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Category:LICENSEE EVENT REPORT (SEE ALSO AO
MONTHYEARML20046C3131993-07-28028 July 1993 LER 93-015-00:on 930630,HPCI Sys Declared Inoperable Due to Indicated Flow During Surveillance.Caused by Foreign Matl That Plugged Portion of Restricting Orifice.Restricting Orifice Removed,Cleaned & reinstalled.W/930728 Ltr ML20046B5241993-07-26026 July 1993 LER 93-007-01:on 930317,automatic Closing of RCIC Sys Turbine Steam Supply Isolation Valves Occurred Due to High Steam Flow Signal.Increased Frequency of Valve Testing from Monthly to weekly.W/930726 Ltr ML20045F8601993-06-30030 June 1993 LER 93-014-00:on 930531,automatic Scram Occurred,Resulting from Operation of Auxiliary Transformer Differential Relay During Power Ascension.Uat Phase B & C Differential Relays Left Interchanged as Investigative aid.W/930630 Ltr ML20045E2301993-06-25025 June 1993 LER 93-013-00:on 930530,RCIC Sys Declared Inoperable & 7 Day TS 3.5.D.2 LCO Entered Due to Speed Oscillations Which Occurred After Several Minutes of steady-state Operation. Caused by Actuator Failure.Actuator replaced.W/930625 Ltr ML20045E2251993-06-25025 June 1993 LER 93-012-00:on 930529,unplanned PCIS Group I Isolation Signal Occurred While Opening MSIV During Startup,Resulting in Automatic Closing of Related Valves.Caused by Licensed Operator Error.Group 1 Isolation reset.W/930625 Ltr ML20045D6941993-06-23023 June 1993 LER 93-011-00:on 930525,determined That Initial as-found Popping Pressures of Pilot Valves for Three Target Rock Main Steam Relief Valves Out of TS Tolerance.Caused by Setpoint Drift.Valves Reworked & Reassembled by Target Rock Corp ML20045D1861993-06-18018 June 1993 LER 93-010-00:on 930519,SUT Became de-energized During Planned Calibr of Turbine/Generator Relays Lockout Test While Shut Down.Caused by Personnel Error.Discussion Conducted W/Personnel Re Attention to detail.W/930618 Ltr ML20044H0441993-06-0202 June 1993 LER 93-009-00:on 930504,circuit Breaker Did Not Close During Planned Bus Transfer Due to Loose Control Circuit Wire.Lug Replaced & Reterminated on 930505 & Post Work Testing Completed W/Satisfactory results.W/930602 Ltr ML20024G7451991-04-24024 April 1991 LER 91-005-00:on 910325,diesel Generator Inoperable,Causing Loss of Ac Power to Train B Components of Safety Sys & Actuating Portions of Primary/Secondary Containment Sys. Caused by Voltage Regulator failure.W/910424 Ltr ML20029A6721991-02-25025 February 1991 LER 91-001-00:on 910125,automatic Primary Containment Isolation Control Sys Group 5 Actuation Occurred,Resulting in Closing of RCIC Turbine Steam Supply Isolation Valves. Caused by High Flow conditions.W/910225 Ltr ML20028G9731990-09-20020 September 1990 LER 89-036-01:on 891122,determined That HPCI Sys Inoperable Due to Inoperable Gland Seal Condenser Blower Motor.Caused by age-related Wear of Motor.Blower Motor Replaced & Blower Tested W/Satisfactory results.W/900920 Ltr ML20028G9121990-09-18018 September 1990 LER 89-037-01:on 891130,primary Containment/Traversing in-core Probe Ball Valve Discovered to Be Almost Full Open. Caused by Damage to Valve Stem Due to Manual Manipulation of Stem.Ball Valve & Solenoid Actuator replaced.W/900918 Ltr ML20043G3541990-06-12012 June 1990 LER 90-008-00:on 900513,automatic Scram Resulting from Load Rejection Occurred While at Full Power,Resulting in Trip of Generator Field Breakers.Caused by Fault on Offsite 345 Kv Transmission sys.Loss-of-field Relay replaced.W/900612 Ltr ML20043F8291990-06-0606 June 1990 LER 90-007-00:on 900507,discovered That Drywell to Suppression Chamber Vacuum Breaker Surveillance Not Performed Prior to Startup in 1988.Caused by Misunderstanding of requirements.W/900606 Ltr ML20042F5911990-04-30030 April 1990 LER 90-006-00:on 900330,determined That Position of Primary Containment Sys Isolation Valve Not Recorded Daily,Per Tech Specs.Review Performed to Determine If Other Problems Existed.Plant Shut Down & Review performed.W/900430 Ltr ML20012F5751990-04-0606 April 1990 LER 90-003-00:on 900311,automatic Actuation of Main Steam Sys Group 1 Portion of Primary Containment Isolation Control Sys Occurred.Caused by False High Reactor Vessel Water Level Signal.Procedure Developed Re backfill.W/900406 Ltr ML20012E9831990-03-30030 March 1990 LER 90-002-00:on 900228,determined That Max Fraction of Limiting Power Density Not Checked Daily During Reactor Power Operation,Per Tech Spec 4.1.B.On 900323,addl Tech Spec Issue Discovered.Tech Specs changed.W/900330 Ltr ML20012C4871990-03-12012 March 1990 LER 90-001-00:on 900209,24 H Limiting Condition for Operation Entered When Two RCS Instrumentation Excess Flow Check Valves Inappropriately Verified Operable During Testing.Cause Undetermined.Two Valves replaced.W/900312 Ltr ML20005G0981990-01-0808 January 1990 LER 89-038-00:on 891208,unplanned Automatic Reactor Protection Sys Scram Signal & Reactor Scram Occurred.Caused by False Low Reactor Vessel Water Level Signal.Local Level Indicators Satisfactorily calibr.W/900108 Ltr ML20005F8481990-01-0808 January 1990 LER 89-039-00:on 891209,automatic Actuation of RHR Sys Portion of Primary Containment Isolation Control Sys Occurred.Caused by Hydrodynamic Transient That Actuated Protective High Pressure switches.W/900108 Ltr ML20005E8551989-12-30030 December 1989 LER 89-037-00:on 891130,discovered That Traversing in-core Probe Ball Valve,Mfg by Consolidated Controls,Inc,Closed,In Violation of Tech Specs.Caused by Damage to Valve Stem.Ball Valve & Actuator replaced.W/891230 Ltr ML20011D1361989-12-11011 December 1989 LER 89-035-00:on 891111,inadvertent Actuation of Portion of Secondary Containment Sys During Surveillance Testing Occurred.Caused by Location of Radiation Isolation Control Sys Channel a Logic Relay.Procedure revised.W/891211 Ltr ML20005D7421989-12-0606 December 1989 LER 89-033-00:on 891106,automatic Actuation of Group 1 Portion of Primary Containment Isolation Control Sys (PCIS) Occurred.Caused by High Reactor Vessel Water Level.Manual Valve Closed & PCIS Logic Circuitry reset.W/891206 Ltr ML19351A4581989-12-0606 December 1989 LER 89-034-00:on 891108,determined That Reactor Pressure Exceeded 150 Psig on 891107 W/O Performing Surveillance Procedure 8.5.4.4, HPCI Valve Operability Test. Caused by Personnel Error.Procedure initiated.W/891206 Ltr ML19332D1421989-11-22022 November 1989 LER 89-031-00:on 891024,closing Times for Two in-series Primary Containment Isolation Valves Exceeded Acceptance Criteria During Shutdown Testing.Cause Undetermined.Closing Time Retested W/Satisfactory results.W/891122 Ltr ML19332D6231989-11-20020 November 1989 LER 89-032-00:on 891020,pneumatic Pressure