ML20028H353
| ML20028H353 | |
| Person / Time | |
|---|---|
| Site: | Cooper, Prairie Island  |
| Issue date: | 12/13/1990 |
| From: | Cheek R COMPUTER PRODUCTS, INC. |
| To: | NRC OFFICE OF NUCLEAR MATERIAL SAFETY & SAFEGUARDS (NMSS) |
| References | |
| REF-PT21-90 NUDOCS 9101020019 | |
| Download: ML20028H353 (30) | |
Text
.
COMPUTRiR i PRODUCTS ,
MERSUREMERT 5 CORTROL Dr\l.
2900 Gateway Dr
- Pompano Beach, FL 33060 a (305) 974 5500 s TWX 510-956-9895 e FAX (305) 979-7371 December 13,. 1990 1
Director Office of Nuclear Material Safety and Safeguards i US Nuclear Regulatory Commission Washington, DC 20555 Dear Sire l This letter is of ficial notification in accordance with 10CFR 21.21 of a deviation to specification. Computer Products has identified several cable assemblies supplied to two nuclear generating .
facilities that do not meet the IEEE-383 specification.
As of the writing of thin letter we have determined that these cable assemblies were installed att o Northern States Power Prairie Island 1 t 2 in o 1984/85 (our immediate castomer Scientific Systems Service, Melbourne, Florida), and o Nebraska Public Power District Cooper Generating Station in 1984/85 (our immediate customer SAIC, Huntsville, Alabama)
We are continuing to review our records to determine if other sites are affected.
These cables, as supplied by CPI, were NOT dedicated as class lE equipment.. Cable assemblies installed at Northern States Power and Nebraska Power were specified on the purchase order placed on CPI by SAIC and Scientific Systems Services, to meet the requirements of IEEE-383.
Testing performed for CPI on cable material received several months ago from Delta Surprenant Wire and Cable, Inc. indicated that these cables fail the IEEE-383 section 2.5 flammacilizy tests.
Additional tests were performed on samples of the original cable, supplied to us by then ITT Surprenant, we found that these cable also fail the test. The second samples of cable that failed the IEEE 383 test are from the same lot as the cables installed at the above mentioned facilities.
We do not believe this deviation affects the proper operation of the supplied equipment, however, the cable material specification does not meet the required safety standard specified in the design.
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i If the utility (operator) decides corrective action is required there are several available solutions that could be considered, including applying a flame retardant covering to the cable or replacing them with cables that meet the flame retardant requirements. We have tested (and passed) alternate sources of this type of instrument cable that we will use in subsequent installations and can make available for replacement. 1 Attachment 1 is the test report on the 1EEE-383 test conducted on December 6th for Computer Products on samples from the lot installed in the above listed fa,- 11 ties.
We are simultaneously notifying the utilities, Scientific Systems Services, and SAIC of this deviation.
Sincerely, b-Robert A. Cheek Director of Quality Assurance i
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10CFR21 DEVIATION REPORT FOR NEOPRENE JACKETED INSTRUMENT CABLE USED IN U.S. NUCLEAR POWER PLANTS MANUFACTURED FOR COMPUTER PRODUCTS, Inc.
MEASUREMENT & CONTROL Div.
2900 GATEWAY Dr.
Pompano Beach, FL 33069 (305) 974-5500 BY DELTA SURPRENANT WIRE & CABLE, Inc.
i Prepared B g,-
17Nf* ; M / Date: 12/12/90 James P. Carlin, Sr. Quality Engineer Reviewed By: I'1 1 Dates r 2//3 /e,e Geor ikus, D .-of Development Engineering Approved By: ,
Dates /2 -/3 -fd l
Robert Cheek r. Quality Assurance Approved by: .t 41 . M d Dater / /3/10 aodPittman, President, Measurement & Control Div, u
1.0 INTRODUCTION
Cable assemblies used in nuclear facilities require that the cable materials meet the requirements of Section 2.5, Flammability Requirements, of IEEE 383-1974, IEEE Standard Criteria for Type Tests of Class 1E Electric Cables, F1 eld Splices, and Connections for Nuclear Power '
Generating Stations. Engineering specifications for non-1E equipment from our customers have referenced the -
IEEE specification in their documentation as a equirement for acceptance of the cable assemblies. it has been determined, by teste performed for Computer P,roducts, that cable, Computer Products part number 656-5013-000 and 656-5015-000 fail to meet the requirements of IEEE 383-1974, Section 2.5 Flammability Requirements.
