ML18093A601: Difference between revisions
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| issue date = 01/22/1988 | | issue date = 01/22/1988 | ||
| title = Forwards Response to NRC Compliance Bulletin 87-002 Re Testing of Fastners to Determine Conformance W/Applicable Matl Specs | | title = Forwards Response to NRC Compliance Bulletin 87-002 Re Testing of Fastners to Determine Conformance W/Applicable Matl Specs | ||
| author name = | | author name = Mittinbridge S | ||
| author affiliation = PUBLIC SERVICE ELECTRIC & GAS CO. OF NEW JERSEY | | author affiliation = PUBLIC SERVICE ELECTRIC & GAS CO. OF NEW JERSEY | ||
| addressee name = | | addressee name = Russell W | ||
| addressee affiliation = NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I) | | addressee affiliation = NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I) | ||
| docket = 05000000, 05000272, 05000311, 05000354 | | docket = 05000000, 05000272, 05000311, 05000354 |
Revision as of 13:55, 17 June 2019
ML18093A601 | |
Person / Time | |
---|---|
Site: | Salem, Hope Creek, 05000000 |
Issue date: | 01/22/1988 |
From: | Mittinbridge S Public Service Enterprise Group |
To: | Russell W NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I) |
References | |
IEB-87-002, IEB-87-2, NLR-N88009, NUDOCS 8801280338 | |
Download: ML18093A601 (160) | |
Text
Public Service Electric and Gas Company Corbin A. McNeil!, Jr. Senior Vice President
-Nuclear Public Service Electric and Gas Company P.O. Box236, Han cocks Bridge. NJ 08038 609 339-4800 Mr. w. T. Russell, Administrator January 22, 1988 NLR-N88009 United States Nuclear Regulatory Commission Region I 475 Allendale Road King of Prussia, PA 19406
Dear Mr. Russell:
RESPONSE TO NRC COMPLIANCE BULLETIN 87-02 SALEM GENERATING STATION UNIT NOS. 1 AND 2 HOPE CREEK GENERATING STATION DOCKET NOS. 50-272/50-311/50-354 Public Service Electric and Gas Company has received the subject NRC Compliance Bulletin regarding the testing of fasteners to determine conformance with applicable material specifications.
The information requested by this Bulletin as related to the Salem and Hope Creek Generating Stations is provided in the enclosure to this letter. This response is being submitted beyond' the sixty (60) day due date indicated in the Bulletin with the concurrence of Mr. T. J. Kenny, the NRC Senior Resident Inspector for Salem Generating Station. Initial response efforts were delayed at the request of Mr. Kenny who was awaiting guidance from NRC Region I concerning criteria for sample selection.
Should you have any questions with regard to this transmittal, please do not hesitate to contact us. Enclosure Sincerely, 8801280338 880122 PDR ADOCK 05000272 e:
- PDR Mr. w. T. Russell 2 C Mr. G. w. Rivenbark USNRC Licensinq Project Manaqer -Hope Creek Mr. R. W. Borchardt USNRC Senior Resident Inspector
-Hope Creek Mr. D. C. Fischer USNRC Licensing Project Manager -Salem Mr. T. J. Kenny USNRC Senior Resident Inspector
-Salem Mr. D. M. Scott, Chief Bureau of Nuclear Engineerinq Department of Environmental Protection 380 Scotch Road Trenton, NJ 08628 USNRC Document Control Desk Washington, DC 20555 01-22-88 Ref: RESPONSE TO NRC COMPLIANCE BULLETIN 87-02 STATE OF NEW JERSEY COUNTY OF SALEM } }. } SS. Steven E. Miltenberger, being duly sworn according to law deposes and says: I am Vice President of Public Service Electric and Gas Company, and as such, I find the matters set forth in our letter dated January 22, 1988 , concerning our response to NRC Compliance Bulletin 87-02, are true to the best of my knowledge, information and belief. Subscribed and this c1r:ldtcf day of ,
Notary Public of New Jersey My Commission expires on me 1988 ELEEN M. OCHS NOTARY PUBLIC OF NEW JERSEY My Commission Expires July 1&, 1992 ENCLOSURE RESPONSE TO NRC COMPLIANCE BULLETIN 87-02 SALEM GENERATING STATION, UNIT NOS. 1 2 HOPE CREEK GENERATING STATION DOCKET NOS. 50-272, 50-311, 50-354 The responses to each the questions indicated in NRC Compliance Bulletin 87-02, Fastener Testing to Determine Conformance with Applicable Material Specifications, with regard to receipt inspection and internal control -procedures for fasteners and the results of independent testing of fasteners are presented below.
- 1. Describe (a) the characteristics currently examined during receipt inspection of fasteners head markings for grade and manufacturer symbols, review of certified material test report or certificate of conformance), and (b) internal controls utilized during storage and issuance from stock to assure the appropriate use of fasteners.
RESPONSE -Question l.a Material receipt inspection is conducted pursuant to QA procedure GM-9, QAP 4-1; Rev. 6, paragraph 6.2. The quality attributes which are verified consist 6f documentation, review and physical inspection.
Document review is conducted under paragraph 6.2.4 of the aforementioned QA procedure which states: "The documentation review shall be accomplished by physically reviewing all required supplier documentation to determine that the QAF-19 and/or Purchase Order requirements have been met, and (a) The certifications are legible and traceable to the specific material identified. (b) The certifications are complete and do not contain erasures, discrepant dates, whiteout areas, or incorrect data. (c) The certifications have not been altered (i.e., second or third party _certifications, nominal values CMTRs, test data reports, pressure test reports, radiographs, reader sheets, etc.). * (d) The material test report(s) shall be reviewed to the applicable ASTM/ASME Code requirements, e.g., chemical, physical, etc. The physical inspection is documented on a QAF-18 Form and consists of verifying dimensions/configurations, identification, general condition, etc. The material markings (i.e., head markings for grade) are verified in accordance with the requirements of material specifications.
Thread gages and scales are used for dimensional identification.
e e In addition, selected Q-list ASME/ASTM stock coded material is subjected to periodic verification testing. Selected items are screened for alloy verification and chemical composition utilizing our Texas Nuclear Alloy Analyzer.
Items found to be marginal or noncompliant are further evaluated by a PSE&G QA-approved independent test laboratory.
RESPONSE -Question l.b Following the receiving process during which the "commercial" and "quality" .attributes are verified, the material, in this case fasteners, is transferred to the storeroom(s).
The material is tagged with identification and traceability (for QA program material) information which was confirmed and provided during the receiving inspection process. The material is stored in the appropriate level (ref. ANSI N45.2.2) by class/code (stock number). QA program material is segregated from non-safety related material.
The required material will be issued to the using department upon presentation to the storeroom of an authorized and appropriately completed material issue ticket. The issue ticket provides the documented traceability and contains the following information:
0 0 0 0 Class/Code Work Order number and Job number of the work where the material will be used. Job Classification, i.ec, SR/O or NSR. QA number (for QA program material).
This relates the item back to the purchase order documents.
The copy of the issue ticket is provided to the user and the original document is used to update the computerized inventory control system. This system and the hard copy of the issue ticket provides the necessary material traceability.
- 2. Select a minimum sample of ten (10) non-safety related fasteners (studs, bolts, and/or cap screws), and ten (10) safety-related fasteners (studs, bolts, and/or cap screws) from current, in use, stock. The sample is to be obtained by the licensee with the participation of an NRC inspector.
Fasteners procured to meet the following chemical and mechanical properties are of interest:
A-193 grades B7, B8, and Bl6; SAE J429 grades 5 and A-325 Types 1, 2 and A-354 grades BB, BC, BD; A-490; A-320 LTM; A-307; or equivalent.
- 3. For the selected sample of fasteners in item 2, include a sample of typical nuts that would be used with each fastener (one-for-one).
In particular, nuts purchased to the chemical and mechanical specifications of A-194 are of interest.
4
- e e Chemical testing shall be performed on all samples. Mechanical testing shall be performed on each safety-related fastener.
Hardness testing shall be performed on each nut and non-safety-related fastener.
All testing shall be performed by a laboratory which the licensee has qualified for this type of testing and appears on the licensee's approved vendor list. Testing performed shall be done in accordance with the requirements of fastener's specification, grade, and class, and the test shall evaluate the ultimate tensile strength, hardness and chemical properties as required by the fastener's specification, grade and class. Each sample shall be tagged with the sample's ID number. RESPONSE -Questions 2, 3 and 4 The to Questions 2, 3 and 4 are provided in Attachments 1 and 2 to this enclosure.
The information is provided in the format requested in the NRC Compliance Bulletin.
- 5. The results of all tests, together with supporting information, are to be reported to the NRC utilizing the format shown in Attachments 1 and 2 of this bulletin.
Include the names and addresses of suppliers and manufacturers of safety-related fasteners and, to the extent possible, of non-safety-related fasteners.
For any fasteners found out of specification, provide an evaluation of the safety significance including consideration of the most limiting application.
RESPONSE The test results, as noted above, are provided on the attachments to this enclosure.
Those items found out of specification are noted below. The testing resulted in the discovery of six (6) noncompliances against the total of forty (40) samples subjected to chemical, mechanical and hardness testing by our independent and qualified laboratory
-Lehigh Testing Laboratories, Inc. Of the six (6) reported noncompliances, only two (2) involve safety related studs (Al93 Type, Grade B8). These two safety-related studs satisfied chemical and physical specification requirements but were slightly harder than allowable.
The other four (4) reported noncompliances, involve non-safety related material, (three ( 3) Al94, Grade 2B nuts and one (1) Al93, Grade B8 bolt). These noncompliances involve hardness requirements and additionally, in the case of the nuts, low carbon content. These noncompliances are considered preliminary pending independent verification of a second sample from the same lot and heat by another PSE&G QA qualified laboratory.
For this reason, we are unable to provide an evaluation of safety significance on the preliminary fastener noncompliances at this time. An engineering evaluation pursuant to safety significance will be performed upon completion of the verification testing. The results of this evaluation will be reported to the NRC as a supplemental response to this Bulletin, within forty-five (45) working days of this response.
- 6. Based on the results of the testing and review of current procedures, describe any further actions being taken to assure that fasteners used in the plant meet the requisite specifications and requirements and that the operability of safety-related plant components is not affected.
RESPONSE PSE&G finds the results obtained from the testing performed to be most favorable in view of recent industry experiences, indictments against fraudulent suppliers and infiltration of sub-standard materials by non-domestic manufacturers.
These test results and a review of current procedures further support the integrity and effectiveness of our QA program as well as those of our suppliers of fastener type materials.
To further enhance our existing capabilities to assure that fasteners used in the plant meet the applicable specifications and requirements, PSE&G QA is assessing the possibility of obtaining hardness testing equipment and of expanding the periodic testing program for safety-related fasteners.
ATTACHMENT 1 TEST DATA SHEETS Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-f rEJr A.Jo. Fastener
Description:
l/2"-13xl" Heavy Hex Bolt Description of Sample Stock Location:
Folio No. XSS-0813 Material Specification as Documented by Licensee Records: A 193-87 Head Marking (Specification and Manufacturer):
TB 87 **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 1 Pressure Retaining Vendor: Allied Nut &*Bolt PO Box 670 King of Prussia, PA 19406 QA Requirements Imposed on Vendor: See Attached QAF-19 No. OC-1789 t' SEE Arr. 3 'FCR EJ'PLIVJRTJt};./
Licensee Representative:
OF cooss *The Sample IDt shall have a pref ix that contains the licensee facility initials *. **If Applicable, please provide an explanation for your classification system.
- (1@1JuDDu DGU<So a d1v1s1on or THE GROUP 308 WEST BASIN ROAD
- P 0 BOX 903
- NEW CASTLE. DELAWARE 19720 * <3021 328-0500 Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel TEST REPORT Specification:
ASTM A 193-B7 (AISI 4140) Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-2 Sample Designation:
Item 1-HH Bolts Markings:
TB B7 P2-179275/43233 CHEMICAL ARALYSIS:
(%) Requirements Carbon 0.41 0.37-0.49 (LTL-QA-CH-P-019 Rev.I) Manganese 0.91 0.65-1.10 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.009 0.035x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.021 0.040x (LTL-QA-CH-P-036 Rev.2) Silicon 0.28 0.15-0.35 (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium 1.02 0. 75-1. 20 (LTL-QA-CH-P-025 Rev.I) Molybdenum 0.19 0.15-0.25 (LTL-QA-CH-P-036 Rev.2) ..., n.e.--.a1--.11a111eaa111,__,.
__ Clll_.___, .. ......,....
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flW ol cNrt9-M no_.. lliall i....,. Tlllilll ....,--. In& lie...._ ... ..,...._ 11111 1 .. ,. _ _..,...
- 308 WEST BASIN ROAD
- P.O. BOX 903
- NEW CASTLE, DELAWARE 19720 * (302) 328-0500 PSE&G
- J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. BOX 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL; TEST Pll!PORT DATE P.O.NO. LEHIGH NO. January 6, 1988 Pl-24.199].
0-49-27-l 0-49-27-2 SPECIFICATION:
Al!14-2R and Al9.J-87 -1/2" Diameter SAMPLEDESIGNATION: 11, Nut and Bolt 0-49-27-1 Nut, l/2"-13,Al94-28 Markinqs:
28 (-) HARDNESS Purchased:
p2*-1ssSS4/397*46 28 28 28 28 HRC " 0-49-27-2 HR Bolt (cad. plated) l/2"-13xl"-Al93-B7, Markings:TB B7 PUrchased*:
p2*-119275/43233 31.0 31.S 31.0 31.l HRC MEETS HARDNESS REQUIREMENTS OP ASTM Al94-28. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21
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- *
- l Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-I Fastener
Description:
l/2"-13 Nut Description of Sample Stock Location:
Folio No. Y60-1001 Material Specification as Documented by Licensee Records: A 194-2H Head Marking (Specification and Manufacturer):
2H (-) **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 1 Pressure Retaining Vendor: Allied Nut & Rolt PO Box 670 King of Prussia, PA 19406 QA Requirements Imposed on Vendor: See Attached QAF-19 No. QC-859 Licensee Representative:
Signature
___
- The sample IDt shall have a pref ix that contains the licensee facility initials.
- **If Applicable, please provide an explanation for your classification system *
- * [1@0uB@Du DCfLK5o a d1v1s1on of THE MMR GROUP 308 WEST BASIN ROAD
- P 0 BOX 903
- NEW CASTLE. DELAWARE 19720
- 302' 328-0500 Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 194-28 TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-1 Sample Designation:
Item 1-Nuts Markings:
2H (-) P2-155554/39746 CBEMICAL ANALYSIS:
(%) Requirements Carbon 0.42 0.40 min. (LTL-QA-CH-P-019 Rev. I) Manganese
- o. 77 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.024 o.040x (LTL-QA-CH-P-036 Rev.2) Sulfur o.01s o.osox (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev. l) Molybdenum (LTL-QA-CH-P-036 Rev.2) _; ,,,._,. olfllle.11c$11Gu9or
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...,.., ......,. f11a¥ -* will 11e _....., ,_ ot ciwv.. 111 no -lhlill LllllGll r-. 111a. lieu.. tar..., apedal,
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- 308 WEST BASIN ROAD
- P 0. BOX 903
- NEW CASTLE. DELAWARE 19720
- 13021328-0500 PSE&G
- J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. BOX 236 Mail Code N62 Hancocks Bridge, NJ Q8Q38 MATERIAL:
TEST REPORT DATE P.O.NO. LEHIGH NO. January 6, 1988 Pl-241991 D-49-27-1 D-49-27-2 SPECIFICATION:
Al9.4-2H.
and Al9.3-B7 -.l/2 It Diameter SAMPLEOESIGNATION:
Item #1, Nut and Bolt D-49-27-1 Nut, l/2"-13,Al94-2H Markings:
2H (-) HARDNESS Purchased:
P2-155554/39746 28 28 28 28 HRC D-49-27-2 HH Bolt (cad. plated) l/2"-13xl"-Al93-B7, Markings:TB B7 Purchased:
P2-179275/43233 31.0 31.S 31.0 31.l HRC MEETS HARDNESS REQUIREMENTS OF ASTM Al94-2H. REFERENCE LTL QA PROCEDURE SECTION 2.2. lOCFR PART 21 APPLIES
- T'*9,......,.
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L-.u.y. -lllGlllCI be =mclld llwOf c:fWga. In .... LllllGll
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SUPPLIER REQUIRE'V!ENTS rl-1e E,.,erqy Peoo11 CAF 19 No. QC..-? o. Item NO\. _________
_ MOIC No.------------
Item NoJCescr1ot1on.Comoon1nt/lttm tf[tlf( ;J/ ci. I "*,n,/..vvp.
C"f 7a rJ "
NOTE: When IPOtica&M numblf d11ign1tions art us.a sn 1ttld'lld oat"* A. CGdl. Standard Soo V*rf -Zzt. C. Solcill Mmrtll. Tilt 6 Othet "eq'tL 221.
- 8. Nondts1ructive Examination
- 6zo,6U ,yo I O. QA Proenm Requirements Odter "equinmenu AftlCMd Yn 0 No 0 Supptier c1-. ___ ---'"--------
oo Not Subltitute Supplier 0 e. .OA Aequimnenu
-
I fl. Document Requirements ICA Tl List by. canpy 1. b. 0t c. L Shill be submitted to PSH1G fot rl'liew and acceptance PCior to suwt of mt9. If current II Number I CAT rtVtsson ha been icc1pttd bv PSEllG. rtSUbmiftll is not requirld *. b. Sh*I bl nlillGle durint shop sut¥tillanc:e.
- c. Sh*I ICCGfftpMy 11Ch shipment.
Reviewed I Rivi.wed Numbllr I CAT I Ii. . Number CAT & Ace.peed H. PSEMi NOA .,,.,, be notifild by pnone leol-339-43331 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> prior ta d\t cul!Omtr hold points shown below. j?j Doc:umtftt
..
Cate
... \ ,., .. 1,... ,.._ for lnnallatioft/Storllf
___ ...;:::___.::,_
___ _ Date . -s:-' NOQAllQI Rtw.12 ,,.. 11of51 A'rrACHllEHT 1W IS,$$°<(QAF*19 PU!CHMM<*
E* -
- *
- Attr.i.chment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-*
Fastener
Description:
1 l/8"-8 Nut Description of Sample Stock Location:
Folio No. X60-0857 Material Specification as Documented by Licensee Records: A 194-7 Head Marking (Specification and Manufacturer):
(-) 7 AA **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Roundry, Structural):
ASME Class 1 Pressure Retaining Vendor: Allied Nut &*Bolt PO Box 670 King of Prussia, PA 19406 QA Requirements Imposed on Vendor: See Attached OAF-19 No. OC-68 Licensee Representative:
Signature
- Date
- The Sample ID# shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system *
- * (1@Guo@Go DGlKSa a a1v1s1on '.Jf THE 'AMR GROUP 108 WEST BASIN ROAD
- P 0 SOX 903
- NEW CASTLE. DELAWARE 19720 * '302' 328-'lSCO Public Service Electric & Gas Co. Attn: J. Pardo 9 Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel TEST REPORT Specification:
ASTM A 194-7 (AISI 4140) Date: January 8 9 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-4 Sample Designation:
Item 2-Nuts Mark: (-) 7AA P2-151719/40215 CHEMICAL ANALYSIS:
(%) Requirements Carbon 0.38* 0.37-0.49 (LTL-QA-CH-P-019 Rev. l) Manganese 0.96 0.65-1.10 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.013 0.04x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.010 0.04x (LTL-QA-CH-P-036 Rev.2) I 0.21 0 .15-0 .35 Silicon Rev.2) Nickel (LTL-QA-CB-P-045 B.ev.2) Chromium 1.04 o. 75-1.20 (LTL-QA-CH-P-025 Rev. l) Molybdenum 0.15 0.15-0.25 (LTL-QA-CH-P-036 B.ev.2)
.. qpemist 111-. --.._IO Ille....,_
Ol Ille_,...
IUllllMll9d.
WI ... lie llllOwe -.-.Ila la lie --and....-. -. lllould l"9!i -* wi1 lie con9Cllld l1W OI c:IWg9. 111 110 -1i1a1t Lallilh ,._,. lnL lie ..... IOr.., ..-W. ---* ot °'* ..,..._
- 3C8 '/IES"'." 3ASIN ROAD
- PO BOX 903
- NEW CASTLE. DELAWARE 19720 * *3021328-0500 PSE&G J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. BOX 236 Mail Code N62 Hancocks Bridge, NJ 08038 TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-4 MATERIAL:
SPECIFICATION:
ASTM Al94-7 SAMPLEDESIGNATION:
Item i2, Nut, 1-1/8"-8, Al94-7, Markings:
(-) 7AA Purchased:
P2-151719/40215 Form500 HARDNESS 29.0 29.S 29.S 29.3 HRC MEETS THE REQUIREMENTS OF ASTM Al94-7. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES. 11-,... .. M IUl!jeet IO tfte ecleQ'*Y .,d tfte Ulftlllla IUbmittld.
W.1111 .... lhe ._,. i.t rwultato lie__.. erld ......._ Ullanlary enGr9. lllcluld a..., occur, .,. lie c:anWCl9d f!Mof cNrge. In no-111111 LllllGfl T_.,,
lie llel9 for anv ...-.
dMl-oa
- The Energy PeoPI* \ SUPPLIER REQUIREMENTS QAF*19 No. QC 5B P.O. Item Nos. I I I I NuclHr D*p1nment MOIC No. I t*m No./Dnc:ription.Compon*ntll tem NUTS, BOLTS, STUDS GREATER THAN l" THRU 2" ASME/ASTM SA/A 193 B8l 194 (2H 1 4 1 7 1 8} NOTE: Where 1ppliC1ble number d11ign1tion11r1used
... 1ttachld l)lgll. A. Codi, Standlf'd Requirements
- a. Nondestructive Eumin1tion 5Q2
'Qgl I u I 1 l 620 630 640 NB 2581 1977 EDITION INCLUDING ADDENDA AND LATER CODE EDITIONS OR ADDENDA THROU&H THE SUllER 1982 ADDENDA D. QA Progr1m Requirements
- c. Special Material, Tiit
- Oitw Req'tl. 800, 801, aos 1 aig 713 Y110 No[] Other Requirements Attached -Supplier Clm. 1 0 Engin11ring b ** r Do Not Subaitutl Supplier E. QA Requirements
-Services II& F. Document Requirftntnts (CAT) List by Cltegary 1. b. or c. '.) a. Shall be submitted to PSE&G for review 1nd Reviewed Reviewed Reviewed acceptance prior to stilt of mfg. If current Number CAT
- Number CAT a Number CAT & revision h11 been 1CCeptld by PSE&G, Accepted Accepted Accepted resubmittlt is not required *.
- 171V c ** 172Y c b. Shall bl 1Vailabi1 during shop surveillance._.
"V c **** 372¥ c c. Shall accompany each shipment.
- 222Y c G. UIUIMPMMU'
- CMTR !ID NA3767 .4 AND NA 3766.6 ** CHARPY IMPACT TEST DATA {NOT REQUIRED FOR AUSTENITIC SS) PER NB 2321.2 ... MT REPORT ...... VT REPORT ....... PT REPORT NOTE: PT OR MT , WHICHEVER IS MOST FEASIBLE H. PSEa.G NQA shall bl notified by phone (808-331-4333) 72 houn prior to th* cuttam1r hold pqints shown below. NA Obn i:
f' z II ;:::; I litv Aaurll'N>>
Date I D Document Review and Ac:cepttcl Date < ... D Item Ready far IMtali.tlonlStar*
Date ..s, . NOQAllOI ...... 12 1114 "of ** .
......
- Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-e Fastener
Description:
1 l/B"-Bx6" Stud Description of Sample Stock Location:
Folio No. X60-0430 Material Specification as Documented by Licensee Records: A 193-87 Head Marking (Specification and Manufacturer):
B7R-A3 **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME _Class 1 Pressure Retaining Vendor: REC Corporation 2 Sheraton Plaza New Rochelle, NY 10861 QA Requirements Imposed on Vendor: See Attached QAF-19-MM-660 Licensee Representative:
Signature Date t/19/tl *The Sample IDt shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
- -
DGlJCSo a 01v1s1on of THE .\1MR GROUP 308 NEST 9ASIN ROAD o P 0 BOX 903
- NEW CASTLE. DELAWARE 19720 * *302' 329-*:500 Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel TEST REPORT Specification:
ASTM A 193-87 (AISI 4140) Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-3 Sample Designation:
Item 2-Stud Markings:
B7R A3 P0-752847/
N/A. CBBMICAL ANALYSIS:
(%) Requirements Carbon 0.46 0.37-0.49 (LTL-QA-CH-P-019 Rev.l) Manganese 0.94 0. 65-1.10 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.013 0.035x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.029 o.040x (LTL-QA-CH-P-036 Rev.2) Silicon 0.31 0.15-0.35 (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CB-P-045 Rev.2) Chromium 1.01 0.75-1.20 (LTL-QA-CB-P-025 Rev. l) Molybdenum 0.15 o.1s-o.25 (LTL-QA-CB-P-036 Rev.2) .
0-47. TllW ............
to .. 1epiw--of tiie ..... ---. -lllOuld tNy -* wll De_......
!Ne 11'1 llO -lllall Llflilll ,...,. i---. IM. 119 lllM9 lar.., ll*ial. CCII 1 ........ OI ...............
- * !Cd .'.EST BASiN ROAD
- P 0. BOX 903
- NEW CASTLE. DELAWARE 19720 * !302! 328*)5GO PSE&G
- J. PARDO, Supervisor QA Material Compliance P.O. Box 236 . Mail Code N62 TEST REPORT DATE January 6, 1988 Hancocks Bridge, NJ 08038 P.0.NO. Pl-241991 LEHIGH NO. D-49-27-3 MATERIAL:
SPECIFICATION:
Al93 B7 SAMPLEDESIGNATJON:
Item #2, Stud, l-l/8"-8x6" I Al93-B7 PHYSICAL PROPERTIES WIOTH(in)
- .********.
