DCL-84-221, Forwards Description of Contractor Record Turnover Program & Results.Partially Withheld Related Documents Encl
| ML20148H723 | |
| Person / Time | |
|---|---|
| Site: | Diablo Canyon  |
| Issue date: | 06/11/1984 |
| From: | Schuyler J PACIFIC GAS & ELECTRIC CO. |
| To: | Martin J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V) |
| Shared Package | |
| ML20148H240 | List: |
| References | |
| FOIA-84-743 DCL-84-221, NUDOCS 8801270287 | |
| Download: ML20148H723 (262) | |
Text
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e 1 mnd Letter No.: OCL-84-221 Mr. John 3. Martin Regional Aesinistrator U. S. Nuclear Regulatory Commission. Region V 1450 Marta Lane S Walnut Creek, CA M596-5368 uite 210 Re: Docket No. 50-275, OL-OPR-76 Diablo Ca n on Unft 1 Contractor Quality Record Turnover 4 'J q J
Dear Mr. Martin:
s/ ye L' g
.-f on May 1,1964 (mndE Letter No. DCL-84-168) contractor and mnd review of contractor qua mndE described the status of schedule for the completion of this activit lity records, and presented a to notify you of the completfon of quality y. The purpose of thfs letter is from the oH. P. Foley Coupey andrelated description pullman records Power Pmducts turnover to m ndECoraretien the enclosure.f the contractor record turnover program and t , m ndt's w results are in Kindly ecknowledge receipt of this material on the enclosed cop letter and Mturn it in the enclosed addressed envelope.s {
Sincerely. l Enclosum 1 cct T. W. Bishos D. E. Eisenwt
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The following summarizes the results of PGandE's review of pa'Itty-related ords Pullman turned overProduct Power by theCorporet1on.
major construction contractors Ef. Foley company ~
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. Fol e Records '
AW Yeley records nyiew and turnowr are complete. All exceptions identified as a result of the review have been resolved without changes to plant hardware.
Pullman Power Products Records Pullman Power Products (PPP) has turned over Unit I Quality-related records to PGandE the last 60 with the exception of those records supporting work completed within days.
This doctamentation includes pipe supports, rupture restreints, and piping restreints was transa tted installation. The documentation related to rupture resolution. Based on an initial to PGandE with manerous exce>tfons requiring review by P6andE and PPP Management, the exceptions turned out to be questions and comments on clerical itees for the packages as opposed to problems of substance. Notwithstanding, PGandE and PPP decided to resolve each exce affected plant installation.ption and determine if any of these problems To accomplish this task, the review was divided into two p' arts. The first part identified those exceptions which did not provide sufficient information to verify that the hardware was properly installed. The second part will msolve and close out each exception identified. A preliminary review team was established remain undetected. to review each exception to assury noae effecting hardware The team was comprised of the PPP QA Manager, a PGendE construction Mechanical Engineer familiar with the history of the rupture restraint program, and a PPP Engineer. Tha team reviewed each exception to i deterstne if additional Quality Contml inspection was required, or if craft l wort Quality was warranted to complete an item or to correct a deficiency noted by Control. l' the rupture restraint pmgram including the documentation expecte ;
contained in the package and options available that would allow resolution of adequate infortsation to support the hardware. They then instructed the exceptions, the review dociament review group to further investigate this category of exce>tions in order to obtain additional doctamentation to resolve the potential urdware questions.
a high' degree of confidence not to be a hardware problem g "reviewed we n the field end a discrepancy report generated. A > proximate 1 20 g.
fons out of the original 1,826 exceptions required a p1ysical wel down e ity control inspection to resolve the exception.
red as a result of this welkdown and documentation reyfew. .No twpairs were
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fe mselve and close out the remaining exceptions and to better acquaint the with the records myiew pmgram requirements, the followfng steps m yi he Wuen:
i A sIx men task force team was created to review the estim rupture l streint documentation and documentation review progma fetl1oding T- l kege femat and contents, reviewer responsibilities, mytow '
riteria, reviewer training, and methods for close-out of .:
ions. The team was compMsed of the PTGC Q C. Supervisor, the t ar '
- s, at tyManager P
Control,and individuals from PTGC Mechnical Depart and PPP Engineering. ,
1 R. The task force made numerces changes in the rupture restmint documentation pmgram,which included:
l A. Repackaging the records into a 1 primary package supmprting I current installations and a bac ground package witi supporting historical documentation and voided records.
- 5. Revising ESD 264 to better define review criteria and reviewer responsibilities, C. Previdtog added training and instruction to reviewers through training classes and memoranda including available methods to close out exceptions.
The closing out of exceptions and refomating of rupture reetraint packages will be completed tty June 30, 1964, l
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P.A.O I F I C QAS AND E I.4EC C T 2tI C C O M PANY '
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TELECOP!ER , 4/f-993 -MW VOICE CONFIRETION f y/5 -9%-373 CITY a 5 TATE: O ATTENTION: - D MND TOTAL IRJM8ER OF PAGES. INCLUDING COVER LETTER:
WE ARE TRANSMITTING FROM A PAllAFAX NY3000 AUTOMATIC MCHINE: (415) 768-2339 FROM: [ (.M M PHONE i ] b $ M b [
- plaoio canyon ucensing SPECIAL INSTRUCTIONS
SENDER: Please confim transmission and note confimation time on original.
Please return erfgtnal to Address: Phone i _-
ADORESSEE: If you de not receive all pages, please call 1 9- Area Code (415), Phone i _ _
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No. of No. to be a Inspections l Reinspected Reinspected Suspect l
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Sow 1by 387 158 124 7 Boyd 192 55 23 3 Finch 289 114 114 7 Jennings 423 85 28 2 Kaz 3 3 0 -
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Kincade 84 17 0 -
Page 195 39 15 0 Pennie 294 59 6 0 0'Brien 2 2 0 -
- Saruwatari 313 74 74 2 -
Silver 47 11 11 0 Thomas 17 10 4 0
)(111ard 367 73 36 _.2._
TOTALS 2894 732 467 24 i I .
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"Suspect" welds are ender evaluation. Ithasnotyetbeendeterminedifanyrepairharerequired. .
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M .I DO YOU WISH THE NRC TO m!NTAIN YOUR CONFIDENTI AL! **
REGARgTOTH1 SMATTER ATY IN 1
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- 2. IN WF%T AREAS OF THE PLANT DID YOU WORK? LNIT I OR UNIT 2 FUEL BUILDINGS? LNIT 1, CONTAINTMENT BUILDING? OTHER AREAS? ,
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- 5. ARE YOU AWARE OF ANY SPECIFIC INST /NCES WHERE REQUIRED RADIOLOGICAL SAFETY PROCEDURES WERE NOT FOLLOWED? IF SO DID :
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- 6. DID ANYONE TELL YOU THAT IF YOU ASKED QUESTIONS OR t - M9 SED CONCERNS REGARDING THE SAFETY OF YOUR WORK OR OF TF F .;i ' : 1 TMT YOU WOULD BE FIRED? IF SO WHO?o WHEN?
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- 7. HOW MAY WE CONTACT YOU IN T FUTURE?,
TELEPHONE NLNBERS DAY, v MAILING ADDRESS: ,
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[h THE HOWARD P. TOLEY COMPANY
. NUMBER: 8802-/S.50 ECTION REPORT E AA D BY: Page 1 of -
R.D. Risinger S., -
ATTAC}C1ENTS D !
,.1TDiS DISPECTED: QCP-5 App. I 8-08-83 YES O No E .
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UNIT I X UNIT II X LOCATION:
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h' cDISPECTION i
- t 7.h 7 CRITDIA O ca^vtxo: OSPECITICATION:
.- @ PROCEDURE: l
'. DOCUMENT TITLE AND NUMBER:
Qe P-5 Arre~u r g.RESULTS OF INSPECTION:
- f. 1.
P ., PCN qualification.)
veld 7 deleted performance qualifications M-10 f rom QCP-5 App.1. .(\" S.S socket gr' verify qualifications, Consequently there are no WP's in the procedure books to p,y F .
.k. 2. QW-303.5.
less than 2 7/8 filletin.welds require that ."velders who make 0.D'. must e fill' t welds on pipe or tub pass the pipe fillet test per QW-452. 4 .....
Currently in. 0.D. there are no welders qualified to weld on pipe or tubing less than 2 f^
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INITIATED BY
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ISPOSITION: _q -
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8E QUALITY ACCEPT CONTROL SUPERVISOR REVIEW:
t/ REJECT
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- SIGNATUREQI '
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HOLD TAC # 1h Q.C. SUPERVISO FINAL:
. SIGNATURE.
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SIC::ATURE /
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DATE[ /d 3
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DATE // ', 3 '
m accordance Act, exemotions (s d 'Iwith tje freed @C ollnformation RPF/TR 6-28-83 84 IM' EM.h p
~% 8, P.!cse to ie (date) PSh' W *fD * -
l THE HOWARD P. FOLEY COMr/Gri - -
( -# , -
INSPECTION REPORT - CONTINUATION SHEET
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0502- D30 ,
l[CONTINUATIONOF: RESULTS OF INSPECTION l 3.??./ ,
PROPOSED DISPOSITION PAGE o OF_ o 1,f - CORRECTIVE ACTION TAKEN DA
' c. . .
l '. Wi,th the deletion of WPS M-10 fron Appendix 1 of QCP-5, two weld
- '. P r o c e d u't.p Specifications. remain which are acceptabli. for Wol' der Performance
- *- Q u a li f i c a.t io n s . Specifically, in QCP-5D, WPS M-01 and M-03 quality a
.;volder t'o make 1/4" 9 tubing and larger socket velds. Additionally, Na IdPS M-10 will be included in the next PCN to QCP-5D.
Cn.'*
- 42. QW-303.5 no longer exists. (See Winter '82 addenda to ASME Sec. 1X).
QW-303.1 states, in part, "
... welders who pass the required tests for
- groove welds shall also, be qualified to make fillet welds in all thicknus.es f
/ dud pipe diameters of any size within the liuits of the velding variables 9.'of.QW-350." Included in QW-350 "Welding variables for Welders", under Y.CTAW Essential Variables, QW-403.16 requires con orm ce to QW-452.
,QU-452.6 "Fillet Qualification 1;y Plate Or to v Weld Tests" qualiiies Tfillet welds of all sizes, material thicknesses and diameters.
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. ALLEGATION DATA FORM u.s wuctan novutor.y couu:sso.,
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OGCEIVIN3 CFF)CE
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- 2. Functional Areals) Involved: -
(Ched appropriete bon (mi l operations _ onsite health and safety
- l construction offsite health and safety safeguards _ emergency preparedness
_ other (speeltyl
- 3. Descrip'.lon: IPle Id.lEl Iblo IE.lSI Wlo ITI lFlw 1414 l/l Id. ld IW I4I L 'f * * ' ""**' Iyl l' Wii IrWI I AlWls I lhl lI. I/ I lela blA 14 lb li Idlfel 1 l IP IAlRITl/ IA12. I 19IslNI IWI/-1A 1.bl Lsl/ le161 IAIdl lbl lPlE lE.I#l6lklfl IolAJI IPl/ l Al/l l SI#IAl#lT15l e I l
- 4. Source of Allegation: ~
(Ched appropriate boil _ contractor employee security ( Jhrd
_ licensee employee _ news media
- NRC employee private citizen f'
organlaation (speeW) ot /S/M du 'co vy
- 5. Date Allegation Received: '
- 8. Name of Individual Receiving Allegation:
in N N4 Dns two .ne1Eit n.mel 'b.'fsM/A.tcf /h AVG 4%. d>sFMC
- 7. Office: hl.I2lE2/f3.
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ACTION OFFICE l S. Action Office
Contact:
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- 9. FTS Telephone Number:
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- 10. Status:
schea w _ Open. If followup actions are pending or in progress
_ Closed,if followup actions are completed MM 00 yy
- 11. Date Closed:
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Approach to Resolution:
Status: (i/ir/rf. N ** *c ' t 0"#"* *'
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NONCONFORMulCE REPORT -
. : DCO-83-SC-N007 5 # A age 2 y p C'
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- g fs COPY y g &s RESOLUTION: @ p 'i' 7 c, e ' .
A.1005 review of Class One puch o initiated by contractors shall be
~ ~
i peNormed to determine if al1~ uppliers are qualified for those purchases reqGiring a qualified supplier. All material identified ,as being purchased
( from an unqualified supplier shall require further inspections and/or testing as required by Engineering to provide assurance of the quality of that item.
_ADDITIOMAL RDERKS:
A preliminary TRG was convened on 7/7/83, at which it was determined that further investigation would be required to establish an adequate disposition.
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1 October 19, 1979 Mr. V. Tennyson H.P. Foley Quality Manager Diablo Canyon Nuclear Project Avila Beach, CA.
Attn: Mr. A.E. Moses H.P. Foley Project Manager Diablo Canyon Nuclear Project Avila Beach, CA.
I l
, \
l I
On January 6, 1978 rules and regulations as stated in Title 10, chapter 1, Code of Federal
)
l Regulations-Energy (10CFR21) enforcable by Pub- .
lic Law 93-438, Title 11, Section 206, October 11, 1974 Statute 88 page 1246 were imposed upon ,
Pacific Gas and Electric Company as well as the i Howard P. Foley Company.
NE
.OWARD P. FOLEY 10CFR21 section 21.31 for Procurement Doc-uments specifies. "Each individual, corporation, COMPANY partnership or other entity subject to the re-P o s:x m quirements in this part shall assure that each AV u BEACH CAUF procurement document for a facility, or a basic m 2' i m m 322 component issued by him, her or it on or after January 6,1978 specifies, when applicable, that the provisions of 10 CFR Part 21 apply."
As of January 6,1978 the Howard P. Foley Ento.YN PENNSvLvANia Company attempted to Comply with the law by ad-
- "$cIc c 'i$o",$ ding notification to vendors on all Purchase cAu.As texas Orders for Class I material of the requirements
= ssuno stNNs'LvANia of 10CFR21. This notification consisted of the mANottIs'c$roINl following statement and an attachment 'A':
M A AT*NEZ C ALi5CANIA vevaw's teNNesstr
S "Because this Purchase Order consists of Nt!,'.,'A ,"c N.'sTL' Class I Material, it must conform to Title esccNis AaeoNA 10 of the Code of Federal Regulations, Part
- s. as etNNsva AN' A
"'C 21 (Title 42 U.S.C.A. Sec. 5846) as out-gtrZ$,1$*$"$ lined in the enclosed Attachment A."
1 AMPA F 6 0Ac4 f vCsON A ACON A '
WAS iNSTON D C ANCHORAGE AL AsnA
- Canasian Sues.d.ary - -
W EDMcNTON AtsinT A
Pege 2 According to section 21.2 of 10CFR217, in part, the regulations apply to an organization that constructs a facility or supplies basic components of a system. There seems to be ques-tions as to what are considered to be basic com- !
ponents.
According to 10CFR21, section 21.3, "Basic Component," when applied to nuclear power reac-l tors means a plant structure, system, component ,
or part thereof necessary to assure (1) the in- '
tegrity of the reactor coolant pressure boundry, l (2) The capability to shut down the reactor and maintain it in a safe shutdown condition, or (3) the capability to prevent or mitigate the conse-quences of accidents which could result in po-tential offsite exposures comparable to those i
referred to in 100.11 of this chapter. ,
l nent"Specific exists Guidance in defining in U.S. Atomic "BasicGuide Regulatory Compo-1.29.
This Regulatory Guide deals with a seismic design classification system for identifying those plant j features that should be designed to remain func- -
tional if an earthquake occurs. The guide de-
))ff 1((f scribes an acceptable method of identifying and classifying those plant features that should be I
designed to withstand the effects of a Safe Shut-down Earthquake (SSE). Structures, systems, and THE components that should be designed to remain func-HOWARD P. FOLEY tional if the SSE occurs have been designated as COMPANY Seismic Category 1.
U.S. Atomic Regulatory Guide 1.29 contains a listing of structures, systems and components of a nuclear power plant, including their foun-dations and supports, which are designated as Seismic Category I.
t Procurement of material for inclusion in the previously mentioned items should adhear to Appendix B to 10CFR Part 50. In addition, each procurement document for Class I material should specify that the provisions of 10CFR Part 21 ap- i ply.
?
._a ..P_ a g e,, 3.
[ -
~
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. 1 Until recently, the Howard P. Foley Com- i pany was attempting to comply with 10CFR21. As of the date of this letter, 10CFR21 was deleted from all Class I procurement documents per ver- ,
bal directions from Pacific Gas and Electric i Company and the Howard P. Foley Company Prcject :
Manager. It must be pointed out for all uon-cerned that this direction was verbal and when written clarification was attempted, a contra- 1 dictious answer was received (Ref. H.P. Foley EDR #7744) from Pacific Gas and Electric Com-pany. Furthermore, the regulations are expli-cit in stating they apply in part, to each _in_-
dividual, corporation, . . . and each director and responsible officer of such organization, I ,
I that constructs . . . or supplies basic compo- !
nents . . . to nuclear power plants. l In conclusion it appears the Howard P. Fo- l )
ley Company is not in compliance with 10CFR21 l and written direction received from Pacific Gas and Electric Company. ,
l i
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I l
THE Sincerely,
'}
^
OWARD P. FOLEY COMPANY ,
/ J. Thompson Q.A. Engineer JT:nm cc: File, QA, VT, AM
ATTACHMENT A l 42 U.S.C. SECTION 5846 COMPLIANCE WITH SAFETY REGULATIONS NOTIFICATION TO COMMISSION OF NONCOMPLIAIJCE (A) ANY INDIVIDUAL DIRECTOR, OR RESPONSIBLE OF'FICER OF A FIRH CONSTRUCTING, OWNING, OPERATING, OR SUPPLYING THE COMPONENTS OF ANY FACILITY OR ACTIVITY WHICH IS LICENSED OR OTHERWISE REGULATED PURSUAtlT TO THE ATOMIC ENERGY ACT OF 1954 AS AMENDED, OR PURSUANT TO THis CHAFTER, WHO OBTAINS INFORMATION REASONABLY INDICATING THAT SUCH FACILITY OR ACTIVITY OR COMPONENTS SUPPLIED TO SUCH FACILITY OR ACTIVITY-(1) FAILS TO COMPLY WITH THE ATOMIC ENERGY ACT OF 1954, AS AMENDED, OR ANY APPLICABLE RULE, REGULATION, ORDER, OR LICENSE OF THE COMMISSION RELATING TO SUBSTANTIAL SAFETY HAZARDS, OR (2) CONTAINS A DEFECT WHICH COULD CREATE A SUBSTANTIAL SAFETY HAZARD, AS DEFINED BY REGULATIONS WHICH THE COMMISSION SHALL PROMULGATE, SHALL IMMEDIATELY NOTIFY THE COMMISSION OF SUCH FAILURE TO COMPLY OR OF SUCH DEFECT, UNLESS SUCH PERSON HAS ACTUAL KNOWLEDGE THAT THE COMMISSION HAS BEEN ADEQUATELY INFORMED OF SUCH DEFECT OR FAILURE TO COMPLY.
PENALTY FOR FAILURE TO NOTIFY (B) ANY PERSON VHO KNOWLINGLY AND CONSCl0USLY FAILS TO PROVIDE THE NOTICE REQUIRED BY SUBSECTION (A) 0F THIS SECTION SHALL BE SUBJECT TO A civil PENALTY OF THE AMOUNT EQUAL TO THE AMOUNT PROVIDED BY SECTION 2282 0F THIS TITLE. )
l POSTING 0F REQUIREMENTS l I
(C) THE REQUIREMENTS OF THis SECTION SHALL BE PROMINENTLY POSTED ON THE i PREMISES OF ANY FACitiTY LICENSED OR OTHERWISE REGULATED PURSUANT TO THE ATOMIC l ENERGY ACT OF 1954, AS AMEMDED.
INSPECTION AND ENFORCEMENT (D) THE COMMISSION IS AUTHORIZED TO CONDUCT SUCH REASONABLE INSPECTIONS AND )
OTHER ENFORCEMENT ACTIVITIES AS NEEDED TO ENSURE COMPLIANCE WITH THE PROVISIONS l OF THIS SECTION. -
i PUB. L.93-438, TITLE II, SECTION 206, OCT.11,1974, 88 STAT. 1246
a ~.- - , - , . ~. , -- --
e
, , ,. . .6 ,
TITLE 10 0F THE CODE OF FEDERAL REGULATIONS PART 21 (10CFR21) REQUIRES THAT THE DIRECTORS AND RESPONSIBLE OFFICERS OF ORGANIZATIONS THAT CONSTRUCT, OWN, OPERATE, OR SUPPLY COMPONENTS OF A FACILITY OR ACTIVITY THAT IS LICENSED OR OTHERWISE REGULATED BY THE NUCLEAR REGULATORY COMMISSION INFORM:THE COMMIS$10N IF THEY OBTAIN INFORMATION REASONABLY INDICATING THAT SUCH FACILITY, ACTIVITY OR BASIC COMPONENT FAILS TO COMPLY WITH REGULATORY REQUIREMENTS' RELATING TO SUBSTANTIAL SAFETY HAZARDS OR THAT SUCH FACILITY, ACTIVITY _OR BA$lt COMPONENT CONTAINS A DEFECT WHICH WOULD CREATE A SUBSTANTIAL SAFETY HAZARD, PART 21 ADDITIONALLY REQUIRES THAT THESE ORGANIZATIONS ESTABLISH PROCEDURES TO EVAL-UATE DEVI ATIONS FROM THE TECHNICAL REQUIREMENTS OF THE PROCUREMENT-DOCUMENTS OR INFORM THE PURCHASER CONCERNING THE DEVIATION IN ORDER THAT THE PURCHASER EVALUATE THE DEVI ATION OR HAVE IT EVALUATED. THE ORGANIZATIONS SUBJECT TO THE REGULATIONS IN PART 21 MAY BE MANY PROCUREMENT TIERS AWAY FROM THE HOLDER OF A LICENSE TO CONSTRUCT OR OPERATE A NUCLEAR POWER REACTOR. IF THE LICENSE IS OTHER THAN TO CONSTRUCT OR OPERATE A NUCLEAR POWER REACTOR, THEN THE ORGAN-IZATIONS SUBJECT TO THE REGULATIONS ARE THOSE ORGANIZATIONS THAT DIRECTLY SUPPLY THE LICENSEE OF THE FACILITY OR ACTIVITY. THE DIRECTORS AND RESPONSIBLE OFFICERS OF THESE ORGANIZATIONS WILL BE SUBJECT TO A FINE OF UP TO 55,000 FOR EACH DELIBERATE FAILURE TO NOTIFY THE COMMISSION OF THE EXISTENCE OF SUCH A DEFECT OR NONCOMPLIANCE. THE ORGANIZATIONS SUBJECT TO PART 21 REGULATIONS MUST ALSO MAINTAIN RECOROS, POST COPIES TO SPECIFIC DOCUMENTS, INFORM PROCURE-MENT SUBTIER SUPPLIERS OF THEIR RESPONSIBILITY UNDER PART 21 AND ALLOW INSPEC-Tl0N OF THEIR PREMISES, FACILITIES AND ACTIVITIES BY DULY AUTHORIZED REPRESENT-ATIVES OF THE COMMIS$10N.
THE COMMISSION REQUIRES THAT A NUMBER OF REPORTS AND NOTIFICATIONS BE SUBMITTED BY LICENSEES. THESE INCLUDE LICENSEE'S REPORT OF INCIDENTS REQUIRED BY 10 CFR 20, 403, PERMIT HOLDER'S NOTIFICATION OF DESIGN OR CONSTRUCTION DEFICIENCIES REQUIRED BY 10 CFR 50,55 (E) (1), AND LICENSEE'S REPORT OF THEFT OR ATTEMPTED THEFT OF SPECI AL NUCLEAR MATERI AL REQUIRED BY 10 CFR 70,52. OTHER COMMISSION REGULATIONS PROVIDE FOR RECEIPT OF VARIOUS KINDS OF REQUESTS OR INFORMATION. 1 FOR EXAMPLE,10 CFR 2, 802 PROVIDES FOR PETITIONS TO ISSUE, AMEND OR RESCIND REGULATIONS, AND 10 CFR 1916 PROVIDES FOR NOTIFICATIONS FROM WORKERS IN REGARD TO RADIOLOGICAL HAZARDS. THE COMMUNICATIONS FROM LICENSEES AND THE PUBLIC ARE METHODS OF SECURING INFrRMATION CONCERNING THE IMPLEMENTATION EFFECTIVENESS OF COMMISSION REGULATIONS. THis INFORMATION IS AN ESSENTIAL INGREDIENT OF SOUND REGULATION, THE REGULATIONS IN PART 21 ADD ANOTHER REQUIRED NOTIFICATION.
