ML20195F511
| ML20195F511 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 09/22/1983 |
| From: | BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| Shared Package | |
| ML20195F283 | List:
|
| References | |
| FOIA-85-59 CP-CPM-6.3, NUDOCS 8606120158 | |
| Download: ML20195F511 (15) | |
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BROWN & ROOT, INC. PROCEDI. IRE EFFECTIVE f7s ,
CPSES NUMBER REVISION DATE PAGE if JOB 35-1195 f'.'
s CF-CPM 6.3 10 9/22/33 1 of 8
. b, TITLE: . ORIGINATOR: - #-8~88 x u- DATE 0 0 REVIEWED BY: M 8/2'l J l
j OPERATION TRAVELJR$
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DATE
/ APPROVED BY b~ z/ ~2< nn: '
STRUCI'I0N PROJECT MANAGER 9ddY DATE l
l I o.1 TABLE OF CONTENTS
1.0 INTRODUCTION
1.1 PURPOSE ==. ,
1.2 SCOPE 8 2.0 CENERAL 2.1 RESPONSIBILITY
2.2 DESCRIPTION
OF AN OPERATION TRAVELER j 2.2.1 General Traveler Information . 'g ' .
3.0 PROCEDURE '
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3.1 3.1.1 BASIC PREPARATION SEQUENCE Traveler Development (b,th j ' ,.
"i h jll 3.1.2 Traveler Content '
3.1.3 Numbering Sequence Initiation Authority j-' ;J ;' ' Mg 3.1.4 f 3.1.5 Traveler Approval 1 S 3.1.6 3.2 Distribution of Travelers TRAVELER CONTROL I
g 3.3 TRAVELER REVISIONS AND CHANGES 3.3.1 Revision Preparation 3.3.2 Field Revisions For Non-ASME Related Travelers 4.0 SUPPORTING MATERIALS 4.1 AFFECTED DOCUMENTS o.11 FIGURES j""!
Figure 1 CONSTRUCTION OPERATION TRAVELER Figure 2 CONSTRUCTION OPERATION TRAVELER CONTINUATION HEET uo uz, _
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JOB 35-1195
- COMANCHE PEAK STEAM ELECTRIC' STATION
. Construction Procedure DOCUMENT CHANGE NOTICE NUMBER 5 Notice applicable to Construction Procedure No. 35-1195- CP-CPM 6.3 Rev. 10 .
This change will be incorporated in the next revision of the procedure.
Change the procedure as follows:
Please replace the following page with the attached:
Page 5 of 8 .
F Reviewed by:
[ d 2 C. 4-87-f /85 f (
Brown & Root Quality Assurance 4 27 <fY Date Originap / Date t ?.hr 1 (. (JN ulz9 Approved by: /
TUGC0' Quality Assurance Date hd.si*A' #f 52 ~~?f Construction Project Manager Date 07/02I8s Effective Date
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.. JOB 35-1195 COMANCHE PEAK STEAM ELECTRIC STATION Construction Procedure DOCUMENT CHANGE NOTICE NUMBER 4 Notice applicable to Construction Procedure No. 35-1195- cP-CPM 6.3 Rev. 10 .
This change will be incorporated in the next revision of the procedure.
Change the procedure as follows:
Please replace the following page with the attached:
Page 4 of 8 Reviewed by:
Wiginator W ' A"/fN Date h Brown & Root Quality Assurance 6 9 Y'/
Date f- r% keE fry L. -Al-N AP proved by: TUGC0' Quality' Assurance Y Date 00 hm ws Construction Project Manager
$-24Aff Date' 6/26/84 Effective Date
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JOB 35-1195 COMANCHE PEAK STEAM ELECTRIC STATION Construction Procedure DOCUMENT CHANGE NOTICE NUPSER 3 ,
Notice applicable to Construction Procedure No. 35-1195- CP-CPM 6.3 Rev. 10 .
This change will be incorporated in the next revision of the procedure.
Change the procedure as follows:
Please replace the following page with the attached:
Page 6 of 8-
/
r s 4
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e Reviewed by:
N~Y'f O lb/ ,b?[ d/!s/bY Originator -
Date Brown & Ro,ot Quality Assurance Dat e
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Approved by: ' Date s TUfGCd Qualit/ Assurance
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. x . /de't/A# [dbb 6 /20 / 8t. '
Effective Date
'- Cbnstruction Project Manager ' Date
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JOB 35-1195 COMANCHE PEAK STEAM ELECTRIC STATION Construction Procedure DOCUMENT CHANGE NOTICE NUMBER 2 Notice applicable to Construction Procedure No. 35-1195- cp-cpm g.3 Rev. In .