THICKNESS (In) ...................... . DIAMETER (in) ....................... . AREA (sq in) .******.********.*********
- YIELO STRENGTH (psi) ****.************
TENSILE STRENGTH (pai) ****.**.*******
ELONGATION('!lt 2in) ................. . Reduction of Area ('Mt) *******************
Markings:
B7R A3, Purchased:
P0-752847/
N/A .sos .200 130,000 146,000 16 57%
- Yield Strength Determined
@ 0.2% Offset Method. HARDNESS 31.S 31.0 31.S 31.3 HRC MEETS THE MECHANICAL REQUIREMENTS OF ASTM Al93-B7 and under} REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES
- Form !IOtT W.llllilvlltftelOOve-reeu1ta101111_,,...,.d,.__
ullOtmory wroq, lllOuld will 1111 _,...Id free of cti-.., In no-lllell Llftlgll Telllng L----. Inc. 111111-.lor llllCl9.
0t oUler dam119*.
5161042. . l!El'OlllT
,.;,
SUPPL I EA DOCUMENTATION REQUIREMENTS A. CJINUIAL S4JIS\1#1.*lll
!
AOORIU *0011rn ----------------!
"°"'llC""""
&H * ..,_, !!;,ea / Ol'""""G .. o __
__ _ fJO.llO---------
L.lllllTlllllllO.
- a...a*nt111.i1 i I ii c c 11'-Wl\.Dlllll OUAL.-ICATIOll Q .,_ *&.MIGMtl'OR'W lllCOROS Q fl -llDI "'OCIDUl'll
- CVTft..,.-M*Vll
- Q 11"-llOl Pl"'°""'IL
- M'ft..,._,.T.Vll
- C-"°' ""°"". , .
Q., _ CDOI ClllTIJICATD 1 *** 1 I h
- Attachment 1 Fastener Testing Data Sheet *Sample ID#:
Fastener
Description:
1 l/4"-8x5 1/4" Stud Description of Sample Stock Location:
Folio No. YSB-0974 Material Specification as Documented by Licensee Recorrts:
A 193 87 Head Marking (Specification and Manufacturer):
AB7-020 **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Roundry, structural):
ASME Class 2 Pressure Retaining Vendor: Allied Nut & Bolt PO Box 670 King of Prussia, PA 19406 QA Requirements Imposed on Vendor: See Attached OAF-19 No. 5511 Licensee Representative:
Signature
- The Sample IDt shall have a prefix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system *
(1@GiJOGu Owso a d1v1s1on of THE MMR GROUP 108 WEST BASIN ROAD
- p 0 SOX 903
- NEW CASTLE. DELAWARE 19720 * '302i Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel TEST REPORT Specification:
ASTM A 193-B7 (AISI 4140) Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-5 Sample Designation:
Item 3-Stud Markings:
AB7 020 P2-100703/33903 ClllKICAL ANALYSIS:
(%) Requirements Carbon 0.42 0.37-0.49 (LTL-QA-CH-P-OI9 Rev.I) Manganese 0.99 0. 65-1. IO (LTL-QA-CH-P-036 Rev.2) Phosphorus O.OI4 0.035x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.022 0.040x (LTL-QA-CH-P-036 Rev.2) Silicon 0.2'1 O.I5-0.35 (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium 1.04 0.75-I.20 (LTL-QA-CH-P-025 Rev.I) Molybdenum O.I8 o.Is-0.25 (LTL-QA-CH-P-036 Rev.2) Eu ne Stuve, Chief Chemist "-' 'IN'-*"Of
'-.
-..or..-on lllle-.-,,,.,
.....__..,..
,_., u.. Tltte 11. a.-*7. ---llllljalllO
.. ....,_,_,..,._, __ Ofllla ........ --.Wl-llla
..... _ ....... IDlla_ ... ....__..-_,, --.i Illar-* w1111a 111 na -111111 Ulll;n T-.
Ila.._ rar..,,.......,......,..
or--..
JC8 l1EST BASIN ROAD
- PO. BOX 903 *NEW CASTLE. DELAWARE 19720
- i302l 328-0500 PSE&G
- J. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 TEST REPORT DATE January 6, 1988 P.0.NO. Pl-241991 Hancocks Bridge, NJ 08038 LEHIGHNO.
D-49-27-5 MATERIAL:
SPECIFICATION:
Al9 3 B7 SAMPLE DESIGNATION:
Item #3 I Stud, lJ.i"-SxSJ.i", Al93-B7 Ht#87990 PHYSICAL PROPERTIES WIDTH(in)
- .*********.*************
THICKNESS (in) **.********************
DIAMETER (in) **** , *.**** , . , , * , , , , * , , , AREA (sq in) **********.*********** , ***
- YIELD STRENGTH (psi) ****.***.** , *** ,
- TENSILE STRENGTH (psi) ***** , *** , *** ,
- ELONGATION
('!!o 2Jn) ****.******* , ***** Reduction
- 01 ArH ('!!o) .................. . Markings:
AB7 020, Purchased:
P2-100703/33903 .sos .200 131,000 14S,OOO 16 60%
- Yield Strength Determined
@ 0.2% Offset Method. HARDNESS 31.S 30.S 31.0 31.0 HRC MEETS MECHANICAL REQUIREMENTS OF ASTM Al93 B7. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES. Fonn501T Th-.....na-eulljecl to tr1eed9qu8Cy MCI W. ._Ille...,.
_ _..to 119 wron. "-111 "'-It oceut, -De_,.... "-ol C111r9& In no-111111 Ulligll T*ng 1191181119 lormny ....-, °'°"* damegec Pls. Raf. Am:U O..dWi QuocaQon No. Pl*-:3 j q I in any cona('Qll'dmce
/ The Energy People
- reaa n1 qu SUPPLIER ClAF*19 No. P.O. Item Nos. _______ _ MOIC No. lt9m NoJDllCrlption.comPQnent/ltem
@ &ant l A)g r., ) 1 g
____________
_ I. Nandlltrucllw Ex1miftl1ion A. Cod9. Sandlrd "equirwntml f"OJ Ml'l*N 1 Sttfl Se '*' ,,,),, I 1 * , *' lit ,,,,,,. *'# o. QA,, ....... ..,ii.,..,.
to (JBOS:, 110 C. 5"ci11 Mawfll. Tiit a 01Mr' "ecia.
71( 722,, 7.2f 01tw fllQUinmenUAIUChld Y* 0 No ii Oo Nol Subltttut9 SuppU* 0 L QA R1QUnnen11-ServlCll----------------------------
F. Document Aequinmenu (CAT) Ult"' Cltlp 'IL b. OI c. L Sllllt bl tubmitttd ta PSEaG for review and ICCIPUllC8 prior ta start of mfl. If rewitian h* been ICICePt.ed b¥ PSE*G. mubminal ii "°' required..
111 c::: .. ..,. .... a Numblf CAT Acaptld G. OdMrR1QUinnwl8-------------------------------------------
- Attachment 1 Fastener Testing Data Sheet *Sample ID#:
Fastener
Description:
1 l/4"-8 Nut Description of Sample Stock Location:
Folio No. X60-0877 Material Specification as Documented by Licensee Records: A 194-7 Head Marking (Specification and Manufacturer):
(-)HOD 7 **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 1 Pressure Retaining Vendor: Allied Nut & Bolt PO 670 King of Prussia, PA 19406 QA Requirements Imposed on Vendor: See Attached QAF-19 No. QC-183 c Licensee Representative:
Signature
__
__________________________
Date lj,9/14 *The. Sample ID# shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system *
- * (1@0u00u DULKSo a cllv1s1on of THE MMR GROUP 308 WEST BASIN ROAD
- P 0 BOX 903
- NEW CASTLE. DELAWARE 19720 * *3021 328-cSCO Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge Material:
NJ 08038 Steel TEST REPORT Specification:
ASTM A 194-7 (AISI 4140 Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-6 Sample Designation:
Item 3-Nuts Mark: (-) HDD 7 P2-209729/44717 CBEKICAL ANALYSIS:
Carbon (LTL-QA-CH-P-019 Rev.l) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus (LTL-QA-CH-P-036 Rev.2) Sulfur (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CR-P-045 Rev.2) Chromium 0.94 0. 75-1.20
- CLTL-QA-CR-P-025 Rev.l) Molybdenua 0 .18 o.1s-o.2s (LTL-QA-CR-P-036 Rev.2)
- 308WESTBASJNROAO
- PO.BOX903
- NEWCASTLE.DELAWARE19720
- 1J02J328-0500 PSE&G
- J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. BOX 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-6 D-49-27-7 SPECIFICATION:
ASTM Al94-7 and ASTM A.l94-2H SAMPLE DESIGNATION:
Item #3, Nut and Item #4 Nut HARDNESS D-49-27-6 D-49-27-7 Nut, Al94-7 Markings:
(-) HOD 7 Purchased:-
P'l°-209729/44717 Nut, 1°-8, Al94-2H Markings:
2H (-) Purchased*:
p2*-1sSSS4/39746 29 30 30
- 29.7 HRC 29 28.S 30*. 0. ** 29.3
- MEETS THE HARDNESS REQUIREMENTS OF ASTM A.194-7. ** MEETS THE HARDNESS REQUIREMENTS OF ASTM Al94-2H. REFERENCE LTi QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 2i APPLIES
- HRC ""--*-.....
clWStltol 1"9 ....-IUllmlltld.
W. ._IM._._ ,__llll tle--Md l'lliMlle.
Lltlorl!ary
.._ "**' ll'9l' -* IMI 1111 _...... fl'Wof CIW'll. In no-111111 l.tlligll T.ung tnc. llll lllllle IDt MJ Giiier cMIMgel.
.. *.eaeo la...,-t-9
--a LS* ..
-J-:(l)ON -1 "0'd
=-*0*11 ...... WON Ill * -a . * . Zl . .IV . ..,.._,. DU!Od Pt-.,.......
oa '°"""'*I Zl CCl:Ct<<:E"IOI)
........ Ml PIUP** 8'I 111111 YON D -* :1.1.t1110tl G'1DH . "H 'f',/f ""(I
";-t\: _,.
- -., .. M_, .., ,I.I' t "al*lldllll
... Auld-llllS 'D ., ,. 1
.. 'IM!. .., ""\.I l ._.....,...
0 ..l ,, ... ....... ""' ...............
...
- A I: ._,. " " '"., * .. WC: ,
- A 'I' * "" *IN 7 I " If I * .. ...., ,........
.. 1U11p1aull,....
11 ',., JI r7 . * .. ., .. arqns ,.,, ..... aou 11 llllflllll
- u I. ("'Cit .... .,, ,, ' ""-f41'"All DUld All,..._ .... ....... " '1!'1 .., I: ...., . If,, , .r UOflfa&I am1.1* ........ ,. uas PtlfµeA f-..... 9"WH*pul ....... '°f """'" .... J.Y:> .......,.
-.lw:t .........
-.lW .....,. DUM
- Plw.11111*
8'I llllS .. -1111:1aw
....... Id ll'W '8 IO II 'I U.w:t) 1.JDl*ra Ml ll!i DUIUIU!ftlleW aw-a .,,
- r/ )Cl llOf&'IS -11*-...r*w YD .. ..... w AatfFllO ...._ II '11J';Jn '-:=i:= £7Z .. .-..
.. ,...,..... o*" ':>> D"A ....-a.aw
- .,..., -..o
'JSd .. r Al'm I ,1, ::s""2'1'
- IQ ol'
""" Z'1:; ., .... ., ... 1 .. ,_111_,MeN .. I u:1. "'*" "> "'YF "'" "' 1**1:P1 Q/! '503 ,Jo! 'o'B ..... Jf ...
- 0 JN" ZZ&l)QC5 ......... .. ....., .......-a*
uo ,..,.,., .,. ,.., ... P.....,...
- uoN '> "'fJ ::s r;1'. '2a
"*' WctON .,,..,!lu3 I L\Lvtr*ON*'JW aua&&IU9deo l:fdON .u11MSY Ai!fftlO *PnN ' I !>HS<IO I
!
1:1:111ddns SJ.N:llW31:iln031:1 l:i311ddnS
.,'i'.81 :"ON 6 l":f\t'O L IC") t76 A!if,u3 *LU *
- Attachment 1 Fastener Testing Data Sheet *Sample SA/HC-Pl-241991-*
Fastener
Description:
l"-8 Nut Description of Sample Stock Location:
Folio No. Y60-1005 Material Specification as Documented by Licensee Records: A 194-2H Head Marking (Specification and Manufacturer):
2H (-) **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 1 Pressure Retaining Vendor: Allied Nut & Bolt PO Box 670 King of Prus$ia, PA 19406 QA Requirements Imposed on Vendor: See Attached QAF-19 No. QC-859 Licensee Representative:
Signature
__
lj1s/fl' *The Sample rot shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system *
- * (1@GuD0u DOlKSo 3 11¥,s1on of 'T"HE MMR GROUP ;oa WEST BASIN ROAD
- p 0 BOX 903
- NEW CASTLE. DELAWARE 19720 * *3021 J29-G500 Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge Material:
Specification:
NJ 08038 Steel ASTM A 194-28 TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-7 Sample Designation:
Item 4-Nuts Markings:
2H (-) P2-155554/39746 CBIMICAL ANALYSIS:
(%) Requirements Carbon 0.43 o.40 min. (LTL-QA-CH-P-019 Rev.l) Manganese 0.73 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.020 o.040x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.013 o.osox (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev. l) Molybdenum (L'rL-QA-CH-P-036 Rev.2) E?J: 81 ne Stuve Chief Chll1J.<Jt
-: 1'1111 _...,. Ol,..... llclllioliaOI
---Ol-111111111,,._...., 119.,........
- a lalany-!taiWI IAw. Title 18. .
'l'llllm .......
.....
__
-. -... a.,-* w11119 _...... ,_ o1-.., In no --Lllll;ill r-. .....,__ 11111. 119 u.. lat an,..-...
ocw 114u1mw, °' --..,..
- 308 WEST BASIN ROAD
- P.O. BOX 903
- NEW CASTLE. DELAWARE 19720 * (302) 328-0500 TEST REPORT PSE&G
- J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. BOX 236 DATE January 6, 1988 Mail Code N62 P.O. NO. Pl-241991 Hancocks Bridge, NJ 08038 LEHIGHNO.
0-49-27-6 0-49-27-7 MATERIAL:
SPECIFICATION:
ASTM Al94-7 and ASTM Al94-2H SAMPLEOESIGNATION:
Item t3, Nut and Item 14 Nut HAltDNESS D-49-27-6 D-49-27-7 Nut, i**-8 Al94-7 Markings : (-) HDD 7
- Purchased:" P2-2097.29/44.7l 7 Nut, i*-e, Al94-2H Markings:
2H (-)
- Purchased:*
- p2*-1ssSS4/397.46 29 30 30
- 29.7 HRC 29 28.S 30*.o. ** 29.3
- MEETS THE HARDNESS REQUIREMENTS OF ASTM Al94-7. ** MEETS THE HARDNESS REQUIREMENTS OF ASTM Al94-2H. REFERENCE LTL QA PROCEDURE QA-ME-P-001 2.2. lOCFR PART 21 APPLIES
- HRC "'-------*1119___,llld,.._lllllwdWsllroftN
..............................
_,..,... ____ ... ,....... i.---,, _.,._....,_, .. .__.... ....
.............
SUPPLIER REOUIRE\.1ENTS
,..,c__ 0 '"'-; CA F 1 9 No _ __..;Ul=-.;;..__)....:'...::...;:.....J...L_
__ _ P 0. item MOIC No.-----------
Item NoJOnc:r11)t1on.Comoonentllt1m tfS1f( ;Jf cl. I CAf z;, ,; ,. '"*J A. Code. Standerd Aequiremenu
- '\ Soo (j1 zt -rzt1 C. Speci8' MIWill, Test 6 0th* Req'ts. za. I I I Oih* ...... inmenu Arached Y* 0 No 0 Supplier cs.. ___ ---I...._
_____ _ , Do Not Subaitute Supplier 0 e .. OA R..,inmena
-Senie11 _________
....
\).Iii-----------------
F. Document Requirements (CAT) List by. caupy 1. b. °' c. L Shlll be submittld to PSH1G for rt'liew Ind accepunce Ptior to sun of mfg. It current Numa. CAT r1v1saon h* been acceptld by PSEaG. r11Ubmiftll ii not required *. b. Shlll tlil 1¥ltl1ble durint shop surwill111Ce.
Reviewed Reviewed Number CAT 6 Number CAT IL AccepWd Acc.pttd H. PSEMi NOA shlll tlil notified b'I pltOM llOt-339-4333, 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> prior to iM customer hold poina shown below. NIA Document RIView Ind 01t1
'7-z" -'ir°' lum Reidy for IMUllRion/Stor111
__ _ 01te _____ _ NOOAelOI Aft.12 ,,.. 11of51 ArrACHllDlT M I PU1\CHASI to&... ..,
Attachment 1 Fastener Testing Data Sheet *Sample ID#:
Fastener
Description:
l"-8x3" Bolt Description of Sample Stock Location:
Folio No. Y60-0347 Material Specification as Documented by Licensee Records: A 193-87 Head Marking (Specification and Manufacturer):
AO TB 87 **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 1 Pressure Retaining Vendor: REC Corporation 2 Sheraton Plaza New Rochelle, NY 10801 Requirements Imposed on Vendor: Spec. 61-6100 ADDM. VI .-. Licensee Representative:
- The Sample ID# shall have a prefix that contains the licensee .7 fa,cility initials.
DGlKSa a d1v*s1on ol THE MMR GROUP 308 'NEST BASIN ROAO o P 0. BOX 903 o NEW-CASTLE.
DELAWARE *9i20 o
- J02l 328-*JSOO Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel TEST REPORT ASTM A 193-B7 (AISI 4140) Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-8 Specification:
Designation:
Item 4-HH Bolts Mark: AO TB B7 P0-752850/
N/A ClllMICAL AHALYSIS:
(%) Requirements Carbon 0.38 0.37-0.49 (LTL-QA*CH-P-019 Rev. l) Manganese 0.91 0.65-1.10 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.024 0.035x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.012 o.040x (LTL-QA-CH-P-036 Rev.2)
Silicon 0.30 0.15-0.35 (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium 1.03 o. 75-1.20 (LTL-QA-CH-P-025 Rev. l) Molybdenum 0.19 o.1s-o.2s (LTL-QA-CR-P-036 Rev.2)* ..; ..
JCS t.'EST 3ASIN RC-"D *PO SOX 903 *NEW CASTLE. DELAWARE 19720 * '.302) 328-GSOO
- PSE&G J. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
SPECIFICATION:
Al9 3-B 7 TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-8 SAMPLE DESIGNATION:
Item #4 I HH Bolts, 1 "-8x3" I Al93-B7 PHYSICAL PROPERTIES WIDTH(ln)
THICKNESS (In) ******************
DIAMETER (In) *******************
AREA (ICI in) *********************
YIELD STRENGTH (Pli) *************
TENSILE STRENGTH (P9il ELONGATION
('Iii in l in.) ***** REDUCTION OF AREA ('!Ii) Markings:
P0-752850/
N/A 0.355 0.099 126,300 139,400 30 59.4
- Yield Strength Determined
@ 0.2% Offset Method. HARDNESS 29 29.5 29 29.2 HRC MEETS MECHANICAL REQUIRMENTS OF ASTM Al93-B7. Fonn501T REFERENCE LTL QA PROCEDURE OA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES. "n-119 llllljecl to UICI r.-..U.. CIWstlt of Ille..,,,,_.
IUllmlltlld.
W. IMll9" Ille._ -....... la lie_..,..
UICI 1911M1e. Lalloratoty
.._ lllauld occw, will lie correcl9d lrw of c:IWge. In no_. INll L9lllgll T.-ng LaDar-. IM. lie li.ole for any epeci,11. OllW
'IU I y .ADDENDUM VI PUBLIC SERVICE ELECTRIC ANt> CAS COMPAN"i SPECIFICATION NO. 61*6200 5161036 BOLTING A.\1> 80LTINC R!QUltu:XENTS The purpo1e of thi1 Addendum ia to define the material, certification, te1ting, examination and identification requirement*
for boltin& and boltin& component*
uaed for pipe line flan&* application*
in Nuclear Cla11 1, 11 and 111 11ipin1 1y1tema 1upplied directl7 by PSl&C Co. or it* authorized agent. Th*** requirement*
do not apply to vendor proprietary equipment auch ** valve1 and orifice flan&** or R' piping 1upplied vith an equipment pack*&* unle11 the purchase 1pecification for th* proprietary it ma acka
- 1 ecificall invokes t5ia addendun.
o t n& an o t I oaponenta must
- n accor anc* v tb* applicable Subsection of the ASME loller and Preraure Vessel Code, Section 111, 1971, indicated below. MATEllIALS Material certification, tHtin1, examination and 1dentl* flcatlon requiremenca are specified for
... boltln and Nuclear Cl*** 11/111 boltln1. ear *** O t DI, V C a 0 e UH laH 1 plplnf syaiems aball be ln accordance vlth Subsection 111 ** u re11enta for Cla11 1 onent* of ASM! Section Ill. c ear a11 o n1. v c
- o
- use or c ear Cla11 11 and 111 pipin1 171tems, shall be la accordance vlda Subaection BC lequiremanta for Cl*** 11 component*
of ASM! Section Ill. 'l"be Company'*
1111 of Material for lfuclear Grad* loltin& ahall nucleer cl*** applicable to boltlnl .. t1rial. 10ltln1 **t*ri1l withla th* acope of thi* addendum ahall be in accordance vlth the requirement*
of boltinf material*
1pecifled.ln th* Pipin1 Schedules for lcabl* 1y1t ... PSE&a Material Llat 206915 D 4095, or applicable ECK doCUZK,ta.
t1nle11 othervl**
indicated la the 11111 of Material attached to purchase order* for 1'uclear Grade loltln1. *tud boltl shall be threaded full 1en1tb.
- CE1lTIFICAT10ll For boltln1 and boltln1 component*
larc*r thaa l*lncla ncaalnal diameter.
the 1h111 9 certif7 tbat all requirement*
of th* aaterlal and all tbe 1pacial r*3uirement1 of thl1 Aadendum have been .. ,, a1 v.11 .Al 1upplJ otarlzed Manufacturer'*
Certified Material Ta1c leeoru. For bolttn1 and boltln1 l*lncla and 1111 la n011tnal diameter lt':IllJf Manufacturer'*
C.rtlflcat11 of vlth t al 1peciflcattoa aa7 be provided lD lieu of the Certified Matertal1 Test leporta. Kaac number 1dentiflcat1on need not be indicated on the .. terlal or tba certlflcat**
of compliance.
- -*--* -I . *-* ... *-* ... -I ..
' . . ADDI?t"l)tn\
Vl PUBLIC SER.VICE ELICTJllC AND CAS COMPANY SPECIFICATION'NO.
61*6200 IOLTINC .um JOLTING COMPONENT l!QUlJU:MEN'?S (Concinu*d)
"5161037
- Test leporc1 shall include certified report* of the act1aal rHulu of all required cbmdcal te1c1 examinations and beat treac.en e pore* 1 a 10 nc u e
- 1tacaaenc c . c DO rapa ra o an7 kind (veldina, brazin1, aolderf.n1, haac Httina apoKJ or cold joinlD&.)
haw bHD ude on an7 part and/or component of th* ite* 1uppllad.
Vbare aarkina ia required (*** Identification paraaraph)
Cb* certification shall 1caca the aanner in vbich the aaieriala are identified, lDcludiD&
eta. apecific aarldaa. TISTUC: lNC1Zn CUSS l IOLTDC lolciq and hlcina 1bal1 be ceatad in accor* dance with ch* requireaanca of the aacerf.al 1pec1Hcacion.
11'9 procedure for obcain1q tHt and 1pec1Mu for . . . quanC:had and ttmperad boltig aateriala 1bal1 ** in accordance
- Vith th* applicable mated.al apacifieation and with th* .S.d* ln1th of th* 1pec1MD ac lean one dlaaettt or CbidmaH fr* .. r ... a baac* craaced ad.
- IUCLl.All Cl.US 11/111 IOL'WIO . loltina and l>>oltina componenta 1ba11 h tHted ia accordance with the raquireaultl of tJaa aaceriala 1pecification.
Material co be S.acc ceaced 11la11 be tHtad in accordance with the aacedal 1paclfication ASDI A*320 (SA*l20) acepc u follava:
- 1. One ceac of* tbrH aa111plH 11aal1 be aad* for eac1a loc of ucerf.al vbere a loc ia defiD*d ** froa one beat of .. tarial heat treated iD one ebara* or .. oa* continuoua operation, aoc co acead la veiabc the .follavin&a 1*3/4*1Dc1a di ... cer and 1***
- 1500 pound* Over l*J/4-bcla to 2*1/2*iacla
- 3000 Over 2*1/2*iach co 5*1nch di*eter
- IOOO pomada Over 5*1ndl diameter-*
10 .ooo JOUDda 2. Kint ..
ceac Yalu* 11ta1l be 35 ft*l'b* ac --1 81 ailnl8 25 **ar*** for '1111 ai .. c11c apect .. na. ..... ft reguira4 Cv Yalu** (-11* laceral for l>>oltin1 over l*lncla 1ba11 l>>* 25 *11*. ATrACJBWn' TO . * ; -
Oi\DEI f l<;'tt7=
ADDCHr>UM VI *puJILlC SERVI::! ELECTRIC M"I> CAS COMPANY
- SPECIFICATION NO. 61-6200 . . 5161038 IOLTINC M"t> BOLTING (Continued)
- 3. Charpy V*noccb 1pec1Mn1 *hall be in accot'danca vicb ASlM*A370 (SA*l70), Ft1ura 11, Tna A. Odancacioa for the impact teac *ball be ln ch* axial diractloa.
