ML19326B719

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Forwards Addl Pages for Valve Wall Thickness Verification Program,Revision 3,requested in 740612 Telcon.Revision 3 Documents Corrective Action for Unresolved Valve Wall Thickness Item 72-12/2
ML19326B719
Person / Time
Site: Arkansas Nuclear Entergy icon.png
Issue date: 06/25/1974
From: Phillips J
ARKANSAS POWER & LIGHT CO.
To: Moseley N
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
Shared Package
ML19326B720 List:
References
NUDOCS 8004170555
Download: ML19326B719 (27)


Text

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netprua aUILO ARKANSAS ARK ANS AS POWER & LIGHT COMPANY ,

97H & LOUISI AN A STAEaTS . LITTLE AOCK. A AK ANS AS 72203.(5011372-4311 June 25, 1974 _ _ _ _ _ _ _ _ _ _ _ . _ _

Mr. Norman C. Moseley , Director Directorate of Regulatory Operations FTHIS D POOR QUALITY PAGES United States Atomic Energy Commission 230 Peachtree Street, N.W . , Suite 818 Atlan';a, Georgia 30303 Arkansas Power & Light Company 0t Subj ect:

Arkansas Nuclear One-Unit 1 Docket No. 50-313, License No. DPR-51 Valve Wall Thickness verification

Dear Mr. Moseley:

Enclosed are two sets of pages to be added to our Valve l Wall Thickness Verification Program, Revision 3, which was forwarded to you by my letter of May 31, 1974. These pages f provide additional information as requested by your Messrs.

Kelly and Murphey in a telephone conversation on June 12, 1974, with Neel A. Moore. Revision 3 to our program with these pages documents our corrective action for Regulatory Operations, Region II, Unresolved Item 72-12/2, " Valve Wall Thickness Verification."

Very truly yours,

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J'. D. Phillips Senior Vice President JDP:lt Enclosures , yI"

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8 004170 ff;f b

VALVE WALL TEICIC$SS

, ) VERIFICATICt! PROGRAM ARKANSAS POWER & LIGHT COMPANY ARKANSAS NUCLEAR ONE -- UNIT 1 The following sheets to the Valve Wall Thickness Verification Program, Rev. 3, are to be added where indicated:

ADD DELETE ENCLOSURE I Addendum I to Rev. 3 of Valve Wall Thickness Verification Program (Preceding)

Exhibit V FSK-M-634, Rev. F-3 FSK-M-634, Rev. F-2 FSK-M-635, Rev. F-3 FSK-M-635, Rev. F-2 FSK-M-636, Rev. F-2 FSK-M-636, Rev. F-1 FSK-M-637, Rev. F-2 FSK-M-637, Rev. F-1 .

FSK-M-638, Rev. F-3 FSK-M-638, Rev. F-2 FSK-M-639, Rev. F-3 FSK-M-639, Rev. F-2 NDT Reports UT 128 to UT 133 Exhibit IX FSK-M-847, Rev. F-2 FSK-M-847, Rev. F-1 FSK-M-848, Rev. F-2 FSK-M-848, Rev. F-1 NDT Reports UT 134 and UT 135 ENCLOSURE II ANO-11, dated 6/13/74

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5 ADDENDUM I J

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REVISION 3 4

I

M WALL THICKNESS 4

f VERIFICATION PROGRAM l

ARKANSAS NUCLEAR ONE - UNIT 1 1

J L ARKANSAS POWER AND LIGHT COMPANY l

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l Date: June 25, 1974 _,

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O ADDENDUM I Additional wall thickness measurements were made on the bodies of the following valves:

Valve No. Size Drawing Number Type CV 2419 14 x 12 FSK-M-639 Gate CV 2415 14 x 12 FSK-M-638 Cate CV 1400 10 FSK-M-636 Gate CV 1401 10 FSK-M-637 Gate CV 1050 12 FSK-M-635 Cate CV 1410 12 FSK-M-634 Gate Revised drawings showing the meat sted values along with NDT Inspection Reports Numbers UT128 to UT133 are attached in Exhibit V.

