ML20195F603

Voided Rev 4 to QI-QAP-11.1-28A, Installation Insps of ASME Class 1-3 Snubbers

ML20195F603
Person / Time
Site:	Comanche Peak
Issue date:	08/04/1983
From:	BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.)
To:
Shared Package
ML20195F283	List: ML20195F277 ML20195F285 ML20195F295 ML20195F302 ML20195F308 ML20195F313 ML20195F318 ML20195F326 ML20195F331 ML20195F337 ML20195F343 ML20195F350 ML20195F356 ML20195F368 ML20195F376 ML20195F383 ML20195F391 ML20195F399 ML20195F406 ML20195F411 ML20195F418 ML20195F423 ML20195F430 ML20195F436 ML20195F443 ML20195F453 ML20195F459 ML20195F466 ML20195F478 ML20195F483 ML20195F495 ML20195F501 ML20195F511 ML20195F518 ML20195F526 ML20195F534 ML20195F542 ML20195F554 ML20195F560 ML20195F563 ML20195F572 ML20195F585 ML20195F593 ML20195F603 ML20195F613 ML20195F623 ML20195F630 ML20195F636 ML20195F641 ML20195F647 ... further results
References
FOIA-85-59 QI-QAP-11.1-28A, NUDOCS 8606120197
Download: ML20195F603 (44)

Text

fi i BROWN & ROOT, INC. ISSUE l NUMBER REVISION DATE PAGE CPSES JOB 35-1195 QI-QAP-11.1-28A 4 AUG 041983 k of 44 i

TITLE: ORIGINATOR: A/ (84 k-3 DAie

'b'I INSTALLATION INSPECTIONS REVIEWED BY _

8[ 3 DAit 0F ASME CLASS 1, fiU RS APPROVED BY: i>AA 6 O Site QA Manager DATE

1.0 REFERENCES

1-A ASME Boiler & Pressure Vessel Code Section III,1974 Edition, with Addenda through Winter 1974 1-B CP-QAP-11.1, " Fabrication and Installation Ins pection of l Components, Component Supports and Piping" 1-C QI-QAP-2.1-5, " Training and Certification of Mechanical Inspection Personnel" 1-D CP-QAP-16.1, " Control of Nonconfonning Items" CP-QAP-8.5, " Reclassification of Code Material" 1-E 1-F CP-QAP-12.1, " Inspection Criteria and Documentation Requirements Prior to System N-5 Certification" 1-G CP-QAP-14.1, " Inspection of Storage and Maintenance of Mechanical Equipment" JP D SCOPE

'nstruction delineates the criteria and inspection nts to be used when performing fabrication and 8l"hi 2.2 j

qe SNUB 8ER tion of ASME Class 1, 2, and 3 snubber assemblies nce 1-A and 1-B).

2011 0 RViA" 0N 0LY l These are supplied by both ITT Grinnell and NPSI in seven sizes, 1/4 through 100. All seven sizes are available in two configurations . One configuration is the fixed length type (ITT Grinnell - figure 306, NPSI - SMF). In this type, the bracket is attached directly to the snubber housing (see Attachments 1 and 2). The other configuration is the variable length type ('TT Grinnell figure 307, NPSI - SMA).

The variable length snubber _ is supplied with a transition 86 61 860512- @

GARDE 85-59 PDR

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-11.1-28A 4 2 of u AUG 0 41983 kit which consists of an adapter that mounts directly to the snubber, a pipe extension piece with an internally threaded end coupling welded on one end, and an eyerod which threads into the end coupling. (See Attachments 1 and 2).

2.3 RESPONSIBILITY The Completions / Start-Up QC Superintendent shall be responsible for the implementation of this procedure.

2.4 PERSONNEL QUALIFICATIONS All B&R inspectors shall be trained, qualified and certified in accordance with the requirements of Reference 1-C.

2.5 ANI HOLD POINTS ANI hold points for snubber installation shall be established from pipe supports listed on the Hanger Installation Tracking Sys tem (HITS). The ANI's selection of hold points are listed on Attachment 3. Additional hold points may be selected from current HITS lists.

The Millwright Superintendent shall notify the QC Superintendent, or his designee, prior to installing .a snubber that the ANI has established a hold point. The QC Superintendent, or his designee, shall notify the ANI that construction is ready to install a snubber listed as a hold point by the ANI.

After completion of ins tallation activi ties , Quali ty Engineering Sys tems (QES) shall include pipe support Multiple Weld Data Card (MWDC) in the documentation package for the ANI to sign off his hold point for snubber ins talla tion.

3.0 INSTRUCTIONS 3.1 MATERIALS 3.1.1 Verification and Transfer of Material Traceability The QC Inspector shall verify material acceptability per the I Material Requisition (MR) (signed by QC Receiving) on the QC Checklist. Prior to material separation QCI shall verify that material ID marking (heat number, heat code, etc.) has been transferred. This will be documented in the comment sec-tion of the QC Checklist (Attachment 4) or Vendor Supplied Component Modification Record (Attachment 5) as applicable.

T'

= - _ _

BROWN & ROOT, INC. ISSUE CPSES . NUMBER , REVISION DATE PAGE JOB 35-1195 QI-QAP-11.1-28A 4 3 of "

E 0 41983 3.1.2 Material Salvaging Salvaging of snubber (s) and associated hardware shall be accomplished in accordance with Attachment 6.

3.2 ROUTINE OBSERVATIONS Inspection personnel perfonning inspections shall monitor general workmanship conditions in all phases of snubber modification and installation. Observations shall include, but are not limited to:

a. Handling / rigging

b. Housekeeping / storage maintenance

c. In-process modification and installation

d. Exposed machined surfaces are free of rust and foreign material Observations which are adverse to quality and existing site procedures shall be documented on Storage Surveillance Report in accordance with Reference 1-G.

4.0 WELDING 4.1 WELDING INSPECTION REQUIREMENTS (GENERAL)

Visual welding inspection shall be in accordance with the requirements of this instruction.

QC shall verify that the welder (s) is qualified to perform the work in accordance with the WPS by checking the Welding Matrix, and shall verify that the WPS and filler material listed on the WFML are the same as those listed on the WDC.

4.1.1 Cleanliness (when required)

Cleanliness before fit-up shall be as follows:

a. Before welding , the weld joint shall be free of mois ture, dirt, oil, grease and other deleterious foreign materials for an area two inches (2") each side of the joint.

b. The base material shall be mechanically cleaned at least 1/2" inch each side of the weld joint.

v

~ ~ - - - . -- - - -

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP.11.1 28A 4 4 of 44 AUG 041983 __

4.1.2 Fit Up (when required)

a. Transition kits with socket couplings shall have end cap fitup with an end gap 1/16" prior to welding as illustrated in Attachment 7.

b. Solid type couplings on snubber transition kits shall be welded in place while maintaining a tolerance of approximately 1/16" variation from the pipe centerline.

c. Welding of the solid end coupling nut to the extension pipe alignment must be maintained within 1/2*.

4.2 WELD SIZES 4.2.1 F_ o rward Bracket Modification (NPSI)

In those cases where the forward bracket is modified to obtain the proper C-C dimension, the weld size for attaching lug and plate for snubber sizes 1/4 thru 10-is shown below:

Snubber Size Weld Size Weld Length 1/4 3/16" 3/4" Lg.

1/2 3/16" 3/4" Lg.

1 3/16" All Around *

.3 1/4" All Around 10 5/16" All Around In addition the QC Inspector will verify that the lug, when cut, meets the dimensional requirements as shown in Attachment 8.

4.2.2 Transition Kit Modification In those cases where the mounting plate is furnished as a bulk item and requires attachment by welding to the 1 extension pipe the minimum weld size will be equal to the wall thickness of the pipe.

In those cases where it is necessary to reweld the end coupling nut to the extension pipe for ITT Grinnell snubber transition kits, the following minimum weld sizes shall apply:

W -

l

_=  ;

- - - - - - - - - - -- -~~ --

_ _ . . . . _ . . . = _ - .-., ..... .---- -

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE

~

JOB 35-1195 QI-QAP.11.1-28A 4 AUG 041983 5 or 44 Snubber Size Fillet Weld Size (Min)*

k. 1/8" 1 3/16" 3 3/16" 10 1/4" 35 1/2" 100 3/4"

• The weld size need not be larger than the thickness of the coupling.

In those cases where it is necessary to reweld the solid end coupling nut for NPSI snubbers the following fillet weld size shall apply:

Snubber Size Fillet Weld Size (Min)*

k, 3/16" 1 3/16" 3 3/16" 10 1/4" 35 3/8" 100 5/8"

• The weld size shall not be larger than the thickness of the coupling.

4.2.3 Final Weld Inspection Fillet weld sizes specified in Paragraph 4.2.1 and 4.2.2, shall be the size required along the full length of the

. weld joint. However, a fillet weld in any single continuous weld may be less than the specified fillet weld dimension by not more than 1/16 inch provided that the total undersize portion of the weld does not exceed 10% of the length of the wel d. ' Individual undersize weld portions shall not exceed 2 inch in length. Oversize fillet welds shall be acceptable provided additional weld does not distort the items being joined together.

Distortion due to welding shall be reported in accordance with Reference 1-D.

The final surface of welds shall be free from defects such as sharp surface irregularities, slag and cracks. Undercut shall not exceed 1/32 inch.

- - - - - s- , -- ---m- -e- - - - m--,e w,,w , - , - - ,w-. -

w -,-----,,--t-wi-- --*,-wi e - - - - * --

~ ' ~ ~ -'

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE QI-QAP-11.1-28A 4 6 I" AUG 041983 NOTE: Only indications with major dimensions greater than 1/16 of an inch shall be considered relevant.

4.3 WELD REPAIRS Weld repairs shall meet the acceptance criteria applicable for the original weld.

4.4 FINAL WELD DOCUMENTATION Actual weld sizes will be recorded on the QC Checklist, Attachment 4.

Welding Operations shall be documented on the VSCMR Attachment 5.

5.0 SNUBBER INSTALLATION AND MODIFICATIONS 5.1 MODIFICATON OF PIPE CLAMPS The clamps shall be examined for minimum and maximum edge distance at snubber end per Attachment 9. When interference exists between pipe clamps and snubbers, the clamps may be modified within the allowable minimum and maximum edge

. distances as per Attachment 9.

NOTE: The pin shall be removed prior to modifying the clamp.

5.2 SNUBBER BOLTING MINIMUM ENGAGEMENT In those cases where the bolts which attach the snubber forward bracket or transition kit to the snubber do not protrude completely through the tapped hole in the snubber flange, the inspection criteria shown in Attachment 10 shall be used to determine if sufficient thread engagement has .

been obtained.

5.3 MODIFICATION OF NPSI REAR BRACKETS All rear brackets, for 35 & 100 snubbers, will be checked for the snubber movement range (angle of loading) and the corres ponding "X" (Min / Max), "Y" and "Z" dimensions shown in Attachment 11. If the "X" dimension exceeds the maximum allowable, the bracket must be modified to fall within the "X" (Min / Max) range. The modifications may be by thennal EgS Ohall*h"sho*theh b "m"acbnNg. Sn itYer'ca tN bracket pin shall be removed prior to the modificalion.

BROWN & ROOT, INC. ISSUE l CPSES NUMBER REVISION DATE PAGE  ;

l JOB 35-1195 i QI-QAP-11.1-28A 4 AUG 041983 7 of 44 i NOTE: The interference of size 35 and 100 snubbers with

. rear brackets for Unit #1 has been evaluated by Engineering during Hot Functional Test (HFT).