MORE0VER, A LONGSTANDING COMMIS$10N POLICY ENCOURAGES INDIVIDUALS NOT SUBJECT TO THE COMMISSIONS'S REGULATIONS TO REPORT THE COMMISSION A KNOWN OR SUSPECTED DEFECT OR FAILURE TO COMPLY; AS AUTHORIZED BY LAW, THE IDENTITY OF ANYONE SO REPORTING WILL BE WITHHELD FROM DISCLOSURE.
9 4
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.I H E H O W A R O P. F O L E Y C C !. F .'. N '
i If4TES OFFICS CCMMUtilC ATION 3 cM 3 Quality Control Supervisers 2-3 'd I
. ._i.. ,
A.El Mosec/ Project :tansecr . _
~
. . - = = - - =- - - . . .
RE: Inspection Signatures Effective 3-10-83 all inspecticns will require a Level II Inspector's signature. A Lt. vel I Inspector will still sign inspections performed by him, but must have a Level II co-signature.
Note: Acceptance & Reject columns en all inspection forms may be initialed by a Level I.
/</
// / f fW A.E. Moses Project Manager i
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3 ** y J AM Policy Sect.!Y ANSI ti45.2.13-
..j 2} 7", Procurement Control by Contractors Safety-related/Non-comercial grade material has been procured from
{4 5, suppliers who have not been evaluated or qualified in accordance with ANSI N45.2.13 I
k Y I I k5 f C*'**
checinAreo; M iTtv control "6 AD/83 '" J.R. Bratton Ee Dj.NE 7 _
6 Misinterpretation of the term "comercial grade".
D I
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" ** See page 2.
C7 H s N
C****'"" Revise contractor procedures to provide a riethod for
[8 T A o assuring that suppiters of non-comercial grade items are approved orior to purchase. -
9 scutoutto ccusttiioN ""*'** **" 12/1/8 3 'd* ""o'*.. . 12/1/83 U 07"8" 10 minomTAsiuty nevitwto vuoan i gjpl"p @ gel@ ,,, 8 j%',Q R
E N mtPomTAstat Ovts Cho O Tmo cacision setrTi mtview mensanto to V R I C easis son Omerontiho OseoTatromTueci Reportability has not been detemined at this s*
y R time. An evaluation shall be performed upon completion of the supplier e review to deterraine reportability, o
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- THE HOWARD P. FOLEY CCMPANY gY,th
' St?.3ER: 8802-/S.50 INSPECTICS REPORT Page 1 of PREPARED BY: G. Herrmann/R.D. Risinger -.
ATTAciciC TS DATE: 5-15-83 YES C N0 . ,
i IT DS INSPECTED: QCP-5 App. I S-0E-63 UNIT I X . _ UNIT II _ X LOCATION: '
g,yious INSPECTION CRITERIA
] DRAWING: ]SPECITICATION: X PROCEDURE:
COCL?.ENT TITLF AND NLY.3ER: (.% P-5 M7wM Y RESULTS OF INSPECTION:
1.
PCN 7 deleted performance qualifications M-10 from QCP-5 App. I. (';" S.S. socket veld qualification.)
verify qualifications.
Consequently there are no RP's in the procedure books to 2.
QW-303.5 fillet welds require that "welders who make fillet welds on pipe or tube less than 2 7/8 in. 0.D. must pass the pipe fillet test per QW-452. 4 .....
Currently in. 0.D.
there are no welders qualified to weld on pipe or tubing less than 2 ' 6 ISSUE TILE IIy " -
l MAKE INTO NCF _0THER INITIATED BY: b NN AMWA/ DATE: 8//6!$3 DISPOSITICS: r-y-- /
QUALITY CONTROL SUPERVISOP. RE"IE'.*:
ACCEPT t/ RE. JECT BY: ( DATE: /)' SIGNATURE:9 DATE: / I//)
CtOSE OeT CC a m S: v c_ % v. u -r e cs m- t o (mune Cwe e/zc/ei)
Q.C. INShEC* R: / i I ACCEPT REJzpt, HOLD TAG #
Q.C. SUPERVISOR FINAL: !
SIGNATcRE
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NM4 SIONATrRE DATE t -' DATE mE /W/n t
HII/IR 6-2S-33 t C!ase to File (date) $90 --
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THE HOWARD P. FOLEY COMPA:N 0.
INSPECTION REPORT - CONTINUAT10M SHEET 0502-1333 m
, CONTIN 61 TION OF: RESULTS OF INSPECTION []
PAGE n OF o ll '
PROPOSED DISPOSITION S CORRECTIVE ACTION TAKEN [3 DATE E/16/63 ,
met 1 1 !
- 1. With the deletion of WPS M-10 from Appendix I of QCP-5', two weld '
Procedure Specifications remain which are acceptable for Ucider Performance Qualifications. Specifically, in QCP-5D, WPS M-01 and M-03 qualiiv a !
wLlder to make 1/4" 0 tubing and larger socket velds. Additionally, WPS :1-10 will be included in the next PCS to QCP-SD. ll
. l i
- 2. QW-303.5 no longer exists. (See 'A i n t e r '82 addenda to ASME Sec. IX).
QW-303.1 states, in part, "... welders who pass the required tests for groove wolds shall also, be qualified to make fillet welds in all thicknes.e{l '
and pipe diameters of any size within the liuits of the welding variables of q'J - 3 5 0 . " Included in QW-350 "Welding Variables f o r '.lo i d e r s " , under GTAU Essential Variables, QW-403.16 requires con orm nce t o Q'i- 4 5 2 .
QW-452.6 "Fillet Qualification Ey Plate O r Fj tie W ' r Io'l&'
ove Weld Tests" qualifies i, 4
fillet welds of all sizes, material thicknesses and diameters. l l
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e OW 482 SUGGESTEO FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS)
, (See OW 201.1,Section IX, ASME Boilet and Pressure Vessel Codel p.,
4 c,,,,,ny u,,, 'Ite H.P. Foley Cc::pany en 2 k #//' M Welding Procedure Specification No. M-T0 o.,,A jf-a3 Reven No. I So,po,t,ng Pan ivo i.i tt-1 ce_ ._
_ Oste - - -----
- Welding Prc<esstes! CTAW (Stalple ss to __St sinless)rypets, Manual _ ___- _
l i
ia.un < w - w= ave s % ea JOINTS (QW.4 r21 " Details '
Joint Design Socket Veld '
8xting (Yes) (No) n .002 to .008 gap Socktr$g Meterial(Type) No Sketches. Product $on Drewmes. Weld Symbols or Wrmen Oe.
l l I acription should show the general errangement of the parts to j
. .. .. ...be..wt44edJbers poo6 cable the root spacing and the deta le . - - )
of wew groove mey be speeded.
3,:"- 1/16,, gap (Aa the opcion of tee Mfgr ewches may be arteened to inustrate '
joint design. weld layers and bead secuence. e g. for nbtch toughness procedures. for multiple orocese proccourse. etc.: 1/4"ktubing g
{
'B ASE METALS (QW.403)
O P.td o. Group No. 1 -
to P.No. O Group No. I 1 j
OR Spect. cation type end groos l ASE M13 T.P_3.16 to Speraceiton rype end grad, X$1F A479 TP316 i OA Chem. AMyeJs and Mech. Prog N/A '"
to Chem. AneWe end Mech. Prog N/A .
g,,,['
,g,g 4 " ; N/A' '
pr o.oom wow um.i #*
gng 1/4" to Unlialted p e, e veYs Ref. ASME Sec. IX Table 452.2. pgig 1/4" to.tinlimited p3,, g n N/_A . 1 Othe, F1
' FILLER METALS (QW.404) .
- 5 F No.
8 Otmer N/A A.No. %, b7A Son. No. (SFA) LQ AWS No. (Close) FM 16 Site of fmer motele 065" Po 1M" __
' ' ~ " " * * " '
- Electrode-Aum (Close) N/A Flux Trade Name N/A Consumable Insert N/A
.t _
- _ _ _ e _ _
W O M A~~ 0 N O N -.Y ISUOU9I This f orm (coooc41 may 44 esteines ero,n an, o,o , oset.. Asut., aos E. 4 7 st.. N.Y., n.y, goo t y
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..~ October 20, 1983 '
.- INTER-OFFICE MEMO To J. Thompson /Q. A. Manager FROM: L.R. Wilson / Quality Director t
RE: Level I Signatures '
l
- 1) This mechorandum provides Document Review personnel with clarification regarding Level I signatures for inspections.
- 2) Prior to P.G.f. E. 's letter dated 6-8-83 it was acceptable for Level I personnel to perform and docu ent inspections that could require interpretation in accordance with documented procedures. The letter requires t,his company to limit Level 1 inspectors to i performing inspection where no interpretation by the inspector vas required.
THE 3) 'It is ' acceptable for Level I receiving inspection HOWARD P. FOLEY personnel to document and sita receiving inspections.
COMPANY The basis for this is that this type of inspection does not require interpretation of inspection results by the
' insp ec tor.'
P. O. BOX m.
AVILA BEACH. CAUF, - .- -
s:K24 '. . .
Sincerely. '
6:e.ses.ran omoeu g.2.JL R. Wilson v
Quality Director Aurmm Ptmsnvw.A aALTwoAE. 660tn#C CHcAoo, t.LNots
_. W," ykA2 - A N s i M *s 2 c' V.AJSToN.TtKJ$
tCS ONGE6! 5. CALFoANtA MART *.EL CAtWOANA [ !
ut uwis. tENN($5t E { .
AEW oN!.045. LCuistAP.A I i
'rLA0ttM *ENNSYLv ANA ' .
PMotPet. AAgoPd t Jf7580ROH 8't NNSYL V A*.' A " i CXca v Dr.o. vtAGtN A I .
l SALT L AAt estv. UT Art -
ToMPA. FLORCA vuesc . Anec~A WGSMwtGTON. o C QL 4
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Problem Statement i
Allegation #(s): . /4 G -
ATS No. (s): Rv-fv4-sote k I
BN(s): .
T(isdocumentlists(ordirectlyreferences)eachallegationorconcern brought to the attention of NRC personnel. The purpose of this statement sheet is to assure that a_11 1 points raised by the alleger are covered.
If the problem statement is not clear as to who, what, where, when, or why regarding the issue, the commentary section will amplify the statement. The commentary section will also be used if there is apparent conflicting information or if there is no or very little original information available which describes the concern (s). (This can occur if, for example, a line concern was received in an interview).
Problem Statements (use extra sheets as necessary)
Allegation # Verbatum Statement or Reference
/46 $ Who e44 'sLttwS MJ&un$h</4l*
A7lt 4 m;%")/W & h MY ,
dt smphp a >b m paaZ4y de AM k n p &d b Ar.s mey '&
o8. e. w. ;& mv a a u . a a a $ m ,o @ n u n~' J /) ~ it% 3ad aspy 3 k W iw . vb k & dueadG
& Jgu/af ~ 'MQ i-<aprv31 '
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k tit Ae vn m n yk.
&W Commentary Date This Statement was Completed J[
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k Techn lievi ewe riign'a tu re
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AllegstionorConcernHk.166 fj cu
' pp 1 I
ATS No.: RV-84-A-0021 BN No.:
7 l
Characterization: -
l t
H. P. Foley Quality Control personnel are changing quality control documentation using general guidelices with no overall controls provided for !
problem documentation, review of changes by management, or management review of corrective actions.
I Implied Significance to Plant Design, Construction or Operation- I l
Discrepant records may have been revised to reflect inspections and/or inspection criteria compliance, necessary to assure the verification of installation quality, which may not have been accomplished.
Assessment of Safety Significance:
This concern involves a program wherein H. P. Foley document analysts and QC personnel are perfo ing a re-review of quality records generated since September 1981. The adividual is apparently concerned that the reviewers can correct errors they fi without subjecting these corrections to a management review. In addition, the individual is apparently concerned that the controls covering the error correction process do not provide sufficient s,pecific guidance regarding the documentation of changes made.
W q
I ,
The staff evaluation of this concern consisted of: (1) a review the procedures and criteria associated with the document review and revision process; (2) interviews with responsible licensee and contractor _, personnel; and (3) an examination of a sample of documentation packages to etermine the l
types of record revisions which had been made and to evaluate if the revision made reflected the accomplishment of an activity which may not have been performed.
The staff examined the procedures and criteria associated with the document review and revision process. The records correction process in late July or early August 1983 and was performed qualified QC inspectors using sufficient basis for making the corrections. Changes were initia11ed and dated.
Concurrently, H. P. Foley Quality Instruction No. 4 (titled "Records Correction") was developed and issued, dated August 18, 1983, establishing the methods and actions required to alter, change, correct or modify quality documentation. Additional guidance is provided by a Foley Inter-Office Memorandum, dated October 6, 1983. These documents provide the Foley Quality i
Control personnel, engaged in the review and revision of quality documents, l with the guidelines and authority necessary to correct obvious discrepancies i noted during the document review process. Both documents provide requirements to assure that: the changes made are justified and do not mask the l
accept / reject status of the item; and the reason for changes made, which if not obvious, shall be indicated on the document or a separate attachment. The above guidelines provided to H. P. Foley personnel performing the document turnover reviews require that items identified as discrepant be documented on inspection reports, nonconformance reports or document deficiency notices (DDN's).
i The staff found that neither of the above documents specifically provide for management review of, and concurrence with, each document revision or change; however, recurring deficiencies in the quality documentation have been brought to the attention of management for resolution in the form of inspection 1
Eeyorts,nonconformancereportsanddocumentdeficiencynoticeshDNs). The 3 st'aff found that management had acted responsibly in evaluating and resolving these issues. I l
l As an improvement in the review process, the licensee committed, in their letter No. DCL-84-080, dated February 29, 1984, to specifically provide for l l
mana;ement reviews of document changes. The staff conducted discussions with responsible licensee and contractot personnel engaged in the document review and turnover process. These discussions indicated that, while senior level 1 personnel were generally familiar with the total program for review and turnover of quality documents, the document review analysts did not have complete visibility of the total program and, thus, had reservations regarding the adequacy of resolutions provided in response to Document Deficiency I
14otices which they had written. These reservations seemed to be largely due to the lack of a complete explanation by the organization assigned to resolve I the problem on certain document deficiency notices as to why the situations were resolved in the manner indicated on the forms. Therefore, when the completed package was returned to the document analysts they could not be sure the resolution was proper.
To assure that resolutions to identified problems are more adequately documented, the licensee committed, in their letter No. DCL-84-080, dated February 29, 1984, to revise Toley instructions to more adequately specify and
- -~--
.- l provide for approval levels and documentation required for changes or l
1 corrections to quality records (this includes resolutions to deficiency notices). In the course of discussions with document turnover analysts, 3 l several examples of allegedly defective resolutions to document deficiency l
~.
tices were provided to the staff. In order to resolve these c6ncerns the staff exas'ned the resolutions to 139 document deficiency notices (11 generic, 57 electrical, 40 mechanical and 31 civil) and examined 29 related purchase orders and 47 related file packages. In general, the staff was able to verify that the stated resolution was adequate. However, in 5 cases the resolutions provided did not appear to be justified. In two cases, Foley engineering had erred with the result that, in each case, the wire installed in a Class 1 circuit was not traceable to &n accepted wire spool (Nonconformance reports were written documenting these discrepancies). One case involved a mere 1
paperwork error with no effect on the installed circuits. In two cases, Foley '
engineering provided a response which could only be accepted if an actual field verification had been performed; however, there was no indication a field verification had been done. Subsequent reinspection by Foley verified that the two circuits were properly installed. Therefore, of the 139 deficiency notice resolutions reviewed only two DDNs were improperly dispositioned. PG&E elected to replace these cables rather than conduct a time consuming search of the record files to document the acceptability of these cables. In the inspector's opinica there is a high probability that these two ',nstances merely represent a failure to record the proper wire spool number on the wire pull card.
The actual cables installed were a "color coded" cable. PG&E had originally purchased color coded cable to the requirements of applicable IEEE standards
and did not accept this cable until documentation of conformance was supplied.
Thus, cable reels released for installation in Class I circuits had assurance of confonnance. In the process of circuit installation (cable pulling) the installing crew was required to log the cable reel number and traceability n6 ber on the pull card and have QC verification, in this manner providing traceability back to documentation of conformance supplied by the manufacturer. Therefore, because of the inspector's past knowledge of PG&E practice, and having examined the traceability of several circuits over the years, the staff has no real concern regarding whether or not the originally installed cable complied with quality class 1 material requirements.
The staff concludes that the overall controls, provided to quality control and document analysts, generally provided for adequate record discrepancy documentation. These controls could have been made more comprehensive and effective by specifically providing for management review of changes and management review of corrective actions. The staff found that, although not specifically required, management was involved in the document review and discrepancy correction process as evidenced by management's involvement in the review of recurring inspection reports, nonconformance reports and document deficiency notices.
The staff further concludes that the overall document revi'.w and discrepancy resolution program did result in an acceptable level of document review and discrepancy resolution, even though document analysts were apparently confused. This conclusion has basis in the results of the staff's examination of 139 of the more troublesome DDN resolutions, as detailed above. No real hardware problems were found.
Thus, the staff concludes that the identified concern, while true, is of only minimal importance and safety significance.
Staff Position '.
.~..
Th'e staff considers that the general guidance provided personnel reviewing quality documentation, in preparation for turnover, to control the revision or changing of those quality documents was generally adequate. While the guidance did not specifically provide for management review and approval of each change, the staff finds that management was involved in the resolution of generic types of document changes and that management had generally provided controls over the types of changes which may be made and the documentation necessary to provide the justification for the change. With the further clarification of document change approval levels, the clarification of documentation required for quality record changes or corrections, and the increased training of quality control and document analysts, committed in the Feb rua ry 29, 1984 PG&E letter, the staff feels that the licensee's document review and turnover process will be further strengthened.
Action Required None.
el .
I l
PROCLEM STATEMENT Allegation No(s): 142 ATS No(s):
~
BN(s):
,This document lists (or directly references) each al egation or concern brought to the attention of NRC personnel. The purpose
' of this statement sheet is to assure that ALL points raised by the alleger are covered.
If the problem statement is not clear as to whc, what, where, !
when, of why regardirg the issue, the corner.tary section will amplify the statement. The commentary section will also be used if there is apparent conflicting infornation or if there is NC or very little original information available which describes the concern (s). ( This can oce'Jr if, for example, a one line concern '
i was received in an interview).
PROBLEM STATEMEN*S (use extra sheets as necessary)
ALLECATICf; # VERBATIM STATEHENT OR REFEREiCE l 142 Staff characterization statement Anchor i bolt checks and installation are inadequate l (1) testing for finger tightness is insufficient; (2) hole depth is not QC checked prior to installationi (3) anchor I bolts are straightened by bending by the crafts, i
This problem statement was prepared from the '
results of interviews. See interview sheets )
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COMMENTARY Date This Statement was Completed .
Technical Reviewer Signature 11 M
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Vald. Procedure. 3 N3. . ,,,, ,7/8 ,
Ivlsion of Pullman indergat Ing Fabrication 4 f3.',h ' .:specr No. JPl-6R-F4-SHAW-ZG-5G -
11amsport, Pe. 17701,16 ,e s '
, !OstsW 't1/25/69 ,
1 T*7,
C'ReiY.hJpnw0steste 41/20/70 6/Ll/71 w ~~ vg.Raicyped@lW73Metypea-II/W73 j
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OEDilRE SPECIFICA*40M_ mn3 ,cA%.%;. .t-
- CRA1 NTAL* TN f tKWt g,;_,,thi,qtgy,qggg[pf,e,,1y ,
- 9. and piste.wi-th- bacidag-4ag NEhi.M*ISTo_f.W,9U,bur_AL_.mem! egd,Ing,of t
b unllel ted _,t.hlcl+-
.ez;s unMM.STrequi co ,,'
111o e we i ds .I $MW- - -- - . i : A .v u
-:- montsJean welding to ASME requirements. the E METAL: . The' base %mie5Fshaf" T m confertF--~eiitl"C.Mf!HTisFthkknises-~sfferF be Ef 8ns-p::cifications for ASHE, Section TX,. P4 For"PWHTFthe.eppt! cable- code standard shall fals. "governemaximunit hickness in the as welded ,
condition. g LEA JCAL: Zhe #111*r easaj Jhau cno-
- PMPARATION OF BASE MTERIAL: The edges '
to ASME Filler Metal Specificatforutumber oi 'aurfacasaof the lerts i to be joined. by i.1 for ferrous filler metal Irr Eroup Mum-- i weldingdhal.14e@repared by. flama cutting.
'-4
.plasmasar%.' grind!ng, machining, .or any com-
- - . binat!'orsgoManstbodseto:.essentfally form the i chancial cowpos t tlan of the weldii5, j posit. , geEneVdjyjdPidhsWeeWshown ordage 2 'as de-
.talTa'dsord.theiittscheid sketches and shalt
' f all ulthin the limits of weld.? metal #
ts is , Nusser A-1. -
' lie .cThane'dnofsalbol.1 J or grease and excess-tve 'amountit of>'icale-or rust.
i FOR T0hCa SHIELD: None EfECTRICAliCHARACTERISTICS: The current used shaf t be DC SMW - Reverse Polarity kFCR5ACK-UPPURGE: None JOINT.VELDINO PROCEDURE: The we1 ding- l technique, such as electrode sizes . and !
voitages and currenes for each electrode, l 2 VELDS FOR SET-UP: Same as for weld (.,se size of the weld!ng tip and f111er rods,.
2). shall be substantially as shown on Page 1.
APPEAAANCE OF VELDING LAYERS: The weld-SITION: The welding may be done In all Ing current and manner of depositing the tions. ' weld metal shall be such that there shall
'i be practically no undercutting on the s ide
' wa l l s o f the ve l d i ng g roove o r the ad j o i n-DiEAT & INTIRPASS: 50' F ainimum. 175, F Ing base material. See job speelfications farm for matarial that has a carbon contant for specific undercutting limitations.
xcess of 0.307, and 1" thickness. (See ESD ,
for AUS Welding). CLEANING: All slag or flux remaining on any bead of welding shall be rerioved before 2ST HEAT TRIAn(Drh 1100*-1200, F, I hour laying down the next successive head of inch ainimum (see Job specifications for welding.
.e and thicknesses requiring post heat s anan t) . ,
DEFECTS: Any cracks or blow holes that
'I appear on the surfees of any bead of ' weld-(CXDiG STRIP: The veldad jointa shall util- Ing shall be removed by chipping, grinding, a becking strip. or gouging before depositing the next suc-
. % aassive-bead of welding.
AAVE. SPEED: SMAW - 1" - 8" per sinnte.
- ?
ELDUlG Pn0 CESS: The welding shall'be.,%na This' procedure is a rewrl'te of and com-the SMAW process with a backing strippus- ~
bToest
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' TME M.N. KELLOCG COMPA . e,i
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2 6f 4~ -
9 A Olvislon of PulIsen 1 ,
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>- .,-.W;.WMP.radur's. Cod7/8 > No. l 1 Piping Fabrlestlon .,I gfggPDJ8MaF4-$ MAW = G-SG Will f assport, Pa. 17701T, t p -Date r tT/25769'
,[ '
.. Ass 4Sjon :Datas;: 11/20/7a 6/lI/71 g.
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- A5 5 ho . FILLLA l FILLEA 4 ;
/ AND METAL T'YPE METAt. AMPS V01,T ' POLARITY s. FLO RATE SIZE AND :
PROCESS O P110HAL SIZE ttA M G d (MlH.) Pot.ARITY e
All E7015, 3/32 65-110< .
SMAW 16, or 18 1/8 M-165' u., y Reverse -
140 480 5/32 '
3/16 180-175 j I
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d SPECIFICATION FOR LOWCARBON STEEL EXTERNALLY AND !
INTERNALLY THREADED STANDARD FASTENERS ,i SA 307 l
tidenucal 31th AST51 Specification A 307 74 eteept that Grade A Bolts and Nuis have been JeleicJi
)
l l
Scope Cheroical Requirements l
1.l(s) This specification covers the k 3' IM bl0d for bolts anc : tits shall chemical and rnechanical requirements of conform to t.he fullt' win:: the:nical re.
carbon steel externally 'and internally 03!ICWUI' l
~~ ~ ~
threaded standard fasteners. in staes 'iin. !
