ML20202A860
| ML20202A860 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 06/29/1983 |
| From: | Morris G BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| Shared Package | |
| ML18052B537 | List:
|
| References | |
| FOIA-85-59 CP-QAP-12.1, NUDOCS 8607100147 | |
| Download: ML20202A860 (22) | |
Text
_ _ -________ _ _________
BROWN i RCOT, DiC. ISSUE I NLNBER REVISION CATE PAGE CPSES JCS 3E495 e 22 CP-QAP-12.1 7 JUN 291983 TITti: CRIGINATOR: h.2 b 27 b@
CA7E INSPECTION CRITERIA Mf!fd i
AND DOCUMENTATION REVIEWED BY: _ 1- .
" CATE REQUIREMENTS PRIOR T TO SYSTEM N-5 .,_,/ - /
CERTIFICATION APPROVED BY: -
J/ o A - 6 b/C3 .
~ Site QA Manager DATE i
- 1. 0 REFERENCES 1-A QI-QAP-2.1-5, " Training and Certification of Mechanical Inspection Personnel" l-B QI-QAP-il.l.28, " Fabrication , Installation Inspection of !
ASME Component Supports, Class 1, 2, and 3" .
1-C CP-QAP-16.1, " Control of Nonconfonning Items" 1-0 CP-QAP-12.3, "Testi ng Phase Quality Assurance Functions Prior to ASME Code Certification and Stamping" 1-E CP-QAP-12.2, " Inspection Procedure and Acceptance Criteria for ASME Pressure Testing" l-F QI QAP-ll.1-26, "ASME Pipe Fabrication and Installation Inspections" 1-G QI-QAP-11.1-39, " Mechanical Equipment Installation Inspection" l 2.0 GENERAL .
2.1 PURPOSE The purpose of this procedure is to establish requirements for a system / subsystem wal kdown and verification by the Quality Control (QC) Gecup prior to:
- a. Release for flushing and preoperational testi i
- b. Pressure testi . f
- c. Release for preparation on N-5 Data Report
- d. Release fEr penetration sealing FOR 'N?0 RMATON 'OC
- e. Verification that piping hangers comply with vendor certified drawings (large bore) or design reviewed drawings (smalI bore) 8607100147 860630 PDR FOIA GARDE 85-59 PDR ;
SROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-12.1, 7 JUN 291983 2 or 22 l
2.2 SCOPE The scope of this procedure applies to all ASME Section III piping and components being inspected for release.
2.3 RESPONSIBILITY The QC Group Supervisor shall be responsible for the overall implementation of this procedure.
All' inspection personnel perfoming inspections required by this procedure shall be trained, qualified and certified in accordance with Reference 1-A.
The Quality Engineering (QE) Completions / Start rup Group Supervisor shall be responsible for supplying Quality Control with all the documentation required to perform piping system status walkdowns and component support design verifications.
3.0 PROCEDURE 3.1 PREOPERATIONAL/ TESTING WALXDOWN The walkdown status of the piping system / subsystem shall be performed using the "QC Preoperational/ Flushing Checklist" -
( Attachma.r.1), and BRP drawings.
The foTlowing informatfort shall be- recorded on the System Verification Form ( Attachment 7) curing preoperational/
testing walkdown:
- a. Manufacturers' identification / serial number of all ASME stamped items (i .e. ;;iping subassembi f es, valves, pumps and vessels),. within the boundries of the BRP.
b Material identification (i.e., Heat numbers, heat code, material specification) for material supplied by B&R, if available.
General hanger locations and hanger number for permanent hangers and attachments to piping shall be recordeo on the BRP.
3.2 PRE-PRESSURE TEST WALXDOWN The pre-pressure test walkdown status of the pf ping system /
subsystem shall be performed using the "QC Pre-pressure Test Checklist" (Attachment 2), current BRP drawing, previous BRP drawings and any CMC's that have not been incorporated into the latest drawings.
6 . . . .
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. i BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 3 e 22 CP-QAP-12.1 7 JUN '291983 Valves, pumps, vessels, piping subassemblies.and/or Brown &
j Root supplied material that has been installed by a CMC or a j revision to the BRP used during that last walkdown shall have their identification / serial number or material identification ,
recorced on the System Verification Form ( Attachment 7). 'l All additional component supports shall be recorded on the BRP (reference paragraph 3.1).
3.3 N;5 WALKDOWN .
The final status walkdown to verify completion of the piping system shall be perfonned using the "QC N-5 Checklist" (Attachment 3) and current BRP's, BRHL's, Vendor Certified or Design Reviewed Drawings. !
3.4 RELEASE FOR PENETRATION SEALING The Area Management Penetrations Seals Supervisor shall notify QC Systems Superintendent of piping penetrations they want released for sealing.
The QC Systems Lead shall verify the penetration meets the following acceptance requirements: .
- a. All welds inside penetrations are completed , pressure tested and acceptable ,
- b. No base material defects.
- c. Free of foreign material.
- d. Hangers and permanent attachments required are installed.
- e. Pipe clearance and gradient.
i The QC Group will notify Area Management of penetrations acceptable for sealing. Prior to releasing a penetration !
l for sealing, the Penetration Seal Release Form ( Attachment 4) shall be completed and submitted to the ANI for his concurrence. Completed Penetration Seal Release Forms shall be forwarded to Area Management.
3.S CCNPONENT SUPPORT DESIGN VERIFICATION The QC Systems Leads shall be responsible for performing an inspection of all ASME component supports to verify they are in compliance with the vendor certified (Large Bore) or design reviewed (Small Bore) drawings.
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SROWN & ROOT, INC. ISSUE REVISION DATE PAGE :
CPSES NUMBER JOB 35-1195 4 of 22 CP-QAP-12.1 7 g ggg Inspections of component supports shall be perfonned using the "QC Component Support Checklist" ( Attachment S).
Any welds on component supports that are not required by the vendor certified or design reviewed drawing shall be inspected in accordance with the requirements of Reference 1,B. Actual weld sizes shall be documented on the vendor certified or design review drawing.
3.5.1 Unsatisfactory items shall be documented in accordance with Reference 1-C.
The physical measurement of structural welds shall be conducted in accordance with the following guidelines:
- a. On supports where welds have been mapped on Attachment 13 of Reference 1-B, remeasurement of the welds is not required unless the weld visually indicates contour modification, or the weld size is changed by a starred
(*) revision to the VCD/DRD;
- b. On supports where welds have not been mapped on Attachment 13 of Reference 1-8, remeasurement of accessible welds shall be performed due to weld contour modification. -
3.5.2 Pipe to support clearances are established by Engineering to provide adequate support for the piping, while- permitting expected growth or movement due to the operating environment.
Clearances indicated on a VCD/DRD are construction installation clearances ano do not require remeasurement after clearances are verified on process control documents, unless;
- a. The support configuration is modified by design change,
- b. The support is being reinstalled following removal to accomplish a design change or other constuction, or
- c. Directed by Engineering.
3.5.3 Initial load or travel settings are established by Engineering to provide adequate support for the piping, while pennitting expected growth or movement due to the operating environment. Load or travel settings indicated on a VCD/DRD are construction installation clearances and do not require remeasurement after settings are verified on process control documents or QA checklists, unless: l
. . . =
BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE
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CP-QAP-12.1 7 5 or 22 JUN 291983
- a. The support configuration is modified by design change, or directed by Engineering.
3.6 SYSTEM / SUBSYSTEM DOCUMENTATION All items defined on the "QC Checklist" as unsatisfactory I shall be documented on the "QC Deficiency List" (Attachment
- 6) and entered on the Master Data System Description (Attachment 8). QE Completions / Start-up Group shall verify that all items on the QC Deficiencies List are inputted and shall monitor until system turnover / start-up.
Base material defects and art strikes shall be identified and resolved per Reference 1 C, in addition to being !
recorded on the "QC Deficiency List".
When the prerelease walkdown is completed, the QC leads shall return walkdown documentation supplied by Quality Engineering and a copy of the "QC Deficiency List" to the QE Completions / Start-up Group for coordinating resolution of deficient items (Reference 1-D). -
l The QE Completions / Start-up Group shall notify the responsible QC Systems leads when the "QC Deficiency List" .l items have been corrected by returning their copy of the _
deficiency list and supporting documentation to the QC l leads. The corrected items will be reinspected to verify acceptability and a copy of the deficiency list returnec l to the QE Completions / Start-up Group.
Any unsatisfactory i
'tems that require an Engineering evaluation or rework will be identi fied on NCR's in accordance with Reference 1.C.
A system or portion of a system shall not be considered completed until Quality Assurance has verified through the above mentioned QC walkdown and QE Systems docunentation review that all permanent piping, valves, pumps and hangers are complete and intact and have been installed in accordance with current design documentation (i.e., BRP drawings, BRHL's, BRH's, GHH's, CMC's, etc.). Also the pressure test shall have been completed and accepted by the ANI and the Owner in accordance with Reference 1.E.
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SH0nst & ROOT, INC. I'SSUE CPSES NUMBER REVISION DATE PAGE 8 35-1185 JUN '291983 6 or 22 cP-QAP-12.1 7 i ATTACm ENT 1 Page 1 of 2 I
OC PREOPERATIONAL/ FLUSHING CHECKLIST Prerelease No.
QC Checklist BRP & Rev. Unsat Itess 6
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SROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-12.1 7 JUN 29198: 7 of 22 ATTAQ9fENT 1 (Continued)
QC PitEOPERATIONAL/ FLUSHING CHECELIST Pate 2 of 2 PARA. OP.NO. INSFECTION CRITERIA QCI/DATE SAT /UNSAT l 3.1 1. The emeyerature and pressure indicated on the Code Data Place for valves and equipment is in compli-acca with the piping destgn requireenets indicated on BRF Drawings. _
- 2. Valve location ad orientation is in accordance with the desian documents.
- 3. ASME Code Neue Places are attached to "N" stamped pumpe and vessels.
- 4. Items show no visible sign of damage. ,
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- 5. For liquid service, scope are removed from support .
spring cans. . l
- 6. For steam, gas or air service, the stops are in- l stalled in support spring cans. ,
- 7. COP 9 TENTS:
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BROW & ROOT, INC. ISSUE REVISION DATE PAGE CPSES NIMBER J08 35-1195 8 or 22 CP-QAP-12.1 7 JUN 291983 ATTACHMENT 2 OC PRE-PRESSURE TEST CHECXLIST Page 1 of 3 Pressure Test Systm QC Checklist SRP & Rev. CMC Unsat Its I
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SROWN & ROOT. INC. ISSUE CPSES NUMBER RE'/ISION CATE PAGE JOB 35-1195 CP @ P- E l 7 m 29 E3 9dM A TTACILMEYI 2 (Continued) ne . of , 1, ,
QC PRE-PRESSURE TEST CHECKLIST 3 .
PARA.'OP.NO.lINSPECTIONCRITERIA .I QCI /DATE SAT /UNSAT i i l i 3.2 ,' 1.
- All items within the test boundary are complete and l l l readily accessible. I I l
- 2. Gradient
- 3/16" per foot maximum (this applies to i horizontal lines deviating from level only. Devi-l ations from plumbness of vertical lines and boet-i zontal departure from design will be controlled
, by the two-inch tolerance on location.)
g 3. !. The size of all pipe socket welds shall be lcheckedtotherequirementsofReference1-F.
l4.
i i All Icess in the pressure test boundary are free l from are strikes and base metal defects: when i ' identified, they shall be handled in accordance g i
' with Reference 1-C. I
. I
' l NOTE: Piping shall be installed within the l ! following tolerances of items 6 thru 9.
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- 5. l Slope-ttinimumslopeshallbeasdesignatedon !
i i the drawings.
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I i 6. i Clearance - A minimuss of two inches (2") of clear- !
l i janceshallbemaintained, including pipe insulation {
' . with respect to other piping when one or both lines ha,e an operating temperature of 2000 or greater.
- All other lines may be installed with a minimum of l l one-inch (1") clearance, with respect to other l
t piping. t _
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- 7. l For clearance of pipe (with an operating tempera-l 1 ture of 200 F or greater) from hangers. walls, ceiling, hand rails, etc., other than pipe to pipe,
, a minimum nf one inch shall be maintained, includ ine i
, pipe insulation. All other lines may be installed j i
I with a clearance only for insulation; however, on a { '
case by case basis, it might he necessary to notch <
I I insulation to establish clearances which will re- !
quire engineering .apprnval. I
- 8. When installed in blockouts, sleeves shall he in- l stalled so that, for lines with operatine tempera- l t I ! tures at or above 200 0 F, their centerlines 3ro wit 34
- I i in 1/4 inch of piping centerlines. For lines with l
operating temperatures of less than 200 , the sleeve i !
insiJe diameter must be nn 'ess than 1/2 inch from i pipe outside Jiameter. .