- 4. Th* tHt temperatuTH and abaorbed ener17 value* shall ba reported ln tbe :.rtifiad Material*
Teac le,on. ln addition, the lateral expanllon ln lncbH and the percent ductila*fraet"'°*
area for each 1pac1 .. n 1hall be reported for infor.atlGD.
- 5. ln c*** a teat fall*. a retaac aa7*h conducted .conailcm1 of two acceptace ceaca of *r.clMna taken aa near aa practicable co the fat ad 1peclllea.
Acceptance of rataac 1ball require ltotb tesca co **t tb* alnl-requlracenc.
IXA.'ftltATlORS IUCl.Ua Cl.ASS I IOLnllG lolcin1 and bolclnf componenca shall h exalnad in accordance Vitia cbe app lcabl* utarial 1peclficaciona vic!a Cb* follovin1 additional requlramanca1
-1. vtaual axaminatlGD aball h anlte4 co tbe ana1 of tbraada, shanU ad beau of final ucbinecl paru. Bamful clllcontinuitiH auch u Hp*. IHlll or craw cllac would b* dacrimncal tia cJaa iatandacl
- rwice are unaccaptabl*.
- ca. .* c '
&Hater c *in nomnal ltolc aiaa 1u 1 h eaGlnei *1 cbe parclcl* or liquid fenetranc
.. cw.oct apeclflad ill para1rapb 11*2513 of ASME S*ctlon 111. tba ceac ahall ** parfomad on th* flnllbed ltolc COllfonanc or on tbe .. tarial 1cock at approximacal7 th* flaiabed dt ... car before tbraadin&.
Lin*ar nonulal indica* cton1 are unaccapta!tl*.
- 1.tn*ar . ..tal lndicatlOD8 Rz. an*C*r tbaa l*liac1a in l*&c!a *r* **ccapta*l*.
... 3. All hlta and ltoltln1 freatar tba Z*incla clan 4*1Dch D09lna1 1iolt *h* aha 1 ** u1trasonlca11J umnad over cbe entire lenath prior to threadinf
- Procedure and acceptance cricarla 1ha11 ** al lfC fled ill parapaph D*2514 of ASltl Seed* llt. -IUCU'Q Cl.\SS 11/111 IGLTDG loltln& and ltoltinf componenca 1hal1 ** examined in vicb the *PP lcabla .. cartal speclficatlGD.
- J -.-., ... **-*-TO "* * "'"'n',,.""
- PUlCHASi:
Of'Dll f r&Hl .. . . -----*--* .
' ( ,.,, J:n"' (, '( All -:fh1tJ f".
Vl PUBLIC SERVICE ELECTRIC A.\"n CAS COMPAh"Y SPECIFICATlON NO. 61*6200 51:61039 IOLTING AND IOLTINC COMPOh'ENr (Continued) lDD'TIFICATION All boltin& and a.teriel1 ahall be identified
- in accordance vith ASME Joi er and Pre11ure Vesael Code Section III, Subarticla 113*2150.
Tbe .. rkinf *'9bol and/or code uaad to identlf7 .. urtal apect.f cad.on, 1rade, beat number, ecc: ** 1hall be decerllined b7 th* unufacaarer.
Tb* .. rktna code shall be *tuie*d Oft bOtb nd1 of eada bolt ad on each visible nut end (noc flats). l'erritic 1tHl 1tap1 *hall not b* UH4 for auatenltlc 1tainle11 1taal.
- la addl tloa to th abow ur1d.na. Heb pi*c* *hall be .. rk*d vtt!l a removable balldli free color dJ* for eaaa of nuclear cla11 identlf lcatlon. 'Dae color coCI* to be used for thi1 ,.,OH shall H ** follana .. Ila Tb* 9otarlsed Material Teat where provided, 111&11 reference tbe paint color and tn* u wll ** the 1,-0l or code indicated a!Hrn. PACIACUIC loltina COllpOHftCI shall be pacb4 'I individual le .. m.Hr* u Indicated OD tlle Ill of Hacerial for Wuclear Grade loltina. ne bolcma COllPODeftCI
- hall H *hipped inaida balicle frH ba11 vhida ar* in cuza crated lavooclen or boa*** !xcQt for color d7e clbcuaS:ad above, boltin& components
- hall ba free of oil scale or forelsn uterlal. Th* cleanli* DHI criteria 1hal1 H to that vbicb producH a 1urfaca ..t1ibl7 free from for*ill' utarlal. Spec. '1*6200 l'VK1D
- 5*\1*72 AlhD .... 1 **14*72 ADa'D .... 2 10*20*72 ..... 3 1*20*75 AD arc A
- ro tr* *m 1'1.:!iASE ORDER I ..
- R ?. .. ----...-_......,_,,..
- .* .. *
- Attachment 1 Fastener Testing Data Sheet *Sample IDt: SA/HC-Pl-241991-5 Fastener
Description:
1 l/8"-8 Nut Description of Sample Stock Location:
Folio No. X60-0920 Material Specification as Documented by Licensee Records: A 194*8 Head Marking (Specification and Manufacturer):
TB K71 **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME 1 Pressure Retaining Vendor: Allied Nut & Bolt 520 Hetzog Blvd. King of Prussia, PA 19408 QA Requirements Imposed on Vendor: See attach. QAF-19 QC-lB Licensee Representative:
- Signature
- The Sample IDt shall have a prefix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
- * (1@ClJOW OGlKSo a division of "!"HE MMR GROUP . 308 WEST BASIN ROAD
- P 0 BOX 903
- NEW CASTLE. DELAWARE 19720 * , 3021 329-*)500 Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge Material:
Specification:
NJ 08038 Steel ASTM A 194-B8 TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-10 Sample Designation:
Item 5-Nuts Mark: TS K7l P2-025381/
N/A -CllBMICAL ANALYSIS:
(%) Requirements Carbon 0.06 o.oax (LTL-QA-CH-P-OI9 Rev. I) Manganese
- 1. 78 2.oox (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.028 o.045x (LTL-QA-CH-P-036 Rev.2) Sulfur < 0 .oos o.030x (LTL-QA-CH-P-036 Rev.2) Silicon 0.54' I.oox (LTL-QA-CH-P-036 Rev.2) Nickel 8.83 8.00-10.50 (LTL-QA-CH-P-045 Rev.2) Chromium IS.43 I8.00-20.00 . (LTL-QA-CH-P-025 Rev. I) Molybdenum (LTL-QA-CH-P-036 Rev.2)
!utren.e Stuve. Chief Chemist _,,,._...o1
...... -..01 ___ 0l_ .......
,,.. ........ la ... ......,and**----
.........
llllllnlnld.
___ ....... _ .....
-lllllllN..., -* wll lie_.,....
-ol c:Nlg9. Ill AO -111111 ...... T-. ..--.., Ina. lie ..... lar _, .....
Ot a4llS
- 308 WEST BASIN ROAD
- P.O. SOX 903
- NEW CASTLE. DELAWARE 19720
- 1302) 328-0500 TEST REPORT .
- PSE&G J. PARDO, SUPERVISOR DATE January 6, 1988 QA MATERIAL COMPLIANCE P.O. BOX 236 . P.0.NO. Pl-241991 D-49-27-10 D-49-27-12 D-49-27-14 D-49-27-15 Mail Code N62 Hancocks Bridge, NJ 08038 LEHIGHNO.
MATERIAL; SPECIFICATION:
Al94-8, Al94-B8 and Al94-7 SAMPLEDESIGNATION:
Item IS Nut, Item 16 Nut, Item 17 Nut, Item ta Nut, HARDNESS 0-49-27-10 Nut, i-11e*-s, A194-8 MARKINGS:
TS K71 Purchased:
P2-025381/
N/A 88.S 88.0 88.S *88.3 HRB 0-49-27-14 Nut, i**-e, Al.94 BS Markings:
p*2-038401/25S2*7A 86.5 87.0 87.0 *86.8 HR8 *NO HARDNESS RBQUIREMENTS.
0-49-27-12 Nut, i**-e, Al94-B8 Markings:
BB CFC H4
- PUrchased:
p*2*-038401/25527A 83 84.S as.a *84.2 HRB 0-49-27-15 Nut, 1-1/s*-s, Al94-7 Markings:
(-) 7AA Purchased:
p2*-1s1719/40215 28.0 27.S 2R*.o -** 27.8 HRC ** MEETS THB HARDNESS REQUIREMENTS OP ASTM A194-7. REFERENCE LTL QA PROCEDURE QA-MB-P-001 Section 2.2. lOCFR PART 21 APPLIES * '"'-..............
.,.___, ... ...--.dW.wol"'9
.................
..... .,.._ .........
__.. ..........
L..8ellnlafy
_., ._.._,_, ... _.... llWC11cft9Wl, 111no_.llllll.lflltfl r-.._.._._
,,_ Delillllllillr8fll'...-.
Giii 1 -.or-..,....
..
- I . : .. ,. ,-...... .... -* ..... _ ..
JS"""JflMTttrlififWiSrerzn;ac
\ . c,,.-----------R1:.;.:,,.:,r r.o U<:'-/ B SU??LICR *----*--c 0 c I J ,', ;,* rA T I 0 fH: r. u : fl i: E s Pf.CE/V/l.G i:-.:rci'IT
__ _ '.., -.-,:.._17 Y
PAGE 1 OF ------------'-
* ---***---------------------------. ----------AOORESS **-. _
Nuts, Bolts, Studs, -
than l" thru . .. * /.. . . iY'" *----****--*-
---cJ NO. _ ------
---P.0. N0._--4:&_<j_J..:Ll:=--
________________
--S"F.C.NO.
ASME SECT. III NL*CLEAA Cl'-SS I I CL:.ss I Aecu1s1T10N NO. I :J B. CHECKLIST OF REQUIRED DOCUMENTS 1i ... . . " . r i-t IC * . .= 0 >:: ... z c DOCUMENT TYP! C ;g -WELt'ltfG PPIOCEDUAIS
0 t9 __ WELCEF.SCUALIFICATlON
_______ _ a m __ W\'ELDING HISiORV
0 -NCE PROC!OURCS
- (Ul .PT *MT*AT*VU
- 0 :sJ __ r.OC Q:.Jil.LIFICATION
- IUT-"T*MT*i-4"f*Vll
- 0 ZJ_ NO;! R;:l"OhlS*
- . 0 ;SI --RADIOGRl.l"ttS 0 3) --* COD! CER rn'ICATl!S
.. ... . ., .
- Ii c ** * -'; = IC : C C DOCUMENT TtPI 0.%] -P.S. SHIPMENT AELIASI OD_ l!ILLOFMATERIALS Q XJ _ INDEX OF DOCUMUITS n:c -TESTrROCFCURES 0:0 ___ TEST Hf.PORTS_.----
QXJ ---HC4T 1REAT r;;ocFDURES
_____ _ [.jT.J __ HEAT TREAT MECOADS---------
2 Q --CLE ... NING
- P.._CICAGING PROCEDURES
- *., ... -J '" -------------*-------... ------'.2 0 -
& IDENTtTV PROCEDURES
- ', NOTE: THE -REOUIR!D'" COlUMN IS FILLEC IN WITH 1. 2 3 1. SHALi. IE !FUS..,IT1FO TO PSl:&G FOR R[Vl[\'V M'l'r.l)VAL FrllOA 10 STil.AT OF MloNUFACTURING.
IF 1'EVISION HAS IEEN APi'P,O\'E:D BY PSElrG. RESUSMITIAl IS "OT AEOUIAED.
MANAGtA *QUALITY ASSURANr.E SCRVICFS PUBLIC SERVICE El.ECTll!IC ANO GAS CO'.\PANV Pl.A.IL CODE 16E 20 P.:.RIC l'L.C.ZA :JE\YA.AIC.
N.J. 07101 2. SHAL1. BE AVAIL.t.Bl.E
- 3. SHALL ACCCMPil.NV EACH SHIPMENT.
- Only PSE&G Approved Procccures rr.ay be used. OD F.1.s;:ucATION HISTORY RECORDS MEPlolA Rl:CORDS . MATERIAL TtsT A!POAT *
- rJ --CErlTlr1CATE 011: COMl'LIANCE 0 XJ_ r;;ocEou;:;u LIST CJXJ_ CERTIFICATEOFCONFIGURATICN OUALIFIC.t.TI<
O 0-....!..*C'*'.TR per ?L\......17.S.7.
4 .. end._ f10. -
.* .6._____ *---------0 Q __
..
CJ 0 --
--***--------0 0 -----------00 -. t:;:_ 1 \./) .
zj_/R_z_ ..
... B,cr?::
.. *CAI ;1.t.1E c.:.te c. DAT A R E v I E \V AN D Ac c E ,-:;;,-;;;--A f I /l. DATE-.D 3 "0 QI DOCUMENT REVIEWED AND ACCEPTE::-
____ '3A*(!;i 111 IUM READY FOR L;L.
__
I D .... T£ * . ......
' ;" r *' ,-.* ! -ll'z-q.,ea=---------*
*
*---* --------. , ..... _ .... -*.****" .. rs .. CJ ... 12 ----.U .
- Attachment 1 Fastener Testing Data Sheet *Sample ID#:
Fastener
Description:
1 l/8"-8x4" Stud Description of Sample Stock Location:
Folio No. X60-0501 Material Specification as Documented by Licensee Records: A 193 BB Head Marking and Manufacturer):
88 Q NC **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 1 Pressure Retaining Vendor: REC Corporation t Sheraton Plaza New Rochelle, NY 10801 QA Requirements Imposed on Vendor: See attach. QAF-19 MM-667 Licensee Representative:
Signature
__
ij,g/f1 *The Sample ID* shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
- (1@0uDGu OGU<So a a1v1s1on of THE GROUP JC8 WEST BASIN ROAD
- P 0 BOX 903
- NEW CASTLE. DELAWARE 19720 o *3G2! 328-0500 Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box: 236 Mail Code N62 Hancocks Bridge Material:
NJ 08038 Steel Specification:
Sample Designation:
ASTM A 193-BS Item 5-Stud Mark: CBIMICAL ANALYSIS:
Carbon (LTL-QA-CH-P-019 Rev. l) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus (LTL-QA-CH-P-036 Rev.2) Sulfur (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev. l) Molybdenum (LTL-QA-CH-P-036 Rev.2) TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-9 BS R NC P0-752999/
N/A (%) Requirements 0.06 o.osx 0.51 2.oox 0.031 0.045x 0.011 o.030x 0.32 l .OOx 8.06 8.00-10.so 18 .11 18.00-20.00 V.110*"*
Chief Chemist Nllle:Tlle,_....Of,....._._or_...._or_on1111_....,.,..,.._
- ......,, ...
0...*7. Tllw 1-*1 -ll*!Kt IO Ille-...,-
i9PIWWl*IN c1WSW Of lie...,.,...
............
WI -lie--.._...IO --nl ....... ...-_,. --. ._...., _,,.. 119 _.....,,_Of_,..., 111
- 3C8 WEST BASIN ROAD* PO. BOX 903 *NEW CASTLE. DELAWARE 19720
- rJ02i 328-0500
- PSE&G J. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
SPECIFICATION:
Al93-B-8 TEST REPORT DATE P.0.NO. LEHIGH NO. SAMPLEDESIGNATION:
Item #5, Stud, l-l/8"-8x4", Al93-B8, January 6, 1988 Pl-241991 D-49-27-9 Markings:
BB R NC, Purchased:
P0-752999/
N/A PHYSICAL PROPERTIES WIDTH(in)
- .**.***********************
THICKNESS (in) ****.***.**************
DIAMETER (in) ************************
AREA (sq in) ******..*******..***.*****
YIELD STRENGTH (psi) *****************
TENSILE STRENGTH (p1i) *******.***.**.
ELONGATION
('It 1n) ****.****.**.*****
Reduction of Area ('It) *************.*****
0.355 0.099 39,400 97,600 41 68.3
- Yield Strength Determined
@ 0.2% Offset Method.
- HARDNESS 00.s 81.0 ao.o 80.5 HRB MEETS MECHANICAL REQUIREMENTS OF ASTM Al93 BS. MEETS HARDNESS REQUIREMENTS OF ASTM Al93 BS. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES
- Fomt!ICltT
.. llntitlecL We.,......tlleM!owe-r*.1119tolle_,__,..I_.
L.abo<Mory emn. a!Qild occw, Will lie_,_., lrw of e11-... tn no 8Wenl -Lllllgll Tl!lllllQ Lallor8IOrlea, Inc. lie 118111e IOr...,. llMCl.i. C111191q1Mntt.i.
°' -oam-a-.
- 0 PSEG I ... , ........ :1 SUPPLIER DOCUMENTATION REOUIREMEl'<TS r -1.iHLll*----------------
SUI
_____
&OOlllU
- M *O "°--------
Lllill ITIM"O SI ISMIC CLASS I CH IC* L IS T 0, " I 0 U I " I D D 0 CUMIN TS "Corde n ....
DATA ,ACKAGI ACCl'11D.
ITIM "IADY TOH "ELIASID '0" INSTALLATtONJSfOl'ACil 'd 1.*:.
- 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-*.
Fastener
Description:
1 l/4"-8x4" Stud Description of Sample Stock Location:
Folio No. X60-0504 Material Specification as Documented by Licensee Records: A 193-88 Head Marking (Specification and Manufacturer):
B8R-NB **Class/Procurement Level: Safety General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 1 Pressure Retaining Vendor: REC Corporation 2 Sheraton Plaza New Rochell, NY 10861 QA Requirements Imposed on Vendor: See attach. OAF-19 MM-667 Licensee Representative:
Signature
__ * .Z __
________________________
Date *The Sample ID# shall have a pref ix that contains the licensee facility initials.
- **If Applicable, please provide an explanation for your classification system *.
- (1@0uD0u DCiUCSo a <J1v1s1on of THE "1MR :3ROUP 308 WEST BASIN ROAD o P 0 BOX 903
- NEW CASTLE. DELAWARE *9720 * *J02l 328-IJSOO Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
Sample Designation: . ASTM A 193-88 Item 6-Stud Mark: CB!KICAL ANALYSIS:
Carbon (LTL-QA-CH-P-019 Rev. l) Mansanese (LTL-QA-CH-P-036 Rev.2) Phosphorus (LTL-QA-CH-P-036 Rev.2) Sulfur (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CB-P-036 Rev.2) Nickel (LTLJQA-CB-P-045 Rev.2) Chromiim . (LTL-QA-CB-P-025 Rev.I) Molybclenim (LTL-QA-CH-P-036 Rev.2) TEST REPORT Date: January 8, 1988 P. 0. No. Pl-241991 Lehigh No. D-49-27-11 B8R NB P0-752999/
N/A (%) Requirements 0.07 o.osx 0.50 2.oox 0.029 o.045x 0.020 0.030x 0.34' l.OOx 8.12 8.00-10.50 18.15 1s.oo-20.oo Eusr:ene Stuve. Chief Chemist -:nie_....,.
....... llellllau9.,,.,....._.
_____ , .. Cll.w*7. . ""-,...-...........
......,.,..l'IPlw-.e_.,.
.. _..._._....,..,,.
__ ._..IDlle
__
-....... .., -* wll .. _,... frw af dWll& Ill no -111111 l.ll'*IJll -r...,. i.mm--. lllO. 119 11*9 far lflY-. - -*DI -........
- i08 .VEST 3ASIN ROAD* PO. BOX 903 *NEW CASTLE. DELAWARE 19720
- 13021 328-0500
- PSE&G J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
SPECIFICATION:
Al93-B8 TEST REPORT DATE P.O. NO. LEHIGH NO. January 6, 1988 Pl-241991 D-49-27-11 SAMPLEDESIGNATION:
Item #6, Stud, l!ii"-8x4", Al93-B8, Markings:
B8R NB Purchased:
P0-752999/N/A PHYSICAL PROPERTIES WIOTH(ln),,,,,,, ***************
THICKNESS (in) ***** , , *********
- DIAMETER (in) *******************
AREA (1q In) **** , **** , * , , , * , ** , ** 0.355 0.099 *YIELD STRENGTH (psi) , *** , , , **** ,
- 49,500
- TENSILE STRENGTH (pal) ***********
ELONGATION
('Ill in 1 in.) ***** 106,100 41 REDUCTION OF AREA ('Ill) 66.4
- Yield Strength Determined
@ 0.2% Offset Method. HARDNESS 87 88 88 87.8 HRB MEETS MECHANICAL REQUIREMENTS OF ASTM A-193-B8.
MEETS HARDNESS REQUIREMENTS OF ASTM Al93-B8. REFERENCE LTL QA PROCEDURE QA-ME-P-001 Section 2.2 .FR PART 21 APPLIES. 4 '1<d ,,_ _... _a*ilCtlDtt......., .... ..--CIW8ll9ro1111e-..-
.........
___ Ille ____ Ill lle-81111 l.alloraUNy
-"**'a.,_., -lie COINCt9d,,..
al Cft8lga In no -111111 L.8'11111 T ...
.....
Of OllW ci.m-ea Fonn501T
... SUPPl.IER
- 0 PSEG I *. * * ..
o.,**r"l..,.
DOCUMENTATION REQUIREMENTS GENERAL SwHLtl*----------------
SUI SUHLtfll _____ _.&/,,__0
...
- Q*fSS ----------------
- 0011111
..va
- 0 "'° --------Lf .. I ITfMtlO ---------.. \ICLIAll CLAU SI 1SM1C CLASS I c H I c IC I. Is T 0 , " r a u I " I D D 0 cu M E N Ts *c: ... " A#llU9ie OOC:L,_.l
... T ,.,,.,
1 Fastener Testing Data Sheet *Sample IDt: SA/HC-Pl-241991-*.
Fastener
Description:
1 l/4"-8 Nut Description of Sample Stock Location:
Folio No. X60-0821 Material Specification as Documented by Licensee Records: A 194-BS Head Marking (Specification and Manufacturer):
8B CFC H4 **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 1 Pressure Retaining Vendor: Allied Nut & Bolt PO Box 670 King of Prussia, PA 19406 QA Requirements Imposed on Vendor: See attach. OAF-19 OC-6A Licensee Representative:
Date
- The Sample rot shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
- * (1@0DD@Gu Ouucsa a d1v1s1on THE MMR GROUP 3'J8 *VE.ST 9ASIN ROAD
- P 0 BOX 903
- NEW CASTLE. DELAWARE !9720 * *3021 328-*JSOO Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 194-B8 Sample Designation:
Item 6-Nuts Mark: CBIMICAL ANALYSIS:
Carbon (LTL-QA-CH-P-019 Rev .1) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus ( L TL-QA-CH-P-036 Rev.2) Sulfur (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium * (LTL-QA-CH-P-025 Rev.l) Molybdenum (LTL-QA-CH-P-036 TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-12 88 CFC H4 P2-038401/25527A
(%) Requirements 0.06 o.08x 1.68 2.oox 0.031 o.045x 0.022 o.030x 0.26 l.OOx 8 .18 8.00-10.so 18.27 18.00-20.00 Ruiren* Sruv*-Chief Che:ni.r;t
,._,..,,.
,_.... ... ,.., llcllllOU90I
,,..,.,.._
._.. a1111tr1eeon llil_...., ...............
...., .....
- 11. a.-*1. ,,,_ __
....................
...._ .. ._ __ IDlle __
.,._ -.,,., -*will 11e _...,_of c11wga. 111 no -lllall LalliGll r.-. Illa.
- _... °'--......
- 308 WEST BASIN ROAO
- P.O. BOX 903
- NEW CASTLE. DELAWARE 19720
- t302l 328-0500 TEST REPORT
- PSE&G J. PARDO, SUPERVISOR DATE January 6, 1988 QA MATERIAL COMPLIANCE P.O. BOX 236 P.0.NO. Pl-241991 o-49-21-10 D-49-27-12 o-49-27-14 o-49-27-15 Mail Code N62 Hancocks Bridge, NJ 08038 LEHIGHNO.
MATERIAL:
SPECIFICATION:
Al94-8, Al94-B8 and Al94-7 SAMPLE DESIGNATION:
Item 15 Nut, Item t6 Nut' Item #7 Nut, Item t8 Nut, 0-49-27-10 Nut, 1-1/&*-a, Al94-s MARKINGS:
TS K71 HARDNESS Purchased:
P2-0253Sl/
N/A 88.5 sa.o 88.5 *88.3 HRB 0-49-27-14 Nut, i**-a, Al94 BS Markings:
p2*-038401/2552'7A 86.5 87.0 87.0 -*86.8 BRB *NO HARDNESS RBQUIRBMENTS.
0-49-27-12 Nut, i1a*-s, Al94-B8 Markings:
P2-038401/25527A 83 84.5 85.0 *84.2 0-49-27-15 HRB Nut, 1-1/e*-a, Al94-7 Markings:
(-) 7AA PUrchased:
P2-151719/40215 28.0 27.5 2A*.o -** 27.8 HRC ** MEETS TBB.HARDNESS REQUIREMENTS OP ASTM A194-7. REFERENCE LTL QA PROCEDURE QA-MB-P-001 Section 2.2. lOCFR PART 21 APPLIES.
f * ' . The Energy People *0 QUAJ..ITY ASSURANC:t D&PARTW&NT A. GENERAL SUPPLIER DOCUMENTATION REQUIREMENTS REPORT NOQG ___ -_6_A ____ , I RECEIVING REPORT--.---;
PAGE 1 OF ----SUll*SUPPLIE
..
ADDRESS----------------
ADDRESS -------------------4 Nuts, Bolts, Studs, -Greater than l" thru 2" NOMENCLATI.:"!