' cann D (6.35 mm) th u 4 in. i104 mm). This l specification Joes not cover requirements ' $, .e ,,,
for externally threaded fasteners having _.
I heads with slotted or recessed drives. The n.e.r,i,c.i ... m s t . .
fasteners covered by t!us specification are t " re't ' o #'4 ' L' 12 l frequently used for the following applica. "' ' *
- ",,'*[g ,o g,,, , ,, g tions:
Crade B Bolts. for flanged joints in piping systems where one or both Ganges (hi Rc;"'f.uind materH :4 n :u'Je '
are east iron. -' o ? ? ' ( O * ' "' '" ' 'd % c ' "'- - '. f tb) Nonheaded anehor bolts. citlter iii.!ht.,
straight or bent, to be used for structural t c', Bolt s anrl nuts are cuitorn:.r .
4nchorage purposes, snali conform to the fu ni i e i frim strek. in , Nc 'i . :
requirements of the Specification for individual he.ts of . teel c.nnot ;e Structural Steel t AST51 Designanon. ;dentise.l.
A 36), with tension tests to be made on the bolt body or on the bar stock used for WCMcal Nukeme:O making the anchor bolts. 4. (J) Scits ?. hall cite t !.h t h .r.!r.* s requ:rer.ients spe:ined :n T..ble L T:.is
' latenal acd Manufac:u:, iha!! Le tb caly re ;uirer.::..t ier e.:t3 6 oo ahort or % hh:5 '. lave T 441:.
.i. /. ) Ctee:' t.n r ,.7. t t i
s.. ..:1 Le ma ..: hv the cper: licarth, bec e.v r.en i.r e:ci.
I'llf*
ient threaIl 2 fe 'p for te:aian.~:.
f.iave <huleu or undersize .e.:d4 tar,' ;re t** tin; er .
..iCIt,,neseDrCCcil.
u (b) Slee' fet htrts thail :sc mace by We T.t R U; I.-Il s .N'i ..* f ", '?! n F.? :".NT:
open he:*th, h a:c ory';tn, c'ettue fut. _
t ott uGI/t -
nate, or btsterner proev>L g,,,,,
(c) Bolts :n.if te preduce<i by !:ot or -
colt! forgir.r cf th? her.tla e r 'nad intng 8 # ' " '"- *** be.:sa R vi v e.: 3 frem bar h <k. 4. . , , 1:. . e.,
si) I'vit ti. reads nuv bc rol!rd er cut.
^"
(c) Suns may he 'pioduteo by be,t 'D " -
pre!!!".;. en!d pufh.'itl:g. Cnid IN png, on
.T.at.'ini%' fr m '4r f ork. '
'Ae95er th .n t!:e l'i : . ' ' . ... h d*?! ,
ho l.
3.23 Attac h . 3
SA.307 , SECTION !! - M ATE RIAL SPECIFICATIONS (h flolts, other ih: n those excepted in Tra.a. suneis, o s. t.
Paragraph (a). shall be subject to a ten. ' "'#'"
sica test as speciried in Section 6. Where crede a boits. . u0 000 min in nit, both havine:s and tension tests are per. 100 000 mas 2,..
formed, seceptance on the basis of the tentile requirements thsil take preced. (e) Nuts shall meet the hardneu re-ence where the minimum requ::ca:ents riunement eoectneJ in Tcble III. Hard.
~
are the subject of controversy. ness shall be the only requirement for (c) Boits 14 in. anil unt!ct in diameter Jam, si tied and castle nuts and for when tested in full size shall meet the nuts larger thsn l} in. In size.
requireruents for tensile stren;tth speci. (f) Nuu !! in. and under in size sha.*!
6eil in Tabic !!. meet the proof loads specined in Table (d) Bvlts li to 3 in. in diameter. III*
inclusive, shall be tested prefernbiv in (c) .N.uts !! to il in., indesive. ia tir.e full site :nd shall meet the requirem'ents shall preferably meet the recuirements for tensile strength speciGed in Table II. for proullosel specined in Table Ill, but But when equipment of sutiicient espoe. when equipment of sScient capaity i ity for such tests is not sysilable, they for such tests is not available they shall meet the hardness requiref9ents spetined TA:)LE tr -Tf::ettn 'tcottinE5 TENT.i in Table III.
6 0 t F L Lt. wizE Bot.Ts. Dir.acosions l l ;,.ni. su. 4tn. n, 5. (a) Un! cts otherwise speciGed.
Py' . N i,so m 4.n.;._. threads shall be the Coane Thread
'"'"*i ! T I' T* Series as specined :n the latest iuus of i 900 the USA Standstd for Unincd Screw g, i ;a 1i o ug1 a co n j a 150 l se a sen ., A 0 Threads (USAS Bl.1), h?vi4 s d&> '
- d. .
i o ci s i c:0 7 ;;0 2A tvier:nce for bolts ;.nd c!m 211
.Olin14 l 0.10 '
>3 0 350 lu LOO tolerance for nutt.
l l
(b) Unless otherwise spectned. Grade
%y ' ta ntua' 0a s t:,r.0 t coo '
i4 600 B bolts shall be Heavy Hex Bolts with is 200 h
8
- 10
.i 11:: o :M in v.a :: 900 dimensions as given in the latest issue of I
,. 00 4 50 33 100 a 9 0.442 l 4. 0. 004s,.i'00 g USA Standard 818.2.1.
3
} ! #M i 0? Y3 #,o 000 gj; TABLE !!!.-. H 41 DN:".ts AND PlteW th' O l $d I $ N: '
Q, LOAD ItEQt'IltDIE:iT3 l' Oft ;;tlTi.
GJ 300 '! It$ 000 l1.154 l s i .cn ' no ;00 N 5'*
- nreid, Preof L%d. l N'2 iy i lh ' s n i i i,:5 i 1.00
, I t n .K4 ' MJ C00 pn i+ v l I'i.,
i 4 L, 1 OJi I;n .'O'> 2s0 Coo 2% l 4Li ! 310 . I's rgo 3:5 009 * *0 s
2 850 4 700 b,
I '
2'j 4 4,00 'f 4 0C0 l 400 000 2h ' 4 . 4.33 ! ?.'S scii : 4M 000 b e' *
- 98 3 14 l s.07 ' 1/.4 0"O '. Mr 000 3h i 4 l ?.10 l/6 00V 710 000 y 13 12 750 t i .. 12 l 16 400 Sti i 4 I t 34 P'0 500 533 000 '
- 11 1 00 'tSO 1h , 4 1 0 06 , 5.* > WO ' 000 000
>
- 10 i 30 350 4 4 ' 11.03 i w4 300 L lod 000 )8 ' 9 41 600 *
$4 Os0
- Arc i calculee i froan the forrnuts:
1[ 8 T 65 e00 . .
- a. = o.=(o u',9)' ;1lg ..
- ,g ;g m where. Ilj ... . 6 126 460 104 A = stresa aren. th to 4. Viel. .. 104 0 = nmtonal diarr vier of hntt and _
- s. = thre aJs per mch.
- Butd on 40.0n0 pai PsaJrci stres for out
- ns. 4 on 00 non esi- sisu it to 24 m.. mesvene; 77.000 psi 'er 3 m.;
- Basel on 100 'an p.i*
sad 47.0W pai for 3K to 4 in . iuelave.
W meet the fe.llo .ic:: equiretrents (c) Unless otherwise specified. nuts for
} ua m'.chined peci:nen ten: ion tests: Grade B bolts shall be Heavy Hex Nuts a
l i 334 Atta c h . 4 1
PART A - FERROUS M ATERIALS SA.307 with dimensions as givenin the latest issue y ,,,,, ,% , , Jg',, .
of USA Standstd for Square and Hex 700 and under. .. . . . t Nuts (USAS B18.0. ). Gt to a coo . . . . .. . . 2 1 wt to 22 iM. .. . . .. 3 :, ,
Methods of Test Over 2J 000. ... . 5
- 6. (a) tlc material shall be tested in (e) 11. any machined test spe. imen
- a:cordance with Sapplement III of the shows defe.:tive machining it r.uy be di) 5!:thods tnd Defan,dr.as for 5!ech:m, cal carded and another >pecimen suniti.
Testi::g of Steel Products, (ASTS! tuted.
Designation: A 370). (f) Shouldany sample fail to meet the (b) Standard square and bexagon requirements v( a specified test, dot.ule bolts only shall be tested by the wed:e the number of pmpb.m from the s.uue tension method. Fracture sh.dI be tn the tot shall be tested, in which c se s!! of body or threads of the bolt without any t!.e .idditional srtnp:es sba!! meet the fr:cture .u the pneuon of the head and speciSestissn.
bcdy. Other headed bolts s'.all b: tested by the adal tensiou method. M"MDE (c) Nuts shall be tes.ed by the asist 8. Dolt heads sha!! be marked (by proo! load method. raised or depreced m trk :t the opden ut (d) Spew! of testing as rie.termined the manufacturer) to identify the m.;nu- ,
with a fre: running.cro,sbead iball be a fseturer. 'Ihe manuf:.cturer may are l maxitnum of 1 in. per r:ln for the tentile additional marking for him uwn use.
strength teats of bolts and th: proof load ,
determination on nuts- ! csp.setio n l Nu nber of Tests and Retects 1 M ll the inspai.tioi .i.s::ib 4 '.n
- 7. (a) T1.e requi:emects of tids specifi- EY it#. hall charer h b ,<<ianed
". ia the. in.;tary, D !P.* j cati:n shs!! be inet in conti vour mau vrder, tu rmiset prcductiou fr.r stock, and the ir.anufec-turer shall raake s::.mpic inspertions tu l ' t h" I'50# '- n ym..t ..q: the ensure tLat the prodcet conforms to the purtnxer nau bm f .N erf. O dl l
- peci5ed requirements. Adoiti:nd tests tuin while wnrk r.n d e matent of the , l of individud shipments of mr.terial are perchatu :s ,scin.: [. .ri l, to ul j j not ordia.vily conten.pir.ted. Indiddurj partt ni th- m:'nui.s rs' .' ri .i t bests of stul are net ident:fied m the concein the ir amifsm... < : ti . on:er..i 6 ruer co re: Net. ordered. *1".e tn.inui..ctiac W..; 4hrd i (6) Wh h Tac!6:J in the order, the tne ht:pe: tor all r:n: V .' : f.4!!! tie , l manuf:.cturer shall turni b a ter.t repert .ut'.out cl. : e. to ::..:7 hun tht i:.e
. j certified to be the la.<t completed set of rc.a:-rul i, bein:; fura .!1d it .".us 'anu !
nec5ssical tests for each sto:k size in .a n thi.c < p : . .. . t ; .. . .. .4 e-w each shipu.cnt. (3,,pt g.,.g . a,,;.f .;, , . i ;qe,.tio.,
(c) When additional te<ts are specified ,g.,n g n.,g g g'g , , , g , , , g .j, c, on the purchsse order, s lot, ior pur. prior bi e p a nt, .' ' - , ., '.c.d a poses ol se!ceting test sr.mp!cs, a,n ali cen- .l. ait u..d bi i. . . n ;' . ' -a sist of all material oGered for 'mspection s.ot tn in* nicte n.~.u '
. y :. t . .s t ...-
at one ttrue tnat han the following com-mon characteristics: Oi"3 t h " 9I d' Vd *-
(/) One type of item, that is, bolts or iteje6 tion nuts, (2) One nnmin ! ize, and 10 t/nlea uther-it: s'. Med any (3) One r.om:nst kagth of boits. r<b'.;eq bu I ca wt ,o ei hr.ein (d) From each lot. the number of sh. Il he n ported o ti'e r":nui..etut er tests for each requirement $ hail be as i.nhin tl.i:ty wnAiie ,i.; fro u the fo!!ows: ruci,o of .e ti.p;e- bv d.c ; . ber. .
sv puotnroon or onus stenava no pontoon s m.n an twes t u une w Jav or aa n . arno *stsis sn conntenon thr**wan and rne a morecen Soeurtv Si strens n ocs: E nt mer*1 Jors not onorrrent so snarre anyone utaasne one stenaard msnst assaan or unirmermens .o en 1.rrtres !stens . s naamr inV Actsi leCOanly 335 Atta ch . 5
HE' M. N.* XEl.l.0GG COMPANY ,. Page 1 of f*
s olvisten of Pullman incorporateF' *, -
Wald Proceduro Coco No. 7/8
'lping Fabrication -
6
%-+ Specs No. Pl-6 R-4SMAW-2 G-5 G dilliamsport, Pa. 17701 : s .e'h "; Date 11/25/69 m ? 9 Revision. Dates: 11/20/70 6/11/71 e -- ,3 ----[ --.,,, . Retyped 6/19/73- -Retyped- 1 I /28/7 3 Re t 10/15/76 953#-77 4
- 5. v ^9 .
>McCE011RE SPECIFICAT4CM-F014-Mh 9 == 1 A BASE METAL _THICKNERS s_proced_ur.e_ l.s_. ;
ilng, and p-late,wl-th- backing-ring.os. bar butt, r que.I,j,f.[ed; t.o .a M ow we ld.Ing. f
. _Lness _9Astructural me,mbers,,ounM.un i lmi re ~t.ed th i c e r. AW1 requJ '
! fl l ict we fds . SMW- - - -
- I monts.When welding to ASME requirements. the
' The base ' metal #
shelfconhfir ts" r TeexTasie9deTTYTedttMckness sfiel'P be 31, T8%
1ASE' METAL:
> specifications for ASME,Section IX,. P-l For PWHT the appIIcable code standard shall
- ertals.
govern maniasse thickness. In the as welded {
condition.
4LLER NE:l:AL: The 1.1Llar.mmaaJ shalj sno- ' PREPARATION OF BASE MATERI AL: The edges '
em to ASME Filter Metal Specification Number osi surfaces of the parts to be joined by 4-5.1 for ferrous f111er metal Irr Group Num-- welding 1hal.1 be- prepared by flama cutting, e F-4 . plasma arc, grinding, machining, or any com-
- . bination-of' methods. to essentially form the The chameIal composition of the eld. deposit goonstry of..the we1d shown on Page 1 as de-all fall within the limits of weld metal' talledJon- the attached sketches and shall elys is , Number A-1. be cleaned of all oil or grease and excess-tve amounct of scale or rust.
".AS FOR TORCH SHIELD: None [ ELECTRICAL CHARACTERISTICS: The current l
used shall.be DC SMAW = Reverse Polarity G. .WINT WELDING PROCEDURE: The welding 15 FOR SACK-UP PURGE: None technique, such as electrode sizes,. and voltages and currents for each electrode, ;
TACK VELDS FOR SET-UP: Sans as for weld (,ae size of the welding tip and filler rods i
.go 2). shall be substantially as shown on Page 2.
l APPEARANCE OF WELDING I.AYERS: The weld- l POS ITION: The welding may be done in all Ing current and manner of depositing the sitions. 'wald metal shall be such that there shall
"' be practically no undercutting on the side
walls of the welding groove or the adjoin-FRDIEAT & DfrERPASS: 50' F miniasm. 175, F Ing base material. See job speelfications
.M r=rs for satarial that has a carbon contant for specific undercutting Ilmitations.
a excess of 0.307, and 1" thickness. (See ESD
'. 3 for AWS Welding). ' CLEANING: All slag or flux remaining on any bead of welding shall be removed before POST HEAT TREATMETT: 11008 -L200* F, 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> 1ayIng down the next suecessIve boad af er inch minimun (see Job specifications for welding.
yele. and thicknesses requiring post heat
- e a tmen t) . , DEFECTS: Any cracks or blow holes that M appear on the surfaca of any bead of ' weld-1ACXDiC STRIP: The weldad joints shall util- Ing shall be removed by chipping, grinding, so a backing strip. or gouging before depositing the next suc-VEL SPEID: SMAW - 1" - 8" per einete.
4ELDDiG PROC:'.SS: The welding shall be dona This procedure is a rewrl'te of and cose-tha SMAW process with a backing strip,' us" bfnes:-
.ag manual equipment. CDDE.NO. 7
. IMODE Hib8, .PI-6R-F4-SMAW-12-1Gv Pt-8R-F4-S b v . .. .< -
.- ?it ;- , b .I $
x;s.v.c.atmen w .
~. -
' THE M.W. KELLOGG COMPANY,, 4 );. [* .. Page 2 ef (
A Olvision of PulJmon Indorporate 7 Weld Procedure Code No. 7/8 l Piping Fabrication * -
.% La ,.g.d, . Spec.. No. PI-8A.rk-SMAW-2G-5G
" " l Wilitamsport, Pa. 17701 ,
.- Date 11/25/69
. Revi sion_Datas t. 11/20/70 6/1t/71
..A" _ ,P ._
- s.; .#S '6/19/73 I/25/74
." ; w.,yr a .
JOINT DETAIL. ANO WELDING TECHNIQUES
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/ AHO METAL TYPE METAL AMPS VOL7' ' POLARITY & FLO RATE SIZE AND PROCESS O PT10H Al. SIZE ItA M e d (MIN.) POLAAITY All E7015, 3/32 65-110 e .
SMAW 16, o'r 18 1/8 90 -165 3y Aeverse - -
5/32 1860- 16 0 3/16 180-175 s Anacn. <
II(. I.T.EELLOC: .seen..e C
page 3 of (r '
.. e n e n.o nre.ll P I M T PtPIES F40RICATlos ,% c,3 ,f g RECO.it\1 ENDED Fo!!'.! Q.1 ttANUF \CTtnCIt'5 REC 0!!D OF TELDISC l'!
Ql'\!JFIC.\T10N TEdT4 AS VttDt0 a.
Spennensevis No. P l *4 R *#8'* IMAW* 2 C
- if/7//77
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' . Wesemel SpeeItennes A* I Ob 4 wesosa w wees&ae Manuai to A* O Obl of P.Me. _ I I Theetmeea til ce re. Jiamew, ce P-No.
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- Fillee 'essed G,==e % Fa I' Todd Meine Aandress .h 4* I + FWX CE ATMOSPilEAE Fias Trade Name er CampeeLaine **""
Oeeenbe Fillee Meted il ass imeleded se Ta44e Q*(3.2 Cases Gee C,supeonase ****
e 4 5 41.2 Tande Neue ""*'"
Mee Rare *"""*
- Fee oeveeeev6ene seidies-$saae il Fillet wered is sea. to Seeking $nti, modi fe5 .
Leon er elessene killed.
Ph Temeetosure Raege 50 F* ?' "
- TELDDeG PROCEURE
single se unicaele Peas tansspees Temoeverwe me.g, Multle38 Poemences Treassmose M0"*
Stesse er M esPde A*e 33"9I* !
peo,n.e (Flas, anewes.4 c.a,e.e.
- c. .-e u MorizontaI( 20s ces .)
. . . __ a 4 a es .. , t3e, esee Pers.e-we er a ee-a M es. 014 Q.3, e, qn.14 Q*H I l
PCR INFORMAT:CN CNI.Y Finar vie,-.oiemeew I/I' 4"d I/II" l Trese 'teme a ton _ a r1: 701d T2L31MG 7tCtNIQUE.3
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. 000 IMetal i l l l 3A2-2 I .!61 I 1
7841 1 . f416 129.6001 71,200 l
16eone in Sase
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$8-1 8 l o j 1 180 0.X. "
$8-3 i
$ lot. SLho 1 180 0.K. I
$8-2 180' O.X. " $ 8 16 180 0.K.
Reeeles ed 7t!!eewe64 Tessa. Fig. Q 9(el -
Tedder'. Nenne - I* 03F"8 w% AW i
_ Cart No. _
The b, werees ed Gese reses meets ooker a. -
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see,ogeog.e s% -
go,e 7/12/626 Revineh6/11/71 veddiee it, n.
we e4 .e m .m e aenuai
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. FUler Metal C mse ,% F. 4
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Deserske Fillee Metal it .es i.el.ded se Tatse Qall.J !aset Ces Campeeienee -
e Qt9=ll.2 Tiede Name ===
Flow Rase Fw seyesev7 &ame ee+.aiag-Esaae il Fillev %stad is s44 la Serenag $srip useel
- Yet een er h- Lilled.
Preeses Tee,een re many, to F. '91 9 TELDlNC PROCEDURE lesnyese 7,meeverese Aenee " "
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POR INFORMATTON ONI.Y FTItee T!r W -. I/ D 8"d S/ Y 7,eee N e 8 t o's e r * ].,0 4 d TEL3tMC TTCDflCUE.3
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Trys and l 71gere No. g,,g, Type and l I F1gese Me. g,,g, l
Side Send 2-1 0.K. l 23 l o.g.
31de lend 2 o.X. 2 ls 3, seine et 7i!!eroved Teesa. Ffe. Q Me1 o.K.
Teider's 'dene S
- N I E M 8" Cast No. $same No. CD The by eisene ed < tees teore supere we4 der peefere.meervoussommese.
Tee Camd=ried by **V K- I= 8' '-
C. oIeni Ten No. 81 *##***4A*IO p,,
To germi, shee se sunseaware in thss seeemd are essvees and see rte iese ee4de weee seesased wended med woesd to erewdeer, enaa se regwee===se ed seense IX ed me Ashst Ceme.
sigeog TMt M.V. EfLLaC0 COMP 4NY om .
Dese 0/I7/71 W F. J. R ienares (Devol ed reewd *f ietas see illeseemsee eelt and met be aneused to eseAsce se cae cy,e end esmes, w tesia pegeseed be ibe C.ade. 4,vemmeneed Pere Q.4 is e edaele for Peeehese es AEME fleesenerims.) .
NQTE: Aey esanassed .esie.les .e eeJ4eise to t.hese
eee.e see64 'as seeeeeed. .-
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? . u.s emens issseeeestt e g c, 7/g P1Plet F6settafles '
REC 05t\ TENDED F0 nit Q.t StANUFACTtnEn*3 nEconD OF 1rELDING PROCEDURE A$ W(t.MD QUAUFIC.m0N TE3T3 ,j . ,,
% ,,,,, P I-4R-884-SMAW-54 om,e 11/25/69, Revised 6/11/71 v.w.no Pveseu Sm u 4 . ween;.e manuee g,,,,,g 3,,, gig A= 1 Cf>=4 . ,e A-4C6 4 gp% i , p.m., i Theremese (il piew. Jammewe and eeAl tenetaesel IF ' ICfl. I00 ( 73MI Thisemene nasse ese wee emedai e 3/16" tnrv .74 o.'*
F313e Meted dwoup Nis'. F*
- FLUE 08 ATMlISPHERE myed Weved Amedesse Me. A. I Plus Trade iteme w caseseks. -
Deessihe Ftller uesed il ese inesseed en TaWe Q.41.2 lean Ga Cemeeshame er ($6 41.2 Tode Name Ftee Rose Fer esteseeriene seissag-Sanse il Fittee 4. sed is e.J= 1. Bestang sarw useef MS 1een a slessname hL11ed. Peeeees Temperees. Resse SO 7 e *ia*
TE1.DueG PROCEDURE fenus,ees Tempererwe tange 40'- *'".
Sinsie se tendesde Paes MuItIeIe pe nee, y,,e, none sie sie se unkiede A,, 5inooe
(
Peeksee man. ===e e.d -aa. 6, e.e..te . . et i ca ei i 5G 4 uen
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POS JtFORMATXIM QMLY Ftue, fire-ciampuse 1/8 and I/M
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T.5. ed seekies 4ime empe W6-116 .messe pee ene. ~
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3,,,% ,% f 4,,, j gl' l i; n i; . i ch., e,. et F ut,= i i Tesen ci=*". The nnes s i I w, ig, l !am es, pen l nae '.arsaame i
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Ty,e d needs 77e' **d needs FIge-o No. F1 gene %
Side Send i o
$8-t I le0 0.R. 13 1 18e,e_e_
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Re uses et Fttleewe6e Teme. Fig. Q 9te t
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sw IMI M*V* KII.k000 COMNT O.
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Fille Meied C,os, n. F. 36 Todd Weed Aa Jrene .1a. A. I
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F1=a Trese Name w e- % -
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Per esteentsees .sedseg. Sense il FUlev usud in sde le Seehasg 3stte enest Ye1 iees er e2.mneum hdled.
TEupeG PtoCIDU1LE Poseseos Tee ,eyeser , Reee, j o 4
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muttlele sinsie w 'emas.eee A= 5iaoIe pee new rm m.e,140c-Ir.1200. wn he. meid peo.mo 4..