1.1 PURPOSE The failure of the cables to meet the IEEE 383 standard requires that a 10CFR21 report be made to the U.S. Nuclear Regulatory Commission, customers (OEM's) and the nuclear power generating facilities using these cables.
1.2 SCOPE This devi: tion does not affect the proper operation of the cable assemblies; however, the cable material does not conform to the specific safety standards
~
specified .n customers design documentation (IEEE 383-1974).
1.3 CABLE ASSEMBLIES AFFECTED The cable assemblies, manufactured by Computer Products. Inc., and affected by this report are listed as follows:
AFFECTED CABLE USED ON CPI RAW MATERIAL CABLE ASSY.
656-5013-000 040-5559-XYZ 656-5013-000 040-5577-XYZ (REV A only) 656-5013-000 040-5576-XYZ (REV A only) 656-5013-000 040-5579-XYZ (REV A only) 656-5014-000 040-5556-XYZ 656-5014-000 040-5575-XYZ 656-5015-000 040-5560-XYZ 656-5015-000 040-5576-XYZ 656-5015-000 040-5581-XYZ 656-5017-000 040-5557-XYZ
1.0 INTRODUCTION
(Cont.)
1.3 CABLE ASSEMBLIES AFFECTED (Cont.)
Notes:
- 1. XYZ = Cable length
- 2. Cable assemblies 040-5577-000, 040-5578-000'
& 040-5579-000 REV B cables were ECO'd to change cable from 656-5013-000 to 656-5026
- 000, which is a teflon FEP jacket. Refer to test report 090490-1.
2.0 CABLE RAW MATERIALS MANUFACTURER The cable raw materials, deviating from the required specification, were manufactured for Computer Products, Inc by:
ITT Surprenant Wire and Cable Co.
172 Sterling St.
Clinton, MA 01510 (508) 365-6331 to data sheets furnished by surprenant Wire and Cable Co.
Surprenant was a former division of ITT Corp., and later sold to Foresman Little Industries, Inc. Delta Corp.
appears t,o be the current owner of Surprenant Co.
3.0 MATERIAL DESCRIPTION The materisis used in the construction of these cables consist of primary wires of irradiated cross linked polyethylene, aluminized cylar foil shield, then jacketed with flame retardant neoprene. The cable as a whole must pass the flammability requirements of IEEE 383-1974, Section 2.5. Appendix 1 contain data sheets furnished by Surprenant.
3.1 KATERIAL DESCRIPTION - 656-5013-000 3.1.1 PRIMARY CABLE The primary cable, Surprenant P/N TD-923 (also known to Surprenant as DAC16ACDL) consists of quantity eight (8) twisted pair shielded cables, cabled using a binder of mylar film and shielded with a layer of aluminized mylar film. An 18 AWG bond wire provides electrical contact to the shield. The cable is jacketed using .060" wall of neoprene insulation i
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3.0 KATERIAL DESCRIPTION (Cont.)
3.1 MATERIAL DESCRIPTION - 656-5013-000 (Cont.)
3.1.2 INNER CABLE The inner cables consist of a stranded tinned copper, irradiated cross-linked polyethylene '
insulated twisted pair primaries, shielded with an aluminized polyester shield. A 22 AWG '
stranded tinned copper drain wire is wrapped in a valley of the shield.
3.1 KATERIAL DESCRIPTION - 656-5014-000 3.1.1 PRIMARY CABLE The primary cable, Surprenant P/N TD-924 (also known to Surprenant as DAC36ACAH) consists of quantity thirty-six (36) stranded primary wires, cabled using a binder of mylar film and shielded with s~leld layer of aluminized mylar film. An 20 AWG bond wire provides electrical contact to the shield. The cable is jacketed using .050" wall of neoprene insulation 3.1.2 PRIMARY WIRES The primary wires consist of 29 AWG stranded wire insulated with a .013" wall of irradiated cross-linked polyethylene insulation 3.2 MATERIAL DESCRIPTION - 656-5015-000 3.1.1 PRIKARY CABLE The primary cable, Surprenant P/N LU13526 consists of quantity sixteen (36) twisted pair primary wires, cabled using a binder of mylar film and shielded with a layer of aluminized mylar film. An 18 AWG bond wire provides electrical contact to the shield. The cable is jacketed using .060 wall of neoprene insulation.