Required modifications as needed are performed.

5.4 MODIFICATION OF FORWARD BRACKETS FOR SNUBBER SIZES 35 AND 100 Modification of forward brackets for 35 and 100 snubbers shall be done in accordance with Attachment 12.

5.5 MODIFICATION OF SNUBBER TRANSITION KITS (GENERAL)

Shortening or lengthening of snubber transition ki ts to a length that will render snubber pin to pin dimensions outside maximum lengths specified in Attachment 22 must be approved by Engineering by a design change.

NOTE 1: If the threaded portion of the eyerod bottoms out in the transition kit before the desired adjustment is achieved, the eyerod may be shortened to achieve the necessary adjus tment. However, enough threads shall remain to allow full thread engagement in the coupling nut.

NOTE 2: For identification of snubber parts / hardware discussed in this section, see Attachments 1 and 2.

a. For both NPSI and ITT Grinnell snubbers the required transition kit length shall be detemined by measuring the pin to pin (C-C) distance in the field. Then subtract the actual cold setting (AC dimension shown on the design drawing) from the existing pin to pin dimension. The difference between these two dimensions is the transition kit length required to maintain the proper cold setting.

The C-C dimension provided in the Bill of Material or in the sketch are provided for material take-off purposes only. The maximum C-C dimensions are provided in Attachment 22 for the different size snubbers .

Deviation from these dimensions is not permitted unless authorized by a design change.

b. Deviation of more than 11/8" from the specified cold setting (AC dimension shown on the design drawing) is not pennitted unless authorized by a design change,

c. If adjustment of an ITT-Fig. 307 snubber is required for installation, the threaded eye rod in the l .. - -

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-11.1-28 A 4 AUG 041983 8 of 44 f

1

} transition kit has an adjustment capability of 231/2".

L For NPSI-SMA snubbers , this adjus tment capacity is il 3/4". Any further adjustment necessary may be made only by modification of the transition kits.

I

d. In order to lengthen the transition kit, remove the end coupling by grinding or cutting. Snubber sizes 1/4 through 10 have a transition kit mounting plate which must also be removed.

e. If the mounting plate is damaged during removal, a new one shall be fabricated from SA-36 or SA 515 Grade 65 steel,

f. Replace the pipe portion of the transition kit with a size and grade of pipe selected in accordance with Attachment 13 and cut to len~gth necessary to acheive the required pin to pin dimension.

g. The length of ITT Fig. 306 snubbers can be adjusted only by the use of shim plates placed behind the rear bracket. NPSI-SMF snubbers can be adjus ted either by placing shim plates behind the rear bracket, or by trimming the forward bracket in accordance with Paragraph 4.2.1.

h. In those cases where interference problems exist when installing snubbers , they may be mounted 180" (end to end) from the configuration shown on the design drawing.

5.6 MOUNTING 0F FORWARD BRACKET OR TRANSITION KIT INT 0 SNUBBER BODY For snubber sizes 35 & 100, screw the transition kit or forward bracket into the internal threads at the base of

.the snubber until it bottoms against the internal dust cover

% 'or until the threads meet the minimum thread engagement.

For hPSI forward bracket or transition kit, minimum thread engagement is as detailed in Attachment 12. For ITT supplied forward bracket and transition kit, the existing thread length provided on the part is adequate. However, trimming of the thread length for ITT parts is prohibited, unless authorized by Engineering. The thread engagement operation should be completed by hand. If more force is -- required, remove part and. clean all internal and external threads. If after cleaning, tightening is difficult, a strap wrench or other non-marring tool may be used to assist in the tightening l operation. However, the parts shall not be forced. After

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-11.1-28A 4 AUG 041983 9 of 44 fully engaging the threads or bottoming, the forward bracket may be unscrewed up to a maxmimum of 1/2 turn to achieve correct orientation of the lugs and pins on each end of the snubber per the pipe support sketch.

CAUTION: Do not unscrew more than 1/2 turn.

5.7 INSPECTION CRITERIA The following are inspection requirements when inspecting snubbers :

a. To prevent binding within the clamp and/or bracket, snubber shall not be installed with an off-set of more than 5 (five) degrees.

b. Verify that flat washers are installed between the spherical bearing and .each clamp half. The spacers may not fit when assembling the rear bracket due to the tolerances . At this time, one or more of the spacers may be deleted. For horizontal brackets if only one spacer is ins talled, it should be placed on the underside of the spherical bearing when applicable.

NOTE: Minor adjustments of the pipe clamp may be required to facilitate snubber installation.

c. The clamp pin should be long enough to accomodate cotter pins on either side.

d. Verify pinned connections have fully opened cotter pins or split snap rings installed.

e. Verify spherical bearings are tightly staked in the attachment ends,

f. Verify that exposed threaded surfaces are free of excessive rust or foreign material. -

g. Verify that spherical bearings are free of foreign material and gimbals freely in it's race.

NOTE: QCI shall document results of cleanliness , and operability of component support parts (i.e.,

spherical bearings, pins, etc.) on the QC Snubber Checklist in Comments Section.

i i

T.. . ~ ~ ^ ^ ~L . .

~~ ^

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-11.1-28/ 4 AUG 041983 10 of44 5.7.1 Relative Angle Adjustment Due to fiel d condi tions , it may be necessary to adjust the alignment between the snubber end cap and the mounting hardware (rear bracket or pipe clamp) in order to allow a full 5' misalignment tolerance. All adjus tments of this type shall be perfomed in accordance with the following ins tructions and witnessed by the QCI.

5.7.1.1 Snubber Sizes 1/4 through 10 - See Attachment 14.

1. Remove attachments from the snubber.

2. Place the snubber in a vertical position on a table setting on the snubber housing.

3. While keeping a slight downward hand pressure, on the top to tvoid linear movement, use retaining ring pliers to free retaining ring.

4. While maintaining a slight downward hand pressu re, slowly turn end cap by hand only to desired rotational pos ition.

(CAUTION: Do not turn the end cap more than 360*)

5. While maintaining hand pressure, replace retaining ring.

Expand and contract arrestor slowly through full stroke to detennine that repositioning has not damaged internal components.

5.7.1.2 Snubber sizes 35 & 100 - See Attachment 15.

1. With the assembly cradled in a bench, remove the three indicator tube mounting screws. Extend the snubber sufficiently to expose the telescoping tube.

2. While the telescoping tube is restrained from rotating, loosen the lef t hand threaded nut (ring). (Nut has been torqued to 150 1 20 f t. Ibs . ) Rotate the end cap to the desired position.

CAUTION: Under no circumstances shall the end cap be rotated more than one complete turn from the bottomed out position.

3. Re-torque the left hand threaded nut to 150120 f t. lbs.

^

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-11.1-28n 4 @g ()4 pR3 11 of 44

4. Replace the indicator tube and screws.

5. Mount the transition kit or forward bracket into the internal threads at the base of snubber as detailed in Paragraph 5.6.1.

5.7.2 Snubber Operation The snubber operation shall be checked to verify the distance of travel to ensure the snubber is in proper working condition.

Snubber Size b 1 3 10 35 100 Stroke / Length Inches 4 2h 4 5 6 6 6 NOTE: Snubbers with "L" suffix will have an extended stroke length of twice the stroke length shown above.

5.7.3 Reinstallation / Staking of Spherical Bearings Reins tallation or staking of spherical bearings shall be accomplished in accordance with Attachment 16.

6.0 GENERAL REQUIREMENTS

a. Never interchange NPSI and ITT Grinnel parts or hardware.

However, except for the feedwater and mainsteam systems, NPSI and Grinell snubber bodies may be interchanged.

b. It is extremely important that the clamp halves are parallel (see illus tration on Attachment 17).

Excessive gap at the upper end of the clamp can allow enough space for the spherical bearing to be dislodged '

from the eye rod end. Flat washers may be installed

1. to fill the gap.

c. At no time shall installed snubbers be used as steps or hand-hol ds .

NOTE: Pipe clamp assembly information - see Attachment 17-21.

l

d. When arc welding, do not attach ground to snubber '

or any part of the snubber which will cause arcing current to pass through snubbers.

l l

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-11.1-28A 4 12 of u AUG 041983

e. Do not sandblast snubbers. Snubbers are pre-finished with acceptable corrosion protection.

f. If sandblasting is to be perfonned on adjacent parts such as unfinished pipe or s tructure, snubber and bearings on attaching parts mus t be masked for protection.

g. Use care to align snubber as closely as possible to avoid forces tending to rotate the pipe clamps or induce bending.

h. If a snubber is accidentally dropped, check the function by extending and retracting through the full stroke. If there is no evidence of sticking or binding, it may be assumed that no internal damage has occurred. If there is evidence of a malfunction, it shall be documented in accordance with Reference 1-D.

i. To avoid driving spherical bearings free or damaging bearings, use care in inserting pins. Pins should be snug but not tight. Light tapping is allowable.

j. Under no circumstances should the snubber housing be twis ted relative to the position indicator tube.

This may result in a jammed snubber.

7.0 BASE METAL REPAIR Base metal defects shall be documented in accordance with Reference 1-D.

8.0 TORQUE REQUIREMENTS Torquing shall be witnessed by QC and documented by signature and date on the QC Checklist. The M&TE number j and_ the torque value shall be recorded on QC Checklist.

Mounting bolts for transition kits or forward brackets shall be torqued as follows: I Snubber Size &b 1 3 10 _

Torque Value (IN/LB) 22 45 120 440 i While torquing these bolts on sized through 10 snubbers, l

hold the snubber assembly by the transition kit extension  !

= .

W.. - -

__ . _ _ _ . _. . _ _ _ .. q BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 4 13 #"

]I-QAP-11.1-28A

. AUG 0 41983 piece, or by the forward bracket. When holding by the forward bracket, care shall be taken not to damage the spherical bearing.

While holoing the snubber assembly by the transition kit extention piece, the eye rod jam nut shall be torqued as follows :

Snubber Size &S 1 3 10 35 100 Torque Value (FT/LB) 40 40 80 100 150 220 9.0 SAFETY WIRING On NPSI snubbers, sizes 1/4 through 10, the transition kit or forward bracket mounting bolts shall be safety wired by passing a single strand of stainless steel wire through a series of holes in the bolts. The two ends of the wire shall be joined at a point between any two bolts. A pigtail of 1/4" to 1/2" in length with 3 to 6 twists shall be made at the end of the wiring. The pigtail should be bent back and under to prevent it from becoming a snag. Safety wiring shall have sufficient tension so that wire slack is minimal, but wire is not overstressed.

QCI's signature for " Installation Complete" Operation on QC Checklist for Snubber Installation shall provide objective evidence that safety wiring operation has been verified and found satisfactory.

NOTE: In those cases where attachment bolts between forward bracket assembly and snubber assembly are safety wired by the vendor, QCI shall verify that the following conditions exist:

a. Bolts are tight.

b. Lockwire is not damaged.

c. Lockwire is crimped.

If any of the above conditions are unsatisfactory, the bolts shall be retorqued and the new lockwire shall be installed as detailed above. -

- ~: - -

s BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAG 5 ,

JOB 35-1195 4 14 f 44 QI-QAP-11.1-28A 4UG 041983 10.0 FINAL SNUBBER INSPECT 1g -

10.1 SNUBBER INSTALLATION When 'the snubber ins tailation is complete and ready for final inspect' ion, Construction shall notify Quality Control and present to the ins pectar the snubber ins talla tion information ' for, review , and final inspection . Af ter the snubber is Fesented to QCI for inspection by Construction, discrepancies identified during inspections that do not require an Engineering evaluation or rework documentation will be identified to the Crcft and corrected prior to QCI acceptance. -

10.2 DOCUMENTATION -

The results of the snubber inspections shal'1ie documented on the QCs Checklist (Attachment 4). After completion, the checklis t will, be trar.smitted to QES for review of material identification as discussed in Paragraph 5.3. Upon completion of this reyh, QES shall file the checklist in the respective 4 anger installation documentation.