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l I.9 PACE i Cr 3 :
VELDil3G TEC11?fiquE SPF.Ciflf.ATIC!! 1:0, M!3 I-I 2,
's document f.as been foreulated to cl.iri fy the techi !rn.c for .nspligr$lons of Veld code 7/C procsduras as applied to AVC teelding miy. This technique will be used in accordance with Pullman Power Prot!ucts Process sheet.
l OATE: f /17/73 ItEVICIC!(: li CATI: J-20-79 StJPPMT)i::: Fqrt(s): prem mt!fle.d .
Teche f e :n Mat fient ton .q;; $ hit!ded V4tal t re '.'c i d i n e o f A STN A-3 6, A l+ a l ,
A-57'7 ::.'t. 50, A-:cIl A-ilG cnd A-Sl6 in sey applicable ecuuination in accordanen
=
with AV3 01.f.79.
t_asa Met 9t; The 1354 re.tsi t shal! coMorts to those listed ebove. Other e.at eria l t masy no suostituted with the approval of the Cognizent V41 ding Engineer.
3444 v:tt,! -*i:<!.a: n : Th i s t: chn i m:c ! = e.f.s t i f t ;q s;7 c. piping of ,,oger r ,j, of I unt irsi teo tniciness in accordance wi th Au$ 01. !.79.
rt11er He*nt: ' Th e fi l l e r ee t a l sha l l con f o rm t o A'.!S S ri S.1, 'ype E-70 0, t '
f '. ! ! c n o f '.!a l d f an: Velding w!11 be done in all pt,sitions. Veld progrc:sion weil ac vertica - vs.
Prahe e t and Intare+.ss T mer.y.Jre CC/O ICIP to 1743U SpcGs 7 t uiJ .id i:No ;
Praheat and Intern.:: refrrersture shall
- A:iE .tETAt. TiltC! MESS MINIF,ty Fr.ctgAT yAxt ct iltTgP, pass (Actual) or g p
tip to 3 /'*"
50-F. 500*y,
&nr 3/l4" thrwgh 1 1/2" 150C F. #
SOC F.
cver i I/2" through 2 I/2" 22 $'r. '
e
$cco r.
Over 1 1/2" - - 30c or, Sco p, 8
Vnen !netal tagerature is below 70 7, material will bc fitr.,e defed. The ,1rthes t renuirement of a joint is c tablished by the thici.nti Mce buing joined. "'s c preheat applies to botti sides of the joint and to the entire Icngth of the joint a minitaun distance as shown below:
W PE 'Or VEL.D WATC IA L TH I C.*:!JES$ (t ) Hittil",H o f 'T3:'c7 rn,c:! PUlfff CF UE' 3 DET0*ilT Ffilet, Partial Pen. f, 1/14 t, and f 3 Inchc5 3 Inches
_s, Case Metal depale? ,'> 3 t r dicte '
I /ti g '(t) t!ictsness'of Part
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PAGE L OF L Clasal lnes s : All weld press will be free of rust, scale, grease, and o'ther contaminants for at least I" from the wid prep edge.
Weld Parameters: Weldig parameters are spect fled In the table on page 1 of 1 Welding Technicue: The welding technique shall be as follows:
A) BEA0 VIOTH - All welding will be acccmollsmed using the stringer head
. technique. Weaving is allowed on the cover pass only to a maximum of
$ times the electrode diameter.
- 8) INTERPA55 CLEAttlNC - All weld beads will be free of all slag erlor to continuation of wlding. NEE 01.E CUNS shall not be used for sny cleaning operation. ,
C) DEFECT 3 - All visable defects, l.a. , porosi ty, crater cracks, cold Iao, shall be removed prior to the continuation of welding by grinding or or filling.
- 0) RUN-OFT TA83 AND 3ACX1NG STRAPS - Run-of f tabs and b cking straps all!
be used whenever possible. . Aun-of f taas should be removed. Backing straps need not be removed *wnless specified by the owner or his cesig-noted representat!ve. Remevn t sf run-of f tabs shall be accareoliincet ny
. Rhermal cutting wi thin 1/8" of the aside.t and then blended into the basc metal by grinding. Alternatively, removal may be entfreiY acco"*
plished by grinding. Removal of backing straps will be accomolisnec by grinding or gouging to sound metal, and then back melded as nessed.
Wen any
- thermal process is used, the acclicable preheat requirements are mandatory. Prenent any be maintained during grinding as desirec.
E) RASE METAL. BUIL3-OPS - Base estal build-vos will conform in all aspect:
to this procedure.
F) WL3 PROFILIS - Veld profiles will be as follows:
- 1) Croove Velds - esximum reinfores$ent of 1/8" and snall blend smooth-ly into the base metal in accordanca with the typical joint details and weld profiles, page 3 of 3
- 2) Fillet Velds - size in accordance with the field drawing (*l/8,
-1/16 for 10% of weld length) and profile in accordanca with the typical joint details and meld profiles, page 3 of 3
- 3) The final surface will be secuth enough as not to Interfere with M.D.E. operations. Preheat may be asintained during final surf ace condi tioning operations.
- 4) 7-Joints and Corner Joints Croove Velds - maxlmum reinforectrent of 1/8" and shall biond smoothly into the beso metal with reentrant configurations in ectordance with the typical joint details anc pro-files, page 3 of 3 Attach . 13
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- MW. uin APPROVALS:
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. tv.za nata Steve Lockert Matzer 41640 As of cata December 15, 1983 mm, naasen Failure to appear at assigned work area for approximately 3 hours3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br /> on 12-14-83 nigible fer zeire yes I noE l
u,n.a q.t swer n .no A 4 ~= w A s/o v Copies: '
" = ' " -
- 1. Empioyee 2.
3.
Contractor Q-'"lQ
_2
/[gy Union
]n 12/14/83, at approximately 0700 hours0.0081 days <br />0.194 hours <br />0.00116 weeks <br />2.6635e-4 months <br />, I was contacted by Arts 1 Lead, -
Sat Watson as to the whereabouts of Steve Lockert, the Inspector temporarily assigned to cover Rupture Restrafnt work in Area 10 Fab Shop. I contacted tr. Lockert's Leadman, Jim Cunningham who told me Mr. Lockert had indicated to him hat he (Mr. Lockert) had some paperwo,rk to complete in Containment II and would iend right on down to the Fab Shop.
.' eas contacted ell Lockert was?" again at approximately 0740 by Pat Watson wondering "where the again contacted Jim Cunningham and told him to find Lockert and get him down to rea 10 ASAP 1 as waHgain contacted not at the Fab Shop. by Pat Wat' son at approximately 0810 and told that Lockert still I again contacted Jim Cunningham regarding Mr. Lockert's hereabouts and was told by Mr. Cunningham that he could not locate Lockert.
was told upply by supervisor.
a man.to Jeff Charboneau to contact tempoary Lead Jim Casper to the Fab Shop.
old to send a man down to the Fab Shop.Mr. Casper was contacted at approximately 0835 a Mr. Casper said he would send Rich Ryan own as soon'as possible. .
t approximately 0920 Mr. Lockert appeared in the QC Trailer and was confronted y Jeff Charboneau as to where he had been, i
Y J - r. -
Russ Nol' e QL Supervisor c.
Anach 15
- - _ - _ - . - , - - , - - . . . ~ . . ,
s .
. l Termination Notic'e to Payroll Department
Reference:
Steve Lockert i Page 2 of 2 l
l I concur with the above chain of events in which they took form, It is in my estimation that Mr. Lockert was not performing his assigned tasks as required, more that'he was merely out of his assigned work area on a wild goose chase. )
I verbally reprimanded him reminding him of his job assignments and the manner )
in t;hich they were to be performed. '
fk - j M -464a tson Leadman Supervisor l
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Jeff Charboneau '
Supervisor Cunningnam 0 kh-rJ_Q d%dp '
L cman .
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.. I f.. UNITED STATES NUCLEAR REGULATORY COMMISSION h[3 ,l M ,,h 4
,g - REClON V COW 1005/M. 50deCt.: ,0 ' i
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tes0 N. CALIFORNIA DOULEVARD
$UITI 292. WALNUT CREIK PL.At A gg **
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' SUINRY OF Ff(LAk IOSP. .RELATED INFORI% TION HTT- . TlilE lhlTIATED TljiE COMPLETED--- i
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The Howard P. Foley Company Audit Finding Report l
Audit Number PA-125 page 11 of 17 Audit Date: From 1-17-83 To 1-26-83 Completion Due 3-4 S3 Audit Subj ect Work on Containment I A:.nulus steel Modif1' cations Controlling Documents P.G.6 E. W/R #C-618.. HPF/ Travelers &.7rocedures Aud'itor(s) P.F. Ratterman/P.W. Freich Quotation (s) from Controlling Documents HPF/QCP-17, Rev.1 4.6.1 ....When Quality Inspection Hold Points tre identified by the Work Process Traveler, work shall not proceed until the Quality Department has been notified and such inspections hr.ve been co=pleted and Production has been notified of the results of the inspection.
Audit Finding (s)
During the course of this audit it was noted there are Hold Points established for P.G.& E. Final Acceptance of welds. These appear on approximately 40% of the Work Process Travelers generated as a result of Work Request #C-6181. The P.G.6 E. Hold Points are in place as the result of a verbal agreement between P.G.6 E. and The H.P. Foley Company to have Constructor approval of each weld on the Annulus Steel Modification Work. In each case where velds are completed and accept- l ed by H.P. Foley personnel, there has been no P.G.& E. concurrence; l thus, the loss of double coverage. Although this is not considered to be an 0>en Item, it is a situation requiring clarification. (Continued)
I l
Q.A. Recommendation (a) (optional)
Item X- 1,2 & 3 Research the Quality Control and Work files to identify all cases where work has progressed beyond Hold Points without the requir-ed sign-offs. A Nonconformance Report should then be initiated for dispositioning of this discrepancy. Included in the "Means to Prevent Recurrence", should be a coc:mitment to inform th'ose involved, with work and inspection, of the importance of not progressing past un-signed Quality Hold Points. (Continued on Page 12)
Corrective Action (s)
ItemX-1,2&3hSeeatt ed Audit Reply to Item X, submitted by R. Wilson n 8-15-83.
k I i
O -
P.F. Ratterman h . P.W.
French [Q (S ig f l
Prepared By Closed By ,Revies/ App.By [
l-27 S3 8-16-83 r_,_ , 7 _.
, Date Date Dste
_ m yg "E P " 2 " N M 9.7
S o 5 ADDIT NUMBER _, PA-125 PAGE SOF -
ACOIT FINDI.NG(s) (Continuec from Page 11)
Item X - Generally, HPF/ Quality Hold Points are being signed-off in accordance with the above quotation; however, there were several Workpacketsexaminedwhereworkhadprogressedwithoutithe
_ required Hold Po' int sign-offs. .
C 1) On Connections G-7, G-8, V, X-1 and more, belts were
,., installed and tensioned (not yet checked with a calibrated
- wrench) where the Hold Points established for the bolts, i.e., Material, Dimensions and Edge Prep., had not been I signed. -
- 2) Weld No.14 on Connection GG and weld No's. 14 and 15 on Connection HH have been completed and accepted on the appropriate Weld Inspection Sheets. The Quality Hold !
Points for these welds have not been signed-off. j
- 3) Hold Points for piece No. EL C41.1 on Connection 41 have not ,
been signed-off. The plate has been installed and the welds ;
which attach the plate have all been completed and. accepted '
with Hold Points signed-off.
l 1
Q.A. RECOMMENDATION (s) (Continued from Page 12)
It was observed that earlier revisions of Travelers are not always ;
kept with the current copy in the work packages. Quality Hold l P,oint sign-offs are not generally transferred to new Traveler revieions. It is recommendation of this department that all revisions of individual Travelers be maintained in the current work packet.
l l
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A?R-2 in in.7s _ _ _ _ . .
The Howard P. Foley Company Audit Finding Report [
Audit Number PA- ns Page 13 of 13 _
Audit Date: From 9-27-83 To 10-4-83 Completion Due Audit Subj ect welding Electrode Control l Coritrolling Documents HPF/QCP-4A Auditor (s) S. Ryan, R. Walcheski m
Quo'tation(it) from Controlling Documents QCP-4A, Para. 4.6, "Quality Control shall perform a daily and weekly inspection to assure that this procedure is being followed."
Audit Finding (s)
ITDi 12 - Contrary to the above requirement, daily and weekly inspections u
are not being performed by Q.C. for Unit I storage ovens. Quality Control is unable to gain access to Unit I due to Security Lockdown.
(See Exhibits 10&ll attached).
Q.A. Recommendation (s) (optional)
O b$ W c C '
Corrective Action (s)
R.J. Walcheski M g/
Prepared By' Closed By Review / App.By 10-!.-83
( Date Date Date I
S?? ' AFR-1 1-3-03
W
/'
REPLY TO AUDIT NUMBER P A- 135 PACE 10F 2 N j AUDIT ITEM (S)
FINDING XII:
Access has been established to Unit G via ke: carded inspectors
_ or escorted inspectors. With this required inspc. tions will? be re-es t ablished . .
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4 RECEIVED
^
QUAUW ASS' ~$ 2' 6 DEC 011983 H0nanu e. rua ,0.
Avila Beach, CA FOMi HPF/ AR- 2 10 75
CCP-3 !
R E '/ . 7 i
Fage 1
- 1. SCOPE
".' This stoceoure estaolisnes tne m ...ods for reporting, I I
' docunenting, and process 1n; materials; parts: '
compcnents
. with design oror procedural services wnien are not in conformance requirements. l
\
- 2. REFEPINCES l 2.1 Title 10, U.S.
Code of Federal Regulations, Part 21 l 2.2 American National Standards Institute (ANSI)
N45.2.10-1973 "Quality Assurance Terms and Definitions" 2.3 Pacific Gas and Electric Company Specifications asssigned to The Howard P. Foley Company as 2.4 The Howard P. Foley Company Quality Assurance Manual Sections XV, Control of Nonconformances, and XVI, Corrective Action 2.5 The Howard P. Foley Company "Quality Control Procedure for Receiving, Handling, and Storage", QCP-4 2.6 The Howard P. Foley Company "Quality Control Procedure for Corrective Action", QCP-33
- 3. RESPONSIBILITIES THE l HOWARD P. FOLEY 3.1 COMPANY The Project Manager shall be responsible for i employing all measures necessary to accomplish the work in accordance with the requirements of the contract documents and this procedura. i 3.2 The Engineering Manager shall be responsible for recommending IR's. dispositions on NCR's and disposition 1ng 3.3 The Production Superintendent shall oe responsible for accomplishing all work in accorcance with sne specifications, design drawings, and proceoures. He as also responsible for Control unen nonconformingimmediately notifying Quality conditions exist. j i
3.3.1 It shall be tne responsibility of sne individual Production Superintencent to ensure that i
Proouction forces under his supervision are trainec i
anc working in accoroance witn current rev:s: ens of quality procedures.
( , ; .
I 7 I
. December 13, 1983 :
t C INTER-OFFICE MEMO TO: Ted Canning /Q.C. Manager TROM: Bob Walcheski/Q.A. Auditor RE: H.P. Foley Audit PA-135 Item 12.
Your response to Item 12 of Internal Audit PA-135, which was received by our department on 12-1-83 is not sufficient in itself to close the item. By re-establishing the required daily and weekly Storage Oven Inspections, the problem is partially resolved.
However, for the period of time when these inspections were not performed, there exists a documentation deficiency which renders the quality of welding electrodes indeterminate.
Para. 4.7 of QCP-4A states, "Nonconforming items that are not possible to "Correct In-Process" shall be THE documented in accordance with QCP-3." According to QCP-3, Para. 4.4, a Nonconformance is defined in HOWARD P. FOLEY part as, "a deficiency in characteristic, documentation, COMPANY or procedure which renders the Quality of an item 0 unacceptable or indeterminate. Examples of a hgg[0*[#' c ,
nonconformance include: .... incorrect or inadequate e documentation, or deviation from..... inspection....."
sos.ses.7377 The method for documenting the nonconforming condition is as prescribed in QCP-3, Para. 5.1. Whichever way you omee,:
choose to document this condition, it should be noted that the goal is to achieve a "Use As-Is" disposition.
AututoWN. PENNSRVANM A suggested way to achieve this disposition would be to sat m oRg.uAayuNo review Weld Electrode Requisitions (HPF/WER) for cHcAco.unOts applicable storage oven locations for the time in which esem M ^m the documentation / inspection discrepancy exists, as the Houston texas WER documents storage oven temperatures. If no LOS ANGELES.c4 rORNM discrepancies are noted in this review, then significant ,
"#"jT$$
w basis for a "Use As-Is" disposition is established.
NEW ORLEANS. LOUtStAN A PHILADELPHA PEMtsRVANM .
PHoEMK. AR2oNA PITT$sVAGK PENNSRVANM ,
RCHMONo VIRGINA ,
SALT LAKE CITY. UTAH T AMPA. FLOAC A TUCSON AR2oN A WASHtNGTON o C c:s: :- t.:: tw Ec'.C'.?c'. ALs! AT A
.....i
, T. Ccnning Page 2 December 13, 1983 Audit Finding #12 for PA-135 will remain outttanding ,
until such documentation is generated to iden,tify, j
. and satisfactorily resolve the problem. Your.' response .
to this Item, only provides a Means for Preventing C
Recurrence but does not offer any Corrective Action '
e for the resulting documentation / inspection deficiency. '
Please provide Q.A. with a response for corrective action to this outstanding problem as soon as possible.
Sincerely, ,
A . to M' R.J. Walcheski Q.A. Auditor RJW:cw cc: L.R. Wilson Q.A. File THE HOWARD P. FOLEY COMPANY -
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DIA3LO C.M ON NUCLEAR POWER PLANT QUALITY ISSTRUCTION FOR RECORDS COR?,ECTION THE HO'.'/A A 3 P. FOLEY QL'/d.ITY CONTROL 'nNA ,ER
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APPROVE 3,* 84h@h DATE
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dg HASTON. TEXAS !
LOS A9GELES C%tFCWA M ARTINEI CALLFORMA l VE MPHis. TENNE SSEE j HEW C %EANS, LOU'StA*M ]
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PMOENX. AR:ZO4A P6TT$3;RG%. PENNS v'LV Att A .
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UNIT ! x UNIT 11 x Inspectton Peiords wener.iti 1 pe r 9t:l'. 3,s LOCATION:
INSPEGTION 0R1TERIA ] DFAW1'J. ,
~ { SPH. ) FI CATION : @P90CEDilRE: l' 00CUMEST TITLE AND NINhth: ,c;, u. ,' . u i 1- x ,< , r. F o; Rest').TS OF INSPECTIO' :
A review of inspection records reveals case 9 where l S ' u Olc i d Inspection Sheets) 1 are not completely filled out or are missing. (See ex:enples pages 2 t hru 7) .
E Cil L INFORMATION ONLY ISSUE X FILE-MAKE INTO NCF _OTHER INITIATED BY: [ DATE: b/2-8.3 DISPOSITION:
~
Utilizing information from the Work Process Traveler, We1d Withdrawl Sheets, and as required, inspector's field notes, coreplete the WIS. Page 6 of this IR is the fornat which should be utill::ed. Fu r t he r , t h i s I P. A shall be noted on the completed l WIS and co-signed by a Q.C. supervisor. Also, if the final inspection of the weld l i s be i n g d oc u:v ent ed , t he Q . C . inspector's stamp will be verified and noted on the WIS.
i QUALITY CONTROL SUPERY150R REVIEV:
ACCEPT / REJECT BY: /_ u4W DATE: 2- Ob,$ SIGNATUREV / Abb ti DATE: . e. i-CLOSE OUT CO.$0(ENTS:
l i FOR INFORMATiON ONLY I
Q.C. INSPECTOR:
ACCEPT' REJECT Q.C. SUPERVISOR FINAL:
HOLD TAC #
REMOVAL
- SIGNATURE SY STCNATURE DATE .
DATE DATE HPF/lR 6-28-83 ~
l 1
7 j/, /ne c. A
I
, y, ~ .a 4 - 'w l ) :N5PECTl0N, nEri
{
VELD 40. <
VE'0 880C. SPECft) JtEO LOC /COORD[71) &[d/.2 DRAW I NG : /[/ h M I' '! '
UNIT / E L Ey ,h@
INSPECTOR: b I5h.fy.#:i l TYPE OF WEL0 LNG ELE TMCOE PIECE Es TO l
?, / 1 / t" . ?>
DATE:
e UCEO 8YO/h INITI, TING COC.- d. / h I
( .
A C P T. PJCT EDGE PQi 8 ANC flIUP ,
ACPT i!RJCT l IACXING i edae cre 3raticn i I Ud heat *
.J lfituo l Rod diame te r l 0.E. (where apolicaele)
FItup - -
Velder 10 l
Preheat l
Lit'An il VI iiV UInA'1Akt Akil V ivii Vihe ACPT RJCT RCOT PASS INSPECTION ACPT RJCT FINAL PASS INSPECTION 0/$fD & $ ~ l'h$
bY '
Rod heat l '?D 9% j&
bI Rod heat 1 ZQfGJ hC Rod diame te r Visual Inspection I
/g*::, u W Rod diameter M kg Visual inspection f)lfs N.0.E. tupe ~~
,'/p _/ll/l , N.0.E. type h9 Velder 10 G }L }gg, dp & l Velder 10 gg
[ ' reheat F4 0 p # Preneat j
/p #
- FULTIPASS 107. INSPiCTION ACCEPT AEJECT w :;/A
..ATERIAL P.O. or HEAT NUMBER ADDITIONAL REMARKS:
INb b hth bh Jt un a mhv.a!I :
Y $'b, 2,o -
Iq s f Y + W i /_ h This is P.
Howard to certif, 4 t ey :Occ bat o t5*wstove
. :oili,,.* eld (s) 5.w e t e n= n ;1so. acted oer AVS 01.1 ano the acceptaele, oceeure , aro wa.a wen Sund.to be DATE: .
. c. pre ;p
~ ~ . _ . . ~~
HPF/VIS .. ? --^
12/l(1/31 _
y '-
y1 '.1-IJ 20 ). fi 4, '
' 7 3., .' 1 3' W ::' : f IT1. TA!:: CAT;0;: *
, D ECT'.0: (00TC-7) !
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?e u : . ;e f[?iece ': . ; e I
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}l
-____.9-
;aterial 1 7 i i I . I
,,; - - - - j J Dice n t,i::.s -
lI ;
. :I 1
Edge Prep. L_ i
'. Bolt Tension
~ ' ~
l_ Notes: I- No NEW M a tt.rts H L l INFORMATION ONLY STP.UCTUPAL STEEL UF.LDIH3 (QCP-5A) Veld l Veld Veld Hold Toint Weld Veld i Fore Note Note l 207 4 I2o7;b' 3 2o7 C- 2o7 T) Note 7,o? E l'e t e l (K i CL I Fit Uo l ,s
";S63 g 250 g4 l Freheat QA gA l
QA g4 gA V)' Kost Pass N 6 , 3 ( '1 2'2 F)6 Nb Y4 y I "'"' M r
~M!kh n c Valder sta:p,
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- c. c. .. ...,,o . a..,,,.
W' t I-NW4]th e.. ,' .
o r. .D I V,PE til 0N WE t t VELD NO. - ') U wet 0 PROC. SPEC f S) USED LOC /COORD d
- 4 d /Z 09AVING: M! /~d/*/3 // 7 /
N /M_I_ .(~) / UN f 7_ E t,EV .M/ lilSPECTOR: MM'a/ohq TYPE OF VEL 0thG ELECTRODE PIECE A//O TO ,,, D C OATE: l'/-d_J USED 6'N'9,8 INI TI TING 00C. - [/8/
.~.
3-/ af I' ! ACPT RJCT G M a-to .NQ r1TLA l ACPT l QCT , l TACrlNG M .eie cre33riti-- h i l a orJ meat f MMI fltuo f Rod diameter
/g/ ph', M.D.E. (where applicable) }
Fitup - i Velder 10 Preheat ACPT RJCT ROOT PASS INSPECTION ACPT RJC' FI INSPECTION 9 FORMA"10N DIdl' ll Mod heat ! ' C;9 3 ) e46 6) 2 k[ Roddiameter76 Rod heat # Rod diameter h/k Visual inspection Visual Inspection A)/AjN.D.E. type ] l 9.3.E. type lif Velder ID g %. l Na f I Velder 10 P rene a t QU - g l n l Preneat l MULTIPASS 10% INSPEC? ION - ACCEPT [RE.ECT ;/ ,i MATERI AL P.O. or HEAT NUMBER /'/t' //d9 AN 77 YdM ADDITIONAL REMARx.S: m e. -
- 4 P s '
~' 8 En _
' u u w :::.;p g/M* 4v.'.1 g y:,a l \f
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NT NWTC This is to certit. w - . Howard P. r elev Ca+oany that the 1bove 0.giity 3r c-elett) e o ui.'%ve t.