This change will be incorporated in the next revision of the procedure.
Change the procedure as follows:
Please replace the following page with the attached:
'Page 3 of 8 Reviewed by: -
/bPh5GT h*\O 8cf3
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OTTginator Date s d Brown & Root Quality Assurance Date Approved by:
Hj^ & wNa Date TUGC0 Qualitygsurance
- h. Af 684ftf /Z-/3-Ik 12/14/83 C~o nstructifo Froject Managhr' Date Effective Date
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4 JOB 35-1195 COMANCHE PEAK STEAM ELECTRIC STATION Construction Procedure DOCUMENT CHANGE NOTICE NUMBER 1 Notice applicable to Construction Procedure No. 35-1195- cp_ cpm 6.3 Rev. L .
This change will be incorporated in the next revision of the procedure.
Change the procedure as follows:
Please replace / add the following pages with the attached:
Page 3 of 8 Page 4 of 8 Page 5 of 8 -
Page 6 of 8 Page 6a of 8 ,
Reviewed by:
0-50tfhjb L 1 /O 3l83
$Pfginator Date oVBrown & Root Quality Assurance Date f l$ Vff Approved by: Date
.} 'TUGC0 Qualidsurance
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! Construction Project Manager Date Effective Date e
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 CP-CPM 6.3 10 9/22/83 2 of 8
1.0 INTRODUCTION
1.1 PURPOSE This procedure describes the preparation, approval, and control of Operation Travelers used at CPSES to' control activites. The Operation Traveler provides sequential instructions on how to perform a task, identifies the required inspection points, and specifies the documentation for these activities. The specified sequence on the traveler should be followed; however, due to construction interferences and other constraints, deviation from the sequence, with QA/QC concurrence, may be allowed. Additional controls in the form of supplementary instructions or other pro-cedures, may be used to meet the applicable requirements.
1.2 SCOPE This procedure shall be used for safety-related and balance-of-plant activites. However, references to QA/QC do not apply to balance-of-plant activities and those inspection functions shall be accomplished by other departments.
2.0 GENERAL 2.1 RESPONSIBILITY Signature authority of an Operation Traveler shall be either the Construction Superintendents responsible for the work (or their designees) or the discipline engineers responsible for technical guidance. The B&R Site QA Manager is responsible for monitoring the implementation of the system through the assignment of QC inspection points and consultation with the ANI for selection of ANI inspection points for ASME-related activities, while TUCCO QA is responsible for the assignment of QC inspection points for non-ASME activities. Neither QA/QC or Engineering review are required for travelers of a repetitious nature that have a standard format. When such reviews are not performed, the initial traveler number shall be entered in the " Reviewed By" block. The initial traveler should note the review waiver of subsequent travelers.
ven though travelers of a repetitious nature do not require QA ,
eview of each individual traveler, ASME-related travelers of a epetitious nature shall be routed to QA so that ANI review may be performed on each individual traveler, e Operation Traveler (Figures 6.3-1 and 6.3-2) serves as a fabrication / installation / inspection checklist of operations I necessary to achieve a quality end product. Accordingly, the checklist details will vary depending on the complexity of the operation.
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- BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE t^
JOB 35-1195 CP-CPM 6.3 10 9/22/83 3 of 8 2.2.1 General Traveler Information General information normally included on the Operation Traveler is as follows:
- 1. Part, serial, or tag number and material description (s),
where applicable. Room number the iten is in or will be installed in should also be provided.
- 2. The department assigned the task to perform operation (s) .
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- 3. Operation description, methods, procedures (instruction) by
's number and revision and other information as required to
,/ successfully complete the operation in accordance with applicable requirements. Examination or test procedure /
g' 4 instruction numbers and revision shall also be recorded on I / the traveler or supplementing report for examination or
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I( hy testing activities.
h64 h - 4'# All dimensions and tolerances necessary to assure compliance 1 ;
[' I with applicable design drawings and specifications. This in-
$ i i Pl formation may be given by reference, provided persons perform-
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fh( ing the work have access to the referenced material.
- 5. Any needed offsite operations or processing is cited in the
}. appropriate sequence with all other operation.
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7.
Necessary instructions for handling, cleaning, storing and preserving items.