3.1.2 INNER CABLE The inner primaries consist of 24 AWG stranded tinned copper, irradiated cross-linked polyethylene insulated twisted pair primaries.
3.3 KATERIAL DESCRIPTION - 656-5017-000 3.3.1 PRIMARY CABLE The primary cable, Surprenant P/N TD- 938 consists of quantity sixteen (l';) primary wires and an internal twisted pair cable, cabled using a binder of mylar film and shielded with a layer of aluminized mylar film. An 22 AWG '
bond wire provides electrical contact to the shield. The cable is jacketed using .050" wall of neoprene insulation 3.3.2 INHCR PRIMARIES The inner primariec consist of 24 AWG stranded tinned copper, insulated with irradiated cross-linked polyethylene.
3.3.3 INNER CABLE The inner cable consists of a twisted pair 18 AWG primaries insulated with irradiated cross-linked polyethylene insulation , then jacketed with a .013" irradiated cross-linked polyethylene insulation.
4.0 SOURCES OF SUPPLY Affected cables raw materials, were supplied by a distributor:
Simeona Electronics Products, Inc.
2790 N.W. 55th Ct.
P/O Box 9846 Ft. Lauderdale, FL 33309 (305) 485-4455
( company may have been purchased by Anixter Wire &
Cable and changed location )
Materials were purchased in 1984 thru 1987.
KSM Electronics, Inc. was the distributor suppling cable part number 656-5013-000 in October, 1990.
KSM Electronics, Inc.
6630 N.W. 16th Terr.
Pt. Lauderdale, FL 33309 (305) 971-5900 KSM, Inc. placed P/O FL8573 on Surprenant for the cable required for CPI P/O 65491 for P/N 656-5013-000 Appendix 2 lists the purchasing history from Computer Products Receiving Inspection Dept. for the affected cable raw materials.
-S-
5.0 DEVIATION DESCRIPT!ON Cable raw materials for non-1E equipment are usually purchased to commercial manufacturer's published specifications or internal Computer Products purchase specifications. Such data is normally available to users to judge the acceptability of a produer fitness for use. .
Test data, from Surprenant Wire & Cable, to support the published data sheet specification that the " Cable will '
pass IEEE-303 70,000 BTU flame test" was requested on 10/18/90 (1:50pm) from Mr. Ken Kendricks, Manager Quality Assurance, Delta Surprenant. The routine request was i initiated when CPI received a new lot of 656-5013-000 cable ( Surprenant P/N TD-923/DAC16ACDL), thru KSM, Inc, a distributor.
Data for the internal Surprenant XML-PE primaries used in the raw material was on hand (CPI Data Reference file No.
2-47).
Repeated calls, to Mr. Kendricks dad not result in the requested data. The data requested was not available from surprenant. Several of the follow-up calls were answered by Ms. Brenda Claar, Quality Control Supervisor. Since she could not obtain the data either, and a month had gone by since the original request was made, Ms. Claar offered to test the supplied cable. Computer Products was requested to send a sample of the received cable for testing. A 217' spool of cable from the received lot was '
then sent.
On December 4, 1990, the cable sample was tested at Delta Surprenant, and failed 7 min. 20 sec. irto the test. The Test Report is detailed in Appendix 3.
Ms. Claar assumed that there may have been a change in the neoprene formulation since the cable was originally qualified by the Surprenant engineering department.
The test failure of new lot of cable 656-5013-000 prompted Computer Products to test remaining quantities of 656-5015-000 cable left over from a 1987 lot of cable obtained from Surprenant thru'Anixter Wire and Cable. The cable was tested at Commercial Testing Co., Dalton, GA on December 6, 1990. The lot of 656-5015-000 (Surprenant Wire and Cable P/N LU13526) failed the IEEE 383 test at 4 min. 21 sec. The cable burned the full length of cable (70"). The details of the test performed at Commercial Testing Co. are detailed in Appendix 4. Delta Surprenant had been notified of the impending test, and was requested to send a representative to witness the proceedings. Mr. C. Michael Marty from Brandel-stephens
& Co. ( Local Surprenant sales representative) observed the test.
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5.0 DEVIATION DESCRIPTION (Cont.)
The test failures of the two cable part numbers required Computer Products to make a notification per 10CFR21 to t h e '.:, o . Nuclear Regulatory Commission and all affected nec1, utilities involved.