Drop for Two of Four Automatic Depressurization Sys Accumulators Discovered Greater than Max Acceptable Value.Caused by Leakage from Seat of Supply Check Valves.Seat replaced.W/891120 Ltr ML19324C3181989-11-0909 November 1989 LER 88-002-01:on 880117,full Reactor Protection Sys Scram Trip Signal Occurred During Surveillance Test,Resulting in Incomplete Actuations.Caused by Procedure Inadequacy.Logic Relay Replaced & Procedure revised.W/891109 Ltr ML19324B1131989-10-21021 October 1989 LER 89-030-00:on 890926,control Room High Efficiency Air Filtration Sys Flowrate non-conservative Due to Procedure Error.Caused by Transcription Error.Procedure Revised & Test Reperformed Using Corrected procedure.W/891021 Ltr ML19325D4681989-10-16016 October 1989 LER 89-029-00:on 890914,locked High Radiation Area Door Found to Have Been Unsecured Contrary to Tech Spec 6.13.2. Caused by Failure to Adhere to Approved Procedures. Training on Access Requirements initiated.W/891016 Ltr ML19325D1861989-10-10010 October 1989 LER 89-028-00:on 890907,HPCI Sys Declared Inoperable Because Mechanical Overspeed Trip Occurred During Surveillance Test. Caused by Failure of Ramp Generator Signal Converter Module. Module Removed & Sent to Mfg for exam.W/891010 Ltr ML17277B8221984-07-20020 July 1984 LER 82-049/01X-1:on 821102,main Steam Line Safety Valve a Set W/Nitrogen at Steam Relief Setting.Caused by Personnel Error.Valve Removed & Replaced W/Properly Set Spare Valve. Procedure revised.W/840720 Ltr ML20024C3231983-06-24024 June 1983 Updated LER 82-038/03X-1:on 820817,RCIC Steam Line High Differential Pressure Alarm Received.Caused by Air in Sensing Lines to Pressure Switches.Cross Threaded Cap Found on in-line Snubber.Snubber replaced.W/830624 Ltr ML20024C2211983-06-24024 June 1983 Updated LER 80-053/03X-1:on 800814,0907 & 14,HPCI Turbine Exhaust Line Snubber 23-3-36 Determined Inoperable.Caused by Transient Hydrodynamic Shock During Startup & Shutdown. Snubbers upgraded.W/830624 Ltr ML20024B8451983-06-24024 June 1983 LER 83-031/03L-0:on 830528,HPCI Sys Made Inoperable to Repair Steam Leak on AO 2301-31.Caused by Leaking Stem Packing.Packing Replaced.Valve Tested Satisfactorily.Sys Returned to svc.W/830624 Ltr ML20024B8321983-06-24024 June 1983 LER 83-030/03L-0:on 830527,both HPCI Area Smoke Detection Sys Alarmed in Main Control Room.Caused by Valve A02301-31 Steam Leak Causing False Indications.Valve repaired.W/830624 Ltr ML20024C3101983-06-21021 June 1983 Updated LER 79-007/03X-1:on 790212,while Performing Test 8.7.4.3,valves AO-5033A,CV-5065-10,15,16 & 17 Failed to Give Proper Position Indication When Cycled & to Close within Specified Tolerance.Cause Not stated.W/830621 Ltr ML20024A8861983-06-16016 June 1983 LER 83-027/03L-0:on 830518,during Routine Insp,Folding Fire Door Found Inoperable.Caused by Operating Cable Becoming Detached from Pulley Due to Slack.Cable Reattached & Operating Mechanism adjusted.W/830616 Ltr ML20023D1691983-05-0909 May 1983 Updated LER 82-008/01X-1:on 820331,HPCI Injection Valve MO-2301-8 Failed to Open in Required Manner.Caused by Missing Wire Jumper Intended to Bypass Motor Operator Torque Switch.Jumper Installed & Valve Tested Satisfactorily ML20023D0671983-05-0909 May 1983 LER 83-021/03L-0:on 830411,during Surveillance Test 8.7.4.3, Primary Containment Isolation Valve AO-5033B Failed to Meet 10-s Closing Time Requirements.Caused by Lubricant Infiltrating Solenoid Valve Components.Components Replaced ML20023D0181983-05-0404 May 1983 LER 83-022/03L-0:on 830413,overload on Valve Motor 1301-17 Resulted in Loss of High Pressure Core Cooling Backup Capability.Caused by Oxidation in Motor End Bell & Motor Brushes,Due to Humidity Caused by Leaking Valve Packing ML20028G1591983-01-28028 January 1983 LER 83-002/01T-0:on 830116,flow Ref off-normal Alarm Received.Average Power Range Monitor Flux Scram Trip Settings Affected.Cause Under Investigation.Flow Inputs Monitored & Amplifier B Recalibr ML20028F4121983-01-17017 January 1983 LER 83-002/01X-0:on 830116,while Clearing off-normal Alarm for Flow Comparators,Average Power Range Monitor Flux Scram Trip Settings Found in Nonconservative Direction.Caused by Drifting Proportional Amplifiers.Settings Checked Daily ML20028B0421982-11-16016 November 1982 LER 82-049/01T-0:on 821102,main Steam Line Safety Valve a Set W/Nitrogen at Steam Relief Setting of 1240 Psig, Exceeding Tech Specs.Caused by Personnel Error.Set Valve Removed,Procedure Adherence Stressed & Procedure Revised ML20027C9801982-10-20020 October 1982 LER 82-039/03L-0:on 820920,timing Tests of Three Reactor Water Cleanup Isolation Valves 1201-2,-5 & -80 Not Completed within Allowed Time.Caused by Operational Constraints Requiring Testing at Reduced Power ML20027C9941982-10-20020 October 1982 LER 82-040/03L-0:on 820920,found Reactor Protection Sys Initiation Function of Turbine Stop Valve Completed 1 Day Late.Caused by Decision to Defer Test Due to MSIV D Line Isolation.Tracking Sys Implemented to Prevent Recurrences ML20052B9141982-04-23023 April 1982 LER 82-010/03L-0:on 820326,during Review of Testing Requirements,Surveillance Test 8.I.4 Standby Liquid Control Sys Found Not Verified.Caused by Breakdown in Multidiscipline Review of Results ML20052F2071982-04-14014 April 1982 Updated LER 81-060/03X-1:on 811020,determined Potential Exists to Reduce Number of Operable APRM & IRM Instrument Channels in Rod Block Trip Sys to Below Tech Spec Min ML20050A6321982-03-19019 March 1982 Updated LER 82-055/01T-1:on 810926,during Shutdown,Yarway Level Indicators Started Oscillating.Drywell Temp Was 240 F at 81-ft W/Elevation Coolant Temp 220 F.Caused by Ineffective Drywell Cooling.Ventilation Returned to Svc ML20050A4521982-03-19019 March 1982 LER 82-006/01T-0:on 820304,while Performing Maint Re SIL 352 on Pressure Adjustment Mechanism HPCI Stop Valve,Three Broken cap-screws Found.No Cause Determined.Screws Examined, Replaced & Sys Returned to Svc ML20050A4331982-03-19019 March 1982 Updated LER 81-062/01X-1:on 811116,Wyle Labs Informed Util That Two Target Rock Safety Relief Valves Had Not Passed Setpoint Tests.Caused by Setpoint Shift Due to Changes to Designed Differential Forces from Excessive Pilot Leakage 1993-07-28
[Table view] Category:RO)