10.3 MQDIFICATI0tfPACKAGES Final ins pected items requiring modification as a result of the issuance of design change or Item Removal Notice (IRN) shall ' be . reins pected in accordance with the applicable

' requirements of this procedure.

10.4 REMOVAL / REINSTALLATION OF SNUBBERS 10.4.1 Removal' of Snubbers Upon issuance of an " Item Removal Notice" (IRN) by Cons truction, QCI shall obtain a copy of the original installation checklist for material verification and final inspection information. Prior to removal of any snubber assemblies , QCI shall record the following infonnation on the QC Checklist for Removal and Reinstallation of Snubbers, Attachment 23: _

1. Hanger mark number

2. IRN ntaber

3. Snubber serial number

4. Pin-to-pin dimension (snubber fully compressed)

5. Physical damage

\

. . - x

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 4 15 of 44 QI-QAP-11.1-28A AUG 0 41983 Af ter removal of the snubber, QCI shall measure pin-to-pin dimension of snubber in fully compressed state.

Also, QCI responsible for recording the above infonnation shall sign and date the QC checklist.

10.4.2 Reins tallation of Snubbers Prior to reinstallation of snubber assemblies, QCI shall verify, the snubber that is to be reins talled, is the same snubber that was removed, snubber operation, and there is no physical damage. Also, QCI shall verify that pin-to-pin dimension of the snubber in fully compressed position has not changed since removal.

QCI shall witness torquing operation of the adjustable eye rod jam nut, when applicable, and record M&TE number and value per Paragraph 8.0.

When reinstallation is complete and acceptable, QCI shall sign and date the checklist. QCI shall forward the completed checklist with a copy of the IRN attached, to the responsible lead for review.

NOTE: Paragraph 10.4 - 10.4.2 shall be perfonned only if there has been no modifications to the snubber assembly. In case of modification to the snubber assect0y, the QC Checklist for Snubber Installation (Attachment 4) shall be used.

11.0 REPORTING DEFICIENCIES /NON-CONFORMANCES I

Deficiencies /Non-Confonnances shall be reported and documented in accordance with Reference 1-B/1-D. ,

1 i

. l l

l BROWN & ROOT, INC. ISSUE ~~ ~ ~ ~

CPSES NUMBER REVISION DATE PAGE ms as tin ~ ~ ~ ~ -

,11,1_,g 4 JUG 04198} 13 of 44 ATDORE7r 1 i

2/4 TNIQUGH 10 M

a w NPS-SMF ITT-FIG. 3,06

,,,,we -

_mmamers F *

. aa -z_,:

~.

Snubber .

Housing N

=-

ls Po sitic..

gM P Ir4 feat:r -

Tube somimane

= = % .

E C E

M

m. -

NPS-SPA ITT-FIG. 307 6

~ e

-.- e- , - - -,- ,si--.,- .,e-e.. g.--, - . - - - - + .rr---- -M + = e-T

l 1

i

\

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 OI-OAP-11.1-28A .

4 JUG 041983 17 '"

ATI:AQMNT 2 SMl88G SIZE 35 & 100 .

n -

W

/ ' _ ^;.

=- . C . _,. .- --

~1

.s - ,

es.s=

M #IS. 305 E "N

&/ w

q '

OS

, o,c ..

,bg

_ ____c l

=mtmarm  ;

. I ,,

c'_

t I mtsed M.PA m.sta. sa l

l l

' :y. '

l l

.=, . - .

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 l' ]I-QAP-ll.1-28A  ! f 9-U 18 of 44 ATIAccENT 3 SECBBER DEMIZATICN - ANI IIID POINIS ,

Pipe Support MS-1-074-009-SS2K MS-2-026-405-S72K IC-1-052-012-C41K MS-2-257-402-572K M-1-026-006-S32K IC-2-052-E07-C41K SF-X-003-004-F43K E-2-014-4.01-532K SI-1-031-031-Y32K E-2-024-401-S22K SI-1-197-002-532K m-2-027-403-S32K

, SF-2-Oll-E01-S42K

~~"

SI-2-044-415-S32K

'SI-2-051-415-<42K -

SI-2-072-402-S32K G

4 e

e

's 4

BROWN & ROOT, INC. ISSUE )

CPSES NUMBER REVISION DATE PAGE i i

JOB 35-1195 QI-QAP-ll.1-28A 4 AUG 041983 19 of 44 ATTACHMENT 4 Page of QC OECKLIST FOR SNUBBER INSTALIATION QI-QAP-11.1-28A, REV.

PARA. OP. NO. OPERATI(Di QCI/DATE SAT /UNSAT N/A 1. Manger i N/A 2. Snubber Serial i 5.7.2 SNUBBER OPERATION:

3. Snubber Size

4. Stroke Length 8.0 5. Torque of Transition Kit or Forward Bracket MT&E VALUE ##

8.0 6. Torque of Adjustable Eye Rod End Jan Nut MT&E VALUE 5.7.1 7. Torque of Ring Nut (35 & 100 only)

MT&E VALUE 5.7.1 8. Relative Angle Adjustment (If Required) 5.7.2 9. Re-verify Snubber operation:

Stroke Length 3.1.1 MATERIAL 1.D. (As Applicable)

10. Forward Bracket

11. (Bulk) Base Plate 11A. (Bulk) Forward Bracket Eye

12. Transition Kit

13. Adapter Flate

14. Eye Rod Coupling Nut

^

15.

16. Barrel

__ _ j BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 c:t- e -11.1-2sA 4 AUG 041983 20 or 44 ATIAGMENT 4 ((bntimed) .

Page of QC CHECKLIST POR $NUBBER INSTA12.ATION (Continued)

QI-QAP- 11.1-28A , REY. ,

PARA. OP. NO. OPERATION QCI/DATE SAT /L'NSAT 3.1.1 17. (100 only) Spherical Bearing Fina __

13. (35 & 100 only) Eye Rod Jan Nut 5.6 19. Verification of Full Thread Engagement of Eye Rod in Coupling Nut 5.6 20. C-C Dimenaton 5.6 ,21. A-C Dimension per DWG.

4.4 ACITAL WELD SIZES (Nodifications Only) 44

22. Transition Ett

23. Forward Bracket

. 5.2 24. Minimum n read Engagement Complies with At-tachment 10.

25. Installation Complete

26. QC Supervision Review N/A NCR COMMENTS NOTE: ANY OPERATIONS THAT ARE NOT APPLICABLE MUST BE MARKED "NA", INITIALED AND DATED BY THE QCI.

MP -

l

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 4

Q E-OAP-ll.1-28A AUG 041983 - 21 M 44 ATIAONENT 5 (Front) l l

VOCOR SUPPLIED COMPONENT Mm!FICATION RECORD ,

Cart Serf 41 #

. . causenant sertat #

c- - - y,,,,, g ,,ig g e n.nt cristent Modtfication kacort MF f

. . . o.sts=tm Hanger #

ae aia. g n a g au. g a g.a., 4 w g. .eu u. *gypag g g ]

w"t!m.L 8 Y,... T.G, .,g I am e,u # m.s ~. % ss name as +se su ne.a. , n. ... ..

• 2. AlEI* E1DE":2 80"".".3 s . ry (23.

L "EC"T D T %._c u, . 2 P :s **'*t ;2. . _.m ., - -- - ..m. P a =. .

.i +_w . 1 a. .,: . _s t .

. . a u- a . .c .ar. s. # ,.. , ,

4 ' . m -e . -. m ,- i .

a . .. . ,+,

e 4 f..eI ".eepe e ee 4'~

j e 8%#$e 47 a

, , ..me. . ,* ,,

== -s . n ..._,.r sras q <:,:. - : .1 ,w s.. .g. .. a . .. .m.... . . si . a w, .% ,.

'- - ~

c 4e a - sur a a a a1 .<.6 m.  :: s i I sig l t

f LETE. u.T .

I f ,

S 4 6 9 g e 0 9 0 0 $ g 0 e t 6

• .o g

~a l

i i

I D

m "O = m: .

N **A".:I3 DW.J. !! b 3 "'It *.01 M*M ? C 5 'Ji? .""3 1:: U 04 .

i .

N

, - + . , . ,,,n.,_--.~ a...__-..---r. ---=-,-e,c # m,%--w3--,,'-r-=e- .-w,,--,,eeva,,,--:,me,we,,,- ,,-ew g-,-.-- wy-,,-,=-y-.-m --Wnw,-,e--w,-e,rw g. w-- y w- - - - -%,e,-y,v-

4 BROWN & ROOT, INC.

• ISSUE CPSES NtNBER REVISION DATE PAGE JOB 25-1195 CI-CAP-ll.1-28A 4 AUG 041983 22 or 44 ,

l I

ATTAQEENT 5 (Back)

VDCOR SUPPLIED COMPONENT

't0!FICATION RECORD

. .,....m.. . . m., -,. ..

. . r. sm.n ' . m . ., . . . . s, .. .

s :a - -- am w - .. a. .

l urs.-.1 ur. jIm - r -i i .

un

. . . ... . l

. . . ~ .

l i

t . . . . . . .. . i

..e . j e . ,

. . -~

! a z ui: .

M Wi %. -

lM*. .. ... _,,.

l .=wiger .is. . .. .

I 4

P 5 m"3LIL G !arta! 'to - --- - . - -

. ~.