AJf.1qi11i.Atf9'M
..
f) D .. AWING NO. ----------
P.O.NO. P2.-0253SI LIN!ITEMNO.
___
SPEC.NO. Al!V. -----1 ASME Sect. III NUCLEA" CLAD __ !....._ _____ SllSMIC CLASS "IQUISITION NO. --------t L C H E C K L I S T 0 F R E Q U I R E D D 0 C U M E N TS *circle
- Applicable DOCUMENT TYPI am -WIUllNG , .. OCEDUllllS
________ _ a m -WILDIRS a II_ WIUllNG HISTOlllV "ECDl'DI -.,,,..--*----
.:tJ C __;_ NDE Pl'tOCEDUlllES
- tJ NDE PERSONNEL QUALIFICATION*
lJ 0
- 0 -"ADIOGl'tAPHS C IJ -CODE CERTIFICATES C. DATA REVIEW AND ACCEPTANCE DOCUMENT REVIEWED AND ACCEPTED.
l9 ITEM READY FOR INSTALLATION/STORAG
-** .,.. DOCUMENT TYPE ,
.,. ... , . .., .
- Tt!T flW.i.JR e 0/IUI. rJf'Jl:S S) At 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-*
Fastener
Description:
1 l/4"-8x6 1/2" Stud Description of Sample Stock Location:
Folio No. X60-0505 Material Specification as Documented by Licensee Records: A 193-88 Head Marking (Specification and Manufacturer):
B8R NL **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 1 Pressure Retaining . .*.: Vendor: Texas Bolt Co 3233 West 11th Street PO Box 1211 Houston, Texas 77001 Requirements Imposed on Vendor: Spec. 61-6200 (ADDM. VI) Licensee Representative:
S igna tu re 7U.
- The Sample IDi shall have a prefix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your. classif icafion system-*. _::-_;; ,_;._. _" * : * * * *.' * --* --** ** :,:.:...:-
_,,, .. 5 .: -. ..
- . .. * . ,; "" .*. <,.,,..:: .
'. . '*
Fonn 51111 0G1'K5o a a1v1s1on of THE MMR GROUP JG8 'NEST BASIN ROAD o P 0 BOX 903
- NEW CASTLE. DEL/I WARE 19720 o 302: 'l29-05CO Public Service Electric & Gas Co. Attn: J, Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Bridge NJ 08038 Material:
Steel Specification:
Sample Designation:
ASTM A 193-B8 Item 7-Stud Mark: CB!llICAL ANALYSIS:
Carbon (LTL-QA-CH-P-019 Rev. l) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus (LTL-QA-CH-P-036 Rev.2) Sulfur (LTL-QA-CH-P-036 Rev.2) Silicon .y (LTL-QA-CH-P-036 Rev.2) Nickel ... (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025_
- Rev. l) .. Molybdenum (LTL-QA-CH-P-036 Rev.2) TEST REPORT B8R NL N/A /14510 (%) 0.06 0.91 0.025 0.021 0.65 8.56 18.27 Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-13 Requirements o.08x 2.00x 0.045x 0.030x l.OOx 8.00-10.so 18.00-20.00
- 308 WEST 3ASIN ROAD* PO. BOX 903 *NEW CASTLE. DELAWARE 19720 o 13021 J29-*'.:.5u0
- PSE&G J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 TEST REPORT Hancocks Bridge, NJ 08038 MATERIAL; SPECIFICATION:
Al93-B8 DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-13 SAMPLE DESIGNATION:
Item #7, Stud, Al9 3-B8, Mark*ings:
B8R NL Purchased:
N/A/ 14510 PHYSICAL PROPERTIES WIDTH(in)
- ,,, *** ,,,,,,,,,,,, THICKNESS (in) ** , , **************
DIAMETER (In) *******************
AREA (lq In) ************ , , ** , * , ** YIELD STRENGTH (psi) *************
TENSILE STRENGTH (psi) ELONGATION
('Ill in REDUCTION OF AREA ('Ill) 2 in.), **** 0.507 .201 74,600 107,500 38 69%
- Yield Strength Determined
@ 0.2% Offset Method. MEETS MECHANICAL REQUIREMENTS OF Al93-B8. HARDNESS HARDNESS 98.0 99.0 100.5 99.1 HRB** **DOES NOT MEET A-193 BS ACCEPTANCE STANDARDS.
REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION lOCFR PART 21 APPLIES. 22 20 20.5 20.8 HRC T1-...... -l&Aljec:t to and ,.._,tallw IN Mlllpie9 l<lllmlltld.
We Ille._ -rwul1a to lie KCuraM and '9llalllll.
L&borltoty ernn. "**'a., occ ... wll rrw ol cn.rge. In no -lllall UlllQll Inc. lie 118111e I°' any apeclm, °' -Fonn 501T
'41 I y . ADDENDUM VI PUBLIC SERVICE ElECTRir, Alm CAS COHPAN't SPECIFICATION NO. 61-6200 5161036 !OLTINC A.\1> BOlTINC COMPONENT JU:QUIJU:MENTS Th*
of thia Addendum ia to define the material, certification, testing, examination and identification requirements for boltin& and boltin&
uaed for pipe line flance application*
in Nuclear Cla11 l, 11 and 111 1>ipin1 1y1tema supplied directly by PSE&G Co. or it* authorized agent. Thea* requirements do not apply to vendor proprietary equipment such ** valvea and orifice flan&** or R3 piping supplied vith an equipment pack*&* unl1s1 th* purcha1e specification for the proprietary it me t acka
- s ecificall invokea thia addendun.
o t n1 an o t I oaponen s must
- n accor ance v cbe applicable Subsection ot th* ASME loil*r and Pr11111r1 Ve11el Code. Section 111, 1971, indicated below. KATEKIALS Material certificatiOft, te1tin1, examination and identi* fication requirement*
are apecified for 11\ac ar Cl* 1 boltin and Nuclear Cla11 11/lil bolttn1. ear *** o t n1. c
- o e u11 l*** l pipinf 1yst11111 shall be in accordance With Subsection Ill I* u rement1 for Cla11 I C on1nt1 of ASME Section Ill. c ear *** o n1. v c 1 o use or c ear Cla11 11 and 111 pipin1 1y1t1ma. ahall be in accordance with Subaection llC lequirement1 for Cla11 11 component*
of ASME Section 11%. 'l'b* Company'*
1111 of Material for lfuclear Grade loltiDI ahall apecify nuclear cl*** applicable to specific boltiDs material.
10ltin1 aaterial within tb* scope of thi* addendum ahall be in accordance vith the requirements of bolcinf aaterial*
1pecifi1d .in the Pipin& Scbedul11 for tbe app icabl* 1y1tem. PSE&C Material List 206915 D 4095, or applicable ECR doCU2D1it1.
Unless oth*rvi**
indicated in the 1111* Material attached to purchase order* for 1'ucl1ar Grade loltin1. atud bolts 1hall be thr11ded full ltn1tb.
- CERTIFICATION For 1'oltin1 and boltin1 component*
larcer than l*incb ncainal diameter, the aanufacturer 1ha11 1 certify that all requirements of th* material specification and all ch* . 1p1cial r13u1r1111nt1 of thi* Addendum have been .. :,* ** well aa 1upply otarized Manufacturer'*
C.rt1f1ed Material Teat. laDOrCI. . For bolcin1 end boltin1 component*
l*incb and 1111 !la n111Snal dia111ter llclflllf Manufacturer'*
of vith c al apecif1cac1on aa7 be provided !la lieu of th* Certified Katertal1 Te1c leporca. Reac number identification need noc be indicated on the aaterial or cha cert1f1cate1 of compllanca.
- -*-** 6' ' * ** -:...-* ** 6 -I
\ . . AI)t)tt.."t>tnt Vl PUILIC SERVICE ELECTRIC AMI> CAS COMPANY SPECIFIC.ATION"Rb.
61-6200 IOLTINC Am> IOLTlNC COMPONENT Jt!QUllUJ1EHTS (Continued)
'5161037 Te1c leport1 1hall include certified of the ectud rHulu of all required ch..s.cal
... ce1t1 exm11ination1 and beac treat11en
- eport1 1 a 10 nc u *
- acac ... nc t t DO repa r* o aAJ kind (veldin&, braz1n1. 1older1n1.
heac Htc1n1 epox, or cold joininl) haft been aade on an7 pare and/or component of che iteM 1uppl1ed.
Vbere .. rkin1 11 raq11irld (1ee ldenclf lcaClOD para1raph)
Ch* certif1cac1on 1hall 1cace th* aanner la vhlch Che .. teriala are ldenciflld, lacludin&
U. 1pecUlc *rldaa. TISTIIG llUCUAa a.us 1 IOU'lllG lol Ciq and hl CUI 1'811 .. CH tad la dance vich the nqulraentl of cu .. cadal 1pec1ficaciOD.
'!'he procedure for obcaWq CHC and 1pec!Mu for quenched and capered bolei!'I aacertala 1bal1 'H la eccordance vich th* applicable uc1rla1 1peclf1catiOD ad vich th* lli.d* ln1th of Ch* 1ped.-n ac IHI& OD* diaecer or chicbeH fraa. a heac created ed. *
- IUCUAa CUSS U/lll IOl.tllG . lolcin1 and hlCia& COllpOlleDCI 1'811 .. CHHd la with the r1qiir ... nc1 of ch* *C*ri*l* 1pec1flcaC10D.
Material co h S...cc c .. cad 11la11 h CHC*d la accordance vich U* *C*rial 1peclflcaClOD AS'DI A*320 (SA*320) acepc ** follov11
- 1. On* CHC of* titre* .. 1ba1l h aad* for each loc of ucei*tal vber* a toe 11 defined ** frcn1 oil* hHC of aacedal Isaac treated 1a cme char&* or H OD* contlDUOUI operacioa, DOC co UCIH la vel&hC ch* .fo11ovia&a 1*3/4*lncls dl ... t*r and 1111
- 1500 pound* OYer 1*3/4-lacll co 2*1/2*1Dcla
- 3000 pounda OYer 2*1/2*lacls co S*incls d:l111eter
- IOOO pou;adl o..r S*incll dl-cn -10 ,000 JOUDda 2* JUnf-c .. c -.alu* 1ha11 h JS fc-1'1 ac --1 a.t ldnu 25 dapHa r for h11 dM Cllt 1pec:lMDI
- *uw " required C.. -.alut* (mill lateral e9analoza) for hlcln1 over 1*1acll 1ha11 'be 2J *ll*. .
- 2. ATrACHMZNr TO * * . :. -
CiU>ER f 7.f..Zrof
-.
ADDChi:>mt Vl 'PU!LIC ELECTRIC Mi:> c:AS COMPANY
- SPECIFICATION NO. 61*6200 . . 5161038 !OLTINC M"tl !OLTIHC RIQUIR!:MENTS (Concinued)
- 3. Charpy V*noccb 1pec1-n* 1hal1 ** in accordance Vitb ASnt-A370 (SA-370), Ft1ure 11, Tn* A. OrienutiOD for t:b* impact teat *hall be in t:be mdal direct:iOD.
- 4. Tile tHt: temperatuTH and absorbed ener17 valuH shall be reported in the :.rtified Material*
T11t leport. In addition, the lateral ezpandon in lncbH and the percent: duct:tle*fract:ur*
area for each 1p1ctmen *ball be reported for iDfor11at:ion.
- 5. Ia cue a teat fail*. a ret:en .. , h conducted con1t1ctn1 of tvo acceptance t:**t* of *r.ct.ena t:akea aa near aa practical*
to the fat ed 1pecl!lma.
Acceptance of r*t:**C *ball require bot:b teat* to **t the aint11111 requiremeac.
P+'mlATJONS IUCIZAI. CUSS l IOI.TIS lolt:inl and boltinf coarponenta
- hall h exaalned ill accordance Vi.th t:be *PP lcabl* ucerial 1pectficatioae vitla tbe follovin&
additional reqQlr ... ncaa -r1w1111 :# :JI .,.,,,,,, Z' *"'I Vlaual exaainatlaa
- ball be anllecl to the anaa of tbrHde*. *bank* and beade of Haal *chilled parta. Barmful diaconctautti**
aucb ** ltp1. 1*111111 cracka tbac would b* dacrimencal 1D the :lataded ear.ice are UDacceptale.
- ca. ,ID t f 1reater c *ia nomaal \olt ala* *ha 1 be eM11lnei *1 the *p*tic particle or 1iqul4 fenetrant Mt:W 1pecifle4 ill pan1r*ph 11-2513 of ASKE SeeciOD llt. Tbe CHC 1hal ** perfonied OD the fi'nilbed nlt:
or OD t:b* *terlal ICOCk at approxi*t:*l1 the Halalled
- Rz.
- dl .. cer **fore t:breadin1.
Lilleu noaaial indlca* tlna*ar* unaccepcale.
- tillear.alal ladlcn1-.
areater t:haa l*li&cb 1D leaath are uaaccepcable.
J. All '°lH ad '°ltlDI componenH fr*at*r cha 2*bch t:brw 4*1Dch DOll!nal iolt: *iae *ba 1 be ultra1onlcall1 u*ned over che entire lenath prior to thrHdinf.
rrocedure aad acceptance crit:erla
- hall be aa *pc fled ill parapapb D*2Sl4 of ASMI lect:ioa 111. -IUCtU& Cl.ASS 11/llt IOLTDG loltin& and hltinf component*
- hall be exatned :la with th* *PP. tcabl* .. terial apeciftcat:loa.
-J -.........
- -* 1u * "Cm""'rr TO IUAQL\Si0f'DE1#1S'Cfl
.. . . ----*--*.
( (, '( .
Vl PUBLIC S'ERVICE ELECTRIC .A.'1> CAS CCJl'flJJ...Y SPECIFICATlON NO. 61*6200 5161039 IOLTING AMI> IOLTINC CCJM?OHENr (Continued)
IDU."TIFICATIOR All bolt1n1 end boltinf 11aterial1 1hall be identified
- 1n accordance vicb ASME loi er and Pre11ure Ve11el Code Section 111, Subarcicl*
IB*21SO. the .. rklnf 1,mbol and/or code used co identify .. cedal 1peclf catioa, 1rade, beat Dumber, ecc ** 1hall be decemned
.. nufactver.
Tb* urkin& code shall be cm bOtb end* of each bolt and oa each visible mat .... (DOC fl&CI). Ferri.tic ltHl 1camp1 *hall DOC be uaed for auacenitic 1tainl***
ateel. Ia addition to the above .. r1dn1. each piece 1hal1 be .. rked VS.Cla a removable halide free color d1* for eaae of n11elear clan identUicatiOD.
'Dae color coae co h uHd for tlda fUPOH *ball h ** follon a .. Ila Tb* llotarized Material Certification T11t Jteporta, where pronded, 1bal1 reference tile paint color and CJP* u well u tile IJl!Hl or code indicated altoft. PACIAGIRC loltin&
1ha11 h packed b7 individual it .. ** Indicated OD c!ae 1111 of Material for lluclear Grad* loltlftl.
the bolciA1 componenu ahall*be *bipped bald* halide fr.. '°l1ethe7len*
b*&* vbicb are la t1ln crated la vooda barrela or ***. !xc,t for color *1* dlac:utHd above, bo1tin1 componenta 1bal1 be rH of oil acale or foreip utedal. Th* **H criteria 1111111 h eqalvalent to that vhicb produc11 a aurface Yi1lbl7 free from forelsn uterlal * * ,... 11-6200 IVK1D 5*\1*72 ADan -...1 t-14-72 AD1D .... 2 10*20*72 .... 3 1-20*75 Mate
- 4. A.
TO. 1\la..:r.ASE ORD EB ' (!.*.* .m
- R\ .. --
........
.. . . . . . .....
- Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-9 Fastener
Description:
1 1/8 11-SxS" Heavy Hex Bolt Description of Sample StocK Location:
Folio No. X60-0355 Material Specification as Documented by Licensee Records: A 320-L7 Head Marking (Specification and Manufacturer):
TB FL45 L7 **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 2 Pressure Retaining Vendor: Texas Bolt Co. 3233 west 11th Street PO Box 1211 Houston, TX 77001 QA Requirements Imposed on Vendor: Spec. 61-6200 ADDM. VI See attached OAF-19 MR-2008-9
- ' . Licensee Representative:
s igna tu re __
te 1/19/f f *The Sample IDi shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
(1@DuB@Du a j1v1s1on of n-.. E MMR G::::ouP .VEST BASIN rlOAO * ? 0 BOX 903
- NEW CASTLE. DELAWARE "3720
- 302 'do<<::*J Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 320-L7 TEST REPORT Date: January 8, 1988 P. 0. No. Pl-241991 Lehigh No. D-49-27-16 Sample Designation:
Item 8-HH Bolts Mark: TB FL45 L7 EL60229/14268 CBIMICAL ANALYSIS:
(%) Requirements Carbon 0.47 0.38-0.48 (LTL-QA-CH-P-019 Rev.l) Manganese 0.79 0. 75-1.00 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.007 O.OJ5x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.017 0.040x (LTL-QA-CH-P-036 Rev.2) Silicon o. 25' 0.15-0.35 (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium 0.99 0.80-1.10 (LTL-QA-CH-P-025 Rev.I) Molybdenum 0.18 o.1s-o.25 (LTL-QA-CH-P-036 Rev.2) Eusrene Stuve Chief Chamist 0.-47. ""--.,. .,.._hi Ille.._.., and 1aiiow1-.e -of Ille..,.....-....
Will....._
Ille-.. --*lie --........_ -. --* wil lie_...., -of dWQ9, 11t 1111 -lft.il LAllilft T-.0 119 -llllr Ml'....,_=
l aMld.
- JCa 9ASiN ROAD* PO BOX 903 *NEW CASTLE. DELAWARE ;g720 o 13021 329-0500
- PSE&G J. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
SPECIFICATION:
A320-L 7 TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-16 SAMPLEDESIGNATION:
Item #8, HH Bolts, l-l/8"-8x5", A320-L7, Markings:
TB FL45 L7 Purchased:
El60229/14268 PHYSICAL PROPERTIES WIDTH(in)
- , ;. THICKNESS (In) *********** , , ***** DIAMETER (In) *******************
AREA (llq In) *********************
- YIELD STRENGTH (pel) *************
0.506 0.201 136,800 157, 000 18
- TENSILE
ELONGATION
('Iii in 2 in.) ***** REDUCTION OF AREA ('Iii) 54.9
- Yield Strength Determined
@ 0.2% Offset Method.
- HARDNESS 33.5 34.0 34.0 33.8 HRC MEETS MECHANICAL REQUIREMENTS OF ASTM A-320 L7. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES * ,,_,..,..
... ll"'llCI ID Ille........, 11111 W.
____ ID lie---......_
LaDoratoty
.,_ "*1111 lftey OCCW", ... lie Canwc:t9ll rrw ot ct1-ve. In no -llWI L.iMgll T*1111 Inc. lie u.eie IOr Mr IC*UI. aa.. dMlagee. Fonn501T
,*
R ----:*, * . l'i 2-6 -. ""' : '.I ':' *, ,' ... * * "'. I ** \ * \ ** I =* : *. -. ..: i:; -I 5 . :i ..:.. :.. c :*i : c :< , :: . ..: I ... .. .. ... . -= . : -! . : . i':-' ;; .. .. . .. I o-.. .. I 2 7 I ' =:_'i--::::l ./" . --*---1 --*' I I .,,. I I . , ! 311: .*. -----i ' -* ... ---,' I I ***.**-*-* 1 J:s ' :-*:-/ I I . *------* 1. *3 ..
- :J l
- I ;. *,;.;-.. *-trti>." '7TH-* 11*11 . -. . -:. . *-... -. . 7 ... * :._ .. :.
! . . . . *-****. **--. -. -* .... ---*-. *----------------------------*
i . ** .. ... . .. . , ..... :** .,,,.. l s *77 l. L HOWES
- l\ttachment 1 Fastener Testing Data Sheet *Sample Fastener
Description:
1 l/8"-8 Nut Description of Sample Stock Location:
Folio No. X60-0857 Material Specification as Documented by Licensee Records: A 194-7 Head Marking (Specification and Manufacturer):
(-) 7 AA **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 1 Pressure Retaining Vendor: Allied Nut & Bolt PO Box 670 King of Prussia, PA 19406 QA Requirements Imposed on Vendor: See attach. QAF-19 QC-68 Licensee Representative:
Signature
___ ili. __ .'iZ __
- The Sample ID# shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system *
(1@0uO<l)Ou a T'-<E "1MR GPOUP 1*:9 NEST BASIN ROAD
- P 0 90X 903 o NEW CASTLE DELAWARE 1 9721)
- J02i Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel TEST REPORT Specification:
ASTM A 194-7 (AISI 4140 Date: January 8, 1988 P. 0. No. Pl-241991 Lehigh No. D-49-27-15 Sample Designation:
Item 8-Nuts Mark: (-) 7 AA P2-151719/40215 CHEMICAL ANALYSIS:
(%) Requirements Carbon 0.41 0.37-0.49 (LTL-QA-CH-P-019 Rev. l) Manganese 0.94 0.65-1.10 (LTL-QA-CH-P-036 Rev.2) Phosphorus
- 0.013 0.04x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.010 0.04x (LTL-QA-CH-P-036 Rev.2) Silicon 0.27" 0.15-0.35 (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium 1.01 o. 75-1.20 . (LTL-QA-CH-P-025 Rev. I) Molybdenum 0.15 0.15-0.25 (LTL-QA-CH-P-036 Rev.2) -. -= ni.-.....of
!Qe.11c11-.or,_,.....,.
_°'_..ant1t11_,,,., .. _..._ **
st oi-'7. ,..,,_ ....... -IUllleel to Ille...,_,,_
- 1111-*--of Ille ..... WI_... .. .-0..--IO IMI--..--. -lllOllirl n_, -* w111M1 corr..-c1
,_of-,...
111 110 --l.Mlgll T ..... lllO. llrl u..le far...,_.
--.-..i. or ---
- 308 WEST 3ASIN ROAD
- PO BOX 903
- NEW CASTLE. DELAWARE 19720 * ,3021328-0500 TEST REPORT
- PSE&G J. PARDO, SUPERVISOR DATE QA MATERIAL COMPLIANCE January 6, 1988 P.O. BOX 236 P.0.NO. Mail Code N62 Pl-241991 Hancocks Bridge, NJ 0 8 0 3 8 LEHIGH NO. MATERIAL:
D-49-2 7-10 D-49-27-12 D-49-27-14 D-49-27-15 SPECIFICATION:
Al94-8, Al94-B8 and Al94-7 SAMPLE DESIGNATION:
Item #5 Nut, Item #6 Nut, Item #7 Nut, Item #8 Nut, D-49-27-10 Nut, 1-1/8"-8, Al94-8 MARKINGS:
TS K71 Purchased:
P2-025381/
N/A 88.5 88.0 88.5 *88.3 HRS D-49-27-14
- Nut, Al94 BS Markings:
8B CFC H4 Purchased:*
P2-038401/25527A 86.5 87.0 87.0 *86.8 HRB HARDNESS 0-49-27-12
- Nut, Al94-B8 Markings:
P2-038401/25527A 83 84.5 85.0 *84.2 D-49-27-15 HRB Nut, 1-1/8"-8, Al94-7 Markings:
(-) 7AA Purchased:
P2-151719/40215 28.0 27.5 2R.O -** 27.8 HRC *NO HARDNESS REQUIREMENTS.
- 11--*-..... to 914 llleMlllCllll IUllfflill!ld.
- w.
l.Mlomary
-llloulll 0.,, -* ..... llw of CIWg9. In no--Lllli9ft Tmclrlg LllllltlilDNI, lie 1111119 lat'"' ....... co-.qi I 11111. OI Ollllr damaga The Energy People SUPPLIER REQUIREMENTS OAF-19 No._q_c .... 5 .... B _______ _ ,
P.O. Item Nos. _________
_ MOIC No.------------
.1 tem No./Description-Component/ltem
_N_U_Ts_ * ...__80_L_T_S
.....
- _s_ru_o_s
_______ _ ** b. c. GREATER l" THRU 2" ASME/ASTM SA/A 193 (87, 88) SA/A 194 (2H,4,7 ,8) NOTE: Where 1pplie1bl1 number d*ign1tions lrt used IH 1ttlchtcl pagn. A. Code, Stand1rd Requirements SQQ (ASM£ CODE SECTION III. CLASS 1) 1977 EDITION INCLUDING ADDENDA AND LATER CODE EDITIONS OR ADDENDA THROUGH THE SUIKR 1982 ADDENDA C. Speci1l M1t1ri1I, Tnt I& Other Recftl. 713 Engineering B. Nondtstructiv.
ExM'!ination 620 (PT), 630 (MT), 640 (VT) -PER NB 2581 D. QA Progrtm Requirements 800, 801, 805, 810 Other Requirements Attxt'ltcl Y11 0 No [] Supplier Do Not Subltitutl Supplier 0 E. QA Requirements
-Strvices __ ..r&lo ___________________________
_ F. Document Requirements (CAT) List by C1"90'Y 1. b. or c. Shall bt submitted to PSE&G for review and Reviewed Reviewed Reviewed acceptance prior to stan of mfg. If current Number CAT
- Number CAT
- Number CAT & revision has been accepted by PSEl&G, Acctptld Acceptld Accepted resubmittal is not required *.
- 171V c -172V c Shill bt 1V1il1ble during shop 1urv.ill1nce...,.
'!J1'!JV c .. .... 372¥ c Shill accompany elCh shipment.
