ML20093N807
| ML20093N807 | |
| Person / Time | |
|---|---|
| Site: | Diablo Canyon  |
| Issue date: | 07/31/1984 |
| From: | Devine T GOVERNMENT ACCOUNTABILITY PROJECT |
| To: | Palladino N NRC COMMISSION (OCM) |
| References | |
| 2.206, NUDOCS 8408020152 | |
| Download: ML20093N807 (327) | |
Text
{{#Wiki_filter:._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ GOVERNMENT ACCOUNTADIUTY PROJECT Institute for Policy Studies 1901 Que Street. N.W. 9/oshington, D.C. 20009 (202)204 9082
. July 31, 1984 . ..
ilunzio J. Palladino, Chairman D 160 -1 MO g' Tnomas Roberts, Commissioner James Asselstine, Comissioner Frederick Bernthal, Commissioner Lando Zech, Jr., Commissioner 4 1717 "H" Street, N.W. Washington, D. C. 20555 Re: Diablo Canyon iluclear Power Plant, Units 1 and 2 Docket . lumbers 50-275 and 50-323 ( 'l , O (i (- 3 (. -
Dear Comissioners:
On behalf of Messrs. Jaies McDennott and Timothy O'Neill, the Government Accountability Project (GAP) submits this supplement to dr. 0'ileill's Ju!y 27, 1984 petition under 10 CFR 2.2C6. With Mr. 0'ileill's consent Mr. McDermott is joining the action as a co-petitioner. In addition to providing further evidence in support of the July 27 petition Messrs. O'Neill and McDermott also expand the original request for retraining. Instead of just requesting retraining for all personnel in organizational freedom requirad by 10 CFR 50,, Appendix B, Criterion I, petitioners request Commission-spproved rerraining' for all project personnel, inclyding managernnt, for --
- 1) all_18 quality assurance criteria of 10 CFR 50, Appendix B; and
- 2) the meaning and the provisions in the Atomic Energy Act and U.S. Code for false statements to the government, the penalties for such violations, and the llRC's enforcement policy toward that portion of the law.
The basis for the expanded retraining request is Mr. McDermott's expurience last week with fraudulent retraining programs. Mr. ftc0ermott's July 30, 1984 affidavit is enclosed as attachment 1. On three occasions he was asked to sign his certification for participation in activities that did not occur and for his review of retraining materials that had not been distributed. In one case the falso statements were so crude that Mr. McDonaatt was told to sign a blank form. On Saturday, July 28, two days after he refused to engage in this criminal oct Mr. McDermott was laid off. Mr. McDonnott was a highly-qualifled veteran welder at Diablo Canyon, but he was laid-off while fresh recruits with limited certifications were retained. Mr. McDermott also was kr.own to Diablo Canyon project management as a whistleblower who has st.bmitted numorous affidavits to the ilRC staff and met with the Office of Investigations. Managemant knew, because the staff blew 0409020152 040731 PDR ADOCK 05000275 gy. . _ _ _ _ _ _ _ _ -
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...s l Mr. McDermott's cover by turning censored but easily-traceable versions of his affidavits over to the utility. Finally, Mr. McDennott was known as an associate wno helped Mr. O'Neill prepare his quality assurance reports.
To personnel on-site, the message from Mr. McDermott's layoff, last Saturday, was clear: in response to Mr. O'Neill, management is cracking down instead of cleaning up its program. That is odd, since last Friday at a press conference Pacific Gas and Electric Company (PG&E) and Bechtel assured the public that they welcome reports of problems at the plant. That was only one of many false statements to the public by the licensee and Bechtel ast Friday. In a July 31, 1984 affidavit and exhibits enclosed as Exhibit 2, Mr. O'Neill details 7 additional cases. As Mr. O'Neill explains in his affidavit, these false statements are relevant for an operating license, because
"[i]f there is ever an accident at Diabl rely on the utility to tell the truth." g Canyon, d we have to be able to The enclosed evidence demonstrates a basic truth at Diablo Canyon:
after thirteen years the quality assurance breakdown is continuing. Rather than a housecleaning, the 1984 version of the program is still producing repetitive violations. This is inevitable, as long as the program is characterized by false statements and phoney retraining programs. Under the law that is no foundation for an Atomic Energy Act license. Respectfully submitted, stM. Thomas Devine Counsel for Messrs. McDermott and O'Neill t
- 1) The exhibits to Mr. O'Neill's July 27 affidavit also are enclosed.
They had been withhold to avoid compromising the ongoing cases at the Office of Investigations, but on Monday the Atomic Safety and Licensing Appea'. Board ordered the disclosure of the most recent evidence. W.
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-AFFIDAVIT
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My name is James L. McDermott. I am submitting this affidavit freely and voluntarily to Mr. Thomas Devine, who has identified himself to me;as the legal director of the Government Accountability Project and who serves as my attorney for dis-closures to the Nuclear Regulatory Commission. I have instructed Mr. Devine to add my name'to'the petition submitted by Mr. Timothy,O'Neill on July 27, 1984 with Mr. O'Neill's permission,-which he has supplied. This affidavit is in support of the ' joint petition. [ My own, case provides a clear illustra-tion of'the nqed both for reinspections and systematic retrain-ing of all personnel at Diablo Canyon. On Sat rday, Jaly 28, I was ' laid off from my job as a welde'r-for-PuIlman Power Products at Diablo Canyon, two days 3 di , after I.: refused't o sign three statement's certifying my participa-i tion in retraining programs on various matters. I refused because I_would have been. engaging in a false statement if I had signAd. In.one case, I was' asked along with others to sign a /%
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blank:f C To show.how badly things have deteriorated, 15 other employees signed the form. ~
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, 3 Sinc;e January 1984 I'have been a witness in the ongoing a _-
Nuclear Regulatory Commission (NRC) investigation'at Diablo Canycn[ During that time I have submitted five affidavits and
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F, h0 L (/ met with the NRC on three occasions, including twice with the Office of Investigations (01). Earlier this month I settled a Department of Labor lawsuit which had charged retaliation in an earlier layoff. I was a confidential witness, until the NRC technical staff blew my cover by turning over a copy of my affidavit to Pacific Gas and Electric (PG&E). Although my name was whited-out, the issues in my statement were traceable back to me since I had challenged the same violations on-site. PG&E promptly publisbed my name in a licensing brief. With my cover already blown, there was no reason to hold back and my wife began serving as a public spokesperson for the Consumers in Defenae of Energy Safety (CODES). PG&E claimed that my continued employment at Diablo Canyon helped rebut charges of harassment for NRC whistleblowers. PG&E's licensing brief is enclosed as Exhibit 1. The events surrounding my layoff began last Thursday, July 25, when four handouts were distributed to personnel in the shop. Each handout was for retraining through the " Steps to Prevent Recurrence" (STPR) corrective action program. We were all supposed to sign that we had been retrained on each problem, after studying each handout. I signed one of the forms but I had to refuse to sign three others. The other three STPR forms involved problems with -- 1) flowmeters to control the release of gas in Gas Tungsten Arc Welding (GTAW); 2) falsified trace-ability records for certain plates; and 3) cutting of crushable bumpers. , l} , v, t I
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, . h1I 'r The STPR on flowmeters contained the crudest falsification.
It is enclosed as Exhibit 2. In essence we were asked to sign a form certifying our attendance in a retraining program that
}e was never conducced. The form was lilan(g for all the spaces describing the retraining, including " Nature of Instruction",
"Date", " Time", and " Instructor". Further, our signatures certified that we had participated in discussions and reviewed additional information. The discussions never occurred and the referenced information was not included in the handout. Fifteen people signed anyway. I talked with several people about why they signed a blank check. As one explained, he didn't want to have trouble.
This phoney retreining program concerned a generic deficiency highly significant to plant safety. The flow of gas keeps out undesirahl's. atmosphere during the welding process. Too much or too little gas can lead to unacceptable quality such as oxidation Eh,h#chackin;;, embrittlement and ' excessive cost. The fraudulent. retraining program means that the shoddy welding probably will continue for the thirteenth year in a row. The STPR on traceability of plates concerned falsified purchase order identification records. It is enclosed as Exhibit 3. I could not sign the form, because the referenced
. procedures and quality assurance (QA) records were not included.
I had raised this same issue near the end of June with the He said that maybe I should remove the productionforeman.Y ss PLM6, phoney Purchase Orderf^gumsett. feamBefore however, athat QC happened, f (p L.
m inspector identified the problem and wrote a Deficient Condi-tion Notice (DCN). The inspector suffered severe harassment for writing the report, including a public dressing down from the craft superintendent and construction workers who shook their fists in his face. Based on his experience, I believe that my initiative in raising the same issue to a foreman helped lead to my layoff. The third STPR concerned the improper cutting of crush-able bumpers, which are thin-gauged tubing welded to resemble square honeycombs. They are used to absorb the impact in the event of a ruptured pipe. The STPR is enclosed as Exhibit 4. I could not sign this form, because the referenced procedure was not attached. The training continues to be inadequate on a generic basis. For example, the recent " training" on harassment basically was to pass out a memo saying that we could be disciplined up to term-ination if we harassed QC. The memo itself was a signal that management was pulling its punches: harassment would not neces-sarily cost a worker his-job if he were caught. There were not any classes, or even discussions about a problem that has been getting out of control. In other cases the handouts were inadequate as retraining documents, because the craft workers had never been trained sufficiently the first time to understand the terms in the QA reports. I know, because various welders asked me what the documents meant. They came, because I was a former QC inspector. d/)4 0
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0 On Thursday, July 26th,after reviewing the STPR handouts , I sought out the QC inspector. I told him this was bull, because we would be signing for documents and events that were not there. He agreed and said he would notify the Resident Inspector. At.the end of the shift, the foreman asked me.to sign the STPR forms. I refused on three out of four. He asked me to point out to him what was the matter, which I did. He said he saw my point and agreed with ne that a good training program should have begun 13 years ago. Despite his agreement with my criticisms, the foreman said that the superintendent would still want me to sign. He also said that maybe we should fill in the blanks on the training form for flowmeters. I said maybe we shouldn't. I believe that raising this problem of false statements internally, refusing to participate, and refusing to cooperate with a coverup contributed to my layoff. On Friday the QC inspector told the NRC's Resident Inspector, Mavin Mendonca, of the STPR problems. G( $ 6~
>%Q On Friday Tim O'Neill also filed his petition and held a press conference. Tim is a friend of mine, which was well-known
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A po' f on-site. We ate lunch together regularly, where in plain view I often reviewed or helped him to prepare reports of QA viola-tions. We ate lunch together on Tuesday, July 24, the day Tim resigned. I believe that my layoff the day after his press conference in part was further retaliation due to guilt by association. t On Saturday, July 28 I was laid off, along with one other welder out of around 15 in our shop. The other employee was a traveler -- a member from another local outside of this union's jurisdiction, with a travel card. Although it is not a formal rule, travelers usually are laid-off first. In fact, another brother said to me that he should of been laid off because he was a travelcard holder and that I was a local member. ( I believe that my layoff was retaliatory for three reasons: 1) The time lag was two days after I refused to sign three false statements and one day after my friend Tim went public on a series of QA violations including some which I had openly helped him to prepare at the job site. 2) Over half the rest of the crew were travelers. 3) Two of the travelers were welders hired about two weeks earlier. They had only passed the basic gate, or entry, test. By contrast, I had been certified to unlimited thickness after passing the heavy wall test. In fact, I had just trained these two welders, to replace me as it turned out. When I was laid off the foreman said that it was not just his decision; that management also was involved. He denied that ggf a.
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P there were any " politics" involved, however. A Bechtel supervisor told me that he was sorry to see me go, because I never missed anytime, was always working and was better qualified as a welder than those who kept their jobs. He said that didn't make sense from an economic standpoint. He added that he had made the same point to Pullman and Bechtel management, without any success. I am familiar with the conclusions in the 1977 Nuclear Services Corporation (NSC) audit about a quality assurance breakdown. I can state without; question that it is continuing without letup. If there has been corrective action, the effects have been invisible. The QA breakdown continues, because those of us who try to uphold the NRC laws are either ignored; harassed until they resign as with Tim; or laid-off like myself. I am joining Tim's petition, because the NRC must crack down to restore respect for its rules at Diablo Canyon. If the Commission licenses the plant instead, it will be a clear message that the Atomic Energy Act no longer is worth the paper it is written on. I have read the above 7 page affidavit, and it is true, accurate and complete to the best of my knowledge and belief.
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UNITED STATES OF AMERICA NUCLEAR REGULATORY COMMISSION 3 BEFORE THE ATOMIC SAFETY'AND LICENSING APPEAL BOARD 4 5
)
0 In the Matter of )
) Docket Nos. 50-275 0.L.
y PACIFIC GAS AND. ELECTRIC COMPANY 50-323 0.L. , (Diablo Canyon Nuclear Power ) - E' Plant, Units 1 and 2) ) 9 10 APPLICANT'S REPLY TO JOINT INTERVENORS' MOTION FOR PROTECTIVE ORDER 12 The Joint Intervenors, by motion dated June 11, 13 1984, have sought a protective order for Exhibits 3, 4, 7, 14 and 10 which were submitted in support of their reply to 15 PGandE and Staff responses to the Joint Intervenors' latest 16 motion to reopen. 17 Neither the Staff nor PGandE were served copies of 18 those exhibits, and the Joint Intervenors by their motion 19 have requested that access to the substance of the exhibits 20 be denied to the Staff and PGandE (JI motion pp. 5-6). It 21 is PGandE's understanding that this Board has received such
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exhibits but in an edited form with the names of affiants 23 l and other identifying material removed. On receipt of the 24 motion for a protective order, this Board issued an order 25 26 l 1 L
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9 requesting response to the motion and certain questions by 2 J ne 19, 1984.1 - 3 I. DISCUSSION ~ 4 Joint Intervenors' motion for a protective order 5 is predicated on two p'oints. The first is that the informa-6 tion given in each subject exhibit is conditioned by the 7 affiant that it not be released to the Staff or the Appli-Cant. The second is that the withholding of the substance 9 f the exhibits is necessary to protect the anonymity of the 10 affiants.2 11 12 I The order requested Staff and PGandE to answer the
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13 14 (1) What documents were served on the applicant and the staff as joint intervenors' reply? 15 (2) If the same documente, in the same form, as those 16 served on the Appeal Board were received by the applicant and the staff, is there any need for a protective order? 7 18 (3) Is the Commission's policy statement of August 5, 1983, 48 Fed. Reg. 36,358, applicable to joint intervenors' 19 request for a protective order? If so, with what result? 20 (4) If the Commission's policy statement is not applicable, ! 21 is the protective order sought by joint intervenors appropriate in the circumstances presented? 22 i (5) If the protective order sought by joint intervenors is not appropriate, is a less encompassing order suitable? 2 24 Although Joint Intervenors claim the informers privilege, this Board has previously acknowledged that the 25 privilege may be claimed only by the government. Houston
. (Footnote continued) 26 I
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e 1 n n enen rs seek to reopen the record based 2 in part-on new affidavits,7 the substance of which they seek 3 to keep from Applicant. Fundamental to the acceptance of 4 such affidavits as evidence upon which this Board may rely 5 .is the underlying truthfulness and veracity of the affiants 6 and the factual basis for establishing that the affiants 7 possess the necessary expertise to offer opinion testimony. 8 By the requested terms of their motion for a protective 9 rder, Joint Intervenors attempt to restrict this Board in 10 its function by not allowing the substance of the affidavits yy from seeing the light of day. Such a process, if allowed, 12 w uld be extremely prejudicial to Applicant and approacher a 33 trial M absentia.3 14 15 (Footnote Continued) Lighting and Power Company (South Texas Project Units 1 and 16 2) , ALAB-639, 13 NBC 469, (1981), footnote 26 at 478. See Roviaro v. United States, 353 U.S. 53, 59 (1957). In this p case, rather than advancing the interest of the government in its investigation of the truth, Joint Intervenors seek to , 18 use the privilege to thwart such investigation. 3 19 With this unexamined evidence, Joint Intervenors claim that a " cloud" hangs over the adequacy of the safety-related 20 design.and construction at Diablo Canyon citing Commonwealth Edison Company (Byron Nuclear Power Station Units 1 and 2) 21 ALAB 770. That case is distinguishable from the instant proceeding. First, the " cloud" there was not 22 unsubstantiated claims which had not even been examined, but rather the Licensing Board's findings made after hearing and 23 Staff determinations over a period of years. In this case, Joint Intervenors seek to manufacture a " cloud" with 24 anonymous affidavits which they refuse to expose to Applicant or Staff. The uncertainty that existed in Byron 25 was that which was the result of findings, not merely
, (Footnote continued) .
