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SU3 JECT: IN','ESTIGATION OF ALLEGED B5R TERMINATION IN '.'IOLATION OF SEC~IO!, 21C .
ENE:GY RECRGANIZATIO'i ACT, AT CPSES (Investiga tion No. 00 o d ")
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- 1. On June 25, 1982, sNW77._? W telephonically advised tne recorting investigator that R$hfE ~ & a B rown & R00 t , Inc. (EL:) Quality Control Inspector at CPSES was terminated for attempting to subrit an NCR-regarding improper Hilti bolt installation.
- 2. On Juiv 6,1982, Mr. Robert J. Fcrtman, Assistant Area Director U. S. Ce:ar:-
ment c'f Lator, Fer: Worth , Texas , advise d :na t -@, .3d file d a ccm;laint with DOL under the provisions cf the Energy Recrgani:::icr. Act. A c ~- .. . f ". ~= " v' '._ o l a. *. *. a. . a ck.o v a l e d-i
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refused te allow him to submit an NCR cn June 17, 1982.
argument with. Holland had ensued, s ubsecuen t tc w".ich hd p&pM4i ::ated wastna an terminated. $4W s tated H0iland wanted to informally apprise -:'ie craf t sucervisor of the cefect in order that corrective action could be taken.
/ P W / agreed to came to the NRC Region I',' office for furtner interview. Tne wees oT J;1y 12, 1922, he cancelled twc a:: intments and failed :: arrive for anc tne r.
N: further contact was cade witn g 4
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tne prolem was not che wnich re c u ' re d ar. NCO an d th a t i_. vhg ag ee; s::n the corrective action _ taken at that tire Holl an d ar d P.a g n re l a te d that the termination of /J . :j resulte d f rc anothe r matte r whi: occur-c d en June 17, 1932, s ubseduen t to' wni ch Hollan d_ had dis cus se d wi tt. F #7nis
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(Investi gator's note : During tne 7/9/E2 telephanic interview cf "tinsc5, he c:r.mented nat he made this staterent to Hollanc. )
Helland s tate dstated this sthis taccm temen en wt'a was s t h einretea rpre sonh teedteas m.ian display ~.D.Hollan:
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~ :is res pe,9 ct and his failure to understand that his performance should improve.
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NUCLEAR REGULATORY COMYtM '3N
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- g. [ 011 RYAN PLAZA DRIVE. SUITE 100C g ARLINGTON. TEXAS 78011 0FFICE OF INVESTIGATIONS DATE: November 23, 1982 REPORT 0F INVESTIGATION TITLE: Comanche Peak Steam Electric Station Alleged Electrical Deficiencies SUPPLEMENTAL: DN 50-445/50-446 CASE NUMBER: 4-82-012 CONTROL OFFICE: REGION IV STATUS: CLOSED PERIOD OF INVESTIGATION: August 4 - September 17, 1982 REPORTING INVESTIGATOR: / &
Richard ~K. HeYr,' Acting Director 01 Field Office, Region IV PARTICIPATItiG PERSONNEL: -Lawrence E. Martin, Reactor Inspector Reactor Project, Section B Region IV William D. Kelley, Senior Resident Reactor Inspector Reactor Project, Section A, Region IV REVIEWED BY: DE- '
t+th Rohr/A. Fortuna, Acting Deputy Director Office of Investigations APPROVED BY: A.,_ h.f, -
hm(s A. F1tzgerale! Acting Director QfficeofInvestigations n,..,.
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SIMMRY Investigation of alleged electrical deficiencies that occured from August,1979 to January,1980 in the construction phase of the Comanche Peak Nuclear Power Plant at Glen Rose, Texas, included an interview of the contractor's electrical Superintendent, the review of numerous electrical records, and the inspection by NRC personnel of identified alleged electrical " deficiencies."
Investigation disclosed that three of the four basic alleged " deficiencies" were in the areas of non-safety wiring. During August and September,1982 all alleged deficiencies were examined and no irregularities were found. Review of noncon-formance report records did identify similar deficiencies discovered in the December 1979 through January / February 1980 time frame; however, these deficien-cies were properly addressed in 1980.
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1 Purpose of Investigation The purpose of this investigation was to investigate allegations of electrical I
" deficiencies" during the 1979/1980 construction phase of the Comanche Peak Steam Electric Station, Glen Rose, Texas.
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Sounc'Er.ergy (CASE), a t with ;!F.C Investigator .'i. K. herr at :Me M: cf ica:
in Arlingten, Texas. .!rs. Ellis provided 1 c" L, %smwwwxrg rncrtinc investigater n + s c ~-.na ::gy of,_;1
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remarked that Chand,er alleg. ea "elec rical raui;; c:
cars'9uction" at the Ccm nche Peak site lccated in Glen Rose, Texas.
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3 Interview of CHARLES BRETT On August 31, 1982, Charles Brett, Superintendent of the Electrical Department, Brown and Root, contractors for Comanche Peak construction, was interviewed by NRC Investigator R. K. Herr at the construction site located in Glen Rose, Texas. Brett explained that he was present during the 1979 time frame, and in December 1979, the electrical department created a " termination crew." Brett stated that this crew would check out all electrical (safety and non-safety) wiring to ensure that work had been accomplished and that.the work was done satisfactorily. Brett remarked that the men assigned to the work crews would submit handwritten reports to show what work was done, where the work was done, and the status of the work. Brett emphasized that this crew checked the electrical wiring before the Quality Control Inspectors were advised that the electrical wiring was ready for inspection. Brett explained that the termin-ation crew conducted a preinspection review of all electrical work. Brett" also pointed out that, if a deficiency was noticed and reported, the deficiency '
would be addressed before the Quality Control Inspector would conduct his inspection. Brett explained that this extra " check out" by the electrical personnel was used as a management tool to show the electrician where problems arose and to point out various potential deficiencies. Brett stated that the Quality Control Inspector could still find various deficiencies, and that ;
l the practice of utilizing " termination crews" to check the electrical wiring j is no longer being used. Brett remarked that " termination crews" were not a requirement in the Brown and Root procedure or instructions, but were merely an extra check for the electrical department itself, and therefore, none of the handwritten reports or status sheets were kept.
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On Auaust 31, 1982, a review of fg;,b...f.%W.
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I I"f" On D T @ M 2 P [ "@ ' T a former electrician employed at the hyv NRC investicator R. K.
Comancne Herr and Peak NRC Inspectorproject, construction L. E. MartinC6c;c Glen H'c Rose, Texas, y
4' yg i.') Mma executed a ' signed sk/iTY
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dtTdh v.,,^ AdWiMYWNified four areas of alleged " deficiencies" and drew a map depicting the exact location of these deficiencies. INbs Qfurther -
described these deficiencies as follows:
(1) Votor control center located in the circulation water system:
use of 1000 MCM cable, using 750 MCM lug that was drilled to accept larger cable.
(2) Auxiliary Building, Reactor No. 1: lug designed for an approximate screw size of 3/8 inch was used on a terminal
- block designed for #10 screws.
.f (3) Switch Gear Room, Reactor No.1, black cable: lug designed for inch screws were used on terminal blocks designed for #10 screws.
(4) Annunciator logic panels, Control Room, Reactor No.1, black cable: improper cable splicing and wiring to the wrong side of lugs.
S.3NNMother general allegations of deficiencies identified in his previcus
~tatement s of June 14, 1982, were addressed in the following manner. @ W expressed concern with the improper installation and check-out of Cannon type ~
plugs. f % 5 M was provided NRC Inspection Report 50-445/80-13, dated May 21, 1980. Y % % stated that after reading th oection Report, i the report answered all his concerns in this area. z.,.. +, 'reo .ad also
! expressed concern regarding the patching / repairing of damaceo ca le, faulty i grounding, and wiring not protected from abrasions. El P N Jwas provided eight nonconformance reports covering the above general allegations that were
_ issued fr_om December 20, 1979 to March 18, 1980 and subsequently corrected.
U;"-up aafter reviewing the nonconformance reports, stated that the deficiencies identified in the nonconformance reports and subsequent corrections appeared to address the concerns that he identified in his previous statement of June 14, 1982.
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'W $# - $_4 $ ' M '; he was not in a position to determine if his concerns were addresseo properly, pointing cut that he did not have access to the ncnconformance reports or NRC inspection 4
l reports. Further,1 ]remarkedthatmostofhisworkwaswithncn-safety cabl e. However, he statea that between January 2 and January 11, 1980 he was assigned to the Electrical Department " termination check-out crew" that went around to ensure that all work was done properly, and that some of the items he checked could have been safety related.
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J fU9# ) stated that he was unaware of OA/QC activities or procedures that toox place subsecuent,to the check-out crew activities on all safey-related activities. /O: %Qalso expressed concern that when cad-welding was done, welders only protectec an area of about 3 feet; however, A7/' # lhad not inspected any of these to determine if any cables had bee'n damag'e'd and could not identify any specific areas for follow-up by NRC.
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7 Inscection of Alleged Deficiencies On August 31, 1982, Dennis L. Kelley, NRC Senior Resident Reactor Inspector (SRI), assigned to Comanche Peak, Glen Rose, Texas met with NRC Investigator R. K. He'rr to review the allegations set forth I by BM ytf@ppgg Allegation Number 1: Kelley was able to physically locate the motor control center (MCC) located in the circulating water system, as described in the allegation concerning the use of 1000 MCM cable with a 750 MCM lug: Kelley stated that he inspected the area in question and found no 1000 MCM cable in the motor control center. Kelley reported that he did find one 750 MCM cable in MCC XB3-2 that is matched up to the proper lugs. He also found that the MCC 1B3-2 contained paired 350 MCM cables properly terminated. Kelley remarked that as of August 31, 1982, no improper wiring was evident in the MCC's of the circulating water system.
On September 17, 1982, Kelley advised that the areas of the alleged deficiencies tnat were identified bybd cd ?llin his statement of September 2. 1952 (see below), were located with the assistance of the maps drawn byl ,
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Allegation Number 2, Auxiliary Building, Reactor No.1, improper screw size for lugs: Kelley stated that he physically located this area utilizing Map No. 1, and found that there were no washer / screws in panel 5 or 6. However, he did discover a number of screws with attached washers. Kelley explained that upon close examination he found that the washer attached to the screws is an intricate part of the screw (manufactured together) and it not an add-cn as it may appear at first glance. Kelley stated that some screws contained brass plate and some contained chrome plate. Kelley remarked that the chrome plate steel. gives the appearance of a steel washer and could easily be mistaken for j wiring inKelley this concluded area. that as of September 1932, there was no improper Allegation lugs: Kelley Number 3, Swith Gear Rocm, Reactor No.1, improper screw size for stated he physically located this area utilizing Map No. 2 and found that the same conditions existed as per Allegation No. 2, above. Kelley added that as of September 1982, when he inspected Switch Gear Room, Reactor No. 1, no improper wiring was observed.
Allegation Number 4, Control Room, Reactor No.1, splicing and cable termina-
' tien to wrong side of fuse block with some shaving of the lugs: Kelley statec ,
he physically located this area, using Map No. 3, and found no evidence of shaving or erroneous termination of cable. Kelley further stated that he chened l the section in question as well two other sections in the control panel and found that there was no evidence of lugs being shaved and added that blocks were of such a nature that it makes no difference which side accepts power ads.
Kelley remarked that there were three blocks located in this area at the time of 4
his examination. He did not find any improper wiring. Kelley confirmed Chandler's is non-safety. statement that the wiring in this area is black cable wiring, and 1
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!. Kelley stated that during his inspection effort, he also examined safety and
) non-safety cable in the location of fv - ' ,c;yconcern, utilizing Map No. 4,
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4 to determine if any cables were pulled too tignt. Kelley explained that the cables are tied off with tie wraps and anchored with adhesive clips to hold l wires down and stated he found adequate slack in these cables. Kelley pointed i
out that these conditions are in existence ac the present time. Howaver, he i could not cc:ar.ent on the conditions as they existed in January 1980.
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Status of Investigation '- "
The status of this investigation is CLOSED.
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g 6-14-82 COPY ALL Attachment 2 lg @,y.ym ,b,q$ ,.:..signed sworn statement 9-06-82 ORIG OI:RIV/CY
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can Fd ri21 M.tMt to anc will be supported by documented roocrds of covaral faalta in the electrical phaso of constru,ctico at Casancho Pook as of Jaauary 11, 1980. Having been enployed as a journeyman oloetrici :n by
&fews & Root, Inc, during the latter part of En c gsp en g eA Ccaa=chs Psak, I verked in the electrical "te'rmination crewding tha actaal phyrical ter=ination of the wiring anc lator on the "checkoat crov*.