- n ins pec t ee se r AkS 01.1 and the acceptable. . and ' ave been 'cund to be DATE:__ ..;, ng . - r HPF/ViS 12/10/3g
-~-e==. --m. _
= ,
D3 to11 y t'A-ci . s g . go
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Fl::r:ial Acts Iacce l k' d 7 4 ;~; - 71e c Piece -
- c t e -
Piece
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l .', D r _ _ -
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I-Bolt Tension - ~ ~ . .- - -
\
1;otes: i i INFORMATION ONLY' j STP.UCni?AL STEEL UELDI!G (QCP-5A) Weld u
"e,1 d *roint jWeld Veld '
t,'e l d g g, p !;o t e
?!st e l ',:c i d p, ,4 1;ote j ,
;ot e 1;ote l ac u,
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1
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. l vE O No. 2 29 A ,c;a p . ,c .E L D 2 90C, PEc':1 u:E3 L::/C0Ca0 s DP AVI NC ;[./ ' / -( e - # ,J . ' '2 d /'i'L. $// e._'/ *) [L UNli T ELEV.ffl /-)N/
IN;PECTCR: T's t :r '4E.' 3 8 NC E L E CTROCE **E!- 70 8.N 5
- A;5. 3-(?-83 ;:E: I~ 7 e :r S c i; Aii sc :oc . 6M_/ , ,
I ! i ! AC7T' 4 JCT (OCE Pa;p an; i;LF l2C?T l a.; C T l 'ACxlNO i l .ee. -,. 3,3.'-- l I i M %. s e f
- l fitu l, l Acd dlam ter l !<
N.O.E. (=nere acolicaole) l l l fit'ap l l l '4e l c e r 10 l [ l **eneat ll I ACPT RJCT ACOT PAS $ INSPECTICN g
$ INSPECTION yf - 6 ') '
l Aod heat / C@g'
' flod he a t / f $$/ d
) Aod diameter Qq Roddiamter(($ !
lVitual inscettion - -- - g-@k-' l 'V i s ua l* 7 n s c e':t i on '~~ '~l" l l l1.0.E. yDe I
/h/h l N.D.E. ;'rce l, i l l 'de l c e r 30 ug4 l l 4eiter 10 g l!
l l l 8 reheat
%4 l **emeat gV j
*ULTIPa55 10% INSPECTICN 2C"E?T [ AEJECT N / ,\
? ATE A I AL P . O. o r H EAT Nue.8 E A AColTICHAL RE.VAKS:
l l EA S IMCADN AHAM rpV l i v, s u n un n m. a a vn us,. ma O WI _ dad.- fn8f/?f NWb . This it to :ert 4, *54t
. **e 4t:<e -eiclS) have 'een int'ectec aer AV! 01.1 and :3e i
i How.ard P. Folev
- ar-0 4 m v .' . .a l . t , 8*0cecures, and ' ave Stem
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g!', Visual '.. spec t ton ' V i t.u a l Itin pec t t on f, G, 4 N.D.I. ..po -
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[ ACCErr S t .* EC T g N/A i
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r,ir .m i e n E L' 8J'N l s98M 11 T.dse Prap. J[I PN' Bolt Tension g Notes: I lNFORMATION ONLY.. STP.UCTUP.AL STEEL WELDIll3 (QCP-5A) Wold Veld t.*e l d Hold Point 1: eld Weld l 224A N0t' I?O t ' U t' l 224B 224C 224D N I' 224E E' l 'q , . g.,
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\
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y 7 [, 10CFR21 NONCONFORMANCE REPO T 1 Pacific Gas and Electric Company has reviewed The Howard P. Foley Company Nonconformance Report Number % o p - 9 M in accordance with
- the requirements of the U.S. Nuclear Regulatory Commission's Code of Federal Rules and Regulations, Title 10, Part 21 and determines it is -
.'.s Initiatin'g*pocument i
is not THE HOWARD P. FOLEY reportable to the U.S. Nuclear Regulatory Commission. COMPANY P. o. Box 327, AVILA BEACH, CALIF. 93424 805-595 7377 I (i 88 I ' t - N 1: b,. l * ', . 2. , - Auswroww. mmsytvm MtTwom. hwm.ANO cHeaoo.usos onu.As. TnAs MAwuseum0. MNNevtv4Nu souston. inAs to$ ANGEtis.CAUPoRNM \ '
._M _ /4 - /Z #3 nwmss2. cAuPoRNa uswww. Tusnesser The Pacific Gas and Electric Company Date acw ommua toursueen asAcetrwa, nmsytvun '
PuceNot AnzoNA MTTS8vmoH. PENNsRVMSA mo.co. vna., sAtT tus env. vT4x PG&E G.C. TaupA.noao4 QUALITY CONTROL TUC$oN. AmZoNA g WASHmoToN.OC. e.a a some.ry _ 4' y\ EC'*iO" ^tasmi^ HPF/10CFR21 5-20-83 cATE - /O-/2 9"1 ^
. O i
THE BOWARD P. FOLET COMPANY NUMB ER t ORIGINAL NONCONr0mANCE REP 0aT 8802-944 es3e )_of 3 DESCRIPTION: VIOLATIONS OF PROCEDURAL REQUIREME!CSATIACEMENTS DATE: GOVERNING METHOD OF CALIBRATION AND WORK APPLICATION OF CALIBRATED WRENCHES USED IN HIGH STRENGTH BOLTING Tes C No ] 10 + 83 BOLD IAC f RDiOVED [ RIP. EPP/IR NUMBER: N/A IT
)
DATE i Udli I UNITII@/ LOCATION CO?R. FHB, TURBINE CLASS I@ NON-CLASS I O INSPECTION CRITERIA: SPECIFICATION DRAWING [ PROCII)URE @ QCPC-7 Para 4.3.7.3.2, 4.3.7.4.4 QC Procedure for Fab.& Installation of Structural Steel DESM IPTION OF NONCON70RMANCE: (Including Causs) QCPC-7 establishes two separate and distinct sets of calibration requirements for two separate job functions of calibration of wrenches used for tightening per para. 4.3.7.3.2. Calibration of wr enches used for inspection pe r par a. 4.3.7.4.4. Both paragraphs require that during the Calibration process the bolt being tensioned be brought to tninimtra tension (from Appendix B of QCPC-7) provide a tension at least 5% in excess of the minimum boltand then either a) "Set to tension" (for tightening wrenches) or b) nut or head 50 have "applied to the tightened bolt...the torque necessary to turn the
. .in the tightening d irection. . ." pfi et n wrench) CONTINUED PAGE 2:
Y( )$ne l0 6bi'> lY INITIIIED IT / DATE Q.C. SUPERVIS01 ili.vdw l00AS DATE H.P. POLIT DISPOSITION: Accept as is, based on the fact that any of the cathods mentioned in the "Des-cription the of Nonconformance" minimrn tension required bywill theresult AISC.in a bolt tension equal to or exceeding 0 . L-DISPOSITION ET isla DLTE 22 % ouin QUALITT REVIEW '
' DATE P.C.& E. DISPOSITION OR CONCUREDICE: '
ewcue ua i h Q, p, g h Fo?\M Yg A Wj l
~
m ~
-A /D */Z$3 v / DATE 2 DISP S' ON COMPL SHED P.Gi&E.Co7' wtAIrIED st - -
~ // /7 --
Yb / Vh /$r brytE' / (persuPERvIs0a :
/ / DAIE Close to Fle (date) /0, /MN ---
l l l s THE HOWARD P. POLEY COMPANY No. ORIGINAL NoNCONFORMANCE REPORT - CONTINUATION SHEET 8802-944 CONTINUATION Ort DESCRIPTION OF NONCONFORMANCE G pAGE 2 O F ,2 PROPOSED DISPOSITION O ,,, DISPOSITION ACCOMPLISHED O DATE 10-6-83 DESCRIPTION OF NONCONFORMANCE: COffrINUED FROM PAGE 1: ,'
. ~.
During, Docunent Review it was noted that in practice, the calibration steps and job uses have been combined in a variety of ways (see below) . Additionally, the steps for i calibrating a tightening wrench (the step referenced nu st frequently) have generally not been implemented correctly. The procedure requires achieving minimum tension + 5% (in KIPS), noting the torque value achieved (Ft/lbs), then averaging the torque values for the three test bolts to achieve the Bolt Inspection Torque Value. In practice, many inspectors three bolts,have then noted addedthe 5%.torque value at minimun tension, averaged the readings for (See Attachment 5) Following are variations noted. Attachment 1) Wrench calibrated as a tightening wrench. Tightening wrench cal. steps u se d. Wrench used for tightening and inspection. Attachment 2) Wrench calibrated as an Inspection wrench. Tight.ening wrench cal. steps used (improperly) . Wrench used for tightening and inspection. Attachment 3) Wrench calibrated as a tightening wrench. Inspection wrench cal steps used. Note that inspector equates 5% and 50 . inspection. Wrench used for tightening and Attachment 4) Wrench calibrated as both inspection and tightening wrench. Specific steps used. (5% - 5 ) not indicated on document. Wrench used for tightening and inspection. Discrepancies such as those noted have been identified in Bolting Documentation of sixteen work orders. 'Ihe time span is from 2-24-83 (date of earliest Calibration Inspection Report examined) to present. E "l1T'0M
~
FOR ONLY
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10CFR21 NONCONFORMANCE REPORT , Pacific Gas and Electric Company has reviewed The Howard P. Foley Company Nonconformance Report Nufnbe r 8802-944 in accordance with ' the requirements of the U.S. Nuclear Regulatory { i Commission's Code of Federal hules and Regulations, Title 10, Part 21 and deter: nines it is Initiating Document is not
' THE HOWARD P. FOLEY reportable to the U.S.
Nuclear Regulatory Ccmission. COMPANY
- p. o. sox s:7 AviLA SEACH CAuf, tha4 ace see rsn .
orease: aua m etreenv m sattmons. wmwe oacaso. useos e possessve cau.aa taas - acusttet temas Los aa oetas, cauream.4 inaaroc.tauom a . wewawe. tapewsaas me tw om tapswen The Pacific Gas and Electric Company Date M PtweenvaseA Maotasa.am4C>tA m 8'r*stw Gae stowes w vaaaa a r !l 4 m o .ao o. vinca.4 i R % K % l su r uas cre vta { l :- ) L vauna sonca rucsca am e .a s Vd i W L j,g jy i a w reseoc w s r. ! tDucacione Andata gpyj;Q.FR21 5-20-33 I
l
, THE HOWARD P. FOLEY COMPANY NUM3ER:
NONCONFORMANCE REPORT Page I of_Q gg C) (/ [ DESCRIPTION: g[g / / g ATTACHMENTS DATE:
$WUAl/ 90edkYlbr1tbbe' AWlttAWk h/5bbAI Tes 0 No ofOnlibnthd Uds tGtd A! ///ft O'nr4MBoh'iq. goto r,a , .
RD40VED - R d. HPF/IR NUMBER: ))[A BY DATE M WITI WIT II@ / LOCATION [opf FNJ,7'arSg CLASS I @ NON-CLASS I O INSPECTION CRITERIA: SPECITICATION DRAWING ] PROCEDURE @Q/D 7 DOCL M TITLE AND NUMBER: mrA 417.3..?,4.ny.4 Q bctdars [tr IWI. F /#s/a//i//dn s / S/n,g/ ggf DESCRIPTION OF NONCONFORMANCE: (Including Cause) GC'% 7esin%es he sefnen}e axd dWid ss/s ofcdibmbbe reqa1knuls Ge +wo sepede lo6 fndt:rar of cz//brtkd WM:ks. Qllbedda of urucks usaftw hyikd4 y pura. (L17.3.2, 6//4ndkof'escks useddv inspecNod per p4re, c/.3.7.(/.</.
% parupuphs repin k+ dw% k A1kbnhh pm:ess k b/fkd h he bev+t to midmm Mion % Appadr Bof4tk?)d% eik.$a)uo54l $d M,A e %Las <
INITIATED BT DATE Q.C. SUPERVISOR REVIEW DATE H.P. FOLET DISPOSITION: 1 DISPOSITION BT DATE QUALITT REVIEW DATE P.G.4 E. DISPOSITION OR CONCURRE CE: kff g z --
%un[ nyr y P.G.6 E. Co.
. "" 8 1 4A2, DISPOSITION ACCOMPLISHE VERIFIED BY DATE Q.C. SUPERVISOR DATE ~
f 1 ' I F.E : F '. .' *I T . ~ ' 7. '.' 2':': P.' ::Y !!C . 5::C;;.:7%:'>.:'C2 2JPO:-F. - C0::7:::'JA :0:: 2:irr7 ., m cone ' CON ~ !! 'JA T ~. ". ' C T : ?E3;?.IPT;q:: .s7 '. '.:CO::FOi; * .::C" O l .. PA 3E C ? ,,,,, i I T.NC S CO DI SPC SI T! '.:: O O!SFCSIT:': ACCC:4PL 3P.ZC O D; TE r -
. ~ . _ _
. _, 1 to prohde a fesion a4 leas + 5*4 th excess ofhe mkimk to(+ kno/
lOn +ihkdl 9 dredes)or k) hase"opplied +b H,e hGhleved kit. . . . %. 1
+Qae necesary do sureh ad or hd S*....
. in k fi%tediq daedha . . . '
Gspecth ered). bur >h Dowmed Reurks if uu wied ha+ io prochie, he enlibrafiou c{eps cu>d pbuses koe beep combyed sa aznefy of tatqs (see below). Ad}thioadly he 14eps Bi culibrahM a +iptea)h urweh (the sfe? referen was+ Refedl y ) ha gevernE q o:>f bees ikplemeafe.1 csvrecHy.The p<o cehre repires achiesin midmust lcwida + 5%(iiv KIPS), whh the \ fwpe Hefue achised[FVILs.).Theu. astafivy-be Ivepe values S< he three les+bolb }c achien -lhe Belf luspectrda%ga Iklae.. Ivprachb, miy dr>peckvs han Ided be hryue Vdue a.f M4'iMudessda avea1eA i tua-raA4 4s 4c thne bolis, hueu added 6%. (See aNack read S) l Gnowiq ars veriakuas uded. ! Mtxhpad I) Wrews abbrded as a -h'plediay dreach . fipkniq alrea cal. skps used. Yreek u. sed )Cc -h}kleMy sud avspedida. Aliehmif & Wres% cdibrdrd os av luspechois tarwok. TQiw]ug witsch cd. skys k, sed (inpopoely ). tormk useder hydedq addispeelo' d . AwwF 3) limet, calibrnleofas a hjWwing tse*4. Imeck teschal. chps used. Note. %hspeciur equalec 5% ~ls' tdrwoek a. sed k h4kfwin
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THE HOWAAD F. F01.ET COMPANY MEAi ORKilNAt._ --- NONCoNr0aMANCE neronT r.ie 1 ,2 esor-944 "
~
e DESCRIPTION: VIO},ATIONS OF PROCEDURAL REQUIREMENTS ATTACHMENTS DATE: GOVERNING METH00 OF CALIBRATION AND WORX APPLICATION OF CALIBRATED WRENCHES USED IN HIGH STRENGTH T..BOLTING O se B , 10-6-83
- WOLD TAC 8 l nD10VED ,
RR. RPF/IR NUMBER: N/A ST DATE UNTT I h WIT II@/ LOCATIONCOMT. THB, TURBINE class I 5 x03-CtAss t O
, Dis 7ECTION C11TERIA: DRAWING
* ] _sFECTFTCATIou O-~Pe0CEDURZ-~@
^
DOCUNDff TITLE AND M3GER: QCPC-7 Pa ra 4.3. 7. 3. 2, 4. 3. 7.4.4 ~ " R Procedure for Fab.( Installation of Structural Steel. DESCRIPTION OF NONCONTORMANCE. (Including Cause) '(( % and distinct sets of calibration requirements for two sepho:ISQ establishes two separate calibration of vrenches used for tightening per para. 4.3.7.'ge $ gjob functions ofof Calibration wrenches used for inspection per para. 4.3.7.4.4. Both paragraphs require that during the Calibration process the bolt i 3 be brought to asnimtzn ensioned tension (from Appendix B of QCPC-7) and.then eith provide a tension at least 5% in excess of the minimtrn bolt tension" (fbr ht to wrenche s) t Sning or b) have "applied to the tightened bolt...the torque necessary to turn the nutINITIITED or /18Lhead BT 50'.'.in idles the tightening d n wrench) . CO).TINUED PAGE 21 irection. . ."O(ieto-a-er Wt I DATE Q.C. sUPERTIS01 Eavazw DATE E.F. FOLET DISPOSITION: Accept as is, based on the fact that any of the methods mentioned !.n the "Des-g cription the minima of Nonconfbmance" tension required by will theresult AISC.in a bolt tension equal to or exceeding
- 1. L DISPOSITICII IT Ala, OkT1 QUALITT
~
DATE P.C.& E. DISPOSITION OR CONCUREU CE: y
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t Initiating Dccument % l l CLiSS I C ;!C:J-C LAS S 1 y 1 1 1 e
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l AC::dPT j AEJECT i l1. Grade of Steel ASTM A- 4.1.1 l 2. 1 l Identification numbers of compoment parts 4.1.2 SHAPE I.D. NO. i !. ' l \ f I ' l l 1 1 1 1 I
. 4 1 l
- 3. Straightening of material 4.1.3 !
, j i
i l l4 Oxygen cut edges 4.1.4 - , l l 5. Planning or finishing of cut edges 4.1.5 . . 5 l j g 2 Fabrication colerance 4.1.7 - l !
- 7. Fit-up (if preassembled) (HPF/ BFT)
'I j S.
Bolt tightening (if preassembled) (HPF/ SFT) i j
- 9. {
3olt torque (if preassembled) (HPF/ CTP,) . I t
} Q { '1, t f * *
- 8 5 Tfgs u I
- 10. Aelding (QCP-5Ji P
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l T adi\ NdRMATION ONLVAJ b '
. 4.' L\RKS . --
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G ade ef Steel - Available ! re lle a ' N "n . t ! .o . . r.n ' n 1- km , unmborr stamrer! on 2 ndivido il pieces. -
- 2) 'kD numbers are stamped en thi pieces and n t. d on t he l l : ' r ' " l o eil ci,n n e c t i on s . For bolt ed cimnections ID ruinbers are , t a .;e ! durin.
fabrication and verified correct by Final Acceptance sign-ori on the Work Process Traveler and Bolt Fit-up and Turque Report.
- 3) Straightening of Material - Acceptance of material on Work Proce.ss Tiaveler denotes that straightening (when needed) i s pe r CI'C-a 7as well as indicating acceptance of material type and grade.
- 4) Oxygen Cut Edges - Acceptance of oxygen cut edges is found on the Work Process Traveler and/or WIS by sign-off of the edge prep.
- 5) Planing or Finishing of Cut Edges - See edge Prep sign-off(s) on Work Process Traveler and/or WIS.
- 6) Fabrication Tolerance - Accepted on Work Proecss Traveler. (liimenslort) also see Fit-up acceptancas on W1S/BFT.
- 7) Fit-up(Bolted Connections) - See Bolt Fit Up and Tightenin Repert.
(HPF/BFT)
- 8) Bolt Tightening - See sign-offs on Work Pros.ess Traveler and B,'It Fit Up and Tightening Report.(HPF/BFT) 1 I
- 9) bit Torque - See sign-of f s on Work Process Traveler ar.! or. the i Torque Report.(HPF/CTR) 1
- 10) 'leiding - See sign-offs en aark I'rocess T r av e l e r a r.d We l .' ! a .p c e t t i n S ho e t . ( H'.' J /'.s I S )
FOR ?!FCET!0N ONLY INFORMATION ONLY
OT7.UCTUPAL STE 1. 1 1:1SPECTIO;l F.ZPDF.T Description Build'n; Drawing /P.ev Un t IC 'init I!. O Initiat_ing Docucent Location /Elev __ 1 Ct. ASS I C NON-CLASS I C ACCEPT REJECT
- 1. Grade of Steel ASTM A-
- 2. Sizes of Structural Members
- 3. All Component Parts are installed in Final Frace 4 All high. strength bolted connec t-ions are complete and as per design drawings and specifi-cacions 4.3.7. -
- 5. All soft bolted connections are tight and as per design drawings and specifications 4.3.6.
- 6. No open holes.
- 7. All welded connections are com-plete and as per design drawings and specification 4.3 l ,k PIMA RP.Si I
i I ikiEADk A ATI Ah! Akil V i IIII vi tuvini av11 VIII I i i -_ : l l- : ' '..~ i . '. . .' : : Q.C. ::iS PECTO. , _ , ,,, ,, _ _ _ __ _
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STN'd'ZL'. STEEL.1"3PF.CT10N REPr37 (SSIR1 IJ GraJe of Steel - Available fron Heat Number I.og - from Ht# s mped
..Dn individual pieces.
AcceptanceoftypeandgraJealsodenojedby material sign-off of Work Process Traveler.
- 2) Sizes of Structural Members - Called out on drawings - accepted by Dicension sign-off on Work Process Traveler, Reverifiable by consulting the As-built.
- 3) All Component Parts in Final Frame - Denoted by final acceptance on Work Process Traveler, Final Document Review and comparison with As-built.
- 4) High Strength Bolting - Final Acceptance on Work Process Traveler and associated inspection documents. Bolt Fit-up and Tightening Report.
Torque Report, Review of As-builts. 5) Soft Bolted Connections - See As-builts - Non Class I
- 6) No Open Holes - See Final Acceptance on Work Process Traveler /
bolting inspection documents. For holes abandoned due to redesign see As-builts. DCS's.
- 7) Completion of Velding - Through final review of Work Process Traveler, inspection documents, drawing changes and As-builts.
INFORMATlON ONLY . 1 hhk;.# f.. .N! .
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b~ ' l , ' THE HOWARD P. F01.ET C0KPANY ' NWEER: OR]GINAL NONCONr0RxANcE atPORr ras. 1 of 2 8802-944 DESCRIPTION: VIOI,bTIONS OF PROCEDURAL REQUIREME?TTS ATTACMMENTS DATE: GOVERNING METHOD OF CALIBRATION AND WORK APPLICATION OF CALIBRATED WRENCHES USED IN HIGH STRENGTH BOLTING Y..O No G *' HOLD TAG 1 . REMOVE s REFy RPF/IR NW3ER: N/A 3Y DATE UNET I @ UNIT II]/t 0 CATION COffr. PHB, TURBINE
~
CLASS I @ NON-CI ASS I O INSPECTION CRITERIA: DitAWING SPECIPTCATION PROCEDURY@ QCPC-7 Para 4.3. 7. 3. 2, 4. 3. 7.4.4 OC Procedur e_fo r__ fab.A_IDtLtallation M h*nral _ Steel DESCRIPTION OF NONCONTORMANCE: (Including cause) QCPC-7 establishes two separate and distinct sets of calibration requirements for two separate job functions of calibration of wrenches used for tightening per para. 4.3.7.3.2. Calibration of wrenches used for inspection per para. 4.3.7.4.4. Both paragraphs require that during the Calibration process the bolt being tensioned be brought to minimum tension (from Appendix B of QCPC-7) provide a tension at least 5% in excess of the minimum boltand then either a) "Set to tension" (fbr tightening wrenche s) or b) have "applied to the nut or head 50 . .in the tightening d irection. . . " tightened bolt. . .the torque necessary to turn the NAL INITIITED 3T isk/n / DATE id et n wrench) . CO!TTINUED PAGE 2 : Q.C. SUPERVISOR RAyu;w toss-er DATE H.P. FOI.ZT DISPOSITION: h% \.S M en k e d- ~ D. O abcs mAa in A- (PI(Ed.E;A>=
@(k M gA A h h 4CA'MCA %Ab Y
'Y k miosv%A het on % wtraed S] B w DISPOSITION BT tolI2lb5 DATE QUALITT REVIEW DATE P.C.& E. DISPOSITION OR CONCUR 15CE:
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P . G . & E . Co . DATE y M 5P'5'TIOM AC00MFI.ISRG t 3...,. - - j '- " ==-A= ==m aume s a a e Aitav =n
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-THE HOWARD P. POLEY COMPANY No.