26 l l I
l l o y As to the first point, every citizen has an
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l 1 2 bligation to provide evidence, when necessary, to further ' 3 the system of justice. . Consumers Power Company (Midland 4 Plant, Units 1 and 2) ALAB 764, Slip Opinion March 30, 1984. 5 Houston Lighting and Power Company (South Texas Project, 6 Units 1 and 2) ALAB 639, 13 NRC 469, 473 (1981). Wright v. 7 Jeep Corp., 547 F.Supp. 871, 875 (E.D. Mich. 1982). See
, Branzburg v. Hayes, 408 U.S. 665, 688 (1972), Roviaro v.
United States, 353 U.S. 53,. 59 (1957). Since every citizen 9 10 has such a duty which arises from his citizenship, he cann t, n his own, condition his civic obligation. Thus, 11 12 affiants cannot tell this Board that they will give it
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13 inf rmati n nly if the Board agrees, contrary to 14 15 16 .. 17 (Footnote Continued) unsubstantiated allegations in support of a motion to~ re pen. Second, this is not a case where there has not yet 18 been a hearing on the Applicant's verification program as was the case in Byron. Here, an extensive hearing on Design 19 Quality Assurance and the adequacy of the verification 20 program which was established pursuant to Commission order, has already been held. In Byron, Applicant argued that a hearing was not necessary even while the verification 21 program was not complete. The Appeal Board remanded the 22 ase to take evidence on the completed verification program. Here the verification program has been completed and has been already subjected to hearing. Finally, in Byron, the 23 Appeal Board found a hearing was necessary because one of the principle deficiencies that existed was the established 24 absence of adequate certification procedures for quality control personnel. Such fundamental absence of proper 25 certification is not present here. 26 O l
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I 9 y requirements of law, not to relay it to a party whose rights 2 r duties are being litigated.4 2 3 As to the second point, Joint Intervenors claim
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4 that because of inadequate editing of prior affidavits by 5 the NRC Staff, Applicant was able to identify three of the an nym us allegers. As to these three allegers, they claim 6 7 in an unsupported allegation that, "Since February 16, all 8 three individuals have been laid off or suffered harassment 9 n-site" (6/7/84 Devine Aff. at 3). Curiously, the docu-10 ments exe uted by the anonymous allegers which disclosed yy identifying material were not released to Applicant until April 26, 1984. No person was laid off or harassed as a 12 result of his allegations (Exhibit 1, attached). As a part 13 f n rmal reductions of force, two of the three were laid 14 15 ff earlier this year, but each was rehired by April 9, 16 1984, prior to the date of release of the affidavits to Applicant. All three are currently employed at the site, 17 18 and there have been no reports of harassment by any of these individuals from any source whatsoever. Consequently the 19 20 21 4 While GAP and Joint Intervenors may consider themselves as chartered to ensure that the NRC satisfies its 22 statutory duties, they cannot sua sponte substitute 23 themselves for the governmental Sody which Congress charged with the duty to regulate, investigate, and license nuclear
. Power plants. Consequently, the investigative arm of the 24 Commission, its staff, cannot be deprived of the substantive information contained in Exhibits 4, 5, 7, and 10 or the 25 names of the informers. .
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pivotal grounds for the request for the protective order are based, at best, a misleading. affidavit.
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3 - 4 Consumers Power Company '(Midland Units' 1 and 2) ALAB-764, 5 supra., the informer protection extends only to the id' entity 6 f the informer and not to the substance of the information provided. See Roviaro v. United States, supra, at 60. 7 8 Applicant has no other means.of access to the 9 allegations which are contained in Exhibits 3, 4, 7, and 10. 10 It is the substance of those allegations and not the identi-g ty of the allegers which is of importance to Applicant, g Staff, and this Board. 13 14 This pivota_1 allegation should give the Board cause to 16 questi n the veracity and forthrightness of Joint Intervenors' allegations. While the allegation in the 17 affidavit is that the three individuals were either laid off or suffered harassment since February 16, 1984, it is clear that the layoffs were not related to their affidavits and 18 that the individuals involved were even reemployed prior to l' the release of their affidavits. It is also clear that there is an absence of harassment as a result of their allegations. Given such inclination to stretch the facts, 20 this Board must scrutinize all claims of Joint Intervenors.
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As in the Consumers Power case ALAB 764 supra., there is no issue of privilege involved here. Any confidentiality 22 that may have existed between Thomas Devine, affiant, and 23 the anonymous allegers was clearly breached when disclosure was made to Joint Intervenors and their counsel. While 24 Thomas Devine has acted, in other matters, on behalf of Mothers for Peace, one of the Joint Intervenors, he is not 25 counsel of record on behalf of all Joint Intervenors in this action. , , 26
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y Accordingly, should the Board be able to determine 2 q alifi ation of the affidavits, the Board s'hould release 3 Exhibits 3, 4, 7, and 10 in the form they have without a protective order. 4 5
. OS O BOARD ' CERTIFIED WESTIONS g A. As indicated above, PGandE did not receive L
7 Exhibits 3, 4, 7, and 10 with Joint Intervenors' reply. If, 8 in fa t, it is the case that this Board received the exhib-9 its without the names or other identifying material as 10 edited by anonymous allegers, it would appear that consis-g tent with protection of informers' interest, this Board g could release the substance of the exhibits to the Staff and 4 13 Applicant, and no protective order would be necessary. B. Applicant does not see that the Commission 15 Policy statement of August 5, 1983 (48 Fed. Reg. 36358) , 16 applies since the subject information is not in the pos-g session of or originated by the Staff in its ongoing inves-tigation or inspection. C. The protective order sought by Joint Intervenors far exceeds what is required to protect the interest of the anonymous informants and if granted as requested would prejudice Applicant and Staff and interfere with the Board's obligation to ascertain the truth of the matters placed befora it. E. As acknowledged by the Board in Consumer Power Co. (Midland Units 1 and 2) ALAB 764 supra., a _ - . _ _ . _ _ __, -- . . . . ,,...-,m . - - . _ > .
y protective order which provides for deletion of names and 2 ther identifying material is. appropriate for protection of ~ 3 inf mers' interests. 4 APP l icant would suggest, however, that the Board 5 should be presented with unedited versions of the Exhibits 6 h amera s that it can ascertain that the affidavits are, 7 in fact, of percens other than thoac wno have previously 8 Provided. affidavits. Thereafter, upon. qualification of the 9 affidavits, the Board should determine if the edited version 10 Protects the informers identity or whether, on weighing of 11 the interests of the parties, a further modification should g be made prior to release to Staff and the Applicant.7 13 Alternatively, if the Board determines that the affidavits 14 cannot be accepted, then they should be rejected outright. 15 Applicant would like to point out that while Joint g Intervenors are seeking extraordinary relief from this p Board, they do not approach the Board with altogether " clean 18 hands." The allegations they submit, beyond being repeti-19 tious, have been tortiously dragged through the licensing 20 m
'21 22 If Exhibits 4, 5, 7, and 10 contain new materials, obviously Applicant should be afforded the opportunity to 23 respond since they constitute a new motion and not a reply to Applicant's prior response to Joint Intervenors Motion to _ . _
Reopen. ~~~~~~ 24 Applicant is in the process of responding, inter alia, to the new material contained in the June ll, 1984, (~ 25 FeP y" of Joint Intervenors and will submit its responses l to the Board by June 29, ,1984. 26
y process over in excess of six months time. Affiant 2 Thomas Devine has stated under oath that "for-the previous a seven m nths," he has "been conducting an investigation of 4 alleged illegal or improper practices',at the Diablo Canyon 5 nuclear powerplant" (6'/7/84 bevine Aff at 1) . It is not 6 in nceivable that Joint Intervenors and their associated 7 representatives would continue this pattern of conduct over 8 the next several inonths even though they have been inves-tigating the matter for over at least six months. Applicant 9 10 w uld submit, therefore, that if Joint Intervenors seek 11 equity, they must do equity. That should certainly extend t providing the substance of their claims. 12 13 III. CONCLUSION . 14 Applicant submits that consistent with due process 15 and in the interest of fair play and justice, it is vitally 16 necessary that it have access.to the substance Exhibits 3, 4, 7, and 10. Applicant requests that Exhibits 3, 4, 7, and 17 18 19 20 l 21 22 23 24 1 i f 25 l - 26 l
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y 10 be released to Staff and Applicant, or alternatively be 2 reje ted by the Board if they hail to meet minimal 3 requirements for affidavits. . 4 Respectfully submitted,. 5 ROBERT OHLBACH PHILIP A. CRANE, JR. 6 RICHARD F. LOCKE DAN G. LUBBOCK 7 Pacific Gas and Electric Company P. O. Box 7442 0 San Francisco, CA 94120 (415) 781-4211 9 ARTHUR C. GEHR 10 Snell & Wilmer 3100 Valley Bank Center 11 Phoenix, AZ 85073 (602) 257-7288
- 12 BRUCE NORTON 13 Norton, Burke, Berry & French, P.C.
P. O. Box 10569 14 Phoenix, AZ 85064 (602) 955-2446 15 Attorneys for
. Pacific Gas and Electric Company 17 a 18 Dated: June 18, 1984 By 19 Bruce Norton 20 21 22 l
23 24 25 26 (
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L l l ! UNITED STATES OF AMERICA l NUCLEAR REGULATORY COMISSION l l l BEFORE THE ATOMIC SAFETY AND LICENSING APPEAL BOARD l
) 1
'In the Matter of )
) Docket Nos. 50-275 PACIFIC GAS Als ELECTRIC COMPANY ) 50-323
)
(Diablo Canyon Nuclear Power ) (Construction Quality Assurance) . Plant, Units 1 and 2) ) l
)
i AFFIDAVIT OF D.A. Rockwell ,. STATE OF CALIF 0PNIA ) 1.
) ss CITY & COUNTY OF SAN FRANCISCO )
! The above, being duly sworn, deposes and says: I, D.A. Rockwell, am Special Projects Engineer for the Pacific Gas and Electric Company at the Diablo Canyon Nuclear Power Plant. In such capacity, I work directly with management of Pu11 man' Power Products and the H.P. Foley Company who are contractors on site at the Diablo Canyon Nuclear Project. In j such capacity I an informed of personnel shifts and force changes of each l l organization. I have caused that the employment files be reviewed of the l three individuals who were identified in the May 17, 1984 submittal of l PGandE: Mr. J. McDerinott, Mr. T. O'Neal, and Mr. J. Phillips. I have also I investigated the possibility of the existence of any claims of harassment made by any of these three individuals as a result of the affidavits. Contrary to the representation of Thomas Devine, no harassment or reprisal by PGandE or l its contractors against any of the three individuals has resulted from their t - anonymous allegations. p Q1601I . e EXHIBIT 1 -
d Mr. J. McDermott was hired by Pullman on May 13, 1983. In a scheduled force reduction on January 13, 1984, Mr. McDermott was let go by Pullman. He was rehired by Pellman on April 9,1984. - He currently works for Pullman. I Mr. J. Phillips was originally hired by PTGC on March 31,1983 and, as part of a scheduled force reduction, was let go on March 23, 1984. His ranking in Mar:h M84 was 143 out of 147. Subsequent to his layoff by PTGC he was hired by Pullman on April 9,1984. He currently' works for Pullman. Mr. T. O'Neal was hired by Pullman as a QC inspector on July 5,1983 and currently is working for Pullman in that capacity. The two individuals who were laid off were let go as a result of legitimate reduction of force, and not as the result of any allegation or l affidavit they may have signed. Both were let go prior to April 26,1984, the date when NRC first released the affidavits to PGandE. Investigation has revealed no reports of harassment by any of these three individuals as a result of their allegations. There have been no reports to their supervisors. There have been no hot-line reports, and there have been y no tiports by union representatives regarding these individuals. l Mr. T. O'Neal did for the first time come to y office on June 12, 1984, the dy after the Joint Intervenors motion was filed, to speak to me about his alleged quality concerns. He demanded g written response to his concerns.
--,---.yy.. - - -_ _ _ _ _ . _ . - . , , - ,,
He did not inform me of any physical threats, social harassment or reprisals of any kind resulting from his allegations. Dated: June 19,1984 D.A. Rockwell Subscribed and sworn to - before me this 19th day of Juna,1984 Nancy J. Lemaster, Notary Public in and for the City and County of San Franciso State of California.
% commission expires April 14,1986.
r m l l l l - _ ._ .. -- . . . - _ _ - _ . _ _ _ . __.-__________ _ _ _
~_ _ - - .-.
UNITED STATES OF AMERICA f
. NUCLEAR REGULATORY COMMISSION In the Matter of ) _
) .