Required QC/ANI inspection, hold, or witness points, as applicable.
3.0 PROCEDURE 3.1 BASIC PREPARATION SEQUENCE 3.1.1 Traveler Development The operation sequence and necessary detailed information on the traveler should be developed among the responsible construction personnel, the Discipline Engineers providing the technical guidance, and the cognizant QA Department representative responsible I
,- for the quality requirements. The Discipline Engineers or coastruc-
' tion personnel initiating the traveler shall obtain Westinghouse approval if the traveler involves NSSS equipment.
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l CP-CPM 6.3 Rev. 10 DCN #2 ,e==-p==~. 12/14/83 Sheet 2 of 2
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i BROWN & ROOT, INC. ?ROCEDURE EFFECTIVE REVISION DATE PAGE CPSES NUMBER
- !' l j JOB 35-1195
$ CP-CPM 6.3 10 9/22/83 4 of 8 3.1.2 Traveler Content The traveler package shalt contain, or may referende if normally available, the. drawings, procedures, instruction, manufacturer's ma,nuals/guidline's, etc., necessary to accomplish the activity.
Documents required for fabrication or installation activites may be issued for inclusion into a traveler package. The document shall be identified as being part o f the traveler package and that it cannot be used independently of the traveler package by a stamp stating "This document shall be used only in conjunction with Operation Traveler # .".
It shall be the responsibility of the organization controlling the package to ensure the current document revision number is referenced on and included in the package, and is being used to perform the activity. This verification shall be made each day the package is used. - -
-*-~~,' C E g M Q ON: Traveler packages containing drawings which have weld numbers assigned by Welding Ecgineering, and all
{2.) Hanger Packages, are excluded from the aforementioned "
_ _ . _ . - ntrol alternative. _
3.1.3 er ng Seque Except as described in paragraph 3.1.4, the controlling organization shall assign the ntxnber to the traveler and provide records showing to whom the traveler was issued, and maintain records to indicate a history of all travelers generated and the activity covered by the travelers. The traveler number should be the same as the item's identification number when possible (e.g., hanger mark number, equipment number, etc.). Alternatively a numbering sequence similar to the following may be used:
"MP90-001-02-5000" MP = Identification letters representing the craft department or engineering discipline originating the traveler.
90 = The calendar year in which the traveler was written.
001 = The individual sequence number identifying a particular traveler.
02 = Unit number may be included, but is not required. >
l 5000 = The turnover (start-up) system number for the activity described on the traveler.
CP-CPM 6.3 R.10 DCN #4 6/26/84 Sheet 2 of 2 n ., u l -- . . , ~ - - - . ~ ~ - . . , . - - . . . - , - -
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5 BROWN & R00r, INC. PROCEDURE EFFECIIVE I DATE PAGE CPSES NUMBER . REVISION 4 'm JOB 35-1195
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CP-CPM 6.3 10 9/22/83 5 of 8
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The log discussed in paragraph 3.1.3 is not required for conduit support travelers. Accountability for these travelers is accomplished 4 by QC walkdown of a conduit run wuh a suo seq ue nt v e rTfica t io n t ha t- 44 j
the required travelers are on file in the Permanent Plant Records 07 h m Vault. , M,
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Travelers may be initiated by Engineering disciplines or Construction Superinte ndent .
3.1.6 Traveler Approval QA shall review and approve the traveler by signing the " Reviewed By" block.
3.1.7 Distribution of Travelers 4
After review by QA/ANI, as applicable, the traveler is returned to the controlling organization for recording and distribution.
3.2 TRAVELER CONTROL Traveler packages shall be issued to craft personnel as they are needed for work. The traveler package shall remain in the work area until the work has been completed and accepted by QA/QC or until the end of the shift, whichever is first. Unit 2 Travelers shall be issued in accordance with CP-CPM 7.1.
Travelers shall be completely maintained throughout the construction process. Each complete' operation requires the signature and date of the person completing the task. This shall be accomplished at the completion of each operation and prior to moving parts or assemblies to the next scheduled operation.
All identifed hold points shall be honored and work shall not proceed beyond that point until acceptance of the hold point is shown by the QA/QC/ANI representative's signature and date opposite the hold po int . The results of the QA/QC inspection shall be recorded in the QA/QC Eng column.
Note: QC inspections nay also be documented on inspection reports. The se inspection reports should remain with the traveler.'