Repaired Check Valve DH-14b (FSK-M-848) was measured at a distance 2-3/4"

-s from each weld end; Check Valve DH-14A (FSK-M-847) was measured at a dis-

)

_,/ tance 2-3/4" from the inlet end, which was the only end subject to weld -

repair. The revised drawings with the measured values and NDT Inspection Reports UT134 and 135 are attached to Exhibit IX.

The above measurements were made in the field by Bechtel's sub-contractor for Non-Destructive Examination, using an approved UT Procedure. A step wedge block was used for calibration of the UT instrument; block material was ASME SA-240, Type 304 Plate. This material is acoustically compatible with the austenitic steel forging of the valve bodies, thus no correcti:n is required for accustic difference. The UT equipment used was Branson Model 301B, Serial No. 0010. The ultrasonic instrument qualification report, dated 6/25/74, attached to this Addendum, shows that this instru-m l

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ment has an actual variation of + .2% in the range of material thickness l 1-1/2" and above. The transducer size was 1/2" and this was used to con-duct wall thickness measurements af ter calibration against 1/4" to 4" thick austenitic stainless steel wedge block.

The results of all the above measurements are reflected in the revision .

to the valve drawings and, in all cases, the valve wall thicknesses measured are considered acceptable, since they exceed the minimum re-quirements .

+

Valve DH-13A

1. This valve has a radius of 3/16" by inspection at the 45' bevel.
2. TF valve is installed per Isometric 7DH-1 referenced in Exhibit VI.
3. The stress concentration factor to be used for this configuration per Table D-201 of ANSI B31.7 is considered conservatively to be 1.5.

l

4. If the above multiplier is app 1'ied to the actual stresses already -

computed per the Bechtel letter dated April 16,1974 (Exhibit VI),

the resultant stresses will still be below the stresses allowed by the Coda for 0.B.E. and D.B.E.

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b ULTRASOI?IC It!STRU;"EMT DUlsLIFICATIO 7 REPonT THTCIC:* S V.'.RI/.Tyi 100 p 90 -

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80 -

C go E '

H 60 _

T 50 0

F 40 n 30 #'

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20 D

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-4 -3 -2 -I O +

'2

-FJ. +3 +4 PERCENT VARIATION (ULTRASONIC VS. MECHANICAL GAGING)

INSTRUMENT: MFGR.33.hh\ SON MODEL.30)b ___ SERIAL 0010 TRANSDUCER: NO. CMO "4.0B SIZE '/~[ FREQ. 7.15 vH.z f41'c. r.?E THICK 11 ESSES: MATERIALT9 304NS Sv.14i QUANTI'EY - RANGE.150"TO.O 4 THICKNESS VAD.IATION. ACCEPTABLE V ,NOT ACCEPTABLE nEMARKG: ,__

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. t INSPECTOR (c) 6 . % 3%j[Q.0 '

DATE 4.7.5-74 REPORT REVIEUED DY d %A'Oh DATE lo-15-74 i

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i / lf y Pha .c CU 1*R f g -= i y M , \ g:i9. ..w9 a Gx 3 CERTRED REPORTof NONDESTRUCTIVE INSPECT 10N w . ........ _ ,y 39.MMEk LMY s

_CQR9 6 S i- M CONTMOL NO 04 ptP0st T NO.

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4) 09 NO;e.C1 LC<4T*ON .
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P o. ho. PLANORDwG h0._

_UhWr33 MMhts #CN*,,.ht ** t:V 95 E$i M-6%

HE A T P.O. HEATTRiAT TVFE OF MATila AL TC P,'p. J V A T L.