S.is latter crew checks the viring done bf t% torninstien crew as to ascuracy and proper tarrticaticn technique. 1 1:as regaireC to turn in a written ar,d s1 ped report es each cable checkec by me. c ome, i' not all or these faults can De rsrified and 1ccated throu;h these reports. Shase fwilts inclcoa i= proper lug slaing and zetual physical alteration of lugs, oplicing cf cabla, patching of damagoc cablas, improper pin setting on "canen" type pl'ags, faulty grcunding, virin not properly protected-froa abrasico, win tonsica teo high, and imprcper protection of cables nuring thermal weldiu2 Lucr are a viring cevics thtt attach te the anos of wires or cablos as an aio to ternicatics and come in a variety or styles and sizes. The *ri=3 type" u. sed at Counche Peak has a hole in its tongue te accept screws fic:s tarainal blocks. Lese holos can be of varying eize dependent upon what dimeter er stud site screw the terminal block is engineered for. A stud size six is --mor in diameter in both the threaded pc-ticc and the bssd cf the screw than a stud size 8 or 10. The. lu:e for these, ir. crdor to fit tha siifferent terminal blockr and screw size anc at the o,=e time maintais +J:a
- paparags canacity they are rated for, are nanufactured with a different ::0Lapod tong 2.2. For exampla,112 copper viro has an ampera;e rating of 20 caps, a:d a lug dasigned to accept the vire nust have the Fane er larger c=pacit7 '&s rating of the virs is detorsined by the dianeter of the copper conductor. Tha rating of a lug is datermined by the size and shape of the tongca. It crast have a spoeific area of it: surface in cont act with the terminal tslock or ita
=pacity will be ite:.oned. A lug .cith its tou. ao designec for a #10 acrrsu h.as a hole in its tengae t hst i: larrer than t.he holo in one designed for a 16 or fS scrow. The tongue is also wider and thinner. If a lug designed for a 110 screw is usod on a terminal oleck designed r r use with dB scrows, its c.specity is lossened because a $6 scrov havint a smaller heae uizo caly applias prassurs to tha inner ring of the lu; tengua causin; a " balling
- offect. It cassos So cutar odges of tha teng.ta to curl outward, also lesa area undar ths sorov hand 1.s in centset with the torninal owk becauss of its larger bol2. n n~a ,:n ana7 instccces uh.are this : :s happoned at Cc:n=che Poak. Scas of thas,.s are
- 1. .W Vf Eu11 ding Reactcr hl---Lag desi ened fer an appre:ciaato scro i 31aa cf 3/Sa uas usod ca a tar .inal block ausigned fcr 310 aerava. Lia ra dc:cs with the aid of a atool uashar with.vt the uae of contact aid to pmnat alm-trolysia botvaco tha two disainilar natals.
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- t. Swisohgoer Amen. Several lags designed for lA" screws were used on sessimal bleeks designed for fle screws.
These two instances stand out in my mind but there are many more in pero-@ omoerming the airculating water system and fire cuatro13 housvar wieout reference materials I carmot be more specific. Essover, there is at least me lastamme I can reeall-in fact for which I aus at least partially roepensible. This is the termination of a 1000 )W emble with es use of a 75s McM las that was drilled to accept the larger emble sias. It was done after protest by both airself and Dennis Neaves, another jourusyman working as sqr partner on the temination crew. Drilling the lug affooted its aspecity in two manners one, it redsoed the amount of metal to esadmet electricity and it was a bolt type mechanical lag, meaning that j the lag was oeomrod to the sable by means of a bolt or set screw in its body.
Dr41'i= the lag body had the effect of lessening the number of threads to i met mere than three or four for the set screw to be screwed into. This was in j a Moser Castrol Center in the Circulating Water system. Any failure in the sirealating water systrA nhiah providae coolant water for the reactor tonM pessibly saase very seriens problems. D At least me sable in the Amounciator Logia Panels is the control l.
roes for Beamter il was spliced in the annunciator panel itself and covered ever with other wires to kide it from sight. The sable was too large (it les assmed) to terstaate on the fase block to idiich it was designated.
Upes ====4==H os of the fase block I found the cable terminated to the weg side af it. Had it been teminated on the correct aise the original sable would have fit. The splice was made on the orders of Frank Platt, !
I the General Foreman over termination. also in h Annunciar.or panels there were several " Canon" type plugs in dich the pins were not seated properly.
This een eause h connector pins to be pushec back into W bocy of the plag casing the pin or pins to have poor contact. The Annunciator Logie Famals give W alarm if any part of the system malfunctions. Any malfaneties in the amounciator system can cause no alarm to be given in any amargency to idhich the plaat may be subject.
Partions of the grounding system for the cable trays in the Spreader Room were damaged either by an employee collecting copper or deliberate vedalism. Strands were cat from W cables in several places. The conductore were never cut entirely in two but the removal of a strand of no matter what langth reduces the capacity of the conductor.
In the Control Center for Reactor #1 literally hundrecs and possibly thousands of wires were brought out of t. heir metal raceway anc pulled sharply oeer their sharp, unprotected edges, making them particularly vulnerable to abrasian and vibration. Every portion of every system in the plant could be. adversely affected by this faalty procedure.
At least one emble in the Switchgear Room was damaged while being
,=1'-4. Its insulation was nicked in several places and patched with heat shrink tahing instead of being replaced.
Ia at least two instamoos wires or caules were too short by only a matter af imehme for proper termination. Noe were pulled very tightly
~and tesusiasted. They were palled tight enough that there is the possibility at their beang palled from their lu.a. One of hoe is la the Spreader Rosas amether is in a Noter Centrol Center in the Circulating idater System.
l
i .
" Cad welding" or ther.al .el in. of C.e ,;roundin. con uc t.orr en the cable trays was dene after nany cables hsc already bow. ;nilee snrough them. 1 coalu not inspect f or o.amois, uut the caly protectica used on th.: cables was an a.r.bestcc blanket that protecter only t:.e '
cables in tno 1::snaciate vicinity of the . auld.
I c:a necessarily vans on whien tarticalar caLinet or panel or even systen te which I refer dae to ti=o olt o.;ad an,. tne larga naaber of sy:sta:s on wnich I workoc. 41th refereace natorial:. the locatica of these faulte could oe reacn . acre closely identified a= could others not menticcoo specifically herein.
S1;;ned this /h #- day ol Jano 1902 a g gy [g n , y.;g s
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, hereby make :ns .
to Mr. R. K. herr, wna nas icen: 1riec nicself to me as an(.nvestigator with :ne J.: wing
- 5. i Nuclear Regulatory Cc= mission. I make this statement free y with no tnrea
- s er :remise !
j reward having been made to me.
t
! I worked trician from at August the comanche 21, 1979 Peak Construction to January 11, 1980. site for Brown & Root as an elec I worked about 3 months 1
- on the termination crews and from January 2, 1980 to January 11, 1980 I worked on the termination check out crew.
I On June 14, 1982,I prepared a statement covering a'reas of concern that I i
had with various practices that the electrical department was doing. I prepared my statement upon the reauest of a friend of mine, Lawrence Pope, I
who ask me if I had any problems or concerns with the electrical department and told me that these concerns would be made known through the upcoming j
hearings on the Glen Rose Comanche Peak Nuclear Power site at Ft. Worthg &, '
Mr. Herr and Mr. L. Martin of the NRC have gone over with me the concerns that I mentioned in my statement.
' I would like to point out that most of my concerns deal with Black Cable that is non-safety.
d*W '
In my June 14, 1983, statement I mentioned signed reports that could identi fy faults. These reports that I refer to are cable termination cards and i cable pull cards. These cards have sign off blocks for the craft, their supervisor and 0. C.,also h there is an area for comments. Any concent tha I may have made on these cards would have to be addressed by O. C. and/or J
I corrected before Q. C. sign off, however, I was not present to observe all of the corrective action.
my concerns on the above cards.
To the best of my knowledge I documented all of j
~
However, most of my work was in non-safety 1
related areas.
i I have drawn a map of the Auxiliary Building Reactor #1 and located the ar.e of my concern.
wiring. This area or control panel has Mr. Herr stated he would contact me both safety and non-safety the NRC inspection in this area.
later and report the results c
- I have also drawl. a map of the Switchroom area and have located my ccncern in Reactor Building #1, Grould Level, just left to the door entrance. I
) worked with black cable and I recall that Black Cable is non-safety related
, I have also drawn a map of the Annunciator Logic Panels, in the control l
room, Reactor #1 and have located my area of concern. I worked with Black 4
Cable and I understand that this area is also non-safety related.
Mr. Herr and Mr. Martin discussed my area of concern in the hunrraoter EKg Con-f trol Center in the circulating Water System. In ny statement I said that
{
1000MCM cable was present in the Motor Control Center, however, upon re-thir j
this could have been 750 mcm. I an not sure. Mr. Kerr told me as of August 30, 1982, this area was inspected by the NRC and the lugs and wire
- ywere found to be correct. Apparently my concerns were identified and rran corrected after I left in January 1980.
My concerns with improper installation and checkout of cannon type plugs wat Page, of A Pages I
_,.L..__ . _ _ - - . -
- o. .
subsecuent. . ntified by the :a ...;cumentec il Nhc 2nspection report 50-445/80-I? -
t I have read toda. (September ?, 19 D ) and addressed t o r"
+
satisfacticm .
As to the rest of my concerns regarding damace, cable by sharp edges, and/c other means, Mr. Herr has shown me a number of Non-Conformance Reports (NCF that address these concerns. Most of these NCR were discovered and ccrrect after I left the site.
My concern about the repair / patch of cable damage have been addressed by a procedure that was published in October 1980, that outlines the repair pro-cedure requirement. I did not know about. this procedure because it was pubilished after I left, however I have raead the procedure (eel-13 Rev. 2) and have no further concerns.
I canr e locate the exact area where cables were too 6. ort and were pulled tight for termination however I realize that on safety-related cable, Quality Control checks and pre-requisite testing would have identified and corrected my concerns. In the MCC Rm,BLK Cable, CCW(1 cable too tight) . In the Spreader Rm, either BLK or orange as per the map I gave to Mr. Herr.
I would like to clarify as statement I made on cadwelds. I said that I could not check for damage but what I meant to say is that I did not check for damage. My concern is th t asbestos covering was only for an area of three feet and believed it'.y @g have u covered an areafeet. of six
[1
,. g,~ J.
I now realize that subsequent megcer tests and O. C. Survelliance woulf nava identified damaged cable.
Q?
Mr." Herr has asked me if I have any other concern or area of concern that I wish to convey and I have no other concerns except as identified on .y O' e 14, 1980, statement and in this statement.
A jp^ z d% a- n. 3 gg:r?g ,
y w-, l:
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<e' I have read the foregoing statement consisting of [ typewrittenN,~urj
- 2d1 pages. I have made any necessary corrections and have initialed them. I have signed my nate in the margin of each page. This statement is the truth to the best of my knowledge aNC belief. I declare under penalty of perjury that the foregoing is true anc correct.
Executed on $E/[ ^ 14L' at (Date)
)*O5 fr7'. ,qn (Time) /r
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- )
N k mmy D O ~ "~~~f % g -
Subscribed and swayn to cefore me at / 306, this ptF Day &r' 5. 0 7 , 1992, at: &n~n] l 4~o r- [-o om s
'4ITNE55U p N /s [4 d Ricnarc r Herr, imC Investigater AUTH: Sec,. 161c AEA 1954 as amenced PAGE ( 2) 0F ( 4 ) PAGES i
i . r. i ; u t.113
- t. U C L E A R R I G U L A T O R Y C O t.u.U S S IO N
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glG ASSISTANCE 10 INSPECTION REPORT ry 'm!y"v"
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SUBJECT:
72f20,~1953 COMANCHE PEAR.
ALLEGE 0 IMPROPER CONSTi.UCTION PRACTICES REPORT NUMBER: A4-83-005 1.
On February 3,1953, Robert L. MESSERLY provided an effidavit to the Citizens Association for Sound Energy (CASE), an intervenor that included three alle-gations regarding improper construction practices by Brown & Roet personnel a the Comanche Peak Steam Electric Station. MESSERLY elleged the followinc:
- a. That Brown & Root employees drilled undocumented unauthorized holes throu:
rebar, and such cutting of rebar was done at the direction of supervisors b.
That the main stear line pipe in Unit I was moved using the polar crane, thereby placing the pipe under unsafe tension.
- c. That a Brown & Root employes usec a cutting tortii 06 lienger materia violation of procedure. in 2.