....... 222Y c G. CIUUJlitPJld"MH
- amt l'£l NA3767 .4 AND NA 3766.6 -CHARPY IMPACT TEST DATA REQUIRED FOR AUSTENITIC ssiPER NB 2321.2 ... Mr REPORT .... VT REPORT ..... PT REPORT NOTE: PT OR Mr , WHICHEVER IS MOST FEASIBLE H. PSEl&G NOA shall bl notified by phone (809-339-4333) 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> prior to the customer hold points shown below. NA o-. i:
i"
.. ;=;c ltv Auurtnct D1t1 0 Document Revi.w tnd Accepted----------------------
Ditt------
0 11mft Reidy for lna.llationlStor
... --------------------
D1tt _____ _ Rw.12 1114 (1 of I) I Attachrnent 1 Fastener Testing Data Sheet *Sample ID#:
Fastener
Description:
1 l/8"-8x6" Stud Description of Sample Stock Location:
Folio No. XSS-0916 Material Specification as Documented by Licensee Records: A 193-87 Head Marking (Specification and B7 * **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature
- The Sample IDt shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
- DwKso J
- Jf r.-.E
.'.JRQUP .VEST 3t.SIN ;<OAO
- P 0 BOX 903 * 'iEW CAST
- 302' 32g .. ;:*:*: Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-18 Specification:
ASTM A 193-B7 (AISI 4140) Sample Designation:
Item 9-Studs Mark: B7
- N/A / N/A
- CH!KICAL ANALYSIS:
(%) Requirements Carbon 0.39 0.37-0.49 (LTL-QA-CH-P-019 Rev. I) Manganese 0.87 0. 65-1.10 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.023 o.035x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.024 0.040x (LTL-QA-CH-P-036 Rev.2) Silicon 0.34* 0.15-0.35 (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium I.OJ o. 75-1.20 * (LTL-QA-CH-P-025 Rev.1) Molybdenum 0.19 0.15-0.25 (LTL-QA-CH-P-036 Rev.2) . ,.,,.., T11e..C-.otlalle, llclflloullort
.. uc1u1en1_or.,.,..an1111a-
...,.,..-...-
st lllW ----ta Ille aMQuacy and*-*---of Wit -Ille ... --ID be ---* i..8llDrato<y
-. "*'Ide,..
occur, will.,. -,_ o1 '"no -111111 LMll!lll r-. 111a. 11a -1ar...,
-c1amaoaa.
- 308 WEST BASIN ROAD
- PO. BOX 903
- NEW CASTLE. DELAWARE 19720 * (302) 328-0500 PSE&G
- J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
TEST REPORT DATE January 6, 1988 P.0.NO. Pl-241991 LEHIGH NO. D-49-27-17 D-49-27-18 SPECIFICATION:
Al93-B7 and Al94*2H 1/8" Diameter SAMPLE DESIGNATION:
Item t9' Nut and Stud Hardness HARDNESS 0-49-27-17 Nut, 1-1/8"-8, Al94-2H Markings:
2H u Purchased:
N/A I N/A 26.S 28.0 27.S 27.3 HRC D-49-27-18 Stud, l-l/8"-8x6*, Al93-B7 Markings:
B7
- Purchased:
NA I NA 27.5 27.S 27.5 27.S HRC MEETS HARDNESS REQUIREMENTS OF ASTM Al93-B7. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21. 1'w..,. -_,.,..ID IN........., Ind....,_,...
a dllrm:9' OI Illa ....... IUllmillad.
wt 11111-. Illa._ -rwulb to Ila .:C..-91111 rallUla. L.allor9tary
.._....,...., _, .. *...., llaaofc:IWge.
rnc.11a1i.11111ranylll8dal.
- *
- Attachment 1 Fastener Testing Data Sheet *Sample ID#:
Fastener
Description:
1 l/8"-8 Nut Description of Sample Stock Location:
Folio No. YSB-1310 Material Specification as Documented by Licensee Records: A 194-2H Head Marking (Specification and Manufacturer):
2H U **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure aoundry, Structural):
NSR General Plant Application Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature
___
__
_______________________
Date Jfi9/I¥ *The Sample IDt shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system *
- * * (1@GLJBGu OcnK5o 3 d1*1rs1on Jf iHE
... P 308 WEST BASIN ROAD
- p 0 aox 903
- NEW CASTLE. DELAWARE :9720
- JC21 1z5 .. ;sc0 Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 194-2H TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-17 Sample Designation:
Item 9-Nuts Markings:
2H u N/A I H/A CBIMICAL ANALYSIS:
(%) Requirements Carbon 0.47 0.40 min. (LTL-QA-CH-P-019 Rev. l) Manganese
- o. 71 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.015 0.040x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.018 0.050x (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev. l) Molybdenum (LTL-QA-CH-P-036 Rev.2) -: 111e_,.,.,,.,,°',__
__ °' ___ °' __ °" .,._..., .. _........
- 3 t
__
- 308 WEST BASIN ROAD
- P 0. BOX 903
- NEW CASTLE. DELAWARE 19720
- 13021 328-0500 PSE&G
- J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
.. TEST REPORT DATE January 6, 1988 P.O.NO. Pl-241991 LEHIGH NO. D-49-2 7-17 D-49-27-18 SPECIFICATION:
Al93-B7 and Al94--2H 1/8" Diameter SAMPLE DESIGNATION:
Item #9, Nut and Stud Hardness HARDNESS o-49-27-17 Nut, 1-1/8"-8, Al94-2H Markings:
2H U Purchased:
N/A / N/A 26.5 28.0 27.5 27.3 HRC D-49-27-18 Stud, l-l/8"-8x6", Al93-B7 Markings:
B7
- Purchased:
NA I NA 27.5 27. 5 27. 5 27.S HRC MEETS HARDNESS REQUIREMENTS OF ASTM Al93-B7. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 * .,,_ ---lllll!Kt 111 Ille llllQUSY llld **-ltllM c:l'IW* of Ille ....... llmiltllll
- w.
... .....,..'°
.,._,...81111
....... Ullonlory
-.,.,.... ..., -* .... CllfNClllll,,..
ol CfWga. In no-111111 Llfli9ll T.ilng lie lialllll lor...,. --
adW o.m.-Fonn 900
- *
- Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-JI' Fastener
Description:
1 l/4"-8x6" Stud Description of Sample Stock Location:
Folio No. XSS-0926 Material Specification as Documented by Licensee Records: A 193-87 Head Marking (Specification and Manufacturer):
87 B **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature
- The Sample IDt shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system *
- Forlll 50D (1@GuB@Gu 023 0 Owcso J '.l:v1s")n :1-<E MMR GROUP ;ca WEST 3ASIN QOAO
- p 0 BOX 903
- NEW CASTLE. QEL,,WARE
- 9;20 * *JQ2! 229**)500 Public Service Electric & Gas Co. Attn: J, Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel TEST REPORT Specification:
ASTM A 193-B7 (AISI 4140) Sample Designation:
Item 10-Stud Mark: B7 B N/A / N/A CHEMICAL ANALYSIS:
(%) Carbon 0.44 (LTL-QA-CH-P-019 Rev. l) Manganese 0.97 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.018 (LTL-QA-CH-P-036 Rev.2) Sulfur 0.023 (LTL-QA-CH-P-036 Rev.2) Silicon 0.30 (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium 1.02 (LTL-QA-CH-P-025 Rev. l) Molybdenum 0.15 (LTL-QA-CH-P-036 Rev.2) ., .. Date: January 8, 1988 P. 0. No. Pl-241991 Lehigh No. D-49-27-19 Requirements 0.37-0.49 0.65-1.10 0.035x 0.040x 0.15-0.35
- o. 75-1.20 o.1s-o.2s
_,.,.,,._.....of,....,llctitloueortraudu11n1..-or_..,.,._...., .. ....-....
9 t 1'lw .... n Mljla ID and_, ..... of 11111 ........ ____,,WI..._.
Ille ---*be ---. -llllir -* wil be con<<l9d ,_of Cll8IVL In no -.,... Uilllllll r..,.. Ina. 119 ..._far..,--.__.....
or -
- *
- 308 WEST BASIN ROAD
- P 0 BOX 903
- NEW CASTLE, DELAWARE 19720 * <302l 328-0500 TEST REPORT PSE&G
- J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. Box 236 DATE January 6, 1988 P.O. NO. Pl-241991 Mail Code N62 Hancocks Bridge, NJ 08038 LEHIGH NO. 0-49-27-19 o-49-27-20 MATERIAL:
SPECIFICATION:
Al93-B8 and Al93-B7 SAMPLE DESIGNATION:
Item #10, Stud and Nut HARDNESS 0-49-27-19 o-49-27-20
- Nut, Al93-B8 Markings:
SB H4 CFC Stud, Al93-B7 Markings:
B7B Purchased:
N/A I N/A
- Purchased:
p2*-038401/25527A 29.5 30.0 30.0 29.8 HRC 86 85.5 84.5
- 85.3 HRB *MEETS HARDNESS REQUIREMENTS OF ASTM Al93-B8. Fonn !ICID REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 2i APPLIES
- n... ...... .,. lllllject IO Ille.._,, Ind IWll'Willllwe charstlr of IN --.. llmin9d. we .-.111e --1'9U118 lo tie ICCunl9 .. -lllOuld -occur, Wiii lie comc:t9ll frM ol c:fWg9. In no_.,. Lllllgll T..ang LaDor--. Inc. lie,.__ lor any ._.
- Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-24i991-(t
==
Description:==
1 1/4"-8 Nut Description of Sample Stock Location:
Folio No. X60-0821 Material Specification as Documented by Licensee Records: A 194-88 Head Marking (Specification and Manufacturer):
8B H4 CFC **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure aoundry, Structural):
ASME Class 1 Pressure Retaining Vendor: Allied Nut & Bolt Po Box 670 King of Prussia, PA. 19406 QA Requirements Imposed on Vendor: See Attached OAF-19 QC-6A Licensee Representative:
Signature
___ ,h,/t¥ *The Sample rot shall have a prefix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
(1@GuB@Gu a J1vos1cn ?1 'HE MMR GROi..,P 308 NEST BASIN ROAD
- P 0 SOX 903
- NEW CASTLE. DELAWARE 19720
- 3021 J28-*i5CC Public Service
& Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
S.teel TEST REPORT Specification:
ASTM A 194-BS SA194 Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-20 Sample Designation:
Item 10-Nuts Mark: SB H4 CFC P2-038401/25527A CB!KICAL ANALYSIS:
(%) Requirements Carbon 0.06 o.08x (LTL-QA-CH-P-019 Rev.!) Manganese 1.68 2.oox (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.031 0.045x Rev.2) Sulfur 0.022 0.030x (LTL-QA-CH-P-036 Rev.2) Silicon 0.26 l.OOx (LTL-QA-CH-P-036 Rev.2) Nickel s.21 a.00-10.so (LTL-QA-CH-P-045 Rev.2) Chromium 18.45 18.00-20.00 . (LTL-QA-CH-P-025 Rev.!) Molybdenum (LTL-QA-CH-P-036 Rev.2)
- Euirene Stuve.._ Chief Chemist -: ,,_,_...of,_, llCllllOueOt
,,..,.,_ -arllllrtleon Law, Tltlll 1& Cft.-'7. . ---IU!ljlal IO and 1911iWWWll*lw -of Ille ..... IUOl!llllmd.
Vlil9-Ille ---IO*--,..._, -_..,. 1119r -* ... lie -.NC11C1flwofaw;.,1111111-
-U11i11t T ...
lie M-. lar_, ....................
ar--.....
308 WEST BASIN ROAD
- P 0 BOX 903
- NEW CASTLE. DELAWARE 19720 * (302) 328-0500 PSE&G
- J. PARDO, QA MATERIAL COMPLIANCE P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
SPECIFICATION:
A.193-BS and Al93-B7 TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-19 0-49-27-20 SAMPLE DESIGNATION:
Item 110 I Stud and Nut HARDNESS D-49-27-19 0-49-27-20 Stud, l**-ex6*, Al93-B7 Markings:
B7B Purchased:
N/A I N/A Nut, 1**-e, Al93-B8 Markings:
BB H4 CFC Purchased:
P2-0*39401/25527A 29.5 30.0 30.0 29.8 HRC *MEETS HARDNESS REQUIREMENTS OF ASTM Al93-B8. 86 85.5 84.5
- 85.3 REFERENCE LTL_QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PAR'l' 2l. APPLIES. HRB l'--ll-llltljlc:t1Dt11e--.-, Ind 19111w-.c:twstwolllle
...............
'#111111191191Nm-
.. Nlultltolie
__ Md ........ -lflOUllll
.._ _, W11 Ille_... flwof G1Wg9. In ll0-" 11111 Llflllll TllllngUDocAiila Inc. Ille..._ * .., 11*111. 001 I .... 111 Cllfllr IMrNga
REPORT N0°'"6A. RECEIVINQ The Enefgy People SUPPLIER DOCUMENTATION REQUIREMENTS ltAGE 1 OF * !
QUALITY ASSURANCE DEPAllT'lo:ENT -.... A. GENERAL SUPPLIER ALLlEO Co. sua-su,,L1ER
________________
_
__________________
_ Bolts, Studs, -Greater than i* thru 2* NOMENCLATI.;RE g) DRAWING NO. REV.----P.O. NO. ?l.* OJ:!'iO\ L*NEITEMNO.
__________
SPEC.NO. ASME Sect. III NUCLEAR CLASS ---=!=-------
SEISMIC CLASS --------REQUISITION NO.--------
B. C H E C K L IS T 0 F R E Q U I R E D D 0 CU M E N TS *cirde u Applicable
.... *1 1 .. *,, .... i I-ii DOCUMENT TYPI" f 1-t .,c.t ... DOCUMENT TYPE ; -1" *c
- z c * &c z c 0 JD -WILDING PROCEDURES----------
OXJ -P.S. SHll'MENT RELEASE 0 BJ_ WELDERS QUALIFICATION---------
OXJ -*ILL OF MATERIALS 0 IJ _ WELDING HISTORY "ECOADS
OXJ _ INDEX OF DOCUMENTS
.:tJ 0 NOE PROCEDURES*
OXJ -TEST PROCEDURES
_________
_ 0-NDE PERSONNEL
- OXJ -TEST REPORTS ___________
_ lJ 0 NDE AEPOATS
- 0 OXJ -HEAT TREAT PROCEDURES
_______ _ 0 K) _ RADIOGRAl'HS OXJ -HEAT TREAT RECORDS ________ _ 0 IJ _CODE CERTIFICATES 121 a*_ CLEANING*
PACKAGING PROCEDURES*
,_N_O_T_E_:
_T_H_E ___ R_E_Q_U_l_R_E_D
___ c_o=-i.-U_M_N_l_S_F_ll_L_E_D
__ l_N_Wl_TH_,-.
_2_0_R_3_-I r;, 0 -MARKING Ii IDENTITY
- 0 C[_ FAl,.ICATION HISTORY R£CORDS 1. SHALL IE SUBMITTED TO itSEliG FOR REVIEW AND APPROVAL PRI09' TO START OF MANUFACTURING.
0 a_ REPAIR RECORDS No Repairs IF CU,.RENT REVISION HAS IEEN APPROVED IV CJ CtlJJ.. MATERIAL TEST REPORT ** PSE*G. RESUIMITTAL IS NOT REQUIRED.
0 as_ CERTIFICATE OF COMPLIANCE MANAGER
- QUALITY ASSURANCE SERVICES 0 -PUBLIC SERVICE ELECTRIC AND GAS COMPANY '°-'ROCEDURES LIST MAIL CODE 1SE CJ Qr_ CERTIFICATE OF CONFIGURATION OUALIFICATIC O o_ *MT or PT as aoplies:hie
- a?-* 2. SHALL H AVAIL.AILE DURINC SHOP 0 0 -NB 2 5 8 3 3. SHALL ACCOMPANY EACH SHIPMENT 0 o_** CMT
- R cer 3767. 4 and *Only PSE'G approved procedures 00 NA 3756.6 m_ay be used. 2 0 _ 0 0 ...:..,_ C. DATA REVIEW AND ACCEPTANCE REVIEWED AND ACCEPTED VITEM READY FOR INSTALLATION/STORAGE 1 APPROVAL i,; I "
- fl"" :i.. DATE Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-1.Jf Fastener
Description:
1 Nut Description of Sample Stock Location:
Folio No. XSS-1310 Material Specification as Documented by Licensee Records: A 194-2H Head Marking (Specification and Manufacturer):
2H U **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR General Plant Applications vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature
__ 1fl_.
1/,3/IP *The Sample ID# shall have a prefix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
- [1@ClJBDu Ow:So a r:11v1s1on af ;,_.E '.Al.AR Gr:IOL..P .VEST SASIN ROAD
- P 0 BOX 903 * 'JEW CASTLE DELAWARE '9720
- 3C*2* :o*:*: Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance_
P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 194-2H TEST REPORT Date: January 8, 1988 P. 0. No. Pl-241991 Lehigh No. D-49-27-21 Sample Designation:
Item 11-Nuts Markings:
2H u N/A I N/A CHEMICAL ANALYSIS:
(%) Requirements Carbon 0.45 0.40 min. (LTL-QA-CH-P-019 Rev.1) Manganese
- o. 71 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.016 o.o4ox (LTL-QA-CH-P-036 Rev.2) Sulfur 0.021 0.050x (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev. l) Molybdenum (LTL-QA-CH-P-036 Rev.2) _, ,,,.__..o1r...
llc!lllOu9e1,_..,.
_°'_°" 111 .. .._,...,,be_.......
st Cll-*7. ,.,,_ --lllllj9cl lo 1118 *911<---"'*-ol 1118 ..... IUllllllltMI.
Wll bel'-1118 ---IO be --
8"1119. "'°'*' U., -* w11 119 __..,. ,,_ ol Cft81V9. In no --Ullliilh Teollng Illa. be lllr 81iY ...-. 01 8118&
- *
- 308 WEST BASIN ROAD
- P.O BOX 903
- NEW CASTLE. DELAWARE 19720 * !302) 328-0500 PSE&G J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. BOX 236 Mail Code N62 Hancocks Bridge., NJ 08038 TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGHNO.
D-49-27-21 D-49-27-22 MATERIAL:
SPECIFICATION:
Al93-B7 and Al94-2H SAMPLE DESIGNATION:
Item ill, Nut and Stud, 1-1/8" Diameter HARDNESS D-49-27-21 D-49-27-22 Nut, 1-1/8"-8, Al94-2H Markings:
2H U Purchased:
N/A I N/A Studs, Al93-B7 Markings:
B7 *
- Purchased:
N/A I N/A 28.5 29.0 29.5 29.0 HRC 27.5 26.5 27.0 27.0 MEETS HARDNESS REQUIREMENTS OF ASTM Al94-2H. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES
- HRC 'T'--* -aillject ID the ecM11U1CY lfld /1111-lblllw c:NtSW Cf ll'le 111bmlll9d.
W. llllli..9IMlllow91911 rmultS IO lie -Ind,.._,
-lllOllld lfter -* will be conecl9d In no-... Llllillfl T*'"9 L...,,..,..
Inc:. lie llell IOr Ml' IP9CllL OI OllW d8mageL
- 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-Ji Fastener
Description:
1 l/8"-8x6 1/2" Stud Description of Sample Stock Location:
Folio No. YSB-0969 Material Specification as Documented by Licensee Records: A 193-87 Head Marking (Specification and Manufacturer):
87 * **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature
__
- Tha Sample ID# shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system *
- * (1@0uoDu OGlxso a
'Jf fHE *.AMR 3PS!.. .. 'P JOB .VEST BASIN ROAD
- P 0 B"OX 903
- NEW CASTLE. JELAWARE '9720
- JG21 Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge Material:
Spec:i ficat ion: NJ 08038 Steel ASTM A I93-B7 TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-22 Sample Designation:
Item II-Studs Mark: B7* N/A / N/A CBBKICAL ANALYSIS:
(%) Requirements Carbon 0.49 0.37-0.49 (LTL-QA-CH-P-OI9 Rev.I) Manganese I .02 0.65-1.IO (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.022 0.035x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.008 0.040x (LTL-QA-CH-P-036 Rev.2) Silicon 0.26* o.I5-0.35 (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium 0.9I 0.75-I.20 (LTL-QA-CH-P-025 Rev.I) Molybdenum O.I5 o.I5-o.25 (LTL-QA-CH-P-036 Rev.2) Stuve, Chief
-: TIMI
-0t--0t-onlllle_....,
S.U.lnc:ludlftg,_..
Law. Tille 1!
___ ..._.,., ....
....
-lllOukf,,.., -* wll 1111 _.......,,_of-.._
In 110 --Lllllgll T ..... Ille. 1111 H9M9 OI -_..,_
- *
- 308 WEST BASIN ROAD
- P.O. BOX 903
- NEW CASTLE. DELAWARE 19720 * !302) 328-0500 PSE&G J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. BOX 236 Mail Code N62 Hancocks Bridge, NJ 08038 TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-21 D-49-27-22 MATERIAL:
SPECIFICATION:
Al93-B7 and Al94-2H SAMPLE DESIGNATION:
Item ill, Nut and Stud, 1-1/8" Diameter HARDNESS 0-49-27-21 D-49-27-22 Nut, l-l/8"-8, Al94-2H Markings:
2H u Studs, Al93-B7 Markings:
B7
- Purchased:
N/A I N/A Purchased:
N/A I N/A 28.5 27.5 29.0 26.5 29.5 27.0 29.0 HRC 27.0 MEETS HARDNESS REQUIREMENTS OF ASTM Al94-2H. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES
- HRC * ""----lllllject*
llll....-., lrid '""'Ž *""' dWsW Oll"9 ................
_ ....._._maw.-..unatolle
__ Md ........ .._ ........ lllr -* .... _.... l!wOldlllgl.
In no-.,.. Lllllgll T.ang LADOr--. Inc. *1111119 IDr .,,IPIClll.
1111a1qr 1 *. Ol GltW
- Attachment 1 Fastener Testing Data Sheet *Sample ID#:
Fastener
Description:
7/8"-9 Nut Description of Sample Stock Location:
Folio No. XSS-1370 Material Specification as Documented by Licensee Records: A 194-2H Head Marking (Specification and Manufacturer):
NONE **Class/Procurement Level: NonSafety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR -General Plant Applications Vendor: QA Requirements Imposed on Vendor: -----Licensee Representative:
Signature
__
_________________________
Date
- The Sample IDt shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system *
- OUlY.So 3 Jivos1on THE MMR GRCLP JCS NEST 9A31N ROAD
- P 0 90X 903
- NEW CASTLE. QELAWARE '9720
- 3C2; 329-':iSOO Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge . NJ 08038 Material:
Steel Specification:
ASTM A 194-2H TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-24 Sample Designation:
Item 12-Nuts Markings:
N/A I N/A I N/A CHEMICAL AHALYSIS:
(%) Requirements Carbon 0.10 ¥ 0.40 min. (LTL-QA-CH-P-019 Rev. l) Manganese o*.36 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.016 0.040x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.014 o.osox (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev.l) Molybdenum (LTL-QA-CB-P-036 Rev.2) N01 1He MINI MUM C:AR80M coNTZ:NT .
Stuve, Chief Chemist -=The rwCftllnV ol i-. --°' --._ Oternriel on Ille-...,, bepUllilllllll9
- *...., _ s.u..-...
,_.. i.-. Title t& . '"'---....... to Md 11P1W--ol tfte Wlplle --* W. llll*e Ille .... -r-.1111 la be -Mii ..-. -. nu. 1119\1 -* will be CGrlStld trw ol -,.e. 11'1 no --Ulligll T9llillg ..--... Irle. be ...._ lar.., --. --.-... 0t -cs.m-v-
- * *
- 308 WEST BASIN ROAD
- P 0 BOX !?03
- NEW CASTLE. DELAWARE 19720 * (3021328-0500 PSE&G J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-23 0-49-27-24 MATERIAL:
SPECIFICATION:
Al93-B7 and Al94-2H SAMPLE DESIGNATION:
Item 112, Stud and Nut, 7 /8" HARDNESS . 0-49-27-23
- stud, Al93-B7 Markings:
S B7 Purchased:
N/A N/A 30 30.5 30.5 30.3 HRC 0-49-27-24 Nut, 7/8"-9, Al94-2H Markings:
N/A
- Purchased:
N/A / N/A 93 94.S 96.0 *94 .s HR.B
- DOES NOT MEET HARDNESS REQUIREMENTS OF ASTM Al94-2H. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2 lOCFR PART 2.1 APPLIES
- iiliPWWWall I CllllSWolllW_,...
........_
__ 111d ........ i...llCnlotY
-_... .... -* ... 111 lllMdld flwof CllWga In ftO-lllmll......,.
T ...
lie I .... IDr lflJ IP9dli. C1D1 llQI ilfll. Ill' ClllW dlnYga
- i\ttachment 1 Fastener Testing Data Sheet *Sample SA/HC-Pl-241991-11 . Fastener
Description:
7/8"-9x5 1/2" Stud Description of Sample Stock Location:
Folio No. XSS-0896 Material Specification as Documented by Licensee Records: A 193-87 Head Marking (Specification and Manufacturer):{ID 87 **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature Date
- The Sample IDt shall have a prefix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification syst-em.
- *
- l1@GuC.JjC1J (1@@)(?@Cs@X?0@23 0
a d1vis1cn -Jf n-<E 'AMR GROUP !C8'NEST9ASINROAO
- PO BOX903 *NEWCASTLE.DELAWARE
'3720
- Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 193-B7 TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-23 Sample Designation:
Item 12-Studs Mark: S B7 N/A I N/A CB!KICAL ANALYSIS:
(%) Requirements Carbon 0.42 0.37-0.49 (LTL-QA-CH-P-019 Rev.!) Manganese 0.90 0. 65-1.10 (LTL-QA-CH-P-036 Rev.2) Phosphorus . 0.016 0.035x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.012 0.040x (LTL-QA-CH-P-036 Rev.2) Silicon 0.23' 0.15-0.35 (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium 1.02 0.75-1.20 (LTL-QA-CH-P-025 Rev.!) Molybdenum 0.16 0.15-0.25 (LTL-QA-CH-P-036 Rev.2) . . -= Tiie _..,.of ..... llclHICIU90tlraudu
..... -°'-°"----.,,,.,
st
'1"-__
___ ....__ ....... lll _____ --INp -* w11 i.-*' ,_ OI C1i81118-111 no -..... Le11i111 T-.g uaoi--. Ille. be.._ far lllp ...._-...--.or
-dllMOft.