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DRY C VISIBL E O AC O r*or> sa^cino

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, W.TT O F LOURESCENT O RECTIFrrOQ l NEAo D coil YddaEd.TstNE4ITIsMiiiTLUhE'D PUJETR ANT - Ov.EL.t TiVF DCVE60PMENT TWE .-

visqLE O n4TER nasenar'.E Q DRv wEfO o'^<=utousO e s hi 40-P057 Ewutsis E D b S LfN9EF*Ivf C

. TvM r.* v.C n- T o c,F iT!**s ActiPTE u ' c 7' iP *. 3 TOTAL LENOTH INSPFCTED

  • E xc t L e.

ftET sNCHis g w ] pipg R ]

Tiri OP w etCTs CLt#

C - r..acks P - Po osity NF - Nen Fesion Li - Linear indkation 0 - S'as LA - Larr; nation OTHE R - S xcity

'C i OH SN i RfJ D fACC CD ft Utt R MJ l FC # OP i'J # ACC REJ l 9[ M *.*.Ar4 KO b,.. T-e N lb .' b r M .

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't '2.D 0_ 22. ._1 89 _ _ _ _ _ _

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II, Nb hk $*E ._ . _ _ . _ . ..

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VA. 2..15 l 6 IM ' FSd-M-li34 C~CE. LC(,Naad DE-T Ait l

A.M.

O A f.t. Tec5nician _. ba_ N(.h d __ _ _ _ _ _

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P.M. T P.M. Asst. Techmcian

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. Total Hours at Jobsite Customer _ & ..@g

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hk. > y[4 * &,! k _be%.ssaUnL

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Lunch $tandby Travel Witnr.ssed by_ . . ,

/M,,[ G. Q:. . _ ._ _ _

Eh0LOSURE ADDED

_ . _ _ To'ai Hours Totat f/et..ge Ya O 2:u O Page of X RA . ENGINE E RING CO;/PANY ammes no re,,c vibeisty for acvas of v7 6ind d..i ta inte pret.ition.

somes t83 fs/n)

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v CERTIRED REFORTof NONDESTRUCTIVE INSPECT!ON 8AAe rCMs 9 --

DAIC

._l5ECMTr_L__CCRD i,04pt Vi Cu2d-7!r CONTh0L h0 uM REPC97 NO.

._W P.t4L% MVOLG9L_ cue JUS bii FLOALI LCC A1U)'8

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V.T 129 PLA8e om DW1 h0.

CWF V ; tr>NOst e .*% ngATNO.

J O HEA1TPEAT TYPE OF UA11 A44L Tt *eF. OF mal'L.

.S meoru Tirt 0* st.vi cTt*a spetCTION ETANDA AD ma *

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DRV O visietE O AC O oCO PPOD.5 PAC:NG MET Q rLOUnESCENT O arCTiF'E 3 0 NEAD O Coit O tri6 uo no ro..tnaNT wAtspiALs usto PENETRANT _06'. ELL T13/E CEVE LOPMENT - Tl*.'E wArte r.As eeta " vs.*in O posisuutserito d FLovaevrNT O e.,g tig henaeviati g h*"" _ _

  • EU"# #

TOTAL tFNGT>t tNSTECTED I Mc'gh 71.7 l mcn6s NEwO aErAiaO

{isv 6*'oa. adt's M.i C - Cracks P - Porosity NF - Non-Fusion LI - Linear ind; cation S - Slag L A - Lamination OTH e R - Sxciiv

'C#CRENi ACC R EJ O D R EM AR KS PC f OR ??J d ACC REJ CO C l I' U'W"#

i. 1o . 4 I'2.4-o Q._ 3M 15 'LQL___
3. %_4G___ E- 2.45 _ ~I 4 2.ao n. 245

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'L 2,75 2c. . 2. . G0 _ ____

h 2l79 E._,_240 _

9  ?.00 22. 1 Go 14 '2 GO 2.L_ _?..Gd __ .

L Ika k N.__ _ k_. kd'h p _ 3,co 2%,___2/d _ . _ _. _ _ _ _ _

W 3,cc M. ' lad -KQD U S W-M-l.E C'q n L n c e c d DATaw .

A.M. "*~'

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N U P.M.

T P.M. Asst. Te-hnic'an -

Total Hours at Jobsde /

Custorner . .'.f

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Lunch Standby Traw4 Witeese _

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..ag .42d[-#_l./_._._. .