On April 6,1953, MESSERLY was contacted by the re::orting investicator, and a meeting was arranged with MESSERLY for the following day. MESSERLY contactec reporting to April E,investigator 1983. or. April 7,19E3, and requested the meeting b,e changec 3.
On April 8, 19E3, NRC OlF0 Director R.K. HERR and the reporting investigator met MESSERLY at a restaurant in Fort Worth, Texas. MESSERLY was accompaniec by Ms. Juanita ELLIS, a CASE representative, and Ps. ELLIS husbanc.
Ms. ELLl! wished to record the meeting; however, Oir0:R1y was not previcusly inforced cf her intended presence nor of her desire; to record the interview.
01F0 die not have a recorder, and in accordance with 01's policy, the r;eeting was rescheculed. On April 10,19E3, arrarge ents we re hace to use a rocm at tne U. 5. Attorney 's office, Fort Worth, Texas, and fcr a court reporter to transcribe the inter.ier. cf MESSERLY.
4 On A:ril 14, 1953, MESSER Y was ir.terviewed at tr.a U.S. Attorr.ey's office with 9.s. ELLis present.
ME55ERLY's testirony was taken uncer catn, Attach:ent (1),
and Ms. ELLIS mace her oc perstr.ai retorcir.c of the intervie . In his testi-mony, F.E55ERL7 ex;3r.ced in detali cr. his original aliegations. MESSERLY nar,e c Erown & Root em;1cyees responsible for the allege: Trproprieties v.c these whc could substantiate his aliegations. MESSERLY also identifiec numerous employees by titie, and agreed to later provide the corresponding names when he was able to refresh his memory with his personal records located at his resicence. MESSERLY also provided ins hRC with a ccpy of a log. MESSER_Y explained that hs raintained this Icg to document in? cutting of rebar af Ccmanche Peak. (Note:
ME55ERL7 did not i.llece that cll the er.tries in the log documented unautnorirec cuts through rebar, but rather that sore of the entries in the log may have been for holes drilled through reber that may not have had the appropriate accompanying authorizatior.s. ) During this intervie.,, c'.E55ERLY m3da a fourth aliegation regarding instances of r
m m , a, , , n ;C/A-25-C'I v - w L/V & v O fQ
$h. ' '
y A4-83-005 Page Two Brown & Root welders failing to purge stainless steel pipes during welding.
- 5. On April 21, 1983, a copy of the recorded testimony was mailed to MESSERLY at his residence. On April 27, 1983, MESSERLY was contacted by HERR, and acknowlecged receipt of the transcript, but postponed giving the names cf the Brown & Rcot employees he had identified by title in the transcript. MESSERLY stated he had not as yet had an opportunity to read his entire testimony. On April 29, 1983, MESSERLY was again contacted by HERR, but he again postponec providing the names, explaining he was very busy. On May 1, 1983, the reporting investigator telephoned NESSERLY at his residence, and P.E55ER'.Y provided twelve, additional names of Brcwn & Root employees at Comanche Peak he alleged had knowledge of unauthorized cuts through rebar.
- 6. On May 3,1983, interviews were initiated at the Comanche Peak site accressing the four allegations. MESSERLY identified 38 individuals allegedly responsible for, or having knowledge of, the allegations. Review of employment records determined that eighteen incividuals were no longer employed at Comantne Peak.
- 7. Between May 3, 1953 and May 10, 1953, 19 Brown & Root employees and 1 D avo Constructors Inc. employee (formerly employed by Gibbs & Hill) narred by ME55 ERD were interviewed, and signed, sworn statements were taken frc- 19 of tnem. One Brown and Root employee interviewed lef t on vacation before a signed, sworn statement was obtained from him, and hi! testimony was recorced in the for of a Results of Interview. One Piping Design Serfgces Inc.
engineer was identified by the reporting investigator as responsible fcr the movement of the main steam line. This engineer was interviewed, ar.:
executed a signec, sworn statement.
- 8. Nine individuals alleged to have knowleoge of improper, unauthorized cutting of rebar were interviewed and provided sworn statements. These individuals deniec having knowledce of rebar that was cut without proper authcrization. A 10th individual responsicle for issuing the Component Modification Carcs (CM:),
authorizing cuts through rebar, was interviewed and proviced a signed, s, corn [
statement cenying knowledge of any procedural violations. Tes timony_i mti fir instances where rebar was accidentally cut, but this testimony aisc Q o that in tnese instances, CMC's were obtair.ed af ter the cuts were reporte: su the erdgneers. There was no testimony received indicating that holei we e crillec or rebar was cut without proper cocumentation, and nc evicence was found to contradict the testimony of these individuals.
- 9. Inree Ercen & Root em a yeesc alleged to have knowledge concerning the use of the polar crane to move a cortion of the main steam line in Unit I were inter-l viewed and providec signed, sworn statements. A Piping Design Services Inc.
engineer responsible for relocating the steam line, provided testimony c# his evaluaticn anc c;rection of the relocation of the line. The testir.ony taken frcm these four witnesses indicated that the relocation of the main stea- line was done under the direction of engineers, and was accomplished tc remcse stress on the line and to return it to its designed location. hc testr:ny was recieved to indicate that the line was cold sprung" or installed uncer stress.
-~
__ .,- r ' '
,f.'
A4-82-005 Page Three
- 10. Eight Brown & Root ecoloyees alleged to have knowledge concerning the improper use of cutting torcnes on hanger material were interviewed. Two witnesses stated they remembered an instance during the redesign of a hanger in which a piece of tube steel was discovered to have had the bolt holes enlarced usinc c torn , which was a procedural violation. The testimony of tne two Eitnesses indicated that this hanger was scrapped because of the procedural violation, and was replaced with new material.
The other six had no knowledge of imprope-use of cutting torches or hangers.
- 11. Two Brown & Root employees were interviewed concerning their alleced kcowledce of lugs improperly welded onto stainless steel pipe without purgiiig the pipe Both executed signed, sworn statements, and indicated that they did not know o-any instances where welding was done on stainless steel pipe which required purging by procedure unless a " purge deletion
- was received from the engineers.
- 12. All of the employees mentioned by EESSERLY in his affidavit who were still e ;1oyed or available for interview deniec the allegations made bykE55ERLY.
N0 evidence was uncovered during these inquiries which indicated deception on
- ne part of the witnesses.
The witnesses ranged from pipe fitter helpers tc Src n & Root superintendents. A Piping Design Services Inc. engineer and the Dravo Constructors Inc. project manager also prcvicec testimony which con:ra-cicted the allegations.
- 13. Tne signed, sworn statenents are maintained in OIF0:RIV. fic further inquiries are anticipated unless staff inspections identify additional pertinent information that would tend to substantiate the allegations er discredit the interviewees.
Attacnments:
(1) Testim:ny of MESSERLY - dated 4-14-B3 ,
(E) List of Interviewees (3) List of terminated employees identified ic ';acnment (1)
REFORTED BY: 1
(.k 4['
r d . b r , - f i r. , irgestigator Oi Fleic Office, Regi6n IV APPROVED BY: .8 .-
Ri cna rc F,. herr, Director 01 Field Office, Region IV cc: i Wa rd , 01:DF0 - w/a ttachments I
- s. Collins, RIV - w/attacnments E. Jcnnson, RIV - w/o attachmer.ts ,
- l. ,-
(.)
j l 1 IN THE MATTER OF:
) SHORN STATEMENT OF ROBERT HESSEELY 2
l 3
1 4
]
5 6
7 PRESENT AT THE TAKING OF STATEMENT:
MR. ROBERT MESSERLY, Witness; 8
MR. B. BROOKS GRIFFIN; 9
i MR. R ICH AR D K. HERR, Interrogators; M'O
- MS. JUANITA ELLIS
- Nl 9:51 MR. DAVID COGBURN, Court Reporter, (M
@=.D .L 3 14 SWORN ORAL STATEMENT IN QUESTION AND ANSWER 15 FORM of ROBERT MESSERLY, taken before David Cogt +
16 a Court Reporter in and for the State of Texas a 17 the United States Federal Courthouse in the City
. la of Fort Worth, County of Tarrant on the 14th day 13 .
of April, 1983 at 2:00 p.: , at which ti=e the ,
20 f ollowing proceedings were had:
21 22 23 24 25 0 TTAc.Hn's c:
1 V
I 4
I t 2 1 P R O.C E E D I !! G S 2 MS. ELL IS : For the record, we shot j
3 indicate that we have handed the NRC officia:
4 an April 13 th let te r from CASE addressed to 5 Edward Markey regarding this matter, and alsc 6 copy of an affidavit of J.R. Dillingham, l 7 D-i-1-1-1-n-g-h-a-c. And I believe Mr.
8 Messerly has a copy of some documentation wh:
a 9 he will be providing also to the NRC.
10 MR. G RIFF IN : Anything else, Ms.
11 Ellis?
) 12 E X A M I N 'A T I O N 13 BY MR. GRIFFIK:
14 Q Hr. Messerly, this investigation is bei 15 taken pursuant to the rules of the Nuclear 16 Regulatory Coccission and we are at the U.S. Feder l
17 Courthouse, a part of the U.S. Attorney's Office,
- 18 Roo
- 524 in Port Worth, Texas. This is Thursday, i
19 April the 14th, 1983 and we're ce==encing this, ir 20 looks like, at 2:01 p.m. Present for the NRC is 21 Richard K. Herr, the director of office of
, 22 investigations and myself, E. . Brooks-Grifrin.
23 I understand, P. r . Messerly, that you are i
24 f ormer employee of Brown & Root and were e= ployed .
I ) 25 Comanche Peak S team Electric S ta tion in Glen Rose,
i i
~
l
\ l O
1 Texas. Is that correct?
2 A Yes I was, uh-huh (affirmative).
3 Q And present with you is Ms. Juanita 4 Ellis.
5 MR. GRIFFIN: Ms. Ellis, if I migh 6 ask you, what in your role in relation to Mr 7 Messerly?
8 MS. ELLIS: All right. Mr. Messer 9 is one of the individuals which we had plann 10 to call in hearings which have been postpone 11 for the time being, at least, in the Co=anch e-
{N) 12 Peak operating license proceedings.
13 MR. GRIFFIN: All right. And you 14 here in his behalf?
15 MS. ELLIS: Well, yes. Be asked t 16 I come and join him so that he would have 17 someone here that he felt c o=f or tabl e with.
15 felt that he would feel a little more 19 comf ortabla with someone else here.
20 MR. GRIFFIN: Do you represent hl=
21 any way oti-r other than just an associate o 22 in the manner you have already described?
23 AS. ELLISc In tha hearings --
I'=
24 not an attorney ffrst of all. In the hearin.
25 though I am CASE's primary representative an
f ., 4 i
1 as such do what an a ttorney, I should say, j 2 wouid do for CASE. And so to that extent I 3 guess sort of a quasi representative status.
I j 4 O All right. Our purpose here today is 1 .
j 5 ask Mr. Messerly questions concerning an earlier 6 statement that I believe he made to you in which .
I 7 identified a number of issues that are of concern j 8 the NRC, and we would like to find out more speci.
1 .
- 9 details about these issues. So my questions will 3
10 directed to you, Mr. Messerly.
11 A Okay.
1 1 12 Q The first issue I would like to go ints 13 is the use of a rebar drill or a drill at Comanche '
l 14 Peak that I believe you have indicated was used, j 15 that,you used in your job and was also used to d::
$ 16 through cement and rebar; is that correct?
17 A That's correct.
, 18 0 Would you mind telling ce in more deta:
19 what this drill is?
j 20 A Well, it's like it says. They call it 21 rebar eater, it's made by Drilco manufacturer'who
- 22 out of Miami, Florida and it's a --
well, they hav 23 a dia=ond tip on the= or they have a real hard ste 24 tip on thec that cuts through other steel, concret i
- 25 anything else that gets in its way. And they are
. - . _ - , , , ,.,-,._m ~ , . . , - - . . _ - _ _ - _,, - , . , _ - . _ , . , _ . . , _ , , , , , , . - . . - , , _ . , , , _ . . . . . ~ . - . , . .
e
(/
1 operated by anywhere from a half to a three quar 2 horse electric mot or.
3 Q Okay. And did you use this ma chi ne 1 4 your capa city as an empl oy e e of Brown & Root?
5 A Well, I was f oreman over the crew the 6 used this machine .
7 Q All right. Did the use of this machi:
8 require documentation from --
9 A It did.
10 0 --
from engineers?
11 A It did.
() 12 Q And these were Brown & Root engineers:
13 A Right. Not Brown & Root, they were G; 14 and Bill. They are the ones that first started :
1 15 wh'n e they first come on the job.
i 16 Q All right.