6.0 TEST CONCLUSIONS Based on the two flammability tests performed to IEEE 383' Section 2.5, it may be concluded, that neoprene jacketed cable from Surprenant Wire & Cable will not meet the flame test requirements of IEEE 383 as their data sheet specifies. Neoprene cable currently installed does not comply with the flammability requirements of IEEE 383.
The deviation from IEEE 383 does not affect the normal operation of the equipment supplied; however the level of fire safety that is implied when using cables complying with IEEE 303 is now compromised. Given a fire near the cable, the cable will burn profusely, 7.0 NUCLEAR FACILITIES AFFECTED The identified utilities receiving the above mentioned cables are:
Northern States Power Company Prairie Island 1 & 2 414 Nicollet Mall Minneapolis, MN 55401 (6'2) 330-5500 System integrator - Scientific Systems Service, Inc.
4 7 5 John Rhodes Blvd .
Melbourne, FL 32901 (407) 725-1300 (Paul DeMaro, Manager, Quality As sure r.ce )
Gibbs & Hill, Inc 393 7th Ave.
New York, NY 10011 (Project 3092 Enrico A. DeRienzo, Project Manager)
Nebraska Public Power District Cooper Nuclear Station P/O Box 98 Brownville, NE 68321 Nebraska Public Power District 1414-15th St.
Columbus, NE 68601 (R.E. Contract 84-7)
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7.0-NUCLEAR FACILITIES AFFECTED (Cont.)
l System integrator - Science Applications International l l
Corp.
6725 Odyssey Dr.
Huntsville, AL. 35806-3301 (W.Q. Hullings, Asst. V.P., Manager, '
Quality Assurance )
8.0 CORRECTIVE ACTION If-the utility (operator) decides corrective action is required,.there are several available solutions that-could be considered. These include applying a flame retardant covering *o the cable or replacing them with cables that meet the flame retardant requirements. We have tested (and passed) alternate sources of this type of instrument cable that we will use in subsequent installations, and can make available for replacement.
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APPENDIX 1 SURPRENANT DATA SHEETS 4,
OF AFFECTED CABLE. RAW MATERIALS
as 7b - 94S <t iLl_ lll l -l surprenant civision m.
vo b ge nati g : 300 volts IMS
~ '
Jacket
'Sk
, 60/3" COO y Drain Wire h , '
s N Tape Shield s
/ '
irder 16 Conductor Cable (8 Pai Construction:
conductors: $24 AW3, 7/32 stranded tin plated copper, insulated with a .013' wal: of irradiation cross-linked polyethylene, n .050' Pair: Twist pair with a 2.5' nominal lay. 0.D. .100*
Drain Wire: 122 AW3, 7/30 stranded tin plated copper drain wire placed in one valley.
l l Binde : .001' r*flar wrap, 50% nominal overlap. O.D. .104' Pair Shield: .0015' aluminur-: flat tape, vrapped with aluminum side of tape in contact with drain wire. O.D. .110' Pair Jacket: .015' nominal wall of irradiation cross-linked polyethylene. Dark Gray.
O.D. .140' Color Code: See Page 2.
' Fillers: Flame retardant f111ers will be used as necessary.
' Cabling: Core: 1 Conductor and 1 Filler laid parallel to each other.
l Outer Layer: Cable with a 6.0' nminal lay. O.D. .480' Bladcr: .002" mylar wrap, 50% nm. overlap 0.D. .488' Drain Wire: 118 AWG, 19/30 stranded tin plated copper spiraled around cable.
l Overall Shield: .0015' aluminum-mylar tape wrapped with aluminum side of tape in contact with drain wire. O.D. .494" annBJ0 nl _ _ _.
. . .- -- . . . . - -. .-- .=-- _.
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,' age -
qg Jacket: .060' wall of Black Neoprene.
Pinished'O.D.:. .614' + .025' W rox. Net Weight per 1,000 feet: 1860
' Test Requirements Inspection Test Voltage 1000 V DC Mutun1 Capacitance 23 pf/ft
-Velocity 62% nominal Insulation Resistance 20,000 Megohms /M' nominal D.C.R. 26 ohms /M' maximum Flame Test Cable will pass IEEE-383 70,000 BTU Plame Test Color code Pair i1 Blk - Pair 65 Blk Wht/Blk- Wht/Ye1 Pair #2 .Blk Pair #6 B1k Wht/Brn Wht/Grn Pair #3 B1k- Pair #7 Blk Wht/ Red Wht/Blu Pair-#4 Blk- - Pair #8 B1k Wht/Org Wht/Vio-l l.
