15-05090, Fatigue rule issue for Westinghouse employee
CR-15-04915, NRC identified issue regarding an EFW rotated pipe support
CR-15-04916, NRC identified issue regarding damaged coating on EFW piping
CR-15-05373, Penetrations exceed performance limits but less than acceptance criteria
CR-15-05305, NRC ISI inspector questioned effectiveness of past BACC inspections due to
white residue on pressurizer bottom head
CR-15-05940, During WO package review Xerox copies of data sheets were discovered
CR-15-05786, RB Scaffolding touching plant equipment
CR-15-04979, During review of tendon test, average value of end forces did not meet average
liftoff force
LIST OF ACRONYMS
AB Auxiliary Building
ADAMS Agency Document Access and Management System
ASME American Society of Mechanical Engineers
BACCP Boric Acid Corrosion Control Program
CAP Corrective Action Program
CB Control Building
CFR Code of Federal Regulations
CR Condition Report
CRP Control Room Pressure Boundaries
ECCS Emergency Core Cooling System
ECR Engineering Change Request
EDG Emergency Diesel Generator
EMH Electrical Manhole
ES Engineering Services Procedure
FMA Failure Mode Analysis
FRA Appendix R Fire Doors
GL Generic Letter
GTP General Test Procedure
IB Intermediate Building
IMC Inspection Manual Chapter
INPO Institute of Nuclear Power Operations
IP Inspection Procedure
IR Inspection Report
ISI Inservice Inspection Program
LER Licensee Event Report
MOV Motor Operated Valve
MOVAT Motor Operator Valve Actuator Testing
MDEFW Motor Driven Emergency Feedwater
MR Maintenance Rule
MSPI Mitigating System Performance Index
NCV Non-Cited Violation
NDE Non-Destructive Examination
NEI Nuclear Energy Institute
NFPA National Fire Protection Association
NPF Nuclear Power Facility
NRC Nuclear Regulatory Commission
NUREG Nuclear Regulatory
OAP Operations Administrative Procedure
OOS Out of Service
PARS Publicly Available Records System
PD Performance Deficiency
PI Performance Indicator
PM Preventative Maintenance
PMT Post-Maintenance Testing
PT Penetrant Test
PWR Pressurized-Water Reactor
7
RB Reactor Building
REV. Revision
RF21 Refueling Outage Spring 2014
RF22 Refueling Outage Fall 2015
RTP Rated Thermal Power
RWST Refueling Water Storage Tank
SAP Station Administrative Procedure
SCE&G South Carolina Electric & Gas
SDP Significance Determination Process
SF Spent Fuel
SI Safety Injection
SOP System Operating Procedure
SP Spray
SPB Steam Propagation Barriers
SSC Structure, System, and Components
STP Surveillance Test Procedure
TS Technical Specification
U1 Unit 1
UFSAR Updated Final Safety Analysis Report
URI Unresolved Item
VUHP Vessel Upper Head Penetration
WANO World Association of Nuclear Operators
WO Work Order