17 A A guy named Dean Fellinger is the one 18 you want his name.
1 19 Q Be was the one that issued --
l l
20 A Be was the one that started out with a 21 on the rebar drilling, and later it changed into
~
22 f ou rteen dif f erent people if you want to know the 23 tr.uth about it.
24 Q What was his last name?
25 A Fellinger. He is still with Gibbs and I
l -
e...s... n.. 4. e4-- nei_acen
i r~,
U 1 Bill and he is out of the Dallas office now. !
2 jpS. ELLIK: I believe that's 3 F-e-1-1-1-n-g-e-r. I have seen his name.
l 4 THE WITNESS: Do you know who I'E 5 talking about?
6 Q During the time that members of your c; 7 used rebar eater, did they make sure they had thi:
8 documentation?
9 A Most of the time yes, but there are t i:
10 that I was ordered by cy superiors, a guy nam e d r.:
11 Sanders, to order or go out the gate, as I stated 12 my affidavit before.
(l 13 Q Are you saying he asked you or told yo; 14 or ordered you to drill holes or . use this drill ir 15 the manner in which it was to be used without 16 documentation as required by procedure?
17 A I am saying that.
18 Q Bow many instances did this occur?
19 A I wouldn't --
I mean, aust to give you 20 number, I couldn't do it. Many times.
21 Q Okay --
22 A As far as number, you're going to say 23 more than this or less than this, I can't give you 24 number. I won't give you a number because I don't 25 have that much -- well, how can I say it, I'm Just l
l
l I
- 7 v
1 not there. The drill --
I was ordered to l oa n tt 2 drill out at times. I was ordered to l oa n a guy l 3 drill bit that he would go get a motor, a drill 4 motor out of the tool room and I'd never see thes 5 three, four, five, six bits again. Now, how many 6 holes were drilled with it there's no telling how 7 much rebar was cut.
8 A man comes up and says, I want you to 9 give so and so six drills, he's get a pipe hange:
10 that has to go down or a cable tray that has to g 11 down - a cable tray support -
and we have got thr
( 12 hol es in it and we need the fourth one bad. And 13 went to my general foreman at that time who was P 14 Mason, and I told Pete, I'said Pete, Mike keeps 15 giving me these orders to get this drill out, loa 16 it out to drill holes that are not authorized. I 17 haven't got the paperwork from Dean Fellinger. I 15 said, what can I do? Be said, man, he's my boss, 19 what do you want me to do?
20 0 Do you know for sure that the people t.
21 you loaned this drill to did not acquire the 22 documentation that they needed to stay within 23 procedure and use this drill?
24 A I'm positive they did not get the 25 procedure, because any time the procedure paperwo
I f ., b D
1 came through it came directly to me f r om. Dean
- 2 Fellinger and I handed it to my men and seen that 1
3 th'e job was done. Because there were areas out 4 there that there was --
strictly was illegal at a.
5 to' drill any kind of rebar or cut any kind of rebz 6 Re ctor One was one of them. No rebar of any kinc 7 was allowed to be cut in that building anywhere.
8 Q Is this the containment building?
9 A Containment building, Reactor One.
10 Q What the NRC would like to know in thit 11 instance is the specific locations where holes wer
( 12 I drilled without proper documentation. Is there ar
, 13 way that this inf orma tion or these locations can t 14 determined, r e cons t r uc t e d or anyplace we can go, 15 anybody we can go talk to to find out specific 16 locations? !
17 A Let's see, Danny Brown borrowed it 18 several times to drill holes. Be i s still working 19 out there. Other than getting ahold of Mike 20 Sanders, Danny Brown is the only one I can think c 21 And as far as sitting here and telling you 22 locations, evidently you haven't been out to that 23 plant.
24 Q I have, yes.
25 A Well, I had access to every building on i
l n
~
g 9 h
1 that place. I have been in every building. I he
, 2 cut rebar in every building but containment one, 3 except the dam. Now, does that. tell you anything 4 Now, to go tell you to go to a cer tain wall and a 5 if the rebar is cut is impossible.
6 0 You understand what we're trying to de 7 with the information. We're trying to find cat 8 specific locations --
9 A Right.
10 0 -- so that we can verify what you're 11 saying. Let me ask you, in your statement that y.
12 made to(ps. Ellisk you identified a diary that yo:
13 have kept a n d im this diary -- It's my understand.
14 in this diary you logged in instances or times w hi 15 this rebar eater was used to drill holes when you 16 did not have the proper documentation; is that 17 correcti 18 A No. This is --
, 19 Q Was this just a work --
20 A This goes from 9-7-78 to 10-17-79. Thi 21 was the period in which I was in charge of the ret 22 eater. And this documentation, there's some of th h
23 most of them have documentation. It also has the 24 CMC number, and like at the beginning it was a DCC O 25 or something. I got it wrote on there someplace.
l i
m.-.-- - . . - - - . - - - - - -- .__ -.-, - - , _ - ,m , . - - - - - - . . _ - - , - - . . - . _ . . - _ - - - .
l
, 'O 1 DCDDA 12 what they started drilling rebar with.
2 Then they find out this was not the right 3 documentation. Then they changed it to a CMC, bu 4 when they first got it they were doing it on 5 three-part me=os.
6 Q But --
7 A And this is every hole that I drilled, i S legal and illegal, and except for the ones where :
9 equipment --
I was ordered to loa n my equip =ent c:
10 0 All right. i i
11 MS. ELLIS: Just f or the record, wt
. s 12 probably should =ention that Mr. Messer]y is 13 ref er ring to a -- looks like a twenty-four pa 14 listing which he had prepared of these 15 different items and he will be giving that tc 16 you.
17 Q Is this a cc=plete rendering of this 18 diary --
l 19 A Ch-huh (af fir =s tive) .
l 20 0 S o -- l 4
21 A It is in co=plete for=.
- 22 MR. dERE
- Is it marked? You said 23 legal and illegal. Have ycu got the illegal 24 stuff marked on it?
/
k_ 25 THE W IT:i:S S : No, I really haven't
- n. ... .. . .. - - ---
t I .
,g '
1-1 but if it doesn't --
it's going to have to :
2 interpreted by me, which I'll try to explair 3 you or I can tear off a page and y'all can .
4 at a page --
5 l MR. HERR Perhaps take a blue per 6 !
a red pen and we'll mark the illegal stuff.
7 TBE WITNESS:
3 l
No, I won't do that.
8 can't do that because I didn't keep that muc 9 of it. I mean, you can take a look and flip 10 through it to see what it's talking about.
11 didn't do that --
as far as that, if I had K D
() 12 that kind mf a record, it would have been a 13 separate record or something like that.
14 0 Would any of these entries in this 15 document lead us to the locations of where holes 16 wer e drilled without authorization?
17 A It's very possible. It is very possic 18 MS.
ELLIS)bIf I can call your 19 attention to this third column here, it says 20 "rebar cut' --
it's upside down. But in thit 21 column, this is where specific rebar was cut !
22 apparently and --
23 THE WITNESS: Yeah, what I did was, 24 marked down -- this was my own deal and my os 25 idea, because there were certain areas that 3 c......, . . . _ _ , _ -,.. . . . ..,-
L
4 12 0
1l were supposed to take out a percentage of th 2 rebar. If you cut a hole in the rebar it 3 should have been reported and thus and so 4 forth.
5 0 In those instances, did you report it?
6 A Yes, I'm legal. So is this thing.
7 Q Okay.
8 A But it gives the direction of the reba.
9 which way it was running, north, south, east, wes-
! 10 It gives the depth that I cut the rebar and it a i; 1
11 gives the percentage of rebar, just me looking at
() 12 13 pie ce of rebar end saying I cut lifty percent, ter percent or if 1 just nicked it, just whatever aft 14 the hole was drilled.
. 15 Q But on each of those entries, does it 16 tell the location on the site out there? l 1
17 A It tells you the location, what buildit l l
18 what print number it was taken off of or the hange 19 number itself. So all you got to do is look up tt 20 hanger number and it will give you the area and 21 exact location of this particular hanger.
22 Q W_. right. So any -- which column show 23 the authorization?
24 A This one here.
25 Q Okay. So if that column is left blank,
. . . . . . . . ....o. -o . . . . .--- j
_ i
' 12 (u~T i I then that would be an example?
2 A Not necessarily blank. I don't know r 3 in the hell to put that without sounding silly.
4 Q We are going to need to identify -- we i
5 not interested in the ones that were done properl 6 We're only -- we want to look at the ones that we 7 done without documentation as required by procede 8 We' re referring to the (MS. ELLIfh 9 fifth column now on the far right.
10 A N o, there's really not no way of telli 11 not without looking up the hanger number and find
( 12 out what was done on the hanger. You will Just h 13 to go over each individual hanger and check the C 14 and see'what wAm legal to cut and wha t was not le 15 to cut.
16 IMS. ELL IS)r You might mention, toc 17 in this column the ones on the front page al 18 seem to have items by them, but on several o 19 them throughout the listing there were none.
20 So it's not --
each one of these items, in 21 other words, doesn't have rebar cut 22 necessarily. It's just as indicated on ther-23 Q At this point I was just trying to lim.
i l 24 it to holes drilled without proper authorization, 25 regardless of whether rebar was cut or Just
_ _ - _ - _ - - - - _ . . _ - - - - , - , ._. - _ ~ - _ - - -- -
i 14 fs ,
1 . concrete. If the drill was used improperly, we':
2 trying to identify those instances.
3 Can you think of any way with this 4 document or any other documents you may know exis 5 that would lea d NRC inspectors to specific locati 6 where holes were drilled without proper 7 authorization? Do you see what we're trying to 9 8 A I see exactly what you're trying to dc 9 You're trying to make your Job real easy and ther 10 no easy way way to de it. I'm serious as hell 11 there's Just no easy way to go to it because you
{) 12 have so many things out there ~that's been like th 13 and for me to pinpoint and give you an exact area 14 this or any other means -- I might be able to wal 15 out there and show you things if I walk.with you 16 say, this was done here and this was done here.
17 you're asking me to remember back three, four yea 18 too, and if you have ever been in that area, if y 19 go in there a week later it's all different.
20 0 I understand what you're saying. Can 21 think of any way that I can transmit this 22 inf ormccion to an inspector or to a group of 23 inspectors where we might be able to identify the:
24 You're right, we are trying to make it easier in 25 that we can't reinspect all the holes drilled a t
,fs ,, li
%.)
1 Comanche Peak since its beginning, since the 2 f oundation was poured.
3 A This rebar didn't come in until this c 4 here.
5 Q In other words, we want to address thi t
6 potential problem.
7 A I can't think of the guy's name. Ther 8 one area down in the tunnel what they call the 9 tunnel area, and he was foreman over it when he 10 borrowed that drill. He cut a bunch of recar dow 11 in there and it would be a damn good place to sta
() 12 Q If we talked to this man, do you thinx 13 would be willing to tell us?
14 A I can't think of his name. Yeah, I do 15 I really do. I'm trying to think of his name; I 16 can't think of it.
17 Q If you cannot remember his name today
_ 18 would you mind giving us that name when you do
. 19 rebenber it?
I
- 20 e A Be's still working out there. He got 21 fired and he was -- he went into the pipe departme 22 at Green Bat now. He's a welder.
I 23 l Q Do you think you will remember the name 24 eventually?
C1 25 A If I don't I've got it at home I would
_ . - . _ y . . - . - - . . - . , - . . ._ . - _ . , _ _ . - _ _ . _ . _ _ _ _- - - - - - - . - - , . - - - -
1 call you, but he might testify. And if you coulc 2 get abold of a Richard Montjar (phonetic), he war 3 man --
4 fgS. ELLISf Do you know how to spe 5 that?
6 A M-o-n-t, something like that. It's 7 pronounced Montjar, but he's in Germany now, I'll 8 tell you that much.
9 Q Now?
10 A Yce. Well, he married a girl in the 11 service is the only reason -- well, he was a year
(* 12 ago. He might be back over here, now but he's 13 married to a girl in the s e r vi ce .
14 Q Okay.
15 a
A But he worked and drilled a lot of hols 16 illegally.
17 Q Now, these illegal holes that you are 18 referring to that he drilled, this was when the 19 rebar was, or the rebar eater was on loa n?
20 A H o, he worked f or me. But he was also 21 around and could be a character witness to what I 22 E.ating as to when I was ordered to do this. And 23 you could pin that Danny Grisso (phonetic) down, 24 Danny Grisso used to work for me, too. And if you 25 put him on a stand and square him in, he will eith
I
<s ; 17 1 per3cre himself or tell you about holes he drille i
2 when he was working f or me and now he is in charg l 3 of that operation.