PACIFIC GAS AND ELECTRIC COMPANY ) Docket No. 50-275
) Docket Nb. 50-323 Ditblo Canyon Nuclear Power Plant, )- .
Units 1 and 2 . )
)
CERTIFICATE OF SERVICE The foregoing document (s) of Pacific Gas and Electric Company has (hnve) been served today on the following by deposit in the United States mail, properly stamped and addressed: . Judge John F. Wolf ** Mrs. Sandra A. Silver Chairman 1760 Alisal Street Atomic Safety and Licensing Board San Luis Obispo CA 93401 US Nuclear Regulatory Commission Machington DC 20555 Mr. Gordon Silver 1760 Alisal Street Judge Glenn O. Bright San Luis Obispo CA 93401 Atomic Safety and Licensing Board US Nuclear Regulatory Commission John Phillips, Esq. W2chington DC 20555 Joel Reynolds, Esq. Center for Law in the Public Interest Judge Jerry R. Kline 10951 W. Pico Blvd. - Suite 300 Atomic Safety and Licensing Board Los Angeles CA 90064 US Nuclear Regulatory Commission WOchington DC 20555 David F. Fleischaker, Esq.
'P. O. Box 1178 MrD. Elizabeth Apfelberg Oklahoma City OK 73101 c/o Betsy Umhoffer 1493 Southwood Arthur C. Gehr, Esq.
! Scn Luis Obispo CA 93401 Snell & Wilmer 3100 valley Bank Center Jcnice E. Kerr, Esq. Phoenix AZ 85073 Public Utilities Commission Bruce Norton, Esq. State of California
- 5246 State Building Norton, Burke, Berry & French, P.C.
350 McAllister Street P. O. Box 10569 San Francisco CA 94102 Phoenix AZ 85064 Mr3. Raye Fleming Chairman 1920 Mattie Road Atomic Safety and Licensing Shell Beach CA 93449 Board Panel US Nuclear Regulatory Commission Mr. Frederick Eissler Washington DC 20555 - 80cnic Shoreline Preservation - Conference, Inc. 4623 More Mesa Drive Santa Barbara CA 93105 .
Chairman
- Judge Thomas S. Moore Atomic' Safety and Licensing Chairman Appeal Panel At.omic Safety and Licensing US Nuclear Regulatory Commission Appeal Board W2shington DC 20555 US Nuclear Regulatory Commission Washington DC 20555 S cretary .
US Nuclear Regulatory Commission
- Judge W. Reed Johnson l' Mashington DC 20555 ~ -
Atomic Safety and Licensing l Appeal Board l Attn: Docketing and Service US Nuclear Regulatory Commission Section Washington DC 20555 !
- Lawrence.J. Chandler, Esq.
- Judge John H. Buck <
H2nry J. McGurren Atomic Safety and Licensing US Nuclear Regulatory Commission Appeal Board Office of Executive Legal Director US Nuclear Regulatory Commission Washington DC 20555 Washington DC 20555 Mr. Richard B. Hubbard ~ Commissioner Nunzio J. Palladino MHB Technical Associates Chairman 1723 Hamilton Avenue Suite K US Nuclear Regulatory Commission San Jose CA 95125 1717 H Street NW Washington DC 20555
.Mr. Carl Neiberger Talegram Tribune Commissioner Frederick M. Bernthal
-P. O.-Box 112 US Nuclear Regulatory Commission San Luis Obispo CA 93402 1717 H Street NW Washington DC 20555 Michael J. Strumwasser, Esq. ..
Susan L. Durbin, Esq. Commissioner Victor Gilinsky l POter H. Kaufman, Esq. US Nuclear Regulatory Commission l 3580 Wilshire Blvd. Suite 800 1717 H Street NW 20555 Los Angeles CA 90010 Washington DC l Maurice Axelrad, Esq. Commissioner James K. Asselstine US Nuclear Regulatory Commission Lowenstein, Newman, Reis, and Axelrad, P.C. 1717 H Street NW 1025 Connecticut Ave. NW Washington DC 20555 Washington DC 20036 Commissioner Thomas M. Roberts US Nuclear Regulatory Commission 1717 H Street NW
. :. Washington DC 20555 D3te: June 18, 1984 A '
/ DAN G. 'Lt[BBOCK ~
cVia Sky Courier Network e
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1 INTEROFFICE CORRESPONDENCE
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f DATE July 21, 1984 - ' ; ! !$ / T L} TO PPP Superintendents ; FROM Paul Mokry i SUBJECT Craft STPR's on DR 5946 Discuss with your Craft about flow meters and their proper use. Cover the information contained on the attached sheet. After this information has been discussed, the Superintendents are to sign the memo and attached training sheet and return to Carolee at Trailer 61 or retutn to Tim Roberts box in the Main Office. Please . do not return with the daily time sheets as this will cause unnecessary delay in the processing of the DCN's and DR's. NN Paul Mokry, / General Construction Superintendent M. Andrews B. Madron
,D..iBuhina8 E. Reed J. Callahan E. Jorden J. Rowley C. Bolinger C. Borra B. Parmley
. L. Balles R. Martin F. Impastato
! ' . . Longo 1 t a. Tucker l l
. T. Justen
, J. Williams l u , l, . s
5[k o r mIsnu saErr l L'"URE OF INSIPJJCIION: CI'7.
' CME
- INSTRUCIOR:
ATrD OED BY:
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Caring weld monitoring. the felicwing conci: ices v.ere c:sc:
- 1. Flowmeters were in use wnich are not cerm1::ec in E50-213 anc ESD-219. These E50s permit only the Lince L-32 (20 ps1 inlet type). The following additional devices are in use:
A. Linde L-32 (50 psi inlet) - This device is identical to the L-3.2 (20 psi inlet) except i; is designed for an inlet pressure of 50 psi. S. Victor FM 371: This cevice is similar in a;:pearance to the Lince L-32. I: is cesigned f:r an inlet ;ressure of 25 psi. Ccn-inued - Page 2
- :.. .- : -:w::- e.
. I:dICATE AF::.C'!AL EY C:.:C.;:iG THE AF :.C :!ATI .:EC :'yENCED I 0*IFOSITION"
,T A) Revise E50-213 & E50-219 to permit Obe use of the additional types of flowmetars.
B) Revise E50-213 to dele:e regula:ce :alibration recuiremer.:s. [ A) Withdraw all ty::es of fics.=eters fr:a use which are permitted in E50-213 and E50-219. B) Revise E50-2:3 Oc cele 2 regula:cr cali: ration ! requirements; . .l ms*t" 4 4. t 4. ; C"F.4 8 5E ET TIS # '2 I 4! 1 g g gc7ep g,Y ownf E' c*'. '*66 27.( c ri: Mem.o
- 3) pG&E to disposition.' F.*.oM J. Hiu.ac -ra gyjf3*gg>,$.A l 7 o Q
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m - -- t. . .c . , :. . . . . : . , . . . . . QC wold monitoring to be instructed to monitor *or flowmeter . conforisance. - ^ Dt.Muha.C mfo in\ a:s (,vneM) *b?.H r.. e n ...
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Ores:ure D. Victor AF 250: This is a regulator wi:n tne icw =ressure gauge gradua:ed in C ~4. This dev. ice is nc: a Orve ficwee:er. All of the flouceters will ac:urately easure : s <!:w
.a:as pecvicec pr:cer :n;e: ::ressi res are usec." The AF 250 will ce accura:e if the outflow of gas is not restrictad.
- 2. L-32 and Victor fic'.ceters were being used with the AF 250 regulator. .' lei:her cevice will read ac:ura:ely in :nis ins:ance. I: is i ::assicle t.o cetermine the inle: ;ressure to the L-32 or Victor flow =eter. While the flow =eter ut il restrict the su flow frcm the AF 250 E50-219 coes no: cer .i:
this ccasinaticn.
- 3. An L-32 (50 psi inle: :y:e) was ::eing used wi:h an inie pressure of 15 ::si.
This is a viola:icn f E50-219. This same flow =eter was se: a: 15 CFi, a viola:icn of the WPS.
.The WPS recuires 23 CFH.
4 Regulators were nc: calibrated as is required in E50-213.
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AFFIDAVIT My name is Timothy J. O'Neill. I am submitting this statement freely and voluntarily to Mr. Thomas Devine, who is my counsel for disclosures to the U.S. Nuclear Regulatory Commission (NRC). This affidavit is to rebut false state-ments by Pacific Gas and Electric Company (PG&E) and the Bechtel Corporation in response to my July 27, 1984 affi-davit and petition under 10 CFR 2.206 regarding the Diablo Canyon Nuclear Power Plant. Although the statements by PG&E/Bechtel defenses may not have been false statements to the government, they were made in a public forum and these false statements to the public should become part of the re-cord for licensing. Confidence in the public statements of
'the utility is of paramount importance in the event of any type of accident, therefore the public must be able to rely on the utility to tell the truth. This statement also is to offer my consent for Mr. James McDermott to join me as a co-petitioner in my July 27, 1984 filing with the NRC.
I. WELDED STUDS
- 1. On Friday, June 27, 1984, Bechtel representative.Howard Friend asserted that management has investigated the issue of ASTM A-307 bolts usad as welded studs "ad nauseum".
(See July 28, 1984 San Francisco Chronicle article, en-closed as Exhibit 1) . To date, I have not received a documented response as to the acceptability of this material for the intended application. In January, 1984, when I 1
1
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W first reported this issue on-site in a quality-assurance (QA) Discrepancy Report (DR), Pullman Power Products QA/ QC Manager Harold Karner censored the report to delete any references to ASTM A-307 material. He did not re-fute my findings or defend his decision on the record. Instead of investigating the problem, in this case the problem vanished. My original DR and the censored ver-sion by Pullman are included as Exhibits 2 and 3, respect-ively.
- 2. On Friday, July 27, 1984, Mr. Friend also said the site engineers agreed that there was no substance to my complaints. This conflicts with a May 31, 1984 internal Pullman memorandum by Harold Karner, which stated that the
.use of A-307 bolts with the heads cut off as welded studs was NOT (emphasis in original) acceptable. This memo was issued in response to yet another discrepancy report writ-ten over the use of improper materials as welded studs.
The May 31, 1984 memorandum is enclosed as Exhibit 4. One of the individuals that participated in writing the memo was Chris Neary, Pullman's corporate welding engineer. In a July 5, 1984, affidavit to the Atomic Safety and Li-censing Appeals Board (Exhibit 5) , Karner again changed his story and said there was no technical basis for his May 31, 1984 memorandum. The technical basis was summar-ized in my report of January 13, 1984, as the use of this material is not permitted without a welding procedure qual-
3 lyd7~ L ification test performed. Furthermore, Exhibit 6 is in-cluded to show current requirements for weldable A-307 bolt materials. Note the supplemental section for weld-able bolt materials, and the restrictions on these mat-erials as compared to chemistry and QA requirements for general bolt grade material. The additional require-ments are in agreement with sound welding engineering fundamentals.
- 3. On July 27, 1984, Mr.. Friend also asserted that the NRC had agreed with Bechtel and PG&E over this issue. If that was true, why did the Atomic Safety and Licensing Appeals Board hold up the licensing decision on July 6, 1984, until this issue was resolved? (See the Appeal's Board decision, enclosed as Exhibit 7, at pages 10-11.)
II. PG&E RESPONSES TO MY CONCERNS
- 4. In the Los Angeles Times, a PG&E spokesperson stated that the company has " bent over backwards for this guy.
We have had meetings with him to be sure we understood his concerns" . (The Times article is included as Exhibit
- 8) Although PG&E did meet with me, the context of these meetings was not constructive discussion and understanding.
For example, in a July, 1984 meeting with PG&E QC Super-visor Ron Hobgood, the discussion turned into an attack by Hobgood on my qualifications to question PG&E. This meeting was called to discuss my complaints of harassment
1 aarcetteD % pr W, Y by Pullman QC management ^via the Quality Hotline, which Hobgood supervises. This harassment complaint was in reference to an insubordination warning notice I received on June 30, 1984 for questioning discrepancy reporting priority. Hobgood stated he was consulted prior to the warning being issued by Pullman, and now the man was in-vestigating my complaints of harassment. This seems to me to be a direct conflict of interest, and thus explains the position taken by Hobgood throughout the meeting. Hobgood used words such as inflexible, uncooperative, and unreasonable to describe me as an employee. His comments could hardly be taken in a spirit of cooperativeness. At one point, in reference to a letter I wrote over scrapping perfectly good material, I was asked in a demeaning tone, "How does it feel to be the eyes and ears of the public?" In a meeting on June 12, 1984 with PG&E special projects engineer D. Rockwell, I voiced my concerns over an oper-ation where I thought no procedure existed. I was given a procedure with a revision date of June 5, 1984, and told that this procedure covered the condition identified in late February. The prior revision of the procedure showed that it did not. In my dealings with PG&E, the Quality Hotline person on duty made a valid attempt to move the concerns up the managerial ladder, however the higher they got, the more uncooperative and hostile PG&E became.
- 5. In the Los Angeles Times, PG&E also said they had ir.-
vestigated my concerns and that they were wrong. A good
. . . . , g7 example of their " investigative findings" is the previously-stated meeting with D. Rockwell on June 12, 1984. PG&E's answer to my reports of drilling without procedures for pipe support layout was to tell me that the operation was controlled by procedure. Unfortunately, the revision date on the procedure was five days prior to the meeting, and approximately four months after the report on uncon-trolled drilling. This is included as Exhibit 9. In this meeting I also questioned the installation of ex-pansion anchors in place of grout designed to fill voids in concrete. PG&E stated they would investigate and re-spond at a later time. When I asked that they respond in writing, this was termed a " demand" in Mr. Rockwell's June 14, 1984 affidavit written as a result of the meet-ing and previously submitted before the Board. I do not feel a written reply is an unreasonable request, although PG&E has yet to supply anything but a verbal respose that "there are no problems".
- 6. In the Los Angeles Times, PG&E stated that I was never discouraged from writing QA reports. That is a grossly false statement. I was discouraged from writing reports so many times that I lost count. This was a Pullman QC management directive, that work in-process did not require a report if deficiencies were noted, however this directive direct-ly conflicted with the written procedure for such reporting that stated a report was required. I was reprimanded by both Pullman and PG&E for not realizing the " intent" of the
6 L written procedures. I cannot work to intent, I can only work to the letter of a written procedure. III. HARASSMENT
- 7. In the San Luis obispo Telegram-Tribune, PG&E said I was hit with water from a paper drinking cup, rather than from a fire extinguisher. This article is enclosed as Ex-hibit 10. Information that I received confirms this as a direct lie, and demonstrates that PG&E's only intent is to cover up instances of harassment, rather than stop them. It is intere:3 ting that this explanation was not offered until I went public with my petition. If their story were true, why didr. they explain it to me at the time, rather than xeroxing my letter describing the act as harassment and distributing it to the construction workers involved? If anything at Diablo Canyon has be-come ad nauseum, it is PG&E's denials that there are any problems.