l -

6 i i l g;lgg: i c.-l:- p [ m*. ; se*. ' -- a,W-. -

~~~ ~

^g a. {Ig !!:llll:'~ 3[ ::'ur j WU:= # : ar' =E s .* . '""!. 8 _

' ' ~ ~

. Z_,

1 l l.

, , , t i . .

g i f 1 . a i

. . . ~ .m

. , j , . _

.l $ I

, .e. e l l , , . .

. .he M

.' s e .

• ew*e.

~ a .u.p*

4 e a s =

. i . ._ .

f. g g ,

.. g . g h*e '-1ee W .

. f s e.

_e

-W

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI.QAP.11.1 28A 0 4 1983 nau ATTACHMENT 6 1.0 CENERAL 1.1

~

PURPOSE AND SCOPE --

J .T "

This instruction provides the inspection and verification. - - - - - .

requirements for material or items to be salvaged from i --:__ . .'--

Vendor supplied and B&R fabricated snubbers assembl ie s ,- - - - - - - - -- -

ASME Class 1, 2, and 3 and subsequently used in the ' 'E._' ~l '.__-_

fabrication of Class 1, 2 and 3 supports. . . ~._ n _-- , ; -

- 2.0 INSTRUCTION - .~ Z _ ,..- __

- - . . - . . . ~. . . . . .

2.1 SALVAGING E- 'J.'! .

Never interchange NPSI and ITT Grinnel parts or hardware. -- .-

However except for the feedwater and mainsteam systems, 1. .

NPSI and Grinnel snubber bodies may be interchanged. --_._ ,;--

Snubbers and associated hardware may be used on component.'"'-'- ____ . .. ' .n .

supports other than those for which they are designatedC: ,- . ; - --

provided requirements of this instruction are met. - - ....- ,.... .

When an item is salvaged for use on a support other than the-- ---

one for which it was designated, the original support mark .

and serial number; or mark, MIC or heat number; or mark and. __._. ..

heat code shall remain distinguishable on the item. . . . ..

~~ ~ ~~

If the vendor fabricated snubber assembly with ASME Code .

plates are salvaged and used on supports other than those

~

for sich they are designated, the Code plate (s) shall remain-~ ~ ~'

attached to the item if one or more welds remain. When all._ .

vendor wlds are removed, the code plate (s) shall be removed, provided the original support number is transferred to the-- -

vendor part. Authorization to remove name plates which are -

shown on the drawing shall be provided by Engineering on the~-~ ~ - -~

appropriate design change. Construction shall transmit the ___ __

Code plate (s) to QC by a 3 part memo. QC will subsequently . .  ;

transmit the Code plate (s) to the Owner.

I For B&R fabricated snubber assemblies that are to be ' ~

- --'- ~

salvaged which contain welds and these welds are to be .. .. .

salvaged, Welding Engineering is responsible for providing _.

the documentation (WDC, WFML, etc.) necessary for QC to -

accept these welds. This documentation shall become part of the new snubber data package.

..n. ,- . , . - . - , . - .

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI.QAP-11.1 28A i 4 AUG 0 41983 24 of 44 , _ , , , , , _

ATTACINENT 6 (Continued) 2.2 LOCATION OF SALVAGED SUPPORTS When B&R fabricated and vendor supplied snubber assemblies, either Code stamped or not, are designated for salvage and

. returned to the warehouse, these assemblies shall be

reinspected by receiving QC in accordance with Paragraph 2.3.

B&R fabricated and vendor supplied snubber assemblies that

are to be salvaged need not be returned to the warehouse.

ASME Field QCI shall reinspect the salvaged items in

. accordance with Paragraph 2.4.

2.3 SALVAGED MATERIAL RELEASED FROM WAREHOUSE Upon receipt of Material Requisitions (MR) from the warehouse for salvaged snubber assemblies / parts, the Receiving Inspector shall verify the following:

a. The m identifies the intended use of the material or parts.

b. The E identifies the original mark or support number from which it was salvaged if the part being salvaged is a Code stamped part.

c. All material, parts, or assemblies are identified by a unique mark or assembly number traceable to the original support identification for vendor supplied Code stamped parts.

~

d. B&R fabricated snubber assemblies parts or materials and B&R bulk exhibit a heat number which is traceable to an available material certification.

e. All vendor supplied snubber parts, materials, or

. assemblies are traceable to an available material certification.

Upon completion of the above verification, the Receiving Inspector will sign and date the MR.

i

BROWN & ROOT, INC. ISSUE -

CPSES NUMBER REVISION DATE PAGE

~ ~~ ~

JOB 35-1195 QI.QAP.11.1-28A 4 25 or u RUG 0 41983 ATTACHMENT 6 (Continued) 2.4 INSPECTION AFTER RELEASE TO FIELD Once salvaged parts, material s, and/or assemblies are in the field for the construction, Quality Control shall

, perform the following verifications:

a. All vendor supplied, Code stamped, support parts or

~

assemblies exhibit the unique identification number as shown on the corresponding MR.

I

, b. All BAR fabricated snubber parts, and bulk material exhibit the heat number as shown on the MR, if released from the warehouse.

If the snubber part was not returned to the warehouse, the original MR shall be referenced on the QC Checklist.

Upon verification, the QC Inspector shall assure that the

above applicable information is recorded on the appropriate form. QC acceptance shall be documented by signature and date in the Comment Section of the QC Checklist for Snubber Installation.

2.5 MATERIAL RE. CLASSIFICATION When a salvaged snubber or part is to be used on a higher Code Class than it was originally supplied fo r , it shall be evaluated in accordance with Reference 1.E.

NOTES: 1) No evaluation is needed when a salvaged snubber or part is to be used on a lower Code class than it was originally supplied for.

e

_ 1 7 _ ; -

BROWN & ROOT, INC. g$gg , ,_ _,,

CPSES NUMBER REVISION DATE PAGE

~

JOB 35-1195 ~ ~~

4 26 of 44 O E-GAP-11.1-28A 4[JG 0 4 IS83 i ATIACHMENT 7 NPSI SOCITT TYPE COUPLING HO CAP FTHJP d

'I C..

-- . 1. Scribe lina 1/2" from -

.. tace et couplins.

1. Scribe line 1" with pipe fully inserted.

7 g _,

no car -l 8 i

.y-

.. . \

NM\M%%%%%%%%%%\%\n\\\\1 1

1/16" G&P ,

75.Dl1 TO W I3G < 8/888/#/

2,f6 '

3. Backout pipe 1/16"

• before wid4at. .

. a. Measure 11/16" from scehe mark

- en and cap to scribe mark on pipe .

1. in order to achieve 1/16" and gap.

O I

m._

'M a,- .

-- --- ,,-,-,,---er,,--r ---w e - ----r---- , , .-w--- - - - - - - - --,y,--re,, ,,,w,,,r-e-- , -,,r,-,- , ---,-7 -

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE Q [-CAP-11.1-28A 4 ,AUG 0 41983 27 of 44 ATIAQEENT 8 FORWARD BRACKET MODIFICATION (DIMENSIONAL REQUIREMENTS)

Snubber sizes 1, 3, and 10 .

C

- 7, qg . . .

S W"L. ""*

.L =

r k

• am. I m.r. SK 1 1 99 1% I M E

• 2 //% 3

• /

, 21elmistto t== w gagg w q

' MM -6311 306 QF A

.:. ~. . . . . , .

Srnih* sizes \ and 35 --

C j 79 _ ~ g ****

2 , MIN lMAA1 llYS 16A.s F --

p

'l r .-

4

- ./

i s /u a be / N -,

sixxt estmas 18 avar scrssea arpurt

-, ,,,--------,m--

, . , ,.-y----.--a,- _ - _ . , , _, ,,,, ' __

m w em.mmm e .m -

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION Og PAGE JOB 35-1195

' 28 of 44 OI-0AP-11.1-28A AUG 0 41983. .

~

.'; ATTACHMENT #9 --- -

=

PIPE CLAMP EDGE DISTANCE

~

.. .' PIN HDLE-f -

~ '

b) .

1 .

Edge distance '

Min / Max s-I NPSI ITT suusssa MIN. EDGE MAX. EDGE MIN. EDGE. MAX. EDGE SIZE DISTANCE DISTANCE DISTANCE DISTANCE

, k,h 5/8" 5/8" 1 3/4" 1" 5/8" 15/16" 3 15/16" i k" 15/16" 1 3/16" 10 1 k" 1 9/16" i k" 1 9/16". ._ _

35 2" 2 3/8" 1 13/16"

• 2 13/16*

4" 3 7/16" 100 4 9/16" 3"

• If the snubber end cap hub protrudes, the 213/16" edge distance must be reduced by the amount the hub extends beyond the snubber body. Engineer-ing shall be notified if such a reduction exceeds the minimum edge-dis *~ - -

tance.

~_ - . ~ .

~

~~

BROWN & ROOT, INC. ISsut 1 CPSES NUMBER REVISION DATE PAGE j JOB 35-1195 4 AUG 0 4198:l 29 of 44 CI-GAP-ll.1-28A ATIAG MENT 10 SNUBBER BOLTING MINIMUM ENGAGEMENT e

seg n-y_;------ .

1/4 - 1/2 3/16" l' 5/16" 3 5/16" 10 9/16" 3$ g _1-14r-ehlm 100 m .2,~14-kt =

e 4

4 9

1 4-1 l

_ J

1 SROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 4 AUG 0 4198,.1 ao oe 44 01 -GP-ll .1-28A xro m a r u FIELD MODIFICATION OF SIZE 35 AND 100 SNUBBER REAR BRACKETS mee er/ o.kr  ?' E -WMX

'=e4

/

.s s

grerrscr -

eqif b',ss- .

,\l s

,a ) a%n ,

1

\

5 q --

sagp \

U ...

... V l s -r-

. Ifv- l uiu i MO)

I I i l I I teste er temune yr te;tt er temoq rr.45-o- o.

, L ~ ,, as M,N ,Adc.LE cr  ! Auolt er L. -

's LcActuq ,

s Lemuq ' ,

V? -

/ \ \

3 '

/

i l; ,,

'5' V

W J"c'3 i i

1 l

t ui u- , ._ ' ,

(K4x) i x- ,

. < u u.i w (MAV)

_. _' 1 Auqtt or LcAcid; 45 r.75- Auqtt cr LeAoiU4 75 reio-7 a inruiui y(m) y E. LJOTC:

ss i rA 2 '/+ 2 %. 3/4 i. acueve rio Pcica to ucorriuc. ccAm e=Acstr.

[ sco i sh 3/# 3 W. 2 1. ALL B.Jt CCT' AILS Suowu .

A60VC IUCLUCC 5* CfT5tT.

~~

~~ ' ~

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 f l CI-QAP-ll.1-28A 4 4UG 041983 31 or 44 l

ATTACHAENT12 A

.. e T[1 "

NPSI ,

Jl 4

f? '

'< ~

f

% 0 \/ i

'/2s \T(c 7 h

• i r

/

Fl^

(9)J F \

L y7 g .- ._

- .. -. -.. a . .. .- ..

A C SIZE TL15 4

. MIN MAX MIN MAX '

)__ . . ,

~

35 4h 22 15/16 3 /8 1

21 13/16 1 /8 1 Y16 1

7 7/16

" ~'

100 31 /8 53/4 29 11/16 15/8 1 Y16 M I,Q F Ft s

35, 35L, 35XL 3 1/2 l 3/8 - - - - - -- ~

100,100L,100XL 4 1/2 3/4 -

~ ~~

35, 35L, 35XL 2 7/8 3/8 3/16 ."__.

... ~_

100,100L,100XL 3 5/8  % 5/16 T__ _ ~ _ . _ .. , ,1 2.:.

LIOTtS: 1.5TAkt 6CA2104 10 PLAct,60Tu SIDCS.

2. A= c-11.1 1 MATT 2tAL cf TcRNM2D SRcIltT CYC Mti P "E^* ACMTER 15 5A L.

. ** Required thread engagement for forward bracket or transition kit-se es -e e ee me as *** *'