1 4 If you could pin him down, but that 5 company has got him sewed down tight. He's a 6 puppet.
, 7 Q First of all, let me tell you, I'm not 8 engineer. I have an engineering or technical 9 background, but let me see if I can phrase this.
10 I In the boles that were drilled by your 11 crew members without proper documentation, can yo 12
( remember any instances or did you witness any 13 instances where damage was done to containment or 14 any of these other areas where the' drill was used 15 that would constitute a safety or health hazard o 16 possible weakening of the structure?
17 A Well --
18 0 I know that's detailed.
,' 19 A I'm not an engineer either. I have cet 20 in steel, I have been in supervision, I have been 21 out there working. And when an engineer designs 22 something, he designs it for that particular thing 23 for that particular strength. All right. If 24 somebody comes in there and cuts part of that out 25 without documentation, there's your answer. But I
- - - , , _ . - . . - - _ _ . - r - -_ , - . , - _ . - - _ , _ . _ - - - - _ _ , _ . - _ - _ _ . _ - - - - _ , . - - . - - - . . , . - . . . - . -
, IE
/
(,
i 1
1 not an engineer.
2 Q So you're saying, if I understand you 3 correctly, you're saying that if it's done, then 4 knows what the effect will be?
5 A Well, the engineer knows, the engineer 6 that designed it. If he puts in fourteen rebars l
7 there and you cut out seven of them, then you hav 8 weakened half of them, what he designed it to hol 9 And I have went down walls in that particular tun 10 that I was talking about a nd w e -w e r e putting up t 11 hold thirty-two inche l i ne s down there. I wasn't
{ ) 12 this guy was if I could think of his name. And w 13 had to cut a bunch of rebar down in there.
14 This was, I'm --
well, quote me if you 15 want to, I think, I'm not sure, but I think this 16 an area that wasn't supposed to have any rebar~cu 17 out of it.
18 Q All right. Let me ask you one more ti 19 because you have accused me of looking for the ea-20 way. I would like to be able to walk out of this 21 room today and go find examples or instances of 14 holea drilled down there without proper 23 authorization. I hope there's some way we can 24 figure out how that can be done because we would
) 25 like to follow up on this.
. . . . . . . . .._.4_ n,_. , . , .,,,
I C, ^ ~o U
1 A If I could just think of one exact- hol 2 that I could remember. I know of three on the 3 tu r bi ne deck, but I'll be damned if I can remembe.
4 what area. There's another deal where I would ha-5 to go out and it's completely changed over now, a.
6 it would be a spot check between three or four 7 hangers.
8 Q All right.
9 A In fact, out of the three or four, I 10 think you will find a H il ti-b ol t welded on the bac 11 side because they couldn't get a hole in the grour 12 Q what would it take to refresh your memc 1
13 as to a possible location?
14 A I have no idea.' The documents you coul 15 get is -- now, this would be Turbine One area whic 16 w ou ld cut it down quite a bit. It's around them j 17 tanks that they covered with the aluminum siding a 18 insulation. I don't know what tanks, what they ar
, 19 ca led, them big long tanks up on the turbine deck 20 A n'd it was right alongside one of them tanks there 21 that three holes rebar was cut in without I 22 documentation.
23 Q Was there anybody else present that mig 24 be able to further identify, help us identify this Gs 25 location?
_ _ _ _____ - _ - , . . - - - - - - - . _ - . - . . , _ . _ ----_v.- . - . . _ . . - , - - _ . , - ,
i fs, 2C 1 ; A There was Richard Montjar. I should n 2 brought my time books with me. I'm not really su I 3 if Danny Grisso was there or not.
4 Q Is it your pe r so nal belief that Grisso 5 could identify locations?
I 6 A Yeah, I think he could, but I doubt if l
I 7 you will get him to do it.
8 Q Is he still employed by them?
9 A Yes, he's very much employed.
I 10 Q All right. Well, I'll tell you, let's 11 move on. We have got several other --
() 12 13 Grisso appear under these circumstances, you fMS. ELLIS) Perhaps if you had Mr.
14 know, sw orm w ith a stenographer and so forth 15 maybe it might enable him to say things that 16 might not feel comfortable saying not under 17 oath.
18 A 1 seriously think Danny would. I have 19 known Danny for quite a few years. I went througt 20 divor ce with him and everything else when he was
, 21 wor king f or me. But right now that company has gc j
- 22 his bought and paid f or .
23 Q I can assurc you the NRC is not bashful 24 about going and asking, so we will --
l 25 MR. HERR: I have one question I e...,... a...<- a<-. ,a, ace,
,n, - . . ,,.,n---, ,--,v,--- ~ , - - - - - - - , - , , - - , - - - , - - - - . . - - , -
- - - - - . - - - - , -- - - . - , - . - ~ , . , , - .-
t
,= I 21 1I would like to ask. Did you see any of these 1
2' people using the drill improperly? I know y 3 said you l oa ne d them the drill out, but did 4 ever see them use it?
5 THE WITNESS: Oh, yeah.
6 MR. HERR: And that was during the 7 time frame --
6 THE WITNESS: That was during this 9 time frame that this covers.
10 MR. HERR: Okay. That's the only 11 question I have.
A 12
(_) O Will that document tha t you are provid:
13 us, will examination of this d o cum e n t , say, by an 14 e ngi ne e r , would it lead to any locations where suc 15 bcles were drilled? Seems this fifth columns seer 16 to be filled in.
17 A What I would do if I was you, I would c 18 pull these CMC's and DCDDA all through it with an 19 engineer, bump it against the number of the hanger 20 and see what was authorized to cut and what was nc 21 authorized to cut, and then come back and bump it 22 against this, like a bundred percent cut out and i 23 that was really legal in that area to cut out a 24 hundred percent.
25 Q Do you think, then, a random sampling
. . . _ , . . . . ....,_ o,-. , . , ..,,
i i
? ~~ .
v 1 done like that is going te reveal instances of hc 2 cut without authorization?
, 3 A Uh-huh (affirmative). I really do.
4 jMS. ELLIhff It would seem to me on 5 that third column there where'it shows the 6 amount that was cut out, that it would be 7 prudent at least to check all the ones where 8 says a hundred percent or maybe as much as 9 fifty percent have been cut out.
10 A Because the way I understand that, on 11 first part, all this --
these DCDDA's and all tha'
'I) 12 and the three parts were all illegal.
13 Q You mean where it says ECDDA?
14 A Yes.
15 Q Those are illegal cuts?
16 A At the beginning they were, and then tt 1
j 17 changed it to a CMC. Now, if they went back and
{ 18 covered their butts on that DCDDA I don't know.
19 Q If we checked all the ones that -- the 20 DCDDA and checked that number it might lead us to ,
21 locations?
22 A I would try that first and find out if 23 this was a legal document, because according to De 24 Fellinger t h ~e e n gi ne e r , that was all wrong until h 25 come up with the CMC -- talk Bob --
CMC idea that i
- r "~. 22
(/
l I had to be wrote by a specific engineer.
- 2. Q As I flip through here, I only see tha 3j! DCDDA recorded twice. Are some of these other it 4 also that type of number?
5 A All right. Bere's one that was wrote 6 an RPIC. That was illegal, too. And a DCDDA --
7 ELLIS Are all of these numbe fMS.
B here, are those all --
9 , THE WITNESS: They could be CMC's .
10 l they could be DCDDA's. I'm not real sure abi 11 which they were. God, that's been, '787 12 Q Right.
13 A I really need to sit -down -- I haven't 14 looked at this other than a c oupl e of days ago si:
15 I have been out of it, and I could probably sit dc 16 with somebody, and be glad to, to try to more or 17 less interpret exactly how it was wrote and what i la is.
19 0 Dkay. We would greatly appreciate that 20 A I would. I will; I'll be glad to do it 21 MR. GRIFFIN: Do you have any more 22 questions, Dick?
l 23 MR. HERR: No.
24 0 Tell me now, you say, if I understand 25 correctly that this unauthorized use of this rebar l cm._,... ..__4. .... . . . .---
1 I
l
, , 24
, l w l 1 eater, is it true you were threatened with 2 termina tion if you f ailed to loan it out --
3 A If I f ailed to do anything that this m 4 said as far as that rebar es te r loa n-out or drill 5 bits or the whole operation or failed to drill 5 something myself and my crew, I was told that I j 7 would be terminated if I didn't do it.
8 0 Tell me what his name is a gain.
I 9 A Mike Sanders. You have to understand 4 10 there exactly what the deal was. At that time na.
l 11 Goodson was the superintendent. Mike Sanders was
() 12 13 guess, twenty-six, twenty-seve'n years old and had never done any tind of work lika that in his life 14 and be was right underneath Bal Goodson as a l 15 three-stripe general forecan. And Hal Goodson hac
- 16 one thing out of his mouth, and that was productic i
l 17 Be didn't come out and say it, but be didn't give l
l 18 dann how you got i t --
i .
19 Q Okay.
20 A --
as long as it showed up on paper. E 21 wanted production, he wanted pipe hangers up, he i
. 22 wanted cable tray supports up and he wanted them c 23 the wall and completed and bought off. He didn't 24 give a damn how they were put up, and this is what
) 25 Mike Sanders did. And in doing so, if they ran in
.,c
, 25 Q:
1 a problem, you've got to to figure acce holes wer 2! drilled, a hundred and something holes f or one 3 hanger to try and find a decent spot to hang it 4 without hitting rebar. This bringa on frustratio 5 on the men, they go to their foreman, the f or eman 6 goes to Mike Sanders, Mike Sanders says go down a.
7 see Messerly and drill the damn thing and put it ;
8 Q I understand. Let's move on. Ycu sta 9 in your affidavit to CASE that you observed or 10 witnessed the use of the polar (phonetic) crane te 11 pull up a piece of thirty-two inch pipe; is that
. 12 correct?
. 13 A That is absolutely cc: rect.
14 0 I'= not an engineer; I don't understant 15 the significance of this. Could you explain it te .
16 =e, plasse?
17 A All right. What it amounts to is the 18 =ain steam pipe has a condensation joint like for 19 e:pansion joint is what it's called. It's a huge 20 horseshoe type shape, and this thing is coming out 21 of the turbine building. All right. This 22 thirty-two inch aain steam pipe, it's coming out -
23 it's anchored in conerste all the way around it, 24 it's a fixed object, you can't move it, right? It 25 comes into this 3:pansion joint, makas buga
I
._, 2C l
I horseshoe shape and it goes down into eacn one of 2 the steam generators, which there's four of them, ;
j 3 the containment building.
4 It was, attached through the wall and it 5 was also attached to the steam generator in the j 6 compartment inside the containment building.
j 7 Somebody come along after these pipes had been in
! 8 there, because somebody else was hollering, 9 production, production, production, and found out 10 that the main steam line was six i nc he s off of
- 11 location on the vertical way and four inches on the
<N j j 12 horizontal way off of location. There is a guy --
i 13 THE WITNESS: What was that guy's i 14 name? Have I got his name down there7 4 15 IMS. ELLISj{ I don't think you have i 16 got a name in here.
! 17 A I'm hell on names today, ain't I? But 18 what this gold hat did was ordered his people to l
. 19 raise it up with the polar crane. I can't remember 20 the exact tonnage that was put on this because they 21 had a big gauge on it that showed tonnage when you l 22 pull on it. A big round gauge looks like big clock 23 and whatever tonnage -- seemed like to me it was 24 eighty-five tons, it was ungodly because everybody
- s. ) 25 scattered when they seen that needle going up as thi l
S ta nl ey , Barris, Rice 741-4567
l t
- f. 27 1 crane was pulling on it. The reason I know this f 2 a fact is because I was pipe hanger f oreman at tha 3 time between 860 and 905 elevation in the 4 containment build ng. I had all of main steam and 5 all of fourteen-inch feedwater lines that run all i 6 , through that area.
, 7 Q Supports for them?
8 A I had all the pipe supports. And I had 9 to undo my pipe supports, let him pull this up, Re:
1 10 Brec=, which is a guy about --
I don't know, if yot j 11 seen him you would think he's eight foot tall, but
( 12 he's only about seven feet tall.and four foot wide, 13 I'm serious. Look him up out there, you will --
14 he's got a head on him that big ar ound.
15 He was on three tons come-alongs pulling 16 the horizontal way. And they put it into position I
17 and once they got into position, I had to go back i 18 and change my pipe support dimensions and hold that 19 thing in position. When they cut the temporary 20 bookup that they had welded to the steam generator 21 loose, it flopped like fourteen inches and echoed 22 through that whole containment building.