I have read the above 6 page affidavit, and it is true, accurate, and complete to the best of my knowledge and belief.
.. t Timothy J. O'Neill i
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d OFFICIAL SEAL WittlAM C MORLEY NOf&mY PUBLtC
- CAlff0RNIA SAM Luis 09 tsp 0 COUNTY ,
4 My comm. evoires STP 23. 1985 4 Bay Boulevard. Mb hay
- PG&E, BechtelTake on Critic ~
Surprise Debate Over Diablo Canyon ammof= arm auclear operation, she anM that &- i Ry CAerfes Perir reputattom as a *ampleker." said NcHI had not enhommed labeum Me channels for =ahme his reserva
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hat *l have a peticy of holdW thest tworkmen) to the letter of a (lons known. The compiaints, siter Pactfle Gas & Electric Co. f" precedure,= ww had offielais and a Bechtel engt- ,7" t M&E,, neer spade a surprise, angry sppearance yesterday at a
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do thel" l j g press conferesses called by a - c==pa=*=s= used in the Navy) 3+ i "w his tle-blewer" laspectee -
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- taught one N water <leusing f eldest
' F that yau de k by thg hJok,or you're had also been lavestigated, and u he quit a t the Diable Canyee C /- "
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rebuttal to chargss made by 11sne- , - / : e:1 ;
- P The Governament Accountahat spieshed.
N thy J OWetti,27 as laspector who worked for a subcontractor lastaE-
'gs g ty Projget potleton based en his if the attempts by plant oppo-
[ h charges aReges 14 specific lastances seats do act succeedin deisytag the& U[ i b tag pq4ag mounts la Ll'a $4.3 kWies "
-4 plant until he restgaed. / where proper precedures were msg permit decision, or is getalag an' fogowed, appeals court order hencklag the l' The utRaty officials told report- permit. Diabte Canyen electrtetty i
ers gathered to hear CheGrs case L UNegt aald that ene of the could begin flowing to Poetite One-s maast serious is use of threaded steel and Electrie Qa, custeuners by tho' at the San Franetsco Press Osh that i - studs to ancher essergency water
- i they have strendy reviewed "ad s end of August.
amuseem* his charges of embstaa- spray pipes la the reacter contala-TIMOTHY J. OMitt BECHTEL'$ HOWARD FRIEND anent timedias. The stude, he said, And, within two to three! dard construct 6an. He emid slee plasse is weasele He abommissed O'Nem's clierges were welded trem heits set authe, j mones, the steady huudup of pm 4 , The charges,comingless them a . rised for such use and adsht be too er from the reacter's core couM ho I w brutte to wthmaad ent& quake templete,with the plant gaaerating l eg week before the Nuclear Regulate- tired af this,and we're act golag to. plant a flaal license to operate at Wrem me full 8034-megewett capacity i ry Comme ==ta= la scheduled to de- take R on the chte any amore with- fun power' clde whether the plant may be tura- out reepending? Howard Frtead, a Bechtel in- ? ed up to full power,are "ok! news" PG4E - which has been be I the utility officials said. N ttWif 8IOCl8 " I 18
- OHein, untu Tuesday an esa- duarles ca=r8=88a= misanger for D$ devged by nuclear power critice, 1 ployee of Pullmaa Pown Products able Qayen, dienissed OHelE's discovery of a nearby active earth.
i back row They said the charges are part lawyers forwhne OWetH, flanked a Washingtontesed a"- bFthis Co, sand werkers atthe plant earner charges, quake fault and a fleste i year sprayed hha with a fire durtag construetten - of a broad strategy by nuclear foes tinuclear activist orgaalrkMs, the esttagunsher, and that he heard les first "The sud preblem han heenlar permit request for the pImat neartr g to " slow down and stop the ladus- Government Accountabattty Prof workmenles each other that a ".44 vestigated ad amusessa by PG4E,by Id years eget
- try" by any nicans One PG&E rep- act, detailed charges that PG&E magnum to the back% as appar. eur metaBurgists and our engt =
i resentative sand legal laterveness workers harassaJ hka whue on the
- eut reference to a hsadgua - seers and the NRC hee reviewed
; agatast nuclear plaats have tarmed job and frustrated his efforts to re" would end his complaints. everythlag we have done and last m6aute anegations lata a "meer part substandard workmansblIL agrees? lie said flatly, "there is art form - The company, he added.
- dad 4 I The Government Accountabalk nothlag outmaative aheut Sese
! 'c Richard Davia, a PG&E pubtle ty Project has used OWetti's chargesnot take adequate an woiters steps to inform that harassment of la- complanets?
j E
' information officer, said his compa- to support a petition ading the Nu- spectors is a violation of federal lie added, *1f anybody thlaks IN ay decided to show up at the satF ta,y
= clear Regulatory Comminuwe that PG4E v ould speed the amount l nuclear press conference because lay a doctston, expected Thursdayto de', of money that we have en this plant, tE "we're frankly getting just a little en whether to give tV troubled OM i t sho admits he has a sad Sea would shortchange on bolts - wen, it just doesnt make I
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7177 1-21-81 1 of2 C/0 Pacific Gas & Electric Company R:0:: 7177-9287 olSCOuNT TERM:. SulPP:No TERMS Diablo Canyon Power Plant JOs COST CODES SUSCONTfA0T 7 Miles North of Avila Beach, CA 93424 122 "0-I vl4 . VENDOR: i
! Cardinal Bolt MAIL 4 COPIES OF INVOICES TO:
3873 W. Oquendo 7.0. Box 347 ; Las Vegas. Nevada 89118 Avila Beach, CA 93424l i (LEI!"R) R!U6. DESCRievieN PRICE ToTat REC D. REC *D.
. A 100 7/8" x 2" Hach. Bolts A307-Gr.B 1 89 189 00 8 100 7/8"x3" Mach.Uolts A307-Gr.B 2 26 226 00 3
C 300 1/2" x 1 1/4" flach. Bolt A307-Gr.B 58 174 00
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Joe cost cooE: susc VIA 7 Miles North of Avila Beach', CA 93424 122 No. puTRaci. i t VENDOR Cardinal Bolts . ' l 3873 W. Oquendo uAll 4 copies or INvolcEs To t.as Vegas, tievada 89118 P. O. Box 367 , I Avila Beach. CA 93424 l . t SPECIAL RF.QUIREMEllTS FOR STRUCTURAL BOLTS OR I ASTENERS FOR IIANGERS: I IIBl . i Supplier shall furnish three copies of a Hanufacturer's Certificate of Cosa -
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compliance 'with this Purchase Order, with specifications, or as listed in j suppliers or manufacturers catalog, 1182. 3
'j 11B3 Certificate of Compliance shall be traceable to our Purchase Order and Item No.
! All required documentP' l.on shall be sent the day of each shipment to PULDIAN j P0h'ER PRODUCTS, P.O. Isox 367, Avila Beach, CA 93424 Attn: addition, a copy shall accompany each shipment, Q.A. Dept. In l-IIB 4 - [ Any nonconformance to the requirements of the Purchase Order will be considered j i 1185. just cuase for return of materials without cost to buyer. Haterials shall be domestically manufactured, l l l l i . . I ! ' l t
.}EEDEo FoR: ;
, iME$d EER!j l
' REMARxs ,
RECEIVING DEPAITNENT DATE i NEEDED: DATE ORDERED: _SOllRCE DOCUlfElfr REQUIREMEffrS DATE PROMISED: Corp. Appr.: Vendor; Hay Use _ m CARRIER: i Dwo(si ATTAcuCD: j I Site Appr. Vendor '
' [ ' /1 (All) llanger CLI, G,E, Sprinkle r
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Spec H-10 I { PREPARED DY: l APP 8
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I DA: PURCHASED SY 8724 Cardox COMPLETE PREPAID: PARTlAL O} i S COLLECT: N I ,
$ I IMPORTANT: Tuls ORDER issus(EJT To ALL oF THE TERus AND RECEIVED BYs CoNDITloNs PRINTED oN Tile REVER SIDE HEREOF. ,
OUR ORDER NUMDER MuST A ,
*PPEAR oH ALL INVolcEs.8 ILLS OF LADING, '
r e s' H i '. 's
- 41a'[lPl% A fin rilit tli S P hill)l'Hrl' . it a h u ati ess e n a e e c v**a
.. . . .j,'- ~~,-Pullman Power Producto
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i PRODUCT ENGINEERING DEPARTMENT
. ] I QUALITY ASSURANCE AND DOCUMENTATION REQUIREMENTS ,
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.___._....j,._ - - - . - .. _ _ . . _ . . .. . --
. . Approved _ Verified by 2_
Reg'd by Customer P.P.P. Q. C. t j1 Vendor C'uality Assuiance Program - i ASME Section III .
~ '
jZ. Certified Drawi*ngs for Approval
.3 Qualified Procedures for Approval .
- a. Wolding -
I b. Weld Repairs
.I c. Heat Treatment
.i d. Ultra sonic -
. e. Radiograph i f. : Magnetic Particle e g. Liquid Penetrant
- h. Eddy Current .
)
. ; 4. Documentation - ! c. Mill Reports l
- b. Impact Tests
- c. Ultrasonic
- d. Radiograph -
- c. Magnetic Particle - -
- f. Liquid Penetrant
- g. Eddy Current Results
- h. Hydrostatic l i. Partial Data Reports ASME Section
! j. NDT Personnci Qualifications - l- k. Ph9ttF.,r* tt1r s rq C0 8 C / 5.- 1.iarking per P.P.P.. Standard
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. IiEPARED BY ._... k / d I DATE OF ISSUE ;2 /[s/y 9 APPltOVED DY _
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,L Pujen Power Products 2
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s s~ u - .") [ .J........,..,.. FIELR RE8Hl$lil0N - PURCN ASE SRRER - RECElvlNG REFERT i i JOB No. DATE SHEET SHIPPING ADDRESS: FullBan Power ProGuCts REO.. 7177 i 3-29-82 "0-1 of 2 c/o Pacific Gas & Electric Co. P.O.- NO. F-7177-10651 Discount TERuS SHIPPING TtRMS Diablo Canyon Power Plant 30. COST CODE: .SueCoNTRAcT ;
, 7 Miles North of Avila Beach, CA 93424 122 'No. ,
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- VENDOR: I Cardinal Malt a COPIES or INVOICES io:
i 3873 W. Oquendo F.0780x 367 l Las Vegas, Nevada 89118 Avila Beach, CA 934'4 2 : ITEM OfY. UNIT DAIE OTY. (LETTER) NEO/D. DESCRIPTION PRICg TOTAL REC'D. REC'D. ,g Al 200 1"3 x 18"3 Weld Studs W/l" T2 . One End A307 GR 8 1 18 236 00
- C of C -
5 00 5 00 -
~
I PLEASE SEE ATTACHED SPECIAL REQUIREMENTS ,, l / / .
/M 7/2/NL y
7 , _
?__== === D TOTAL PRICE wM 241 00 thggal _
NEEDED FOk REMARKS t' RECE8VING DEPARTMENT - llanger Stock , i
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t DAT{ NEEDED: DATE ORDERED: DATE PROMISED: . CARRIER: - 3-29-82 2 weeks ,4. , . . ,
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t , . DmG(S) ATTACHED: Y l ,p , [ g ,' COMPLETE PAHTIAL PREPARED BY: APP d D BY: ' ED D : PREPAID: R; KING Mf A , ,, 9CH A}/myg S i COLLECT: S l i V REC [lVED DY: IMPORTANT: THIS ORDER IS S JECT TO ALL OF THE, TERMS AND j l CONDITBONS PRINTED ON THE REVERSE SIDE HEREOF. ~ l ouj ORDLH NUMBEH MUST APPEAR ON ALL lHVOICES,98LLS.OF LADING, ! j* EXPhESS RECEIPTS AND CORMLSPONDENCE.MARat ALL SHIPPING TAGS d . AND PACkAbiS W 1 T il ABOVL ORDER NUMUER. e
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j t a 3 i p . 3 ...'.......' flELS BE881511!0W - PURCNRSE ORDER - RECEIVIN8 IEPORT Moa no. - oATE suEET suirrans AoonEss: PULiJL4N POWER PRODUCTS aEo.- , l 7177 3-29-82 2 of 2 c/o Pacific Cas & Electric Company Diablo Canyon Power Plant i N NO. F ,
, Joe cosi cooEs 7177- 10651 sueconiaAct oiscount TEnus snier Ns TEnus i 7 Miles North of Avila Beach, CA 93424 122 i "0-vsA vEnoons ~
- Cardinal uAIL 4 cor Es or invoices To:
f i l 3873 W, Oquendo . P. O. Box 367 *
- 8 Las Vegas, Nevada 89118 Avilt. Beach. CA 93424 ,
l' SPE_CI'AL REQUIREMEllTS FOR STRUCTURAL BOLTS OR FASTENERS FOR IIANGERS: I I 'l li t itB k. Supplier 'shall furnish three copies of a Manufacturer's Certificate 'of bom -
~
! l '
l4 piisoce signed by manufaH urer indicating that materials furnished are in , I l con:gliance with this Purchase Order, with agccifications, or as listed in I .
, suppliers or manufacturers catalog. ,
Certificate of Compliance shall be -traceable to our. Purchase Order and Item No. l l 118 2. - itB3, All~ required docuirentation shall be sent the day of each shipment to PULDIAN . j . PC'.JER PRODUCTS, P.O. Box 367, Avila Beach, CA 93424 Attn: Q.A. Dept. .In l l-l I 11B4 addition, a copy shall accompany each shipment. Any nonconformance to the requirements of the Purchase Order will be considered l
! 'l.
l , just cuasa for return of materials without cost to buyer. , 118 5, Haterials shall be domestically manufactured. 6 l l. I
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l l j l l e i l1 i li l l i RSEEnk imill b-h$- k l ifN N.N[ h k sEEoEo ros: REpAnns REcElvsNc oErARIMENT' l SOURCE DOCUMElff REQUIREHZlfrS j- aATE nEEoEo oATE onoEnfoi oATE raoutsto: Corp. Appr. Vendor; Hay Use cAan: En g. Site Appr. Vendor .I l l j pac (s) ATTACHEo: g (All) llanger CLI, G.E, Sprinkle r
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[j s, j t h ( *!, Spec H-10 CourLETE PARTIAL APel En SY:
<t4ASc ASEo Yi 8724 Cardox PREPAlps COLLECT:
j PRErARED oY: * ' I (\;\\A_ A 4,^. / AMMAJ - aEcEivEo av I Il IMi0RIANT: iuss onoEn is s WEc7 To ALL or TisE TEnus Ano ' CoNollioNs PRINTEo oH THE REv NsE sloe HEaEoF. ;- 'N Ii'}8,* * (,.
