IR 05000302/1979029

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IE Insp Rept 50-302/79-29 on 790724-27 & 0730-0804. Noncompliance Noted:Failure to Review & Approve Changes to safety-related Procedures & Failure to Follow safety-related Surveillance Procedure
ML19260A238
Person / Time
Site: Crystal River Duke Energy icon.png
Issue date: 09/24/1979
From: Burnett P, Graham M, Julian C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML19260A233 List:
References
50-302-79-29, NUDOCS 7911080222
Download: ML19260A238 (5)


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UNITED STATES

NUCLEAR REGULATORY COMMISSION

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101 MARIETTA ST., N.W., SUITE 3100

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Report No. 50-302/79-29 Licensee: Florida Power Corporation 3201 34th Street, South St. Petersburg, Florida 33733 Facility Name: Crystal River Unit 3 Docket No. 50-302 License No. DPR-72 Inspection at Crystal River Site near Crystal River, Florida Inspectors:

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C. JulianC/

Date Signed MWW d 9-M-?$

FIT J. Griha6

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Date Signed Approved by:

//e Q#F -79 P M. Burnett, Acting Section Chief

'Date Signed RONS Branch SUMMARY Inspection on July 24-August 5, 1979 Areas Inspected This routine, unannounced inspection involved 87 inspector-hours onsite in the areas of precriticality tests, zero power and low power physics testing following refueling, and testing of the emergency feedwater system.

Results Of the four areas inspected, no apparent items of noncompliance or deviations were identified in three areas; two apparent items of noncompliance were found in one area (Infraction - Failure to properly review and approve changes to safety related procedures - Paragraph 5; Deficiency - Failure to follow safety related surveillance procedure - Paragraph 5).

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DETAILS 1.

Persons Contacted Licensee Employees

  • G. P. Beatty, Jr., Plant Manager
  • W. R. Nichols, Operatiens Superintendent
  • J. Cooper, Compliance Engineer
  • W. E. Kemper, Technical Specification Engineer
  • G. M. Williams, Compliance Plant Engineer
  • W. A. Cross, Plant Engineer L. B. Little, Results Engineer M. E. Collins, Plant Engineer R. J. Browning, Chem / Rad Protection Technician
  • F. W. Pleubel, Electrical Supervisor Other licensee employees contacted included various technicians, and operators.

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NRC Inspector._

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  • F. Jape
  • Attended exit interview.

2.

Exit Interview The inspection scope and findings were smnmarized on July 27, 1979 and August 3, 1979 with those persons indicated in Paragraph 1 above. With regard to the items of noncompliance, discussed with the licensee repre-sentatives on July 27, 1979, the licensee representatives had no comment.

3.

Licensee Action On Previous Inspection Findings Not inspected.

4.

Unresolved Items

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Unresolved items were not identified during this inspection.

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5.

Prestartup Preparation and Startup Physics Testing After Refueling The inspector reviewed the following procedures associated with heatup, approach to criticality, and zero power testing:

OP-202, Plant Heatup

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PT-100, Precritical Testing SP-102, Control Rod Drop Time Test PT-110, Initial Criticality and Hot Zero Power Testing PT-111, Hot Zero Power, All Rods Out Critical Boron Test PT-112, Hot Zero Power Regulating Rod Group Worth and Differential Baron Worth Measurement PT-114, Moderator and Temperature Coefficients Determination at Hot Zero Power PT-115, Hot Zero Power Ejected Rod Worth Measurement PT-116, Sensible Heat Determination When SP-102 (Control Rod Drop Time Test) was performed on July 26, the latest revision, dated July 25, 1979, was not yet available in the control room. The 7/25 revision corrected the location of each control rod to reflect the current core loading. Changes similar to those in tiie new revision were inked onto a copy of the outdated revision and used in performance of the test. The changes were unsigned, and there was no evidence of a formal temporary change of procedure.

This finding of a failure to review and approve changes implemented in a surveillance and test procedure of safety related equipment represents noncompliance with Technical Specification 6.8.2 (50-302/79-29-01).

The inspector also found in SP-102 that when the recorder traces. were measured to determine the drop times, the end of the drop interval was taken to be the beginning ofthe 25% limit switch voltage pulse, rather than the midpoint, as specified by SP-102 Step 6.9.

This resulted in a 2%

nonconservatism in each rod drop time. When corrected, all rod drop times still met the acceptance criteria.

The finding of failure to implement SP-102 as written represents noncompli-ance with Technical Specification 6.8.1(c) (50-302/79-29-02).

On the data and results sheets of SP-102 the inspector noted several in-stances of white out corrections, and corrections marked on top of the incorrect number. These practices were not widespread, but the inspector brought them to the attention of the licensee, and expressed a concern that care always be taken in correction of erroneous entries.

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6.

Review of Zero Power Physics Testing The inspector reviewed the data generated during the performaace of the following testing procedures:

PT-110, " Controlling Procedure for Zero Power Physics Testing" PT-111, " Hot Zero Power All Rods Out Critical Boron, Test" PT-116, " Sensible Heat Determination" PT-114, " Moderator and Temperature Coefficient Determination at Hot Zero Power" PT-112, " Hot Zero Power Regulating Rod Group Worth and Differential Boron Worth Measu :ement" PT-115, " Hot Zero Power Ejected Rod Worth Measurements" After completion of these tests the major disecepancy identifici by the licensee involved procedure PT-115. The reactivity worth of the " worst-case ejected rod" was predicted to be 0.55% delta k/k while the measured value was 0.431. The deviation between measurement and prediction was 27.6% which exceeds the PT-115 acceptance criterion of i 20%. This means that an ejected rod accident would not introduce as much positive reactivi-ty as predicted. Babcock and Wilcox was consulted on this matter, and on 7/31/79 the Plant Review Committee determined the test results to be ac-ceptable for safe reactor operation.

While reviewing the data of these tests the inspector noted two errors in data manipulation. When these were pointed out to the licensee, they were promptly corrected. Neither error was of safety significance or rendered the test results unacceptable.

With the correction of these items, the inspector had no further questions.

No items of noncompliance were identified in this area.

7.

Reactor Power Escalation Testing The inspector observed a major portion of the tests conducted at the 15 and 40% plateaus during power escalation, and reviewed all the data resulting from tests at these 1c rals as documented in procedure PT-120, " Controlling Procedure for Power Escalation Testing".

Some difficulty was encountered in demonstrating correlation between core axial offset measured by incore detectors as displayed by the process computer and axial offset displayed by selected incore detectors which read out on a control room strip chart recorder. It was finally determined that the strip chart recorder was incorrectly identifying the detector channels and when this error was corrected the axial offset correlation at 40% power met the acceptance criteria.

No items of noncompliance were identified in this review.

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Emergency Feedwater System Test The inspector observed the performance of procedure PT-123," Emergency Feedwater Flow Verification and Manual OTSG Level Control Independent of ICS with the Reactor at Power". Following the test, the inspector reviewed the data collected, and found them satisfactory. The test appeared to achieve its stat e' purposes of demonscrating that emergency feedwater can be manually contaolled to the steam generators with the reactor operating and that the emergency feedwater pumps are capable of delivering at least 550 gpm flow to a single steam generator at 1050 psig steam pressure.

It is the inspector's understanding that the data collected will be trans-mitted to the NRC Office of Nuclear Reactor Regulation for further detailed evaluation.

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