MONTHYEARML20046C3131993-07-28028 July 1993 LER 93-015-00:on 930630,HPCI Sys Declared Inoperable Due to Indicated Flow During Surveillance.Caused by Foreign Matl That Plugged Portion of Restricting Orifice.Restricting Orifice Removed,Cleaned & reinstalled.W/930728 Ltr ML20046B5241993-07-26026 July 1993 LER 93-007-01:on 930317,automatic Closing of RCIC Sys Turbine Steam Supply Isolation Valves Occurred Due to High Steam Flow Signal.Increased Frequency of Valve Testing from Monthly to weekly.W/930726 Ltr ML20045F8601993-06-30030 June 1993 LER 93-014-00:on 930531,automatic Scram Occurred,Resulting from Operation of Auxiliary Transformer Differential Relay During Power Ascension.Uat Phase B & C Differential Relays Left Interchanged as Investigative aid.W/930630 Ltr ML20045E2301993-06-25025 June 1993 LER 93-013-00:on 930530,RCIC Sys Declared Inoperable & 7 Day TS 3.5.D.2 LCO Entered Due to Speed Oscillations Which Occurred After Several Minutes of steady-state Operation. Caused by Actuator Failure.Actuator replaced.W/930625 Ltr ML20045E2251993-06-25025 June 1993 LER 93-012-00:on 930529,unplanned PCIS Group I Isolation Signal Occurred While Opening MSIV During Startup,Resulting in Automatic Closing of Related Valves.Caused by Licensed Operator Error.Group 1 Isolation reset.W/930625 Ltr ML20045D6941993-06-23023 June 1993 LER 93-011-00:on 930525,determined That Initial as-found Popping Pressures of Pilot Valves for Three Target Rock Main Steam Relief Valves Out of TS Tolerance.Caused by Setpoint Drift.Valves Reworked & Reassembled by Target Rock Corp ML20045D1861993-06-18018 June 1993 LER 93-010-00:on 930519,SUT Became de-energized During Planned Calibr of Turbine/Generator Relays Lockout Test While Shut Down.Caused by Personnel Error.Discussion Conducted W/Personnel Re Attention to detail.W/930618 Ltr ML20044H0441993-06-0202 June 1993 LER 93-009-00:on 930504,circuit Breaker Did Not Close During Planned Bus Transfer Due to Loose Control Circuit Wire.Lug Replaced & Reterminated on 930505 & Post Work Testing Completed W/Satisfactory results.W/930602 Ltr ML20024G7451991-04-24024 April 1991 LER 91-005-00:on 910325,diesel Generator Inoperable,Causing Loss of Ac Power to Train B Components of Safety Sys & Actuating Portions of Primary/Secondary Containment Sys. Caused by Voltage Regulator failure.W/910424 Ltr ML20029A6721991-02-25025 February 1991 LER 91-001-00:on 910125,automatic Primary Containment Isolation Control Sys Group 5 Actuation Occurred,Resulting in Closing of RCIC Turbine Steam Supply Isolation Valves. Caused by High Flow conditions.W/910225 Ltr ML20028G9731990-09-20020 September 1990 LER 89-036-01:on 891122,determined That HPCI Sys Inoperable Due to Inoperable Gland Seal Condenser Blower Motor.Caused by age-related Wear of Motor.Blower Motor Replaced & Blower Tested W/Satisfactory results.W/900920 Ltr ML20028G9121990-09-18018 September 1990 LER 89-037-01:on 891130,primary Containment/Traversing in-core Probe Ball Valve Discovered to Be Almost Full Open. Caused by Damage to Valve Stem Due to Manual Manipulation of Stem.Ball Valve & Solenoid Actuator replaced.W/900918 Ltr ML20043G3541990-06-12012 June 1990 LER 90-008-00:on 900513,automatic Scram Resulting from Load Rejection Occurred While at Full Power,Resulting in Trip of Generator Field Breakers.Caused by Fault on Offsite 345 Kv Transmission sys.Loss-of-field Relay replaced.W/900612 Ltr ML20043F8291990-06-0606 June 1990 LER 90-007-00:on 900507,discovered That Drywell to Suppression Chamber Vacuum Breaker Surveillance Not Performed Prior to Startup in 1988.Caused by Misunderstanding of requirements.W/900606 Ltr ML20042F5911990-04-30030 April 1990 LER 90-006-00:on 900330,determined That Position of Primary Containment Sys Isolation Valve Not Recorded Daily,Per Tech Specs.Review Performed to Determine If Other Problems Existed.Plant Shut Down & Review performed.W/900430 Ltr ML20012F5751990-04-0606 April 1990 LER 90-003-00:on 900311,automatic Actuation of Main Steam Sys Group 1 Portion of Primary Containment Isolation Control Sys Occurred.Caused by False High Reactor Vessel Water Level Signal.Procedure Developed Re backfill.W/900406 Ltr ML20012E9831990-03-30030 March 1990 LER 90-002-00:on 900228,determined That Max Fraction of Limiting Power Density Not Checked Daily During Reactor Power Operation,Per Tech Spec 4.1.B.On 900323,addl Tech Spec Issue Discovered.Tech Specs changed.W/900330 Ltr ML20012C4871990-03-12012 March 1990 LER 90-001-00:on 900209,24 H Limiting Condition for Operation Entered When Two RCS Instrumentation Excess Flow Check Valves Inappropriately Verified Operable During Testing.Cause Undetermined.Two Valves replaced.W/900312 Ltr ML20005G0981990-01-0808 January 1990 LER 89-038-00:on 891208,unplanned Automatic Reactor Protection Sys Scram Signal & Reactor Scram Occurred.Caused by False Low Reactor Vessel Water Level Signal.Local Level Indicators Satisfactorily calibr.W/900108 Ltr ML20005F8481990-01-0808 January 1990 LER 89-039-00:on 891209,automatic Actuation of RHR Sys Portion of Primary Containment Isolation Control Sys Occurred.Caused by Hydrodynamic Transient That Actuated Protective High Pressure switches.W/900108 Ltr ML20005E8551989-12-30030 December 1989 LER 89-037-00:on 891130,discovered That Traversing in-core Probe Ball Valve,Mfg by Consolidated Controls,Inc,Closed,In Violation of Tech Specs.Caused by Damage to Valve Stem.Ball Valve & Actuator replaced.W/891230 Ltr ML20011D1361989-12-11011 December 1989 LER 89-035-00:on 891111,inadvertent Actuation of Portion of Secondary Containment Sys During Surveillance Testing Occurred.Caused by Location of Radiation Isolation Control Sys Channel a Logic Relay.Procedure revised.W/891211 Ltr ML20005D7421989-12-0606 December 1989 LER 89-033-00:on 891106,automatic Actuation of Group 1 Portion of Primary Containment Isolation Control Sys (PCIS) Occurred.Caused by High Reactor Vessel Water Level.Manual Valve Closed & PCIS Logic Circuitry reset.W/891206 Ltr ML19351A4581989-12-0606 December 1989 LER 89-034-00:on 891108,determined That Reactor Pressure Exceeded 150 Psig on 891107 W/O Performing Surveillance Procedure 8.5.4.4, HPCI Valve Operability Test. Caused by Personnel Error.Procedure initiated.W/891206 Ltr ML19332D1421989-11-22022 November 1989 LER 89-031-00:on 891024,closing Times for Two in-series Primary Containment Isolation Valves Exceeded Acceptance Criteria During Shutdown Testing.Cause Undetermined.Closing Time Retested W/Satisfactory results.W/891122 Ltr ML19332D6231989-11-20020 November 1989 LER 89-032-00:on 891020,pneumatic Pressure Drop for Two of Four Automatic Depressurization Sys Accumulators Discovered Greater than Max Acceptable Value.Caused by Leakage from Seat of Supply Check Valves.Seat replaced.W/891120 Ltr ML19324C3181989-11-0909 November 1989 LER 88-002-01:on 880117,full Reactor Protection Sys Scram Trip Signal Occurred During Surveillance Test,Resulting in Incomplete Actuations.Caused by Procedure Inadequacy.Logic Relay Replaced & Procedure revised.W/891109 Ltr ML19324B1131989-10-21021 October 1989 LER 89-030-00:on 890926,control Room High