ORIGINAL NoNcoNFORMANCE REPORT - CONTINUATION SHEF.? 8802-944 CONTINUATION OF: DESCRIPTION OF NONCONFORMANCE O PAGE 2 OF 2_ PROPOSED DISPOSITION O DIS POSITION ACCOMPLISHED C DATE 10-6-83 T DESCRIPTION OF NONCONFORMANCE: CONTINUED FROM PAGE 1: During Doctment Review it was noted that in practice, the calibration steps and job uses have been combined in a variety of ways (see below). Additionally, the steps for calit? rating a tightening wrench (the'~ step referenced tro st fr equently) have generally not been implemented correctly. The procedure requires achieving minimum tension + 5% (in KIPS), noting the torque value achieved (Ft/lbs), then averaging the torque values for the three test bolts to , Achieve the Bolt Inspection Torque Value. In practice, many i n ma ~ r e h ele noted t he t o rqu e va lu c a t ;m n iniu... icuolvn, avetoverthe reanTrig s for three bolts, then added 5%. (See Attachment 5) F>11owing are variations noted. At tac hme nt 1) Wrench calibrated as a tightening wrench. Tightening wr ench cal, steps used. Wrench used for tightening and inspection. At ta ccre nt 2) Wrench calibrated as an Inspection wrench. Tightening wrench cal. steps u sed 'imprope rly) . Wrench used for tightening and inspection. Attachment 3) Wrench calibrated as a tightening wrench. Inspection wrench cal. steps used. Note that inspector equates 5% and 50 inspection. Wrench used for tightening and Attachment 4) Wrench calibrated as both inspection and tightening wrench. steps used. (5% Specific
- 5) not indicated on document.
inspection. Wrench used for tightening and Discrepancies such as those noted have been identified in Bolting Doctnentation of sixteen work orders. 'Ihe time span is f rom 2-24-83 (date of earliest Calibration Inspection Report examined) to present. k 6 9W ?. O t' =
. I v( b I M a. . u m im M f
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I BOLT FIT-L'P A:fD TTGMTE:!!NG INSP'.CT'0: 1 I? ITIAT'?:C DOCL"4E!C CONNECTIO:: :!O . _ DRAWI::G / RE'.' .
)
1
- SOLT GRADE. !
UNIT I II SOLT LENGTH & DIAMETER' FIT-UP t IiTI ALS) ACCEPT REJECT
- 1) All Joint Surfaces are Free of Scale, Burrs, Dirt and other Foreign Material Date s
TIGHTENING - TURN-OF-NUT METHOD ACCEPT REJECT l
- 1) Hard 'Jasher Under Turned Element if Soit is l Grade A-490 l
- 2) Bolts Snug Tight Before Tightening
- 3) Nut Rotation Turn I
s Date i
~
s
',\
TIGHTENING - CALIBRATED WRENCH METHOD ACCEPT REJECT l
- 1) Calibration Wrench #
- 2) Hard Washer Under Turned Element Date REMARKS:
IhlPORMATinkl
--==we AMI v unver is svv y %/13 L. 5 IOD f l I F* A m a e m-_
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1 l TORQUE RCPORT 1:11TI AT!:lG DCC'J1ENT U:11T I 11[ B0 T GRADE D'6TE BOLT 31E DRAWING CONN. NUMBER OF BOLTS FI:!AL ACCEPT-
- 30. :10. IN TORQUE ACCEPTED CORR M .' Q.C. 31 ~s .
CONN. INSPECT. REINSPECT r l l l l INFORMA"l0N nNI.Y
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Y~ INITIAIED BY R. Bruns ALL CALI3P.ATID DEVICE 5 USED TO PERIOR.'1 1.',T,/0R INS?ECT THIS '.l0RK SKALL II LISTED 3Y DI'/ ICE IDENTIFICATION N!J'CIR AlO CALIIRATION DUI DATE. ACTIVITY DESCRIPTION P ROC E D'.'M S ,i D ?.i.'. !I*.'G S l F.0LD PTS. 3tructural Steel Fabrication QCPC-7
- see above.
- 4. Material ( 3 pieces)
- 3. '
l . h Diat.n sion s l
. Edge Preparation h
l g
- 3. Bolt Tension j l l 6 Structural Steel h'elding TCP-5A see above . '
's . Fit-uo 3 Preheat l 6 Root pass
__ - c b _ m m A 6'D I '.UhN!] 6
- 3. 1C % in sp e c tion 'i(.we'id;$ M_13hi htoYe . ' L[ l 2 l' U ; L Ajj (I Jg l than 10 pass s).t. -
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- 1. See attached eage for details.
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D;1-E-C- 3' 10, C ;1-EC-3 5 01, 2: 33:31, 183?I52, J 4072% , 6131-Cl-13-94
^
INITIATED BY '
" Erun3 ALL CALI2 FATED DEVICES USEJ* TO PERFO.:l' A?Q/CR INSPECT THIS WO?.K SF.ALL II LISTED BY DIVICE IDENTIFICATION ?.3'21?. i A'D CALIEF.ATION .st'E DATE.
ACTIVITY DESCRIPTION PROCEDURES I DRAWINGS l HOLD PTS.! ':ote 1: -QC inspection and docu.T.cntation to be done id accordance with above procedures. l -
- ote 2: All procedural hold points must be adhered ,c .
- !ote 3: When torquing is required the rel11cwing infor.:. tion shall be added to the Traveler; Calb. Device # ($ 3 E Nt Due Date. S 'f ' 91
^
l Inspec. $r /Me ha e <4 Type of T001 4 'M[ d I 7Y^".4'd
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THE HOWARD P. FOLEY COMPANY f\ NONCONFORMANCE REPORT. Page 1 of _1 NLHBER: AR02-884 DESCRIPTION: DEFICIEPCIES IN INSPEFTION RECOPDS ATTACHMENTS DATE: REQUIFED BY ACPC-7 Rev 1 Yes C No h 7-30-83 HOLD TAG 1 ' REMOVED - REP,. HPF/IR NUMBER: N/A BY DATE UNIT I @ UNIT II @ / LOCATION CLASS I x NON-CLASS I O INSPECTION CRITERIA: DRAWINO ] SPECIFICATION [ PROCEDURE g CCPC-7 Rev 1 Para. 5.2, 5.3 ce re r a ca na DOCUMENT TITLE AND NLMBER: Steel QCPC-7 Rev 1 . nstaHation of Stmemal DE.JRIPTION OF NONCONF0F ENCE: (Including Cause)_ _ _. In many cases, the Field Fabrication Insrection Report (HPF/CFFIR) and the Structural Steel Inspection Report (HPF/CSSIR) have not been filled out or have been filled out incompletely. Because all of the infomation required on these foms is available on other inspection documents (Heat Log, Work Process Traveler, HPF/CTR-Torque Report, HPF/BFT-Bolt Weld InspectionFit-up and Tightening Peport, HPF/CCI-Calibration Inspection, HPF/WIS-Sheet), consequently they were insoectors not alwaysviewed the FFIR and SSIP as review documents only, filled out in process. INFORMATinM nuv INITIATED BY ' ' DATE Q.C. SUPERVISOR REVIEW DATE H.P. FOLEY DISPOSITION: I,0 E l I 5'II0 I/' M M U /I' 7 U<'/ IA @ 5Eb /d b . 2 8 MbRMAT/JaV (CET/WLDM 77/f FF/R AlD Shlk' /3 RdZYalMrT
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DISPOSITION BY DATE QUALITY REVIEW DATE P.G.6 E. DISPOSITION OR CONCURRENCE: S . 7 n x N P.G.6 E. Co. DATE y DISPOSITION A $P ED Sjf i "
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THE HOWARD P. FOLEY COMPANY NUMBER: NONCONFORMANCE REPORT Page I of I $d 2,--$ h DESCRIPTION: Oc$dev./e5/N/Ny/echd/skoMS AITACHM"NTS DATE: (vfutigd' Q GCK 7 Rail. Yes No k' 7 O D HOLD TAG # , REMOVED . RE[(HPF/IRNUMBER: g/A
, BY DATE UNIT I y UNITII@/ LOCATION CI. ASS I @ NON-CLASS I INSPECTION CRITERIA: DRAWING SPECIFICATION PROCEDURE @ g/t7/ev/Mict Q,53 DOCUMENT TITLE AND NUMBER: hec / ate Gn6<<<,4a/au//,csr//e4w,/'S/ rems.,./ swe/ ccR 76/
DESCRIPTION OF NONCONFORMANCE: (Including Cause) N Awy Q1ses.he GddCandk/hypeo%Eeport(HFf/Cffte)awdhe Sfn<.bm2 $ Fee / lpepedk) Eapu-f0/PF/CSSte) hsK M/be.e4 f// led' Qur or /MM bred Abf htwrf /e/e/y. We Alldhe tWo'rmNioJ /YqutYQ*lht$e &S /N dW4A'e W*lW /$f5'cw hMeWft (gi4, && Jhs ese %>s'w, HPF/Cf2 9 S ue E@> HPf/BWB""& !W&"4 "W )HPfcci- I (yif,dida IN5p*EbJ NEf/Nis-Ndl/rh5d Shet! ] li5peSV# VIib OG WIE ddSEIR i n "" * % S
. pas...crtof~9m.we e~Mc~m Af ^*v as redes dwe~ts INITIATED BY DATE Q.C. IUPERVISOR REVIEW DATE H.P. FOLEY DISPOSITION:
DISPOSITI' QUALITY REVIEW
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VERIFIED BY DATE Q.C. SUPERVISOR DATE
THE HOWARD P. FOLEY COMPANY l TRANSMITTAL $' TO A )LIILVi 4 DATE /0 / - _ JOB NO. ** SPEO . 50. A ' n > WE HEREBY TRANSMIT - FCR YOUR APPROVAL FOR YOUR INFORMATICN ,v v V FOR YOUR DISPOSITION E
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JOB NO. ArrN: F, 9 dSc.g:1_ spgc, go, k801 E HEREBY TRANSMIT - FOR YOUR APPROVAL FOR YOUR INFORMATION FOR YOUR DISPOSITION OTHER i
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FORM H.P.F./T. f { gjNJ"' g[ 5 T!OM LIT. QV k gs , gpi $ 's d f, $ ' l
1 1 a T s e H O W A R D P. F O L E Y C O M P A N Y - INTEM OFFICE COMMUNICATION -
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f4AUREEN @ LEAN / PRODUCTION - CIVIL P1ECHANICAL KARIf! BURNS / PRODUCTION - ELECTRICAL [ I K. CALHOUN: ft. McCALLISTER/ RECEIVING & M. ALEXIS/ CALIBRATION ELEANOR S*!ULLEN/ QUALITY CONTROL STATUS C ".'.P I E E E C P ' " ' '"/"" C ? '.' " ! C.'.L " Z I """" ! "O 0** 7-30-83
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. OCE DEPT. l l l l PLEASE BE ADVISED THAT: (IRX/ NCR) 4 8802-884 REV. o HAS BEEN i l UD.ZTTEN AGAINST Deficiencies in Inspection Records Required by OCPC-7 Rev 1 ON 7-30-83 . 6-(In / NCR)u . . , REV. !"RITTEN AGAINST O l HAS BEEN CLOSED AS OF l ZNFORl!ATION COPY ATTACHED: HAS BEEN SUPERSEDED AS OF BY j THANK YOU, sw GCC DEPT. 6 s e .: n ,a y w m , w; .., ; . e.:, o,,
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= MAUREEN McIIAN/ PRODUCTION - CIVIL STRUCTURAL KARIN BORNS/ PRODUCTION - ELECTRICAL K. CALHOON:
CHAR,ISSE CRAVATH/ M. McCALLISTER/ RECEIVING MECHANICAL ENGINEERING G ODIS HEARD / CALIBRATION ELEANOR SMILLEN/ RECORDS o 10-6-83 . QA DEPT. PLEASE SE ADVISD THAT: X Q / MCR) 9 8802-944 MF/ . MAS SEI;! gg ggg; See copy of NCR attached ON 10-6-83 _ (IT. / HCR)*_ - ggy, .,pm ACAINST l
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HEREBY TRANS!'.IT - POR YOUR APPROVAL _ FOR YOUR INFORMATION xxx FOR YOUR DISPOSITION OTHER P! F.ASE FIND ATTM'HtD: !:CR a 8802-884
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_ P h POS M s' DIF(<35ITION AFPROVAL OF PPOPOSED DISPOSITION {_l fit:At, APPROVAL Fj ! Ot.or.EU TO VAULT - NCR 8802-884 HAS BEEN SUPERSEDED BY NCR 8802-884 Rev 1 CN 9-1-83. COPY OF EACH ATTACHED FOR YOUR INFORMATION. _ _ m a A *T'I O N NONE # ' ' TflANr. Y W C RECEIVED E89ED BY * 'JRM ORIGINAL SIGliED AliD DATED TO *' ; 'l - ' ' 5 p
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10CFR21 NONCONFORMANCE REPORT l l l Pacific Gas and Electric Company has reviewed The Howard P. Foley Company Nonconfortnance Report Number Mest $84 1 f ( in accordance with 'l the requirements of the U.S. Nuclear Regulatory l l Commission'= Code of Federal Rules and Regulations, l Title 10, Part 21 and determines it l
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is 1 Initiating Document h is not THE HOWARD P. FOLEY reportable to the U.S. Nuclear Regulatory Commission. COMPANY P. o. sox 327, AVILA SEACH CALIF. 0mese: FORIMF e.i oy ' AusNTcwe penessvunA sAcTwow.wnwe cMceoo. anos Q oAuAs. TEXAS ' MAR %seUMG. POeN8%Yuen /) NousTON. TEXA8 Los u oELEs. cAuroRNM h l
, "G- _ 44 h* 7d3 umHE2.cAuronwn The Pacific Gas and Electric Company idEldPMS. TENNESSEE Date NEW OR F W'. LOUSM4A '
PMLADELPHt issRVANM M. - % AR20NA PITTseum0H. e80#esuvAMA mWsT TAwoteacA PG&E G.C. CUAUTY ^ONTROL TUCSON. AMZONA p WAsHtNGTON. O C
, P O<9-25 E@dQNTON. ALSERTA OA HPF/10CFR21 5-20-83
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QUALITY, PROCEDURE CHANGE NOTICE 1 - Procedure Number OCPC-7 PCN Number 6 7 l Re{isionNumber 1 Effective Date 10-11-83 I PAGE PARAGRAPH PAGE PARAGRAPH 3 4.1.12 11 All Deleted the old sentence and added Overflow text'from paragraph 4.4 insert. a new sentence. 3 4.1.13 Added the word "bolted" to the sentence I 10 5.2 and 5.3 Deleted both paragraphs Defeted EXHIBITS 1 and 2 HPF/CFFIR cnd CSSIR 10 4.4 Added Paragraph 4.4 ' APPROVAL: ** CUSTOMER APPROVAL: l (. (U. (7mWest.,n /0-21-8'3 ENGINEERING MANAGER DATE APPR0 val (A8 8 0f t 01 M k(j - a f 0 2 / f,f O A mt.eed a, t. gveceeg, C h+* ate wec.a.sw.. QUALI RECTOR ' DATE U " """*
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m&EE 1 K Instruction FOR WOMAWN . 1) A file of this change notice shall be maintained in the Q.C. Files. PG&E G.C. QUALITY CONTROL REVIEWED & APP O QCP-0 *
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1 1 .. . .. l 4.1.8 ! Depending upon contact bearing, compres- ' sion joints shall have the bearing surfaces pre-pared to a common plane by milling, sawing, or other suitable means. QCPC-7 REV. 1 4.1.9 Unless specified otherwis3, compression
- members shall not deviate from ste.aightness by more than 1/1000 of the axial length between points which are to be laterally supported, and shall not deviate more than 1/32 inch in its ,
overall length if both ends are finished for l contact bearing. Members without ends finished l for contact bearing which are to be framed to other steel parts of the structure may have a variation from the detailed length not greater than 1/8 inch for members over 30 feet in length. These members shall not deviate from straightness for more than the appropriate tolerances allowed by ASTM Specification A6. 4.1.10 The top surface of column bases shall be true and in plane. They shall be set true and
- level at the correct elevation, and shall have full bearing on their foundations. Burrs and other deformations along edges, holes, and contact sur-faces, shall be removed. Holes for grouting shall be provided.
4.1.11 When beams, girders, or trusses rest on 1 l footings, piers, or walls, bearing plates shall be provided. Bearing plates may be either attached or loose. PCN-6 4.1.12 WE Welded connections shall conform to QCP-5A. PCN-6 4.1.13 All bolted connections procedure.will be in accor-WARD P. FOLEY COMPANY dance with 4.3 of this I 4.1.14 Shop connections shall be welded. Shop fabricated pieces shall be made in the maximum length suitable for shipping. 4.1.15 All machining, cutting, grinding, and shearing operations shall be performed carefully. Portions exposed to view shall have a neat appearance. Items to be joined b welding shall have the ed es suitabk-pp 'e h joint ft!d* dh ihT Et < g r the gn by ggs' b es
% takett W 86dh5 kietrepared e ipping.
by machining or FOR INF0 ONLY
4.3.7.4.6 A490 bolts atui galvanized A325 bolts shalb not be reused. Other A325 QCPC-7 bolts may be reused if approved by the g, y engineer responsible. - j Reti;htening
! previously tigi$tened bolts
"_^ which may have been loosened by the
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tightening of adjacent bolts shall not be considered as a reuse. 4.3.8 Welded connections will conform to QCP-5A. 4.3.9 Class I bolting material shall be received and stored in accordance with QCP-4. I PCN-6 4.4 Base Plate Connections 4.4.1 Rec shown on esign c.uireddrawings. clearance for grout shall be as 4.4.2 Prior to drilling holes in concrete locate ' and mao rebar,'with rebar locator, as required. 4.4.3 Drill ho'ibs of required size and embedment in the concrete for expansion anchors. 4.4.3.1 See QCP-9 for bolt spacing and placement requirements unless specified 1 9_. on Drawing / Detail. 4.4.3.2 Bush finished concrete as THE equhed. l ) WARD P. FO Y ' 4.4.4 The baseplate shall be drilled after the co
- anchors have been set (where possible) to ensure proper hole location in the baseplate.
4.4.5 With baseplate and structural member properly aligned (use wedges between concrete and baseplate for proper leveling), install expansion anchors per QCP-9. 4.4.6 Grout as directed in QCPC-10.
- 5. DO 1 TI p =
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egtapstq pf fief 4,Jerftctbk ek high st b o conne'ction and each welde~d connection will be so indicated on field drawings so that each connection can be identified by combination of a drawing number and a connection number.
4 PCN-6 5.2 Deleted QCPC-7 PCN-6 5.3 Deleted ', REV. _I 5.4 Fit-up and installation of bolted connections shall be documented on the "Fit-up Inspection Report," HPF/BFT (Exhibit 3). 5.5' Bolt torque ins the "Torque Report,"pection shall(Exhibit HPF/CTR be documented 4). on 5.6 Calibration of the. inspection wrench shall be documented on the "Calibration Inspection" form, HPF/CCI (Exhibit 5). 5.7 Welding shall be documented in accordance with QCP-5A. PCN-1 5.8 Inspections and documentation shall be performed
. on a regular basis throughout the course of construc-tion. These documents shall at all times represent a minimum of 10 percent of the work completed.
PCN-1 5.9 All documentation generated through the implemen-tation of this procedure shall be maintained in a readily retrievable manner as part of the Quality Record System. l THE WARD P. FOLEY COMPANY . 00
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d. CUALITY PROCEDURE CHANGE SOTICE Procedure Number QCPC-7 PCN Number 7 Revision Number 1 Effective Date :10-31-83 PADE PARAGRAPH PAGE PARAGRAPH 6 4.3.6.1 - Changed the sentence HPF/BFT Changed the form FORlllF0 ogy APPROVAL: CUSTOMER APPROVAL: Cald.7)dC- /O b"'1 3 ENGINEERING MANAGER DATE 4eenovat us ,.ete:: QUALITY f) R
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O s non U""" me<suens : e. DATE C n.wi.e ore.,, a.: ,,.. Cever.. rce*,w ucs
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PROJECTMANAGER DATE as..... : r. . .g/E s r -- o ,,, /014 -f/ . P AC.a N GA $ & (' .! "? A.C C3. o.a.e c. ,e, Instruction f>! . 88?T.in. .
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- 1) A file of this change notice shall be maintaine e Q.C. Files.
PG& E G.C. QUAUTt CONTROL REVIEWED & APP VED QCP-0 HPF/PCN 6'-8-83 W M
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i 4.3.4 Minor misfits which can be remedied by reaming, cutting and chipping, may be corrected by Contractor when, in the constructor's opinion, it QCPC-7 will not be detrimental to the strength of appear-
"'f ance of the structure. If it is necessary to en-large holes to accept bolts, the holes shall be enlarged by reaming. -
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, 4.3.5 Adequate guys and bracing will be used to 3 bring steel into final alignment before connections received the final bolting or welding.
4.3.6 Bolted Connections - Soft Bolts. PCN-7 4.3.6.1 Soft Bolted connections, unless other-wise specified, shall be ASTM A-307 and shall l be either hand or power tightened and documentec l on Form HPF/BFT (Exhibit 3). 4.3.7 Bolted Connections - High Strength Bolts. I PCN-4 4.3.7.1 High Strength Bolted connections unless otherwise specified, shall be bearing type and shall conform to the AISC Specifica-tions for Structural Joints using ASTM A-325 or A-490 bolts. 4.3.7.2 Fit-up items are to include, but not TmI '?T be limited to: a minimum of 10% of all con-
--" nections will be inspected for proper fit-up and documented on Form HPF/BFT (Exhibit 3).
THE 4.3.7.3 Bolt tensioning shall be accomplished by either the Calibrated Wrench Method WARD P. FOLEY (Preferred method) or, when approved by the COMPANY Constructor, the Turn-of-the-Nut. A minimum of 10% of all connections will be inspected and documented on Form HPF/BFT (Exhibit 3). 4.3.7.3.1 When the turn of nut method is used to provide the bolt tension specified in Appendix B, there shall first be enough bolts brought to a "snug tight" condition to ensure that the parts of the joint are brought into good contact other. Snu p de 4 t ss
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e R few, ac
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t wrench e ful affgr A arP.<u n 3 i$ sptIcf,wre)nch. Following this initial operation, bolts shall be placed in any remaining holes in the connection and FOR INFOD..N..l V.
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LilIT I O t<- ! U"W"" UNIT II O , l < E , BOLT GPADE D1ITIATDG ! M BOLT FIT-UP & TIGHTENING DOLT M '&DW M INSPECTION REPORT - CONNECTICR f ', (INITIALS) FIT-UD DATE ACCEPT PETET
- 1) Configuration, alignment, e: ige preo, cleanlir. css.
TIGVTENING - TURN-&-HUT METPOD DATE
- 1) Hard washer under turned eierent if bolt is Grade A-490
- 2) Bolts snug tight before tightening.
- 3) . Nut rotation turn.
TIGNITNDG - CALIBRATED WRENCH METHOD DATE
- 1) Calibration Wrench i .
- 2) Hard vasher under turned elernent.
TIGWrD!DG - FOR SOPP BOLTS MATERIAL HEAT N1.EBER E HEAT bU
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Inuu UGLY rrm 11 t r r " R a A Tm ni %Il V I A,j hk I'y v siiilsv 4F's N h N k k- b Q.C. DISPECIOR DATE DOCUENTATION REVIEW DATE
FIELD FABRICATI0li I:4SPECTIOt1 REPORT Description Building Unit Drawing /9.ev. Location /Elev. ! _ . . 7 l Initiating Document - l
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~ CLASS I C *
- 10!1-CLASS I O ACCEPT REJECT
- 1. Grade of Steel ASTM A- 4.1.1 '
1
- 2. Identification numbers of compoment parts 4.1.2 i SHAPE I . D . 110.