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'to-924 '
l l Surprenant Division
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Voltage Rating: 300 Volts PMS ,
v Jacket
' 36 20 35 7 21 18 8 22 34 _og in g g 6 2 23 }
33 4
16 9' , 10 32 24 s 5 3 15 4 11 31 25 Tape Shield 30 y 13 - 26 l
4 29 2B 27 N C Binder l-(- _36 Conductor Cable ,
l Conntrue, 03:
Cboductocs: 824 Abu, 7/32 stranded tinned copper, insulated with a .013' nominal wall of irradiation crons-linked polyethylet.e. O.D. .050' Color Code: ICEA S-66-524, Appendix L: Method I and Table L5.
Fillers: Flame retardant fillers will be used as necessary.
Cabling: Core: riller First Layer: Cabled with a 2.0' nominal lay. O.D. .150" Second Layer: Cablad with a 3.0' nominal Iny. O.D. .250' OJter Layer: Cabled with a 4.25' nominal lay. O.D. .350'
.002' mylar wrap, 50% nom, overlap.
' B_i_ndsr : O.D. .359' Drain Wire: 620 AWG,19/32 stran$ed tinned copper, spiraled around cable.
Overall Shield: .0015" aluminum-mylar laminate Lope wrap, wrapped with aluminum side in contact with drain wire. O.D. .364*
Jacket: .050' watil of Black Heeprene.
- Finished O.D.: .464' 1 020' Approx. Het Cable Weight oer 1,000 feet: '. 4) #
b M 1 Fw n e .,un, Smumt nMs4tG%ys W'.hi1Wik wg m, a e
, _. . . _ . , . . _ . . _ . _ . _ . . ~ . . _ . . . . __
YJ~usac;s - *.
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w-no Page ~2 ~7b -Df Test Requitetnents Inspection Test Voltage 1000 V CC ,
Capocatance Obm._) 60 pf/ft
-Veloenty 62% ncxninal ,
Insulation _ Resistance 20,000 megohms /M' minimum
_ g,g.. 26 Otvu/M' maximum Flame Te g Cable with pass IEEE-383 70,000 B'DJ Flame hat i
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!'d 60l' ,M n% >ll IllAGym 21160 06, 2? Aql
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i,. . . w r.
,. . . .t .
unar.za
'. = Su. . .rprenant insionL.. .. 60s,,,4
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, c .i. %5 &'k$ h & A ,-u. ,,
Voltage Rat.ing: 300 V RMS s Jacket g': 0 Drain Wire
} .
4 1 Tape Shield p '
' t--.-- Binder 34 Corxhgr_ Cable gastruction:
16 Pairs: 824 E, 7/32 stranded tinned copper insulated with a .013' nominal vall of irradiation cross-linked polyethylene. Pairs twisted with a 1.5' nominal lay. (Pair f 2 thru (17 on diagram).
o.D. .100' (Major Axis) l' Pair:' 118 Akt,19/30 stranded tinned copper insulated with a .013' nominal vall of irradiation cross-linked polyethylene. Pair twisted with a 1.5' nominal lay. (Pair 11- on diagra.m). O.D. ,146' (Major Axis)
COU3R coDr: Pair il B1k/nht Pair 17 Blk -
Pair 113 Blk Red /'n ht Blu ht:./ Red Pair $2 Blk Pair fB Blk Pair 914 Blk Brn Vio htt/Org Pair $3 B1k Pair $9 Blk Pair fl5 Blk Red Gray Wht/Yel Pair f 4 Blk Pair fl0 B1k Pair (16 Blk Org Wht Wht/Grn Pair f 5 31k Pair $11 Blk Pair $17 Blk L Yel Wht/Blk htt/Blu Pair 16 Blk Pair $12 Blk '
Grn Wht/Brn
_ _ . _ . _ _ _ _ _ _ _ _ _ _ _ _ - - _ _ _ _ _ _ _ _ _ _ _ _ . .._____e______, , _ _ _ _ _ _ _ _ _ _ _ , _ _ . _ , r-
- paga - .
Lu13(br Filler Material: Flame retardant foam polypropylene as required.-
-Cabling: 1st L yel: Wisted with a 4.0' nominal lay..
O.D. .274' outer Layer: ' Wisted with a 5.5' nominal lay.
O.D. .464'
.Bindtr:- .002' mflar wrap.
Drain' Wire:. .