BROWN & ROOT, INC. g$syg CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI P -11.1-28; 4 32 of 44 AUG 041983 .-

ATI%CHMENT 13 NPSI TRANSITION KIT PIPE SIZING GUIDE Srp,Wr Size Pipe Size .

1" Sch. 40 .

1" Sch. 40

~

1 lk" Sch. 40- -

3 1 " Sch. 40

~

10 2" Sch. 80 35 4" Sch. 80 100 6" Sch. 120 Pipe material shall be SA-106, Grade B, unless otherwise __

specified by design.

ITT GRINNELL TRANSITICE KIT PIPE SIZDG GUIDE Srn1%r Size Pipe Size -

h 1" Sch. 40 1" Sch. 40 1 1" Sch. 80 3 2" Sch. 40 10 2 " Sch. 40 35 4 " O.D. x 8" Wall 100 5-9/16" O.D. x 1" Wall Pipe material shall be SA-53, Grade B, or SA-106, Grade B.

y , , . . ,

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE' i JOS 35-1195 l rai--OAP-ll .1-28A 4 AUG 041981 33 of 44 ATDCHMENT 14 MECHANICAL SHOCK ARRESTOR SI2:ES 1/4 through 10

, m cw (t)% -

i

_EOSITICN TUE D OICA %

MM - -

l.s.

mmDen anG

.e. _

,[e ,4 HOUSDG I e I

~. 1--

l m

's

BR0iiN & ROOT. INC. [53UE CPSES NUMBER REVISION DATE PAGE ..

JOB 35-1195 QI-OAP-ll.1-23A 4 AUG 0 41982 34 of 44 ATTAGMENT 15 MECHANICAL SH3CX ARRESTOR SPHERICAL  !

asAano i, e CAP

~

W I / scREN anu wr misc 5pnn

'IUBE E

I31 ICUSDG -

M e

-m

- r-

's

-_m .,- - - _ , . v- - , _ . . . , _ . _ _ _ _ _ . _ . -

, _, _ - - , _..s_. , _ _ _

~

. - - - - - - - - - - -~ --

\

BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI.QAP.11.1 28A 4 AUG 0 41983 35 d "

ATTACHMENT 16 1.0 GENERAL 1.1 PURPOSE AND SCOPE This attachment provides the inspector with the inspection criteria to be used when inspecting the restaking of spherical bearings.

2.0 INSTRUCTION 2.1 SPHERICAL BEARING STAKING INSPECTION Spherical bearings that are loose in the eye rod or snubber ends or have become dislodged require restaking prior to installation. Prior to commencement of the staking operation, construction personnel will notify QC. This notification gives the QC Inspector an opportunity to moni tor the staking ope ration. Upon completion of the staking operation, The QC Inspector shall inspect the eye rod (or snubber end) to verify the following:

a. The eye rod hole is not deformed;

b. The bearing race is centered in the eye rod hole and should be staked approximately 1/16" from the edge.

However, this dimension is not critical as long as the bearing meets the conditions in C, D and E below.

c. The bearing shall be free from rust, dirt and other foreign material;

d. The bearing gimbal moves freely in its race.

. e. The race is secured within the eye rod.

2.2 DOCUMENTATION Spherical bearing restaking shall be doc mented on an Inspection Report (See Table 1 of this Attachment) and on the MWDC. The support mark number shall be recorded in the

" Identification No." block.

Completed docmentation shall be reviewed and transmitted to Quality Engineering Systems (c.r filing in respective hanger docment package.

2.3 NONCONFORMANCES All nonconfonning conditions shall be reported in accordance with Paragraph 11.0 of this procedure, e

_______________-____________-________- _x__---:_--=__ ___=____ ___ _ _ _ - _ ___ -

SROWN & ROOT, TNC. ISSUE CPSES NUMBER REVISION DATE PAGE l

JOB 35-1195 QI-QAP-11.1-28A 4 49g g 3 7qqq 36 of 44 l

l l ATTACMENT 16 (Continued)

TABLE 1 l

cauamos stas sisaas a.actpc statica ,, , ,

Ut9ECTICN ADCftT E* tRA

-m esar.mmen

. -c= unrunn1wa man ,a mm = = u a a esv. e m em -a sui sw erir. = .

. . ar e u .1- m . .I CP l"liRL Cm,JCMt," CP".3itM C rh-,e. C TX,,,,, ,'

sism mema.ra .

C messoc9ee casuTuo au.asmutant rfas estwee ow C a==,= co=ure, warenerve ib usve" se " " " " ' ' "

maremen aimsum g g w. Jim A. Eve me in1a gare dm*% 1  !

I I. Searing racer contar aos stanee g C. Searing free Prins otrt. rist. foreign material S. Eaar*nt t9seef t %1y

. t. RecoM sweert Mart muser (temattf tcation nummer. 4 t+== 11 l 1 l l 1

4 6 l 1 i i i i il i i iI I f i t i I penamme i M 31ses,gy;J k I

t ;t!  !  !, j t .' ,!;

-5E ms. gP m qmu *bm mg pe:c* m A-

8. u Y' E u. -

U. "$  ! ,Co , A 33 w ~ o' -

^-

4U n

uN

' i -

p - ~ . s o i..o e .. -

1 g

• 0 S4 a o I

-o t 6 5- /s.

- 1

- t f

f . - o.o To Te /e i

- g8

' > r r i 1-(

i 2 r

• ot n

ot t

8  ! ,.' , 3 ii

• p -

1. 'a i o. io n o r,- . -

o f E g '

"6 o4 a. d \ I'  !!' ii li l -

1. a ta3 de a i

- 2 8

/.

o 5 j  ! ,,' I f

l-8 .

T~0 #o # o s C /3 lo io .

i:' . , -

e6 os l R E */. -

I g -'

s e~3 #g

1. a t s. e2 a4 t E c g ,. o 10-o o " so- a ' s s . <

y i i - '

r C A P V t o 'oi "os. eoo 'soo t6 oo ,; {).

A 6 P F f l

.s a 20(0s of te s

a c1 fs ' . . -

i a-S E 1*4 .ea os iJo ,o . .

oyo o '"- a. 0s 1o s 1 o o J '

o u o i g es -

4  !

i/..- , '  !

Z g

i s s g 's #" o 2o 0 3o 0

o -e /5 i -i'. .-:* ,I .!

P S *p I

a 1o .

• p

m. T5 -

. ;i i' - . I ;I g s 0o o5 ., :1.l M l

• C g o o no 6 rd i "44

, , i; - > hl

. 7 iI l A 0 g ,,4o o To . .. , .

l

.i i - ! 'S

.* l

~

L 8 .,

' [

' l d i' 0 1 - - l C 3 mA o '

,_ yl t

i,, .' 1-R 1 l

/no y, .d.

t, ' . -

R. i '4

,l l E T , . r- y.s.

O l

l P g i

R I l  ;  :!

A g, C W - . .ft 'P l  ; l

@ P" .

P E, . s.

St .la i - $.

o-

l. $~ g _ p.

O

- /*

3 a

I R

A ii'l tr y/'b f l ii - l

1 a - @ i l

pi M.E d- l

i t  ; i 6 8 0. 2 T i

. nai,n A I 43 6  ;

H A

i

. l o. 0 -

I.

I a S t

C LS c e

., 3 - M. '

l t

s - _ .

i '-

. m n N6

- 4 ' i 0> . i Qpe. 1A 5G - i

.n - . .

Vw CR

)*_

.  ; i

y. TO F y_ MN

. i ff _.,-

B

. 'j

.~' - '- _

&mfS6 l i

h- -

,e rn c C6E 4 . g ,g

., - - o o M.P m-s l

sm

~-

5 n . . .

1I

- - o 1S s .

PP 8

1 xI _.. .

NN ah:.5.%

_~ '

. 'J l

Y4 p- g -

I4 i !! 1b' .

<j' .;j.<! !1 j:1I ,1 l' !i!,)I  :< } ; !i j1' 1j

l I!

l-l l g u 8

. I g g s~.

" . -. -r r.,. Q *-

- . I gg '

L f5 ".3

.@: CLAMP BOLTS f/. STLlDS Si

_. ,1 < N -

CtAMPL .; ' .APPBox. . t.EHC@l ( BOLI SIZE M

! p -- .

. - . . f.' .

.str E.' 5/4*p 17 4 l'A.*,p l Y2 'd Ia/4* g'/gg 3ag E3.9! 10 563 * % t'88f Z L :pl s gag un s-

).

~l plAs - J$' 4YC mOVt ' ".' -

-n rn 3 f.

' - a

'p s. -

5Y 4 3Yf 15Yt * .. .~. .

r- 't secos.rm __. maom >p*p:g*'*' ips.- p tw u.o *

-l- )i

[- et g 3* s f ** . . ..

r-4 -

. An . 3)(4"' ]g, .S ~, ,

If ,- x g KiKIRia T Jie:f13 us.ard to ,.no g

~ p- .

w

. .we GT5

.e.gr

..- -e -

ec s-

.a  ;, - . .-

s, e _ . :. .

r e

- m i

l t f=ft'I E.)(dY . .

~

. ega e6e ga. goo ige,sge tee.ge b a - 8 s -- sve- ")e.y' - -

y p ,

en ' - ~ ' ~

se  :.g_

3,tve v,- - '

Sip

• l A:4de '

• _ -

. NA 950 OfA WO ple

• 8lO (00- XO '

D 1 i , ,

l-g4 " 6 "i 5ft"l 98/4- 36 /4 . . .- Q

_- r.it -

_ 5 4*. '_ G'" *10~ J[V( _,-- - ,,,

C*

SPC to yas gg

.*- ese ose osa 4.e see es g~ . g . .. - gyg. 3,,. n.e . . .

g (gg . - ~ c.Fg* '"] Yg * ~ gl vg*~ ~'s ,3(g~ e

~

'r' SIDEUsx  : .~

w n 2.to 240 sto @

n  : :n .

i -- , - ,

I1

.. .:,s : m o-i

-l . - - p- i -

Sin :34 YKW l. -

. . iga vre e rea.us c) 3- m )

g ni_ .- ,

. is . ia . i A  ;;1g l

. i- - _. >- , --.

l "a2 ,

Eh a BOLT DIA y4*/ THRu I 4eIf =(sses, say se e. int.4imise')

t.a k f\ *S1 TID Dt A, lYa'</ 946% S/ .

R,  !;

l' F5 m j

_4 4 A .Nf'jil_fWfENTDE516NNP I PE$iGMFnRCLAMP GHlfWE6Thios>1o s.79 t I

I

\ ,

j i c

's i ' ' '

I

• f f .

- l

. I I

• g -

. . l

BROWN & ROOT. INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 4

il 31 oAp-11.1-28A AUG 0 4198;l 39 of 44 _

ATDONENT 19 s NPSI BEARHG SPACEPA@ SHER SIZE

= $

e n

. 2 --. - - - - ---._

2 q .

~

(/)$

x ,wN V1 C -

4 W

• Q[q '

~_ _ _

&go s l W 8 "I

' <w TN 4

' ~

d ~

Z H .

< w

, p ...-. .

CD 5 Y . - - . .- .._

d e o e t c +q

@y I

A O O d

- = w m a ,

a 5 -

[ ,

~

, RMda %.- I -

de .

((; g . ..

r , , p,3 , .

i ,

1 ,

'~

R [

Ffq * -

1 .

i g gg ,

D ill!l i g

i t . 4 l ..'- . '- . . 1. . -

m,. b 'l . . . . - _ _ . .. --- .

s . - . . . . . . - --.

~ ~ - - ,....

I e

a v

,,.i+-- ,.-.-.y---%p,+-. r-wya-e---------e%-=we-+ __mm-- -w-----w .-.-mpvyw-m- ,.*-----,+vm-.,pm-----g-y-.'p,----me r--te.-------e,+ -et v+----pr-em- --p-+t-+=.- we w -

1 i -

4

=

a

! c '

. 8  % -

.t. l ~. 9-

. m,

, .. . I - mo 1 6-* SA o

. . g .H

. -T .

, . ~.

.. C. LAMP PI N $ ....... . P j ..

h EN.MRIK 3'CAMEC547.E3 5 -Pldi'ELEA f h. .

o

,i p -- --

acci ocrxv% ~ ~"- W 8/rM ..

/, ,-

~

.. . o a _ l. C' AS DESC.RIBED ,

, - .,+f+ l . .

R H .

m_

. _ I , .. . . . .

.. g 1 g p a p.n t-

~

]

m

_i_. ,, . .

. . I &.

- . , . ,p ..

5. 7 tr n =

l '

3 g. 5 s l 47 :..' '. r f 8 - 5 : ' '-

"- l

y. - k.. __

.- e o ' ; ~ ~

l '/(gl l .o s' ira) ;. * :

~

i

. .: e 4 .:

... .:~ Ya y 6

n y

~

. , S 6 **

• i [. '. .- - -D -

$ 4

, i ._ -

51 o =

4 I I o 1

D

~

C j .

CD i

. o P- U i i;1E Nr' -

A g m i . . j

) - .

m ,

r ._o

. - -.- -- l l ~

p  !

4 m _ y i-q t . . o

,4 o f .

e '

l I .* I e a A l I ' d m '

. . . . e e s i. . .

i

'i I

! p t- -

l p.li

i 4 i

.; l . s '.  ! l Jf ,

- I r 4: le 't . ,, f

• I o  !- l t  ;

l j :I, I

l ',

si it  ;

i . i i

Ij 1 ,

l t

l I.. e I e I i

l

SROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 or- w -11.1-2si 4 ' '"

AUG 041981 ATINTMENT 21 m_cmaa:r.z. crm PARE SIZES ,

6mes scames case, asus* speser e. . _

P188 sh-L93 m SF SA307 OR S er pg ,, ,,, g 3 ,,

staa SA108 OR R er Washore -

umlama Estad ASDt A307 GRA n-33 ca 3 .

3/4 1 % 3/8-14 s 2a U2" sah 40 .38 IB rig. 306/307 Same 37' Dia*

.371 3/8" Imus .361 0.3. ~

14 3h v2-13 3 2 ue .039 Thick -

U' & III 4 10 3" tang 3/6=10 m 3* 3/4" seh 40 3/ I" L.*6 3/4-2% 4 3/4-10 a 3 ue 3/4" sen 40 Pine .33 10 Fts. 306/307 4-0 4.491 3/4-10 x 3 v2 ,,

1.00 0 -

sine 1 10-18 63/8"Eams 3/4-10 x 3 3/4 .

14-M 3/4-10 m 4" 3/'-4 O Dia 1 4 s 4 1/2 L" sah 40 pipe .781D .12$ or ~