07/02/84 Sheet 2 of 2 CP-CPM 6.3 R.10 DCN #5 -
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'O BRCWN & ROOT, INC PROCEDURE EFFECTIVE NUMBER REVISION DATE PAGE L! CPSES A.
JOB 35-1195
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- CP-CPM 6.3 10 9/22/83 1 6 of 8
, Upon completion of all the steps listed on the traveler, the
- traveler shall be returned to the controlling organization for further processing, as required. ASME completed travelers shall be forwarded to B&R QA while non-ASME completed travelers shall be forwarded to TUGC0 QA for review and subsequent filing in the Permanent Plant Records Vault or Interim Records Vault.
Travelers governing non-Q activities shall be forwarded to the BOP office for maintenance.
3.3 TRAVELER REVISION AND CHANGES 3.3.1 Revision Preparation
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.. nificance,7must-be documented g
.All change's, regardless of their dd*Meltfayeil,iiQndicating gms,ig$t,18ns aper a~ffected',' de'scriptioil Jf,fthe'fchangerand'QA/QC'$ concurrence. The revision number and a
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description of the change'will be noted below the last traveler operation, or on a continuation sheet. The item being changed shall reference the user to the described change.
Completed operations may be repeated if documented on the traveler.
Operations which have been completed but which require reworking may be added to the traveler provided:
- 1. The added operation is the same as the original operation;
- 2. The added operation includes the reason for' the addition (e.g. pump unbolted due to interference);
- 3. The same holdpoints are provided for the additional operation as the original operation.
The adding of this operation will not effect a revision or require the traveler go back through the entire review cycle. 'However, ,
.t;ravelers reviewed by the ANI shall be resubmitted to the ANI forf
,'i eviej. -Other revisions shall be routed for the same approvals '
required for the original traveler.
3.3.2 Field Revisions for Non-ASME Related Travelers ,
Where it is not R=14Mmtspractical to route the traveler revisio n, _ta_t ive_ in th N ' '--%Hhs g Mbeinkoer armea-ma_ygpprowessa w e-1. TEp I
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE p CPSES i JOB 35-1195 CP-CPM 6.3 10 9/22/83 6a of 8
- 1. The revision is not a significant departure from the original concept;
- 2. The responsible Quality Engineer is made aware of this re-vision at the first available opportunity by the QA/QC rep-resentative;
- 3. The revision is signed by the responsible Construe : ion Super-intendent, or responsible engineer.
The QA/QC representative signs and dates the traveler showing approval of the revisibn uescribed above.-
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c CP-CPM 6.3 Rev. 10 DCN 81 -P 10/5/83 Sheet 6 of 6
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 10 9/22/83 7 of 8 CP-CPM 6.3 4
FIGURE 6.3-1 CONSTRUCTION OPERATION TRAVELER CONSTRUCTICN CPERATICN TRAVELER 33-s tg 5 EOulPwCe7 40. UNIT NC. GUANTITY pagg p, Q TRAVELER NO.
REFERENCE CRAWING3
@ ACTIVITY CE3CRIPTION 5Y$TEw LOCATICN
@SPECJP8tCC/ L%G. INSTR.
QATE CEPT.
PREPARED Sy REVIEWE3 Ef CATE ANI REVIC# CATE i
I e, ma care. empar eg e M 'QA/QC cas. ame n
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE
_. CPSES 5 JOB 35-1195 I CP-CPM 6.3 10 9/22/83 8 of 8 FIGURE 6.3-2 CONSTRUCTION OPERATION TRAVELER CONTINUATION V f CONSTRUCTICN CPERATION TRAVELER CONTINUATION h TnAvCLEn a acTivrTv cEs:mirTicN l
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. PPEPAPEQSY CATE REVIEwCD BY Daft AMI REvrEw cA?E ce w et r en.me, jeml.*A/ocl ru a u a
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INTEROFFICE MEMO IM - 26235 September 27, 1983 T0: G.R. Purdy FROM: W.E. Baker
SUBJECT:
Approval of Welding Procedure Attached is a copy of Welding Procedure Specification WPS 11032 Rev.11 for your review and approval.
This Welding Procedure Specification is to be used in conjunction with the following Brown & Root Specifications:
CP-CPM 6.9 WES-031 Please review / approve subject procedure at jour earliest convenience.
FOR INFORMATION ONLY dde Sr. Project Welding Engineer APPROVED:
WEB /Jk/ tin R- ~
AA Qfl9[7) cc: Project QA Manager' Date File F0lA-85-59 slg1
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