Efficiency Air Filtration Sys Flowrate non-conservative Due to Procedure Error.Caused by Transcription Error.Procedure Revised & Test Reperformed Using Corrected procedure.W/891021 Ltr ML19325D4681989-10-16016 October 1989 LER 89-029-00:on 890914,locked High Radiation Area Door Found to Have Been Unsecured Contrary to Tech Spec 6.13.2. Caused by Failure to Adhere to Approved Procedures. Training on Access Requirements initiated.W/891016 Ltr ML19325D1861989-10-10010 October 1989 LER 89-028-00:on 890907,HPCI Sys Declared Inoperable Because Mechanical Overspeed Trip Occurred During Surveillance Test. Caused by Failure of Ramp Generator Signal Converter Module. Module Removed & Sent to Mfg for exam.W/891010 Ltr ML17277B8221984-07-20020 July 1984 LER 82-049/01X-1:on 821102,main Steam Line Safety Valve a Set W/Nitrogen at Steam Relief Setting.Caused by Personnel Error.Valve Removed & Replaced W/Properly Set Spare Valve. Procedure revised.W/840720 Ltr ML20024C3231983-06-24024 June 1983 Updated LER 82-038/03X-1:on 820817,RCIC Steam Line High Differential Pressure Alarm Received.Caused by Air in Sensing Lines to Pressure Switches.Cross Threaded Cap Found on in-line Snubber.Snubber replaced.W/830624 Ltr ML20024C2211983-06-24024 June 1983 Updated LER 80-053/03X-1:on 800814,0907 & 14,HPCI Turbine Exhaust Line Snubber 23-3-36 Determined Inoperable.Caused by Transient Hydrodynamic Shock During Startup & Shutdown. Snubbers upgraded.W/830624 Ltr ML20024B8451983-06-24024 June 1983 LER 83-031/03L-0:on 830528,HPCI Sys Made Inoperable to Repair Steam Leak on AO 2301-31.Caused by Leaking Stem Packing.Packing Replaced.Valve Tested Satisfactorily.Sys Returned to svc.W/830624 Ltr ML20024B8321983-06-24024 June 1983 LER 83-030/03L-0:on 830527,both HPCI Area Smoke Detection Sys Alarmed in Main Control Room.Caused by Valve A02301-31 Steam Leak Causing False Indications.Valve repaired.W/830624 Ltr ML20024C3101983-06-21021 June 1983 Updated LER 79-007/03X-1:on 790212,while Performing Test 8.7.4.3,valves AO-5033A,CV-5065-10,15,16 & 17 Failed to Give Proper Position Indication When Cycled & to Close within Specified Tolerance.Cause Not stated.W/830621 Ltr ML20024A8861983-06-16016 June 1983 LER 83-027/03L-0:on 830518,during Routine Insp,Folding Fire Door Found Inoperable.Caused by Operating Cable Becoming Detached from Pulley Due to Slack.Cable Reattached & Operating Mechanism adjusted.W/830616 Ltr ML20023D1691983-05-0909 May 1983 Updated LER 82-008/01X-1:on 820331,HPCI Injection Valve MO-2301-8 Failed to Open in Required Manner.Caused by Missing Wire Jumper Intended to Bypass Motor Operator Torque Switch.Jumper Installed & Valve Tested Satisfactorily ML20023D0671983-05-0909 May 1983 LER 83-021/03L-0:on 830411,during Surveillance Test 8.7.4.3, Primary Containment Isolation Valve AO-5033B Failed to Meet 10-s Closing Time Requirements.Caused by Lubricant Infiltrating Solenoid Valve Components.Components Replaced ML20023D0181983-05-0404 May 1983 LER 83-022/03L-0:on 830413,overload on Valve Motor 1301-17 Resulted in Loss of High Pressure Core Cooling Backup Capability.Caused by Oxidation in Motor End Bell & Motor Brushes,Due to Humidity Caused by Leaking Valve Packing ML20028G1591983-01-28028 January 1983 LER 83-002/01T-0:on 830116,flow Ref off-normal Alarm Received.Average Power Range Monitor Flux Scram Trip Settings Affected.Cause Under Investigation.Flow Inputs Monitored & Amplifier B Recalibr ML20028F4121983-01-17017 January 1983 LER 83-002/01X-0:on 830116,while Clearing off-normal Alarm for Flow Comparators,Average Power Range Monitor Flux Scram Trip Settings Found in Nonconservative Direction.Caused by Drifting Proportional Amplifiers.Settings Checked Daily ML20028B0421982-11-16016 November 1982 LER 82-049/01T-0:on 821102,main Steam Line Safety Valve a Set W/Nitrogen at Steam Relief Setting of 1240 Psig, Exceeding Tech Specs.Caused by Personnel Error.Set Valve Removed,Procedure Adherence Stressed & Procedure Revised ML20027C9801982-10-20020 October 1982 LER 82-039/03L-0:on 820920,timing Tests of Three Reactor Water Cleanup Isolation Valves 1201-2,-5 & -80 Not Completed within Allowed Time.Caused by Operational Constraints Requiring Testing at Reduced Power ML20027C9941982-10-20020 October 1982 LER 82-040/03L-0:on 820920,found Reactor Protection Sys Initiation Function of Turbine Stop Valve Completed 1 Day Late.Caused by Decision to Defer Test Due to MSIV D Line Isolation.Tracking Sys Implemented to Prevent Recurrences ML20052B9141982-04-23023 April 1982 LER 82-010/03L-0:on 820326,during Review of Testing Requirements,Surveillance Test 8.I.4 Standby Liquid Control Sys Found Not Verified.Caused by Breakdown in Multidiscipline Review of Results ML20052F2071982-04-14014 April 1982 Updated LER 81-060/03X-1:on 811020,determined Potential Exists to Reduce Number of Operable APRM & IRM Instrument Channels in Rod Block Trip Sys to Below Tech Spec Min ML20050A6321982-03-19019 March 1982 Updated LER 82-055/01T-1:on 810926,during Shutdown,Yarway Level Indicators Started Oscillating.Drywell Temp Was 240 F at 81-ft W/Elevation Coolant Temp 220 F.Caused by Ineffective Drywell Cooling.Ventilation Returned to Svc ML20050A4521982-03-19019 March 1982 LER 82-006/01T-0:on 820304,while Performing Maint Re SIL 352 on Pressure Adjustment Mechanism HPCI Stop Valve,Three Broken cap-screws Found.No Cause Determined.Screws Examined, Replaced & Sys Returned to Svc ML20050A4331982-03-19019 March 1982 Updated LER 81-062/01X-1:on 811116,Wyle Labs Informed Util That Two Target Rock Safety Relief Valves Had Not Passed Setpoint Tests.Caused by Setpoint Shift Due to Changes to Designed Differential Forces from Excessive Pilot Leakage 1993-07-28
