ML20214F858

Intervenor Exhibit I-ROREM-278,consisting of 840723 Memo Forwarding Status Rept for Wk of 840713-19.RM Saklak 840726 Memo Responding to 840721 Memo Re Welding/Configuration & K Worthington 840723 Memo on Root Causes of Backlog Encl

ML20214F858
Person / Time
Site:	Braidwood
Issue date:	12/04/1986
From:	Dewald I COMSTOCK ENGINEERING, INC.
To:	Worthington K COMSTOCK ENGINEERING, INC.
References
84-07-23-15, 84-7-23-15, OL-I-ROREM-278, NUDOCS 8705260322
Download: ML20214F858 (4)

Text

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Comstock Engineering, Inc.

t '87 E' 13 AS :51 Memorandum J

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To: r. wnr+hinctnn Office: Braidwoo'd From:T- Nwal el

Subject:

nac1ri na Yn =_na c+4 nn e'amnl a ti nn Date: July 23. 1984 N

Control No: 84-07-23-15 In reviewing the status report for the week of July 13, 1984 to July 19, 1984, there has been a drastic drop in the number of Inspections performed..

Se drop has started the week of June 29, 1984 and continued to fall drastically. -

he following areas are to be reviewed to find out the root cause of this. 21s is impacting all previously estimated completion dates.

Please advise by July g,1984.

N &&u I. F. DeWald Quality Control Manager Attachment IFD/pb cc: T. Paserba QC File QC Mgr. file NUCLEAR RIG 01ATORY COMMISSION Doctet h N ~b " O I sh. N

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BA(;KLOC COMPLETION SCilEDULE C2.

WEEK OF 7/13/84 to *7/19/84 (6, working days) [')

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'4 Prior WEEK BECINNING: to *4 6/20 6/20 6/22 6/29 7/6 7/13 7/20 7/27' 8/3 8/10 8/17 8/24 8/31 WELDING, *1 156 435 435 435 435 435 TOTAL 6/20/84- 2329' CONFIC M TION '521 264 1012 214 " l'51 197 a

, TOTAL RDIAININC- 780 60 hour6.944444e-4 days <br />0.0167 hours <br />9.920635e-5 weeks <br />2.283e-5 months <br /> work week - 12 Inspectors Ave. 9 per day - 4 Inspectors Uncertifled. *5

• 1- *3 220- 220 220 220 220 22n 770 716 TOTAL 6/20/84- 1811 JUNCTION BOX

& SMALL 420 55 188 185 387 77 TOTAL REMAININC 555 EQUll'HENT

• 5 60 hour6.944444e-4 days <br />0.0167 hours <br />9.920635e-5 weeks <br />2.283e-5 months <br /> work week - 4 Inspectors Ave. 9 per day - 3 Inspectors Uncertified. ,

• 1 *2 TOTAL 6/20/84- 140 CABLE PAN /

TRAY 27 5 -0 0 0 10 TOTAL RDIAININC- 125 60 houc work week - Being wbrked with current CABLE / PAN *1 *3 N/A N/A N/A N/A TOTAL 6/20/84- 756 -i

.D/WANW 183 3 123 54 73 77 TOTAL RDIAININC 426 60 hour6.944444e-4 days <br />0.0167 hours <br />9.920635e-5 weeks <br />2.283e-5 months <br /> work week - 3 man Ins >ection crew with weld support as required.

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• 1 12 33 32 TOTAL 6/20/84- 77 TERMINATIONS

& RWR 41 5 . TOTAL RDIAININC-243 28 3

- Complete 60 hour6.944444e-4 days <br />0.0167 hours <br />9.920635e-5 weeks <br />2.283e-5 months <br /> work week - Being worked with current

• 1 Counts adjusted as of 06/20/84. Cable Pan Wald Walkdown separated from welds /

configurations. .

• 2 Cable Pan Backlog is 140, of those 120 deal with risers which require an as-built

• condition and should be removed from backlog for this reason. The remainder require the establishment of bench marks to permit QC to complete dimensional checks. They will be scheduldd for inspection as construction completes the bench marks.

• 3 Completion schedule will be re-evaluated and presented to CECO by 06/25/84.

• 4 This section covers a two (2) day period only.

. *5 The ' Total Remaining' inspections has been adjusted downward due to improvements in the tabulation method and research system emplo' by K. Worthington.

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Comstock Engineering, Inc.

k. Memorandum To: I. DeWald Office: Braidwood From: R. M. Saklak

Subject:

Response to 84-07-23-13 Date: July 26, 1984 Control No: 84-07-26-10 In response to your July 21, 7.984 Memo, I have gathered the following facts for each topic listed below.

Welding / Configuration Since 6-7-84 this area e::perienced a high influx of ICR/NCR Close Outs followed by a unusually high number of Hanger Installa-tions as seen on the 28th of June. Bis caused manpower to bounce back and forth from current to backlog inspections. Finally the 6th manpower change on 7-6-84 left me with 3 to 4 Inspectors out of an original 9. Also special projects were once again being tossed into current responsibilities.

f Unstable manpower allocation due to erratic numbers and types of inspection requests was the root cause for a climbing backlog in these area's.

RWR's mis area didn't go sour smtil D. Coss's certificatiens lapsed and were finally noticed. Since then D. Schirmer has reajusted his manpower to work off this backlog.

Conduit Believe it or not this area has always been current. Se large number of incompleta inspections was researched by S. Dooley (7-25-84) and found all but 5 conduits had been completed.

A meeting with L. Seese, M. Iachner and myself was held on 7-24-84 concerning the Conduit Status. Apparently the Daily Status submitted by D. Soberski either did not reflect or was not interpreted properly to substantiate the coupleted inspections. Now all paperwork is being handed in the the Daily Status,

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Memorandum To: Irv DeWald office: Braidwood From: K. Worthington j

Subject:

Backlog Inspection Cospletion Date: July 23, 1984 Control No: 84-07-24-07 ,

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RafaYour-84-07-23-15 Boot causes of backlog slowdown are as follows:

c Welding - Progressing satisfactorily. Original count of backlog reduced to less than 100, consists primarily of items needing paint removed, scaffolding, etc.

Configuration - Of nine inspectors in the backlog section, one is assigned to the 451 project, three are in training, one on medical disability, one had certs expire, one on (2) two week vacation and two are working in the field. mis section will be moving slowly until more people can be used for actual inspection.

Junction Box & Equipment Progress appears satisfactory - well ahead of schedule .

Cable Pan Walkdown - Progressing more slowly than expected. Bis section came under my control 7/23/84. Will status prior to next staff meeting.

While previously estimated completion dates may be inpacted on some items listed above only the confir, ration completion will be ispacted to any major degree.

mis completion date for configurations was based on certifying additional people.

Since additional people were not certified the data is no longer valid._ he currant coupletion date is also based on seven (7) configuration inspectors performing inspections in the field, this is not happening at present.

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~ K!Worthingtof QC Assistant Manager KW/pb .

cc: QC File z.. seese T. Paserba LK.C. - QC i JUL 25 fors R.M.SAKLAK

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