. 620 AW319/32 stranded tinned copper.
Tape Shield: .0015' aluminum-mylar wrap, wrapped with aluminum side in contact with drain' wire. O.D. .478' Jeckat: Neoptene .060' nominal wall.
I . Finished O.D.: ' < 598' + .025" Test Requirements
. Inspection Test Voltage 1000-V D.C.
Flame Test: - Cable will pass IEEE-363 70,000 Bnl flame test.
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[l l SurprenantDivision m
Voltage Rating: 300V RMS l
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6 1 2 N Jacket 5 3
//
1 4
, i 3 .
5 Drain Wire (1,
, ., s 6 1 ~ #- 7 Tape Shield i 096 Binder 18 Ccndirtor Cable i Construction:
16 Singles: #24 Am, 7/32 stranded tinned copper insulated with a .013" ncrninal wall of irradiation cross-linked polyethylene.
, O.D. .050" 1 Pair: #18 Am, 7/26 stranded tinned copper insulated with a .013" nam, wall of irradiation cross-linked polvethylene. Pair twisted with a 1.75" n:xtina1 1ay.
l O.D. .148" (mjor A>as)
Color Ccde: Pic.r t1 Pad Elk CTdrters : 1. Bm 9. Wht/ Elk
- 2. Org 10. Wht/Em
- 3. Yel 11. E t/ Red
- 4. Grn 12. Wht/Org 1 5. Elu 13. Wht/Yel
- 6. Vio 14. Wht/Grn
- 7. Gray 15. Wht/Blu
- 8. Wht 16. Wht/Vio Filler Material: Flame retardant foam polypropylene as required.
t l Cabling: Teisted with a 3.0" ncminal lay. O.D. .320" Binder: .002" mylar wrap, 50% ran, overlap. O.D. .328"
_ _ l hmmmommmn~ mv+~,mm
~ "
.Q'.'.ji'. -f'D 13y-rain Wire #22 AW3, 7/30 stranded tinned copper spiraled arcuM cable.
' >verall Shield: .0015" altrninum-mylar tape, wrapped with alumintra side in contact with drain wire. O.D. . 334" .
(facketi - Ikoprene .050" raninal wall. ,
Pinished 0.D. : .434" i .025" hst Reauirenents Inspection Test Voltage: 1000 V DC Plame hsti- Cable will pass IEE-383 70,000 BIU Flame 'Iust.
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- i APPENDIX 2
. CABLE PURCHASING HISTORY OF ~
MANUFACTURER - DELTA SURPRENANT-WIRE AND CABLE CO.
l PURCHASED ]
FROM RCVD RECEIPT. MFGR'S -)
PART-NUMBER VENDOR DATE TRAVELLER P/O No. P/N 656-5013-000 .? 10/24/84 43045 40142 TD-923 656-5013-000_ ? 10/25/84 43096 40142-1 TD-923 656-5013-000 ? 11/01/84 43310 40142-1 TD-923 656-5013-000 Simeona 11/12/86 101809 48386' TD-923-656-5013-000 KSM 10/19/90 135353 65491 TD-923 656-5013-000 KSM- 10/19/90 135354~ 65491 TD-923-656-5013-000- KSM 10/22/90 135367 65491 TD-923 656-5013-000 KSM 10/22/90 13568 65491 TD-923 656-5014-000 7 10/11/84 42704 40142 TD-924
- 656-5014-000 ? 10/18/84 42851 40142 TD-924 656-5014-000 KSM 09/06/90 134494- 65491 TD-924- -
656-5014-0001 KSM 09/06/90 134495 65491 TD-924 l 656-5015-000 Anixter 08/03/87 10778 50814- LU13526 656-5015-000 Anixter 08/03/87 10779 50814 LU13526 I 656-5017-000 7 12/05/84 44198 41971- TD-938
?.= Vendor not recorded on receiving inspection records, no Receipt Traveller in flie.
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._ . . _ . . . _ , . . . _ . _ . . . . _ - . _ . _ _ _ _ _ . . _ - ~ ~ _ _ . . _ - _ _ _ _.
APPENDIX 2 CABLE PURCHASING' HISTORY
!-- OF -
MANUFACTURER - DELTA SURPRENANT WIRE AND CABLE CO.
(Continued)
Notes !
Simcona-Electronics Products, Inc Nas purchased by 1
Anixter Wire & Cable Co. .