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- ouR ;oRoER HiiuSER HusT ARREAR ON ALL INVolCEs BILLS of L A o l Nii , .
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_. l l. PRODUCT ENGDEEhING DEF!JMIENT .
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7 , QUALITY ASSURANCE AND DOCUENTATION REQUIREENTS
'. APPROVED VERIFIED BY REQ'D BY CUSTOER P.P.P. Q.C.-
).. Vondor Quality Assuranco Prcgram -
ASME. Section III
. 2. Certified Drawings for,Approvhl .
~3. Qualified Procedures for Approval .
- a. Weldinc .
- b. Wold Hencirs
- c. Heat Treatment '
i
- d. Ultrasonic
- c. Radiocrach '
- f. Macnotic Particle .
- c. Lionid ?cnctrnnt
- h. Eddy Cturent (b -
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I.I Documentatien a .- Mill Renorts
- b. Imnact Tests
! c. Ultrasonic
~
I d. Radiocre.oh - i ! e.. Maenetic Particle e f f. Liauid Pentrant - I c. Eddy Current Hecults
- h. Hydrostatic
- 1. Partial Data Renorts ASMS Section
- i. NDT Personnel Oualifications i k. Manufacturers C of C V -
! 5. - Marking per P.P.P. Standard -
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FIEtt REtulSITitN - PURCHA V ORSEE - RECEIVING REP 0BT JOS NO CATE S6eEET
"*- SHIPPING ADDRESS: [EO.-
717 4/23/83 P8- N 1 of 2 c/0 Pacific Gas & Electric Company 1 "*- F- 7177-12491 Discount,iERMS SNIPPING TERuS i FOB: SHI E W Diablo Canyon Power Plar r J " C85' C *C8 SI'"C""' "
- C '
7 Miles North of Avila__ Reach; cA 121 NO. vlA VENDOR:
'IWi NEESON DIVISIOi MALL 4 C0rtES OF 1NV05CES TO:
2436 Mariandale Ave. 1-213'-222-8102 Joanne Ice Angeles,'CA 90032 P.O. Box 367 Avila Beach. CA 93424 I ILSR) ! RNd6. DESCRIPTION - PRICE TOTAL REC'O. REC'D. A l 300 " x 3 " NE[SGI SM.DS CPIr-A-108 Gr.1010-1020 P.M. 4/25/83- c 191 90 , 575 70 ; B l 1000' " x 2 " NE[SO4 S'ILDS CPIr-A108 1010-1020 in 684 90 684 90 l l l
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l ( , l ?: l t i SEE SPliCIAL R10UIRiMJFPS A'ITACIED:
- i W~::3 M6:MM&Mp; j TO T A1. PRICE Mfi M 1260 60 F 5 9 55555 NEEDED FOR: .
i REMARKS RECE4VING DEPARTMEH1 CIXff. LIIIER. CIASS 1 liGR. MAT. . - DATE NEEDED: DAT ORD ED: - DATE PROMISED: . CARRIER: ASAP, <- bi - [8 S'IM, ! DEG(S) ATTACHED: - PREPARED RY: APPR V g- .V '
@ # CHASED , [ , PREPAID: COLLECT:
PAT MAIM
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b h - e I I i RECEIVED DY: , IMPORTANT- T eil S ORDER 15 Su dECT TO ALL Or Tile TERMS AND ~ CCNDITIONS PRINTED ON THE REVERSE SIDE HEREOF. . CUR ORDER HUMDER MUST APPEAR ON ALL INV0lCES.814.LS'0F LADING, { EXPRESS RECEIPTS AND CORRESPONDENCE. MARK ALL Sill PP I NG 'T AGS AND P A C M A G F. S W l i ll ADOVE ORDER HUMBER.
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! ,177 "~ sellPrinG AooREss: PUI.LluN PO!!ER 1110 DUCTS ato.. t
~ ~4/23/83' 2 of 2 c/o Pacific Cas & . Electric Comepany NO. F-h!: 7177- 12491 l
.ounTTraus
.' " Diablo Canyou Power Plant sperrsns staus 7 Miles North of Avila Beach, CA 93424 Joe cost o 1 p: suecontaAct l
t DIVI'IQ4 S g '
- 2436 Mariandale Ave. ' mast 4 corics or irivolets to:-
3 Ios Angeles, CA 90032 P. O. M E 4 l . . Avila Beach. CA 934241 . SPECIAL REQUI!tEMEITTS FOR STRUCTU!i.'sL BOLTS CR*F.k:TrEMERS FOR W.NCERS: 1
~unl. Supplier shall furnish three copice of a Manufacturer's Cortificate of Coat -
~
{ p1ijnce signed by menefacturer ir.dicating that naturials furnished are in . i complisnce with this Purchase Order, with specifications, or as listed in l i
' suppliers or inanufacturers catalog. I im2 H33 Certi)ficate of Co.apliance shall be tracpahic tu our Purchase order and Itcon No. ~
All required doeur.nntation shall be sent the day of each shipe.ent to PULLHAN POWER PRODUCTS, P.O. Box 367, Avila Beach, CA 93424 Attn: Q.A. Dept. I'n l-addition, a copy shall accoaspany each shipi.icnt. i
- !!B4, i Any nonconforsaince to the requir6nents of the Purchese Order will be considered l
_,jin5. just cusse for return of amaterials without cost to buyer. _ Hatc51 als shall be descostically suinufactured. . j . 1 e
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-Pullman Power Products. . _ . . _ -
PRODUCT ENG N I E DEPP N QUAIL"I A55URECZ AND.DQCWi"CN_Epwrrs
. l APPROVED. vu urm ET REQ'D BT CUSTCMER P.P.P. Q.C.
. Tendor Quality Assurance Program - .
ASME Section III e
~
. C:rtified Wm for Ayy.u.1 -
. on=14N ed P:ccedures for Apy u d l a .. Welrid w I 6
- b. Weld Reca17. I
- c. Eest Treatment I
- d. titrasonic i e- IM 1 errant -
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- r. 'dc:r Current Results i d. Wrestatic i
- 1. are.a1 Data Escores ASME Section /. I
- 1. ! DT %.a1 anal
- M caricas /
- k. (==fau ;- - . C of C v
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DAS OF M M -),5". P 3 l
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,, Pullman Power Products IS Unit NO- I "5
IO C US) er IIS NO Code No. 8 ATTACHED DISCREPANCY REPORT Hold Tag X g (yes) (no) cusrougn Pacific Gas & Electrie $PEC.NO: 8711 DATE: 1-17-84 /l\ 3-15-84 nacasct: 088*8* canyon ;o, ,o,; 7377 ,,,,,o7o,; t.;. ;.ta cC ra e /1. 0 ' N e i l 1/ Co rn i 5 h NONCONFORflANCE TO ASilE SECTION IX, MATERIAL & PROCEDURAL REQUIREMENTS oiscnera=T iraM- FOR WELDED STUDS. SYSTEM 14.
~
EXPT.ANArtON UP OlsCMePANCYT g The QC Inspector has identified four (4) hangers [43-6G, 43-8G, 59N-lG E iii and 59N-2G] as having had ASTM A325 studs welded to P1 materials. M Q ASTM A325 is not referenced in ASME Section IX as P1 material and cannot g be welded to P1 material.s (as has been done) using W.P.Ss 7/8 without N c] qualifying a welding p;coedure using this material. At present, Qg. Pullman has not qualified a procedure to weld A325 to P1 material. n1 h Studs were installed with full penetration double bevel welds using WPS 2y 7/8 and E7018 electrodes. . y- NOTES: A325 is, by specification, a high strength fastener > g//'7 7 o and the allowable carbon in this material T F weldingconsiderations,suchaspreheatan$arrantspecial PWHT to ensure dy b (continued - Page 2) necomusNoso oisposmow: INDICATE APPROVA BY CIRCLING THE APPROPRIATE " RECOMMENDED
~
DISPOSITION" 1 See page 3 Mb A) Conduct a review of hanger packages to determine how wide spread the condition is: ! O 1) Document all areas where A325 bolting material was used 9.$ Y as a welded stud.
- 2) Report all locations to PG&E by revision of this DR.
[O' P B) Conduct procedure qualification for stud welds using A325 studs and P1 base material in accordance with ASME Section IX,1983 nog , l ion, Part QW, Article 1, Paragraph QW-192 and the follow-
@$ W
- 1) Delete the requirement for using automatic equipment.
(continued - Page 2) l A e e ,e., p. pie.d a.A. Mgr. os 7 cos nor 1h M 't7s. I-29-ef p =As. oispoe m ont C sa Asse mes wie Am O ciner(.e.se ea.a e d . r b es re.u.,
f.t *j DxfEp l +Z.7 64, 1
o I S 10 CFR.21 o.n. NO. 5739 - Page 3 d, (IS) c@S NOTO iso. NO. Various ATTACHED DISCREPANCY REPORT UNIT NO. I CODE No. 8 CUSTOMER. Pacific Gas & Electric $PEC.NO: 8711 DATE: 1-17-84 3-15-84 PROJECT: Diablo Canyon JOB NO.: 7177 INSPECTOR N . Ma c C ra e / T . 0 ' Ne i l l /C o rn i s h RECOMMENDED DISPOSITION:
(Continued from Page rae m ecect<,. arco. 2) tro vue es Ee*(Lw_D E N
ll[' gg d 4)' PG&E to dispositionru g ,egC>ct y g - m6P-c_IG I 09 iN g cLucE.
g e p_2. A c c'rN A z urTHE<>
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'31' c.t.aws.- 0:2. Acte v A. com 6;g Tw<, ,,=,ieac_ Luce _o tu M H FMXAGE., 4. LOTE: AS A- f_E C-, LILT OF 9(5 E. Es_-\1 tE.\A M-%,
4* L%e<4Gs 4 ?r ~%,4:d'vp e & ('# o u a , we96 M MG wO ?^n 4c.s Cv u .tt r?c t - # f>.. # 4 c] CJ . (MO,T wacM',cD (cas TH i s c d EXPLANATION: (Continued from Page 1) this DR cannot be accepted as written. In addition, the condition of welding performed without a qualified weld procedure has not yet been addressed by disposition approval. Request re-evaluation of Rev 0 Disposition and response to lack of qualified weld procedure. (_~ , s
_,'_.) MA?5??SNb?NS A'*= : .-'---S$ONS--- =-5 l :Nb5?N$- u iti EitCFFICE CCRRESPCNDENCE
% 5W A DATE February 3,1984 TO H. W. Karner FROM C. M. Neary SUBJECT Welding of A325 Bolts & DR 5739 l
I have received DR 5739 and th'e CMTR for 5/8" A325 P,olts, Heat No. E51206. ( I have evaluated the weldability of this material (to C.S. Plate with E7018) from both a Code and a metallurgical standpoint: Code Evaluation If these welds fall under ASME III, Subsection NF, the welding qualifica-tion must conform td ASME Section IX. The WPS used (WPS 7/8) is
- , qualified for P-1 materials only. A325 may not be considered a P-1 material, as shown below:
Allowed % Carbon Tensile Requirements (7 ASME P-1 .4% Max. (SA 372) 95 KSI (SA 724) A 325 .3% Min. 120 KSI
, HT E51206 .47% Actual 133 KSI Actual A welding qualification mst be performed for A 325 to P-1 materials.
r l Metallurgical Evaluation Materials - such as A 3 25 with elevated carbon contents and tensile screngths as shown above cannot be considered similar to A 105 and other P-1 material. These bolts use their high carbon content to form martinsite. , Uncon- [ trolled welding of this material may result In cracking. Testing should be performed to determine the sensitivity of this material to cracking during welding. bb QEG e ineer CMN/ pas F- cc: A.A. Eck k , E.F. Gerwin
.. File s,
m '6
4 TABLE I-13.3
' YlELD STRENGTH VALUES S, FOR BOLTING MATERIALS F0it CLASS 1,2,3, AND MC COMPONENT SUPPORTS g ItIn. ONn IM. Yleed Strength Intensity. ksi.
T7pe . Yleed Tenser for Metal Temp F, Not Esceeding { Nominal P- Cr. Spec. er Strength. Strength. Composition No. No. No. Grade Class IIstes bst irst 100 200 300 400 500 600 6SO 700 750 800 I
, O C.,$o. Steves C ... ... SA-194 2H ... (1)(2) .. ... ... ... ... ... ... ... ... . . . .
C 1 1 SA-307 8 36 50
.. ... 36.0 32.3 31.9 30.0 29.1 26.6 26.1 25.9 S81 C ,. . SA.325 1 . . (2)(u 01 105 01.0 73.9
---- 71.6 69.3 ... ... ... . ..
Low Ator Steels en M ICr42Mo 3Cr-0 2Mo
.. ... SA-194 7 ... (1) ... ... ... ... ... ... ... ... ... ... ... ...
9
. . ... 5A-193 SF ... ... leS 125 105.0 90.0 94.1 91.5 08.5 053 03.0 30.6 77.5 74.0 O
ICr42Mo ... ... SA-193 87 ... ... 95 115 95.0 ES 95.1 g 02.3 90.1 77.1 75.1 73.0 70.1 66.9 1Cr42Mo SA-193 87 ' ICr-%Mo-V
.. SA-193 816 75 105 300 125 75.0 69.9 109.0 102.0 47.2 99.6 65.4 63.2 60.9 59.2 SF.S 55.4 52.7 b ICr-%Mo-V SA-193 97.5 95.4 92.S 90J K2 05.0 03.1
... ... 816 ... 95 110 95.0 92.1 K4 ICr-%Mo-V .. .. SA-193 016 OS 100 90.0 08.2 03.7 01.7 79.9 77.5 75.3 E ICr-%Me ... .. SA-320 L7
... ICS 125 05.0 105.0 02.5 Me 00.7 94.1 78.9 91.5 77.1 75.0 73.1 71.4 to 6 69.4 67.2 d ei 1%NL%Cr-%Mo .. ... SA-320 L43 105 OS.S OS.3 03.0 77.5 74.0 $
... ... 12S 105.0 99.0 95.7 91.0 08.5 04J 02.1 79.2 76.4 72.6 O AISI 4037 SA-320 L7A $2% (2)(3) Z IOS 12S 105.0 M0 M1 913 ... ... ...