9 All Soits inst.ntied in r ?.i.ned unnec t imw.
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SROWN & ROOT, INC. ISSUE CPSES NUMBER RE'lISION OATE PAGE JOB 35-1195 CP-QAP-12.1 7 DON 2 9 i381 10 of 22 Aa e AutMt.N l 2 H.ontinued; j QC PRE-PRESSURE TES,T CHECKLi'iT Page 3 . of 3 )
QC1/DATE SAT /UNSATj PARA.jOP.30.j INSPECTION CRITERIA Bolting material shall be verifie*d by heat number !
10.
l or color code. Document heat number / color code on l
Attachment 7.
1 g: Any valves and equipment installed with ,
OtC's or revisions to the BRP used during i the last walkdown must have items 12 thru l 16 complied with. I
- 11. The temperature and pressure indicated on the Code .
Data Place for valves and equipment in in compli- i ance with the piping design requirements indicated ,
g on BRP drawings. i l I ; 12. valve location and orientation is in accordance j
,with the design documents. i
! l 13. For in-line concentrated loads or equipment tie-
! ins, a support (permanent or temporary) should be j l . Located as close as possible. 6 i '.
I For liquid service, stops are removed from support l L4.
spring cans. '
4
' For steam, gas or air service, the stops are in-l 15.
, ! stalled in support spring cans.
- 16. ! Identify all hangers and permanent attachments on l t BRP. {
l 17. Equipment anchoring is in compliance with Ref.1-C l j
, ! , fQ1-QAP-11.1-39. Paragraphs 3.4.3 and 3.4.3.1) l l ! ' l I -
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SROWN & ROOT, INC. ISS1JE CPSES NUMBER REVISION CATE PAGE JOB 35-1195 CP-QAP-12.1 7 .
III OO I333 n 11 of 22 k
ATTACHMENT 3 Page 1 of 2 OC N-5 CHECXLIST System Checklist Checklis t SRP Unsat BRHL Unsat
& Itaas & Itans Rev Rev i
Checklist Checklis t 3RH/GHH Unsat Vendor Unsat
& Itans Orswing I+m i
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i SROWN & ROOT, INC. ISSUE C.SSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-12.1 7 JUN 2 91933 12 or 22 ATTACHMENT 1 (Continued) Page 2 of 2 Q.C. N-$ CHECXI,IST PARA. OP.NO. INSPECTION CRITERIA QCI/DATE SAT /UNSAT 3.3 1. Piping system / subsystem and component supports show no visible sign of damage.
- 2. All perunnent component supports are installed per final design drawings.
- 3. Piping configuration complies with BRP's.
- 4. All Equipment indicated on BRP is installed.
- 5. Equipment anchoring complies with Ref. 1-G l (Q1-QAP-11.1-39, Paragraphs 3.4.3 & 3.4.3.1) l
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- 6. Jam nut (s) on snubbers and struts are tight '
and will not turn by hand, using nominal !
applied force. ;
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- 7. Nuts, bolts, cotter pins, lock wire and any removable mechanical items are installed where :
, required (snubbers. struts, spring cans, expan- {
l sion anchor, U-bolts, etc.)
- COP 9 TENTS :
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l l NOTE 1: WHEN PtPINC HAS SEEN 'INSUIATED, ANY DAW TO PIPINC SYSTEM WOUI.D HA%E BEEN IDENTIFIED OURINC CLEANLINESS INSPECTION PRIOR TO INSUtAT!DN.
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' I I SROWN & ROOT, I1C. ISSUE .
I l CPSES NUMBER REVISION CATE PAGE JOB 35-1195 CP-QAP-12.1
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RELEASE FOR HIGi DENSITY PENETRATION SEALS j PENETRATION SEAL RELEASE FORM Report #
- Data Roasi # BLDG. #
Bisco Owg.
Released for sealing by:
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SROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 o -
1 CP-QAP-12.1 7 #* 14 Of 22 ATTACHMENT 5 l M TACHMENT i paz- of Support Drawing Number / Revision QUALITY CONTRul. CP-OAP-12.1 Rev.
COMPONENT SUPPORT CHECKLIST
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[NSPF.Cfl0N CRITERIA q
jPARA.[OP.NO. { OCf/DATE . SAT /UNSAT ;
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3.5 L. Support configuration complies with vendor Certi- , l
- fled or Design Reviewed Drawing (VCD/DRD) ,, g ,
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. N/A 2. , Structural 'nenber cut lenaths comply with Refer- i s
ence dimensions t 2" __ ,
N/A 1 Baseplate attachment tolerances (excludinic thick- t i ' ' '
ness) comolv with the VCD/DRD 2 's" g
N/A 4. Working point dimensions locating structural com- ,
ponents comply with the VCD/DRD t 1" (except for '
pipe location tolerances) 1.5.1 5. 4) All accessible weld, reingpected and are in
! compliance with VCD/DRD. __;
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i y '> i All skewed welds have hewin reinspected .ind Arc i in compliance with the '!CO/0*.D. l , __
l.5.J l h. Snubber (s) Serial Number a) Nuts, bolts. cotter pins. Lock wire. etc. in. .
i stalled where required. ,,__[ ,, ,
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, h) Exposed threaded surfaces are free of excess- ,
tve rust or foreign material.
6 c) $pherical bearings are free af foreign mater- I i
g , tal. and spacer (s) are installed as required. 3 1/A i 7 St rut (s) (if applicable) l Serial number ,_ ,
t a) Nuts, bolts. entter pin *, lock wire, etc. in-4talled where re qu i reel .
b) Expoged threaded surtues are f ree .a esn **-
tve runt or foreign material.
el spherical heartnes are frie .o forefun material di Tam nut (s) and barrel wt!! mot turn hv hand, usine nominal applied f orrc. 4
- l. 5.1 d. Spring Can(ss (if .ipplicible)
Serial number el Yuts, botta, sotter pfn . lo 4 wire. et.. in-4 t 1 t le.1 wh ri required.
hl Ptposeu Phreaded cerl.icc* ers.
- ree .il . .x trw -
ive runt er forciun materf.it.
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4 BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-12.1 7 j(jfl '2 01983 15 of 22 NrTACHMENT 5 ATTACICICIT 5 Page of Support 3rawing Nunour/Revistan QUALITY CONTROL CP-QAP-12.1 Rev.
COMPONE"? SL*PPORT CHECC.IST PARA. OP.NO. INSPECTION CRITERIA QCI/DATE SAT /UNSAT I I i N/A 94. I Concrete Expansion anchors embedment/ engagement com- i plies with drawing or Attachment $8. j I
9b. Concrete inserts have proper embedment/ engagement (2D + 1/8").
ATTACH . 10. Installation of U-bolts on large bore /small bore
$8 supports shall be inspected as follows:
- 1) U-bolts used in pinned connection application (i.e., struts and snubbers) are to be installed on the pipe as shown in Figure 1 for large bore supports.
- 2) U-bolts on rigid frames. (large bore) shall be installed as shown in rigure 2.
- 3) U-bolts on small bore supports shall be installed as shown in Figure 1 as specified on the hanger drawing.
3.$.2 11. Clearances must be verified if:
a) The scpport configuration is modified by design change, b) The support is being reinstalled following re-moval to accomplish a design change or other i I constructions or !
c) Directed by Engineering. l N/A 12. Remarks
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SROWN & ROOT, INC. ISSUE C?SES NUMBER REVISION DATE PAGc, JOB 35-1195 CP-QAP-12.1 7 JUN 291983 16 or 22 ATTACHMENT SA f
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SROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 7 JUN 291982 17 of 22 CP-QAP-12.1 ATTACHMENT 5B TABLE 5 BOLT DIAMETER MINIMUM EMBEDMENT Kwik-Bolts Super Kwik-Bolts 1/4 1-1/8 -
3/8 1-5/8 -
1/2 2-1/4 3-1/4 5/8 2-3/4 -
3/4 3-1/4 1 4-1/2 6-1/2 1-1/4 5-1/2 8-1/8 NOTE: "Embedment Length" is the length of the bolt extending below the surface of the structural concrete prior to setting (tightening).
During tightening the nut, the change in bolt projection shall not exceed one nut height unless otherwise approved by the engineer.
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SRO'4N & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-12.1 7 JUN 20198;l is of 22 ATTACIDfENT SC LENGTH IDENTIFICATION SYSTEM STAMP ON LENGTH OF ANCHOR (INCHES)
ANCHOR FROM UP TO BUT NOT INCLUDING A 1-1/2 2 B 2 2-1/2 C 2-1/2 3 D 3 3-1/2 E 3-1/2 4 F 4 41/2 G 41/2 5 H 5 5-1/2 1
5-1/2 6 J 6 6-1/2 K 6-1/2 7 L 7 7-1/2 ~
M 7-1/2 8 N 8 8-1/2 O 8-1/2 9 P 9 9-1/2 o 9-1/2 10 R 10 11 5 11 12 T 12 13 U 13 14 V 14 15 W 15 16 X 16 17 Y 17 18 Z 18 19 e
BROWN & ROOT, INC. ISSUE C?SES NUMBER REVISION DATE PAGE J08 35-1195 CP-QAP-12.1 7 JW 291a83 19 of 22 ATTACHMENT SD l ROD SIZE NL'MBER X t/8 = DIAMETER R TL MAX. REC. LOAD /LSS. hTIGHTS ROD SIZE ROD SIZE STANDARD 6500F. 7500F. . LSS.
THREAD LENGTH PER FOOT NO.
03 3/8 1-1/2 610 540 0.376 04 1/2 2-1/2 1130 1010 0.668 05 5/8 2-1/2 1810 1610 1.04 06 3/4 3 2710 2420 1.50 07 7/8 3 1/2 3770 3360 2.04 08 1 4 4960 4420 2.67 09 1-1/8 4-1/2 6230 5560 3.38 10 1-1/4 5 8000 7140 4.17 12 1-1/2 6 11630 10370 6.01 14 1-1/4 7 15690 14000 8.18 '
16 2 8 20690 18460 10.68 18 2-1/4 9 27200 24260 13.52 20 2-1/2 10 13500 29880 16.69 22 2-3/4 11 41600 37070 10.19 24 3 12 50600 45090 24.03 26 3-1/4 12 60500 53900 28.21 28 3-1/2 12 71260 61500 32.71 30 3-3/4 12 82900 73860 37.55 32 4 12 95500 35100 42.73 6-1/4 12 108400 97140 48.23 34 36 4-1/2 12 123200 109900 54.08 4-3/4 12 13R400 123450 60.25 38 40 5 12 154500 137800 66.76
SROWN & ROOT, INC. ISSUE C?SES NUMBER REVISION DATE PAGE JOB 35-1195 i CP-QAP-12.1 7 JUN 201983 20 or 22 ATTACHMENT 6 t
Q.C. DEFICIENCY LIST CF-QAF-12.1 TEST NO. PACE OF oRICIMATOR SUBSYSTDI ISO /PRETURNOVER ITot DEFICIENCY (DESCRIPTION OR NCR NO.) D e
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SROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE i f
JOB 35-1195 . i.
CP-QAP-12.1 7 Jyy g g 1Cgg 21 of 22 !
ATTACHMENT 7 L
d SYSTFM VERIFICATION FORM
' DRAWIW; RET. ;
i, HEAT CODE / MANUFACTURER'S MATERIAL AT MATERIAL MEAT NUMBER ID/SN ID/PC 8 WELD f SPECIFICATION t.
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BROWN & ROOT, INC. ISSUE C?SES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-12.1 7 JUN 291983 22 oe 22 ATTACHMENT 8 2!
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f' PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES ,
JOB 35-1195 DCP-3 16 8/5/83 4 of 8 m
3.1.3 Other Distribution 3.1.3.1 Documents may be istri d upon request by authorized site personnel for p s er than production (physical construction) or QC inspecti es. The DCC Supervisor shall maintain a roster of auth _onnel. DCC shall maintain no responsibility for revision st ' of documents distributed in this manner.
3.1.3.2 Documents dis is manner shall be stamped "FOR OFFICE AND ENGINEERING USE ONLY" as follows:
g FOR OFFICE AND .
ENGNEERING USE OLY 3.1.3.3 These documents shall be stamped per 3.1.2.4 ("THIS DOCUMENT AFFECTED BY DESIGN CHANCES") when applicable. DCC shall make y available a list of design changes upon request.