==im-3 , , r,I w. ,_, , ,.

Iur1 .u m

~

,1..

sta= 10

,, m t uut0 t-u y" 1 us-r.,- 1us0

.s ut 2. u s 18 t u - .0

.ns 1

= .

7 i/r m 1 v _

r==mim ssa. 33 5-*

LO-14

@'* us-. ,3 ,

2-' v2 7 u2 2-4 U 2m8 2 s.h 40

' I'"*

t u2 s.h 40

.2r taas L6-18 nee 1 v2-em7 1 u2* ash 4G .

to-N 11/2-4s7 t/2 2" W ,

. -.- s 2.4 2 M 2m8 1/2 2"seh60 28r 1. ~ ~

I e

Fig. 306/307 17" LS*

si a 100 a 1 L/2-en8 1 u2" sah 40 2.33  !.S 3.230 0.D.

10 34 1 1/2-eu8 v 2 1 UI" 18"5 .123 Thich 16 24 ,

1 v2-4mr9 [

30-M i 1/2-4s10 T

• Ioad St2:d ard c1mp bolt lengths are apptutimate, however, ruts shall _. , . ,

have full thread ergagenent. ,,

• • 'Iblerance cn spear lengths are + 1/16". ---

.' + 'Iblerance cm Washers thicknesses ~are + 1/32", I.D.'s and O.D.'s are naminal dimensions, the only mn=Niition is that they fit on the ~" '

load stud with centact against-the ball bearirq. -

l i .

-, ,. ,-,, -- . , - , = , - er, ,--.,-----.,-r-,e- , - - , . -- , , -- ,,-w - v,--n , ,,~,,v-,e-,,-w- -,--.wn- -esv._,- . mg- -----v--m,m,,, e.,r,-mwme-----res-, ,

e m =

3. _ _

BROWN & ROOT, INC. ISSlJE ,

CPSES NUMBER REVISION DATE PAGE JOB 35-1195 4

OI-GAP-11.1-28A AUG 0 41983 42 or 44 _

iTI7mEU' 21 (Cbntinued)

. TTT CLAM P Stock sizes FIG. Sc6/,307 b*P $se M r fit sine s 5.sa .3 5.s. to sse 55 S..e too r G H E G H E 'G e4 E G H E G H f' G M us to7r 54 Mall 3A - - - - - - - - - - - - - - '

'%-l% 2% LI 1% 7 M4E 1* 7 L.21 54 - - - - - - - - -

1% l% 2% K.l in 1 b1% 4% 1  %.22 584 - - - - - - - - -

2%bi i% bin a%

11 l%

. 7 1 n.2s 5% - - - - - - - - -

lb f1 J4 LIX 2% 7 2h 4E 4% 1 02X 5h 8% 52% 6% - - - - - -

22% 5% % =11 31 7 LM An 1 5.M 5% 81 b2% G E - - - - - *

, i 2521 5% '14% 3% 7 51% 4% 1 *f .25 5% B1 5 25 Gk - - - - - -

3-3 %S'%?41 3%  ? Eth 4% 9 5 21 5% Bh L2M Gk - - - - - -

3Od&Gk3.lM 3%

i 64 4% 1 %.21 5% 8h %25Gk til l6 9% - - - -

4M%CW O2 4% 71. 5tn 5% in b2%5'% 8% b2XIG% 11 1 1 5' 9% - - -

4%dh 1Y4 bz 5% m Lin 5% 7ve bn G% % 3 ' u li% 1:5 % - - - .

SL418% L2 sh n% L2 sk 8% L5 % to %4 1% 15 4 tes 9% FGUhr IM , ' - -

'_..~

&%4%'9% bz 7 9% 21 % in Es em tr% %.5 8%l:2% .1 to% is%

1%.8 tini 8%Mt0 W b2 8% IQW3 8% 10E %d 9% (2Ya M6 tokil4% in.& 12.I'iM M tz h MM - - -

fl% L 2E9% II% 55 loVs 15 % 185 llMt. M% U6 6 I5W tin '1 9 13 Mi

~ ~ ' ~~

IZK.f41 - -

12 %%2s le % iz% 05 11 % IJA iss 12n !c IL1 14% IA Igele ~~~ ~

IS%'

ME% - '- -

15 %%3 11 % 15 %L5 12 5 154 t:5 13 1 11 416 8 141 14 LL 4 1 A %' ~ ~

KilA % - - -

14 %b5 12 %11% E5 13 % (C% InG IAA 1B%.169 15 % ~2rO L k5%

JG2fM - - -

15 % LJ 15 % !5% %5 f41 11M ls1 IS%

tinIM:8 fC% 2r IlEf t (GX

] -, ,

201 M - - -

IGn %4 15% 15A%5 IGM (9% isi 11% ;1% 14 4 (8% 23 ILIZ t916

~

24LM - - -

2tV4 14 4 ISK 21f4 mig WWE , LsWM NugI% 3% 2st? 22

~ ~

v1% - - -

14 L 5 2i'i 2L5,7 22% 76% 151Vs12B'4ltto s% 29W 7.t1 55 ~

1 ,

g-r II

. . cr

'; i "

m[ -

rrm,,

l ; !_

.U k .'

L

.J.

g .

a-s,ocu m e . PIPE SIZ$

_m .. --s . , w , -

e f SROWN & ROOT INC. ISSUE PAGE l

CPSE3 NLMBER REVISION DATE g J08 35-1195 QI-QAP-ll.1-28a 4

AUG 04198: 43 d 44 -.

ATIACHMENT 22 N.P.S.I. SHOCK ARRES'IOR-AEGUSTABLE (SMA)

SIZE 4 1 3 10 35 100 ., _ ,_ ,

'~~ ~~~

MAX CC* 66 66 66 86 100 120 120 ..

~ ~ '

. N.P.S.I. SHOCK ARRES'IOR-FIXED (SMF)

' SIZE k 1 3 10 35 100 ~~~' ~ ~--

MAX CC* 195 17k 22-7/8 28-7/8 34% 48-7/8 61-3/4 , ,, ,

IM2[ES GRINNELL SHOCK AR 6.R-FIXED (FIG. 306) .

SIZE 1 3 10 35 10'O MAX C-C* 12-3/16 9-5/16 14-9/16 19-1/8 23-5/16 30 35-13/16 INCES GRIMEIL SHOCK AREESIOR-AIUUS'DBIZ (FIG. 307) .

SIZE  % 1 3 10 35 100 MAX CE* 62 62-3/4 62 61 72 117 117 INGES

• SNUBBER SET AT MID-PAIGE CF STBOKE

• • • e..g

• * * .S i

t W  :

.-. ~ . .. .- - . . - - - .. -

7

! ~i i

s

• SROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-ll.1-28A 4 AUG 041983 44 or 44 ATTACHMENT 23 QC CHECKLIST FOR RINOVAL AND REINSTALLATION OF $NUBBERS QI-QAP-11.1-28A Rev. Page of RZNcVAL:

PARA. OP.NO. OPERATION 10.4.1 1. Hanger #

10.4.1 2. IRN f 10.4.1 3. Snubber Serial f 10.4.1 4. Fin to Fin Dimension (Snubber Fully Compressed)

• 10.4.1 5. Physical Damage QCI/DATE REINSTAL1ATION:

PARA. OP.NO. OPERATION 10.4.2 1. Snubber Serial i 10.4.2 2. Snubber Operation 10.4.2 3. Physical Damage 10.4.2 4. Fin to Fin Dimension (Snubber Fully Compressed) i 10.4.2 5. Torque of Adjustable Eye Rod Jam Nut H&TE VALUE

6. Reinstallation Complete QCI DATE

7. QC Supervision Review DATE NCR:

COMMENTS:

, t e . .

l l 'pm km Z $7

~~**

. . C M' 5 0"/W M'

~

.54 8 lt & /Aix m m I

BROWN & ROOT, IMC. EFFECTIVE

i. PROCEDURE

! CPSES NUMBER REVISION DATE PAGE DCP-3 18 05/09/84 , f 1,p f 10 TITLE: ORIGINATOR 5-# -89 CPSES DOCUMENT REVIEVED BY:s @ w .

- t' CONTROL PROGRAM gg 7v og:e TLWO QA y Date APPROVED BY:

f.L. v M 8- ~  !

CONSTRUCTIpN PROJECJ MGR Da t a' A hM / n  ! -

o.1 TABIE OF CONTENTS g

1.0 REFERENCES

SM. ECT GENERA MGR. ' /DATE 2.0 INTRODUCIION r-2.1 2.2 PURPOSE SCOPE h'

ir.vlpp

. .= ,

3.0 PROCEDURE gh 3.1 REPRODUCTION AND DISTRIBLTION g * $' '

• 3.1.1 3.1.2 Scope of Controlled Document s Controlled Distribution

[h h gig I ff f

3.1.3 Other Distribution 3.1.4 Special Distribution 3.2 RECEIPT AND ACCOUNTING FOR CONTROLLED DOCUMENTS 3.2.1 Receipt o f (butrolled Doct=ents 3.2.2 Account ing for Controlled Document s 3.3 MAINTENANCE AND STORAGE CF DCCUMEhTS 3.3.1 Maintenance of Document s 3.3.2 Storage of Doctments 3.4 DISTRIBlTIION OF DOCUMENTS TO TRAVELER, OR HYDRO PACKAGES l 3.5 DISTRIBUTION OF DOCUMENTS FOR PROCUREMENT USE 4.0 ATTACHMENTS  !

No . 1 Design Change Log No . 2 DCC Drawing Distribution (Summary) l No. 3 Docume nt Routing to the Document Control Center Sheet ,

No. 4 Controlled Distributuion Request  !

No. 5 Document Distributuion Log No. . C_ - .r _ . <1s=

F0"A,85-5. -

w H % s\jo;  ;

l

-p JOB 35-1195 COMANCHE PEAX STEAM ELECTRIC STATION Construction Procedure DOCUMENT CHANGE NOTICE NUMBER 1 Notice applicable to Construction Procedure No.

35-1195- ocP-3 Rev. 1 This change will be incorporated in the next revision of the procedure.

Change the procedure as follows:

Please replace the following pages with the attached:

N, Page 3 of 10 6 of,10 -

7 of 10 9 of 10 ,

10 of 10 t

i Reviewed by:

/~

I

i w /

Origingtor f//

~

' S//vW Oate ' tf& A ShW/lSY urance a Approved by: f 5- 4 S'Y TUGC0 Quality Agsurance Date

^

Mm *% 8///J</ _

05/11/84

/" M uctiofVProject Manager Date Effective Date h?G

l b  !

1 i

BROWN & ROOT, INC. PROCEDURE EFFECTIVE - l

[ CPSES NUMBER REVISION DATE PAGE l JOB 35-1195 DCP-3 18 05/09/84 2 of to

1.0 REFERENCES

1.1 Brown & Root Quality Assurance Manual 1.2 35-1195-CP-CPM 6.3 1.3 3 5-1195-DE I-9 1.4 35-1195-DCP-7 1.5 3 5-1195-DE I-7 1.6 35-1195-DEI-10

1. 7 35-1195-DE I- 11 1.8 35-1195-DEI-12 2.0 INTRODUCIION 2.1 PURPOSE .

. The purpose of this procedure is to describe the document control activities at the Comanche Peak Steam Electric Station (CPSES).

2.2 SCOPE' This procedure addresses the activities of and responsibilities for the control, receipt, reproduction, distribution, storage and retrieval of construction and design documents generated at the site or received by the Document Control Center (DCC). Instructio ns, procedures, and/or drawings shall be readily available for use at locations where the prescribed activities are performed, and for use by the Authorized Nuclear Inspector (ANI) .

3.0 PROCEDURE 3.1 REPRODUCIION AND DISTRIBUTION 3.1.1 Scope of Controlled Documents DCC will be responsible for the reproduction of controlled documents including, but cot limited to, drawings, specifications, design changes, procedures, instructions, and construction hold notice s.

w-.

l BROWN & ROOT, INC. PROCEDURE EFFECTIVE b CPSES NUMBER REVISION DATE PAGE JOB 35-1195 05/09/84 1 of to DCP-3 18 3.1.1.1 Controlled documents shall be distributed to the satellites and the several control numbered recipients on the Distribution Routing Control List (DRCL) . This in accordance with the Distribution Summary (Attachment 2) which is prepared by the DCC Supervisor and lists the satellite control numbers and the recipient control numbers, the document number and quantities distributed. DRCL's are prepared in accordance with Construction Procedure DEI-7.

Additions or deletions to cur' rent distribution may be requested by file custodians or satellite personnel by submittal of the '

" controlled distribution request" form (Attachment 4) to the DCC Computer Distribution Group. A " Computer Update List" (Attachment 6) will be submitted daily to the Computer Distribution l Group to reflect controlled documents and quantities reproduced in the satellites.

- Design

• changes are distributed to holders of affected controlled doc ume nt s. Issuance and receipt of design changes are documented on the Docu=ent Distribution Ing (Attachment 5) by sigtature or initial of the file custodian.

3.1.1.2 Distribution of B&R initiated construction procedures is in accor-dance with the " Document Routing to the Document Control Center Sheet" (Attachment 3) which is received with the procedure from the Pro-cedures Department.

3.1.1.3 Distribution to TUCCO Operations' and TUGC0 Nuclear Operations Support's Document Control Centers shall be controlled under their respective procedures STA-306 and NOC-102. This shall include Aperture cards, bluelines, Xerox copies, DCA's, CMC's Specifications and other requested documents.

These items shall bear identifying markings to indicate they were in fact issued to TUGCo Operations Document Control Centers.

TUGCo Operation's Document Control Centers shall be fully responsible for proper controls of these documents.