AISI 4037, 4340 . .. SA-354 BC 52% (2)(3) 109 12S 109.0 102.0 99.5 99.6 92.0 09.7 KO 02.9 AIS1 4037, 4340 .. .. SA-354 BC >2% 12)(3) 99 115 99.0 92.5 09.4 06.9 04.3 003 70.1 75.3 ... . . "l I
& <4 >
AISl4037.4340 . . ... SA-354 BD $1% (2)(3) 12S 150 125.0 116.9 112.9 109.0 106.5 101.0 M6 95.0 ... . m ICr-%Mo-V ... .. SA-540 821 1 ...~ ICr-1Ma-%Mo .. . SA-540 822 1 ... h
~
2NL%Cr-%Me ... 5A-54P 823 1 - ISO 165 150.0 143.4 130.6 134.4 h 2NL%Cr-%Me 130.2 124.2 120.2 116.0 .. .
. .. SA-540 824 1
. . . _ (n ICr-%Mo-V SA-540 821 2 ...""~'
ICr-1Ms-%Mo . . SA-S40 822 2 ... 2NL%Cr-%Mo . SA-540 823 2 - 140 ISS 140.0 133.0 129.3
... 125.4 121.8 116.1 112.1 100.9 .. . .
2NL%Cr-%Mo . 54-540 824 2 ... ICr-%Mo-V .. SA-540 821 3 ...- ICr-1 Me-% Me . SA-540 822 3 .. 2NL%Cr-%Me . SA-340 823 3 . . - 130 145 130.0 124.1 120.5 116.4 I 112.9 107.0 104.1 101.1 .. 2NI-.%Cr-%Me . SA-540 824 3 . . . _
.g
, v ,_./
~
3Cr-%M+-V ... ... SA-540' att 4 ... ICr-1Me.*4Me ... ... 54-540 B22 4 ...
- 2NL%Cr-%Me ... ... SA-Set 923 4 - 120
... 135 120.0 114.6 110.7 107.7 104.1 99J 96.3 91.3 y 2N6-%Cr-%Me ... ... 54-540 824 . 4 i CD Lew Ator Steels I .,
e it,-w v 1Cr-1Mo-%Mo
... - SA-540
... SA-540
.n 822 S
5 2NL%Cr-%Me ... .. SA-540 B23 5 - 105
. i
... 120 105.0 100.2 97.2 93.9 90.9 07.0 04.3 31.6
- 2NL%Cr-%Me ... ... SA-Set 824 S ... ...
3 ICr-%M*-V . ... 54-S40 821 S . . . - ICr-1Me-%Me ... ... SA-540 822 S 2mi-%Cr-%Me ... ... 5A-540 823 5 - 100
... 115 100 0 95.4 92.7 i 99.'4 I
2N6-%Cr-%Me ... ... SA-540 824 S ... -
- 06.7 02.0 00.2 ' 77.7 ... ...
1 High Atey Steefs ,
- Precipitation Hardened Steels
? - - !,
, ( ,
s: e. 12Cr ... ... SA-437 948 . . ... 10S 145 12Cr . . .. SA-437 84C 105.0 100.S e. 97.2 'e 94.0 92.7 90.6 09.7 09.1 .. .
... ... SS 115 05.0 31.6 4 78.9 76.0 ' 75.0 73.0 72.9 72.0 .. ... >
'U S80 17Cr-4NL4Cu ... ... SA-564 630 ... (SI bg '
3 w 17Cr-4 Ni-4Cu ... .. . SA-70s 630 ... (S)._ - 115 140 115.0 106J '191.9 , 90J ~ 95.2 1 92.0 91.S .. .. Z
?
f..' E y Amstenstle Stainless Steels d 1 _ 10Cr-ONI -
'1 C. g' ,
0 1 SA-193 et 1 10Cr-ONI O
... .f 5 1 SA-193 90A 1A - . . _ - 30 -
75 30.0 29.0 ; 22.5 } 20.7 19.4 10.2 17.9 17.7 17.3 16.0 l 10Cr-10N6-Cb 10Cr-10Nl-Cb e e 1 1 SA-193 90C 1 ...- ,f jkI SA.193 90CA 1A - 30 75 30.0
- 27.S .e* 25.6 . #3.9 ,
22J 21.4 21.0 20.6 20.5 20.3 , 16Cr-12NL2Mo 0 1 SA-193 90M 1 16Cr-12Ni-2Mo 0
... ,J. )2. Q3 1 SA-193 BOMA 1A ... 30 75 30.0 25.0 23.3 21.4 19.9 10.0 10.5 10.1 17.0 17.6 J
10Cr-20NLTI O 1 SA-193 80T 1 10Cr-10Ni-il 0 1 SA-193 98TA S8 4* 1A ... 30 75 30.0 25.4 J h.7 . 20.6 19.1 10.2 17.0 '17.5 17.3 17.2 10Cr-ONI 8 5 k 1 $4 320 90. ... ... 30 75 30.0 10Cr-10NLCb 8 25.0 22.5 4 20.7 19.4 10.2 17.9 17.7 17.3 16.0 1 SA-320 DOC 30 10Cr-10NLTI O
... ... 75 30.0 27.5 . 25.6 23.9 22.5 21.4 21.0 20.6 20.5 20.3 1 SA.320 SST ... ... 30 75 30.0 25.4 10Cr-ONI 22.7 20.6 19.1 10.2 17.0 17.S 17.3 O 1 SA-320 BSF 17.2
... ... 30 75 30.0 25.0 22.5 20.7 19.4 10.2 16Cr-12NL2Mo 0 1 SA-320 SOM 17.9 17.7 17.3 16.9
... ... 50 75 30.0 25.0 ,' 23.3 21.4 19.9 10.0 10.5 10.1 17.0 17.6 a4
. ,, Notes to Taide 113.3 on next pa9e. g".
?,
F
. ems
. r.
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Table I 13.3 SECTION III. DIVISION 1- APPENDICES NOTES TO TABLE I-13.3 CENERAl. NOTE: The tabulated values of tensde strength and yield strength are those which the Committee believes are suitat,le for use in design calculations required by this Section. At temperatures above room temperature. the values of tensile strength tend toward an average or expected value which may be as much as 10% above the tenstie strength trend curve adjusted to the minimum specified room temperature tensde strength. At temperatures above room temperature, the yield strength values correspond to the yield strength trend curve adjusted to the minimum specified
- room temperature yield strength. Neither the tensile strength nor the yield strength values correspond exactly to either '* average" or
" minimum" as these terms are applied to a statistical treatment of a homogeneous set of data.
Nest 5er the ASME Material Specifications nor the rules of this Section require elevated temperature testing for tensile or yield strengths of production material for use in Code components. It is "not intended that results of such tests. if performed. be compared with these tabulated tensae and yield strength values for ASME Code acceptance / rejection purposes for matenals. If some elevated temperature test results on production material appear lower than the tabulated values by a large amount (more than the typical variability of material and suggesting the possibility of some error) further investigation by retest or other means should be considered. I NOTES: ( ' , (1) No yield or tens #e strength specified. Assume to be the same as, equivalent grade in SA.193 87. Then the yield strength may be taken as the same for that grade. (2) Ngm permitted T3) The mammum tensde strength shall not exceed the maimum specified tensile strength by more thar 40.0 ksi. Where the specification does not limit hardness, the maximum surface hardness shall not exceed the hardness values corre ponding to the maximum tensde strength, as determoed from the applicable tables in SA-370. (a) This material has reduced toughness at room temperature after exposure for about 5000 hr at 600*F md after shorter exposure above 650*F. - n.
$80 (5).These values apply to matenal that has been age hardened at 1100*F.
- sat (6) Yield strength values are applicalWe to Type 1 for bolt sizes 122 through and including 1% in.
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INTEROFFICE CORRESPONDENCE DATE JANUARY 17, 1984 to ALL FIELD ENGINEERS /QC INSPECTORS FROM H.W. KARNER/ SKIP CORNISH SUBJECT
, WELDED STUDS (A325)
"here have been several cases identified where A325 bolts have had the heads removed and have been used as a welded stud in hanger applications. This material is not qualified for use in welded applications by our weld procedures. A DR has been submitted to PG&E concerning this matter.
Welded studs must be A36 or other P1 material. If there are any questions, contact your Supervisor. .
; ._ s Ha'rold W. Karner QA/QC Manager K
Skip C &nish Chief Field Engineer HWK:SC: sam 1
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- m rs=
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;lFPlNG DATE .s- r " * ;9 GUYER Lt. TO: - . SHIP TO; T- u 1 ~ .;c r P e.. r T r rr i .t.S I't ilr:nn 1.' c ~c P r c. -: ?
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SIZE OR DESCRIPTIOfe D AIL NUMBER TYPE By By QUANTITY
~
- 3/i - 10 x 3-1/4 A325 lic.x Eclte .
i ,-- [.U 7/0 - 0 x 5 Ditto .~
- h. ..-
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.~ ...
Ditto
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. 13313.*;j7i
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Die 5739
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2 D ,a b INDUSTRIAL PRODUCTS CORPORATION f ITCLL FREE) 8o0 634 6961 3873 WEST COUENoO + PHONE INEVADM 7o2 7391968 t.AS VEGAS. NEVADA 89118 TO: 1 Pullman Power Products P.O. Box 367 Avila Beach, CA 93424 REPORT OF CHEMICAL ; AND PHYSICAL TEST L- _.] lP.O. Item DEECRIPTIOf4 OF _ MATERIAL AND SPECIFICATIONS CF1 QUANTITY lett'g e DESCRIPTION o h NO ORDER M IF CA ION A A- 32 3/4 - 10 X 3-1/4" F7177-7523 CMWA$W [ i ASTM Al#5 3-30-79 Hex Bolts ( T U" dW'f
\ j f B 32 7/8 - 9 X 5" Hex "
\' f Bolts e-%
et se se l I Bolts phM E
? No. ,!
GRAoE HEAT No. C Mn P S ' Si N4 Cr Mo V A N53869 .39 .97' .013 .018 .23 B N35224 .34 .87 .005 .020 .25 C E51206 .47 .84 .024 .015 .20 B 2 MECHANICAL PROPERTIES TENSILE STRENGTH YlELD STRENGTH PRoop LoAo E LONG ATio N HA S I I M PER CENT ITZM Mo. O RED. AREA
. PSI
/ PSI LBS. PERCENT IN 2" BHN R/C , TEMP /
A 150,000'- 28,400' , 33 3000F Good Asomevra " , s " :. . . . .___ B 138,000 39,250 ' i"7"~ 28 8000F Good - ,
"a
- IC 133.700' 19,200' ti MV *Y// '*
Y/ S 30/ 8000F h
% mumm -
Good V 31 I W6...eeby certify that the foregoing data is a true copy e. - u me ..e O $13 furnished us by the producing mill or the data ..,,, {C .,,, ;, 'p h 1,,79 alting from tests performed by Cardinal Foundry 09d/Ir Cardinal Industrial Products Corporation. W M 5/'6 YJch [ /' mb . AUTHORIZED AGENT m .--,---r- , _ - .- , .% .., , . , _ ,- - --
t ,
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- 6. C Q l D $ l
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INDUSTRIAL PRODUCTS CORPORATION
/
(TOLL FREE 1800 634 6861 3873 WEST OQUENCO + PHONE (NEVACAI 7o2 739-1966 LAS VEGAS. NEVADA 89118 TO: I l Pullman Power Products P.O. Box 367 Avila Beach, CA 93424 , L J
- CF-2
.O. Teem D.ESCRIPTION OF MATERIAL AND SPECIFICATIONS
.nttNr QUANTITY DESCRIPTION OR NO ORDER NO. SPECIFICATION A D 20 5/8 - 11 Hvy Hex Nut F7177-7523 CI 12970 ASTM A194 2H 3-30-79 E 24 7/8 - 9 Jam Nuts F 24 1-8 Jam Nuts " " "
/'\"
/_ M\DN\
f.en%F \ C . ns W' - A J CHEMICAL ANALYSIS \ [$$ NO. ORAOg H E AT No. C/ Mn P ' S f St N\~ Mo V D A84700 .42 .81 .015 .01'S .29 APPRoy r. w E Y730796 .47 .76 .015 .021 .28 N. w. KEL.t OGG
, / / o. A.
F KA0111 .40 .75 .032 .014 .25 b;s. W*?> i: kW/V/MAU
. , , , o 1 1
MECHANICAL PROPERTIES MANUFACTURING PROOF LOAD HARONESS ApyhDESS p CHARPY IMPACT TEST MINIMUM ITEM NO. TEMPERING PROCESS LSS. SHN RIC BHN Rg FT. L83. AVG. TEM P. TEMPf f [ TEST METHOD D Hot Forged 39,55 0 Mandrel :!8/32 99 550 0 C l- Cood
. s E " N/A 278 231 8500F r a n/A 28/32 100 550oC
' treby certify that the foregoing cata is a true copy Mnr a suncaisso mens n 4 data f urnished us by the producing m6il or the data ms N ouo, M ed tsutting from tests performed by Cardinal Foundry nd/or CardinalIndustrial Products Corporation,
'J7)d'h p-N obohn
/#Ba AUTWORIZED AGENT
l DiabloCanyonPioject PACmC Sh$ %MD SLSCTSUC-CCMPNi h' BECHTEL POWER CORPORATION FACSIMILE C0YER LETTER TIME- - DATE: MM r SWEET: ~ 1 Or 3
/ /
COMPANY: 4 6/7C" - b
.. CITY a STATE: . . ... ... . . , . .
( ATTENTION: _ 4 d A T N y>0 M A/d h [ ~~~ ,_ L [.
- l TELEPHONE NlrL4ER OF TELECOPIER:
3[ J083!TE (GC): O 6 - $ 9 $ N de D j JOSSITI (NPO): ONSITE: _ _ _ QTHER: - TOTAL NUMEEA 0F PAGES, INCLUDING COVER LETTER: 3 ' IF YOU DO NOT AECEIYE ALL THE PAGES, PLEASE CALL ILEAN ALBA (415) 768-6 TRANSMITTAL SPEED: MINUTES WE AAE TRAMSMITTING FROM A PANAFAX MY1200 AUTomTIC mcHINE (415) 768-1667 CONFIRM
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NUMlER: ,O ~b W rncu, $YJW F4udass EmnsiON: 8-d283 3,ECix 1 m uCT10n: I An so m . w n m o. m i onru s TIE SINT GUT , m:2v
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- M & t C JA" ww.9 as sie Pxaei w,.s witw we.seeru\f z'.