1 1
- 3. Straightening of material 4.1.3
- 4. Oxygen cut e.dges 4.1.4
- 5. Planning or finishing of cut edges 4.1.5
- 6. Fabrication tolerance 4.1.~/
- 7. Fit-up (if preassembled) (liPF/ BFT)
- 8. Bolt tightening (if preassembled) .(HPF/ BFT) _ _ _ _ _ _,, , , , _
9. 10. Bolt torque (if preass; bl p5 R TIh hh { Welding (QCP-5A) g ( ., 3 kj ... t 50 *$ b REMARKS: Q.C. CLERICAL RPF/CFFIR 3-10-81 - - DA_TE
l g , , A kh ed $' INSPECTION REPORT
'Dsscription Building Drawing /Rev Unic I C Unit II O Initiating Document Location /Elev CLASS I NON-CLASS I [
ACCEPT REJECT
- 1. Grade of Steel ASTM A-
- 2. Sizes of Structural Members
- 3. All Component Parts are installed in Final Frame 4 All high. strength bolted connect-ions are complete and as per .
design drawings and specifi-cations 4.3.7. -
- 5. All s6ft bolted connWetions are - - - - -
l l tight and as per design drawings and specifications 4.3.6.
- 6. No open holes.
- 7. All welded connections are com-plate and as per design drawings
- and specification 4.3.8.
REMARKS: _. aa a PE M .1 O kFk V
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, THE HOWARD P. FOLEY COMPANY NUMBER: l ggg NONCONFORMANCE REPORT Page 1 of 1 8802-884 Rev 1 1
g DESCRIkION: DEFICIENCIES IN INSPECTION RECORDS ATTACEMENTS DATE: REQUIRED BY QCPC-7 Rev i - - - . - - - - - Yes @ No 0 -- S-t-83 1
~ PP.iORITY HCo 80tD uc < "t^
REMOVED , REF. EPF/IR NUMBER: N/A BT DATE UNIT I X UNITIIO/ toc ^tto" ctASS t 3 NON-CtASS t O INSPECTION CRITERIA: PROCEDURE X DRAWING ] SPECIFICATION C NT ME AND MER: Procedure Steel for Fabrication and Installation of Structural i QCPC-7 Rev 1 l l DESCRIPTION OF NONCONTORMANCE: (Including Cause) l In many cases, the Field Fabrication Inspection Report (HPF/CFFIR) and the Structural l Steel Inspection Report (HPF/CSSIR) have not been filled out or have been filled out incompletely. Because all of the information required on these forms is available on i other inspection documents (Heat Log, Work Process Traveler, HPF/C'IR-Torque Report, HPF/BFT-Bolt Fit-up and Tightening Report, HPF/CCI-Calibration Inspection, HPF/WIS Peld Inspection She inspectors vie = d th: e n. g r.tly N y t g_.c ,not always fille hout
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(; o st : ft' o c t Q s A G fn sla a 1"t% f er r a$n54? process.~UY INITUTED BT
$ /~ kf DATE
_. ' .5 Q.C. SUPERVISOR REVIEW DATE I
- 1) H.P. FOLIT DISPOSITION: *
- OM b / n tea.'s 44 Revise QCPC-7 to delete requirement for FFIR and SSIR.
W
- T44 uagmiq WO
- 2) OnAs Is.
date of approval of proposed revision of QCPC-7, accept existing documentation (a) The information required on the FFIR and SSIR is redundant and retrievable from other documents (See attachments for specifics) . (b) Each structural connection has been walked down and "As Built". (c) During do the ape ality 'ecords eflec review h all plation,ekageswillbereviewedtoinsuretg, ins 'p ']" '# M d h DISPOSITION BT DAIt # QUALITY REVIEW ' 'DATE e w &A L 9-6 s 3 P.G.& E. DISPOSITION OR CONCURRENCE: b C ^ C-Uf* W s h N .),7",( Tis p.n h o e ,1( C eph t*t ulia. 2) m. b ( S-O.S N o *0 5 I N C
; to bewa.honregenced r
en hs /W4. e nd 5514 JJ e s + <, e s s te. Gr .- *%se d o c u m a n is. G c. , n s
- e. A.
k~ See ep kse. ef w*ef p g% % e
~TJ e.
cr- e- A ' ml 'tN *" U
% g. m a
y
- P.G
)M E. A /)
Co. ' DATE E DISPOSITION ACCOMPLISHED 7A / 1619, h 7ERIFIED BY DATE M 7 _y
/ Q.C / SUPERVISOR
- 48- #AIF
~
r9nce tn P!n Main) / #
. ,(&c1.vn 4' FIELD FABRICATION INSPECTION REPORT (FFIR)
- 1) Grada of Steel - Available from Heat Number Log. Traceable f om
'_ numbers stamped on individual pieces.
- 2) 1D numbers are stamped on the pieces and noted on the WIS for velded connections. For bolted connections ID numbers are stamped during fabrication and verified correct by Final Acceptance sign-off on the Work Process Traveler and Bolt Fit-up and Torque Report.
- 3) Straightening of Material - Acceptance of material on Work Process Traveler denotes that straightening (when needed) is per SCPC-7 as WA 4-1-8b well as indicating acceptance of material type and grade.
- 4) Qxygen Cut Edges - Acceptance of oxygen cut edges is found on the Work Process Traveler and/or WIS by sign-off of the edge prep.
- 5) Planing or Finishing of Cut Edges - See edge Prep sign-off(s) on Work Process Trave' , and/or WIS.
- 6) Fabrication Tolerance - Accepted on Work Process Traveler.(Dimension) also see Fit-up acceptances on WIS/ BET.
- 7) Fit-up(Bolted Connections) - See Bolt Fit Up and Tightening Report.
(HPF/ BIT)
- 8) Bolt Tightening - See sign-offs on Work Process Traveler and Bolt Fit Up and Tightening Report.(HPF/ BET)
- 9) Bolt Torque - See sign-offs on Work Process Traveler and on the
, Torque Report.(HPF/CTR)
- 10) Welding - See sign- or lkr e i Sheet.(HPF/VIS) , b4i V S "
4 hhvI o.m 0 C e STRUCTURAL STEEL INSPECTION REPORT (SSIR)
- 1) Grade of Steel - Available from Heat Number Log - from Ht# stamped
,,on individual pieces. Acceptance of type and grade also deno'ted by material sign-off of Work Process Traveler.
- 2) Sizes of Structural Members - Called out on drawings - accepted by Dimension sign-off on Work Process Traveler, Reverifiable by consulting the As-built.
- 3) All Component Parts in Final Frame - Denoted by final acceptance on Work Process Traveler, Final Document Review and comparison with As-built.
- 4) High Strength Bolting - Final Acceptance on Work Process Traveler and associated inspection documents. Bolt Fit-up and Tightening Report.
Torque Report, Review of As-builts.
- 5) Soft Bolted Connectionu - See As-builts - Non Class I
- 6) No Open Holes - See Final Acceptance on Work Process Traveler /
bolting inspection documents. For holes abandoned due to redesign see As-builts. DCN's.
- 7) Comple, tion of Welding - Through final review of Work Process Traveler, inspection documents, drawing changes and As-builts.
F0R DE=l,33 03
A 4ab n m t c ' WELD INSPECTION SHEET CONS. NO. WELD NO. __ WELD PROC. SPEC (S) USED LOC /COORD. . 5 DRAWING .' L* NIT . ELEV. INSPE OR TYPE OF WELDING ELECTRODE PIECE TO DATE - USED INITIATING DOC. r ACPT RJCT EDGE PREP AND FIT-UP ACPT RJCT TACKING Edge preparation Rod heat # Fit-up Rod diameter N.D.E. (where applicable) - Fit-up Material - - -
- Welder t.D.
- - -- -- - -- ~ - - - -
.P.O.6HT8-- - - - - - - - -
Preheat ACPT RJCT ROOT PASS INSPECTION ACPT RJCT FINAL PASS INSPECTION Rod heat d Rod heat # Rod diameter Rod diameter Visual Inspection Visual Inspection N.D.E. type
- , D . g . type Welder I.D. Welder I.D.
Preheat Preneat
~
} _ MULTIPASS 10% INSPECTION ACCEPT { ,,,, REJECT
']N/A' -- -
~
~ ' ~ '
-{ l MAXIMU'.! 600*F INTERPASS (Ref. Sec. 7.5)
ADDITIONAL REMARKS: ACCEPT REJECT { N/A l
~
b _ n-e#%I.I
- - - - ~-~
This is to certify
, m p a 3 yi ek b per AWS 31.1u eac ,
L4Ld(sy g g pegd in: u.a The Howard P. Fole t 0 Lk > Mchures, anc have been founc to be acceptable. # -
- DATE 0.C. INSPECTOR
- 6 O
. 6 -
Affael,med U
- QCPC-7 BOLT FIT-UP AND TIGHTENING INSPECTION INITIATING DOCUMENT CONNECTION NO.
DRAWING /REV. BOLTGRADb, UNIT I II BOLT LENGTH & DIAMETER
' (INITIALS)
FIT-UP ACCEPT REJECT
- 1) All Joint Surfaces are Free of Scale, Burrs, Dirt 1 and other Foreign Material Date TIGHTENING - TURN-OF-NUT METHOD ACCEPT REJECT
- 1) Hard Washer Under Turned Element if Bolt is Grade A-490
- 2) Bolts Snug Tight Before Tightening
- 3) Nut Rotation Turn Date TIGint. SING - CALIBRATED WRENCH METHOD ACCEPT REJECT
- 1) Calibration Wrench #
- 2) Hard Washer Under Turned Element Date REMARKS: _
m rnn iktronM ATink ful V _ ru1\im u aodun vei ' O Q.C. INSPECTOR DATE Q.C. CLERICAL DATE HPF/BFT
bNarbno) f QCPC-7 TORQUE REPORT INITIATING DOCUMENT Ut41T I II B0f.T GRADE DATE BOLT SIZE DRAWING CONN. NUMBER OF BOLTS FINAL ACCEPT. NO. NO. IN TORQUE CO N GT/ Q.C. SIG. CONN. INSPECT. ACCEPTED REINSPECT
-j l
lr . 1 i
&f?
t_f; ..4.',I. s 4 I
- y Q.Cf INSPECTOR 'T" - 6 A- '- T4 "U 'C--- - ~ --
._ Q.C. CLERICAL.. .
DATE l _ _.c - - _ _ _ _ _ -
^?
j m, ...--gW"* - ._,ea.: n, _i w y i m % 'EiNwm '-]'"" " ll ,' k k e gp THE HOWARD P. FOLEY CO:'?AW ggg p' M' S-dbD IN Is , CONNECTION 9', 3?EC. SO. 5422 & 8833 & 8831R NO. 6181-Fev.16
" l 8
40RK DOC. NO. C-6181 rev. 2 - P1GE 1 0F
%TG/DCN NOS gr-c_d11C DC1 'EC-3601, ~438281, 438282 g
. 447245, 6181-ci-13-94 --~~~ . l INITIATED BY R. Bruns ALL CALIBRATED DEVICES USED TO PERFORM AND/OR INSPECT THIS WORX SHALL BE LISTED BY DEVICE IDENTIFICATION NUM3ER AND CALIBRATION DUE DATE.
ACTIVITY DESCRIPTION PROCEDURES' DRAWINGS HOLD PTS. Structural Steel Fabrication QCPC-7
- see above.
A. Material (. 3 pieces) h B. Dimensions - h C. Edge Preparation j h D. Bolt Tension 6 Structural Steel Welding 'fCP-SA ' see above. A. Fit-uo ! h B. Preheat __m 6 j C. Root pass __ ,, g 4 4GQ fyj g 6 D. ' 10% inspection %w21d'$ EDi fffd8ltGM ' hj M .fi *}l" MM h than 10 passes)D,I'i..u ISi W M ird @ gT[j hs Il B l E. Welder stamp hd6M$Q$T L 1 gW 8 ~ h F. Final WW w"~~ g i ; .' N o t e s : l I 1. See attached eage for details. U INFORfA A*f tnn h u,u '
*v+= v.,4;y4,y.
PRODUCTIONCOMPLETE_[ . . DATE h/72AT _ ,,,,,
'gI@ g' p j A NY INSPECTED BY ' IM lh' .s
( k DATE \VU IE ' Q.C. CLERICAL REVIEWED DATE YM2 N 'P /
- rc d - [ ~ .C f_,
THE HO"ARD P. FOLEY COM?AliY 4#acA Q [C~ WORK PROCESS TRAVELER COUNECTION 94 SPEC. NO. 5422 & 8833 L 8831R NO. 6181 rev.15 WORK DOC. NO. C-6181 rev. 2
.PAGE 2 0F 8 DWG/DCN N.Q; DCl-E-C-3114, D0.1-EC-36Q1', 4 3 8 281, 4 3828 2, .
447245 , 6181-ci-13-94 - INITIATED BY R. Bruns
- ALL CALIBRATED DEVICES USED TO PERFORM AND/OR INSPECT THIS WORK SHALL BE LISTED BY DEVICE IDENTIFICATION NUMBER AND CALIBRATION DUE DATE.
ACTIVITY DESCRIPTION PROCEDURES DRAWINGS HOLD PTS.! Note 1: -QC inspection and documentation to be done ir accordance l with above procedures. . Note 2: All procedural hold points must be adhered tc . Noto 3: When torquing is required the following information shall be added to the Traveler; Calb. Device # /9 'T E /4 Due Date 5////87 Inspec. 3rA7eAaary Type of Tool RNA#-N rQ4fdC gm
-m g l
l 1 a ens E B MW% W9 1 0 K D Tf % MRM ' R6M P4 "4## LM lil 3 K &" W BliWM us a _ s ils tr a us uA 3
= == = = -
m MD lhlEAna avmu . J . . . . _
" u vru r Mg gypg g g
__ . .ii a sil U PRODUCTION COMPLETE _ b b @ ) I 5I } DATE _2/2c/R%[( l\ lI
- OiE hTfNAR072.Tdl.bY C MFANY INSPECTED BY I OUALITY MANAGER DATE Q.C. CLERICAL
^
ay M . ..o e 2..-Af.7
A M med Y' !p- ' Connection 94 SU??LIMENTAL NOTES g ggg ,,e g .gg .q t( STRUCTURAL STEEL FABRICATION & ERECTION (QCPCM ) l
! 01 ara '
o4 4. ?iece Piece
?iece d Poi.nt 394 Note 394 Note l~C94 Note Hote Note l fl9/ t>} 1- % D i erial Miif f3 D ( O 1 Soi 53 12llTl6) & 'i 4'7 ensions $ p lb M O 41Its /%p
;e Prop. O *
+- w~
.t Tension 4~f)
,g/p gM ,yd 13
;es : .
- 1. Consists of 3/4" A-325 bolts -
2..ST W %S W 9(i2Mql01] M,ftTKfQI0, meuws PlW0LW At$ 0 y- )$// a JE/ 7/9#V3avnamar q gag}
- STRUCT L STEEL WELDING (QCP-5A) l Weld k* eld Weld Weld Weld ld Point - '4 9 A' Note l g4B Note ' 94c- Note 940- Note i 9 4 E- Note 1
- Up UL t ,
eheat NA 1 'h l ( gg Niy/n NI110 2,h11 t'3 a so et Pass /D Q3 0) g g TA N5 5 I'nsp. . NA .
~ NA NA 1 -
ider Stamp b p , ggg n , , , 9M M h n
,,1,.,.,. 'T3 TK 1Xpg ....agNU3.T .r.a1.'?3 & E
- us- .
- 0R INFORMATION CNLY
,,.,,,.,,, -.. _ ... _ , nw , -- - - -- - m . ,. 3.a, o e w .- d. .' THE 80'dARD P. FOLEY COMPA.W -- -
NUMBER:
- ORIGWAL
" " " * " " * * * " "'** ' ~ " " "
DESCRIPTION: DEFICIENCIES IN INSPECTICN RECORDS ATTACHMENTS DATE: REQUIRED ST QCPC-7 Rev t
^
Yes @ No 0- S-t-83 PRIORITY 40 aaD tac e s/^'
. RD(OVED . , u-=-. .
. . . .s REF. HPF/11 NUMBERQ/P _ _5 BY ' DATE .-
M . I..b. 'E. / LOCATION 7_ [ _ ,,
]I SS Mf0N-Ct.A$s t O .
' ~ ~
INSPECTION CRITERIA)"7RAWING
~
SPECNICATION 0 ~ rabcznunz &
'T-M E E M ER: Procedure for Fabrication and Installation of Structural Steel QCPC-7 Rev 1 DESCRIPTION OF NONCONTCRMANCE: (Including Cause) -
,, In manQses, the Field Fabrication Inspection Report (HDF/CF.IIR) and the Structural Steel Insnection Report (HPF/CFSIR) have not been filled out or have been filled out
, incompletely. Bceause all of the infornation required on those forms is available on l other inspect'lon docu..ents (Heat 1/>g, Fork process Travelcr, HPF/C"rR-TorqJe Report, l MPF/BFT-Bolt Fit-up and'?tqhteninq Peport, HPF/CCI-Calibration Inspection, HPF/WIS l t' eld Inspection She v iiJtercetor n vi=-i e '!' W-C0!"6, n c ie" de= c . n nu /U c u p:.,t l;
- W " .e r.at. 11miyc fille.daout in process.
(,1u w : [3('st/QmAC- M J J i v T M h t r 4 'l ' ^' ' ' INITIATED 8T
~
x Q / 83 - Sh)/J DATE Q.C. SUPERVISOR REVIEV DATE 1 E.P. Fot.ZT DISPOSITION: D. Gens Ft , og 4)
, ,o , 4 n a w e/r M a n aa mey Q @/{f e
- 2) On date of approval of proposed revision o f CCPC-7, accept existing documentation l As Is.
(a) The inforniation required on the FFIR and SSIR is redundant and retrievable from other documents (See attachments for specifics) . (b) Each structural connection has been walked down and "As Built". (c) During the ality 'ecords review all docy aa a eflec* h i ekages lation, will be reviewed i ' A ' *1to* *'insure tg b
']
DISPOSITION ST DAT F QUALITT RIVIEW ' 'DATE C. ld '7]A W Y'lo */3 P.C.& E. DISPOSITION OR CONCURRDICE: O on c-usa w e k N .>. Fi:,l 'Sgsp.nhe, , g e ,,gf (*t visa. 2,)e, h r e.o d o.s h11o o s : %e i o f'= e m e/ ,, .% nef4 .,s.sssa o
?
e s l e , , a I,Ia. %.~o%e d ob., e u, ,e e ny , ,f.s . G c. n s p ae k <> , da a:e. e .e p %.ne e. o P us .e le % .styn o lT
- n +%. w e < V Peo e. n 'r- s l* e.
m (6. .sp usl'ess .see. a.d a cn & ,kO '
- 9. y.33 P.G.'& E. Co.Q DATE
'd __ _. .. . . G [i I1 Il
.Mit DISPOSITION ACCOMPLI I E. ".
VERIFIED BY DATE Q.C. S',JPERVISOR DATE~ b$Sh -, 5 S $ nV Wh. % al' 1AfilMK I;IEFY
- m. -,,e
. . , . , ~ . -g- -- - "e --
\
F Irt'- TYdd IC/ '
- 6.: . .
INE'!v:: .t:P )RT .-
~
Description - Building Unit
..Jsiwib'MR'e'vD E -==- Lociseion / E1ev . .M _. ---w-
~ . . . . . _ _ _
-Initiating D' cument
- - - ~ . - - - -
o '- 7 , r ,.CijtsSIQ.. _
.. ,- . --+
NON-CLASS
- I. . ~-.
,,, 4 -- . .. n - - -- -
~ ~ . .
_ _,_...,,...s. ACCEPT REJECT
- 1. Grade of Steel ASTM A- 4.1.1
- 2. IdentificItion numbers of compoment parts 4.1.2 "
SRAPE I. D. 110 . '
- 3. Straightening of material 4.1.3
- 4. Oxygen cut edges 4.1.4
- 5. Planning or finishing of cut edges 4.1.5
- 6. Fabrication tolerance 4.1.7
- 7. Fit-up (if preassembled) (HPF/ BFT)
- 8. Bolt tightening (if preassembled) (HPF/ DFT)
- 9. Bolt torque (if preassembled) (HPF/ CTR)
- 10. Welding (QCP-5A)
Rzm RxS. _ . , . - _ . . . - ._. . _ H J K I F. -
- T. .". .i .! Mo uIwou.a Q.C. CLERICAL R Y _
Q I itPF/ CFFIR 3 - 10 - 81 . C . INSPECTINFORMATinlu
---vmi nw D^TE . v -
--_.a
A&c), wy
.. _ ~ . . - . . .
~~
. FIE1.D FABRICATION INSPECTION REPORT (FFIR)
.._. g , , . .
HMrade of Steel - AvailaTTF f rom Heat Number 1.og. Traceable--f rom '-- _ ,,- numbgtamped on iqvidua1
., pieces. _ , ,
,__- ["
. -s m -
~s ., ** ~
, . ,, s9 . ~.--
..w 2f aatgausbers ar,e stamped o,n the .piecta aad_ noted.og.Aha WIS .&or wa.lded . .
. n .. .. : - - -
J ,,~~- n co
.n.ne.etions. For bo8e_d datf.ieetio.nr*ID
. . - - 'n.um.bers "are"st"sepet da. ting. . _ , - - -
-_y . ...
f abrication and verified correct by Final Acceptance sign-of f on thl Work Process Traveler and Bolt Fit-up and Torque Report.
. . - 3) Straightening of Matedal - Acceptance el matecip1_on; Work Process '.' .
Traveler denotes that straightening (when needed)_is p'er,$CPC-7 as
- itK4 M -RS vell as indicating-4cceptance of material type and grade. '
- 4) Qxygen Cut Edges - Acceptance of oxygen cut 3dges is found on the .
Work Process Traveler and/or WIS by sign-off of the edge prep.
- 5) Planing or Finishing of Cut Edges - See edge Prep sign-of f(s) on Work Process Traveler and/or WIS.
- 6) Fabrication Tolerance - Accepted on Work Process Traveler.(Dimension) also see Fit-up seceptances on WIS/BFI.
- 7) Fit-up(Bolted Connections) - See Bolt Fit Up and Tightening Report.
(HPF/BFI)
- 8) Bolt Tightening - See sign-offs on Work Process Traveler and Bolt Fit Up and Tightening Report.(HPF/BFT)
- 9) Bolt Torque - See sign-offs on Work Process Traveler and on the Torque Report.(HPF/CTR) 10)' Welding - See sign-offs on Work Process Traveler and Weld Inspection Sheet.(HPF/WIS)
F0Rlhlt"?.5fT94AUIV la a u. a.. 4 m a U TL 1 INFORMATl0N OC
w-r - ey, -~ ~ ~
-s ~1 .
.. c rc: usa . S:n . 1 -- -
- - - = = ' I:iSPECT10:1 REPOr,. -
- ~~
. ~ . .
Description Building
. ~ . . ~
Dr, awing /Rev Unit IC ..
] Unit II -
- Initiacing Document - - - - - -
.. Location / Elev,_ .. . _ . ._ .
gy. --
.g " ~m h --
--.~. m ew
. .. . CLASS .
I O .-,.,,... - . Z A,-__=,,..,.:- NQS.-CLAS'S X C_ ~ .
. - - ~ *
. .& , set.e" __
_ .
- mm
- e. . , ,
~'
.- . w
. . ..___[_}
*- m ACCEPT REJECT
~
- 1. Grade of Steel ASTM A-
~~~
- 2. Sizes of Struccural Members
*~
- 3. All Component Earcs are installed in Final Frame 4 All high. strength bolted connect-ions are complete and as per .
design drawings and specifi-cations 4.3.7. -
- 5. All sof t bolted connections are -
tight and as per design drawings and specifications 4.3.6.
- 6. No open holes.
- 7. All welded connections are com-piece and as per design drawings and specification 4.3.8. , l g
REMARKS: l l'
@kD l)l{fII.d.8. TUNb- ,
I l h l's [L#4 w .ut.ki'm i iV h 4 Wilb
- Q.C. I:iS PECTOR DATE I
INFORMannu nan v
~w- -***"H #
, MM n - ^ ^~-- e. _ _
% s.. - -
,e -.
-oy ~ - -- . m W y J g _ _ ,, ;
- l
. STRUCTURAI. STEE1. INSPECTION REPORT (SSIR)
-a 9
e em*=>~ m . ^- *
).) . Grade of Steel - Availabh. from Heat Number 1,og - f rom Hti ' stamped
~ ~ ~
.g
.s. ,
Top indlyiEalSeges.-. Acc.ep.tance of type and grade also detioted by -
~ . . . _ . _ _ _ _
. w __ . .- -
, Z CsayTY,srsign-of f .31 EazA R;egesa Trav.clar. .!P*
- . ~ . - ~
,) Sizes of es, Structural Members - Called out tm drawings - acetpted by . -
' ~ ~
. Dimension sign-off on Work Process Traveler, Reverifia'b'le by l
- ~
\
consulting the As-built._,. ,
=.- % . .. . . . . . . _
l Component Parts in Final Frame - Denotc.d by {} - final acceptance on '
~~ '
Work Process Traveler Final Document Review and comparison with '
~ ,
As-built. .