CNCLO5URE ADDED

._.. Total Hours To.al fMene Yes O No O Page __. of.

X-R AY ENGifJLE RING CO?MANY kuumes no resyns.hitity for to-ses of any A6nd &s. to enternresa' ion.

9 amo 112 l8lTgl

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- - f'Nrse: 342 410J ,M .V 1 .

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__Ct4TCvf 4 .

OATE MCEELCcM A;;fL'f t G '2.L-%

CONTROb h3 08 81PORf NQ.

. 'J Cr4. > sict kNAIioN-. P o. 340. FLAN 04 CWG. NO.

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m.mscAA b2.2u.na_ikTcr 'esd-l Lcm ... h (,m, vfaE.D _

l .,Rv O visistt O acO c:0 i '* " race Seaci:4c t

""P'.-M l viti O FloumfSOEf:TO PECTIFeEDO i HeroO co'LO TDs ar .o rse Tsa%r uAita ats osio pgNgi pAqr _ o,. ELL 7t'.*E .

DEVELCbENT _ reVE tuts = r.aswasss Q visett O

' *

  • T *0' P:sf sw s'843 LJ atountscesv O oa' O w'r O 'e'^oe'c"s r-- -

l TOTAL LENGT.e IN5PECTt0 i mt eswe w l-o or arrvactsFra pgfltgp e CN. . MOc ru cOz itcTs&ces i '" ' L' _

No.O evaia O L_ i f* - Ca.cks P - Pero
sty NF - th-Fusion Lt - LI:sser trdicatien S - Stag LA - La .inatecn OTHER - keci!r eq ' rc ar oM su r Acc estJ C8],.

g f f REYARF3 PC#0RShe OA l ACC REJ CO REk*t e <5 t.i( gL._

t LA- 'LLO I._23,3Jp -

'2.7_ 8D_ 1L_ MG T6 3t:0_ ___

b=  ?.&T K.J26 4u.'l 53 R_._ 1 06 ._

G.- UQ W. 2M _.

C. '3JO OJd9_.

7. SAO tom 3.W E 3.05 _2.h 1 05 .

9 3,05 22.mj!..\S 10._ 3A9 2h_ lTL .

iL Edo ~24. 1 47 __

IL_. S.3o

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).L _ 3.??> 72. 2..% ah RE' TN'.-M tom Scn tocImce im;: .tq[

A.M. A.M. Technici.,n d_ Ida'.\ -

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P.M. P.M. A sst. Techr.ician n ._ pooCdiu Totaf Hoars at Jobsite Customer .

gg Lunch Statby Trave! Witnmect by- p ' M 4.-/.4 _ A n.

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\ ENCLOSURE A006D

( f- Totct e%,s Total Maleap Yes O No O .N9e

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or X-R AY ENGillEEHING COMPANY a:surnes nO rew0ns.Islety for losses ci:.ny kand dce to er*ertnuation.

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CERTIFIED REPORTof NONDESTRUCTIVE INSPECTION Cd T. * (W DA T!

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PE mar %:

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C' 3'2.0 ib 1t9 -

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35 %RE'. dkh- G:E7 2.S . EcR_v:x_mes __DETM -

I l l i A M.

O- A.M. Technician NCN -

t4 U P.M. T ,

P.M. Asst. Technician __

^

Total Hours at Jobsite Customer _ _ ,

/,, -

Lunch Stamfby Treve: Witnesmi t y v_ -/..

ssGN A TURE DC -_

\ ENCLCSUPE ADDED L et. Ho..rs Totai u.ie ,

ves O eo O Pese cf X-RAY ENGINE ERING COf.*PAfJY assumes no reconWihty fcr tous of any I.en d due to interpretation.

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V CERTIRED REPORTof NONDESTRUCTIVE INSPEC90N LLifCr *E d DATE d C =D * -

A LD*W CONTROL *eo. on HE* ORT NO.

E .. J JOD 04 proACT LOC AToa._ '

r.o. teo.

PLAN OR CWG. NO.