7 peas Aa .u. rnn s w u acre r , / ,2 5 r w e i Adr#:r 7 Asp;r/nsw:;r q#/&%,cgyr.r 4 g 77 'c
&# $/26 4f69 77's A325 cAN' k ekwswsoco$ssw w )ro,7Vp'4/ oe n 6/ c u e ev, NOA.) A J,,,, fY h6>f hN )? l$
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. Dese a .- .- -- _ _ _ _ _ _ . _ _ _
+
.C6 a LL67 DR 5739 where we welded A325 bolts to carbon steel with a double bevel chisel point prep on bolt using WPS 7/8 E7018 electrodes
'with a background. No preheat on N.D.E. The following is PG&E's disposition for the above discrepancy:
- 1. This discrepancy is limited to the Westinghouse designed supports 43/4G thru 9G and 59 N/lG thru 4G.
- 2. The A325 material when no type is specif.ied in P.O. is supplied in the type I condition (Ref. Section 1.2 of the A325 material specification). ,
- 3. The A325 Type 1 material has a. composition similar to that of P.1 materials (e.g. A105, etc. . . ) . There should be no problems with weldability. There are no special preheat / post-weld Heat Treatment requirements for the 5/8" size used; The A325, Type 1 can be considered (assumed) to be a P-1 material even though it is not called out in Section IX. A325, Type 1 is supplied in a quenched and tempered condition. After welding to A36 it would be in a normal Ized conditior and would not have the same physical properties as in the quenched and tempered condition. The physical properties and allowables would have to be assumed to be those of bolts (A307 Grade B) normally used in this application.
4. (". Using these A307 Grade B allowables, we have qualified these supports using these bolts per the requirements of AISC 7th Edition. Based on the above, these supports are acceptable for use as is. Bob: PL's note that if further back-up data is needed we can get it from Bechtel M & QS, Vic, weld data, etc...). L I'
~
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PG&E M WOR'K REQUEST IM./v1 _ o< . . . _ - - - - - h49"
, N.
NON CLASS ONE ' REQUIRES QUAUTY ASSURANCE NUM9ER
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. = - = - INITIATED BYt- . k . b Al IDI d hO DATE: PG&E G.C, QUALITY DIRECTED TO: IdMkN N DbbTb - NAME OF CONTRACTOR I - M . DJr., /s/Gl84 i ) : REQUIRED DUE DATE: DESCRIPTION OF WORKr. k'~E! El IDIL.1/% @ k32h L T'"6 YC) b.4 do M cE2iA' _ - bloTE: Wof.at To & PE:.or-OE. Mon 1:W M du m u[47we:*\lI) ulo ' b , %.W IT LEY (9fEL1/*# N M) . Wnurv Tasr WM %== r Mhu tc.A.L Cb: 9T' OneseTIobl. 18P EF## ki i V Ntic CT"'l cP M G Ic:P 1
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ACCOUNTING ESTIMATED MATERIAL 10 AW LRE, dr4M MW 3 die % d. sA/Acwsrc i l A S/o A AmE. M ATre> C 3/4.' rW f ev } ~ i o 'sAA DE. l ESTMATED MANDAYSs ' ACTUAL MASSAYSs ' SIGNATURE REQUESTER PACIFIC GAS AfC ELECTRIC COMPANY M fg g RESSENT ENOWW.ER APPRDWAL le Aftalet r3 / K. /Mw. ~8 -la -94 (Signature / . (Date) CONTRACTOR APPROVAL: A e # 'S' i TITLE (Signature / " (Da te).
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PACFC GAS AND ELECTRIC ACCEPTANCE: (Signe tere) (Date) I DISTMs WNITE ,CREEN A YELLOW- CONTRACTOR (. PINK - PG&E RESCENT ENGINEER FIELD COPY (G-t383-l Got.D -PG&E, ADMfN. FILE. COPY . TsTLE I -CEv.8-4-83 i
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"a- no. r- 7177_12492 sHlPPING TERMS;..g,}d .Diablo Cinyo'n Power Plant
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';pi'CIAL REQUIRI2?E!!TS F0!1 STRitCTURAL BOLTS 011 FASTEl! Ells FOR I!M:GERS:
y gg . - t 1161. Siipplier shall furnish three copice of a Hanhfacturcr's Certificate of Com - pliance signedly.ancnufoeturer ind,icating that matt! rials furniched are l'n ~
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comptionce with this' Purchase Order,I uith specifiedtions, or as listed in _ supplters or manufactuters catalog. 6 + - 1 lin2. Cert ificate of Corap11ance shall be traceable' ho otti . Purchase Oriter- and Item No.
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11:13. All re"r[uired docur:iantation chall bc :sent t,he, day of each shl%cnt to PUijJ1AN - POER PRODllCTS, P;0. Box 367, Avila 'Besch,' CA 93424 Attn Q.A. nept. In nilili t lose, a copy shall accompany coch shipment. ' I!n4 Any_,no_nconforansnes to I:he requir6nents of tiid Pureliche Otdcr will be considered __ Just cuase for. rettern of materials without cost to' buyer, ' *
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We certify that to the best of our knowledge as contained in the records'of Allied, that the material shown on the above P.O. and invoice numbers does conform to the A.S.T.M. Specification A-325 covering High-Strength Bolts for Structural Steel Joints, including Suitable. Nuts and Plain Hardened Washers.
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DATE St ET SHIPPING ADDRESS: 7177 10-10-78 1 of 2 R 377, 4 {pg V f DIScoum tem:2s SwlPPINc TER.S c/o Pacific Gas & Electric Company ""~ '
- 17. 10 Diablo Canyon Power Plant Joe COST Co0E: DCONTRACT O FOB-Itouston g 7 Milae Marth af Avila Beach _. CA 93525 VIA i VENDOR:
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(LETTER) REo/D. DESCRIPTION UN T DATE OTY, PRICE TOTAL REC'D. REC'D. 1 c A, 50 . ' ' 5/8" 9, 2" lg. A325 Bolts w/2. Nuts Each E. O 54 51 27 26 j E e B 50 5/8" 9. 2 3/4" Ig. A325 Bolts w/2 Nuts Each k 60 49 30 25 .. C 20 3/4" 9, 3" Ig. A325 Bolts w/B Nuts .Each c ! 80 18 16 04 .' I I SPECIAL REQUIREMENT ATTACllED I TOTAL PRICE 73 55 i I D-- % Yi 4EEDED FOR: REMARKS RECEIVING 3 E P A R f \l E ta'i 365/07 Ilanger 3 ATE NEEDED: DATE ORDERED: DATE PROMISED: CARRIER: j A.S.A.P. /p//6,/7F Stock
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335CCUNT TERv5 SHIPPING TERF4S
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- 17. 10 Diablo Canyon Power Plant Joa COST CODE:
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PRICE TOTAL REC'O. rec'O. 1. Three conics _qf a Certif!cate of Co'mpliance'sicned by mfg's. reprhsentitiva - 2. I Certificate of Compliance shall be traceable to ot.: Purchase Order & Order N<>. ' i_ All rnn, ired dnc,,mantatinn'thn11 he'sont tha i ay nt ench ehinment tn - *
.. Pullman Power Products,.P.O. Box 367, A a Bc 1. , CA 93424, Attn: .Q. A . Dept
- 4. Any tune 6nfs;;r.;ance to the reouffements on the P.O. will bn ennsidered in s t-5.
cause' for return of materials without hof to lhyer. , 6. Certificates of Comn11atice shall ind_intitedR11 the recuirements of _ ASD' .A32L ' tlaterials shall be domestically mantifac, u)ddi d3
- 7. T ror: e set forth in this Purchann ordo - .r no in n,,cionr sa fe ty_ rfinted
.ccmponents e
subject,to reporting req'uire nh vpur unnt to Section 206 of the nar;y Renrgani-atinn Act of 1974. ns im 185anta _y 10 CFR 71. Nntiho of an" , defects identified by Vendor pursuant to}th 'lat shall be iu=tediately made' :o the Ilincctor of Ouality Assurance. Fullman Poke 9-Prod cts. P.O. Box 3308.
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- REMARKS RECEIVING DEPARTMENT 1 ATE NEEDED: DATE ORDERED; OATE PROMISED:
CARRIER: 2 G(S) ATTACHED: '
/, f, m j, COMPLETE PARTIAt. 'REPARED 3.Y . I APPROVED.DY: Y/C ' PURCHASED BY:
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QUALITY ASSURANCE AND DOCUMENTATION REQUIREMENTS Approved Ve rified by Req'd by Customer M.W.K.Q.C. Vendor Quality Assurance Prograrn - ,f l. ASME Section III V gg 2 Certified Drawings for Approval 3 Qualified Procedures for Approval
- c. Welding
- b. Weld Repairs
- c. Heat Treatment ,
- d. Ultra sonic n _ _ , .
- o. Radiograph A'W _.
- f. Magnetic Particle wintivWHOdNt A '
- g. Liquid Penetrant
- h. Eddy Current t.\
- 4. Documentation
- a. Mill Reports
- b. Impact Tests
- c. Ultra sonic
- d. Radiog raph
- c. Magnetic Particle.
- f. Liquid Penetrant
- g. Eddy Current Results
- h. Hydrostatic
- 1. Partial Data Reports ASME Section J. NDT Personnel Qualifications N lb & *Z n//musordna W '
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TEXAS BOLT COMPANY Manufacsurers of Industrial Fasteners 3 2 3 3 W EST 117w ST.
- P. O. e u x 12 91 MHrN C) S 6 9*7111 C AS LE: " TEX 8 0 LT"
,m,,,,.,,, H O U STO N, TEXA S 77001 November 21, 1978 Pullman Power Corporation Division of Pullman Incorporated P. O. Box 367 Avila Beach, California 93424 Your Order No. F7177-6882 (128803)
Gentlemen:- A We hereby certify that the Bolts and Nuts on your above order were produced, inspected, and/or tested in accordance with ASTM A325 specifications. These products meet all applicable requirements. , G. Very truly yours,
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State of Texas County of Harris Subscribed and sworn to before me this 21st day of November ,M. ( 0,w SO b. D Notary public in and fo Texas.
- My commission expiros HafrsCountyN5'd e -T) ? .
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PAGE ,DF.,,,.. P LMAN POWrgR PRODUCTS QUAll Y ASSURANC DEPARTMENT RECEIVING REPORT NC. Mb__ - INSPECTION REPORT JOB No. I O } HOLD
'AP tl A LE TO: RECElVING [ 3'JB, CONTRACTOR O uitt TtsT REe0RTS X-RA S OTHERS VENDOR
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4') Pull pG n Q.~'l o Power m- Products . v..re.u .......,.. Jt.a No. DATE FIELD REQUlslil0N - PURCilASE ORDER - RECElYING REPORT - SHEET MNG ADoRESS: f PULLPLtN POWER PRODUCTS REO.- 7177 3-26-79 " 1 of 2 k . ge/o acific Gas & Electric Company NO. F- 7177-7523 p DI3 COUNT Tents SNIPPING TERMS {I ) ablo Canyon Power Plant - Q-JOs COST CODE: VIA
\$ Miles North of Avila Beach, CA 93424 121 SuaCOuTRACT 6 nO.
N :I CARDINAL M A l l.
- 3873 U. Quendo 4 COPIES OF INVOICES TO: %
Las Vegas, Nevada 89118 P. O. Box 367 ITEM QTY.
- Attn: Mick Donovan Avila B.=ach. CA 93424 %
OC [ LETTER) REO/D. IPTION untT cATE OTv. Q DES PRICE TOTAL REC'D. REC'D. A ) 3/4 - 10 X 3 1/4" Ilvy IIx s A325 2 26 72 32 B / 32 ') 7/8 - 9 X 5" Hvy Hx Mach Bolts A325 2 61 83 52 C ' 25 5/8 - 11 X 2 3/4" Ilvy Hx Mach Bolts A325 2 02 40 40 D
'20 5/8 - 11 AM7 Ilvy Hx Mach Bolt s A-325 ww *2,.
47 9 40 E 24' 7/8" G Hvy lix IIalf Nuts A194-2H 2 72 65 28 F 24 1" G Hvy Hx Half Nuts A194-2H - 3 09 74 16 CERTS 75 00 SPECIAL REQUIREMENTS ATTACHED _CBla. Chemtent and Physical analysis shall be actual, not typical and in accordance with requirements of ASTM A194-ZH tor nuts and A.3 Z ) tor, _3_,ggg m :.g=j-j ;_7g - bolts. ijfg Q Q jg TOTAL PRICE 420 08 f,.y} taEEDED TOR: ... REMARKS RECEIVING DEPARTMENT EQUIP AUCli MOD UNIT I & II REORDER DATE NEEDED: DATE ORDERLO: DATE PROMISED: ImfEDIATELY 3-21-79 Week CARRIER: DwG{S) ATTACHED [F [b COMPLETE O O W: PREPARED BY: P PAR 1 At f RY l'e rr.,a n Va n PURCp SEp BY: _ PREPAID: COLLECT: i K, flffy 7-
- 13PDRTA'IT:
Tuts ORDER IS THE TERMS AND RECEIVED BY: COND t T IONS PRINTED ON THE REVERSE SIDE H . bOR 8 '- D E R JMBER MUST APPEA'l ON All INVOICES, BILLS OF LADi k v e n r .- c s> r e r e n s e aun enonreens.nrerer se e n, J '
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FIELD REQUISITION - PURCHASE ORDER - RECEIVING REPORT - C ' JOB *:0. DATE SHEET SHIFPlNG ADDRESS: p{jg,Y MN PGifER PRODUCTS CEC - 7177 3-26-79'
~ 2 of 2' . c/o Pacific pas'& Electric Company g Rg No.D 7177- 7523 W DISCOUNT TERuS SHIP' PING TERMS Diablo Canyon Pouer Plant Joe CoSr CODE: SuDcosTRACT O NO-
. 7 Miles North of Avila Beach." CA 93424 121 b.
VIA VENDOR: ,- CARDINAL uAll 4 COPIES OF INVOICES TO: _ P. O. Box 367 W
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\k \- Avila Beach, CA 93424 I SPECIAL REQUIREME!ES F R RAL BOLTS OR FASTENERS FOR CIVIL STEEL .
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CE2. lSuppliershallfurnishthrkcop.\%s of Manufacturer's Test Reports. CB3. P.cnufacturers' Test Repor sghall e traceable to our Purchase Order and Item CB4 All required documentation sE'a e ,sent the day of each shipment to PULI?>.N PC'IER PRODUCTS. P.O. Box 36, . Avila Ecach. CA 93424 Attn: Q.A. Dept. In addition a cop'y shall accc r.pany each shipment. .
'CE5. -Ar.y nonconformance to the requirements of the Purchase Order will be considered just ccuse for return of materials without cost to buyer.