- 308 WEST 3ASIN ROAD
- P 0. BOX 903
- NEW CASTLE. DELAWARE 19720
- 13021.128-0500 PSE&G J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-23 D-49-27-24 MATERIAL:
SPECIFICATION:
Al93-B7 and Al94-2H SAMPLE DESIGNATION:
Item #12, Stud and Nut, 7 /8" HARDNESS D-49-27-23
- Stud, Al93-B7 Markings:
S B7 Purchased: N/A N/A 30 30.S 30.S 30.3 HRC D-49-27-24 Nut, 7/8"-9, Al94-2H Markings : N/A Purchased:
N/A / N/A 93 94.S 96.0 *94.S HRB *DOES.NOT MEET HARDNESS REQUIREMENTS OF ASTM Al94-2H. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2 lOCFR PART 21 APPLIES * -,.,_ IWlltl -IUl!ject to ltle adlQISy Md I epl_,f811W9 Cll8rlClll' of Ille ...... IUllflllMd_
W. blili.weltle...,,.
-rwulla 10 be llllCOnl9 and r9ii9ble.
L.lbor8!or/
lrlOl'I. lllCluld 0..,, occur, will be mfNCtlll lrw ot c:Nlga. In no-llWI Llflltll Tiiting 1191.__ lar at octw Fonn500 .....
- Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-..f Fastener
Description:
1 1/4"-8 Nut Description of Sample Stock Location:
Folio No. X60-0821 Material Specification as Documented by Licensee Records: A 194-88 Head Marking (Specification and Manufacturer):
8B CFC H4 **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class l Pressure Retaining Vendor: Allied Nut & Bolt PO Box 670 King of Prussia, PA 19406 QA Requirements Imposed on Vendor: See attach. OAF-19 OC-6A Licensee Representative:
Date 1/19/lt *The Sample ID# shall have a prefix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system *
- (1@0uo@Gu DGll<Sa a ".l1v1s1on ot THE "1MA GRQ1;P 108 llEST 9ASIN ROAD
- P 0 BOX 903 o NEW CASTLE. DELAWARE '9720
- 302.
Public Service Electric & Gas Co. Attn: j. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
Sample Designation:
ASTM A 194-88 Item 7-Nuts Mark: CHEMICAL ANALYSIS:
Carbon (LTL-QA-CH-P-019 Rev.l) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus (LTL-QA-CH-P-036 Rev.2) Sulfur (LTL-QA-CH-P-036 Rev.2) Silicon '( L TL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev.I) Molybdenum (LTL-QA-CR-P-036 Rev.2) TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-14 8B CFC H4
(%) Requirements 0.06 o.o8x 1.69 2.00:x 0.030 0.045:x 0.019 0.030x 0.26' l.OOx 8 .14 s.00-10.so 18.40 18.00-20.00 I ______ J 308 WEST BASIN ROAD
- PO. BOX 903*
- NEW CASTLE. DELAWARE 19720 * (302) 328-0500 TEST REPORT
- PSE&G J. PARDO, SUPERVISOR DATE January 6, 1988 QA MATERIAL COMPLIANCE P.O. BOX 236 P.O.NO. Pl-241991 D-49-27-10 D-49-27-12 D-49-27-14 0-49-27-15 Mail Code N62 Hancocks NJ 08038 LEHIGHNO.
MATERIAL:
SPECIFICATION:
Al94-S, Al94-B8 and Al94-7 SAMPLEOESIGNATION:
Item ts Nut, Item t6 Nut, Item 17 Nut, Item ts Nut, 0-49-27-10
- Nut, Al94-s MARKINGS:
TS K71 HARDNESS Purchased:
P2-025381/
N/A 8S.S 8S.O 88.S *88.3 HRB D-49-27-14 Nut, i**-s, Al94 BS Markings:
p2*-0J8401/2SS2*7A 86.S 87.0 87.0 *86.8 HRS *NO HARDNESS REQUIREMENTS.
0-49-27-12 Nut, l**-s, Al94-B8 Markings:
- PUrchased:
p*2*-0JS401/25527A 83 S4.5 ss.o *S4.2 HRB 0-49-27-15 Nut, 1-1/e*-e, Al94-7 Markings:
(-) 7AA Purchased:
p2*-1Sl 719/40215 2S.O 27.5 2A*.o -** 27.8 HRC ** MEETS THE HARDNESS REQUIREMENTS OF ASTM Al94-7. REFERENCE LTL QA PROCEDURE QA-ME-P-001 section 2.2. lOCFR PART 21 APPLIES * .,,.. ..........................
_ ... clWstlroflhe---IUllnlillld.
.........
--.. ..........
__..,., ...... -.._......,_, .... .,,.....,..Olc:NIW&l11ne-1N1Uf!IGll
.. .,.. .. ...,_. ODii 11 1 .. oraltW ........
.I * * \ . i T.ht Energy People SUPPLIER DOCUMENTATION REQUIREMENTS REPORT NOQc;..._*_O_A-'-----
I RECEIVING REPORT _ __,,____.
QUAJ.ITY ASSUJIANC&
D&PARTM&NT PAGE 1 OF ----A. GENERAL SUB*SUPftLIEA
!
__________________________ Nuts, Bolts, Studs, -Greater than l" thru 2" t',-} 1) DA.AWING NO.---------
REV.----ft.O. NO. P?.-02 5 38 I L*Nt 1nM No.---------
uic. NO. _AS_ME __ s_e_c_t_._I_I_I_
NUCLEAA CUSI I SEISMIC CL.ASS ---------flllQUIS.TION NO. --------t
.. c H E c IC L I s T 0 , R E Q u I R E D D 0 cu M E N Ts *clrd*
- Applicable DOCUMENT TYPI C .IJ -WILDING ftAOCEDU .. ES ---------CJXJ -ft.S. SHIJIMINT fllELEASI C JD -WILDE1'S QUALIFICATION----------
CJX] -llLL 0, MATERIALS C IJ _ WILDING HISTO"Y "ICOADI -..,,,,.....--*
CJXJ _ INDEX 0, DOCUMENTS
.:t:J CJ ___:_ NDI ftAOCEDUfllES.
... CJXJ -TEST ftAOCEDUAH
_____________ ,
PERSONNEL QUALIFICATION*
CJX] _ TEST REPORTS _____________ lJ CJ NCI REPORTS*
- CJXJ -HEAT TA EAT PAOCEDUAES
______ _ CJ -AADIOGAAPHS CJXJ -HEAT TREAT RECORDS-------------i CJ g, _CODE CEATl,.CAT!S r2I CJ._ CLEANING*
PACKAGING PROCEDURES*
1--N-O-TE_:_T_H_E_"_R_E_Q_U_IR_E_D_'"_C_OT'L_U_M_N-IS--Pl_L_L_ED-IN_W
__ ITH-t-, 0-.. -f 121 CJ -MARKING Ii IDENTITY PF\OCEDURES
- CJ 1:%-FAl .. ICATION HISTOfllY R£COADS 1. SHALL IE SUBMITTED TO l'SEAG FOA "EVIEW ANO Al'l'AOVAL PRIO .. TO START OF MANUFACTURING.
CJ C% REPAIR RECORDS. No Repairs IF CUARENT "EVISION HAS IEEN APPROVED llV [J MATERIAL TEST AEPOAT *
- PSIAG, .. ESUIMITTAL IS NOT Al!QUIRED.
CJ -CIATIPICATE 011 COMPLIANCE MANAGE ..
- QUALITY ASSU .. ANCE SEAVICH . PUILIC SE .. VICE ELECT .. IC AND GAS COMPANY CJ 13 PROCEDURES LIST MAIL CODI 111 0 CEATIFICATEOFCONFIGURATION OUALIFICATIO 80 PLAZA CJ [J _*MT PT ;.
- NEWA .. K, N.J. 01101 2. SHAi.L II AVAILAILI DW.ING SHOP SU,.VEILLANCE:
0 C -NB 2 8 3. SHALL ACCOMPANY CJ 0_ ** CMTR per NA 3767. 4 and *Only PSE'G approved procedures CJD NA 3766.6 be usec!. i a ---------------1 zlz.;,.z DA I . C. DATA REVIEW AND ACCEPTANCE
<< DOCUMENT REVIEWED AND ACCEPTED }I ITEM READY FOR INSTALLATIONISTORAG
..., ... ,,.. -*
- TES7 FAILugr:: (HARDNt:ss)
Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-\t Fastener
Description:
l"-8 Nut Description of Sample Stock Location:
Folio No. YSB-1326 Material Specification as Documented by Licensee Records: A 194-2H Head Marking (Specification and Manufacturer):
NONE **Class/Procurement Level: NonSafety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR -General Plant Applications Vendor: QA Requirements Imposed on Vendor: -----Licensee Representative:
Signature 1/J9/tr *The Sample IDt shall have a pref ix that contains the licensee facility initials.
""'*If Applicable, please provide an explanation for your classification system *
- *
- i=-500 (1@0uDGu OGl:KSo -a dlYISIQn :if THE MMR GROUP 308 WEST BASIN o P 0 BOX 903
- NEW CASTLE. DELAWARE 19720
- JC2' ':9-*JSCO Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge Material:
Specification:
NJ 08038 Steel ASTM A 194-2H TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-25 Sample Designation:
Item 13-Nuts Markings:
N/A / N/A I N/A CHEMICAL ANALYSIS:
(%) Requirements Carbon 0.14 0.40 min. (LTL-QA-CH-P-019 Rev.l) Manganese 0.45 (LTL-QA-CH-P-036 Rev.2) Phosehorus 0.018 0.040x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.024 0.050x (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium . (LTL-QA-CH-P-025 Rev.I) Mollbdenum (LTL-QA-CH-P-036 Rev.2)
- JCS WEST BASIN ROAD
- P 0. BOX 903
- NEW CASTLE. DELAWARE 19720 * :3021328-0500 PSE&G J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. BOX 236 Mail Code N62 Hancocks Bridge, NJ 08038 TEST REPORT DATE January 6, 1988 P.0.NO. Pl-241991 MATERIAL:
LEHIGH NO. D-49-27-25 D-49-27-26 SPECIFICATION:
Al93-B7 and Al94-2H SAMPLEDESIGNATION:
Item #13, Nut and Stud, l" Form !!OD D-49-27-25 Nut, l"-8, Al94-2H Markings:
N/A Purchased:
N/A I N/A 79 77.S 77.0
- 77.8 HRB HARDNESS D-49-27-26 Stud, l"-8x6", Al93-B7 Markings:
DE B7 Purchased:
N/A I N/A 32 31. 5 31.S 31.7 HRC *DOES NOT MEET ASTM Al94-2H REQUIREMENTS.
REFERENCE LTL QA PROCEDURE OA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES. Tlw ,_,...,. Mlbjeet ID lllCI *9111-11111\Jw Cll8rKW of Ille ...... IUlllllllll9d.
We 1111-. Ille allowe-rautta to lie 1CCUtD 111C1 l'lliallle.
L.abcntory
..._ "'°'*111191' OCCUt, will lie con9Cl9d flw of Clllrge. In no-.,,.. Lllli;ll Tm!ing i.-.-. Inc. lie, .... for...,, _.., °' 0119r ....,mga
- Attachment l Fastener Testing Data Sheet *Sample ID#:
Fastener
Description:
l"-8x6" Stud Description of Sample Stock Location:
Folio No. YSS-0909 Material Specification as Documented by Licensee Records: A 193-87 Head Marking (Specification and Manufacturer):
DE 87 **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature "lit-
- The.Sample IDt shall have a prefix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
- (1@GuD@Gu 3 :l1*,.s1on T;...E 'AMR G?Ot_,P J08 WEST 9ASIN ROAD
- P 0 BOX 903
- NEW CASTLE. uELAWARE *
- ;:2*
Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification: . ASTM A 193-B7 TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-26 Sample Designation:
Item 13-Studi Mark: DE B7 N/A / N/A CBDIICAL AULYSIS: (%) Requirements Carbon 0.40 0.37-0.49 (LTL-QA-CB-P-019 Rev.l) Manganese o.8s 0.65-1.10 (LTL-QA-CH-P-036 Rev.2) Phosphoru1 0.011 0.035z (LTL-QA-CH-P-036 Rev.2) Sulfur 0.018 o.040z (LTL-QA-CB-P-036 lev.2) Silicon " 0.21 o.1s-o.3s (LTL-QA-CB-P-036 lev.2) Nickel (LTL-QA-CB-P-045 llev.2) 0.94 o. 75-1.20 . (L?L-QA-CB-P-025 Rev .1) Hol7bdenua 0.16 o.1s-o.2s (LTL-QA-CB-P-036 lev.2) -=111e.--.ot-..llCllll9l.a0t-..--0t-*
__ ,,,...,.....,....
t ,,,_,.._ ...................
._ __ °' ___ ........__..._
...............
119 ........
-........ .., -* ..... ---,_ °' ...........
_ .. Ullilll """"'..__..
...............
....., _ ,,, _, OI _......,..
- *
- OOU<So 308 WEST BASIN l=IOAO * "0. BOX 903
- NEW CASTLE. DEL.AWARE 19720 * (J02J 328-0500 PSE&G J. PARDO, SUPERVISOR QA MATERIAL COMPLIANCE P.O. BOX 236 Mail Code N62 Hancocks Bridge, NJ 08038 TEST R!PORT DATE January 6, 1988 P.0.NO. Pl-241991 LEHIGH NO. 0-49-27-25 0-49-27-26 MATERIAL:
SPECIFICATION:
Al93-B7 and Al94-2B SAMPLEDESIGNATION:
Item tll, Nut and Stud, i* ..... 0-49-27-25 Nut, i*-e, Al94-2H Markings:
N/A HARDNESS Purchased:
N/A I N/A 79 77.5 77.0
- 77.8 BRB 0-49-27-26 stud, l*-ax&*, Al93-B7 Markings:
DB B7 Purchased:
N/A I N/A 32 31.5 31.5 -31.7 ff RC *DOES NOT MEET ASTM Al94-2B REQUIREMENTS.
REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES. !loo. ,._,.,. .........
.._.,..,,,..,_
- adlllsWlll""-"'*'
...........
,.....,...,.
_ _. ... __ ... ......._LAorlallarY
.............
-...............
lllefWll.111118_.INll,_.,.T
.... .__, .... , ..........
9"' ........ 14 1
- A..ttachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-14 Fastener
Description:
l"-8 Nut Description of Sample Stock Location:
Folio No. Y58-1326 Material Specification as Documented by Licensee Records: A 194-2H Head Marking (Specification and Manufacturer):
NONE **Class/Procurement Level: NonSafety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR -General Plant Applications Vendor: QA Requirements Imposed on Vendor: -----Licensee Representative:
Signature
_1¢. __
'P9/lf *The Sample ID# shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
- * * (1@Guo@Gu 3 j1*11s1on
- Jf Ti-.E
- os NEST 3ASIN ROAD
- p 0 acx 903
- l\/EW CASTLE. DELAWARE *9720
- 302: 3.:'.3-:o.:::
Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 194-2H TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-27 Sample Designation:
Item 14-Nuts Markings:
N/A I N/A I N/A CHEMICAL ANALYSIS:
(%) Requirements Carbon 0.15 .. 0.40 min. (LTL-QA-CH-P-019 Rev. l) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.013 0.040x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.019 0.050x (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev. l) Molybdenum (LTL-QA-CH-P-036 Rev.2) t>ot:s "'4C1' Mee:l ,'HE. ""MUM C:..Ot*nG-Hl
- . .
-=1'1111_.,.ot,_
........... .. _....... **
i st
,,,_ __ .,...lo _ ___,,_,. ____ of.,,..,...
____ ...__lllllw9
__ .., .. ____ on-. ...,.. .,.., -* "'*'lie__...,,_
of Cll8f9I. Ill no --LM11Q11 ,....,. ..---lnCI. lie.._.. lar..., ...-, ........-.
0t ..
- *
- 308 WEST BASIN ROAD
- P 0. BOX 903
- NEW CASTLE. DELAWARE 19720
- 1302l 328-0500 PSE&G
- J. PARDO, Supervisor QA Material Compliance P.O. Box 236 , Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-27 D-49-27-28 SPECIFICATION:
Al93-B8 and Al94-2H SAMPLEDESIGNATION:
Item #14, Nut and HH Bolt, l" HARDNESS D-49-27-27 D-49-27-28 Nut, l"-8, Al94-2H Markings:
N/A Purchased:
N/a I N/A HH Bolt, Al93-B8 Markings:
JBS Purchased:
N/A I N/A 75.5 75.0 74.5 **75.0 HRB
- MEETS HARDNESS REQUIREMENTS OF ASTM Al93-B8. ** DOES NOT MEET REQUIREMENTS OF ASTM Al94-2H. 95.0 94.0 94.0 *94.3 HRB REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART.21 APPLIES
- ID Ille 8111111*Y Ind,....,_..,.
CIWsW of 1119 umplll .. llllllMd.
W. i.i-.111e
*to lle_..lnd......_
Labor8tory
-lllOUld aa:w, Wiii 119 C111NC9i1 flwOf clllrDl-In no-111111 L.,._.
lne. 1191 .... lar
.. .
- Attachment 1 Fastener Testing Data Sheet *Sample SA/HC-Pl-241991-14' Fastener
Description:
l"-8x2 1/2" Heavy Hex Bolt Description of Sample Stock Location:
Folio No. YSB-2121 Material Specification as Documented by Licensee Records: A 193-88 Head Marking (Specification and Manufacturer):
JB 8 **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature
- The Sample IDt shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
- 0CnlGo a :1*,,s1on
'.)f THE 1.1MR .JROL.;P .
'NEST 3ASIN ><OAO
- P 0 30X 903
- NEW CASTLE DEL.'\ WARE 1 9720
- JC2 Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge Material:
Specification:
NJ 08038 Steel ASTM A 193-BS TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-28 Sample Designation:
Item 14-HH Bolts Mark: JBS N/A N/A CHEMICAL ANALYSIS:
(%) Requirements Carbon 0.04 0.08x (LTL-QA-CH-P-019 Rev. l) Manganese l.24 2.00x (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.026 0.045x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.019 0.030x (LTL-QA-CH-P-036 Rev.2) Silicon 0.40' l.OOx (LTL-QA-CH-P-036 Rev.2) Nickel 8.09 8.00-10.so (LTL-QA-CH-P-045 Rev.2) Chromium 18.28 18.00-20.00 (LTL-QA-CH-P-025 Rev.!) Molybdenum (LTL-QA-CH-P-036 Rev.2) Eurzen@
Chief Chemist -: Tiie ftclltlouaor rr.udu--or-on 111111-may u.. litle 11.
,,,_ --l&lllilct ID Ille-...., -,.,,. .. , ... -al N ..... --* W9 ao.. --ID lie --........... -"-id.,..,,-*
... lie coi--' lrw of C1191119.
Iii no -111111 L.llligll T-.; lnC.
IOI My lll9d9I.
-,,__
- 308 WEST BASIN ROAD
- P 0. BOX 903
- NEW CASTLE. DELAWARE 19720 * (302! 328-0500 PSE&G
- J. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
SPECIFICATION:
Al93-B8 and TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. 0-49-27-27 D-49-27-28 SAMPLE DESIGNATION:
Item f 14, Nut and HH Bolt, l" HARDNESS 0-49-27-27 D-49-27-28 Nut, l"-8, Al94-2H Markings:
N/A Purchased:
N/a I N/A HB Bolt, Al93-B8 Markings:
JBS Purchased:
N/A / N/A 75.5 75.0 74.5 **75.0 HRB
- MEETS HARDNESS REQUIREMENTS OF ASTM Al93-B8. ** DOES NOT MEET REQUIREMENTS OF ASTM Al94-2H. 95.0 94.0 94.0 *94.3 REFERENCE LTL QA PROCEDURE QA-ME-P-OOi SECTION 2.2. lOCFR PART,.2l.
APPLIES
- HRB ""----lllllj9ct tlltlle **mllllloe clW.-ol!N ....... llillftllftld.
WI...._ Ille...__
..... ID lle_,,..Mll
.........
Ullantary
..-. 11111111e1-.-.w1111e ODn9Clld 11wo1C11WV9.1nno-
... Llilllgll Inc. lle.._.aen,, ..-...--.--,
- Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-., Fastener
Description:
5/8"-11 Nut Description of Sample Stock Location:
Folio No. X55-1333 Material Specification as Documented by Licensee Records: A 563-A Head Marking (Specification and Manufacturer):
None **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Roundry, Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature
- The Sample ID# shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system *
- * (1@01JGGo Ocmc5o 3 Jf n*E \.1MR GPQ*_;P ;ca 3ASiN '10.AO
- p 0 SOX 903
- NEW DELAWARE 19720
- 302! 329-*}500 Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 563-A TEST REPORT Sample Designation:
Item 15-Nuts Mark: N/A N/A N/A CBEKICAL ANALYSIS:
(%) Carbon o.oa (LTL-QA-CH-P-019 Rev. l) Manganese 0.52 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.018 (LTL-QA-CH-P-036 Rev.2) Sulfur 0.009 (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev. l) Molybdenum (LTL-QA-CH-P-036 Rev.2) Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-29 Requirements 0.50X o.12x O.lSx E -: ,.,,.NCOldlllgol falle, traudUleftl
- -01 .. tNecn illiacloc-'...,
""'-....... -lllllject ta
- nd -*'" -at Ille Mmpl91111Mn-.
- w. -Ille ---Ill .. --.... -. .._...,.., ...,,,._ -...S ift9lr occur, will I-ol c:llerVI-Ill llO --Lllllgll T .... ...--, Ina. 119 1111119 IOI eny ll*YI. OI -.,_..,_
- 308 WEST BASIN ROAD
- P.O. SOX 903
- NEW CASTLE. DELAWARE 19720
- t302l 328-C500 PSE&G
- J. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
SPECIFICATION:
A563-A and A307-A TEST REPORT DATE January 6, 1988 P.O.NO. Pl-241991 LEHIGH NO.
D-49-27-30 SAMPLE DESIGNATION:
Item #15, Nut and Carriage Bolt, 5/8" Diameter Form 90D HARDNESS D-49-27-29 Nut, 5/8"-11, A563-A Markings : N/A Purchased:
N/A I N/A 83 83.5 84.0 83.5 HRB D-49-27-30 Carriage Bolts, 5/8"-llx6", A307A *Markings:
N/A Purchased:
N/A I N/A 77.5 77.0 77.5 77.3 HRB MEET HARDNESS REQUIREMENTS OF ASTM A563 and A307-A. REFERENCE LTL QA PROCEDURE QA-ME-P-OOi SECTION 2.2. lOCFR PART 21 APPLIES * ,,_ ,_, .. 119 ..... IDINMlll&*Y llld
............... ""-lllOlllll llleir -*will lie GOn9dld flw of c:flllVa, In no .-II INll L.....,. Tllllng lie I.__ tar My flP9Cill, ar ClllW dlm8ga
- Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-;e, Fastener
Description:
5/8"-llx6" Carriage Rolt Description of Sample Stock Location:
Folio No. XSS-0547 Material Specification as Documented by Licensee Records: A 307-A Head Marking (Specification and Manufacturer):
None **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature .
- The Sample rot shall have a prefix that contains the licensee facility initials.
- If p1ease provide an explanation for your classification system
- Fonn !GO OG1xso a ij1vrsron of THE 'AMR G?CL..:P J*J8 WEST 9ASIN ROAD
- P 0 90X 903
- NEW CASTLE. QELAWARE 19;20
- 302*
Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 307A TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-30 Sample Designation:*
Item 15-Carriage Bolts Mark: N/A N/A N/A CHEMICAL ANALYSIS:
(%) Requirements Carbon (LTL-QA-CH-P-019 Rev.l) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.030 0.06x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.030 0.15x (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2). Chromium (LTL-QA-CH-P-025 Rev. l) Molybdenum (LTL-QA-CH-P-036 Rev.2) Phosphorus and sulfur only per customer request ASTM A307, par.5.1 Eut:re.i e Stuve Chief Chemist -: 'IN_..,. of '8m. llcllllclul
°' traudUlenl
-0t -on lllia ooe.-t Ny
- Law. Tiiie 1S. Ol.-47. ,,.._ --MljeCt 10 Ille adallU8CY and ------of Ille_,,.,.--*
Wll beli-.,_ --,_..,lie 1CCUtm -I'll._. -. lllOllld ...., occur, will lie -*' ,_ ot c:ftal99.
111 no --L.alllgll TlllH!g Inc. lie -ror any _.... c:ao.q-. °' -damao-,
- 308 WEST BASIN ROAD
- PO. BOX 903
- NEW CASTLE. DELAWARE 19720
- 1302! 328-0500 PSE&G
- J.. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
SPECIFICATION:
A563-A and A307-A TEST REPORT DATE P.0.NO. LEHIGH NO. January 6, 1988 Pl-241991 D-49:..27-29 D-49-27-30 SAMPLEDESIGNATION:
Item #15, Nut and Carriage Bolt, 5/8" Diameter 0-49-27-29 Nut, 5/8"-11, A563-A Markings : N/A HARDNESS Purchased:
N/A / N/A 83 83.5 84.0 83.5 HRB 0-49-27-30 Carriage Bolts, 5/8"-llx6*, A307A *Markings:
N/A Purchased:
N/A / N/A 77.5 77.0 77.5 77 .. 3 HRB MEET HARDNESS REQUIREMENTS OF ASTM A563 and A307-A. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES * ,.,_..,. _ _,..