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML20217E3021999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for Pilgrim Nuclear Station.With ML20212C2921999-09-16016 September 1999 SER Accepting Licensee Request for Relief from ASME Code Section XI Requirements as Endorsed by 10CFR50.55a for Containment Insp for Pilgrim Nuclear Power Station ML20216F3511999-09-0808 September 1999 ISI Summary Rept for Refuel Outage 12 at Pnps ML20216E6881999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Pilgrim Nuclear Power Station.With ML20210R3401999-07-31031 July 1999 Monthly Operating Rept for July 1999 for Pilgrim Nuclear Power Station.With ML20209C4731999-07-0707 July 1999 Addendum to SE on Proposed Transfer of Operating License & Matls License from Boston Edison Co to Entergy Nuclear Generation Co ML20209H8251999-07-0101 July 1999 Provides Commission with Evaluation of & Recommendations for Improvement in Processes Used in Staff Review & Approval of Applications for Transfer of Operating Licenses of TMI-1 & Pilgrim Station ML20209E6191999-06-30030 June 1999 Monthly Operating Rept for June 1999 for Pilgrim Nuclear Power Station.With ML20196H2451999-06-29029 June 1999 SER Denying Licensee Proposed Alternative in Relief Request PRR-13,rev 2.Staff Determined That Proposed Alternative Provides Insufficient Info to Determine Adequacy of Scope of Implementation ML20209A8901999-06-28028 June 1999 SER Accepting Licensee Proposed Alternative to Use Code Case N-573 for Remainder of 10-year Interval Pursuant to 10CFR50.55a(a)(3)(i) ML20209B9861999-06-23023 June 1999 Rev 13A to Pilgrim Nuclear Power Station COLR for Cycle 13 ML20217N9061999-06-21021 June 1999 Rept of Changes,Tests & Experiments for Period of 970422-990621 ML20195K3431999-06-15015 June 1999 Safety Evaluation Granting Licensee Request to Use Guidance of GL 90-05 to Repair Flaws in ASME Class 3 Salt Svc Water System Piping for Plant ML20195G8231999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Pnps.With ML20207E7471999-05-27027 May 1999 Safety Evaluation Granting Request Re Reduction of IGSCC Insp of Category D Welds Due to Implementation of HWC to License DPR-35 ML20206M1971999-05-11011 May 1999 SER Accepting Request for Approval to Repair Flaws in ASME Code Class 3 Salt Svc Water Piping at Plant ML20206J6611999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for Pilgrim Nuclear Power Station.With ML20205L0221999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for Pilgrim Nuclear Power Station.With ML20207J5471999-03-0909 March 1999 Training Simulator,1999 4-Yr Certification Rept ML20207F9401999-03-0101 March 1999 Long Term Program Semi-Annual Rept for Pilgrim Nuclear Power Station ML20207H5451999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for Pilgrim Nuclear Power Station.With ML20196E2151998-12-31031 December 1998 1998 Annual Rept for Boston Edison & Securities & Exchange Commission Form 10-K Rept.With ML20206Q2741998-12-31031 December 1998 Monthly Operating Rept for Dec 1998 for Pilgrim Nuclear Power Station.With ML20197J3591998-11-30030 November 1998 Monthly Operating Rept for Nov 1998 for Pilgrim Nuclear Power Station.With ML20195C9951998-10-31031 October 1998 Monthly Operating Rept for Oct 1998 for Pilgrim Nuclear Power Station.With ML20154K0721998-09-30030 September 1998 Monthly Operating Rept for Sept 1998 for Pilgrim Nuclear Power Station.With ML20153D3901998-09-22022 September 1998 Safety Evaluation Granting 970707 Request to Use Guidance in GL 90-05 to Repair Flaws in ASME Class 3 Salt Svc Water Sys Piping for Pilgrim Nuclear Power Station ML20197C5011998-09-0404 September 1998 Rev 12C,Pages 4 & 5 to Pilgrim Nuclear Power Station Colr ML20197C5471998-08-31031 August 1998 Rev 12C to Pilgrim Nuclear Power Station Colr ML20151W8231998-08-31031 August 1998 Monthly Operating Rept for Aug 1998 for Pilgrim Nuclear Power Station.With ML20237E2251998-08-26026 August 1998 Suppl & Revs to SE for Amend 173 for Pigrim Nuclear Power Station ML20237A9941998-07-31031 July 1998 Monthly Operating Rept for Pilgrim Nuclear Power Station ML20236U8201998-07-13013 July 1998 Rev 12B to Pilgrim Nuclear Power Station COLR (Cycle 12) ML20236P0151998-06-30030 June 1998 Monthly Operating Rept for June 1998 for Pilgrim Nuclear Power Station ML20249A3741998-05-31031 May 1998 Monthly Operating Rept for May 1998 for Pilgrim Nuclear Power Station.W/Undated Ltr ML20247H2081998-04-30030 April 1998 Monthly Operating Rept for Apr 1998 for Pilgrim Nuclear Power Station ML20207B7601998-03-31031 March 1998 Final Rept, Pilgrim Nuclear Power Station Site-Specific Offsite Radiological Emergency Preparedenss Prompt Alert & Notification System Quality Assurance Verification, Prepared for FEMA ML20216G3911998-03-31031 March 1998 Monthly Operating Rept for Mar 1998 for Pilgrim Nuclear Power Station ML20216J3741998-03-19019 March 1998 Safety Evaluation Accepting Licensee Request to Evaluate Elevated Tailpipe Temp on Safety Relief Valve SRV 203-3B ML20248L2241998-02-28028 February 1998 Monthly Operating Rept for Feb 1998 for Pilgrim Nuclear Station ML20202G5251998-01-31031 January 1998 Monthly Operating Rept for Jan 1998 for Pilgrim Nuclear Power Station ML20236M8511997-12-31031 December 1997 1997 Annual Rept for Boston Edison & Securities & Exchange Commission Form 10-K Rept ML20198L7701997-12-31031 December 1997 Monthly Operating Rept for Dec 1997 for Pilgrim Nuclear Power Station ML20203D6101997-11-30030 November 1997 Monthly Operating Rept for Nov 1997 for Pilgrim Nuclear Power Station ML20202D5761997-11-0808 November 1997 1997 Evaluated Exercise BECO-LTR-97-111, Monthly Operating Rept for Oct 1997 for Pilgrim Nuclear Power Station1997-10-31031 October 1997 Monthly Operating Rept for Oct 1997 for Pilgrim Nuclear Power Station ML20217D6431997-10-0101 October 1997 Safety Evaluation Granting Request for Approval to Repair Flaws in Accordance W/Gl 90-05 for ASME Class 3 SSW Piping for Pilgrim ML20217H5621997-09-30030 September 1997 Monthly Operating Rept for Sept 1997 for Pilgrim Nuclear Power Station ML20216J4131997-08-31031 August 1997 Monthly Operating Rept for Aug 1997 for Pilgrim Nuclear Power Station ML20210J3321997-07-31031 July 1997 Monthly Operating Rept for Jul 1997 for Pilgrim Nuclear Power Station 1999-09-08
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. !$f 10 CFR 50.73 BOSTON EDISON Pilgrim Nuclear Power Station Rocky Hill Road Plymouth, Massachusetts o2360 July 28 ,1993 BEco Ltr. 93-96 E. T. Boulette, PhD Senior Vice President-Nuclear U.S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, D.C. 20555 Docket No. 50-293 License No. DPR-35 The enclosed Licensee Event Report (LER) 93-015-00, "High Pressure Coolant Injection
' System Made Inoperable Due to Indicated Flow During Surveillance", is submitted in accordance with 10 CFR Part 50.73.
Please do not hesitate to contact me if there are any questions regarding this report.
bY LLLL ,
E. T. Boulette, PhD DWE/bal
Enclosure:
LER 93-015-00 cc: Mr. Thomas T. Martin Regional Administrator, Region I ,
U.S. Nuclear Regulatory Commission ,
475 Allendale Rd.
King of Prussia, PA 19406 Mr. R. B. Eaton Div. of Reactor Projects I/II Office of NRR - USNRC-One White Flint North - Mail-Stop 14D1 11555 Rockville Pike Rockville, MD 20852 Sr. NRC Resident Inspector - Pilgrim Station Standard BECo LER Distribution n o n n e ,-
9308100126 930729 PDR S
ADOCK 05000293 PDR
!~"T S
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NRC FORM 366 U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150-0104
< s-m EXPIRES 5/31/95 ESTIMATED DURDEN PER RESPONSE TO COMPLY WITH THIS LICENSEE EVENT REPORT (LER) 7"OSnE&"#f0n#3%SOEsi?"