23 Q so you' re saying they put this complete 24 pipe under tension in this movement?
% ,/ 25 A (Nods head affirmatively).
i Stanley, Harris, Rice 7 41-456 7 I j
I I
e 26
.j s.
V i
1 Q And it was secured into the' wall on one 2 e'nd and temporarily unsecured to the steam 3 generators?
4 A It was temporarily secured, welded to t 5 steam generators with temporary pipe. It's a 6 thirty-two inch line that goes into the steam 1 7 generators.
8 0 so the pipe was attached at both ends a 9 the center portion or some portion in between the 10 two ends --
l 11 A The expansion chambers is where they
() 12 13 moved the p i pe 4 t .
And they were -- 'his O t is a complete unit 14 so it was put under tension; is that what ybu're 15 saying?
16 A Yeah.
17 0 And then you put in the supports to bolc i
18 it in that position?
1 19 A The supports were already there. In 20 fact, several of my supports could not be used no 21 longer, that's how far they moved the pipe because 22 was allowed so many degrees for my pipe hangers to 23 be off of dead center of that thirty-two inch main 24 steam pipe. And when they moved it with these 25 come-alongs, and the overhead crane --
several of z Stanley, Harris, Rice 741-4567
i 29 0 1 1 pipe hangers had to be c ompl e t e ly removed and 2* started over again and redesigned to move over to 3 the center of the pipe. They moved it six inches 4 horizontally or six inches -- dam n i t -- six inche i l
5 up vertically and four inches horizontally.
6 Q And yet the ends remained in the same l
, 7 place?
8 A (Nods head affirmatively).
9 Q Today would that same -- would it be in 10 the same condition as far as you knew it was when .
11 was -- when your supports were put back in place, c
(* 12 reconnected or --
13 A What do you mean, the same position?
14 Q In other words, is it still under 15 tension?
16 A I would say yeah. Because I know they 17 did -- well, they moved from where it was welded tc 18 the steam generator with the temporary pipe. I 19 would imagine now that they have the thirty-two inc 20 pipe going down after they got it on its last 21 location, that they have got permanent pipe in ther 22 now, which would still put where it comes through 23 the wall in the same bind that it was originally 24 when they done it.
Os. 25 Q When did this occur? Do you remember Stanley, Harris, Rice 7 41-4 567
9 t
,. . 1G v'
i.
I what year?
2 A Bad to be right before I got fired, in 3 that summer I'm pretty.sure.
4 Q Summer of what?
5 A '82.
6 Q Summer of '827 7 A Might have been earlier than that. )
8 ; Q From the way you described it, sounds 9 like everybody knew this was taking place?
10 A Bell, yes, anybody that was in ene 11 reactor. My general foreman, Ed Dean rold me to ge l O
(j 12 my people and set the hell out of 860 and go 13 someplace a nd hide until that idiot got done.
14 0 Was there an engineer in charge?
15 A Bell, no, there wasn't no engineer up 16 there. It was just that stupid gold hat that they 17 got up there that they call the pipe fitters. A 18 good friend of mine got fired -- what the hell was 19 his name -- he got fired once because of his --
l 20 MR. HERR: What's his name, the gold 21 hat?
22 THE WITNESS: Damn, I can't r1 member 23 his name either. I.should brought my paper; I
,, 24 had all that crap wrote down.
s) 25 MR. HERR: Was he the guy in charge S ta nl ey , Harris, Rice 7 41-45 6 7
ab.
I
- r. '
31
(
- q. -
l 1 of moving this thing, the gold hat? !
2 THE WITNESS: Yeah.
3 MR. HERR: Is there any documentatic 4 on that?
5 TBE WITNESS: To my knowledge, no.
6 knew the foreman real well. Don't ask me his 7 name. All of a sudden names escape me. I go:
8 his name at home, too.
9 0 You may not know the answer to this 10 question, but Just f or my inf ormation, is it 11 possible f or all these people to be involved in wha
( 12 sounded like a maj or operation and management all 13 through the company not know that this event was 14 taking place, i ncluding the engineers that would 15 have --
might have an opinion on any kind of 16 movement of such a large piece of material? I'm 17 just asking your opinion.
18 A I want to give my opinion, but I want tc 19 try and explain something to you. It's very 20 possible, because you got no communication out ther 21 between the crafts. You have a pipe engineer --
sa 22 you're a pipe e ngi ne e r and I am a cable tray 23 _e n g i ne e r and so forth and so on down, Just name any 24 branch in there. We're sitting across from each i
_/ 25 other in the same office, but we don't tell each Stanley, Harris, Rice 7 41-4567
i 1 other a damn thing. We don't talk to each other 2 about coffee and yes, it was possible cecause your 3 management out there, your upper management contro 4 the place. If they want to do it, all they have t 5 do is say, do it. Well, we haven't got the correc 6 paper works. I don't give a damn, I said do it. ,
7 Now, what choice have you got? You're o 8 there trying to make a buck and feed a family. Yo 9 ain't got no choice and most of your upper 10 supervision out there at that particular time, the:
11 were all a clique that came up from North Carolina
(; 12 and all buddy-buddies, and most of the upper 13 supervision -- tow in the hell I ever got to be a 14 supervisor out there I don't Know because I don't 15 know anybody and I ain't got no kin out there, but 16 that's what all your upper supervision was, and 17 ninety percent of your foremen out there are the 18 same way.
19 Q I noticed that at one place in your 20 affidavit here -- moving on to a different subject 21 now -- you talk about the fact that you reinstallec 22 hangers on the feedwater system?
23 A Ch-huh (affirmative).
24 Q This was, I guess, what, a ma3or rework 25 project?
Stanley, Harris, Rice 7 41-4 5 6 7
,^. , 31 U
1 A I would call it a major rework. I wist 2 had them books. I would like to show you how many 3 times I r ebu il t hangers out there.
4 Q The same hangers?
5 A Same hangers over and over'and over 6 again.
. 7! Q I've only got one question on this. Yo 8i say you worked at that for a long time. Was the 9 .
work done by your crew done properly as far as you 10 I know?
11 A Yes, sir. It was done exactly right,
() 12 13 bought off by DC and everybody else and somebody came through ther e and said, hey, th ey ha v e be'e n 14 redesigned wrong, let's tear them down and redo 15 them. And as far as I know on December 7th, '82 16 when I left there they were still working on 17 feedwater lines and I had them all completed on the 18 big feedwater that floods that whole containment 19 area.
20 Q A different subject again. I notice in
~
21 your report that you make reference to notice to 22 empl oy ee s . This is a notice -- I believe it's 23 called a f orm three NRC document?
24 A Yes.
Ki 25
{MS. ELLIS That's a two-folding i
Stanley, Barris, Rice 7 41-4567 s ---~
35 g:
1 a cutting torch on hangers. I don't personally 2 ! know, is it improper to use a cutting torch to tear i
3i down or alter a hanger?
4 A Not to tear down and alter, but it's 5 illegal to use it in the containment building where !
i 6 j I was the entire supervision, when I was hanging
, 7f pipe supports. You drill everything and everything ,
8 has to go on the wall according to the drill size.
9 I took down a hanger -- took down several hangers 10 that was put up by this general foreman out there 11 that I tried to fire.
() 12 13 Q Which one is this? ..
A ch, boy. 2 14 Q Was it your general foreman?
15 A No, he wasn't my general foreman. He 16 worked for me. I tried to fire him while he was 17 wor king f or me.
I Q You were a foreman?
18 l 19 A Yeah. They call them supervisors out 20 there. You got a supervisor, a general supervisor, 21 a three-stripe general supervisor and'then a 22 superintendent.
23 Q I see. Is a foreman higher than a 24 general foreman?
- I 25 A No. The general foreman's got two t
I 1
Stanley, Barris, Rice 741-4567 O
m -_-m - - .
t
.-s ~ 3G l
V 1 stripes on his hat.
2 i Q So this guy was your boss?
3 A Rub-uh (negative). He later made genera l
4 foreman because he went out to Raymond Bebert's l
5 house and built him a little sun deck and a little 6 porch and patio and all that, and then he became a 7 general f oreman over night over in pipe hangers. I 8 heard he got fired, which I hope he did.
9 He had taken a torch and cut the back sid 10 of a tube out because a lot of bolts are put in lik i 11 this, the holes in the wall. They are supposed to
(! 12 be straight, nice ty degrees off the wall. They're 13 anchored in the wall, poured i nt o th e concrete.
14 Richman inserts.
fMS. ELL If't' 4 15 A Yes. And you go to hang a pipe hanger c 16 that and they give you a threaded piece of steel an 17 you're supposed to stick it in there and it's 18 supposed to come ninety degrees off the wall. Well 19 they come off this way and come off that way and 20 come off this way and this way --
21 ,
qfs.ELLIS For the record, could yot 22 kind of try to describe those angles that you 23 are talking about? That's kind of hard to do 24 sometimes.
/ 25 Q Let me just ask you, maybe it would be Stanley, Harris, Rice 741-4567
i i
I '
37 I more clear at least to me that --
were these, I 2 think these are called anchor bolts or something 3 like that?
4 A You got Richman inserts is what are in S the concrete wall, poured in around the concrete.
6 Q And you say these were installed at 7 improper angles --
8 A Yes.
9 Q -- for the supports that they were to bi 10 attached to?
11 A Uh-huh (affirmative).
() 12 13 MS.
ELLIft Off the record.
(Discussion off the record.)
14 (Brief r e ce s s . )
These bolts that you aie' discussing, do
~
15 Q 16 you know where they were located at the site?
17 A Are you talking about the Richman l
l 18 inserts?
l 19 Q Yes.
20 A Well, narrow it down between 860 and 905 1
21 I had that whole elevation and all of your )
22 compartment rooms.
l
) 23 Q Well, do you know specific ones that wer 24 A The only way I could give you a specific 25 would have -- my record of my hangers that I done S ta nl ey , Harris, Rice 7 41-4567
~
i 30 0
1 and be able to say, well, this hanger or that hang.
2 was done that way.
3 Q Would you have recorded the traveler f or 4 the hanger if one of these bolts or these inserts -
5 A No.
6 Q -- were improperly installed? l 7 A No, because we drilled holes this way, t 8 drilled holes up, we drilled holes down due to the 9 installation of the insert.
10 Q If you f ound an insert that was 11 improperly installed or not at the correct angle,
() 12 13 did you drill these holes to repair it?
A N o. You don't drills holes in concrete.
14 Not in the insert.
15 fMS. ELLIhi I misunderstood, so 16 explain how that works with these deals. How 17 do they get into the wall to start with?
18 THE WITNESS: They tie in the rebar 19 when they pour the concrete, and they got a 20 piece of foam in them to plug the hole, and al 21 you do is dig the f oam out and stick your 22 threaded rod in there.
23 Eo gather than drilling TMS. E LL IS
/
24 hole to put them in to begin with, they have 25 some kind of a form or something and they are Stanley, Harris, Rice 7 41-4567
u O
1 poured -- initially when they pour the concre 2 they are in there to start with?
3 THE WITNESS: Originally their plan 4 were to put in so many inserts in a wall area 5 or ceiling or whatever. They just put in a 6 bunch of inserts; ever so many feet they put 7 an insert. And hopefully what they were hopi 8 was they could come back and put a pipe 9 support, a cable support or electrical suppor 10 wha t e v e r , a conduit and use these , inserts tha-11 were put in there -- which turned out they
() 12 13 didn't use ialf of them --mand they had to be grouted over the ones that1weren't used or hac 14 to have a . hole drilled in there by a Bilti 15 drill in which they changed the entire 16 operation'on unit two and went to a solid stee 17 wall imbedded in the concrete with studs welde i
18 right to the steel wall and the concrete poure 19 around them.
20 Q Are you saying that they put this steel 21 in the wall and started welding to that steel?
22 A Started welding direct in unit two. It j 23 takes in safeguard two, auxiliary two, containment 24 two.
l 25 Q Are you saying that the problem then tha l
Stanley, Harris, Rice 741-4567
40 C:) '
1 we're discussing was in containment one?
2 A Yes.
3 Q Where there was no steel wall --
4 A Well, they started on the -- I think on 5 the 905 pour, when they poured 905 floor and beams 6 in there, they started putting steel in them. But 7 from 905, the bottom of 905 down, there wasn't any 8 steel imbedded in the wall, just a few plates and 9
l stuff.
10 0 The use of the steel in the wall took tt 11 place of these inserts because you could attach
{ ) 12 directly to the steel?