_hu J ACE CO'mLIT30N t'E AT AO HEATTetAT TYPE 05 M 47t Rf AL _ 7ttiP. Gr W4 r L.

MMCO_~Li} eEr as aO i TPE Cr s885*tCT ON e NEf'E Cl aO's 51 A NDAR3 kNT4 ACCEPTAfeCf hTAP DA43

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W coio T Dssopr

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t_RL152n?.u ti, +We,, $ h4-1 M,iwC. m n.

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wAftp wAsuei r Q voreLr9 cai O *tT C oraouteus O

" rost tvuLs.+ co O ** ovatzte T Q 2 "0-l TOTAL LENGTH ti.yECTED l m c7 m or dr ecetnto y

{ ,j c jEf j "O'E5 l .d w C FEPAIR O l lQ r m orutescTscsae C - Ci:.cks P - Pcrosity NF - Non Fusion Li - Lmear ind e: tion S - Slag LA - Laminat.on OTHER - S;> c.f y c (ort RN # ACC REJ O T REMARKS C PC 8 OP $N # ACC REJ N E"' '1 K$

C t . vus__ wa.io '

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h' b$ 1 Y bb- ..

4. 2h5 16 __2 82 bJ 1=N __b s 1 b t_N . b..
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& 23c ZN 2,GC. . _- _

9 2,@ 2.h _Q c" . _ _..

iO. 2a5 'l2, __2Ac _

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l l -SRM Fsd M-(M Tqn enrnou O W ALL AIA.

O A f.t. Techrncian __ _._ _ D L* N __

l '

N U P.M. T P.M. Asst. Techracian ____

Total Hours at .lobsrte Customer . ./ ____,

Lunch Standtiy Trani Wittwssed by._ [ _{_. Mf_Y___ . .. . __ __ .__

ENC' CSURE ADDED

__ _ Total Hours Total lAileaga Yes O No C Page _ of ___

X HAY ENGINEERING COMPANY assumes no resnons.:ishty for losm of any hir'd due to interpretation.

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CERTIFIED REPORTof NONDESTRUCTIVE INSFECT!ON DTE5it D : .'E

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ENCLOSURE ADOCD -

Totsf Hours Total Maleap . Yo C No O Page of____..-_..

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X A AY EN'GINCERif;G CC?.TAfJY asmmes no res;nmihus ty ice losses of e'ty Mnd due ta uterpat. Won.

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 'CLt. TOW A CATC 6 CJPt sS                                                                                                                                                                                                                          _

CONTHOL No. OR #tEPORY too.

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                                                                                                                            ~"                                                             __ __J4 e __    l DRY O                vis ett O            Ac O              ccO                                   PRCOL $ PACING l WET O          rLovaE:) CENT O                      arcTir'Eo O                                      HE^o O                co:' O Tirt 6eo Jv Pf e.4 IPae Ts MAT [ AaALs 4,3f 0 PE NETWT - M'.'ER TP/E                                                    DEVELr#'.'FMT . TI'.E W.ATER YJASH/ SLE C                  visit'LE C                       p         gy          ggg.JE@.s O FLOUPUCE'd7 C                                                                      *-'
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                                                                                                                                                       /

_ _ . _ Total Hours at Jobsite Custorner 4, f I

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ENCLOSURE ADC'ED Total Hours Total Mileage Yes O No O Parre c'_____.__ X RAY ENGINEERING CO*.tPANY assames no resrons.b.lity for las,es c:t any lurt due t o intCrpretation. - f oaw sta {stm ,

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ArL:nn.: :;uelect one Russellville , /uch. June 19,1974 TO: CUALITY .'JSU FA'. CE CO 71IITEE

                                    ' t! . A. :10072 J . H. 'v'00D', AP.D
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D:: ta c ... o r t. l. a.. .i.n. wat c._.0.,. Sub j ec t At.di t ir .ittached for "'er review. X__ X nc d; cra;an-les noted. P/L lten Duc Action attached: _ = . _ _ .. Diser e.incien 10tutif cd to _ . - - - - . . . - l' / L I :.L./. Reaudit c.cheduled for ,_ X CLhcr: This audit identifier. closing, action to P/L Itcr.1-175. l l