AND RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S NUCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20S554X)01, AND TO THE PAPERWORK REDUCTION PROJECT 13150-010AJ, OFFICE
@ee reverse for number v dig'ts!charactets for each blocN OF MAh.AGEMEN1 AND BUDGET, WASHINGTON, DC 20503.
FACILITY NAME (1) DOCKET NUMBER (2) PAGE (3)
PILGRIM NUCLEAR POWER STATION 05000 - 293 1 of 7 VIYLE (4)
High Pressure Coolant injection System Made inoperable Due to Indicated Flow During Surveillance EVENT DATE (5) LER NUMBER (61 - REPORT DATE (7) OTHER FACILITIES INVOLVED (8)
SEQUENTIAL REVISION f ACluTY NAME DOCKET NUMBER MONTH DAY YEAR YEAR NUMBER NUMBER MONTH DAY YEAR N/A 05000 F ACiUTY NAME DOCKET NUMBER 06 30 93 93 015 00 07 28 93 N/A 05000 OPERATING THIS REPORT IS SUBMITTED PURSUANT TO THE REOutREMENTS OF 10 CFR 6: (Check one or rnore)(11)
DE (9) N 20.402(b) 20.405(c) 50.73(a)(2)(iv) 73.71(b) 20.405(a)(1)(i) 50.36(c)(1) X 50.73(a)(2)(v) (D) 73 71(c)
LE E 0) 100 20.405(a)(1)(ii) 50.36(c)(2) 50.73(a)(2)(vii) OTHER 20.405(a)(1)(iii) 50.73(a)(2)(i) 50.73(a)(2)(viii)(A) ,
20 405(a)(1)(iv) 50.73(a)(2)(ii) 50.73(a)(2)(viii)(B) grg 20 405(a)(1)(v) 50.73(a)(2)(iii) 50.73(a)(2)(x) Form 366A) -
LICENSEE CONTACT FOR THIS LER (12)
NAME TELEPHONE NUMBER pnclu:le Avea Codel Douglas W. Ellis - Senior Compliance Engineer (508) 747-8160 COMPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IN THIS REPORT (13)
CAUSE SYSTEM COMPONENT MANUFACTURER RD CAUSE SYSTEM COMPONENT MANUrACTURER f S E BJ P B580 Y f SUPPLEMENTAL REPORT EXPECTED (14) " * " # #
EXPECTED YES NO SUBMISSION mes, compete EXPECTED sueutssioN DATE) y DATE (15)
ABSTRACT (Limit to 1400 spaces, i e., approximately 15 single-spaced typewritten lines)(16)
On June 30,1993, at 0001 hours1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br />, the High Pressure Coolant Injection (HPCI) System was declared inoperable and a seven day Technical Specification 3.5.C.2 Limiting Condition for Operation (LCO) was entered. The system was declared inoperable because the pump flowrate of 4000 gpm was less than 4250 gpm during the monthly surveillance test. The system was i later made inoperable for purposes of investigation.
The cause of the low flowrate was some foreign material that plugged a portion of the restricting orifice located in the system's full flow test pipeline. The source of the foreign material was most probably the Condensate Storage Tanks (CSTs). Corrective action taken consisted of the removal, cleaning, and re-installation of the restricting orifice.
After the restricting orifice was cleaned and re-installed, the system was tested with satisfactory results and the LC0 was terminated at 2001 hours0.0232 days <br />0.556 hours <br />0.00331 weeks <br />7.613805e-4 months <br /> on July 1, 1993. During the period the system was declared and made inoperable, the systems specified by Technical Specification 3.5.D.2 were verified operable. Additional corrective action being planned ,
includes visual inspection of at least one of the CSTs for foreign material.
The event occurred while at 100 percent reactor power. The reactor mode selector switch was in the RUN position. The Reactor Vessel (RV) pressure was 1021 psig with the RV water temperature at 533 degrees Fahrenheit. This report is submitted in accordance with 10 CFR 50.73(a)(2)(v)(D). The event posed no threat to the public health and safety.
RC FORM SU'sA (5-92)
MRC FORM 366A U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150-o104
. o.m . EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WfTH THIS LICENSEE EVENT REPORT (LER) = ^#"o's20 4" ERTUO L Ja*T2 "
TEXT CONTINUATION $EC8Y CC SS N OWDCWO TO THE PAPERWORK REDUCTION PROJECT (3150@04), orFICE OF MANAGEMENT AND BUDGET, WASHINGTON, DC 20503.
FACIUTY NAME (1) DOCKET NUMBER (2) LER NUMBER (6) PAGE (3)
YEAR M 2 'of 7 I PILGRIM NUCLEAR POWER STATION 05000 293 93 --015- 00 TEXT pf more space is required, use additional copies of NRC Form 366A)(17)
BACKGROUND The High Pressure Coolant Injection (HPCI) System is designed to pump water into the Reactor Vessel (RV) for a wide range of RV pressures. The Reactor Core Isolation Cooling (RCIC) System is also designed to pump water into the RV, similar to the HPCI System. Two sources of water for the HPCI/RCIC System are available, the Condensate Storage Tanks (CSTs) and the Suppression Pool. The CSTs provide reactor grade water for injection into the RV. Water pumped from either the CSTs or Suppression Pool via the HPCI/RCIC System is injected into the RV via feedwater piping and is distributed within the RV through the feedwater spargers.
Each of the two CSTs has a 75,000 gallon reserve for the HPC1/RCIC System. The HPCI/RCIC Systems' pumps take suction from the bottom of the CSTs while other service demands, including the backup source of water for the Core Spray System, are physically isolated by ,
suction piping raised to an elevation above the 75,000 gallon requirement. The Suppression Pool is the primary source of water for the Core Spray System and Residual Heat Removal (RHR) System / Low Pressure Coolant Injection (LPCI) mode, and is the secondary source of water for the HPCI and RCIC Systems.
A full flow functional test of the HPCI or RCIC System is performed by taking a suction from the CSTs suction header and discharging the flow through a test return pipeline to the CSTs return header. Each test return pipeline includes a restricting orifice and motor operated globe type valve. The HPCI System full flow test restricting orifice R0-2301-59 is a circular flat plate with a perforated conical central section. The RCIC System full flow test restricting orifice R0-1301-8 is a flat plate with a single perforation in the central section. The normally closed motor operated valve is throttled during testing to adjust the pump discharge pressure.
EVENT DESCRIPTION On June 30, 1993, at 0001 hours1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br />, the HPCI System was declared inoperable and a seven day Technical Specification 3.5.C.2 Limiting Condition for Operation (LCO) was entered. The system was declared inoperable because the indicated pump flowrate was less than the ;
acceptance criteria during the monthly surveillance test. The indicated pump flowrate was approximately 4000 gpm at 1330 psig. The acceptance criteria is 24250 gpm at 1225 psig.
The test was being conducted in accordance with Procedure 8.5.4.1 (Rev. 41), "High Pressure Coolant Injection System Pump and Valve Monthly / Quarterly Operability".
The system was isolated and made inoperable on June 30, 1993, at approximately 1200 hours0.0139 days <br />0.333 hours <br />0.00198 weeks <br />4.566e-4 months <br />, for investigative purposes.
Problem Report 93.9308 was written to document the low pump flowrate. The NRC Operations l Center was notified in accordance with 10 CFR 50.72 at 0135 hours0.00156 days <br />0.0375 hours <br />2.232143e-4 weeks <br />5.13675e-5 months <br /> on June 30, 1993. !
This event occurred while at 100 percent reactor power. The reactor mode selector switch was in_the RUN position. The Reactor Vessel (RV) pressure was approximately 1021 psig with the RV water temperature at approximately 533 degrees Fahrenheit.