- u. ...._,Ind,.._..._
dW.:llr ol 1119 _,.... IUlinllllM.
- w. --.l"9111ooe1m1 r-.111io111e-...n l'lllatlle.1..1Domary
-llluuld.., _. w11 lie_,... F1Wole1W91.
l11110-INILll!lglt T .... lllC. 119 ..... latMy ....,_ C1C1 I 11111. 0t OllW ..,_..
- Attachment 1 Fastener Testing Data Sheet *Sample SA/HC-Pl-241991-
.. Fastener
Description:
l"-8x4 1/2" Heavy Hex Aolt Description of Sample Stock Location:
Folio No. YSS-2332 Material Specification as Documented by Licensee Records: A 307-B Head Marking (Specification and Manufacturer):
None **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature 1/19/tr *The Sample ID# shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
DuiYso a d1vrs1ori THE 'AMR GPOL:P .'/EST 3ASIN ROAD
- p 0 BOX 903
- NEW CASTLE C:ELAWARE
'9720 * *j02i 329-*:oc:c Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 307-B TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-31 Sample Designation:
Item 16-HH Bolt Mark: N/A N/A N/A CHEMICAL ANALYSIS:
(%) Requirements Carbon (LTL-QA-CH-P-019 Rev.l) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.022 o.04x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.013 0.05x (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev.l) Molybdenum (LTL-QA-CH-P-036 Rev.2) Phosphorus and sulfur *only per customer request ASTM AJ07, par.5 .1
- Eugene Stuve Chief Chemist -: ,,,_ _..,. ol fam, flcllllow
°' --_......, °' ..trtee on 111111 dOc...-lll8y be pUlliell8llle M
- lllony-1'9difW
!lailM inclue!l"ll i..w, Title 11. 0..-*7. 1'1-....... -.... 10 Ille.......,, *nd ---ol 11111 Wll\!llM -111811. W. --..111e-..
--ID be --1'11181118. ..._ _,.. ai., oa:w, will be ---lrw of c:lla;9. 111 llO -111811 LafliGll Tiiiing .....,._.,Ille.
be W.. for q --* COi *Mill.°' --.V-.
308 WEST BASIN ROAD
- P 0. BOX 903
- NEW CASTLE. DELAWARE 19720
- 13021328-0500 PSE&G
- J. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
SPECIFICATION:
A307 B and Al94-2H TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-31 D-49-27-32 SAMPLE DESl.GNATION:
Item #16 I HH Bolt and Nut, 1" HARDNESS D-49-27-31 HH Bolt, A307-B Markings:
N/A Purchased:
U/A I N/A 74 74.5 73.5 74 HRB o-49-27-32 Nut, l"-8, Al94-2H Ma'rkings:
2H A Purchased:
N/A / N/A 26.5 27.0 25.5 26.3 HRC MEETS HARDNESS REQUIREMENTS OF ASTM A307 B and Al94-2H. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. 10.CFR PART 21 APPLIES. _.. _ 11111j91:1 ID IN___., llld ,._.....,.
c:11WW af We blll9le IN---rsullato 119_..,.Mll rellalll9. .,..., ...... -*will i. ltwolc:fWVm.
lnno_.,.Llflllll Inc. llel .... IOrany IP9Cill.
Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-(t Fastener
Description:
l"-8 Nut Description of Sample* Stock Location:
Folio No. YSS-1336 Material Specification as Documented by Licensee Records: A 194-2H Head Marking (Specification and Manufacturer):
2H A **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature
__
__ u-+f'.,.__
_________
oate *The Sample rot shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
- *
- a :!111*s1on Jf THE .t..AMR GROVP 308 NEST BASIN ROAD * ? 0 BOX 903
- NEW CASTLE. DEL,\ WARE '9720
- 302*
Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 194-28 TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-32 Sample Designation:
Item 16-Nuts Markings:
2HA I N/A I N/A CHEMICAL ANALYSIS:
(%) Requirements Carbon 0.39 0.40 min. (LTL-QA-CH-P-019 Rev.I) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.017 0.040x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.013 0.0.50x (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CB-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev.I) Molybdenum (LTL-QA-CH-P-036 Rev.2) Eugene Stuve, Chief Chemist
......
..... , T'ln.19.
tolhe-...cYaftCl
___ olllle ....... -ilbld.W.llel_lhe_l
__ . -* -a., -* w11 119 c:ar...i -of c:NrQ9. Ill 110 -11\111 Uflllll T...W.0 i.mor--. Ille. lie far --.-.i. OI .,._ <Mmeo-. *
- 308 WEST BASIN ROAD
- P 0 BOX 903
- NEW CASTLE. DELAWARE 19720 * (302132!!-0500 PSE&G
- J. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
SPECIFICATION:
A307 B and Al94-2H TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-31 0-49-27-32 SAMPLEDESIGNATION:
Item 116, HH Bolt and Nut, l" HH HARDNESS 0-49-27-31
- Bolt, A307-B Markings:
N/A Purchased:*
U/A I N/A 74 74.5 73.5 74 HRB 0-49-27-32 Nut, l"-8, Al94-2H Markings:
2B A Purchased:
N/A / N/A 26.5 27.0 25.S 26.3 HRC* MEETS HARDNESS REQUIREMENTS OF ASTM A307 B and Ai94-2H. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART.21 APPLIES. Tlw...,..
.. llllljKt 111Ille.._.,llld**www.-..c:rw.:tlrol1119
_..,. Mllnlft9d.
WI ...... Ille lllOl9 ._ rwullata lie-Md,...._
Ullcnlaly
-1111111111.., _,will be mn'lll:lld flwoldWgm.
In no_. ... L..._. Tlllint .......... ,nc. 1191111111lllrlf'Y111*111.
ClllW....._..,
- Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-.., Fastener
Description:
7/8"-9x4" Stud
\=-ft,11_LJ(<.t:.
Description of Sample Stock Location:
Folio No. X60-0490 Material Specification as Documented by Licensee Records: A 193-BB Head Marking (Specification and Manufacturer):
AB-8 **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):.
ASME Class 1 Pressure Retaining Vendor: Allied Nut & Bolt Co
- PO Box 670 King of Prussia, PA 19406 QA Requirements Imposed on Vendor: See Attached QAF-19 No. QC-7B Licensee Representative:
Signature
__ 'tJ _________
Date *The Sample IDt shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system.
!9720 * *3021 328-0500
- PSE&G J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
SPECIFICATION:
Al9 3-BS and Al9 4 --BS TEST REPORT DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH N0.0-49-2 7-3 3 D-49-27-34 SAMPLE DESIGNATION:
Item #17' Stud and Nut 7/8" D-49-27-33 PHYSICAL PROPERTIES WIDTH (In) , *** , , , **** , , * , , ****** Stud, 7/8"-9x4", Al93-BS,Markings:
AB-8, Purchased:
N/A / 42996 THICKNESS (in) ******************
DIAMETER (In) *******************
AREA (1q in) ********** , **********
- YIELD STRENGTH (psi) *************
TENSILE STRENGTH (pail ELONGATION
!'in l in.) ***** REDUCTION OF AREA C'I 0.356 0.099 75,400 104,200 40 68.6
- Yield Strength Determined
@ 0.2% Offset Method. D-49-27-33 Stud 19 lS.5 20.5 **19.3 HRC HARDNESS D-49-27-34 Nut, 7/S"-9, Al94-BS Markings:
TS Dul, Purchased:N/A 9217 Nut 4361 97 96 97 MEETS MECHANICAL REQUIREMENTS OF ASTM Al93-BS. ***96*7 HRB **DOES NOT MEET HARDNESS REQUIREMENTS OF ASTM Al93-B8 ***MEETS HARDNESS REQUIREMENTS OF ASTM Al94 Gr 8. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION Dime .CFR PART 71 APPLIES. .l'J<d 0 Fonn!01T T"-,_,,..,. ........ to IN lldecluKY and C'*-* of Ille -oi-lllllmlftld.
W. ._IN &11°"9 -.-al1S to be_,,,,_ and rwl._. Laboratoty
._ lllauld llWr aacur. Ml tiecan-=1811 frw of ctwve. tn no-IA.ii 1.1111g11 r..ung tie Ii.Die'°'
ur ..-. 01t-csamegea.
Duu<so a div*s1on ot T'-'E '.1MR GRQL;P ::s NEST 8ASIN ROAO
- P 0 80X 903
- NEW CASTLE. DELAWARE i9;21J
- 302, Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
Sample Designation:*
ASTM A 193-B8 Item 17-Stud Mark: CBEMICAL ARALYSIS:
Carbon (LTL-QA-CH-P-019 Rev. l) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus (LTL-QA-CH-P-036.
Rev.2) Sulfur (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev.I) Molybdenum (LTL-QA-CH-P-036 Rev.2) TEST REPORT AB-8 N/A /42996 (%) 0.06 0.85 0.028 0.030 0.73 8.28 18.24 Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-33 Requirements 0.08x 2.oox o.045x 0.030x l.OOx 8.00-10.so 18.00-20.00 The Energy Pecple SUPPLIER REQUIREMENTS 0AF*19 No. QC ZB 1)
P.O. Item Nos. Nuclear Department MOIC No. Item No./Description-Component/I tem NUTS, BOLTS, STUDS ii. b. c. l" AND SMALLER ASME[ASTM SA[A 123 (e7 a!ll NOTE: Where 1ppliC1ble number daign1tions 1re used see 1ttac:hed pages. A. Code, St1nd1rd Requirements
- e. Nondestructive Extmin1tion 500 (ASME CODE SECTION III, CLASS 1) 640 (VT) -PER NB 2581 1977 EDITIQN INCLUDING ADDENDA ANQ CODE EDITIONS OR ADDENDA THROUGH THE SUMMER 1982 ADDENDA o. QA Progrun Requirements
- c. Speci1I M1teri1I, Test 8t Other Req'ts. 800, 801, 805,810 713 vesO No [l] Other Requirements An.ched Supplier Cl111. 1 0 Engineering l 011\'e""'" Do Not Subltitut8 Supplier E. QA Requirements
-Services NA F. Document Requirements (CAT) List by Clttgery 1. b. or c. Shall be submitted to PSE&G for review and Reviewed Reviewed Reviewed acceptance prior to start of mfg. If current Number CAT
- Number CAT a Number CAT & revision has been ICCepted by PSE&G, Accepted Accepted Accepted resubmittll is not required *.
- 171¥ c -Shill be 1Vlil1ble during shop surveillance.
372Y c Sh1ll 1CCOmp1ny Heh shipment.
G. IBUR141Xflltlftll
- CMTR NA 3767.4 AND NA 3766.6 (C OF C ALLOWED IN LIEU OF CMTR FOR BOLTING 1* DIAMETER AND LESS} ** VT REPORT H. PSEllG NOA shill be notified by phone (609*33M333) 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> prior to the customer hold points shown below. NA Others 1. ii l J-t :?.-
I ' O:iitv Assurance Date . D Document Review and Accepted Date ** . D Item Rudy for Otte NOOA8105 Rew. 12 1184 (1 of 5) v.pAF-19 ! I
- *
- r... t tachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-0 Fastener
Description:
7/8"-9 Nut Description of Sample Stock Location:
Folio No. X60-0826 Material Specification as Documented by Licensee Records: A 194-88 Head Marking (Specification and Manufacturer):
T8 DUl **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 2 Pressure Retaining Vendor: Texas Bolt Co. 3233 West 11th Street PO Box 1211 Houston, TX 77001 QA Requirements Imposed on Vendor: See attached QAF-19 MR-202A-5 Licensee Representative:
Signature
__
- The Sample IDt shall have a pref ix that contains the licensee facility initials.
- **If Applicable, please provide an explanation for your classification system *
- * (1@GuD@CD OGWso a '1ov,s1on ot "T"HE 'AM>> C>>>OL:P }(8 BASIN ROAD
- p 0 BOX 903
- NEW CASTLE. \JEL;\WARE
'9720
- 3C2*
Public Service Electric & Gas Co. Attn: J, Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel TEST REPORT Specification:
ASTM A 194-BS SA194 Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-34 Sample Designation:
Item 17-Nuts Mark: TS Dul N/A 9217 & 4361 CBBMICAL ANALYSIS:
(%) Requirements Carbon 0.01 o.oax (LTL-QA-CH-P-019 Rev. l) Manganese 0.99 2.00x (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.023 0.045x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.007 0.030x (LTL-QA-CH-P-036 Rev.2) Silicon 0.56' l.OOx (LTL-QA-CH-P-036 Rev.2) Nickel 8 .15 8.00-10.50 (LTL-QA-CH-P-045 Rev.2) Chromium 18.37 18.00-20.00 (LTL-QA-CH-P-025 Rev.l) Molybdenum (LTL-QA-CH-P-036 Rev.2) . ,_,
.. Q.iem i. st
,,,_ -... altljeCt to Ille ........ -**----of Ille ...... ..-.a. -
-.. ---* ..-_., -. lllOula e..,, -* w11 1119 _,_... rrw of Cftar;9. 111 no -L.alligl'I TM!ng ......,_., Ina. lie lllllla lar..., lll9Cll. or -.,_....,
- 308 WEST BASIN ROAD* PO. BOX 903 *NEW CASTLE. DELAWARE 19720 * (302! 328--0500
- PSE&G J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
SPECIFICATION:
Al93-B8 and Al94 -BS TEST REPORT DATE January 6, 1988 Pl-241991 LEHIGH NO.D-49-27-3 3 D-49-27-34 SAMPLE DESIGNATION:
Item #17, Stud and Nut 7 /8" PHYSICAL PROPERTIES WIDTH (In) ************ , *********
THICKNESS (In) ***************
- *
- DIAMIETEA (In) *******************
AREA (lq in) *********************
D-49-27-33 Stud, 7/8"-9x4", Al93-B8,Markings:
AB-8, Purchased:
N/A / 42996 * *YIELD STRENGTH (pel) **********
- *
- TENSILESTRENGTH(pel)
0.356 0.099 75,400 104,200 40 ELONGATION I"' in 1 in.) ***** *REDUCTION OF AAEA ( ... ) ***********
68.6
- Yield Strength Determined
@ 0.2% Offset Method. D-49-27-33 Stud 19 18 .. 5 20.5 **19.3 HRC HARDNESS 0-49-27-34 Nut, 7/8"-9, Al94-B8 Markings:
TS Dul, Purchased:N/A 9217 , Nut 4361 97 96 97 MEETS MECHANICAL REQUIREMENTS OF ASTM Al93-B8. ***96*7 HRB **DOES NOT MEET HARDNESS REQUIREMENTS OF ASTM Al93-B8 ***MEETS HARDNESS REQUIREMENTS OF ASTM Al94 Gr 8. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION .CFR PART 21 APPLIES. l"J<::d T'-...-.,. llllljKI to lie -.,.ey ano --cllelKtlr of Ille.,...,._
aull-. We --IN..,_ -,..._to lie accuta111.-
retietlle.
l.allcn10ry
- arrara. allOUICI lfter aoc:w, -lie con9Clad tree of C'*ll& 1n no -111911 Ltlligll Tealln; lflc. l!ll ll*llle lor an, epilCiel, Olt -oemao-. Form 501T -
c PUBLIC El.EC Tr.. so ......
-\VICE E f' /'olGINE . .:.-:E.. -..1:: ... t.* . Ir CAS C0'91PANY
'P.i.RT'4ENT
,.. ..
.: ... *;-' 11:L't Je:r a 1 I W 11'4 l' ... *, __ * ... _* _;1 ___ '_* --* D AT A R EV I E \V -R EC E IV I N G 4. G t: N E R I. L 1TEMC"'E".;i"'
...
..
-
5ALE'M l :f 2 , u:"' *c:.E ... ':Y
- , 1A1Ctf
- c
- *s . .,;) .... o.,*/-,,,;:co fl oi'.'* .... ,. SN . * . *. ---*--:iwc,;. NO. ___ ---_ .. S'YSTE"' __ \!Ar-: I.-* '.5. i. I .... : .. ,: !
o ... cs z* ca DOCU141NT TYPE "' I i. ... ... .. , .. , ,z ! . . -** ; z ! t, ... r : :1 * *
- QI-* .. :lOCUMINT TTl'I 10 I* 7-' ** I JC, ---
20* 1 *.
- __ ; !OS, -v-* 2D I ; :_:-.
l"URC,..*-.:
.. : -:e:" JtZ i. : V .
-" "'01NT '""OG"A"'
3:17
- TEST
I -*.I 202 I :..._. . --1 JOI '. .-
i
- **.;
1 l?I ;
'V:' _ "!!AT Tnll!:AT l>ROCEC..:l'::ES
"'EAT >REAT RECORCS --. -*-t WELOE**, ;*. *';.:ll'1CATICN 201 *::..1 107 =-
__ : *:Fl" R!CCROS __ *---------
20:1 JO& JIO l 11 20.& /_. ;/ __ , .I" --/ .,, * -..:t.*,.
w ';".I'" **.. *.* .. -. . . * -*T -MT .qr .v: e 1"' --! OTM!!:"' *:.. rqc.::e:SSES*r'(CSQN
... '!:: ... JI JI :Y' I J QUAI.. 1 ,-1 1 .-. ,::,.:**
C.).:.:.i_::
!>YU' 1-'L .... **:.** ..... ,....._ ....... --... . l --. . 1'.Joi.*1
/!",*. *' t -... :
j'j o( ;o-RFf\ ..................
--.*. -........ -. .**.** ACCEPTANCE 111*s c1..:05l!o
- e: rv STO,.,.'-£
- .
(/I( . , .CAA' S C"....:OSl:O t/. ( " ,, ..
.. .
,,,. *. ,. *'. :, :0, :
- v._ . lQl!I; "Allq1::"':C'" .. :noq, c;c;:-.:c;eo;
- .. qED"1q
.'ill i. -* V'! "'II.I. .. C'*H ,02: ..:C°'HJ..,.
] ,, 117 117 .. it"_ s,..oa 5._.q\o;::.;..
.. >;Ct <<i:: .. .:*"-s : *::?._ COOi!:
"-SSS q!t.,.E .. SE "C:I, --. .,,. 11.s. s ............. Rt-E4SC: ,-,: --l:C"F1\'IJ!lfV
- ,$c-E,:T*C
G;! c,:-*:"!' .Q4*
"""" ........
't ,,_..._,, .** .., ...
- -* *--*-. -. ;JtiloNDIT1<;
RC. E"SE .._,,, DATE CLCSQ -** / ,,, -* I'/' ;>
- Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991---
Fastener
Description:
l"-8 Nut Description of Sample Stock Location:
Folio No. Y60-1005 Material Specification as Documented by Licensee Records: A 194-2H Head Marking (Specification and Manufacturer):
(-) 2H **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 1 Pressure Retaining Vendor: Allied Nut & Bolt Po Box 670 Kirig of Prussia, PA 19406 QA Requirements Imposed on Vendor: See Attached QAF-19 QC-859 Licensee Representative:
Signature
__ "Ht __
____________________
t/Jg/tr *The ID# shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification .system.
l1@DDB@DD Owca a *1i.1s1on ol '!"i-<E MMR *3RCL;P JCS NEST 3ASIN ROAD
- P 0 BOX 903 o NEW CASTLE. DELAWARE '9720 * ::3-:::*:
Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance*
P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 194-2H TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-36 Sample Designation:
Item 18-Nuts Markings:
(-) 2H P2-155554/39746 CHEMICAL ANALYSIS:
(%) Requirements Carbon 0.45 0.40 min. (LTL-QA-CH-P-019 Rev. l) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.020 0.040x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.019 o.osox (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev.!) Molybdenum (LTL-QA-CH-P-036 Rev.2)
Fonnsm -=,,,._..;....of,.
... --.°'
t .. Gt am is t Ol-47. ""---Uljact lo Ille edaqUllCy-
---of Ille ...... IUllmift9d.
--Ille --_.,.,. ---* ....... .,,.,.., """'*' U.., -* witl lie corNClld ,_of CllarVI-In no --Llltlgll T_.,,.. Ina. let.., 111*111. ar -_.,
a DGlXSo 308 WEST BASIN ROAD* P 0 BOX 903 *NEW CASTLE. DELAWARE 19720 * (302) 328-0500
- PSE&G J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ 08038 MATERIAL:
TEST REPORT SPECIFICATION:
Al.9.3-B7 and Al9.4 Gr 2H SAMPLE DESIGNATION:
Item Jl8, Bolt and Nut, l" D-49.-27*35 DATE P.0.NO. LEHIGH NO. PHYSICAL PROPERTIES WIDTH (In) *************** , , ***** THICKNESS (In) ******************
Bolt, l"-8x4", Al93 GR 87 Markings:
B7-TB AO Purchased:
P0-752850/
N/A DIAMETER (In) .................. . AREA (llq in) *********** , ******* ,
- YIELD STRENGTH (pei) *************
TENSILE STRENGTH (Plil ELONGATION REDUCTION OF AREA C'I ,lln.) ***** 0.0352
- 09.7 136,100 146,200 30. 57.4 January 6, 1988 Pl-2419.9.l D-49.-27-35 D-49--27-36
- Yield Strength Determined by 0.2* Offset Method. D-49-27-35 Bolt 31 30.5 31 30.8 HRC HARDNESS MEETS MECHANICAL REQUIREMENTS OF ASTM Al93-B7. MEETS HARDNESS REQUIREMENTS OF ASTM A 194 Gr 28. D-49-27-36 Nut, l"-8 Al94 GR 2H Markings:
(-) 2H, Purchased:
P2-155554/39746 28 27.S 27.0 27 .. 5 HRC REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. __ __JJ)CFR_PART __
__ *-.----___
* .. * .. ';":-:-**:
.,,.. ..... _ ..........
..._,,
..................
......,,..
.. ._ _ _...., .. _.,.. ..... -lllOuld..,, _, w11lie_....11W Ill Qlllrle. In ._.. ..... Ullill' T ... La* 1 .,_lllc. .. Nm&lleforMp.....,, CUI Q ,....,, *--CMIMga SUPPLIER AEQUIRE\iENTS C.AF :g No GC..-? Q. Item
\101C -----------
Item NoJOtser1crnon-Compon1nt/lt1m
,£51(( 111 cl. I "*tr:s/4141'2.
C"f zp ,; "
A. Code. Standlrd
- \ S'oo Vf zt -rzr1 C. Specil6 Mmrill, Tiit
- Other Req'ts. ZN. , B. NoncMmuctive Exlfftination 6zo,'u 'ro I O. QA Prcw1m Requirements Supplier Ctm. ___ ___,.__ _____ _ Do Not SublCitutt Supptier 0 F. Document Requirements (CAT) List bit* catepy a. b. °' c. L Shall bt submitted to PSEl&G for review and acceptance pcior to start of rnt9. If current Numblt CAT r1v1S1on ha been ICCIPttd by PSE*G. resubmittal is not required *. b. Shall bt available durint shop Nrvtillanc:e.
- c. ShaJI KCGmpany 1Kh shipment.
Reviewed Reviewed Numblf CAT II Number CAT & ACclptld Ace.cned H. PSEllG NOA shall bt notified by pftOM 180l-33tM3331 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> prior to iht customer hold points shown below. . NIA
Dace pJ Document Review ... !!!! .. -""'*
..._ .....
.. --ltlnl Rudy tor 1naaH1tion/Sttt1*
Date '7-z t NOQAllOI Rn. 12 .,.. 11at5)
Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-181 Fastener
Description:
l"-8x4" Bolt Description of Sample Stock Location:
Folio No. X60-0348 Material Specification as Documented by Licensee Records: A 193-87 Head Marking (Specification and Manufacturer):
B7-TB AO **Class/Procurement Level: Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
ASME Class 1 Pressure Retaining Vendor: REC Corporation 2 Sheraton Plaza New Rochelle, .NY 10801 QA Requirements Imposed on Vendor: Spec. 61-6200 ADDM. VI Licensee Representative:
Signature 1n/Kt *The Sample IDt shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system. ....
...-:;:_ .!__ (1@DuoGu DGltso .3
- Jf
- ..1.\.1R GPCL. o 0::8 *::EST 3AS!N =>.OAO
- P 'J BOX 903
- NEW C:,>.S7LE.
DEL,\ WARE
- 302* ?23-:"C Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 193-B7 TEST REPORT Date: January 8, 1988 P. 0. No. Pl-241991 Lehigh No. D-49-27-35 Sample Designation:
Item 18-Bolts Mark: B7-TB AO P0-752850/
N/A CBBHICAL ANALYSIS:
(%) Requirements Carbon 0.44 0.37-0.49 (LTL-QA-CH-P-019 Rev.l) Manganese 0.97 0. 65-1.10 (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.013 0.035x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.021 0.040x (LTL-QA-CH-P-036 Rev.2) Silicon 0.27 0.15-0.35 (LTL-QA-CH-P-036 Rev.2) Nickel .. (LTL-QA-CH-P-045 Rev.2) Chromium 1.08 o. 75-1.20 (LTL-QA-CH-P-025 Rev. l) Molybdenum 0.16 0.15-0.25 (LTL-QA-CH-P-036 Rev.2) ... -------------------------------
. p_..A ---AA . --*. *""--___ ..:_-.
=.:..-..... lo 1119
.. ---of ----1119d-1111 lllCM -...... ID lie -_ ,.;_, -. lllaulCI 1119!1 -* w11 lie-..-,_
of c:lllfv9.