13 A Well, it had a sheet of steel there you 14 could put whatever hanger you wanted to.
~ '
15 Q Okay. When your crew ran into these 16 inserts that were at the wrong angle, placed at the 17 wrong angle, how did you attach the inserts norma 11 18 or how did you attach your hanger to these?
19 A I drilled the hole in the tubing at an 20 angle, whatever the angle was, because you don't 21 bend inch and a half threaded rod. Normally you 22 don't.
23 Q You drill a hole?
24 A Drill a hole at an angle, and then I hav i 25 seen them put in documentation on some of the i
l Stanley, Barris, Rice 7 41-4567
es ! G !
I hangers they put a tapered washer on it to allow f 2 the angle that the threaded rod came out.
3 Q And then you say they grouted over the 4 other hole?
5 A Unused ones had to be grouted. You had 6 dimension from one hole to another that you could 7 drill. There was a dimension in your nine point s 8 documentation out there how close you could drill 9 a Richman insert, how close you could drill to 10 another H il ti-b ol t or how close you could drill to j 11 another attachment or steel plate or whatever.
() 12 13 There's all kinds in your nine point six.
Q Are you saying'that these redrillings o.
14 these angled drillings into these inserts 15 constituted a procedural violation on unauthorized 16 drilling?
17 A Well, there again, you can go back to 18 being that neither one of us are engineers. These 19 inserts are tied to rebar with wire, all right? Tt 20 be at a hundred percent, they have to be surroundec 21 by concrete a hundred percent, and they have to be 22 ninety degrees off the wall. When you stick 23 something in it, it should be ninety degrees off tt 24 wall. If you have got this thing in there at, say, O 25 at a ten-degree angle, you've not got the same l
Stanley, Harris, Rice 7 41-456 7
l l
i 42 l
I pulling capacity or coming out of the wall as you 2 have if it's straight. l 3 Q Let me ask you this, then. How many 4 instances do you know of in which there were --
l 1
5 many?
6 A How about ten that were right and the 7 rest wrong.
8 Q Is that right? ,
9 A Now, that's the percentage.
10 Q What did QC said?
11 A QC never seen them. QC didn't see
() 12 13 nothing but the finished product.
Q So the finished product they saw was a 14 bolt sticking out that was attached to a hanger anc 15 it looked to be proper?
16 A (Nods head affirmatively). QC don't get 17 in behind the hanger. You had a one-inch plate the 18 goes in behind, say -- for instance, we used a
. 19 six-inch tube vertical on the wall and any we had i
20 two of these inserts. All right, we drilled 21 completely through the tube, used a one-inch washer 22 in the back of the tube, a one-inch washer in front 23 of the tube, and this one inch or inch and a half 24 threaded rod went through the washer, the tube, the D)
(_ 25 washer and into the wall.
l i Stanley, Barris, Rice 741-4567
I 43 C
1 Now, if it was at an angle, QC never see 2 this because there's a nut on top of that.
3 Q Were the engineers aware of this manner 4 of altering these inserts when they were at an 5 improper angle?
6 A Man, I tell you what, I have been aroun.
7 a lot of places in my life but I have never seen 8 anything out there -- if they call themselves 9 engineers -- I don't know what you'd call me, a 10 nigger aviator, I guess. But I'm telling you., thel 11 i don't communicate, they don't go out in the field.
12
{} How in the hell can you solve any problem if you s:
13 in this office and you don't goeout into the plant:
14 That was their problem.
15 Q Would you mind telling me the original 16 instance of this manner of correcting these, the 17 angle of these inserts?
18 A Only way to correct it is not use it anc 19 drill around it and drill a straight hole. You 20 don't put a Richman anchor in after the concrete is 21 poured.
22 Q Who was directing that they do it, 23 though?
24 A The Richman --
25 Q These redrillings.
Stanley, Harris, Rice 741-4567 l
i
,. 44 1 A Your building department.
2 Q Who specifically? Somebody had to decic 3 that it was going to be done this way. Do you know 4 who?
5 A No. I imagine that comes from your 6 original Gibbs and Hill drawings or something.
7 0 I'm talking about the variation, this 8 changing the angle without --
to make it improper, 9 where the angle is wrong.
10 A I'm losing you someplace. I don't know 11 what you're saying.
} 12 Q You're saying it's supposed to be at 13 ninety degrees angles to the wall?
14 A Yeah.
15 0 And you-all were changing the angles so 16 it would f i t --
17 A We weren't touching the Richman now.
- 18 Only thing we did was take the threaded rod, and 19 whatever angle it is, we would drill it at that j 20 angle so that it would come through the tube and 21 when it come out the other side of the tube, it coni 22 out as close to center as we could get it.
23 Q When you talk about tube, are you talkint I
24 about tube steel?
25 A Uh-huh (affirmative).
Stanley, Harris, Rice 7 41-4567
t' 45 1 Q on the hanger?
2 A On the hanger. There was no way of 3 changing the insert.
4 Q So the insert remained the same and the 5 angle on the tube steel was changed?
6 A Wel, the holes through the tube steel wa 7 changed.
8 Q Okay. So does that mean that the tube 9 steel had at least two holes in it, one of which wa i
10 used and the other unused? l 11 A No. No. I don't know how to describe
() 12 13 that to you. say tha t 's the i nser t. All right, yc know me and my drawing. You got a piece of tube 14 steel here. We're going to run this one 15 horizontally. All right, looking at it, here is th.
16 hole in the front like so. All right, this back 17 hole, we'll say that this angle runs this way to ou.
18 left. The back hole, if you know anything about a 19 print at all, might be drilled like that.
20 Understand what I'm saying, looking straight throug!
21 the tube?
22 Q I think so.
23 A Then this one here might be drilled like
! 24 thus. But when it come out the front it was 25 straight, so that means that this tube, if I was
, Stanley, Barris, Rice 7 41-4567
i
($)
1 sticking it in the wall here, would be at this angi 2 or --
no, this angle, in order to get out, and this 3 here be at this angle and get out. But when you 4 tighten on an inch-and-a-half screw, whatever giver 5f I don't know, but it's flat on the front. And see, 6 you got a big one-inch washer that goes here, the 7 size of the tube and also on the back side of it tc 8 space it away from the wall.
9 0 Okay.
10 A So we don't change the insert.
11 Q And you are saying because it's not at
() 12 the proper angle that it is less than whatever the i 13 load factor of its ability to support whatever 14 weight it is supporting?
15 A Well, again, I'm not an engineer but if 16 something is designed to go in a certain way and i 17 it's not there, it's not in that way, then it's not 18 designed right. And it is a weaker point.
19 Q Okay.
20 MR. HERR: Did you bring this to 21 anybody else's attention.
22 THE WITNESS: Yeah. It don't do no 23 good.
24 MR. HERR: Do you know who you O 25 brought i t to?
l i
l Stanley, Harris, Rice 7 41-456 7
,, , . - - - - ,- w- - .-..,.,-n . , - , - - - - - , - , , - , . . - - - - - , , - - - .e
I r"_ 47 l
'y.
1 THE WITNESS: Oh, you could Just 2 about mention anybody else's name of my 3 superiors from Hal Goodson to Mike Sanders to 4 Mike Robinson to Ed Dean to Jim Starkey.
5 There's a jewel you ought to hang.
6 MR. HERR What did they say when yo 7 brought it to their attention?
8 THE WITNESS: Do you want a quote?
9
- Bang the damn thing". What do you do? And 10 that is all my upper supervisors. You don't 11 know how glad I as to be away from that place.
(' 12 13 I ain't got no job, but I'm still glad to be away from it. I've never seen anything in my 14 forty-three years on earthtrun like that place.
15 Q Can you think of any way that we can 16 identify specifics again of hangers that were, wher.
17 these holes were improperly --
18 A I tell you what. I just about bet you, 19 M r '. Griffin, I'm telling you what I bet you. Just 20 go out there and pull any damn studded rod out of 21 there, pull three of them and two of them is 22 crooked.
P 23 Q And these were never addressed by QC fron 24 that inspection?
O' 25 A There's no way of checking it. No way of Stanley, Harris, Rice 7 41-456 7
- --.n - .-, _ _ - - . . , - . _ . - . . _ -- - __ - - _ . , - ,..,,,.r_._..__, ,_,...,g,.,,-,,..,,
_ ! 48 D'
1 knowing what angle that thing is in there unless y 2 pull the hanger off and screw a straight rod in 3 there and look at it. But I would say, I would Ju:
4 damn near bet you that out of three rods you get rv 5 of them that's crooked.
6 fMS. ELLI5 Just to be sure I 7 understand, when you look at this straight on 8 like QC would come and look at it, everything 9 looks all right from the front and all of the 10 part that you are talking about that's at an 11 angle is, in effect, hidd en ?
12 THE WITNESS: Itts inside the 13 concrete. Nobody knows it. It's inside of 14 solid concrete.
15 Q Can you think of any way that we can 16 identify particular areas where this was done? Is 17 this all the areas that don't have steel plate 18 against the wall?
. 19 A No. Most of the places that had the 20 threaded rod would be in the compartments, 21 compartments one, two, three and four, and then you 22 have a lot of your other buildings, safegua.rd and 23 auxiliary, they all got the threaded rod imbedded 24 inserts.
- O 25 Q Okay.
1 Stanley, Barris, Rice 741-4567 1 -
t
' 49
[/
\_ I l
1 A But in the containment itself, you woulc 2 probably find them in the compertments would ,
3 probably be the major part of them. f 4 Q All right. Let's go.back to this, the 5 use of the cutting torch. Is that --
6 A That's what I'm saying. This hanger in 7 these compartments, if they didn't have enough 6 intelligence to find out what kind of angle it is 9 and how to drill the hole from the back and make it 10 come cut center from the front, what this foreman l
11 done out there or general foreman on nights, what h
( 12 done was take a torch and cut about a three-inch 13 hole. And you can see, if I cut -- if I got this 14 angle here and any we have another one here and the 15 back was at another angle, we just cut that sucker 16 out like that so we can move that thing any way we ~
17 vant to to get it started.
18 Q How do they fill in the hole or is it --
19 A They don't fill it in; it's covered with 20 a washer. The only reason I found it out, the l 21 hanger that was particularly put up by this guy was i
l 22 designed wrong. I had to go down there and tear it 23 down. And I went to my superior Ed Dean and I said,
, 24 what are you going to do about this? I mean, I got 25 ny butt tore up yesterday because I put something ir Stanley, Harris, Rice 7 41-4 567
- - - - -_ y 7 , - ,m .
,, 50 l
1 wrong or because one of my men had f orgot to grout 2 behind a plate. I got called up to the front offic 3 about a plate I put up three or four years ago. Ar 4 it wasn't grouted, the holes wasn't grouted behind 5 the plate. And I was called in and told if they 6 found one more hanger like that that I was going ou 7 the gate. I said, Raymond, what the hell are you 8 talking about? I can't stand there and watch 9 fifteen men every five minutes put up every plate, 10 and you're going to fire me for something that I 11 happened four years ago, fire me.
O
\ ,i 12 And then I go down there and I report 13 something like this to my general foreman. He 14 reports to Raymond Hebert -- well, this same guy is 15 the one that built the little sun deck or whatever 16 you want to call it at Raymond Hebert's house.
17 MR. HERR: What's his name?
18 THE W ITN ES S : Raymond Bebert.
. 19 MR. HERR: No, the guy that did the 20 building. l 21 THE WITNESS: That's the name I ctn'-
22 remember.
23 MR. HERR The night foreman?
24 THE WITNESS: He was the general 25 foreman. I sold him a car. Hell, he used to 1
l' S ta nl ey , Harris, Rice 7 41-456 7
- - - _ _ . - , _ - , - . . . __,,-.--_____y.. . , . . - , . _ _ . _ . _ _ , - . _ _ , - _ _ ,-,__,...%.
- e. 51 1 be a good friend of mine. I don't have nothin
, 2 against the guy except he don't know nothing.
3 Q Can you think of anybody else that we ca.
4 go talk to that can identify some hangers where the:
5 specifically remember that this was done, these cut:
6 were made in the tube steel?
7 A Let me go home and I can give you a call 8 and I can give some names. If they are going to 9 talk I don't know. If they are still out there, 10 l ninety-nine out of a hundred of them are in the 11 clique and they ain't going to talk unless they are (G;
12 utterly th r e a te ne d , because their jobs are on the 13 line. Bell, they are making thirty-five, forty 14 thousand dollars a year for doing nothing and they 15 ain't going to come over here and take a chance on 16 losing their job. Several of them are still there.
17 I think about seventy-five percent of my crew is 18 there. But if they would talk, I don't know.
19 Q Okay.
20 MR. GRIFFIN: Off the record.
, 21 (Discussion off the record.)