NFC FORM 366A @ 02)
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NRC FDRM Sf,6A u.S. NUCLEAR REGULATORY COMMISSloN APPROVED BY OMB NO. 3150-o104
. t s-m EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS LICENSEE EVENT REPORT (LER) 19"M"nEMSEsnL#f0N072 TEXT CONTINUATION Eu"Ec"EEE807ENSNu$
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FACILITY NAME (1) DOCKET NUMBER (2) LER NUMBER (6) PAGE (3) vEAn *fESEn" EME 3 of 7 PILGRIM NUCLEAR POWER STATION 05000-293 93 --015-- 00 TEXT (if more space is required, use additional copies of NRC Form 366A)(17)
CAUSE The cause of the low flowrate was foreign material that plugged a portion of the HPCI full flow test restricting orifice. Specifically, approximately seven pieces of plastic tie-wrap, three other pieces of plastic, three pieces of grinding wheel type material, and one piece of ferrous type material were found to be pluggino six to seven of the 70-75 perforations in the restricting orifice. The neutral colored plastic tie-wrap material was rectangular in shape and ranged in size from approximately one-eighth to one-half inch in thickness and approximately one-quarter to one inch in length. One of the three other pieces of plastic material was neutral colored and approximately one-sixteenth inch in diameter and three inches long. The other two pieces of plastic material were blue in color, irregular in shape and were approximately three-quarters of an inch at the largest diagonal. The grinding wheel material was irregular in shape and ranged in size from approximately one-half to three-quarters of an inch at the largest diagonal. The ferrous type material was dark in color with a lustrous sheen, roughly cylindrical in shape and approximately one-quarter inch in diameter and length.
The foreign material was discovered after the HPCI System instrumentation and HPCI turbine speed control system were calibrated in accordance with Procedures 8.E.23 (Rev. 26), "HPCI System Instrumentation Calibration", and 8.E.23.1 (Rev. 4), "HPCI Turbine Speed Control System Calibration", with satisfactory as-found results. After the calibrations, the HPCI System was tested June 30, 1993, at 1922 hours0.0222 days <br />0.534 hours <br />0.00318 weeks <br />7.31321e-4 months <br /> in accordance with Procedure 8.5.4.1 with the same results as on June 29, 1993, at approximately 2358 hours0.0273 days <br />0.655 hours <br />0.0039 weeks <br />8.97219e-4 months <br />. ,
Subsequent investigation led to the inspection of the restricting orifice and discovery of the foreign material. The investigation included comparison of HPCI System operating characteristics such as pump flow and discharge pressure, turbine speed, and valve M0-2301-10 position. The investigation revealed the valve M0-2301-10 position, typically adjusted to approximately 50 percent open for surveillance testing, had changed during surveillance testing in 1992 and had to be adjusted to approximately 100 percent open to achieve the acceptable discharge pressure of 21225 psig with the turbine speed at approximately 4000 rpm. The HPCI turbine speed controller was believed to be related to the cause for the change and therefore, the speed controller was replaced during the 1993 refueling outage. During startup from the refueling outage, the HPCI System was surveillance tested with satisfactory results for pump flow and discharge pressure. The ,
valve M0-2301-10 position was approximately 100 percent open, the discharge pressure was approximately 1320 psig, and the turbine speed was approximately 4100 rpm. In contrast, ,
the valve M0-2301-10 position was approximately 100 percent open, the discharge pressure was approximately 1330 psig, and the turbine speed was approximately 4200 rpm on June 29 and on June 30, 1993. The HPCI main pump is rated at 24250 gpm at a speed of 4000 rpm and was manufactured by Byron Jackson Pumps (model DVMX,10X12X15, two stage, horizontal centrifugal type). The increased turbine speed was due to the foreign material that caused an imbalance between demand flow and sensed flow and consequent control system increase in turbine speed.
NRC f OAM 366A (5-02)
MC FDRM 36SA U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150-0104
, n-m EXPIRES 5/31/95 ESTMATED BUHOEN PER RESPONSF TO COMPLY WITH TWS LICENSEE EVENT REPORT (LER) 1l%T*Rm=Rt5 E%Jk1 SLO ^
TEXT CONTINUATION EE*0dDEE7aEo'cEo*ioDNo
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FACILITY NAME (1) DOCKET NUMBER (2) LER NUMBER (6) PAGE (3)
YEAR & BR 4 Of 7 PlLGRIM NUCLEAR POWER STATION 05000-293 93 --015-- 00 l TEXT (tf more space is required, use additional copies of NRC Form 366A)(17)
Strainers are installed at the Suppression Pool end of the pump suction piping of the HPCI, RCIC, Core Spray and RHR Systems because of debris introduced by a design basis accident. The strainers are perforated with holes approximately one-eighth inch in diameter. The strainers are designed to ensure adequate pump net positive suction head during the recirculation phase of a loss of coolant accident. Strainers are not installed at the CST end of the pump suction piping of the HPCI, RCIC, and Core Spray Systems.
Research could not determine a definite reason for no strainers at the CSTs end of the pump _ suction piping. Apparently, the CSTs were assumed to be free of foreign material and therefore, no strainers were installed. The nonsafety-related CSTs are not seismically qualified. The CSTs are enclosed, welded steel cylindrical structures approximately 50 feet tall. Each CST is equipped with two bolted manways, a ladder fixed to the exterior surface, and piping connections / penetrations on the bottom surface. The lower manway is approximately four feet above ground level. The upper manway is located on the top surface. The interior of the CSTs including the piping penetrations are not readily accessible and the manways are seldom open. The HPCI/RCIC pumps' suction piping and test return piping are connected to suction and return headers. The headers are connected to the CSTs. The 18 inch HPCI/RCIC suction header penetrations are located approximately 10 feet from the periphery of the inwardly convex bottoms of the CSTs.
No work was performed during the 1992 mid-cycle outage or 1993 refueling outage (RF0 9) involving the opening of the boundary of the HPCI booster / main pump or HPCI pumps' suction and discharge piping and valves. Therefore, the direct source of the foreign material found in the HPCI restricting orifice is believed to be the CSTs.
t Procedure 1.4.35, " Personnel and Material Controls", is the administrative procedure governing housekeeping zone levels and personnel / material and tool accountability. A review was conducted regarding the effectiveness of the procedure. The review included -
interviews of personnel and review of significant maintenance activities having the potential for introducing foreign material into the Refuel Cavity or Reactor Vessel. The interviews with refuel floor co-ordinators for RF0 8 and RF0 9 indicated logs of ;
materials / tools were maintained. Loose parts / foreign material inadvertently introduced into the Refuel Cavity / Reactor Vessel or Suppression Pool during RF0 8 or RF0 9 were reported and retrieved or evaluated.
1 CORRECTIVE ACTION The HPCI full flow test restricting orifice was removed, cleaned, and reinstalled. The l HPCI System was subsequently tested in accordance with Procedure 8.5.4.1 with satisfactory results on July 1,1993. The system was declared operable and the seven day LC0 was terminated at 2001 hours0.0232 days <br />0.556 hours <br />0.00331 weeks <br />7.613805e-4 months <br /> on July 1, 1993.
Corrective action being planned when this report was prepared includes visual inspection of at least one of the CSTs for foreign material. Additional action, if any, will be based upon the results of the inspection. This report will be supplemented if the inspection reveals significant new information or if significant additional action is necessary as a result of the inspections (s).
NRO FORM 386A (5-92)
NRC FDRM 366A U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150-0104
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EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WfTH THIS LICENSEE EVENT REPORT (LER) 02lEa"nD!A"ntEM"iMoOindn%^2 TEXT CONTINUATION Nu"4E*Es's"1"$Nofo"E*Dc No"N OSES7MEEEDEDYGWAS?NGT N, FACILITY NAME (1) DOCKET NUMBER (2) LER NUMBER (6) PAGE (3)
YEAR R MB R 5 of 7 PILGRIM NUCLEAR POWER STATION 05000-293 93 --015- 00 TEXT (if more space is required, use additional copies of NRC Form 366A)(17)
PREVENTIVE ACTION i Preventive action being planned when this report was prepared includes the removal, inspection, and cleaning (if necessary) of the HPCI restricting orifice at a planned interval. Based on the results of the inspections, the inspection frequency may be increased, decreased, or eliminated. This action will be scheduled and tracked via the Preventive Maintenance Program.