3.1.3.4 Documents may be upgraded to controlled status by including the provisions of 3.1.2.
3.1.4 Special Distribution >
"Special Distribution (SDS) will form the basis of all s _
) limited engineering do ribution requirements. (See DEI - 10) j 3.1.5 Transmittal of Engineer _I_ _ - ntation i Le 3.1.5.1 BRHL's will be issued to _
g organizations as congrolled documents per paragraph 3.1 ese drawings can be issued' to construction organization paragraph 3.1.3 Documents issued per paragraph 3.1.3 will be current upon issue only. It shall be the responsibility of the user or holder to assure current revision control.
l 3.1.5.2 Documents issued per paragraph 3.1.2 may be used to transmit info rma tion )
to engineering organizations by copying"", fp ocu tr shWT e s tamped " VOID". "i .
3.2 RECEIPT AND ACCOUNTING FOR CONTROLLED DOCUMENTS 3.2.1 Receipt of Controlled Documents g gp6CD($ ~*
88-37 DCP-3 Rev. 16 DCN #3 _g 9/27/83 Sheet 2 of 6 j
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PROCEDURE EFFECTlVE BROWN & ROOT, INC. NL'MBER REVISION DATE PAGE CPSES JOB 35-1195 DCP-3 16 8-5-83 4 of 8 f() 3.1.3 Other Distribution 3.1.3.1 Documents may be distributed upon request by authorized site personnel for purposes other than production (physical construction) or QC inspection activities. The DCC Supervisor shall maintain a roster of authorized personnel. DCC shall maintain no responsibility for revision status of documents distributed in this manner.
3.1.3.2. Documents distributed in this manner shall be stamped "FOR OFFICE AND ENGINEERING USE ONLY" as follows:
dC FOR OfflCE AND
.l.3.3 ENGINE le These documents sha 1 NGstampeMer I E . 4.
Y .h.4 ("THIS DOCU AFFECTED BY DESIGN CHANGES") when applicable. DCC shall make available a list of desig.i changes upon request.
3.1.4. Special Distribution 3.1.4.1 BRHL's will be issued to engineering organizations as controlled documents per paragraph 3.1.2. These drawings can be issued to construction organizations per apragraph 3.1.3. Documents issued per paragraph 3.1.3 will be current upon issue only. It shall be the responsibility of the user or holder to assure current revision control.
3.1.4.2 Documents issued per paragraph 3.1.2 may be used to transmit information to engineering organizations by copying. These documents shall be stamped "FOR OFFICE AND ENGINEERING USE ONLY". In addition, the " CONTROL STAMP" shall be crossed out.
3.2. RECEIPT AND ACCOUNTING FOR CONTROLLED DOCUMENTS 3.2.1. Receipt of Controlled Documents 3.2.1.1. Satellite Document Control Centers are the file custodians. Prior to interface with the crafts and disciplines in the distribution of any controlled documents, DCC personnel shall have completed both of the following requirements:
- 1. Document Control Orientation Class
- 2. Passing grade on DCC test which is based on a thorough knowledge of DCP-3.
'i PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 DCP-3 16 8/5/83 5 of 8 3.2.1.1 Sa tellite Document Control Centers are the file custodians. Prior to interface with the craf ts and disciplines in the distribution of any controlled documents, DCC personnel shall have completed both of the following requirements:
- 1. Document Control Orientation Class
- 2. Passing grade on DCC test which is based on a thorough knowledge of DCP-3.
Documentation supporting such qualification shall be maintained by DCC. Records for maintainence of qualification are retained by the Training Department in accordance with CP-CPM 2.2.
3.2.1.2 Design change documentation shall be distributed to and maintained at the same location as the affected documents. The satellites shall log design changes. No other design changes need be distributed, posted, or maintained in these areas. If the design change received is stae first issue against the affected document, 2 the satellite shall stamp controlled copies of the affected U
document (s) with design change indicator stamp, shown in para-Q graph 3.1.2.4, make a logsheet (Attachment 1) for the affected document, and note the design change number on the logsheet.
NOTE: Classification of hangers will be governed by the
- current revision of DCA-5021 which will not be N posted in the design change logbooks. DCC will stamp controlled copies of all hanger drawings with the following stamp:
I I
6 UUNN ENT Nt:. VISION Oft DCA-5021 FOR HANGER l Cl.ASSIEICATION. ;
} I i
l NOTE:
Small bore hanger logs shall reflect all open and"
incorporated design changes but not drawing revisions.
EXCLUSION: Design change information shall be distributed to organizations holding the affected documents. The design change shall be reviewed by responsible personnel to ensure it does not af fect the discipline's work activities. Where they do af fect .che activities, they shall be posted and maintained as discussed above.
If they do not af fect the work activities, the changes need not be posted or maintained.
DCP-3 Rev. 16 DCN #3 9/27/83 Sheet 3 of 6
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES I
JOB 35-1195 DCP-3 16 8-5-83 5 of 8 Documentation supporting such qualification shall be maintained by DCC. Records for maintainence of qualification are retained by the Training Department in accordance with CP-CPM 2.2. '
3.2.1.2 Design change documentation shall be distributed to and maintained at the same location as the affected documents. The satellites shall log design changes. No other design changes need be distributed, posted, or maintained in these areas. If the design change received is the first issue against the affected document, the satellite shall stamp controlled copies of the affected
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document (s) with design change indicator stamp, shown in para-graph 3.1.2.4, make a logsheet.(Attachment 1) for the affected document, and note the design change number on the logsheet.
d NOTE: Classification of hangers will be governed by the current revision of DCA-5021 which will not be
) posted in the design change logbooksa. DCC will stamp controlled copies"of all hanger drawings with the following stamp: CHECK CI8RRENT REVISION l
OF OCA-bO21 FOR HANGER l CLASSIFICATl,0N.'
l NOTE: Small bore hanger logs shall reflect all open and incorporated design changes but not drawing revisions'.
EXCLUSION: Design change information shall be distributed to organizations holding the affected documents. The design change shall be reviewed by responsible personnel to ensure it does not affect the discipline's work activities. Where they do affect the activities, they shall .be posted and maintained as discussed above.
If they do not affect the work activities, the changes need not be posted or maintained.
3.2.1.3 A record of whom a document was checked out to shall be maintained by the satellite. Documentation issued to the craf t for daily work activities shall be returned at the end of the shif t to the distribution source. Upon receipt of a revised document, the superceded document shall be retrieved and replaced with the current document. Superceded documents may be retained by the hold er. If retained the drawings shall be stamped "V0ID" and "FOR RECORD PURPOSES ONLY".
NdTE: Documents (controlled) may be checked out to persons in the disciplines or groups other than the craf ts for exter.ded periods of time, it is mandatory Mwever, that tN Snout :
log list the name, group, location n d :elephor.: ... : u io n '
1 of the copyholder so that the document may be updated should ,
it go out of revision or a design change be entered against i the document. It is the satellites obligation to maintain this update. '
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PROCEDURE EFFECT!VE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 DCP-3 16 8-5-83 5 of 8 f Documentation supporting such qualification shall be maintained by
& OCC. Records for maintainence of qualification are retained by the Training Department in accordance with CP-CPM 2.2.
3.2.1.2 Design change documentation shall be distributed to and maintained Q at the same location as the affected documents. The satellites shall log design changes. No other design changes need be k distributed, posted, or maintained in these areas. If the design change received is the first issue against the affected document,
{ the satellite shall stamp controlled copies of the affected document (s) with design change indicator stamp, shown in para-graph 3.1.2.4, make a logsheet (Attachment 1) for the affected document, and note the design change number on the logsheet.
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NOTE: Classification of hangers will be governed by the current revision of-DCA-5021 which will not be -- - -
posted in the design change logbooks. DCC will stamp controlled copies of all hanger drawings
- with the.following stamp:
CHECK CURRENT REVISION OF DCA-5021 FOR HANGER
, CLASSIEJCAIlON.
NOTE: Small bore hanger logs shall reflect all open and incorporated design changes but not drawing revisions.
EXCLUSION: Design change information shall be distributed to organizations holding the affected documents. The design change shall be reviewed by responsible personnel to ensure it does not affect the' discipline's work activities. Where they do affect the activities, they shall be posted and maintained as discussed above.
If they do not affect the work activities, the changes
.need not be posted or maintained.
3.2.1.3 A record of whom a document was checked out to shall be maintained by the satellite. Documentation issued to the craft for daily work activities shall be returned at the end of the shif t to the distribution source. Upon receipt of a revised document, the superceded document shall be retrieved and replaced with the current document. Superceded documents may be retained by the holder. If retained the drawings shall be stamped "V0ID" and "FOR RECORD PURPOSES ONLY".
W PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES I JOB 35-1195 DC P-3 16 8/5/83 6 of 8 3.2.1.3 A record of whom a document was checked out to shall be maintained by the satellite. Documentation issued to the craf t for daily work activities shall be returned at the end of the shift to the distribution source. Upon receipt of a revised document, the superceded document shall be retrieved and replaced with the current document. Superceded documents may be retained by the holder. If retained the drawings shall be stamped " VOID" and "FOR RECORD PURPOSES ONLY".
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I NOTE: Document (controlled) may be checked out to persons in the 9 disciplines or groups other than the craf ts for extended 4 periods of ttme. It is mandatory however, that the signout R log list the name, group, location and telephone extension 9 of the copyholder so that the document may be updated should q) it go out of revision or a design change be entered against the document. It is the satellites obligation to maintain q this update.
v QL 3.2.1.4 .If the document being received is a DCN, the satellite custodian must mark the DCN number on the cover sheet of the af fected pro-cedure and file the DCN with the procedure.
NOTE: Only when a new revision of a document is distributed will a new updated log sheet be distributed with that document. Upon receipt of the new log sheet from the DCC, file custodians should replace the old log sheet in their Design Change Log Book with the new one, and discard the old log sheet.
jllllI ggg3.2.1.5 " Mail-out" distribution is made by letter acccmpanied by DRCL.
0 3.2.2 Accounting for Controlled Documents 3.2.2.1 All satellites and the several control numbers will be the subject !
of monitoring by an independent monitoring ream. This team shall l report directly to the Supervisor of DCC. This group shall monitor j all controlled document files to ensure that all applicable design ,
documents are current and that design change logs show the current approved and issued design change information. All monitoring will be a continuing operation - satellite to satellite.
3.2.2.2 Monitoring shall be performed by using the " Recipient Trace" issued to each satellite and the several control numbers by the central DCC, which will indicate.
L. Those documents they are shown as having
- 2. Appropriate revision of each document
- 3. The number of copies of the document they have.
OCP-3 Rev. 16 DCN #3 ,errg7:=2, 9/27/83 Sheet 4 of 6 _
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PROCEDURE EFFECT1VE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 DCP-3 16 8-5-83 6 of 8 3.2.1.4 If the document being received is a DCN, the satellite custodian must mark the DCN number on the cover sheet of the affected pro-cedure and file the DCN with the procedure.
NOTE: Only when a new revision of a document is distributed will a new updated log sheet be distributed with that document. Upon receipt of the new log sheet from the DCC, file custodians should replace the old log sheet in their Design Change Log Book with the new one, and discard the old log sheet.
(f) 3.2.1.5 " Mail-out" distribution is made by letter accompanied by DRCL.
9 3.2.2 Accounting for Controlled Documents
').
v 3.2.2.1 All satellites and the several control numbers will be the subject 9 of monitoring by an independent monitoring team. This team shall j:q report directly to the Supervisor of DCC. This group shall monitor all controlled document files to ensure that all applicable design y documents are current and that design change logs show the current
.. . approved and issued design change information. All monitoring will
{ be a continuing operation - satellite to satellite.
.2 Monitoring shall be performed by using the " Recipient Trace" issued to each satellite and thq several control numbers by the central DCC, which will indicate:
- 1. Those document , they are shown as having
- 2. Appropriate rwision of each document
- 3. The number of copies of the document they have.
To monitor the design change logs, the monitoring team will compare the Master Dcc logs with satellite and control number logs. When that has been done, the physical design change files shall be checked at each file location.
3.2.2.3 The monitoring team group leader shall write a memo to the DCC Supervisor indicating the monitoring activity has been completed and noting any discrepancies and corrective action taken. These monitoring reports shall be maintained in the DCC central office.
3.2.2.3 When a controlled document is checked out to a foreman or crafts-man, he becomes responsible for its security. In the event the document is lost, the DCC satellite from which the document was logged out should be notified as quickly as possible. The satellite supervisor shall notify the craf t superintendent in writing of the loss and request that appropriate action be taken.
PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 DCP-3 16 8/5/83 7 of 8 To obtain a " replacement" copy of a controlled document the satellite supervisor must complete a " Controlled Distribution Request" form (Attachment 4) specifying document number, revision and number of copies to be replaced. This request must be signed and submitted to the DCC Computer Distribution Group. A replacement DRCL will then be issued to the Document Reproduction Group for processing, g 3.2.2.4 If for any reason, a superceded document is retained, the face of the document must be stamped or marked "V0ID". When no longer required, d . superceded documents should be destroyed.
1y EXCLUSION: Drawings issued in accordance with paragraph 3.4 and q drawings issued for use in Hanger Packages are not subject to the aforementioned audits.
s DCC will maintain a file for DRCL's with signed acknowledgement by File Custodians verifying actual. receipt of controlled documents.
A cross-check will be performed to ensure receipt of documents and the appropriate discipline will be notified of any discrepancies.
MAINTENANCE AND STORAGE OF DOCUMENTS Maintenance of Documents -
The DCC shall maintain a file of current document revisions and as-built drawings as they are received. Additionally, a listing of all such documents and a list of all active changes shall be B maintained.
3.3.2 Storage of Documents Project Record files are stored by the DCC. These include, but are not limited to, specifications, procedures, correspondence, manuals, drawings, aperture cards, and silver microfiche originals.
3.4 DISTRIBUTION OF DOCUMENTS TO TRAVELER, PROCUREMENT OR HYDR 0 PACKAGES Documents required for fabrication, installation and/or inspection may be issued for inclusion into a traveler, procurement or hydro package. The document shall be identified as being part of the package and that it cannot be used independently of the package by stating on the document "This document shall be used only in conjuction with Operation Traveler # .
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g PROCEDURE EFFECTIVE g \\ BROWN & ROOT, INC.
CPSES NUMBER REVISION DATE PAGE k J08 35-1195 8-5-83 Q DCP-3 16 7 of 8 To obtain a " replacement" copy of a controlled document the satellite supervisor must complete a " Controlled Distribution Request" form (Attachnent 4) specifying document number, r.evision and number of copies to be replaced. This request must be signed and submitted to the DCC Computer Distribution Group. A replacement DRCL will then be issued to the Document Reproduction Group for processing.
3.2.2.4 If for any reason, a superceded document is retained, the face of the
- document must be stamped or marked " VOID". When no longer required, superceded documents should be destroyed.
EXCLUSION: Drawings issued in accordance with paragraph 3.4 and drawings issued for use in Hanger Packages are not e} subject to the aforementioned audits.
DCC will maintain a file for DRCL's with signed acknowledgement by File Custodians verifying actual receipt of controlle.d documents.
A cross-check will be performed to ensure receipt of documents and the appropriate discipline will be notified of any discrepancies.
3.3 MAINTENANCE AND STORAGE OF DOCUMENTS 3.3.1 Maintenance of Documents The DCC shall maintain a file of current document revisions and as-built drawings as they are received. Additionally, a listing of all such documents and a list of all active changes shall be I maintained.
Storage of Documents Project Record files are stored by tha DCC. These include, but are not limited to, specifications, procedures, correspondence, manuals, 3 drawings, aperture cards, and silver microfiche originals.
NOTE: If circumstances exist for non-Code activities that require deviation from requirements of this procedure, exceptions will be authorized in writing by the Senior Staff Engineer I and such authorization will be kept on file by the Document '
Control Supervisor.
3.4 DISTRIBUTION OF DOCUMENTS TO TRAVELER, PROCUREMENT OR HYDR 0 PACKAGES Documents required for fabrication, installation and/or inspection may be issued for inclusion into a traveler, procurement or hydro pac kage. The document shall be identified as being part of the package and that it cannot be used independently of the package by stating on the document "This document shall be used only in conjuction with Operation Traveler # .
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PROCEDURE EFFECTlVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 DCP-3 16 8-5-83 8 of 8 NOTE: For hydro packages, the hydro number shall be entered instead
, of the traveler number, and the number identified as a hydro test number.
NOTE: For procurement packages, the bid / purchase order number shall be entered instead of the traveler number, and the number identified as bid / purchase order number.
It shall be the responsibility of the organization controlling the
. package to ensure the current document revision number is referenced in the package.
EXCLUSION: Traveler packages containing drawings which have weld numbers assigned by Welding Engineering, and all Hanger Packages , are excluded from the aforementioned control g alternative.
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION CATE PAGE CPSES i
JOB 35-1195 l DCP-3 16 j 8-5-83 l 1 of 1 ATTAChNENT 1 DESIGN CHANGE LOG
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BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 DCP-3 16 8-5-83 1 of 8 TITLE: ORIGINATOR: s U .
m/ - 8W6 CPSES DOCUMENT CONTROL PROGRAM REVIEWED BY: #
&R A AD TF A, 2/5/63 V8 o.i TABLE OF CONTENTS APPROVED BY f CQN UCTION JECT MANAGER
/DATE
1.0 REFERENCES
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2.0 INTRODUCTION
2.1 PURPOSE L .
i 2.2 SCOPE 3.0 PROCEDURE 3.1 REPRODUCTION AND DISTRIBUTION 3.1.1 Scope of Controlled Documents 3.1.2 Controlled DiMribution ,. s 3.1.3 Other Distribution 3.1.4 Special Distributton '
3.2 3.2.1 3.2.2 RECEIPT AND ACCOUNTI FOR CONTROLLED DOCUMENTS Receipt of Controlled Dqcuments Accounting for Controllellbcuments
/ k 3.3 3.3.1 MAINTENANCE AND STORAGE OF DOCUMENTS Maintenance of Documents bd 3.3.2 Storage of Documents 99.b 3.4 DISTRIBUTION OF DOCUMENTS TO TRAVELER, PROCUREMENT OR HYDR 0 PACKAGES q
4.0 ATTACHMENTS O C. N Il f L No. 1 Design Change Log No. 2 Document Disposition '
No. 3 Bocument Routing to the Document Control Center Sheet No. 4 Controlled Distributuion Request No. 5 Document Distributuion Log
1.0 REFERENCES
1.1 Brown & Root Quality Assurance Manual 1.2 35-1195-CP-CPM 6.3 .
1.3 35-1195-DEI-9 I 1.4 TUQ-552 1.5 IM-15260 1.6 35-1195-DCP-7 l 1.7 35-1195-DEI-7
- \
BROWN & ROOT, INC. '
PROCEDURE CPSES EFFECTIVE NUMBER REVISION DATE PAGE JOB 35-1195 1 DCP-3 16 8/5/83 1 of 8 TITLE:
ORIGINATOR: **see original signature sheet **
DATE CPSES DOCUMENT CONTROL PROGRAM REVIEWED BY: ** see original signature sheet **
B&R QA DATE
- see original signature sheet **
TUGC0 QA DATE i APPROVED BY
- see orioinal sionature sheet **
CONSTRUCTION PROJECT MANAGER DATE o.1 TABLE OF CONTENTS
1.0 REFERENCES
2.0 INTRODUCTION
2.1 PURPOSE 2.2 SCOPE 3.0 _ PROCEDURE 3.1 3.1.1 REPRODUCTION AND DISTRIBUTION Scope of Controlled Documents 3.1.2 3.1.3 Controlled Distribution -
3.1.4 Other Distribution Special Distribution * "
3.2 3.2.1 RECEIPI AND ACCOUNTING MR CONTROLLED DOCUMENTS 3.2.2 Receipt of Controlled Documents 3.3 Accounting for Controlled Documents 3.3.1 MAINTENANCE AND STORACE OF DOCUMENTS i 3.3.2 Maintenance of Documents Storage of Documents ,.
3.4 ,
DISTRIBUTION OF DOCUMENTS TO TRAVELER, PROCUREMENT OR 4.0 ATTACHMENTS No. 1 Design Change Log No. 2 Document Disposition No. 3 Document No. 4 Routing to the Document Control Center Sheet No. 5 Controlled Distributuion Request Document Distributulon Log
1.0 REFERENCES
1.1 1.2 Brown & Root Quality Assurance Manual 1.3 35-1195-CP-CPM 6.3 35-1195-DEI-9 1.4 TUQ-552 1.5 IM-15260 1.6 35-1195-DCP-7 1.7 - . ,
1.8 35-1195-DEI-7 ,
35-1195-DEI-10 DCP-3 Rev. 16 DCN #5 AC
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11/16/83 Sheet 2 of 5 1
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I JOB 35-1195 COMANCHE PEAK STEAM ELECTRIC STATION Construction Procedure DOCUMENT CHANGE NOTICE NUM3ER g Notice applicable to Construction Procedure No. 35-1195- ocp_3 Rev. 16 .
This change will be incorporated in the next revision of the procedure.
Change the precedure as follows:
Please replace the following pages with the attached:
Page 5 of 8 Page 6 of 8 ,
Page 1 of 1; Attachnent 1 Please attach Page 1 of 8 on original signature sheet.
-4 Reviewed by:
Originator l
//- E -83 '
//
/ Date krown&RootQualityAssurance Date Approved by: f. -
^
{g( ^(I(Y53 TUGC0 Quality f"sspance Date I
k.M/A /
Construction Project Manager
[M November 16, 1983 Date Effective Date b- "
. . _ . _ - . _ _ . . . _ . . ~ . .
I JOB 35-1195 COMANCHE PEAK STEAM ELECTRIC STATION Construction Procedure DOCUMENT CHANGE NOTICE NUMBER 4 Notice applicable to Construction Procedure No. 35-1195- nep_1 Rev.ig .
This change will be incorporated in the next revision of the procedure.
Change the procedure as follows:
Please replace the following page(s) with the attached:
Page 4 of 8 Reviewed by:
Originator
- - A /8- Y-83 $h /d 0 41
/ Date gcGrown & Root Qualit' y' Assurance '
Dite i
t i Approved by:
a _
$3
. TUGC0 Quality Assurance Date 1
/h J#f /O-8-9 Construction Project Manager Date h October 11. 1983 Effective Date -
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I J08 35-1195 COMANCHE PEAK STEAM ELECTRIC STATION Construction Procedure DOCUMENT CHANGE NOTICE NtJMBER 3 Notice applicable to Construction Procedure No. 35-1195- DCP-3 Rev. 16 .
This change will be incorporated in the next revision of the procedure.
Change the procedure as follows:
Please replace the following pages with the attached:
Page 4 of 8 Page 5 cf 8 Page 6 of 8 Page 7 of 8 Page 8 of 8
- Procedural change on page 4 only. Pages 5 through 8 show paragraph movement.
Reviewed by:
. 2 9 c y
- f-Z&d3 w . ._
..t. ..,,t, A_. .at.
Approved by:
M 1 .u meus,ws -
Date TUGC0 Quality Asydrance vtx /40 @7 ps+ uctio vProject Manager f[J7//3 September 27, 1983 Date Effective Date
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JOB 35-1195 COMANCHE PEAK STEAM ELECTRIC STATION Construction Procedure DOCUMENT CHANGE NOTICE NUMBER 2 Notice applicable to Construction Procedure No. 35-1195- DCP-3 Rev. 16 .
This change will be incorporated in the next revision of the procedure.
Change the procedure as follows:
Please replace the following page(s) with the attached:
Page 5 of 8 Reviewed by:
W -
f-2 D 3 .
f ff Originator Date o brown & Root Qu'ality Assurance ~ Oate Approved by:
2 L L L c rs a 1 6 ' Date TUGC0' Quality [urance
- M' September 12. 1983 Construction Project Manag'er Date Effective Date
. . _ ._ I , , .
JOB 35-1195 COMANCHE PEAK STEAM ELECTRIC STATION Construction Procedure DOCUMENT CHANGE NOTICE NUMBER 1 Notice applicable to Construction Procedure No. 35-1195- ncp_3 Rev. 1g .
This change will be incorporated in the next revision of the procedure.
Change the procedure as follows:
Please replace the following page(s) with the attached:
Page 7 of 8 Reviewed by:
S~N'S i% 873 Crfginator Date gy Brown & Root Quality ssurance 1 Da e
- 8) JGC0 Quatity
.7 f Approved by: 3f ' Asgce Date
/Ac # f-1/'93 August 24, 1983 Construction Project Mariager Date Effective Date
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 DCP-3 16 8-5-83 2 of 8
2.0 INTRODUCTION
2.1 PURPOSE The purpose of this procedure is to describe the document control activities at the Comanche Peak Steam Electric Station (CPSES).