All documents with the stamp shown below will be under the control of TUCCo's Document Control Center:

DISTRIBUTED BY .

TUSCO DPERTlDNS DCC DCP-3 Rev. 18 DCN #1 05/11/84 Sheet 2 of 6 e

1 -

BROWN & ROOT, INC. PROCEDURE EFFECTIVE p CPSES NUMBER REVISION DATE PAGE JOB 35-1195 DCP-3 18 05/09/84 4 or to 3.1.2 Controlled Distribution 3.1.2.1 Controlled documents bl be iden*

• Nd by the red " controlled copy" stamp (shown below) with the .L

• recipient nu=ber in the shaded area of the stamp. CP E~

35-1195 stO L

, o M e

0 o Q\303 ff 5

? ? k h

4r com&

Note: Vaulted redlined BOP hanger packages which are removed

. . from the vault for rework do not require a red control stamp.

3.1.2.2 Upon receipt of project or design documents, the DCC Supervisor shall review the document to ensure the document has been properly approved for use. Documents not approved or not released for use shall not be issued for construction, but may be issued as uncontrolled documents per 3.1.3.

3.1.2.3 C6H Design drawings must have a numerical revision designation of a least "0" for issuance. Drawings without numerical revision designations or with alpha revision designations shall be considered preliminary drawings and shall not be issued for co nstruction. These documents may be issued as uncontrolled documents per 3.1.3.

NOTE: If G&H approval letter revises the status of a preliminary drawing to a TUSI Status 1, it may be issued as a controlled drawing.

3.1.2.4 Controlled documents affected by design' change documentation shall be stamped as follows:

THIS DOCUMENT i AFFECTED BY -

DESIGN CHANCF

BROWN & ROOT, INC. PROCEDURE EFFECTIVE

f. CPSES NUMBER REVISION DATE PAGL JOB 35-1195 DCP-3 18 05/09/84 5 o f 10 3.1.2.5 Revisions to documents including but no t limited to, design changes and document change notices, which affect other controlled documents, shall be distributed to the same control recipients receiving the affected document. Revisions to these types of docu=ents shall be processed in the same manner as the original issue.

3.1.3 Other Distribution 3.1.3.1 Documents may be distributed upon request by authorized site personnel for purposes other than production (physical construction) or QC inspection activities. The DCC Supervisor shall maintain a roster of authorized personnel. DCC shall maintain no responsibility for revision status of documents distributed in this manner.

3.1.3.2 Documents distributed in this manner shall be stamped "FOR OFFICE

, AND ENGINEERING USE ONLY" as follows:

C '

FOR OF CE AN )

ENGINER \G USE 0%LY 3.1.3.3 These documents shall be stamped per 3.1.2.4 ('*IHIS DOCUMENT AFFECIED BY DESIGN CHANGES") when applicable. DCC shall make available a list of design changes upon request.

3.1.3.4 Documents may be upgraded to controlled status by including the provisions o f 3.1.2.

3.1.4 Special Distribution "Special Distribution Schedules" (SDS) will form the basis of all limited engineering document distribution requirements. (See DEI - 10) 3.1.5 Transmittal of Engineering Documentation 3.1.5.1 BREL's will be issued to engineering organizations as controlled document s per paragraph 3.1.2. These drawings can be issued to construction organizations per paragraph 3.1.3 Documents issued per m paragraph 3.1.3 will be current upon issue only. It shall be the s",. responsibility of the user or holder to assure current revision control.

w_ _--

BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE

{.

JOB 35-1195 pcp_3 05/09/84 ig 6 of to 3.1.5.2 Documents issued per paragraph 3.1.2 may be used to transmit information to engineering organizations by copying. The se documents shall be stamped "FOR OFFICE AND ENGINEERING USE ONLY" and in addition the " CONTROL STAMP" shall be crossed out.

3.2 RECEIPT AND ACCOUNTING FOR CONTROLLED DOCLHENTS 3.2.1 Receipt of Controlled Document s 3.2.1.1 With the exception of the several existing control numbers, Satellite Document Control Centers are the file custodians. Prior to interface with the crafts and disciplines in the distribution of any controlled documents, all personnel shall have completed both of the following requirements:

1. Document Control Orientation Class

2. Passing grade (15 of 16 correct) on DCC test which is based on a thorough knowledge of DCP-3.

Documentation supporting such qualification shall be maintained by DCC. Records for maintainence of qualification are retained by the Training Department (for departments other than DCC) in accordance with CP-CPM 2.2.

, 3.2.1.2 Design change documentation shall be distributed to and maintained at the same location as the a ffected doctanents. The "Open Report" from the TNE Design change computer data base provide the logs where all Gibbs and Hill and vendor documentation are concerned.

This is also true of specifications. All other logs are maintained manually. -No other design changes need be distributed, posted, oE' ma1ntained ,in thesW~areasip If the design change received is the first

~

issue against the affected document, the satellite or control number shall stamp controlled copies of the affected document (s) with the design change indicator stamp, shown in 3.1.2.4, make a logsheet (Attachment 1), as applicable, for the affected document, and I note the design change number on the logsheet. Computerized design change log sheets will be issued weekly for drawing l documents on extended check out. Updates may ocurr during the interim should a design change be issued.

The design change document shall also be stamped 91th 'the  ?

satellite or department control number in red ink when issued' with a controlled drawing. When issued with drawing or documents stamped with the " Office and Engineering Use Only" stamp, design l changes will also be stamped in red with the " Office and Engineering Use Only" stamp. Design changes which have been reproduced and bear a black control number or " Office and Engineering Use Only" stamp are not valid documentation.

DCP-3 Rev. 18 DCN #1 -% 05/11/84 Sheet 3 of 6 b

l

[ _ . _ , _ . -

f )

r o EFFECTIVE PAGE f

n

~

PROCEDURE DATE REVISION BROWN & ROOT, INC. NUMBER CPSES 7 of 10 _

18 l05/09/84 DCP-3 l JOB 35-1195

will be governed bybe the Classification of hangerso f DCA-5021 which will notDCC will NOIE

books.

current revision posted in the design change logl large bore hanger stamp controlled copies of alwith the following stamp:

drawings /

CHECK CLASSIFICATION.

CURRENT RENISION f

ll reflect all open and t drawing revisions.

i NOIE:

• Small bore hanger logs shaincorporated de be distributed to The Design change information shallf fected onsibledocuments.

EXCLUSION:

(" / or3anizations holding does not the adesign af fect the activities, change s personnel to ensure itWhere they do af fectined as disc work activities.

they shall be posted and maintawork activities, the chan

/ d If they do not affect theneed not be posted o h

ked out to sha;l be maintaine ipients. Ibcumentation returned record of whom a document by the satellite and control number rec was c shallec beUpon receipt issued to the craft for daily work activitiesto the distribution be retrieved ,

at the end of the shift the superceded document Superceded documents of a revised documeat, document.

and replaced with the current If retained the drawings shall RD PURPOSES ONLY". '

may be retained by the holder.be stamped to persons in the " VO It is.

(controlled) may be checked outiods ofe time. grd Document NOIE: disciplines or groupsthe for signout extended logper list the nam ,of the mandatory however, that out of revisionIt isort1 1

Location and telephone design change be entered against the document.

extension be accompa

/

J need not satellites' obligation sto ma nfor statusing purpose checked out ill be the af fected#

design change .statusing purpose document

- satellite / fil If the document being rece. b on the cover sheet of 3.2.1.4 custodian must mark the DCN num erDCN with the procedure h

ld cover sheet with r af fected procedure d and file t eDCN replaces signatures shall be retaine . 05/11/84 ~

l e

-w ^ ~ , . -.

BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 DCP-3 18 05/09/84 g og to NOTE: When a new revision of a document is distributed l a new updated log sheet will be distributed with that doc ume nt . Upon receipt of the new log sheet from the DCC, file custodians should replace the old log sheet in their Design Change Log Book with the new one, and discard the old log sheet.

3.2.1.5 " Hail-out" distribution is made by letter accompanied by DRCL.

3.2.2 Account ing for Controlled Documents 3.2.2.1 All satellites and the several control numbers will be the subject of monitoricg by an independent monitoring team. This team shall report to the Supervisor of DCC. This group shall monitor all controlled document files to ensure that all applicable design

, documents are current and that design change logs, manuals and computers show the current approved and issued design change info rmation. All monitoring will be a continuing operation -

satellite to satellite.

3.2.2.2 Monitoring shall be performed by using the "DCC Recipient List" issued to each satellite and the several control numbers by the central DCC, which will indicate:

1. Those documents they are shown as having

2. Appropriate revision of each document

3. The number of copies of the document they have .

To monitor the design change logs, the monitoring team will compare the Master DCC logs with satellite and control number logs. When that has been done, the physical design change files shall be checked at each file location.