SAFETY CONSE0VENCES This event posed no threat to the public health and safety.
The RCIC System, Automatic Depressurization System, Core Spray and RHR (LPCI) Systems were verified operable as specified by Technical Specification 3.5.D.2 during the period the HPCI System was declared and made inoperable. Moreover, the indicated pump flowrate of approximately 4000 gpm at 1330 psig, although less than the acceptance criteria of > 4250 gpm at >l225 psig, was due to the plugging of a portion of the restricting orifice located in the flow path that returns the water used for the test to the CSTs. The restricting orifice is not located in the flow path that injects water into the RV. The satisfactory as-found results of the calibrations of the HPCI instrumentation and HPCI turbine speed control system and satisfactory results of the testing conducted after the removal of the ,
foreign material from the restricting orifice, provides reasonable assurance the HPCI '
System was operable for core cooling when surveillance tested on June 29-30, 1993.
The foreign material in the HPCI System posed no threat to the public health and safety.
The HPCI System features a booster pump and main pump that are both driven by the system's steam turbine. The majority of the booster pump flow is directed to the main pump via a 12 inch pipe. A portion of the booster pump flow provides turbine lube oil cooling and gland seal condensing. This flow is directed from the booster pump via a two inch pipe and branch piping downstream of a two inch, self regulating pressure control valve (PCV-2301-46). The piping to the gland seal cooler (GSC) is equipped with a restricting orifice (R0-2301-60) having a single perforation approximately 0.635 inch in diameter.
The piping to the lube oil cooler (LOC) is equipped with a restricting orifice (R0-2301-61) having a single perforation approximately 0.477 inch in diameter. The GSC and LOC tubing is approximately 0.625 inch in diameter. The piping to or from the GSC and LOC is also equipped with pressure and temperature sensing instruments. These instruments provide alarm and/or indication functions but no turbine / pump trip functions. The RCIC System features a main pump that is driven by the system's steam turbine. A portion of the pump flow is directed to the turbine barometric condenser and lube oil cooler via piping, a restricting orifice, and pressure control valve similar to the HPCI System. The piping to or from the barometric condenser and lube oil cooler is equipped with pressure and temperature sensing instrumentation similar to the HPCI system. These instruments also provide alarm and/or indication functions but no turbine / pump trip functions. The HPCI GSC and LOC pressure and temperature, and RCIC barometric condenser and lube oil cooler pressure and temperature, are checked during monthly / quarterly surveillance testing. A performance review of the HPCI/RCIC auxiliary systems that could be impacted by foreign material indicated no detected degradation.
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r NRC FORM 366A U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 31544104
- n.9v EX? IRES 5/31/05 ESTIMATED BURDEN PER RESPONSE TO COfJPLY W:TH THIS LICENSEE EVENT REPORT (LER) 0%T2" o'*R!STRE $0JfoLJ%fT%
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FACILITY NAME (1) DOCKET NUMBER (2) LER NUMBER (6) PAGE (3) vtAR 1u"iER "EE 6 of 7 PILGRIM NUCLEAR POWER STATION 05000-293 93 --015- 00 TEXT (if more space is required, use additional copies of NRC Form 366A)(17)
The performance of pumps including the HPCI, RCIC and Core Spray System pumps is trended quarterly in accordance with Procedure 8.I.1.1, " Inservice Pump and Valve Testing Program". The trending includes pump vibration and hydraulic performance. Therefore, the effect of foreign material upon the performance of the system pump (s) is detectable and corrective action would be initiated if necessary.
The Core Standby Cooling Systems (CSCS) consists of the HPCI System, Automatic Depressurization System (ADS), Core Spray System and RHR System (LPCI mode). Although not part of the CSCS, the RCIC System is designed to provide high pressure core cooling, similar to the HPCI System. In the event the HPCI System was or were to become inoperable when its operation was necessary, the RCIC System would be initiated for high pressure core cooling. Alternately, in the event the RCIC System was or were to become inoperable when its operation was necessary, the HPCI System would be initiated for high pressure core cooling. In the unlikely event the HPCI and RCIC Systems were inoperable and high pressure core cooling was necessary, the ADS would be initiated to reduce the RV pressure '
for low pressure core cooling provided independently by the Core Spray System and RHR System /LPCI mode.
Foreign material similar to the material discovered in the HPCI restricting orifice would pose no threat to the public health and safety if introduced into the Reactor Vessel via HPCI/RCIC System operation for level control. Foreign material has been discovered in or inadvertently introduced into the RV during previous refueling outages. The foreign material has included material either identical or similar in material properties and size as the foreign material found in the HPCI restricting orifice. The assessments of the foreign material discovered in or not retrievable from the RV typically considered the potential for fuel assembly flow blockage and subsequent fuel damage, the potential for interference with control rod operation, and the potential for corrosion or other chemical action to reactor materials. The assessments have concluded safe reactor operation was not or would not be compromised by the presence of the foreign material.
This report is submitted in accordance with 10 CFR 50.73(a)(2)(v)(D) because the HPCI System was made inoperable.
SIMILARITY TO PREVIOUS EVENTS A review was conducted of Pilgrim Station LERs submitted since January 1984. The review focused on LERs involving foreign material in the HPCI, RCIC, or other system. The review identified no LERs involving foreign material in the HPCI and/or RCIC System, but did identify LER 85-001-00 that involved foreign material in the Standby Liquid Control (SLC)
System.
NHC FORM 366A $ S2)
NRC F'ORM 366A U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150-0104
. t 5-m , EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WTTH THIS LICENSEE EVENT REPORT (LER) l"!3%lWWJSL"EME0Jf00,4%TTO '
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TO THE* PAPERWORK REDUCTION PRCUECT 0150 0104), OFFICE OF MANAGEMENT AND BUDGET, WASHINGTON, DC 20503, FACILITY NAME (1) DOCKET NUMBER (2) LER NUMBER (6) PAGE (3)
YEAR N 7 Of 7 PILGRIM NUCLEAR POWER STATION 05000-293 93 --015-- 00 TEHT (if more space is required, use additional copies of NRC Fum 366A)(17)
For LER 85-001-00, the SLC System was declared inoperable on January 1,1985, during power .
ascension from a refueling outage. The reactor, which was at approximately 22 percent power, was brought to a cold shutdown condition in accordance with Technical Specification 3.4.D. The system was being surveillance tested and the Train 'A' relief valve lifted at approximately 600 psig versus a setpoint of 1425 psig. Train 'B' was subsequently tested and, although the train met Technical Specification flow requirements, was declared inoperable when debris (i.e., rubber gloves and masking tape) was observed floating in the system's main tank and test tank. An investigation found the main tank manway cover and test tank cover were open at times during the recirculation pipe replacement and refueling outage. It was postulated that the debris either fell or was thrown into the tanks.
Corrective action taken included: disassembly, cleaning, and reassembly of the Train 'B' relief valve; visual inspection of the internals of other components; flushing; l reinstalling the test tank cover with locking mechanisms; and bolting the cover to the i main tank manway.
ENERGY INDUSTRY IDENTIFICATION SYSTEM (EIIS) CODES The EIIS codes for this report are as follows:
COMPONENTS CODES j Orifice OR Pump P SYSTEMS High Pressure Coolant Injection (HPCI) System BJ 4
b i
NRC FORM 368A (5 9a
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