1 1
Delta Surprenant Wire & Cable was a division of-ITT, then Foresman-&-Little Industries prior to the 1990
' deliveries. l l
-KSM--and Anixter.cre distributors of cable products I from.Surprenent Wire & Cable.
Cable 656-5015-000, Surprenant'P/N 113526 tested at Commercial Testing Co. was obtained from a reel with
.the_following markings:
P/O P 178-01762 PC 57596 13526 REV BLACK JACKET 13526
-36406 item A14 RL 2 From: Surprenant Div.
!F.L.~ Industries
'100. Jytek the.
.Lominster, MA 01459 i
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APPENDIX 3 DELTA SURPRENANT IEEE 383 FLAME TEST REPORT FOR COMPUTER PRODUCTS CABLE P/N 656-5013-000 DELTA SURPRENANT P/N TD-923 l
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. DELTA SURPRENANTML%. Ei
......P.,.
we n asoex uoi TO: Mr. Bob Cheek PR@f: NancySarafiank DATE: December 4, 1990 SUBJ: TEST REPORT PAGE: 1 of 1 Attached is the test report for cable DAC16ACDL to IEEE 383 flame test.
Results were 7 minutes 20 seconds.
If you have any questions, please contact me.
, NHS:kab
! 05972 cc: E. Toomey/I,randel Stephens K. Kendricks T. Lotusso l
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o e. e' .t*d " e F 'o 4 . a l
i hrktf $ $ ~ ON
! _ TEST DATA DATE / I N (HIN.) RW ' PROJECT No. #66
- lo c cl-d/
TIME (Or)
HE!QHT .
TEMP. . INOINEIA - Td ' # !'
/ g* WITNggg M fot a re l
A WS
'5 TE!9. AT IMPINGEMENT (Or): _ffde H0. OF CABLES IN TRAY: h l W ") A 4 8 URN ENERGY DATA: .
AIR low 1,7I (CfM b Db Flow gag v , I I ( t F /l L 7 ,_ 7). #
=
FLAME CURL (IN.): _ / Wa /4
= 9 yu PROPANt WE10lfT USED (8)i /. / (
TARGET ENERGY (DTV) _7_ d . N ACTUAL ENERGY (BTU) 7/, 2 M Euon (g):
- /. [
ATTER BURN TIME (HIN-8EC)# Ne W **
' INSULATION DAMAGE DISTANOC (IN.): _/tt'/<df /7.t b JACKET CllAR DISTANCE (IN.): -
- ' '/s - a
-^
CADLt CONSTRU MIO,N
'PART NilMDMR_
Od_d /d/fCO ( NO. OT CONDUCTORS /6 AWG 14
' 2NSUI.ATION TYPE (. 7 [$ $ INSULATION WALL (IN.) _ . O I JACKET TYPB ,A)e. c n rr e s t JACKET WALL (TH.) '800
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l APPENDIX 4 I l
COMMERCIAL TESTINO Co.
IEEE 383 FLAME TEST REPORT FOR L
COMPUTER PRODUCTS CABLE P/N 656-5015-000
! ,. DELTA SURPRENANT P/N LU13526 i
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CDmmERCml. TBSTmD ComPARY THE INSTITUTE OF ELECTRICAL AND ELE,CTRONICS ENGINEERS FLAME TES7 ON GROWED CABLES IN VEKTICAL TRAY IEEE Standard 383-1974, Section 2.5
?. aport Number 76058 Test Number 2219-6031
' December 6, 1990 Prepared fort Computer Products Company Pompano Beach, Florida l
COXXIRCIAL TEST;NG COMPANY Of ) if ^^]
Jonathan Jackson Fascutive Vice Prcoident i
TESTING e NESKARCH e ENotNEERING
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1027 CCrtERCI A. TESTitG ,
13/13/1990
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- 1. INTRODUCTION This report is a presentation of results of a test conducted on a '
cable submitted for testing by Computer Products Company.
conducted in accordance with the provistunw of the i The test was Institute of Electrical and Electronics Engineere Stand rd 383-1974,'
a nauthod for type I
Section 2.5, Flame Teste. This section describes l testing cables via the vertical tray fismo test to determine their, The results reported herein relate relative ability to resist ftre.
only to the cables tested, and should uut be uund tu quality cable connections or other unique aspects of an installation. cables tested and are not These test results apply only to the All necessarily indicat ive of apparent identical or similar cables.
test data are on file and are available for review by authorised persons.