In no -111111 LMll;fl Telllng UbDr-. Ille.
fOr My ll*ial.
o-
- JOd NEST 9ASIN ROAD* P 0 BOX 903 *NEW CASTLE. DELAWARE '9720
- 13021 323-0500
- PSE&G J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ' 08038 MATERIAL:
TEST REPORT SPECIFICATION:
Al9.3-B 7 and Al9.4 Gr 2H SAMPLE DESIGNATION:
Item #18, Bolt and Nut, l n D-49.-27-35 DATE P.O. NO. LEHIGH NO. PHYSICAL PROPERTIES WIDTH (In) ***************** , *** , THICKNESS (In) ******************
Bolt, l"-8x4", Al93 GR B7 Markings:
B7-TB AO Purchased:
P0-752850/
N/A DIAMETER (in) *******************
0.<1352 AREA (ICI in) *********** , *********
January 6, 1988 Pl-2419.9.l D-49.-27-35 D-4 9--2 7 -3 6
- YIELD STRENGTH (pti) *** , *********
- 09.7 l.36,lQQ 146,200 30 TENSILE STRENGTH (pti) ELONGATION ( .. in REDUCTION OF AREA ( .. ) ]. in.) ***** 57.4
- Yield Strength Determined by 0.2% Offset Method. D-49-27-35 Bolt 31 30 .s* 31 30.8 HRC HARDNESS D-49-27-36 Nut, l"-8 Al94 GR 2H Markings:
(-) 2H, Purchased:
P2-155554/39746 28 27.5 27.0 MEETS MECHANICAL REQUIREMENTS OF ASTM Al93-B7. MEETS HARDNESS REQUIREMENTS OF ASTM A 194 Gr 2H *. 27 .S HRC REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES.
Fonn!01T .,,_ ---... to lllCI Ille Mm .. IUbfllift9d.
We.,._ ... ---rwulll to lie .ICC-*nd rwtlallle.
l..allcnlOf'/
.._ allcMlld II-, occw, w11 lie CClnWllad rr. ol ctwge. In no -llld LMlgll T*,. 1.811C118111f1M.
Inc. 119 l!Mle tor 11ny IP9Clal. or ottw d8mage&
ADOENDUM VI PUBLIC SERVICE AND CA.S COMPANY SPECIFICATION NO. 61-6200 5161036 ,All :rl'e1ttf BOLTING .A.\-:l !OtTINC Jt!QUIIU:HENTS The purpoae of thi1 Addendum i1 to define th* material, certification, teating, examination and identification r1quir1ment1 for boltin& and boltin&
used for pipe line flans* application*
in Nuclear Cla11 1, 11 and Ill 1y1tema 1uppli1d dir1ctl7 b7 PSE&G Co. or it* authorized agent. Th111 r1quir11111nt1 do not apply to vendor proprietary equipment such a1 valve1 and orifice flans** or pipinf 1uppli1d with an equipment pack*&* unle11 the* purchase apeci ication for the proprietary it
- t acka
- 1 ecificall invoke1 this addendun.
o t na an o t 1 omponent*
muat
- n accor anc* v the applicable Sul:laection of the ASME Boiler and rr111ura V1111l Coda, Section 111, 1971, indicated below. MATERIALS
(.
Ag Unless oth1rvi11 indicated 1n the 1111* Material /7 attached to purchase ord1r1 for 1'uclear Grade loltin1. 1tud '"-"11.r bol ti ahall be threaded full lenctb. CERTIFICATIOlf For 1to1t1n1 and boltin1 component*
lar1*r than l*lnch ncminal diameter, tb* manufacturer 1ha11 1 c1rtif7 that all of th* 11U1terial 1p1ciflcatlon and all th* *pectal req.ulrementa of this A.ildendum have b11n Mt, a1 vell .. 1uppl7 Rotarized Manufacturer'*
C.rtlfled Material Test le oru. R3 For boltin& and boltin1 l*lnch and 1111 1n n011inal*diamet1r Not1rtz1d Manufacturer'*
of vlth tlii lititlal 1p1ciflcatlon aa7 be provided 1n lieu of the Certified Material*
Teat leporta. Keat number identlflcat1on n11d not be indicated on the aaterial or tb* certific*t**
of compliance.
-, ,4 /I . . ADDth"t>tn\
VI PUILIC SERVICE ELECTJl.IC AND CAS SPECIFICATlON"N'o.
61*6200 IOLUNC Alm IOLTlNC COMPONENT llQUillMENTS (Concinu*cS)
'5161037 Vber* aarktn1 11 required (1ee tdenc1f1cac1on para1rapb) cb* cerc1f1cac1on 1ha11 1cace cb* wanner iD vb1cla Cb* .. teriala are 1denc1ftecl.
1nclud1Jl&
cbe 1pec1f1c urklaa. TISTDC 1IUCUAa ClASS l IOLTUC and hltua 11lall h tHted iD aecor* dance vida ch* requ1rnenCI of tbe utedal .,.cUication.
1'be procedure for obca1n1na t**C uad 1pect.ena for quenCbed and tempered lH>ltlg **Hriall 1ball 1te in accordance Vida th* applicable
- tedal apeclf1cat1on acl with tba aid* len&da of cb* 1pecima ac lean one d1 ... cer or dl1dm*H f:raa .... ,ll-*.-.':
a heac treated ed. *
- 1'UCUAJ. CLASS tt/lll IOLTDG . loltiDI and hltiDI COllpOneDU 1hall ** tHted la accordanee with tbe req\lir....ata of the uteriala 1pec1f1cat1on.
Material to h impact teacecl 1ha11 be teated ia accor.dance with tla* utedal 1peclf1cat1.on AS1H A.*320 (SA*320) acepc u follovaz
- 1. On* ten of*tbrH 1ball h ucle for eac11 lot of utedal vbere a lot 11 defined H froa one beat of uteda11leac treacecl la one cbar&* or H oae conc1nuoua operacioa.
aoc co acttd la va1&ht tb* . fol1ov1n11 . 1*3/4*inc11 ctt ... car encl 1111
- 1500 pcn1ncl1 Over 1*3/4*1nc11 co 2*1/2*1nc11
- 3000 pounda Over 2*1/2*1Dc11 co S*inch diameter
- IOOO pouDcll Over S*inch d11Mttr -10,000 lftllcll 2. 1Ualam 119acc ca1c *alue 1bal1 h 35 ft*lb* at I atam 25 de1r111 r for full Ilse CHC 1pec1*n*.
Th* R1 required CY value* (alll lateral for* bolc1na oVtir l*1nch 1ball be 25 ail*. -*2 -ATrACHMZHT TO . * * : -
OftDEA f Z'QttJI! *------.=-=----*---...-..
..
Al>D0.1)tnt Vl 'PU!LlC SU.VI::E GAS COMPANY . SPECIFICATION NO. 61*6200 . . 5161038 3. !OLTINC !OLTINC (Con:inued)
Ch&rpy V*no:cb 1pecimen1
Fisura u. Tn* A. Orientation for the impact t**t 1hall be in tbe mdal direction.
- 4. The te1t temperature*
and absorbed enar11 valu** shall be reported in tbe :.rtified Material*
Tesc leport. In addition, the lateral expansion la incbe1 and the percenc ductile-fracture area for each 1peci .. n 1hall be reported for infOl'llAtion.
- 5. In ca1e a te1c fail*, a rate1c .. , 1te conducted con1istla1 of cvo acceptance t**t* of 1pecs...n.
taken ** near aa practicable to tbe failed 1pacl11en.
Acceptance of rata1t 1ball require !N>>cb ta1ca to *et tbe alniam requirement.
DA.'fn'ATIO!IS . llUCUAI. CLASS 1 IOLTtlG lolcln1 and bolclnf coaponenta 1bal1 be examined in accordance Vi.ch th* app icable material 1peciflcaeion1 vith tb* follovin1 additional raquiremanta1
-r;.,,,, .# ;JI .,.,,.. Z' *"'I 1. Vilual examinatlaa ahall h anU.*4 to the araa1 of tbraada, 1hank1 ad heada of Hnal uchlnad para. Barmful d11contlnulcie1 1uch .. llp1 0 1e1111 or cracks tbat would be detrimental m tit* illtended
- rvic* are 11naccapcable.
- ta, .a f araatar c *inch nomnal bolt ah* 1ha 1 h eMDinaa b7 th8 u11_2ati.c particle or 1iqul4 fenetrant
.. thod specified in parafraph 11*2513 of ASHE SecUOD 111. n. telC 1hal be parf or111ed OD th* finished bolt COl!llonent or OD tbe .. terlal 1tock at approxlllatal7 th* flnl*h*d dl .. car before tbraadln1.
Linear aoaaxtal lndica-ttona are unaccaptable.
- 1.inear ... tal SndicatlOD9 Rz. araater than l*liacb tn 1enatb are unacceptable.
..1.. ____
__________
..,. J. All bolta uad bolclna components freater than 2*tnch tbr. 4*inch ne111lnal iolt 1ize aha l be ulcra1onicall7 eumne4 over th* entir* lenath prior to tbreadinf.
rrocedur*
and acceptance criteria 1ball be a1 ape fied in parap-aph 11*2514 of .ASMI leccioe tll. -1UCtD1. Cl.\SS U/111 IOLTtlC loltln1 and boltinf components 1ha11 be examined in vith the *PP lcable material 1pectflcatlOD. . -J -."-". . . *-* I\* * .nCmf&1o1rr TO
.. . . *----.. *--*.
( (, '( A?>:::>tND:JM VI PUBLIC SERVICE ELECTRIC A.'"D CAS COMPA?-"Y SPECIFICATlON NO. 61-6200 BOLTING AND IOLTINC COMPONENT (Continued)
IDD'TIFICATIOH 51:61039 All boltin1 and boltinf **t1rial1 1hall be identified
- in accordance vitb ASME loi tr and Pre11ure Ve111l Code Section III, Subarticle D-2150. 'l'be .. rkinf 1711bol and/or code u1ed to 1dent1f7 .. c.rial 1pectf cation, arade, beat number, etc., *hall be determined b7 the *nufactvar.
'l'h* 11arkin1 code 1hall be on bOtb enda of eada bole and cm Heb visible nuc end (noc flac1). rerrtcic 1ceel 1ump1 1hall noc be med for auacenicic 1cainl111 acaal. la addition co cha abow urkin1. Heh pile* ahall be .. rked vltb a removable balid* free color dJ* for ea** of nuclear cla11 idencificacicm.
'l'ba color coCI* co 'be u11d for tbi1 fU'POH 1ball h ** follov11 .. -U t llaa Tb* locariaed Material Cariificacion Taac lleporc1, vbara provided, 1ball reference cba paint color and CJ'P* u wll u dl* .,Uol or code indicated
- Indicated on th*
1111 of Kacerial for hclear Crad* loltiftl.
1'he 1>>olcm1 ca.poamu 1hall h abippad in1id* hea,,, halide fr.. f0l71che7len*
b*&* vhicb are-la t1lnl crated la wooden
!xe,c for color d7e di1eu111d above_, boltin& ccaponents 1hall be re* of oil 1eale or for*eip .. udal. Th* cleanli* n*H criteria 1hall h equivalent co chat vhicb prod\Sc11 a 1urface .,S.1ibl7 fr** fro. foreisn ucerial. Spee. '1*'200 rn.n 5*\1*72 AD:'D ln.1 **14*72 AD an .... 2 10*20*12 ..... J 8*20*75 ADafC . . . . . . . ..... . .. *-
- Attachment 1 Fastener Testing Data Sheet *Sample ID#: SA/HC-Pl-241991-t,;f Fastener
Description:
3/B"-16x3/4" Bolt Description of Sample Stock Location:
Folio No. XSB-2054 Material Specification as Documented by Licensee Records: A 193-BB Head Marking (Specification and Manufacturer):
JBS **Class/Procurement Level: NonSafety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR -General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature
___
- The Sample rot shall have a pref ix that contains the licensee facility initials.
"*If please provide an exp_l_a_o_a_t_i_on_f_o_r_y_o_ur
__________
_
classification system * *
- --(1@Guo@Cu 0G1KSo a JI THE *.1MR GROL;P NEST 9ASIN PQAO * ? 0 BOX 903
- NEW CASTLE. :JELAWARE
'.9720
- 3G2* 325-)500 Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Sped fication:
ASTM A 193-B8 Sample Designation:
Item 19-Bolts CHEMICAL ANALYSIS:
Carbon (LTL-QA-CH-P-019 Rev.l) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus (LTL-QA-CH-P-036 Rev.2) Sulfur (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025 Rev. l) Molybdenum (LTL-QA-CH-P-036 Rev.2) TEST REPORT Mark: JB 8 N/A N/A (%) 0.04 1.25 0.042 <0.005 0 .34. 8.15 18.31 ---------
Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-37 Requirements o.o8x 2.oox 0.045x 0.030x l.OOx 8.00-10.so 18.00-20.00
- JOB WEST BASIN ROAD
- P 0. BOX 903
- NEW CASTLE. DELAWARE 19720 * (302! 328-0500 TEST REPORT PSE&G
- J. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge, NJ OS038 MATERIAL:
DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-37 D-49-27-38 SPECIFICATION:
Al94-2H and Al93-B8 SAMPLEOESIGNATION:
Item tl9, Bolt and Nut, 3/8" HARDNESS D-49-27-37 D-49-27-38 Bolt, 3/8"-16x3/4" Al93 BS Markings:
JBS Purchased:
N/A I N/A Nut, 3/S"-16 Al94 Gr 2H Markings:
2H-M .Purcl"iased:
N/a IN/A 30.5 31.0 31.5 ** 31.0 HRC 31.0 30.5 31.0
- 31. o*
- MEETS HARDNESS REQUIREMENTS OF ASTM Al94-2H. ** DOES NOT MEET HARDNESS REQUIREMENTS OF ASTM Al93-B8. REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES. ---------------------------HRC 11-_.._.._.
IDl!le lrlCI --Ulhc cNnc9f olllle_,.,..
aw WI ....,.IN...,_.._,_..IDM
__ lftll ....... Lal:lcnlary
-lllaulll ... CICICUt, Ml 119 Cllfl9Cl9ll lrwof c:fl9g9. In ll0-11111 Lllllgll T.ilng 119 ..... 111J 11*i11. aa.r dlftllOm.
- Attachment 1
Data Sheet *Sample ID#:
Fastener
Description:
3/8"-16 Nut T6r J Description of Sample Stock Location:
Folio No. XSS-1364 Material Specification as Documented by Licensee Records: A 194-2H Head Marking (Specification and Manufacturer):
2H-M **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
- The Sample IDt shall have a pref ix that contains the licensee __ _fat'__i_l_ity
__ init_ials_.
__ -------------------------**If Applicable, please provide an explanation for your classification system.
- ------
Duucso a a1v1s1on *HE MMR GROUP c08 WEST 3ASIN ROAD
- p 0 SOX 903
- NEW CASTLE. DELAWARE 1720
- 3021 329-*:o*'O ,* Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge Material:
Specification:
NJ 08038 Steel ASTM A 194 GR 2B TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-38 Sample Designation:
Item 19-Nuts Markings:
28-K N/A I N/A CBDICAL ANALYSIS:
(%) Requirement*
Carbon 0.44 0.40 min. (LTL-QA-CH-P-019 Rev.l) Kanganeae (LTL-QA-CH-P-036 Rev.2) Phosphoru*
0.014 0.040::s: (LTL-QA-CB-P-036 Rev.2) Sulfur 0.009 o.oso:z (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 lav.2) Cbraaium (LTL-QA-CH-P-025 lev.l) Kolybclenua (LTL-QA-CB-P-036 lav.2) ------------------------------
_ .. _. ___________
cr..-*r. ""---.........
......, ___ ,_,._"' ........ --.Wit .........
______ .........
..__., --... .-.-. w11 .. _.. 11wo1-,..
111 .. -Ill.ii 1.1111111r....,.....__-.119
..... ..,_.ca , ..,..., or----.
- JCS WEST BASIN ROAD
- P 0. BOX 903
- NEW CASTLE. DELAWARE 19720
- 1J02l 328-0500 PSE&G
- J. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridqe, NJ 08038 MATERIAL:
TEST REPORT DATE January 6, 1988 P.0.NO. Pl-241991 LEHIGH NO. D-49-27-37 D-49-27-38 SPECIFICATION:
Al94-2H and Al9 3-B8 SAMPLEOESIGNATION:
Item #19, Bolt and Nut, 3/8" HARDNESS D-49-27-37 0-49-27-38 Bolt, 3/8"-16x3/4" Al93 BS Markinqs:
JBS Purchased:
N/A I N/A Nut, 3/8"-16 Al94 Gr 2H Markinqs:
2H-M PurcHased:
N/a I N/A 30.5 31.0 31.5 ** 31.0 HRC 31.0 30.5 31.0
- 31.0
- MEETS HARDNESS REQUIREMENTS OF ASTM Al94-2H. ** DOES NOT MEET HARDNESS REQUIREMENTS OF ASTM REFERENCE LTL QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PAR'l' 21 APPLIES. HRC ---
,. __ ""------ID.,........_, lllCI .....,_ 191wc:NrSWoltfte
_,....,.......
W. llllllilo9tfte.,,,._,...lallll_lllCl,.,......
LMllnlary
-lflllulll lllllt -* Wll 1111_,....,,_olctwga111 no_. ... T ...... L----.lm lllltimle larlflp ..... QW I 111111. °'-dllNea
- ' *
- Attachment 1 Fastener Testing Data Sheet *Sample ID#:
Fastener
Description:
l"-8x3" Bolt Description of Sample Stock Location:
Folio No. XSS-2328 Material Specification as Documented by Licensee Records: A 307-B Head Marking (Specification and Manufacturer):
None **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Boundry, Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature
_1fl_.
.....
- The Sample ID# shall have a pref ix that contains the licensee facility initials.
- If Applicable, please provide an explanation for your classification system *
- O(fl}'_so a '.l1v1s1on of THE MMR GPOL.:P 108 WEST BASIN ROAD
- P 0 BOX 903
- NEW CASTLE. DELAWARE '9721J
- J02! J<S-*:500 Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge Material:
Specification:
NJ 08038 Steel ASTM A 307-B TEST REPORT Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-39 Sample Designation:
Item 20-Bolts Mark: N/A N/A N/A CHEMICAL ANALYSIS: ( i:) Requirements Carbon (LTL-QA-CH-P-019 Rev.I) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.011 0.04x (LTL-QA-CH-P-036 Rev.2) Sulfur 0.010 o.osx (LTL-QA-CH-P-036 Rev.2) Silicon (LTL-QA-CH-P-036 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2) Chromium (LTL-QA-CH-P-025.
Rev.I) Molybdenum (LTL-QA-CH-P-036 Rev.2) Phosphorus and sulfur only per customer request ASTM A307, par.5.1 **
Chief
-= n.e-...o11a11e.
.,.........,_
u...lltte
- 11. Cft.-'7. ,,,_ -.. lllllject to
- nd --*--of Ille ...... .......-.
... ---ID lie ---* LAilONmrf
__ IMp_,_...,._,..,_ofdWQ9.lltno_111911...,,.T
....
- * (1@C1JB@GJ Owcso 308 WEST BASIN ROAD
- P.O. BOX 903
- NEW CASTLE. DELAWARE 19720
- 13021328-0500 PSE&G J. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 TEST REPORT Hancocks Bridge, NJ 08038 DATE January 6, 1988 P.O. NO. Pl-241991 LEHIGH NO. D-49-27-39 D-49-27-40 MATERIAL:
SPECIFICATION:
A307-B SAMPLEDESIGNATION:
Item #20, Bolt and Nut, l" D-49-27-39 Bolt, l"-8x3, A307 B Markings:
N/A Purchased:
N/A I N/A 93.5 91.0 93.0 *92.5 HRB HARDNESS D-49-27-40 Nut, l"-8, A307-B Markings:
N/A Purchased:
N/A I N/A 73.5 73.S 74.0 **73.7 HRB
- MEETS HARDNESS REQUIREMENTS OF ASTM A 307-B. ** NO NUT HARDNESS REQUIRED PER A307-B. REFERENCE LTL.QA PROCEDURE QA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES. -----------------------
* "°"" 500 T1-,_, .. .,. allljlct ID Ille M11QuSY _, < iOIWit6e cNncW of Ille ...... IUllmltl9d.
We --Ille.,._ -,_..Ill tie __ Md ........ utlcnlcry
-lllOuld -* Wll 119 _....... INe of c:fWVl, In no-INll L81119ft Tiiiing lie 1i...1or any 11**1, OllW CIMlaga
1 Fastener Testing Data Sheet *Sample Fastener
Description:
1"-8 Nut Description of Sample Stock Location:
Folio No. XSS-1336 Material Specification as Documented by Licensee Records: A 307 B Head Marking (Specification and Manufacturer):
None **Class/Procurement Level: Non Safety Related General Plant Application (e.g., Pressure Structural):
NSR General Plant Applications Vendor: QA Requirements Imposed on Vendor: Licensee Representative:
Signature
_1¢_.
__________
Date *The Sample rot shall have a pref ix that
__ the l_i_ce_nsee_
--_______ fac ilLty--i ni-t-i-a-1-s-.--
**If Applicable, please provide an explanation for your classification system.
(1@GuB@Gu OcnXso 3 of H<E MMR GROl.JP ;ca NEST BASIN ROAD
- p 0 BOX 903 *. \IEW CASTL.E DEL,\ WARE '9720
- 302 223-C':CG Public Service Electric & Gas Co. Attn: J. Pardo, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 Hancocks Bridge NJ 08038 Material:
Steel Specification:
ASTM A 307:.B TEST REPORT Sample Designation:
Item 20-Nuts Mark: N/A N/A N/A CHEMICAL ANALYSIS:
(%) Carbon (L TL-QA-CH-P-019 Rev.l) Manganese (LTL-QA-CH-P-036 Rev.2) Phosphorus 0.030 (LTL-QA-CH-P-036 Rev.2) Sulfur 0.023 (LTL-QA-CH-P-036 Rev.2) Si11con (LTL-QA-CH-P-q36 Rev.2) Nickel (LTL-QA-CH-P-045 Rev.2)
- Chromium (LTL-QA-CH-P-025 Rev. l) Molybdenum (LTL-QA-CH-P-036 Rev.2) Date: January 8, 1988 P. O. No. Pl-241991 Lehigh No. D-49-27-40 Requirements 0.04x o.o5x* Phosphorus and sulfur only per customer request* ASTM A307, par.5.1 ,,,_ --lllllj9CI to Ille....._,_
,..,.www1mtwe-of Ille ...... ..--. Wit-IN ---IO De--...-. --W..., occw, will De_,_ I-of c:Mtg9. Ill no -111111 LA114Q11 T-.g De.._.. lar _,,,_.__..,,Cl
--*
- *
- 308 WEST BASIN ROAD
- PO. BOX 903
- NEW CASTLE. DELAWARE 19720
- 1302) 328-0500 PSE&G J. PARDO, Supervisor QA Material Compliance P.O. Box 236 Mail Code N62 TEST REPORT Hancocks Bridge, NJ 08038 DATE P.0.NO. LEHIGH NO. January 6, 1988 Pl-241991 D-49-27-39 D-49-27-40 MATERIAL:
SPECIFICATION:
A307-B SAMPLEDESIGNATION:
Item 120, Bolt and Nut, l" D-49-27-39 Bolt, l"-8x3, A307 B Markings:
N/A Purchased:
N/A I N/A 93.S 91.0 93.0 *92.S HRB HARDNESS 0-49-27-40 Nut, l"-8, A307-B Markings: . N/A Purchased:
N/A I N/A 73.S 73.S 74.0 **73.7 HRB
- MEETS HARDNESS REQUIREMENTS OF ASTM A 307-B. ** NO NUT HARDNESS REQUIRED PER A307-B. REFERENCE.LTL .OA PROCEDURE OA-ME-P-001 SECTION 2.2. lOCFR PART 21 APPLIES
- 1'--*-llllljec:t ID
..... dWsllrOf1119
_.,.. Mllnilllll W. ...._. _ ._ _ l9ullll0be
_..lftd ......... """'lllaullll.., -* Wll 1119 __... flw Of CIWge. In no--..Lllllgll T.angLalloilllllilw.11111.
1119111811tar_,,,11*111.
oaw ATTACHMENT 2 TEST DATA
SUMMARY
Ii -
pc P.O. # Pl-24 J DO, SUPERVISOR QA TERIAL COMPLIANCE LEHIGH No. P.O. Box,236 Pcs 1 thru 40 Mail Code N62 Items 1 thru Han cocks Bridge, NJ 08038 Attachment 2
- Page 1 of 5 Data s-ry Mechanical Analnfa Che11tcal Analists 1 Hardness\
UTS *' IOI o.n ys c ... p s St f4o Cr -. ---Item #1 Nut 28 HRC 0.42 0.77 0.024 0.015 HH Bolt 31.1 HRC I 0.41 *0.91 0.009 0.027 0.28 0.19 1.02 ITEM #2 I Nut 29.3 HRC 0.38 0.96 0.013 0.010 0.27 0.15 1.04 I Stud 31.3 HRC 146,000 130,000 0.46 0.94 0 .013 0.029 0.31 0.15 1.01 Item #3 Nut 29.7 HRC 39 0.89 0.010 0.007 0.27 0.18 0.94 I . Stud 31.0 HRC 145,000 131,000 0.42 0.99 0.014 0.022 0.27 0.18 1.04 ITEM #4 Nut 29.3 HRC 0.43 0.73 0.020 0.013 I 139,400 126,300 Bc)t 29.2 HRC 0.38 0.91 0.024 0. 012 0.30 0.19 1.03 Note:
e tenstle strength; YS-yteld strength; C-carbon; Mn-Mlnganese; P-Phosphorous; S-Sulfur; Si-Stltcon:
Mo-Mn lvhrtenum; Cr -Chrmh*. . I lhe rlrmrnts apply to ASTM Al93 R7 01* SA193 87 .atertal.
Th*.*1 ... nts to be reported for other materials tr<; t.-'1, sha 11 confont to those reported tn the appltcable 11ater1a 1 specfffcatton.
Properties found out of sprrificat.ion shall he noted with an asterisk.
20