2.2 SCOPE s This procedure addresses the activities of and responsibilities for
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the control, receipt, reproduction, distribution, storage and retrieval of construction and design documents generated at the site or received by the Document Control Center (DCC). Instructions, procedures, and/or drawings shall be readily available for use at locations where the prescribed activities are performed, and for use by the Authorized Nuclear Inspector (ANI).
3.0 PROCEDURE 3.1 REPRODUCTION AND DISTRIBUTION 3.1.1 Scope of Controlled Documents DCC will be resonsible for the reproduction of controlled documents
. ;. including, but not limited to, drawings, specifications, design changes, procedures, instructions, and construction hold notices.
3.1.1.1 Controlled documents (control stamped only) shall be distributed to the satellites and the several control numbered recipients on the Distribution Routing Control List (DRCL). This in accordance with the Document Disposition (Attachment 2) which is prepared by the DCC Supervisor and lists the satellite control numbers and the several recipient control numbers, the document number and quantities distributed. DRCL's are prepared in accordance with Construction Procedure DEI-? Design changes are distributed to holders of affected controlied documents.
3.1.1.2 Distribution of B&R initiated construction procedures is in accor-dance with the " Document Routing to the Document Control Center Sheet" (Attachment 3) which is received with-the procedure from the Pro-cedures Department.
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P.ROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES J08 35-1195 DCP-3 16 8-5-83 3 of 8 3.1.2 Controlled Distribution 3.1.2.1 Controlled documents will be identified by the red " controlled copy" stamp (shown below) with the satellite and recipient number in the shaded area of the stam CPSES 35-1195 o n.
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7 ggg 3.1.2.2 Upon receipt of project or design documents, the DCC Supervisor shall review the document to ensure the document has been properly approved for use. Documents not approved or not released for use shall not be issued for construction, but may be issued as uncontrolled documents per 3.1.3.
3.1.2.3 G&H Design drawings must have a numerical revision designation of a least "0" for issuance. Drawings without numerical revision designations or with alpha revision designations shall be considered preliminary drawings and shall not be issued for construction. These documents may be issued as uncontrolled documents per 3.1.3.
NOTE: If G&H approval letter revises the status of a preliminary drawing to a TUSI Status 1, it may be issued as a controlled drawing.
3.1.2.4 Controlled documents affected by design change documentation shall be stamped as follows:
l'HIS DOCUMENT AFFECTED BY D.ESIGN CHANGES l
3.1.2.5 Revisions to documents including but not limited to, design changes I and document change notices, which affect other controlled documents, shall be distributed to the same control recipients receiving the affected document. Revisions to these types of dccuments shall be processed in the same manner as the original issue.
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES ,
JOB 35-1195 DC P-3 16 8/5/83 4 of 8 3.1.3 Other Distribution 3.1.3.1 Documen'ts may be distributed upon request by authorized site personnel for purposes other than production (physical construction) or QC inspection activities. The DCC Supervisor shall maintain a roster of authorized personnel. DCC shall maintain no responsibility for rev.ision status of documents distributed in this manner.
3.1.3.2 Documents distributed in this manner shall be stamped "FOR OFFICE AND ENGINEERING USE ONLY" as follows:
- 0R OTCE AS)
ENG NEER NG L Si ON _Y.
3.1.3.3 These documents shall be stamped per 3.1.2.4 ("THIS DOCUMENT AFFECTED BY DESIGN CHANCES") when applicable. DCC shall make available a list of design changes upon request.
3.1.3.4 Documents may be upgraded to controlled status by including the provisions of 3.1.2.
3.1.4 Special Distribution "Special Distribution Schedules" (SDS) will form the basis of all limited engineering document distribution requirements. (See DEI - 10) 3.1.5 Transmittal of Engineering Documentation !
3.1.5.1 BRHL's will be issued to engineering organizations as controlled documents per paragraph 3.1.2. These drawings can be issued'to .
construction organizations per paragraph 3.1.3 Documents issued per paragraph 3.1.3 will be current upon issue only. It shall be the responsibility of the user or holder to assure current revision control.
3.1.5.2 Documents issued per paragraph 3.1.2 may be used to transmit information to engineering organizations by copying. These documents shall be stamped "FOR OFFICE AND ENGINEERING USE ONLY" and .ta. addition the
" CONTROL STAMP" shall be crossed out.
3.2 RECEIPT AND ACCOUNTING FOR CONTROLLED DOCUMENTS 3.2.1 Receipt of Controlled Documents DCP-3 Rev.16 DCN #4 y 10/11/83 Sheet 2 of 2
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES I
JOB 35-1195 DCP-3 16 8/5/83 5 of 8 3.2.1.1 Satellite Document Control Centers are the file custodians. Prior to interface with the craf ts and disciplines in the distribution of ,
any controlled documents, DCC personnel shall have completed both of the following requirements:
- 1. Document Control Orientation Class
- 2. Passing grade on DCC test which is based on a thorough knowledge of DCP-3.
Documentation supporting such qualification shall be maintained by DCC. Records for maintainence of qualification are retained by the Training Department in accordance with CP-CPM 2.2.
3.2.1.2 Design change documentation shall be distributed to and maintained at the same location as the affected documents. The satellites shall log design changes as applicable. No other design changes need be distributed, posted, or maintained in these areas. If the design change received is the first issue against the affected document, the satellite shall stamp controlled copies of the affected document (s) with design change indicator stamp, shown in paragraph 3.1.2.4, make a logsheet (Attachment 1), as applicable, for the affected document, and note the design change number on the logsheet.
NOTE: Classification of hangers will be governed by the current revision of DCA-5021 which will not be posted in the design change logbooks. DCC will stamp controlled copies of all hanger drawings with the following stamp:
CHECK CURRENT NEVIBIUM OF DCA - 5021 F'OR HAfdGF,JE J CLAS S W!CATIO hLf m !
NOTE: Small bore hanger logs shall reflect all open and'"~~
incorporated design changes but not drawing revisions.
EXCLUSION: Design change information shall be distributed to organizations holding the affected documents. The design change shall be reviewed by responsible personnel to ensure it does'not af fect the discipline's work activities. Where they do affect 2he activities, they shall be posted and maintained as discussed above.
If they do not affect the work activities, the changes need not be posted or maintained.
DCP-3 Rev. 16 DCN #5 11/16/83 Sheet 3 of 5
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PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES ,
JOB 35-1195 DCP-3 16 8/5/83 6 of 8 3.2.1.3 A record of whom a document was checked out to shall be maintained by the satellite. Documentation issued to the craf t for daily work activities shall be returned at the end of the shift to the distribution source. Upon receipt of a revised document, the a superceded document shall be retreived and replaced with the current document. Superceded documents may be retained by the holder. If retained the draw.ings shall be stamped " VOID" and "FOR RECORD PURPOSES ONLY". ;
NOTE: Documents (controll'ed) may be checked out to persons in the disciplines or groups other than the crafts for extended periods of ttne. It is mandatory however, that the signout log list the name, group, location and telephone extension of the copyholder so that the document may be updated should it go out of revision or a design change be entered against the document. It is the satellites obligation to maintain this update.
3.2.1.4 If the document being received is a DCN, the satellite custodian must mark the DCN number on the cover sheet of the affected pro-cedure and file the DCN with the procedure.
NOTE: Only when a new revision of a document is distributed
., will a new updated log sheet be distributed with that document. Upon receipt of the new log sheet from the DCC, file custodians should replace the old log sheet in their Design Cha'nge Log Book with the new one, and discard the old log sheet.
3.2.1.4 " Mail-out" distribution is made by letter accompanied by DRCL. !
3.2.2 Accounting for Controlled Documents l i
3.2.2.1 All satellites and the severa'l control numbers will be the subject of monitoring by an independent monitoring team. This team shall j report directly to the Superv.isor of DCC. This group sha14-nonitor :
all controlled document files to ensure that all applicable design documents are current and that design change logs, manual and computer, show the current approved and issued design change info rmation. All monitoring will be a continuing operation -
satellite to satellite.
3.2.2.2 Monitoring shall be performed by using the " Recipient Trace" issued to each satellite and the several control numbers by7he central DCC, which will indicate:
- 1. Those documents they are shown as having.
- 2. Appropriate revision of
- document.
- 3. The number of copies of I the document they have.
DCP-3 Rev. 16 DCN #5 11/16/83 lj[ Sheet 4 of 5 -,
PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES ,
JOB 35-1195 DC P-3 16 8/5/83 7 of 8 To monitor the design change logs, the monitoring team will compare the Master Dec logs with satellite and control number logs. When that has been done, the physical design change files shall be checked at each file location.
3.2.2.3 The monitoring team group leader shall write a memo to the DCC Supervisor indicating the monitoring activity has been completed and noting any discrepancies and corrective action taken. These monitoring
. . reports shall be maintained in the DCC central office.
3.2.2.3 When a controlled document is checked out to a foreman or crafts-man, he becomes responsible for its security. In the event the document is lost, the DCC satellite from which the document was logged out should be notified as quickly as possible. The satellite supervisor shall notify the craf t superinten' dent in writing of the loss and request that appropriate action be taken.
To obtain a " replacement" copy of a controlled document tha satellite supervisor must complete a " Controlled Distribution Request" form (Attachment 4) specifying document number, revision and number of copies to be replaced. This request must be signed and submitted to the DCC Computer Distribution Group. A replacement DRCL will then be issued to the Document Reproduction Group for processing.
3.2.2.4 If for any reason, a superceded document is retained, the face of the document must be stamped or marked " VOID". When no longer required, superceded documents should be destroyed.
EXCLUSION: Drawings issued in accordance with paragraph 3.4 and drawings issued for use in Ranger Packages are not l subject to the aforementioned audits. ,
I DCC will maintain a file for DRCL's with signed acknowledgement by l File Custodians verifying actual receipt of controlled documents.
- A cross-check will be performed to ensure receipt of documents and the appropriate discipline will be notified of any discrepencies.
3.3 MAINTENANCE AND STORAGE OF DOCUMENTS 3.3.1 Maintenance of Documents The DCC shall maintain a file of current document revisions and as-built drawings as they are received. Additionally, a listing of all such documents and a list of all active chaKses shall be maintained .
DCP-3 Rev. 16 DCN #3 ,c;rgg- 9/27/83 Sheet 5 of 6
I PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES ,
JOB 35-1195 DC P-3 16 8/5/83 8 of 8 l
3.3.2 Storage of Documents Project Record files are stored by the DCC. These include, but are not limited to, specifications, procedures, correspondence, manuals, drawings, aperture cards, and silver microfiche originals.
3.4 DISTRIBUTION OF DOCUMENTS TO TRAVELER, PROCUREMENT OR HYDRO PACKAGES
, Documents required for fabrication, installation and/or inspection may be issued for inclusion into a traveler, procurement or hydro package . The document shall be identified as being part of the package and that it cannot be used independently of the package by stating on the document "This document shall be used only in conjuction with Operation Traveler # "
NOTE: For hydro packages, the hydro number shall be entered instead of the traveler number, and the number identified as a hydro test number.
NOTE: For procurement packages, the bid / purchase order number shall be entered instead of the traveler number, and the number identified.as bid / purchase order number.
It shall be the responsibility of the organization controlling the package to ensure the current document revision number is referenced in the package.
EXCLUSION: Traveler packages containing drawings which have weld numbers assigned by Welding Engineering, and all Hanger Packages, are excluded from the aforementioned control alternative. ,
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DCP-3 Rev. 16 DCN #3 9/27/83 Sheet 6 of 6
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JOB 35-1195 -
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CP-QP-20.0 3 1 of 5 SEP 15 1983 PREPARED BY: th. T!/8 SURVEILLANCE OF CATE PRESERVICE INSPECTION ACTIVITIES
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APPROVED BY /d s _
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1.0 REFERENCES
1-A Westinghouse Electric Corporation Contract / Program for Preservice Inspection for Class 1,2 and components.
1-B CPSES QA Plan, Preservice Inspection Program, Section 20.0 1-C ASME B&PV Code Section XI,1980 Edition (Including Winter Addenda for Class 3) 1-0 CP-QP-17.0, " Corrective Action" 1-E CP-QP-18.0, " Inspection Report" Op0dfDCOPY. .
2.0 cENERAL 2'.1 PURPOSE CONTROL NO-The purpose of this' procedure is to delineate the require-ments for QA Su rveillance of Preservice Inspection activi ties. .