- 11. PURPOSE The purpose of these teste tw to provide a method f or typetheir to determine testing of groupad cables using a vertical tray flame test ability to resist fire. The procedure will determine whether or not a cable propagate fire even if its outer covering and insulation have been destroyed in an area of flame impingement.flessability of power cableu, The test is des 16ned to measure the Three testu f or each cable control cables, and instrumentation cablue.
must be perforsted in order to qualify the cable.
Ill. TEST PROCEDURE conducted in a naturally ventilated room free from The t t.s t s are The technical developtwnt of the ruum tu described in excessive drafte. and Verification the publication NUREC/CR-IS$2 UL-USNC75Q, " Development of Fire Teete f or Cable Systems and System Curaponents," Quarterly Report Number 12 (March - May 1960) . The test room measures eight u 34' f eet vide by ulope eight feet deep by ei6 t feet hi6h with a pyramidal h Lup atA twenty-four at the top.
connteting to a f our teen inch diaceter vent suspended cleven inches below inch by twenty-f our inch baf fle plate is An uponing struwe the bottom the vent and ter inchee above the sample. feet by one f oot high allows a of two sidee of the room measuring eight Glase ubevrvation windows natural draft to flew through the test roon.
percit - an unobstruc t ed view of both tbs f ront and back eidem of the vertical tray aescelly during the test.
The vertical tray assembly is a metal, cil welded conecruction, ladder type, eight f eet in length by twelve and une-half luche6 inch rungswide on the bytray approximately are on three inches in depth. One feet in length are nine inch centero. Lengths of cable measuring Each eight length of the cable is arranged ir. a single layer in the tray.
separated by a distance of approximately half the cableAt diameter least theand are f astaned to the rungs using sixteen gauge metal wire ties.
center six inch portion of the tray must be filled. .
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- 29 COMERC 1% iso . .. T 1h/13*1990
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s The prepared vertical tray Company Furnace assembly is burner ribbon placed in the conter: of t
, Catalog teet room, An American Oas a venturi type propane airThe mixer, is Number 10L, 11-55 drilling, with propane adjusted to give a 70,000 a 6.0:1BTU air: gas perratio.
hour gross heeting value.At the begin of appruaimately gas test, to mixed with air atthe burner assembly will produce a flame height -
twenty-f our inches fifteen inches.
The burner assembly is adjusted to a distance hree -
above the bottom of the vertiesi tray with the f ace of the burner tT inches from the test specimen. A thermocouple located at of the tray that has the ladder type rungs. surfacr of the and ene-eighth inch f rue the 1500'T during the the center of the burner of approximately cables will maintain a temperature f course Theof the flametest.is allowed to impinge on the cable tray for a specimen thata period o -
After the burner is extinguished, is out, or until twenty minutes.
l continues to burn is allowed to tray do so until all flameA totsi of three teste assembly.
the flames reach the top of the le required in order to qualify a cable.
IV. TEST CRITERIA flame and burn- the total height of the Cables which propagate the C able s which self-vertical tray, i.e., 96 inches, fail the test.
flame source is reteved after the twenty-niinute toutof the vertic extinguish when the flame the entire height duration, or do not propagate Cablew which continue to tray, meet the requiremente of the sundard. d to do so in propagate flame af ter the burner is 6xtinguished ht. are allowe order to_ determine the maximum extent of the flame hei$
V. MATERIAL TF.STCD AND TEST DATA The client submitted e sanple of cable f or testing w
.that only e single (1) represente only a screening (3) spreitene. Therefore, this test report The taxieue test of the material.resulte are presented in the fcalowing table. floor of the test The ter.t flame height uhuvn is that distance measured fror. the flanc epread along the surf ace of the cable with reference to room, The the end of the report.
time la presented graphically at a' a.
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', l W/13/1990 14:29 COMP O CIA. TEST!Hr.1 coco 464 779 3936 9.05 e
Test Number - 2219 6031 Date' Tested -
December 6. 1990 cable Identification -
CPI P/N 656-5015-000 Delte Burpernent 13526 16 pr. 24 AWC ,
Color - Black Diameter -
0.600 inch ,
Cables Tested - 7 Specimen Number 1 2 3 Burner Application Time 20:00 mie Time to Ignition 0:08 _mia Maximum Flame Height 96 inches Time Maximua Flame Height 4:21 als Afterflame Time 0:00 mie Temperature, End of Test 1693 'F Tost Result FAIL l
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