3.2.2.3 The monitoring team group leader shall write a memo to the DCC Supervisor indicating the monitoring activity has been completed and noting any discrepancies and corrective action taken. These monitoring reports shall be maintained in the DCC central office.

3.2.2.4 When a controlled" document package" or document is checked out to a craftsman or a task force paper flow group they become responsible for its security. In the event the package is lost, or misplaced, the DCC satellite from which the document package was logged out should be notified as quickly as possible. The ratellite supervisor shall notify the craft superintendent or department head of the loss and request that appropriate action be taken.

c .- -

9 1

BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISIDN DATE PAGE

. JOB 35-1195 DCP-3 18 05/09/84 9 of 10 ,

To obtain a " replacement" copy of a controlled document the file custodian / satellite supervisor must complete a " Controlled Distribution Request" form (Attachment 4) . specifying document -

number, revision and neber of copies to be replaced. This re(uest must be signed and submitted to the DCC Computer Distribution Group. A replacement DRCL will then be issued to the Doctanent Reproduction Group for processing.

3.2.2.5 If for any reason, a superceded document is retained, the face of the doctanent must be stamped or marked " VOID". When no longer required, superceded documents should be destroyed.

EXCLUSION: Drawings issued in accordance with paragraph 3.4 and drawings issued for use in Hanger Packages are not subject to the aforementioned audits.

m ' DCC will maintain a file for DRCL's with signed acknowledgement by -

File Custodians verifying actual receipt of controlled documents.

A cross-check will be performed to ensure receipt of documents and the appropriate discipline-will be notified of any discrepancies.

~ ,

- 3.3 MAINTENANCE AND STORAGE OF DOCUMENTS 3.3.1 Maintenance of Documents The DCC shall maintain a file of current doctanent revisions and as-built drawings as they are received. Additionally, a listing of all such doctanents and a list of all active changes shall be maintained.

3.3.2 ' Storage of Doctanents Project Record files are stored by the DCC. These include, but are ,

not limited to, specifications, procedures, - correspondence , manuals, drawings, aperture cards, and silver microfiche originals.

3.4 DISTRIBUTION OF DOCUMENTS TO TRAVELER, HYDRO, INSPECTION, OR WORK PACKAGES.

Doctanents required for fabrication, installation and/or inspection may be issued for inclusion into.a traveler, hydro, inspect io n report, or work package. The document shall be identified as being part of the package and that it cannot be used independently of the package by stating on the document "This document shall be used

. only in conjuction with Operation Traveler # ."

b DCP-3 Rev. 18 DCN #1 05/11/84 Sheet 5 of 6 L

n. -A

, ew

BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 DCP-3 18 05/09/84 10 o f 10 NOTE: For packages, other than travelers, the package identi-fication and number will be entered instead of the  !

traveler number.

{

It shall be the responsibility of the organization controlling the package to ensure the current document revision number is referenced in the package.

EXCLUSION: Traveler packages containing drawings which have weld numbers assigned by Welding Engineering, and all Hanger Packages, are excluded from the a forementioned control alternat ive .

i 3.5 DISTRIBUTION OF DOCUMENTS FOR PROCUREMENT USE

, D'r awings,. specifications and/or design chsoges used for trans-mittal to vendors shall be issued as "For Office & Engineering Use Only." It shall be the responsibility of the organization controlling the procurement package to ensure the current document revision is transmitted.

2 DCP-3 Rev. 18 DCN #1 ___

05/11/84 Sheet 6 of 6

. ~ . . ~ . - . ..--... . . . . - . .

BROWN & ROOT, INC. PROCEDURE EFFECTIVE

[> CPSES NUMBER REVISION DATE PAGE JOB 35-1195 DCP-3 18 05/09/84 1 of 1 ATTACHMENT 1 DESIGN CHANGE LOG (Typical)

L =.y :V rf e , . :r ; .: Osc sa c. c w- r ' i.- s -- a "> -

a i e I I e i

. i l - *I l t I a

• i i 1 4 I a '

l i i i l 4 1 8 i I 6 I i 4 8 i e l i I & 8 t 8 l l 1 0 $ t 8 I

. l = 8 l i k i l i e i l I l l 1 - 4

• l t i i 6 8 4

• 8 8 1 l e f f I

! 6 l I t I I f l_ l l 6 b e  ; e t 4 i i P e e 8 l_ l 8 6 6 I I I l 4 l I i 8 8 8 5 1 i ee i I i i 1 8 > t i a P 4 1 l l 8 8 8

. 8 I i L 1 4 4 l e i s L e a l 1 i i b a a i i 6 6 t b , * ,

I i 6 8 8 e i

! t I e 1 e . -

L 1 i i f i a .

l _

i 1 .1 4 e 8 - I e- i/ f 4

• e 4  :~~~

l _W 8 1 e a e i

6 i e i e .

I e i i I a e e i I e 4 -

• e i 6 , t 1 e i e

a e . e 3 e e I__ O f l 1 9 I e i 4 e 8

• I e s .

e e e g I r 2 i e a e

_~_-_.-_: _.---_.---._c,___--,-.,--.-, _ ___.._,a__.,.-_-___..--..._ . . _ . . _ . . _ _ . . . , , . . . . - - - - . _ - . . _ _ , , , - . . _ . _

BROWN & ROOT, INC. PROCEDURE EFFECTIVE

'ft CPSES NUMBER REVISION DATE PAGE JOB 35-1195 DCP-3 18 05/09/84 i og i ATTACHMENT 2 DCC DRAWING DISTRIBLTION

(

SUMMARY

)

DATE : 05/08/S4 DCC DRAWING DISTRIBUTION DCT DCN SHEET REV A ...___

' 'TSAS 2323-AS-031 0, ,

MEDIUM PS TITLE I PROTECTIVE CCATINGS '

CR:GN 1 3-H-DEP NBR ,. DEP 'NBR, 'DEP NBR DEP NBR ,,DEP NDR 4 6 57 1 202 1 211 1 302 1

• 304 3. -

306- '2 -

3CS 4

.r 6

O a

4 4

l i

l

_. ..--.e .. .. .+-w.-w--... ... e- , . , ,

-A

BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 DCP-3 18 05/09/84 g ,f i ATTACHMENT 3 00QMDtf ROUTING TO THE :0C:N.NT COtTROL CINft2 DOC::ST !.D.:

FMm: DATE:

(GAGANIZATICf.')

MMOLING UtSTRUCTICitS:

C OfstH bute ,

. Hold O File only a no distribhtien lloute for approval (Procedures caly)

Ch:

• a .

DISTRI3UTICN:

a SPTCIAL INSTRLT. TIC!!S:

t .

E.,Aeceipt Acxr.cwtecsement acutes oy hM

...,.n-,-, . - , . , , - . , -,.,-,,-n,._,,, ,.,,,.,,.,_,,n _ _ . , _ . , , . . , _ , . , , , , , , . . , . _ .

. - . . -. ~ . . . . .

j BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 DCP-3 18 05/09/84 i oe i ATTACHMENT 4 maract an coNTacuan oistnieunON REQUEST Nt 1)$97 momous. ne w *. swr nr u"* o47:

O ACL DATE nev. nuusen os ruacnass ooCumewTmaamaa numeen eu:a no. no. Comes venoon oneen . sr47us I

• File Custodian's sigteture required on all requests INETRuCTIoNs TO REC 1stSTOR: messesser's syneesee

1. ein as Asesset 2. Rosews Yones Coop 1 Put VAtees & Ptnt Capses en Reesent Sennet 4

1

BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE i

JOB 35-1195 DCP-3 18 05/09/84 1 of 1 ATTACHMENT 5 i

DOCUMENT DISTRIBUTION LOG aces o r ot3 TRIS m a Los De-t 3 _b - Rev en Im.'

Oscument Affsetai (!r anglicdle)_ pe<tuen Aecipa enf. Dia trican sa ,

museer oe #to piens 5y naturs Ute tkte Gofes f

i N . .

=

, - - - , ,, , , ,_ - , , , . . . , , , . - + , , , , , , , - , , . *..,an,- , ---n., , ..--,.,-n -,-r--,. e,-n,,-_,,,--,.e,n-, ,,,,,,-,.-a,-~~,-+' ..------..----w.,

BROWN & ROOT, INC. PROCEDURE EFFECTIVE

'O c'sts "ux== ^zv's1ox oirt ricz .

JOB 35-1195 05/09/84 DCP-3 18 igi ATTACHMENT 6

$A7tW7F

• DA7tl r COMPUTER UPDATE LIST -

-wma wwsu - nv no wuw - ccasmis -

I

l. .

i

, i l 1

! I i i i l i i i [

i t

J i I I i '

I I i

i i

1 b

, BR0k'N & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 DCP-3 18 05/09/84 7 o f 10 NOTE: Classification of hangers will be governed by the current revision of DCA-5021 which will not be posted in the design change logbooks. DCC will stamp controlled copies of all large bore hanger drawings with the following stamp:

CHECK CURRENT REVISION OF OCA-5021 FOR HANGER CLASSIFICATION.

NOIE: Small bore hanger logs shall reflect all open and incorporated design changes but not drawing revisions.

- EXCLUSION: Design change information shall be distributed to

_ organizations holding the affected docu=ents. The g a design change shall be reviewed by responsible personnel to ensure it does not affect the discipline's

.- 1 work activities. L'here they do af fect the activities, V they shall be posted and maintained as discussed above.

O If they do not affect the work activities, the changes

( need not be posted or maintained.

V 1

3.2.1.3 A record of whom a document was checked out to shall be maintained by the satellite and control number recipients. Docume ntatio n issued to the craft for daily work activities shall be returned at the end of the shift to the distribution source. Upon receipt

% of a revised document, the superceded document shall be retrieved and replaced with the current docume nt . Superceded documents may be retained by the holder. If retained the drawings shall be stamped " VOID" and/or "FOR RECJRD PURPOSES ONLY".

NOIE: Doc ume nt (controlled) may be checked out to persons in the disciplines or groups for extended periods of time. It is l candatory however, that the signout log list the name, group ,

location and telephone extension of the copyholder so that the document cay be updated should it go out of revision or a design change be entered against the document . It is the satellites' obligation to maintain this update. Doc ument s checked out for statusing purpose need not be accompanied by the affected design changes.

3.2.1.4 If the document being received is a DCN, the satellite / file custodian must mark the DCN number on the cover sheet of the affected procedure and file the DCN with the procedure. If the DCN replaces the cover sheet, the old cover sheet with approval signatures shall be retained.

.