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Quality As:czance F.ecincer L'N:rr.b . ec: J .i:. l'h il lips 11.1. h. .s ue s W. Cavarnu;h III D.l!. Senna ct 9

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ANO-11 DOCUMENT CO'! TROL AUDIT 1 AP&L UNIT DESIGNATION: Arkansas Nuclear One, Unit i DESCRIPTION OF DOCUMENTS: Valve Wall Thickness Verification Program LOCATION OF DOCUMENTS: AP&L CA Office

AUDIT DATE: 6/13/74 REPORT DATE: 6/17/74
                                                                                               * /, 4'      ,s.         9 AUDITOR:

C. Bean SIGNATURE: I/W// w JI UW-

1. Audited to register? N/A Other: N/A _.

Register No. N/A Date: N/A ,,

2. Nur.ber Audited: N /A No. Deficient: N /A 7. Deficient N/A
3. List Deficiencies:  ;

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5. Coments: 'See Attachment b

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U' r QUALITY ASSURANCE PROCEDUP2 REV. 1 l S/!/73 - l- ' . l ,.= _i. ANO-11 DOCUMENT CONTROL AUDIT PAGE 1 of 1 IU A';o'D .11 __

p, f\ ( ATTACIDEITf TO ANO-11 VALVE WALL Tl!ICPEESS VERIFICATION PROGRAM JUNE 13,, 1974 '! , I. PROGRAM REPORT A. Bechtel Engineering added statement to sub-paragraph 3(g), page 5, which stated that measurements were taken for record purposes, only. B. Pressure ratings have been added for both upstream and down-

                               ,           stream side of valves.

C. Valve "Tm" 2.10 changed to 2.07 and is now consistent with

                                         -valve listed in paragraph 5 of the report.                                                   .

D. Will-leave as shown in report. There is no standard valve size between 1" and th", therefore, it is only necessary to consider 1\" and larger. E. Velan inspection reports have been added to Exhibit XI. II. EXHIBITS (PROGPhi REPORT) {N A. Exhibit VIII is revised to consider only 12" size valve.

                                                                                                                               .. t 1

B. P&ID M-230 has been revised to remove reference to li" size. C. Items 1, 2, 3, and 4 have been corrected. Items 5 and 6: Bechtel states that bonnet measurements are for record only and are not required by the Code. D.1 Weld repair classified as minor, therefore, re-hydrotest was nat required. Code Inspector, therefore, signed of f Code Data i Report prior to hydrotest of system. D.2 Ueld overlay sketch for DH-14A was added to report. l D.3 -This' inspection report has been corrected. D.4 Engineering acceptance now shown on inspection reports. 4 D.5 Extra build-up was made in this area to achieve a smooth con- . i

'                                         tour. Build-up required was only .500" which is classed as a
                                        ' minor repair.                                                                        '

III. INCLUSION OF AEC COMMENTS PER AP&L 1EMO jQ ~A. .'Bechte1~ Engineering considers Table 6.2 as unnecessary as ( ) . Appendix A of FSAR covers all necessary requirements. l

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                @                                          ATTACIDENT TO AI40-11 VALVE WALL THICY::ESS VERIFICATION PROGRA11 JUNE 13, 1974 j
                                                                                                                                                                                                                             \

l. l \ I B. Letter of certification was added to the report. l l' C. Page 2 of report covers reference to MSS-SP-66. l D. Explanation of fewer measurements on gate valves is given in l last paragraph of pago 7 of report. Contour drawings show acceptance and initialed by Design 1 E. Engineer. l l l i I, l l l O h l l l al. e l l l

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j, . . , O r Letter from Arkansas Power & Light Company ' dated June 25, 1974, to N. C. Moseley Distribution: Letter w/o enclosure: H. D. Thornburg, RO RO:HQ (4) Directorate of Licensing (4) - DR Central Files PDR Local PDR . NSIC . OIS, OR State - Arkansas Letter with Enclosure _:

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