2.2 SCOPE The scope of this procedure encompasses the i teas ,
components and systems designated as Class 1, Class 2 and Class 3 which require Preservice Inspection as defined in Reference 1-A of this procedure and as covered by Reference 1-B and 1-C. This procedure also delineates the methods of monitoring Preservice Inspection activities by others, through the di rect involvement of Quality Assurance personnel , their activiti es , responsibilities and documentation requirements.
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CPSES CP-QP-20.0 3 SEP 15 leg 3 2 of 5 2.3 RESPONSIBILITIES
- The Quality Engineering Supervisor shall be responsible for verification (through Surveillance) of the implementation of the Preservice Inspection Program to the applicable provisions of ASME Section XI in accordance with thi s procedure. ,
3 .,0 PROCEDURE 3.1 GENERAL REQUIREMENTS
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Preservice Inspection surveillance shall be perfonned by assigned personnel using detailed checklists prepared by Quality Engineering from References 1A,18, IC, IE and the implementing procedures. Assigned personnel shall veri fy compliance of the delineated activities through observation of work activities, discussions with inspection personnel, and review of objective evidence. The results of the surveillance activities shall be documented on the ~ checklist /
Inspection Report for subsequent review by the TUGC0 Site Quality Engineering Supervisor or his designee.
3.2 REPORTING AND FOLLOWUP
! Any discrepancies noted during the surveillance activities sha'il be reported to the TUSI and Westinghouse PSI /ISI j Coordinators via the Surveillance Discrepancy Report (Figure 1). A due date for the corrective action shall be provided based on the severity of the discrepancy. A log (Figure 2) shall be maintained by the TUGC0 QA Secretary reflecting the Report Numbers, Responsible Manager, Corrective Action Due Date, Date Response Received, Followup Date and Closecut Date.
3.3 FREQUENCY The frequency of surveillance activi ties shall be in accordance with a schedule prepared by Quality Engineering and approved by the TUGC0 Site Quality Engineering Supervisor.
3.4 CORRECTIVE ACTION TRENDS The Quality Engi neering Supervisor or his designee shall review Surveillance Discrepancy Reports for the need for fonnal corrective action in accordance with the provi sions
' of Reference 1-0.
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CPSES 3 of 5 CP-QP-20.0 3 SEP 15 ISs3 3.5 DOCUMENTATION TUGC0 Quality Engineering shall forward completed checklists and Surveillance Discrepancy Reports to the Pemanent Plant Records Vault.
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BROWN & ROOT, INC. PROCEDURE EFFECTIVE CPSES NUMBER , REVISION DATE PAGE JOB 35-1195
. DEI-10 0
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1.0 GENERAL 1.1
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2.0 SCOPE f{ . O.,"[,,,,8 .id [idb IM N 3.0 RESPONSIBILITY tt :
4.0 PROCEDURE l 5.0 INTERNAL DCC PROCESSING A%
1.0 GENERAL 1.1 PURPOSE To establish within the Document control Center the means by whic,h the distribution of drawings, design changes, specifications and' other required documentation is procesred to control specific phases of Engineering, Procurement and Construction. This pro-cedure is established to assure compliance with the provisions of the TUSI/TUCCO QA Plan.
2.0 SCOPE This procedure applies to Engineering documentation identified by "Special Distribution Schedule".
3.0 RES PONSIBILITY -
The DCC Supervisor shall be responsible for the implementation of the following procedure after transmittal from the responsible engineering discipline.
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.: JOB 35-1195 COMANCHE PEAX STEAM ELECTRIC STATION Construction Procedure DOCUMENT CHANGE NOTICE NUMBER 1 Notice applicable to Construction Procedure No. 35-1195- DEI-10 Rev. 0 .
This change will be incorporated in the next revision of the procedure.
Change the procedure as follows:
Page 2 of 9 Page 3 of 9 Reviewed by:
. . 3-/2-d$ \fA 5 is 2/
Originator / Date 3 Brown & Root Quality Assurance Date Approved by:
1/ 4266 sWs dC03ality/ Assurance ' Dd te
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M 3-l$~$f Date March 1a. 1984 Effe~ctive Date
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- PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES JOB 35-1195 DEI-10 0 9/27/83 2 of 9
, e 4.0 PROCEDURE When Authorized. Engineering Personnel decide that certain design /
construction documents whose distribution usually is general, must be limited, they will forward to the Document Control Center a "Special Distribution Schedule" (SDS) form (See Figure 1, 2 or 3).
The SDS shall be completed by engineering.
4.1 The SDS form as completed by engineering shall specify the recipients of documents to whom the DCC shall make distribution.
4.1.1 The SDS form shall also specify the documentation to be distributed.
5.0 INTERNAL DCC PROCESSING 5.1 Upon arrival at DCC, the SDS shall be assigned an SDS number.
5.1.1 All required documentation shall be checked to assure number and revision are correct.
5.1.2 All documentation will be stamped in red with the below "SDS" logo, dated and initialed.
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T 5.1.3 All required documentation shalD be included with the documents forwarded with the SDS form.
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i JOB 35-1195 DEI-10 0 _ 9/27/83 3 of 9 5.1.4 Concurrent with the foregoing, the design changes or drawings designated for SDS control, shall be limited in their distribution. .
To accomplish this the following steps must be adhered to:
a) Notification to all Satellites and copyholders of a document that a design change has been written and issued, but only limited distribution has been made, (such as SDS Package) .
This notification shall be made through the use of a ,
Notification of Design Change (NDC; See Attachment 1) . All copyholders will then log the DCA or CMC as instructed in the NDC.
b) In the event that a drawing or design change required in the package (SDS) has already been issued and general distribution made, a Recalled Design Change Notice (RDCN) shall be distributed to all copy holders (See Attachment 2) . 1 All Satellites and copy holders shall immediatedly follow the instructions shown on the RLCN.
c) When engineering submits to DCC the rescind SDS order, general distribution of the desiga change will be made, accompanied with a Release From Special Distribution Schedule (RSDS; Attachment 3). Wtare recall of a previously issued design change has been made, issuance of the RSDS will actuate the re-issuance of the design change or drawing.
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BROWN & ROOT, INC. NUMBER REVISION DATE PAGE
- CPSES i JOB 35-1195 !
DEI-10 0 9/27/83 4 of 9 l
l ATTACHMENT 1 NOTIFICATION OF DESIGN CHANGE ,
Satellite Number -
Control Number Docur.ent has been issued as of ,
but has been retained per SDS No. . Please update your logs referencing this change accordingly.
Document Control Center Example:
M1-380 DCA-19220 (retained SDS) 9 l
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I PROCEDURE EFFECTIVE BROWN & ROOT, INC. NUMBER REVISION DATE PAGE CPSES i JOB 35-1195 DEI-10 0 9/27/83 5 of 9 ATTACHMENT 2 Satellite Number Control Number The following documents listed shall be pulled from your files, and returned to the Document Control Center per SDS No. within 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br />. Please update your log books accordingly, referencing (SDS).
Document Control Center Example:
M1-220 DCA-18240 (retained SDS)
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i JOB 35-1195 DEI-10 0 9/27/83 6 of 9 ATTACHMENT 3 RELEASE FROM SPECIAL DISTRIBUTION SCHEDULE l
Satellite Number Control Number The following documents have been released from control per SDS No. .
Please update your files and log books with attached copy, removing SDS restrainment from log books.
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1 JOB 35-1195 DEI-10 0 9/27/83 8 of 9 FIGURE 2 REVISED SDS FORM
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ERCWN 1 RCOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JCS 35-1135 ,
i CP-QAP-12.1 10 g 2 p 1agt 1 of 20 TITLE: ORIGINATOR:( rt ,t k I (tr) nr '
% s tii4/G OATE INSPECTION CRITERIA AND DOCUMENTATION REVIEWED BY: ,
, a- - /2/ f/rj V' 'OATE REQUIREMENTS PR13R R F T101 APPROVED SY: /4 O J Site QA Manager o DATE
1.0 REFERENCES
1-A QI-QAP-2.1-5, " Training and Certi fication of Mechanical Inspection Personnel" 1-B QI-Q AP-11.1-28, " Fab ri cati on , Installation Ins pection of ASME Component Supports, Class 1, 2, and 3" 1-C CP-QAP-16.1, " Control of Nonconfonning Items" 1-0 CP-QAP-12.3, "Te-ting Phase Quali ty Assurance Functions Prior to ASME Code Certification and Stamping" 1-E CP-QAP-12.2, " Inspection Procedure and Acceptance Criteria for ASME Pressure Testing" 1-F QI-QAP-11.1-26, "ASME Pipe Fabrication and Installation Ins pections" 1-G QI-QAP-11.1-39, " Mechanical Equipment Installation Inspection" 1-H CP-QAP-11.1, " Fabrication and. Installation Inspection of Components, Ccmponent Supports, and Piping" 2.0 GENERAL 2.1 PURPOSE The purpose of this procedure is to establish requirements for a system / subsystem walkdown and verification by the Quality Control (QC) Group prior to:
- a. Pressure testing ,
i
- b. Release for penetration sealing i
F3;A-85-5B FOR INFORMATION ON_
I N M ko h z -
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4 4 BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-12.1 10 2 or 20 l
4 8 1983 i .
l i
- c. Veri fication that piping hangers comply with vendor certi fied drawings (large bore) or design reviewed drawings (small bore).
- d. Release for preparation on N-5 Data Report.
2.2 SCOPE i The scope of this procedure applies to all ASME Section III piping and components.
i 2.3 RESPONSIBILITY The QC Group Supervisor shall be responsible for the overall l implementation of this procedure. l All inspection personnel performing inspections required by !
this procedure shall be trained, qualified and certified in accordance with Reference 1-A.
The QA/QC Building Supervisor shall be responsible for f assuring that design drawing 's (i.e, BRP 's , VCD 's , ORD , [
etc.) used to perfom system / subsystem walkdown per !
Paragraph 2.1 shall be the current revi sion. The frozen I or N-5 copy of the BRP shall be used for all hydro's. The QC Inspector shall document the drawing, revision neber and all CMC's that have not been incorporated into the drawing on the applicable QC checklist.
3.0 PROCEDURE 3.1 PRE-PRESSURE TEST WALKDOWN The pre-pressure test walkdown status of the piping system /
subsystem shall be performed using the "QC Pre-pressure Test Checkli st" (Attachment 1), and BRP drawing and any CMC's that have not been incorporated into the latest drawings. Valves, pumps, caponent supports and vessels shall have their identification / serial number recorded
- on the walkdown BRP.
3.2 RELEASE FOR PENETRATION SEALING The Area Management Penetrations Seals Supervi sor shall notify QC Systems Superintendent of piping penetrations they want released for sealing.
I --
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BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE J08 35-1195 4
CP-QAP-12.1 10 3 or 20 DEC 2 819% ,
i 1
The QC Systems Lead shall verify the penetration meets the following acceptance requirements: ,
- a. All welds inside penetrations are completed , pressure tested and acceptable.
- b. No base material defects.
- c. Free of foreign material.
' l
- d. Hangers and pemanent attachments required are i nstalled.
l e. Pipe clearance and gradi ent. j The QC Group will notify Area Management of penetrations acceptable 'or sealing. Prior to releasing a penetration for sealing, the Penetration Seal Release Form (Attachment 2) i shall be completed and submitted to the ANI for his !
l concurrence. Completed Penetration Seal Release Fams shall ,
be forwarded to Area Management. l
- j 3.3 COMPONENT SUPPORT DESIGN VERIFICATION !
I The QC Leads shall be responsible for perfoming an inspection of all ASME component supports to verify they are j ,
in compliance with the- vendor certified (Large Bore) or !
l design reviewed (Small Bore) drawings.
Inspections of component supports shall be perfomed using the "QC Component Support Checklist" ( Attachment 5). i Any weld on component supports that are not required by the vendor or design reviewed drawing shall be inspected in accordance with the requirements of Reference 1-B. Actual
- weld sizes shall be documented on the vendor certified or design review drawings, if they- have not been documented on Attachment 13 of Reference 1-B. Unsatisfactory items shall be documented in accordance with Reference 1-C/1-H.
m 3.3.L The physical measurement of structural welds shall be !
l conducted in accordance with the following guidelines: l
- a. On supports where welds have been mapped on Attachment 13 of Reference 1-B, remeasurement of the welds is not I t
~
BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-12.1 10 4 or 20 DEC 281983 requi red unless the weld vi sually indicates contour modification that indicates a reduction of the weld size, or the weld size is changed by a starred (*)
revision to the VCD/DRD; i
- b. On supports where welds have not been mapped on Attachment 13 of Reference 1-B, remeasurement of accessible welds shall be performed due to weld contour modification , to assure c mpliance to the VCD/DRD. l 3.3.2 Pipe to support clearances are established by Engineering to provide adequate support for the piping, while permitting i
expected growth or movement due to the operating environment.