22 Q Now, you say the fellow that was drilling 23 the holes with the drill, is that this guy --
24 A The one I was drilling for. He was 25 foreman in that area. I was drilling holes for him.
I
, Stanley, Harris, Rice 741-4567
- - - - - - - , ,e ,,, --. - - , - , , , , , . , -------n-- ,y , , - -
52 1i Q And his name is Nathan?
2 A Nathan Hammers or something like that, 3 Hammers.
l 4 Q And Hammers might know specific holes l
5 drilled -- l 6 A True.
7 Q -- with the rebar eater?
8 A Yeah. If you could corner him, I think 9 he would go.
10 Q All right. Now, the 4se of the cuccing i
., 11 torch on this tube steel, you say this was at the 12 direction of the general foreman?
l 13 A No. He wasn' t a gener al f or eman a t that 14 time.
15 Q He became --
16 A He became general for,eman later. He was
- 17 boy, I tell you what, if you could get in my print
- 18 shack out there and get my log that I kept on every
. 19 dann hanger I got in there, I could tell you who 20 worked on it, the name of the person that worked on i
21 it and when he done it. I kept a daily log, but I 22 turned that over to the new foreman. When they 23 busted me back, I give him that so he would have a 24 record of all the hangers put up. In that log is
! 25 all the feedwater hangers that were reworked and why Stanley, Harris, Rice 741-4567
- , . - - - - . , , . - - - , - - , , - ----,--..-r,
_-,-,--,-_----,-.-.--,.-,,,,.-.--a w
53 1 and who the person that worked on them, because if 2 anything ever fell back I went to each of them men 3 and said, why was it done this way. Because when 4 you got two or three guys here and two or three guy 5 here and two or three guys here and so forth and so 6 on, you can't be at every place at one time.
7 But if you could get ahold of that log 81 that was in my print shack, I can narrow them 9 hangers down real close for you.
10 Q How many would these be?
11 A Every hanger between 460 and 905 that I -
(j 12 put up. Every <T line, every main steam line, 13 feedwater line. It should still be in my print 14 shack.
15 MR. HERRiWho did you give the log 16 to?
17 THE WITNESS: Here we go again. I'm 18 not very good on names as you found out. I car 19 give you his name, too, because I got it in my 20 time book. He was my lead man for me for acout 21 six months. He was an ex-foreman down there; 22 ' his foreman lasted about a month before they 23 busted him back.
24 MR. HERR: When did you give it to 25 him?
Stanley, Harris, Rice 741-4567
- e. -- --, -
i
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1 THE WITNESS: When I got fired -- no 2 no, in June of *82 when they busted me back is 3 when I gave his everything in that print shack 4 except that document you got there, which was 5 none of his business that I took with me.
6 MR. HERR And you weren't fired 7 until when?
8 THE WITNESS: December 7th.
9 MR. HERR: Of '827 10 THE WITNESS: '82.
11 MR. HERR: He had it six months?
() 12 13 THE WITNESS:
and everybody liked the way I kept that log He: tad it six months, 14 because they could go right to that book and i
15 open it up and it would tell what percentage o 16 that hanger was done, who worked on it and the i
17 rework and CMC's and so forth on it.
18 MR. HERR: Was it a black or green
, 19 book?
20 THE WITNESS: No, it was a notebook 21 with paper in it, a regular black notebook.
22 MR. HERR: Three ring?
23 THE WITNESS: Yeah. And in there is 24 everything I have done in four years out there 25 MR. HERR: Was there any printing on Stanley, Harris, Rice 7 41-4567
! 55
' ks ,i 1 it? ,,
I 2 THE WITNESS: No. Yeah, it would
- 3 just have -- let's see, I forget what I had c l 4 the front of it. I had this whiteout that yc
- 5 use on typing paper. I had something printec 6 on that, main steam or containment one hanger 7 or something like that. I don't remember wha 8 it was. You can't miss my shack.
9 MR. HERR: Where was you. shack i
10 located?
11 THE WITNESS: It -was locate d on 860 12 but now it's outside of the entrance to 13 containment one. It's a brdght red shack out
- 14 there. I painted it bright red because I got 15 in trouble for putting a Christmas tree on it
- 16 one year. And it's got my name all over it, 17 Bob Messerly, 8895.
13 MR. GRIFFIN: Do you have any more I
19 questiona?
i 20 HR. HERR: Is there anything else 21 outside-of your-affidavit that you wish to go 22 into or describe to us at this tim,e?
23 THE WITNESS: No. N e l l ,- I-don't 24 really %nou. If you are going ~to get into
(_ 25 something besides what I have discussed t
S ta n12y , Barria, Rica 741-4557 pey- y-- -
,-,ei-. w e .i. w - . , - c ,-,.g y w e,e- e esw.- -- +-w.
i 50
, already, I know it's been brought up bef or e,
- but if you can get abold of a guy named Red 2 I gave you his name the other day. I ain't 4 it with me. I wish I had his address. He w 5 a weld tech out there and be can tell you ab i a lot of that welding. That's another name I'll have to get for you. I have got it on
- of my affidavits or something. And there's Joe Gray that was a welding foreman out ther
, that done a lot of welding illegally without documentation, such as lugs on pipes without
- purge, and --
- :-
11R . HERR: Did he tell you this?
THE WITNESS: I seen him do it.
MR. HERR: Can you give me the location?
THE WITNESS: It was down on the 82 i elevation. Roy Estes was foreman at the time 5
and you might get ahold of a guy named Gary Hill who was foreman down on 808 elevation l
which had some bad lugs welded on by Joe Gra)
. illega'ly. Ed Dean was general foreman and i
they done it on the sly, Raymond Hebert knew about it.
MR. HERR: Who gave the order?
Stanley, Harris, Rice 7 41-456 7
a 4, 57 U
1 THE WITNESS: Raymond Hebert.
2 MR. HERR He gave it to Dean, and 3 Dean passed it --
4 THE WITNESS: Dean then passed it 5 Joe Gray because he was the foreman. He wou 6 go down there and do it and didn't want any 7 the welders to know about it.
8 {hs.ELLIp: Was there anybody else 9 maybe on the crew that you know of -- j 10 THE WITNESS: Joe Gray's crew or m:
11 crew?
( 12
_fS. ELL I[k -- that would have knoi 13 about this particular thing that you are 14 talking about? ' '
15 THE WITNESS: Other than J oe Grap i 16 there's another name I need to find out. I c 17 give you a bunch of names on stuff that was 18 done wrong down there that was seen by them c 19 stuff like that. The only thing you can do : 1 20 if they are still working down there -- I 'h ea 21 Joe Gray got fired, too.
22 Q Okay. Why don't we wrap this thing u.1 23 We discussed three issues outside of jus 24 those notices posted, and we have asked you or yot 25 have mentioned names or knowledge of names of Stanley, Harris, Rice 7 41-4 56 7
t i
55 1 people, although you cannot recall the names righ 2 at the moment regarding the use of this rebar eat 3 the polar crane, that incident and the use of the 4 torches to cut hangers. And do you agree that ye 5 will call me and let me know --
6 A I do.
7 Q --
fill in these names with these 8 situations as you have described them --
9 A Yes.
10 Q -- so we can put a complete package 11 together?
() 12 13 A I can give you every mame that was in rebar crew from the time I had it. I have my tim 14 books at home. I kept my own time books.
15 Q We are looking for people that know ab 16 these instances of illegal or improper or work de 17 out of procedure.
18 A These are all the people that were doi
. 19 it. My entire crew was.
20 MR. HERR: They were doing that at l
21 your direction --
22 THE WITNESS: At my direction, but 23 several of them were there when Mike Sanders 24 came down and ordered me to do so. And when l 25 your superiors tell you to do something and I
Stanley. Harris. Rice 7 41-4 56 7
l i
m 55 b
1 your job is on the line, that's what you dic 2 MR. HERR These improper weldings 3 Gray and some of these, did they tell you the 4 they had actually done it improperly?
5 THE WITNESS : I have seen them do ;
6 Any time you weld a stainless steel lug on, ;-
7 have to purge a line after a certain size. :
8 you don't purge it, it causes a sugar coating 9 on the inside and sucks that pipe into the 10 piece of steel that you are welding. So what 11 you have is you have a void area inside of a A
- 4) 12 slick steel piece of pipe, just a sunk-in are 13 The stainlass -- on stainless it just sucks i 14 right into that lug you're welding. We're 15 talking about a little lug like half an inch 16 long and maybe three-eighths of an inch high.
17 What it is, it's a lug that keeps the pipe fr 18 doing this motion. You weld like four lugs o 19 this side, four lugs on this side around a 20 pipe, ,and you put a clamp in between it and 21 struts back to a fixed object on the wall and 22 it stops that pipe from going in this I;; tion 23 up and down, whichever way the pipe is locate 24 (MS. ELLIS: And the purpose of it i.
25 to keep the pipe from moving?
Stanley, Harris, Rice 741-4567
_ _ _ _ . . . _ - . . ~ - . --- . -- ------- ---~--- ~ - ' ~ ~ - '
l l
l
-s i 6C D
1 THE WITNESS: Right.
2 Q Wouldn't that show up on a radiograph?
3 A It should.
4 Q And aren't such things radiographed 5 before they are finally accepted by QC7 6 A No. On a stainless you get a -- hell, 7 they run that dye test on it.
8 MR. BERR: Penetrant test?
9 THE WITNESS: Yeah, penetrant.
10 That's the only thing, as long as the weld i.
11 pretty and all that, it will pass penetrant.
() 12 But that's all on the inside.
, , 13 { WR. BERR: Do you- know one way or ?
I 14 other whether these are involving 15 safety-related or nonsa f ety-relate d., or do yc 16 know offhand --
17 THE WITNESS: N o, I'm not a nuclear 18 power plant --
it's all put in there for
., 19 something. Now, what particular thing this 20 did, I don't know -- I couldn't be honest wit 21 you and tell what you it did without 22 remembering the line.
23 MR. BERR: The exact location.
24 THE WITNESS: The exact location an 25 line number. If you had the line number I'd Stanley, Barris, Rice 741-4567 1
61
)
I tell you what it did.
i 2 MS. ELLIS: Was it like in the 3 containment?
4 THE WITNESS: Everything I done wa:
5 in the containment. Everything I have 6 mentioned here, except f or the rebar eater, 7 concerns the containment building in Reactor 8 one, which the reactor is inside containment 9 one. But everything I have mentioned in here 10 has happened in here that I have personally 11 acen done.
12 MR. BERR: Do you have anything els 13 you wish to add? --
14 2BE WITNESS: No. I'll give you a 15 list of names.
16 MR. HERR: Thank you very much, Mr.
17 Messerly.
18 (End of statement).
19 20 21 22 23 24 t
O 2s d
e S ta nl ay , Barria, Rica 741-4367
__m, -_ - . -
y
T i
i 6;
rN j N_)
1 STATE OF TEXAS 2 COUNTY OF DALLAS 3
4 This is to certif y that I, David Cogburn, 5 reported in shorthand the proceedings hao at the 6 time and place set forth in the caption hereof, a 7 that the above and foregoing 62 pages contain a 8 full, true and correct transcript of said proceed ings.
9l 10 Given under my hand and seal of office on th 11 the day of , 1983.
O 12 -
i 13 David C o gb ur n , Notary Public in and for the State of Texas 14 County of Dallas 15 My Commission Expires on December 30, 1985.
16 17 18 19 20 21 22 23 24
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TERMINATE: _. . E E00 E".: _0YEE5 DATE PRIOR NAME TERMINATED POSITION Richard Asevado 8/)5/82 Pipe Hangers Kenneth H. Evans 1/21/82 Welding Technician Hal Goodson 11/01/82 Pipe Hangers Joe Gray 1/27/83 Pipe Welder Louis Hale 8/10/79 Pipe Hangers Rusty Hamilton 6/07/82 Structural Iron Worker Larry Haney 8/02/79 Pipe Hangers Gary Hill 7/09/82 Structural Iron Worker Barry Kerfoot 3/22/79 Pipe Hangers Paui Latnam 10/14/82 Pipe Hangers Richard Montjar 6/02/82 Pipe Hangers Jackie Moore 8/30/79 Pipe Hangers Charles R. Phillips 5/21/82 Structural Iron Worker Mike Robinson 8/27/79 Pipe Welder Glen Southard 7/09/80 Pipe Hangers J. W. Strickland 8/22/79 Structural Iron Worker Joe Williams 4/21/80 Pipe Hangers Tir.. De5 pain te rminatior. Pipe Hangers cate unknown i 1 I f ffACHME A)T}}