CE6. Materials shall be domestically manufactured. CB7. Lot number shall be entered on containers and M111' Test Reports. The Heat or ilant Code Nutnber shall be n nrked or taeced on each bundle. -
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gnm% ;;V.;: . NEEDED FOR: REMARKS RECEIVING DEPARTMEH1 DATE NEEDED: DATE ORDERED: DATE PROMISED: CARRIER: DnG(S) ATTACHE,D: ' - COMPLETE PARTIAL nn PREPARED Dy: AP j BY: PURCHASED BY:
- PREPAID: COLLECT:
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PRODUCT ENGINEERING DEPARTMENT i fY ASSURANCE AND DOCUMENTATION REQUIREMENTS Approved Verified by , Req'd- by Customer M. W. K. Q. C.
,2uality Assurance Prograrn -
! iection'III / ~
// M l ied Drawings for Approval
. s-ified Procedures for Approval g MMON \
Welding i POM ""_ ,,, q 1 - ( Weld Repairs 1 Un" #
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Heat Treatment . 5 Ultrasonic , l . Radiograph i .. Magnetic Particle
- g. Liquid Penetrant -
l h. Eddy Current ,gc. 1 Documentation _ ,
- c. Mill Reports V- '
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- b. Impact Tests -
. c. Ultrasonic l
d'. Radiograph - c. Magnetic Particle
- f. Liquid Penetrant
- g. Eddy Current Results
- h. Hydrostatic I
- i. Partial Data Repo.ts ASME Section.
- j. NDT Personnel Qualifications
- k. !!anufacturers C of C ;
- 5. Marking per M.W.K. Standard V ggy
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'. i PRODUCT ENGINEERING DEPARTMENT QUALITY ASSURANCE AND DOCUMENTATION REQUIREMENTS Approved Verified by Req'd by Customer M. W. K. Q. C.
1 Vendor Quality Assurance Prograrn - ASME Section III
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- 3. Qualified Procedures for Approval
- c. Welding gMM g -
b, Weld Repairs ( FOM " " _ , ,, y 1 -
- c. Heat Treatment
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- d. Ultrasonic 1 ~
c.' Radiograph
- f. Magnetic Part.tcle
- g. Liquid Penetrant , ,
- f. .h.: Eddy Current -
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4.. Docurr.entation s
- n. Mill Reports V-b, Impact Tests ' //f/ V
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d'. Radiograph -
- n. Magnetic Particle
- f. Liquid Penetrant
- g. Eddy Current Results ,
h- Hydro static i, PartiaIData Reports ASME Section. -
- j. NDT Personnel Qualifications
- k. !!anufactursrs C o* C 5, Marking per M.W.K. Standard V gg Ad/4Wb -
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PREPARED BY -[ DATE OF ISSUE /[dfh PPROVED BY /M st: h5- PAGE s OF '
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fi 0M'W Y 0% L INTEROFFIC2 CORRESPONDENC2 k DATE MAY 31, 1984 D To DISTRIBUTION FRCM H. KARNER
$UBJECT ACCEPTABLE STUD MATERIALS FOR CARF.ON STEEL WELDING (REF: OR 5891)
OR 5891 identified cases where A-490 and A-193-B7 stud materials, which are not listed in ASME Section IX or AWS 01.1, were welded with a carbon steel welding procedure qualified for welding ASME P-1 materials and 01.1 prequalified materials only. To prevent recurrence of this discrepancy, only the following stud materials shall be considered acceptable for welding with carbon steel welding procedures:
- 1) A-36 bar stock
- 2) Nelson studs
- 3) A-307 Gr B studs (A-307 bolts with the heads removed are NOT acceptable).
All other stud materials will require written QA/QC approval prior to welding with a carbon steel WPS. 0
/-
fc,W u Me _. Harold W. Karner QA/QC Manager l HWK:Cil: sam Distribution: OC OA Encineerina Picino/ T
- e. ngl e r Hancers/Ruoture Restrcint:
Cochranc Ci'ar::eneau Previtt
,eary Kaosalis n gimmet Cornisn Clark ncJilton J. Watson Hosman Su::erintendents-General For en
!!olle McGregor y .-.........................I'2YEl...-......--...-----------.----...-----------.
\x -A:: , + % ns on , distribution - ' :i g , n m.. . . . . a a c a cy n' 6 rece % .
W , Signature Dat N ._ .
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COP PACIFIC GAS AND E LE C T RIC C O MF A.NY 77 BEALE ST9EET. S AN FR ANCISCO, C ALIFORNI A 34106 TELEPHONE (41$) 781 4213
, , July 6,1984 - .
Thomas S. Moore,~ Esq. , Chatman Dr. John H. Buck E FfS/f ( Dr. W. Reed Jahrtson Atomic Safety and Licensing Appeal Board
. U. S. Nuclear Regulatory Comission
' "4350 East-West Highway East-Wc,st Tover, 5th Floor Bethesda, MD 20814 Re: Docket No. 50-275, OL-CPR-76 v' Docket No. 50-323 Dieblo Cardon Units 1 and 2
'Respo6se td I ootnote 21 of Memorandum and Order Dated June 28, 1984 (ALAB-775)
Gentlemen: ~. In response to footnote 21 of the decision af the Appeal Board dated June 28,1984 (ALAB-775), the Affidavit of l'. W. Karner is enclosed. As can be seen from the Affidavit,'the prior responses of applicant to allegations concerning the use of #307 material remain true and correct. Kindly acknowledge receipt of this material on the enclosed copy of this letter and return it ,in the enclosed addressed envelope. . Very truly yours, j .ORIGMAL $1GIED B'f Dan G. Lubbock Encl <>sure
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UNITED STATES OF AMERICA NUCLEAR REGULATORY COMMISSION BEFORE THE ATOMIC SAFETY AND LICENSING APPEAL BOARD In the Matter of
) Docket Nos. 50-275 PACIFIC GAS AND ELECTRIC ) 50-323 COMPANY )
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l (Diablo Canyon Nuclear Power ) Plant, Units I and 2) )
)
AFFIDAVIT OF H. W. KARNER STATE OF CALIFORNIA ) .
) ss.
CITY AND COUNTY OF SAN FRANCISCO ) The above, being duly sworn, deposes and says:
% name is Harold W. Karner. I am employed by Pullman Power Products as Manager, Quality Assurance / Quality Control, at Diablo Canyon Power Plant. On ; i May 31,1984, I issued an interoffice memorandum to all Pullman QA/QC inspectors onsite which stated, inter alf a, that "A-307 bolts with the heads removed are NOT acceptable." % intention when issuing the memo was not to l imply that the prior use of A-307 bolts as studs was technically unacceptable, but merely to procedurally stop a practice which had evoked enough controversy that its contiruation was not deemed desirable.The meno was written to specifically address DR-5892, which referenced A-490 and A-193-87 studs, and i
j - to provide additional controls on the type of carbon steel stud material which can be welded without extra case-by-case authorization. E 1635d ,
[ 1 The May 31, 1984 memo does not in any way alter the position taken in PGandE's Response to Joint Intervenors' Motion to Reopen the Record on the Issue of Construction Quality Assurance, Attachment C, pages 12-13. A-307 Grade B bolts / studs are weldable and have been properly welded and meet all
- specification'and code requirements for weldability, chemical composition, strength, and traceability.
There was no technical reason why I included the statement regarding the use of A-307 Grade B bolts as studs. I only meant that from that date forward, Pullman welders could no longer make A-307 Grade B studs from A-307 Grade B bolts without prior QA/QC approval. I have read the preceding two pages and the information outlined therein is true anc' accurate to the best of sy knowledge. Dated: July 5,1984 H. W..Karner Subscribed and sworn to . before me this 5th day C. T. NEAL MADISON of July,1984 NOTARY PUBUC - CAL 70lMA
- CITY AND COUNTY OF.
C.T 4%'-Mw Cynthia Neal-Madison SAN FRANCISCO
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% t 7 2 U:less otherwise specified. Grade A etock. r nd the malDIht : rer thJll mak e sample (;rnished in accorince with this specific tion 12. Icjection bolts shall be hen bolts with dimensmns as mspet tions to ensure that she product sos.for ms All tests and inspections required by the spec- 12.1 Unless otherwisc speoGed. any rejec-gne;in the latest swue of ANSI B lh.2.1. Ifn- to the spesified requirements Additional tesh stication that are requested by the purchaser's tion based on tests specified herein shall be less otherwise specified. Grade R bolts shall be of mdnidual shipmer.ts of material are not representative sh;ill be made liefore shipment. reported to the manufac turer within 30 working heavy hes t ohs with dimensions a' Fiven in the ordinanly contemplated. Individual heats of and shall be conducted as not to interfere un- days from the reccept of samples by the pur-latest issue of ANSI B Ir2.-l. steel are not identified in the finished product , necessarily with the operation of the works. chaser. 7.3 U;tess otherwise spetitied. bolts to be 9.2 When specified in the orde;. the manu-e sed with nutx or tapped heles u hach have been facturer shall furmsh a test report svrtified to rapped osersite. in accordance with Specifica- be the last completed set of n'ethanical tests ior SUPPLEMENTARY REQUIREMENT tion A 563. Shall hase Claw 2A threads hetore cach stoth sisc in each shipment. hot dip or mechanical gahantimg. Af ter gal- 9.3 When additional tests are >peafied on The following supplementary requirement shall apply only when specified in the uniri:g. the maximum limit of pakh and ma- the purchase order a lot, for purposes of se- purchase order or contract: jor diameter rmiy eacced the Class 2A limit by lectmg test samples.shallconsist of all material the following amount: ofTered for inspection at one time that h.n the ' St. Bolts Sultable for Welding product described in this supplementary re-merme .ma. .n follow mg common characternticv Ik"'""" quirement. nim P 9.3.1 One type ofitem. I St.1 The material described in this section ( .,tsin awm. t i. io P en init se'ai6 tu i p 9.3.2 One nominal sire, and ks ng.nese i an m.. is intended for wcidmg. Thn supplemental sec. 9.3.3 One nommallength of tults.
'[ f i* 8 "# "[' 9.4 From each lot, the nun ber of tests t.er ,
tion. by additional thermcal wmposition re- 37[""' f,'N "'] strictions and by a carbon equivaient formula, s,i,wn n m. ..
, t he.c utues are the un.c o she m nemune 4%1 Tpeng e t h f 'l C r,uJ t..r g.l anind nAun W&e.on 4 m 8 $Mi be fd ** provides assurante of weldabihty by chemisal 3g,$y c,,3y, y q,y af,,, ggy,,7,_ 4 S 7y NumNrontscunios NumNo r buce, w peuon control Sper caimn .4 hvo - in adJoion to the heat 7.4 T he EaEmE hunt for both shall be serb tied during manuf acture or use by awembly ol. n .na naer i . SI.. %,cidmg tethmque n of fundarnental chemical analysis requirements in SI 5.1. the a nut tapped as neath a pracucal to the importance whers both produced to thn suP heat analysn shall be suth as to proude a
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.imount mersire shown ' ann e. In case of do- 7'"A.1 l plenientary secuen are ucMed h a piesuP carbtm equnalent iCl n not esteedmg O M I d""' P" *# *EI"" ** "I pute. a tabbrated thread emg gage of that same when calculaica as follows 9 5 If any machmed test speumen shows steel heing welded ard the n.icnded scruce will me Klass X tolerance, eage tolerante [. lust , y q be selected sh dl le used. Awen.bly ot the parc. or the nut defestne mathmmg it m.sy be dmardcJ and ( g; g C , ,_ . dcwnbed abme, must be p whic wuh hand another spearncri substnuted. SI 3 All of the reytaremenh of thw supple- ' cifort followmf apph... tion of hght mashme oil 9 6 Should .iny sample taif to meet it.e re- mental section apply u. .iddaion to all of the , . __ quiremenb of a spccihed test Jouble the num. chemical. saethanical, arid other requaiemenh N -' 10 to present galhng :ind damage to the page ber of samples f rom the same lot shall be test.d. of the ba:.c specification. A 307 for Grade 11 SI 6 cinalnn Repari it requested on the These mspection:,. when performed to rewl.c dnputes, shall be performed at the frequency m w hith case all ef the additional sampes shall Sl.4 Ilecause of the embrnthng cifects et ordcr or contract. the themicat tomptmtion. ot and quahty destnbed m I able 1 mngqwhmm u quphomw q mL mh km M ed ud M k ubbd w-supplemental section n hanied to hot-forged bon equnaler.t for each heat shall be reguried fl. less Methods 10. MnLing both. or, il not forged, then to lults produced to the purchaser 5t.1 T he matenal shall bs tested in accord- f rom hot rolled bars w ithout forgmg or St.7 Product (Chetki VenGcanon Anah-101 Ilott heads sha!! be masked .by rai ed threaded bars, bars st ud s- or stud bolb pro- sis - A Chem.tal anal.sn mas be made bs t!$e anse with Supplement lli of' \teihods A .Mo or depreved mark at the option el the mane
- 8. Standard squarc ar J hes head bolts onl) du cd from hot-rolled hars without forgmg purshaser es hn reprewnt.ane trom bolt 5 se-tacturer) to identify the manut.itsurer lhe rohl.lorged bohs. er cold-drawn threaded lected irom e.it h heat ot steel The analy e thas shall be insed by u.e utdge tenuon method manufacturer may use addamnal matkmg f or eucpt as note.t m 6 I I iasture shall be m the bars. it thes are enen a thermal treatment bs
' ' ' deteinnr ed shall not eweed the s alues s icci-h' ' ' # "
- body or threads of the boh withent ans tratture "T I '" # *## ' " # "" *E at the junstmn of the bead and body Other l$oirl (515 ( and ao-u oled are also smta- amounts
- 11. Inspection ble headed beth shall be tested by the anal tenuon i
gg,. g Q rucihod 11.1 If the inspectwn describsd v. II n .I s.3 Speed of testmg as !ciermined with a required bs the purchaser it shall be peuticJ J d' "' al Inalnn Matenal [,]"{, ], y tree running c rowhead shat! he a mastmem of in the inqu'iry. orJer, or mntrasi - '"" b "" "E '" ' '" "*f' # ""*I""'D'h suis o m I m. (25 4 num 'inm for Hic tenule strength II.2 lhe mspector representuq the 1.ur- I " pawns shah h ud to manutatture it.c s.twa ". o"m.oo tests of both shaser shall hase f ru entry to ail ; .in of the m inut.icturer% w uks that conterr. the aianc- N 4 Nun.ber of leses and Hesest' f acture of the matenal ordered Ihe manut.ic O 9I t he requuwnn ot thw pu a6 tan. n lurer Shah alfo.d ths mspes ter all reawnable shall be int t in t't.f1tiniuoins rilJu pl edut ti.Hi t..t tatilititsto sallst) blad abat the n..itenal n l<ing i W
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