Clearances indicated on a VCD/DRD are construction installation clearances and do not requi re - remeasurement
, after clearances are verified on process control documents, unless;
- a. The support configuration is modified by design change,
- b. The support is being reinstalled following removal to accmpli sh a design change or other constuction, or
- c. Directed by Engineering. !
- d. Visual examination indicates the sum of the clearances have not changed after verification at ti me , of installation 3.3.3 Ini tial load or travel settings are established by Engineering to provide adequate support for the piping, while pemitting expected growth or movement due to the operating envi ronment. Load or travel settings indicated on a VCD/DRD are construction installation clearances and do not require remeasurement after settings are verified on process control docunents or QA checklists, unless:
- a. The support configuration is modified by design change, or directed by Engineering.
i 3.4 N-5 WALKDOWN !
The final status walkdown to verify completion of the system / !
sub-system shall be performed using the "QC N-5 Checklist" '
(Attachment 3)
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BROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE CP-QAP-12.1 10 5 f 20 DEC 281983 The QCE shall be responsible for assuring that all cmponent supports are installed in compliance with the VCD/DRD and the support package has been transmitted to the PPRV.
The piping / equipment Task Force QCE shall be responsible for verifying all operations on the "QC N-5 Checkli st" (Attachment 3) have been inspected and are acceptable.
3.5 SYSTEM / SUBSYSTEM DOCUMENTATION All items defined en the "QC Checklist" as unsatisfactory shall be docuented on the "QC Deficiency List" (Attachment
- 4) and entered on the Master Data Base Input Fom (Attachment 6). The Master Data Base Input Fom shall be transmitted to Project Management for input into the Master Data Base.
3.5.1 The QA/QC Building Supervi sor shall veri fy that all deficiencies have been resolved prior tc N-5 certfication of the system /subsysten.
3.5.2 A systen or portion of a system shall not be considered completed until Quality Assurance has verified through the above mentioned QC walkdown and QE Systems docmentation review that all pemanent piping, valves, pmps, vessels and hangers are complete and intact and have been installed in accordance with current design- documentation (i.e., BRP drawings, VCD/DRD, CMC's, etc.) . Also the. pressure test shall have beerr completed and accepted by the ANI and the Owner in accordance with Reference 1-E.
3.6 REPORTING DEFICIENCIES /NONCONFORMANCES 3.6.1 INPROCESS Deficiencies /Non-Confomances shall be reported and documented in accordance with References 1-C/1-H.
Base material defects and arc strikes shall be identified and resolved " per Reference L-C, in addition to being recorded on the "QC Deficiency List".
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SROWN & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 6 of 20 CP-QAP-12.1 10 gg g g gg3 i
3.6.2 Nonconfomances Identified After ISO has had an N-S Data Report Completed ,
The QA/QC Buildi ng Supervi sor shall be responsible for '
maintaining a log of all IS0's that have had a completed 150 N-5 Data Report signed off by the ANI. !
This 109 shall be distributed to the QCE's repsonsible for j 1,
controlling the issuance of NCR numbers.
The NCR QC Engineer shall assure that any NCR generated on !
IS0's that appear on the N-5 150 log are identified per i reference 1-C and a copy sent to the responsible QA/QC Building Supervisor. The QA/QC Building Supervisor shall void, as applicable, the completed 150 N-5 Data Report and assure the nonconforming condition is corrected. When the !
NCR is closed, he shall prepare an amended N-5 Data Report, I when applicable and resubmit the N-5 package to the ANI for his review and signature.
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t SM & ROOT. INC. ISSUE il CPSES M ER REVISION DATE PAGE l.
__._i<
JOB 35-1195 10 7 of 20 CP-QAP-12.1 DEC 29 ice -
ATTACHMENT 1 OC PRE-PRESSURE TEST CHECXLIST Page 1 of 3 Pressure Test System gc checx11st i gap & Rey, OqC Unsat Itam 4
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SR01dM & ROOT, INC. ISSUE NUMBER REVISION DATE PAGE CPSES CP-0AP-12.1 10 R of M AT*ACIBERf 1 (Continued) Page 2 of 3 QC PRE-PRESSURE TEST CHECKI,IST PARA. OP.NO. INSPECTION CRITERIA QCI/DATE SAT /UNSAT I
3.2 1. All items within the test boundary are complete and readily accessible.
- 2. Cradiene: 3/16" per foot maximum (this applies to horizontal linee deviating from level only. Devi-ations from plumbness of vertical lines and host-samtal departure from design will be controlled by the two-inch tolerance on location.)
- 3. Ihe size of all pipe socket velds shall be checked to the requirements of Reference 1-F.
l I
- 4. All items in the pressure test boundary are free from are strikes and base metal defects: when identified, they shall be handled in accortiance with Reference 1-C.
I
?t0TY: Piping shall be installed within the
- l e following tolerances of items 6 thru 9.
i
- 5. Slope - Minimum slope shall be as designated on the drumings.
- l. 6. Clearance - A minimum of two inches (2") of clear-asce smalt be maintained, including pipe insulation l with respect to other piping when one or both linee
'are aa operating temperature of 2000 or greater.
All octuw linen say be installed with a. =4ah of one-inch (1") clearance, with respect to other I I
I piping.
I I I
- 1. For clearance of pipe (with an operating tempera-I ture of 2000 F or greater) from hangers, valls, ceiling,. hand rails, ecc., other than pipe to pipe, 4 a =f ai== of one inch shall be maintained, including pipe insulacion. All other lines may be installed with a clearance only for insulations however, on a I case by case basis, it might be necessary to notch ;
insulation to establish clearances which will re-1 quire engineering approval.
- 8. When inscelled in blackoucs, sleevee shall be in-l sr=1 tad sa that, for lines with operating tempera-cures at or above 200 0 F, their center 11 nee are witho l' i
in 1/4 inch of pipiras center 11nes. For linee with
)
operacias temperatures of Lees than 200', the sleeve inside diameter must be no less than 1/2 inch from pipe outside diameter.
- 9. All bolts installes in flanged connections, l
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.- . t SR01dN & ROOT, INC. ISSUE MEER REVISION DATE PAGE CPSES JOS 35-1195 CP-Q AP-12.1 10 DEC 2 P 1083 9 of 20 AMACEMENT 1 (Continued)
QC PRE-PRESSURE TEST CHECKLIST Fage 3 of 3 FASA. OP.30. INSFECTI0tt CRITERIA QCI/DATE SAT /CNSAT
- 10. Solting meterial shall be verified by heat amber or color code.
- 11. ASME Code seen plates are attached to "N" stamped pumpe, valves ad vessele.
- 12. The temperature ad pressure indicated on the Code Data Flace for velves and equip-
- amat in compliance with the piping design requireemets indicated om BEF drawings.
- 13. valve location ad orientation is in accord-ance with the design docummate.
- 14. For in-line concentrated loads or equipment tiainge, a swport (permanent or temporary)
= should be located as close as possible.
- 15. For liquid service, scope are removed free support spring cas.
- 16. For steem, ses or air service, the scope are installed in agport spring cene.
- 17. All hengere and perummeer actachemets are identified on the BEF within the inspec-ticut bomadary.
- 18. Equipment anchoring is in compliance with Ref. 1-C.
- 19. Items show no visible signe of damage.
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SR0ldM & ROOT, INC. ISSUE REVISION DATE PAGE j-CPSEI MJMBER 1
JOS 35-1195 CP-0AP-12.1 10 DEC 281983 to of 20 .
i ATTACHMENT 2 REIIASE FOR HIGH DENSITY PENETRATICN SEALS PENETRATION SEAL RELEASE FORM Report #
Date Room # Bldg, 3 i
Bisco Dwg.
Released for sealing by:
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3R01dM & ROOT, INC. ISSUE ,
RE/ISION DATE PAGE CPSEI NUMBER JOS 35-1195 CP-0AP-12.1 10 f1FC 2 f21001. 11 of 20 ATTACHMENT 3 Page 1 of 2 QC N-5 CHECKLIST System Checklist Checklist BRP Unsat BRHL Unsat
& Items &
Items Rev Rev Cheeklisc Cheeklist BRH/GHH Unsar Vendor Unsat
& Items Drawing Items Rev i
amm 6
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SR01dM & ROOT, INC. ISSUE CPSEI NUM8ER RE'lISION DATE PAGE JOB 35-1195 CP-OAP-12.1 10 DEC Z81983 12 of 20 ATTACHMENT 3 (Continued)
.Q.C. N-5 CHECKLIST QCI/DATE SAT /UNSAT PARA. OP.NO. INSPECTION CRITERIA 3.5 1. Piping system / subsystem and component supports show no visible sign of damage .
- 2. All permanent component supports are installed per final design drawings.
- 3. Piping configuration complies with BRP 's .
4 All Equipment indicated on BRP is installed.
- 5. Equipment anchoring complies with Ref. 1-G.
- 6. Jam nut (s) on snubbers and struts are tight and will not turn by hand, using nominal applied force.
- 7. Nuts, bolts, cotter pins, lock wire and. any removable mechanical items are installed where required (snub- i bers, struts , spring cans , expansion l anchor, U-bolts, etc.)
COMMENTS:
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SRO'Al & ROOT, INC. [ssuE CPSEI NUMBER REVISION DATE PAGE JOS 35-1195 DEC 281983 u oe 20 CP-QAP-12.1 10 ATTACHMENT 4 Q.C. DIFICIENCY LIST Page of ,
CP-QAP-12.1 Test No.
i ORIGINATOR SUBSYSTEM ISO /PRETURNOVER
- i i
ITEM DEFICIENCY (DESCRIPTION OR NCR NO.) n -0 l
SROWN & ROOT, INC. Issue CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-OAP-12.1 lo DEC 281983 14 of 20 C ~~-
ATfN 5
.- Page of Support Drawing Nimmter/Raviaica
- QUALITT CattTROL CF-QAP-12.1 Rev. _
Ctarounrr SUFFORT CHECILIST FARA. i op.30. IMPECTION CRITERIA QCI/DATE SAT /UNSAT l
3.5 1. Support confisaretica complies with Vendor Certi-fied or Design aavismed Drawins (VCD/DED) s/A- 2. Di====a - ennus as reference indie= red by (u P) as desist dramias shaLL here a tolerance of t 2".
5/A 3. Reemplace tolerancee ( - 1 " i== thicknese) cam-ply with the VCD/ DER t %.
3/A 4. Working potat M-i- locating structural com-peamete comply with the VCD/DRD . 1" (except for pipe loe=eia= colarences)
.3.3.L S. a) All --=dh1= welds raia=c=etest see are in compliance with VCD/DRD.
b) All shused welde have been reinspected and are is c M14-e with the VCD/DRD.
3.5.3 A Sambber(s) Serial wumber 1 a) sees, belts, cetter pine, lock. wire, etc. in-
=e =11 =awhere regoired.
b) Emposes threaded serfmoso are free of emmens- ,
ive rest or foretam ascarial. , !
I c) SphessmeL beariage oro free of faseiss encer- l l
tal ,amt speser(s) ase inacattaa as required.
5/A 7. Strue(s) (if applicable)
Serial immber l
i a) lence, helta cettee pias, leek vise, ese. lo-eenI1=a uhmee required b) Exposed threaded eerfaeme are free of emesse-ive runt or foreign material c) Spherical h==-4=ga ase free of foreigs oncer-
,f d) Jame muc(s) and barret util set cure by head, using w d asyLima force.
15J 8. Syries Cam (s) (Le appttrakte)
Serial suuhee 1
a) unte, belts, coctee pine. loeJa wLre, etc. is- I l
stalled where required.
l b) Empoemd threaded surfasse aco free of emesse-ins sums or foemase ammesiaL l
l O eSa'.'.-Mhft M $ " e%+, d m 4 g44,[j, g .g e- , - - - - ---, -m-,
SROWN & ROOT, INC. ISStJE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-12.1 10 DEC P S "1 15 or 20 m-
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ATEM BENr 3 Support Drawing summer /sevision rage of QUALITY CONTROI. CP-QAF-12.1 Inv.
CEEfWDif SI FFORT mrvt Ttt OF.30. INgFECTIOlt cafTTRTA QCI/DATE SAT /tMSAT FASA.
i 3/A 9a. Concrete Espansion == chars h t/engagensat complies with drering or Attacht 33.
9b. Concrete inserts have proper embeehment/ engagement (2D + 1/8").
ATTACE. 10. t==*=11a** = of U-bsits om large bote/small bore supporte shall be faspected as follouet
- 1) 0-belte used is pimmed commactica application (i.e., strate and saubbers) are to be install-ed on the pipe as shoun in Figure 1 for all supporte, tuhlene othetwise indicated on the l d -ang.
- 2) U-belta os rigid fremme, (large bore) shall be instan tad as shoue im Figure I,ualase other- l wise f edira*=4 ca the druming.
- 3) For tasentiarion of U-bolts om small bore supports, figurse 4 and 5 show acceptable
. s- = ideas the design drawing depicte the configsration ao shout in Figure 3.
- 4) CImaramese ao specifiat om VCD/ DER ,
3.3.1 LI. t- amms, be verifiae if r ak The suppset emmf4y.==r4= to ==diNst by desdga chameo.
b) The support is being reinstallad followins ramsvak to ascowlimes e design chasse or other - Lisat _
c) Dizestme irr H+===-1as.
- 4) Visual P===d==*1a= f ad4 ***== the se of the et-es have act chamend after verifica-tion, ac time of 'ame=Naria=.
N/A. 12. sammrter l
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SROW & ROOT, INC. ISSUE CPSES NUMBER REVISION DATE. PAGE
~ ~J0875-fl95'- 1 CP-QAP-12.1 10 ;
)EC 281983 16 or 20 l
ATIACHMENT SA I
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CPSES NIMBER REVISION OATE PAGE
-cos-3 n n .
CP-QAP-12.1 10 DEC 281982 17 or 20
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ATTACHMENT SB TABLE 5 BOLT DIAMETER MINIMUM EMBEDMENT Kwik-Bolts Super Kwik-Bolts 1/4 1-1/8 -
3/8 1-5/8 -
1/2 2-1/4 3-1/4 5/8 2-3/4 -
3/4 3-1/4 1 4-1/2 6-1/2 1-1/4 5-1/2 8-1/8 NOTE: "Embedmont Length" is the length of the bolt extending below the surface of the structural concrete prior to setting (cightening).
During tightening the nut, the change in bolt ^' ' '
projection shall not exceed one nut height - .
unless otherwise approved by the engineer. ,
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SROWN & ROOT, INC. ISS1JE '
CPSES NUMBER REVISION DATE PAGE
~ ~~
- ' ~J08 3S- O95 CP-QAP-12.1 10 18 of 20 DEC 2 81001_l ,
ATTACHMENT SC LENGTH IDENTIFICATION SYSTEM STAMP ON LENGTH OF ANCHOR (INCHES)
ANCHOR FROM UP TO BUTNOT INCLUDING
- A 1-1/2 2 8 2 2-1/2 C 2-1/2 3 D 3 31/2 E 3-1/2 4 F 4 4-1/2 G 4-1/2 i H 5 5-1/2 1 5-1/2 6 J 6 6-1/2 K 61/2 7 L 7 7-1/2 _
M 71/2 8 N 8 8-1/2 0 8-T/2 9 P 9 9-1/2 ,
Q 9-1/2 10 R 10 11 5 11 12 T 12 13 u 13 14 i V T4 15 W 15 16 l X 16 17 Y 17 18 Z 18 19 7_
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3R0nm & ROOT. INC. ISSUE C?SES NUMBER REVISION DATE PAGE J08 35-1195
'4AP-12.1 10 9 e 20
- .. . ._ DEC 28198 ATTACHMENT SD
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200 SI2E 2298E1 X t/8
- DIAMETER ,
TI. MAK. REC. I.0AD/L.85. WEIGHTS RCD R ADD SIZE STANDasD 65087. 750*F. 135.
SIZE TERRAD LINGTR PER F00f 10 0 .
3/8 1-1/2 610 540 0.376 03 ,
1/2 1-U2 1130 1010 0.668 04 05 5/8 2-1/2 1810 1610 1.04 06 3/4 3 2710 2420 1.50 07 7/8 3-U2 3770 3360 2.04 08 1 4 4960 4420 2.67 09 1-1/8 4-1/2 6230 5560 3.38 1-1/4 8000 7140 4.11 10 5 L2 1-U2 6
- 11630 10370 6.01 1-3/4 7 15690 14000 8.18 14 - - - _..
2 8 20690 18460 10.68 16 18 2-U 4 9 27200 24260 13.52 20 2-1/1 10 33500 29880 16.69 22 2-3/4 11 41600 37070 20.19 24 3 12 50600 45090 24.03 3-1/4 12 60500 53900 28.21 26 28 3 1/2 12 71260 63500 32.71 30 , 3-3/4 12 82900 73860 37.33 L 12 95500 85100 42.73 31 34 6-1/4 12 104900 97140 68.23 36 6-1/2 12 123200 109900 54.08 4-3/4 12 138400 123450 60.25 38 12 154500 137800 66.76 40 5 l
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! PRCCEDURE ISOUE NUMBER REVid!CN DAG*" l
! TEXA8 UT1UTIES GENERATING CO ; OATE ;
CPSES : i ,
i f ! CP-QP-18.8 1
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/ATEd RECORDS VERIFICATION APPROVED BY. -
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1.0 REFERENCES
1-A CP-QP-2.2, " Training of Record Veri fication Pe rsonnel" !
i 1-B STA-302, " Station Records" 2o *"=' E0R IN 0RMA"01 ONLY 2.1 PURPOSE
! The purpose of this procedure is to outline the steps ;
necessary to verify that QC Records are satisfactory for
(, all installed items'.
2.2 SCOPE This procedure includes all Non-ASME Code items requiring .
inspection in accordance with existing QA/QC procedures and ,
~
instructions . Tra.ining of records verification personnel l shall be in accordance with Reference 1-A.
2.3 RESPONSIBILITY AND AUTHORITY : .
2.3.1 TUGC0 Site OA i
The TUGC0 Site QA Supervisor shall have overall responsibility for administration of this procedure.
2.3.2 Building QC ;
i Building QC Supervi sors shall have responsibili ty for >
inspection activities identified as required from records !
verification. .
l ases F0'A-85-59 1
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DATE TEXAS UTILITIES GENERATING CO.
CPSES gp,qp~18 8 1 2 of 6 JAN 10 1984 2.3.3 OA Reconis Management The Quality Assurance Supervisor shall have responsibility for implementation of document research and review activities for records generated prior to establi stinent of the Paper Flow Group (PFG) in the Building Matrix Organization.
2.3.4 Building Matrix Organization 1
The Paper Flow Group within the building matrix organization shall have the responsibility to verify the completeness of records prior to submittal to the Pemanent Plant Records Vault (PPRV).
3.0 PROCEDURE 3.1 EXISTING RECORDS The Records Management personnel in the PPRV will audit the i existing vault records to ensure that all records that have been generated are accounted for or in the vault. The records will be audited agai nst: Inspection Report Logs for each series (Attachment 1), Traveler Logs for each series (Attachment 2), Permanent Equipment Transfer (PET)
Logs, Pull Megger Origin Destination Cards (PM00) Logs, and Nonconfomance Report (NCR) Logs. Copies of all logs will be forwarded to the PPRV by the cognizant organization.
3.2 RECORDS BASELINE To identify items requiring records verification, a records baseline will be established by the Records Management .
Group consisting of data from the following sources:
- a. Cable / raceway Schedule
- b. Cable Card File (PPRV)
- c. Cable Tray Hanger List
- d. Gibbs & Hill Equipment List
- e. Westinghouse Equipment Lists
- f. Engineering Instrtsnentation Lists
- g. Subsystem Turnover Lists
- h. Electrical Card File (Electrical QC)
- 1. S!paration Deficiency Reports
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- j. And other lists as appropriate l l
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. 7 PROCEDURE REVISION ISSUE PAGE NUMBER OATE TEXAS UTILITIES GENERATING CO.
CPSES 3 of 6 CP-QP-18.8 1 JAN 10 198 The baseline will be frozen at the point where the PFG is establi shed. Itenis already verified by room inventory will be removed fra the baseline and will not be reverified.
3.3 DOCUMENT DEFICIENCY LIST (DDL)
A Document Deficiency List will be generated by the Records Management Group. The existing records identi fied in Sec* ion 3.1 will be capared to the requi red records identified in the baseline in Section 3.2 and all deficiencies identi fied on the DDL. The DDL is to be transmitted to the appropriate Building Management for closure.
3.4 RECORD CLOSE00T AND TURNOVER Building Management will assure that activi ties are accmplished and documentation generated to close out the DDL.
( For activities accmplished after the PFG is established, the PFG will assurc that traveler packages are verified and closed out prior to transmittal to the PPRV.'
Turnover of veri fied and closed documentation to TUGC0 Operations Group shall be in accordance with Reference 1-B.
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4 PROCEDURE REVISION ISSUE DATE PAGE NUMBER TEXAS UT1UTIES GENERATING CO.
' 8 CP-QP-18.8 y JAN 10 58a 4 of 6 ATTACHMENT I-A INSPECTION REPORT SERIES -
RECORDS VERIFICATION HISTORY (7-11-78 to 11-11-83)
IR Series Effective CP-QP-18.0
. Series Description Dates Revs File A Product Assurance 01-23-79 to 09-16-79 1 ASP As Built Piping 02-02-82 to 08-12-82 7 P BP Base Plate 11-16-82 to present 10- S C Civil 07-11-78 to present 0- P DCV Design Change Verif. 08-13-82 to present 8-DG Diesel Generator 08-13-82 to present 8- S
- E Electrical 07-11-78 to present 0- P, S EC Electrical Cable 06-15-80 to present 4- S EM Equipment Mounting 05-19-83 to present 11- S ET Electrical Terminations 05-15-80 to present 4- S
- FP Fire Protection 10-16-82 to present 9- S IRI Instrumentation 07-11-78 to present 0- S IRH Instrumentation Hiltis 05-15-80 to present 4- S M Mechanical 01-23-79 to present 1- S ME Mechanical Electrical 05-15-80 to present 4- P MEF* Mechanical Electrical Final MH Mechanical Hilti 05-15-80 to present 4-C MHS Mechanical Hilti - Class 5 02-02-82 to present 7- P MH5V Mechanical Hilti - Class 5 Vendor Certified it! Mechanical Equip. 05-15-80 to present 4- S Ma Mechanical Piping 06-17-81 to present 5- P MPI Mech. Piping Insulation 10-16-82 to present 9- P MS Misc. Steel 06-17-81 to present 5- S P . Paint 10-16-82 to present 9-P Protective Coating 07-11-78 to 10-22-81 0-5 PC Protective Coating 10-23-81 to present 6- S PCR Protective Coating Reinspec. 02-02-82 to present 7- S PS Plant Surveillance 10-23-81 to present 6- S PSI Preservice Inspection 10-16-82 to present 9- S RI Richmond Inserts 11-16-82 to present 10- S SL Steel Liners 05-15-80 to present 8-T Turnover 01-23-79 to 05-14-80 1-3 TW Tack Weld 10-23-81 to present 6- S Notes:
4 inactive IR series 27 active IR series 2 subseries Key to File Sequences S - Sequential P - Package
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- - Also required by QI-QP-11.10-1 Paragraph 3.8.2a
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C CPSES CP-QP-18.8 J 5 of 6 JAN I0 @
ATTAOiMENT 1-B INSPECTION REPORT SERIES PROCEDURE REVISION HISTORY CP-QP-18.0 Rev. History Changes Rev Start End to Sec. 3 0 07-11-78* 01-22-79 X 1 01/23/79 09/16/79 2 09/17/79* 03/12/80 X 3 03-13-80 05-14-80 4 05-15-80 05-16-81 5 06-17-81* 10-22-81 X 6 10-23-81* 02-01-82 X 7 '02-02-82 08-12-82 X 8 08-13-82 10-15-82 9 10-16-82 11-15-82
(' 10 11-16-82 05-18-83 b 11 05-19-83* 07-18-83 X 12 07-19-83 present
- Dates indicate milestone for changes in records verification procedure,
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C" CPSES r,,- Q P- 18. 8 1 6 of 6 lJAN 1 0 1934 ATTACHMENT 2 TRAVELER SERIES Series Series Code Description AM Area Management (Thennolag)
CD Cviil CE Civil Engineering CP Civil Piping CS Civil Structural EE Electrical Engineering [
EF Electrical Field ID Insulation Installation IE Instrumentation Engineering ME Mechanical / Electrical
(- MEV Mechanical / Electrical - Valves MP Mechanical - Piping liW Mechanical - Welding QCV Quality Control - Valves RI Rigging f I Startup Notes: ' All travelers are filed with a package.
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