~
- 4) High Strength dolting - Final Acceptance on Work Process Traveler and associatedi'rispection documents. Bolt Fit-up and Tightening Report.
Torque Report, Review of As-builts.
- 5) Soft Bolted Connections - See As-builts - Non Class I
- 6) No Open Holes - See Final Acceptance on Work Process Traveler /
bolting inspection documents. Fe.' holes abandoned due to redesign see As-builts DCN's.
- 7) Completion of Welding - Through final review of Work Process Traveler, l
inspection documents, drawing changes and As-builts. y nkU V a Tm 0Rjytrr"*aM F w....us. ~ a V!1LI WORMATION N" *
.=----e _
n ., , - m ,. w ,-g u ~ y ,, w ~~- ~a =
.. ,,, . A m .w; y -- '
. .as --
'* - ~
WELD INSN CTION SilECT CONN NO: _ . j WELD No g - WELD PROC. SPEC (S) USED 1 LOC /COORD.-. i DRAWING _ '
, 'JIT -
ELEY. - _INSP'E.d.E0Y . TYPE .OF . . WELDING ,- ELECTRODE ^
- T IC T. ' ~~
- ;0
=.-==.- -- ,*. -
DAI h
., ., . ~ .
USED -. __ LNITIATING e.= -,% 00% . _
, ..e f
_ . ACPT RJCT EDGE PREP AND FIT-UP ACPT RJCT -- NCKING Edce oreparation Rod heat
- Tit-up Rod diameter S.D.E. (where applicable)
Tit-up -
.s. l Material -
Welder I.D. - - - P.O.&HTa Pren.$t AC?T RJCT RCOT PASS INSPECTION ACPT kJCT FINAL PASS INSPECTION Rod heat
- Rod heat 8 Rod diameter Rod diameter l Visual Inspection l Visual Inspection '
'. . D . E . type
'. . D . I . type Welder I.D. . _ _ - -
Welder I.D. Preheat
?roneat MULTIPASS 101 INSPECTION ACCEPT REJECT
[ N/A MAXIMU:1 600*T INTERPASS (Ref. Sec. 7.5) ADDITIONAL REMARKS: _ ACCEPT { REJECT N/A nit a to certo. e..i t om is.v w m s,
- a. , v. . .n ne.a ce The w., r 4 . re i <.v . >nu n.. ..... a v ro
..u n ..r w j ) -
S q t p. , g.$.op 7.g 641.p e ecce m eie.
= en1 f g g l %,s A h a e a 8 g
- a v 3, 3,.-
, , ,.7,,.
.i INFORMATION DMI V
.. n. e ^
~
~ Q'~ ~ ' ~ T- ~ ~ .
- ~. .
.. y '- ~
ANactsmed D
. c __
- ~ - -
~
~
~~ ~
- QCPC-7 30LT FIT-UP AND T3TE:ll::G -
-- ~ \
~
' INSPECTION l l
, _ _. L , '
.INITIATISG DOCUMED
~
CONNECTION NO.
-6. -m = .
DRAWING /REV. . BOLT GRAD.,E l . ~ _
- -GIT . ~
I t-
. * ] . ~ @,- -.---.--- --.-80LT ~ -LENGTH
- - ~ ~ 7: 'DIAMETEit
. .. * '.mn . m -
(INITIAI.s ) .
'I .I d ; 31 -- -
Ti . ACCEPT REJECT
!) *K11 Joint'SdifaceDeTeNf Scile,' huftf** Dirt
. .and other Fo're*1gn~Maceiial' ~ ~ -
, Date
, ---TIGHTENING - TURN ,0F g T METHOD . _
ACCEPT REJECT
- 1)~ dard Vasher Under Turned Element if Bolt is Grade A-490 # *
- 2) Bolts Snug Tight Before Tightening D Nut Rotation Turn Date TIGHTENING - CALIBRATED WRENCH METHOD ACCEPT REJECT
- 1) Calibration Wrench f
- 2) Mard Washer Under Turned Element Date l l
REMARKS: l _ .a aR O
= = o r" - ^P'S- " ~N %dlNb I g }.u.. g v..o
. . . . - , e ,,
se 1-g V E 5.
=
a 7 Q.C. INSPECTOR DATE _o Q.C. CLERICAL v DATE 0{$19 fATirino n. .
- LR . :. ' ',. . . w ~ ~ ~~~ w ---
- . . - ~ -
~ . ~ -~
~w _
-~
.e t E
'~~ ~^
9CPC-7 ~~ TORQUE REPORT _
~""***~INITI ATING DOCUMENT -
*=. - '
... UNIT I II
. . BdLT GRADE
~ ~
~~
1 --;
-6 ATE
- _ 2 ~ . ,~ldI'dI'h E
_. ,_ _ . . . . . . - . . - - ~ . . , ,.
~"
- ~
- -- ~~ -4RAWING _
~
CON &L
- NUlGER Of BOLTS FINAL ArrrDT,,
-g NO. NO. IN TORQUE. ACCEPTED # N
' 9 * ' " b- -
CONN. INSPECT. REINSPECT f*
~
n
,. . . , .. a=
l 1 l
- . 1 f_.. .....u h "'
[QQ O.C. INSPECTOR - -
'" DATE -- ~-
Q C. CLERICAL DAT.E -
. ~.- -
-g .
thlCADnan it' int finti V _ _ _ _ . -
t
~ }?)_f?N y 9 Y R Y $tNeWW' _'_' ll,' & ~ &^^
F ~,.-. . gggp" . jp THE HOWjy) P. FOLEY CO:2A'N h
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RUCESS- TRArt. LEA ryq-W CMy
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C.o Mp tevE 2 Y 5} , 94" CONNECTION i SPEC. 50...._ 5422 & 8833 S '8331R -
. NO. _6 181-Rev.16 _
i UORK DOC. NO. C-6181-rev. 2 - hAGE 1 0F, 8 I m- -
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DWG/DCN-N6. ~ 6 -g m i1 C DCl'ECi3601, 4382Slr 4 M .. .'.. Q '- -%4 . , . 1
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.- 4 47 24 5 , -4181-ci-13-9 4. .. -. - --~..J---- $e
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JL=.ACuns.
- INITIATED BY - ,
1 AU CALIBRATED DEVICES USED PERTORM AND/OR l
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INSPECT THIS VORX SHA.LL BE L TED BY DEVICE IDENTIFICATION WM3ER AND CALIBRATION DUE D' ATE. ACTIVITY DESCRIPTIOS PROCEDURES' DRAUINGS HOLD PTS. W ' l Structural Steel Fabrication QCPC-7 see above. . A. Material ( 3 pieces) h B. Dimensions h C. Edge Preparation - A D. Bolt Tension h I Structural Steel Welding TCP-5A Gee above. A. Fit-uo b ; B. Preheat ____m 6 i C. Root pass A QQIjl%{ ng 6 l D. 10% inspection {(.wdd9 M15h bfoN U.Q h) U. I @8 $3 6 than lo pas ses )D. !. .:: fM @.i EleU# I.WM h a '$ b. 3' E E. F. Welder stamp Final hb6 M $ Q){ j ( MW W" WW ~ h 6
. j Notes: '
1 See attached oage for details. E r- rs .
I V. '{:V 3_{} @fk $ T f f\ p.] fqggyz,
e=
t.J i % [, } PRODUCTION COMPLETE [ - DATE h/2x-7A A THE HOWARD P. FOt ~iv PANY y - , - - INSPECTED BY 9 y g, l , DATI ,an thW l ll Q.C. CLERICAL N [#["' jd$ @h,fd, , WED I DAT7
,l 9V & # ' REM d'/d - - _ .
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THE-HOWARD P. FOLEY CC:2Aln'
-fl E, JORK Pr30 CESS, TRAVELER C0!!NECTION
[ 94 . ,l T EC. No. 5422 L 8833 L 8831R - WJ. 0181 re v .1.6 WORK DOC. NO. 4-6181 rev.J -
-PAGE ' 2 0F 8 DWG/DCNNO. I1C1-E4-3114, DM-EC-360.r, ,4 3&28b 4 35282, J - .- ~ -
Q_ .' L4 4 7 2 4 5 ~,~5181-cl-13, 947-~. .-
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_ .I . l _ .._-. . w um - - - -- - - - - - - ' - INITIATED BY "- R . Bruns s . ~~- ~~ "'
== -
'-ALI, CALIBRATED DEVICES'USED TO PERFORM AND/OR
INSPECT THIS k'ORK SHALL BE LISTED BY DEVICE . IDENTIFICATION WMBER AND CALIBRATION DUE DATE. l ACTIVITY DESCRIPTION PROCEDURES DRAWINGS HOLD PTS Tote 1: 'QC inspection and documentation to be done ir accordance l with above procedures. .
~
Note 2: All procedural hold points must be adhered tc . Noto 3: When torquing is rlquired the fellowing information shall be added to the Traveler; Calb. Device # (9 'I E de Due Date 5//A'?J I Inspec. .3, /)76 ha 4 4 Type of Tool _ Ar/4# N r$g406" e.,- . d A' l e-m py j E M f1!W %U M VDTT R n%E _ _ _ m es i RNa@ M WMfiI AR !P' W B W M ki M.h 11 -a M LA B m..--- _ u mD
~-"n in eu ..m . . . .
wr Msgw vg[y PRODUCTION COMPLETE [./ b DATE L2hJ/n# THE HCWARD P.{
- E" 90MFANY INSPECTED BY , n , n & t4. t R A T I l A!. 1 A TR DATE CO\ M.b IU q.C. CtEarCa.t 1 U h ' d """ MUMATl@tTdy i
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j Cony etion 94
. SU??LEME:lTAL NOTES g 4,9 -
~~
a--- STRUCTURAL STEEL' FABRICATION,3 EREC. TION (WC-7 ) l '
?iec'e
!T o i . e. . o < . ,. . Piece oiece -~ id gi.nt ' - .i p No@a 394 g 3 Note ----- Note; ' - -- Note,
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nonsions % fB '[1
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N - gh V ,, -ith
;t Tenston M*^ . , :J h, ' ~
- c:it.O , n- - -. -
- es : *
- 1. Consists of 3/4" A-325 bolts --
- 2. .sersWes5 ytt Pe2PlSCto.l TD Ftr K f&Fute e ,
MIM E~ll&)o $ IS (NTI CY W1W ' Pl W [lL V M $$ 0 , /$///,2 'l E'</V' ? (- STRUCT L STEEL WELDING (QCP-5A) . Weld Weld Weld Weld Weld ld Poirit 9'4 A- Note ' 94B Note 94C Note 94n Note 1 94E- Note l 1 NA N i NA eheat g giy/n sil0 s 11 0 a se ot Pass /D 03 6) g A
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THE HOWARD P. FOLEY COMPANY ; TRANSMITIAL . g CLYDbNEEDHAM ' DATE ' ' ENGINEERING MANAGER ' JOB NO. WY-576 SPEC. NO. WE HERE3Y TRANS!CT - FOR YOUR APPROVAL FOR YOUR INFORMATION
^ ~ '
IR/NCR) O rca roca arcosstnoro orsecstr:o" FOR CORRECTIVE ACTICN FOR YOUR SIGNATURE d ~
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THANK YOU JATE RECEIVE.D ORIGINAL SIGNED AND 5 tf It O sa=A E . - - -
.- . . a . A 4 R a %k I H 3
%# ,l li w 5 FORM H.P.F./T.
_ ' ~ - - ^
l THE HOWARD P. FOLEY COMPANY j
,,- TRANSMITIAL ,'
TO ME NEEDHM DATE 4 /9 /R3 I I ENGINEERING MANAGER JOB NO. WY-96 SPEC. NO. 9902 WF., HEREBY TRANSMIT - FOR YOUR APPROVAL FC UR INFORMATION IR 8902- 9211 M~ roR YOUR RECCNMENDED DISPOSITION l POR CORRECTIVE ACTICN FOR YOUR SIGNATURE l l l l l l TRANK YOU JATE RECEIVED 7-/B-78 . RECEIVED BY d (t) ~77 AETURN ORIGINAL SIGNED AND DATED TO QCE/ DEPT. FORM H.P.F./T. FOR m,._ m. . .m o "J ONLY
l ! l l THE HOWARD P. FOLEY COMPANY l TRANSMITTAL ~, O PACTIC G AS AND EECRIC CNANY DATE 94 3 l DIdBLOCANYON WY-576 JOB NO,
. $VSS/bb SPEC. NO 000L
\
WE HEREBY TRANSMIT - FOR YOUR APPROVAL M K j OR YOUR INFORMATION I FO YOUR DISPOSITION OTHE N
\
PtEASE FIND ATTACHE 04 NCR # $g2 . @g 2,//
\ '
O roaPaorostooIstosITIcN
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, b APPROVAL OF PROPOSED DISPbSITION
\
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/ /c / // W x DATE RECEIVED 94-8.3 f RECEIVED BY M_ -L RETURN ORIGINAL SIGNED AND DATED TO QCE/i CF'T FORM H.P /1) 6 0 O l b,I s h E l w e beandea4kIa%/$Y % 51 s
c THF HOWARD P. FOLE COMPT.NY TRANS.v' MAL
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- AT?*3 8 . kt/5f//b SPEC. NO. bSO b s;REDY TRANSMIT - FOR YOUR APPROVAL [X FOR YOUR I NFORF.ATION FOR YOUR DISPOSITION QTIER PLEASE cf?;D A TT A'?HED :
fiCP 8 Dh2 8fg [, / _ e l'. r. > '- ? i MT nl?'r .71 :1 '.
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l[( AFPH0 VAL OF PPO10 SED DISP 0SITIC.'s ((j r T'#A!. Ap r5 'V,s1. _ ,,ons\WN
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VED BY iN ORIGINAL SIGNED AND D.'iT4C 70 '
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.* 10CFR21 NONCONFORMANCE REPORT i 1
l Pacific Gas and Electric Company has reviewed l The Howard P. Foley Company NonconforTnance Report , Number r ege 7 . gg4 Q/( in accordance with
- i i
the requirements of the U.S. Nuclear Regulatory Commission's Code of' Federal Rules and Regulations, , Title 10, Part 21 and determines it i l l
] is Initiating Document !
O i= noe l THE HOWARD P. FOLEY reportable to the U.S. Nuclear Regulatory Commission. COMPANY P o Box 327 Avita SE ACH. CALI,.
909 TON act 50s."'37' h Of D '
AuthtowN MNNsytvam aAttamoat, uAavtAac CWGo. ILLe*0tS DAu.As ttus wwuseumG. MNNsytvenA Mou$tCN. 71 RAS tos u.cELis. casoa A tutM2. CatsoaNa The Pacific Gas and Electric Company W na*Nis. 71 Nest SSE E Date Ntw OaL EANS ? OviSwtA
- McLAC(LP*uA. M NNsytv AMA '
PHOEHut AA42CHA
*171SaveGH MNassytyAMA meCMMONo. veesu -
$ 4 r W E City,VTAM fAna*A.FLC* CA TUCSON AAOA
- ASM*sof 0N O C Cenmea S.6 e ary ^ '
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l l t 1 THE liOWARD P. FOLEY COMPANY NUMBER: Qgg NONCONFORMANCE REPORT Page I of 1 8801-484 Rev 1 DESCRIPTION: DEFICIENCIES IN INSPECTION RECORDS ATIACHMDTS DATE REQUIRED BY QCPC-7 Rev 1 Yes N No 9-1-83 HOLD TAG # N/A ' RGOVED - RET]RPF/IRNUMBER: N/A ST DATg UNIT I x UNITII]/ LOCATION CLASS I @ NON-CI. ASS I O DSPECTICN CRITIRIA: DRAWTNG SPECIFICATION PROCl2)URE @ j DON TIRE AND MER: Procedure Steel for Fabrication and Installation of Structural l QCPC-7 Rev 1 DESCRIPTION OF NONCONTORMANCE: (Including Cause) l In many cases, the Field Fabrication Inspection Report (HPF/CFFIR) and the Structural Steel Inspection Report (HPF/CSSIR) have not been filled out or have been filled out incompletely. Because all of the information required on these forms is available on other inspection documents (Heat Log, Work Process Traveler, HPF/CTR-Torque Report, KPF/BFT-Bolt Fit-up and Tightening Report, HPF/CCI-Calibration Inspection, HPF/WIS-t' eld Inspection Sheet) , inspectors viewed the FFIR and SSIR as review documents only, consequently they were not always filled out in process. INITIATED BT -
$~ /- k$ - ' N
}/! \
DATE ' Q.C. SUPERVISOR REVIEW DATE ~~ R.P. TOLET DISPOSITION:
- 1) Revise QCPC-7 to delete requirement for FFIR and SSIR.
2) on date of approval of proposed revision of QC?C-7, accept exist.no documentation As Is. (a) The information required on the FFIR and SSIR is redundant anc retrievable from other documents (see attachnents for speef.fies) . (b) Each structural (c ) Nring the Jalityconnection
?ecords has been review all walked down and "As Built". ]
do ae eflee* h ekages will be reviewed to insure the I i lation. DISPOSITION BT D QUALITT RIVIEW Cu)7%A k~ATF9-b '93 ' D.sT E P.G.& E. DISPOSITION OR CONCURRDiCE: l 6 5 - 3 z P.C.& E. Co. . DATE { = DISPOSITION ACCOMPLISHD P8MM $ 'h I 8e VERIFIED BY l jt@(l[0RV h like B DAIE lNFORMA"1010 LY
e Lt.La r h6ttLChs Lusi INSPECTI0tl REPORT D5scription ___ Building Unit Drawing /Rev. Location /Elev. Initiating Document --
" , ' -CLASS I O NON-Ct2SS i o.
ACCEPT REJECT
- 1. Grade of Steel ASTM A- 4.1.1 2.
Identification numbers of compoment parts 4.1.2 f SHAPE I.D. NO. l i ; I
- 3. Straightening of material 4.1.3 4 Oxygen cut edges 4.1.4
- 5. Planning or finishing of cut edges 4.1.5 .
- 6. Fabrication tolerance 4.1. 7
- 7. Fit-up (if preassembled) (HPF/ BFT)
- 8. Bolt tightening (if preassembled) (HPF/ BFT)
- 9. Bolt torque (if preassembled) (HPF/ CTR)
- 10. Welding (QCP-5A)
REMARKS: . w ww v.u . .~ - - HPF/ CFFIR 3-10-81 ,,,, INFORMATION ONLY
l l FIELD FABRICATION INSPECTION REPORT (FFIR) )
- 1) Grade of Steel - Available from Heat Number Log. Traceable from numbers stamped on individual pieces. -
~ .~ l
- 2) 1D numbers are stamped on the pieces and noted on the WIS for Leided connections. For bolted connections ID numbers are stamped during fabrication and verified correct by Final Acceptance sign-off on the Work Process Traveler and Bolt Fit-up and Torque Report.
- 3) Straightening of Haterial - Acceptance of material on Work Process Traveler denotes that straightening (when needed) is per WCPC-7 as well as indicating acceptance of material type and grade. I
- 4) Qxygen Cut Edges - Acceptance of oxygen cut edges is found on the Work Process Traveler and/or WIS by sign-off of the edge prep.
- 5) Planing or Finishing of Cut Edges - See edge Prep sign-off(s) on Work Process Traveler and/or WIS.
- 6) Fabrication Tolerance - Accepted on Work Process Traveler.(Dimension) also see Fit-up acceptances on WIS/BFT.
- 7) Fit-up(Bolted Connections) - See Bolt Fit Up and Tightening Report. l (HPF/BFT)
- 8) Bolt Tightening - See sign-offs on Work Process Traveler and Bolt Fit Up and Tightening Report. (HPF/BFT)
- 9) Bolt Torque - See sign-offs on Work Process Traveler and on the Torque Report.(HPF/CIR)
- 10) Welding - See sign-of fs on Work Process Traveler and Weld Inspection Sheet.(HPF/WIS) run a ._ m.o a avn UNL I
/NFORMAT!nN e. ma -
.-m
STRUCTURAL STEE!. ISSPECTION REPORT Description Building Drawing /Rev Unic I C Unit II Initiat_ing Document Location /Elev i CLASS I C NON-CLASS I ACCEPT REJECT
- 1. Grade of Steel ASTM A-
- 2. Sizes of Structural Members
- 3. All component Parts are installed in Final Frame 4 All high. strength bolted connect-ions are complete and as per .
design drawings and specifi-cations 4.3.7. -
- 5. All soft bolted connections are tight and as per design drawings and specifications 4.3.6.
- 6. No open holes.
- 7. All welded connections are com-plete and as per design drawings and specification 4.3.8.
RIM. ARKS i _, ann f%IN Y rrtD 1%ICN g;c v u u 5.5 95! MRIML I gg ; Q.C. INSPECT ATE - I INFORMATION nMIV ._ _ _ .
D STRUCTURAL STEEL INSPECTION REPORT (SSIR) 1 e e
- 1) Grade of Steel - Available from Heat Number Log - f rom Ht# sthmped '
l 1
..~on individual pieces. Acceptance of type and grade also denoted by
.- l
, material sign-off of Work Process Traveler.
- 2) Sizes of Structural Members - Called out on drawings - ace.ipted by Dimension sign-of f on Work Process traveler, Reverifiable by 1
consulting the As-built.
- 3) All Component Parts in Final Frame - Denoted by final acceptance on Work Process Traveler, Final Document Review and comparison with i
{ j As-built. l
- 4) Righ Strength Bolting - Final Acceptance on Work Process Traveler and associated inspection documents.'Bo31 Fit-up and Tightening Report. l 1
Torque Report, Review of As-builts. l
- 5) Sof t Bolted Connections - See As-builts - Non Class I 1
- 6) No Open Holes - See Final Acceptance on Work Process Traveler / ;
bolting inspection documents. For holes abandoned due to redesign see As-builts, DCN's.
- 7) Completion of Welding - Through final review of Work Process Traveler, inspection documents, drawing changes and As-builts.
1 w r , v :, ... . .. 1 s; 3 t.: 9! ; , e xus i 4 IM'ORMATinN n.w v
1 1 WELO !!:S P ECT f G!! SIICCT I CO.N . N'e. WELD !;0 WELD PROC. SPEC (S) USED LOL / Cf'OR D . 5 3%\WI"G UN!! " E L E'.' . INS PECT_0R P!PE OF WE!. DING ELLCTReDE ??ECE TO DATE .~. USED INITIATING D0C. ACPT RJCT EDGE PREP A!m FIT-UP ACPT RJCT TACKING Edge preparation Rod heat 8 Pit-up Rod diameter S.D.E. twhere applicable) i Fit-up Materia] Welder I.D. ' ~
.0. W a Preneat AC?T RJCT ROOT PASS INSPECTION ACPT RJCT FINAL PASS INSPECTION Red heat
Red heat d i Rod diameter Rod diameter
'.*isual :nspec tion
*?! sual *.nspec t ion
. . D . T. , type
'. . D . I . type Welaer :.D. .
Welcer : D.
? reheat l Prencat MULTIPASS 10% INSPECTION ACCEPT REJECT "/A
- tAXIM1."1 $00* F INTERPASS (Ruf . Sec . .' . 5 ) ACL;PT REJECT N/A ADDITIONAL PE>tARKS:
_ _ . mm a M k Q OOk
- This is The Howa l
'. % 'itiodj .9 4
'h ciec ner AWS 71.; Ind g n lIL I.nMib. i t .
'rncNu re . in.:
?..
scceptah e. O - een . inc w 3e DAT" - (NFORMATION ONLY '
>cPC-7 BOLT FIT-UP AND TIGHTENING INSPECTION INITIATING DOCUMEh7 CONNECTION N0.
DRAWING /REV. BOLT GRADE, UNIT I C II O BOLTLENGTH&DIAMETEk (INITIALS) FIT-UP ACCEPT REJECT
- 1) All Joint Surfaces are Free of Scale, Burrs, Dirt and other Foreign Material Date TIGHTENING - TURN-OF-NUT METHOD ACCEPT REJECT
- 1) Hard Washer Under Turned Element if Bolt is Grade A-490
- 2) Bolts Snug Tight Before Tightening
- 3) Nut Rotation Turn I Date TIGHTENING - CALIBRATED WRENCH METHOD ACCEPT REJECT
- 1) Calibration Wrench #
- 2) Hard Washer Under Turned Element Date M RKS:
1 l l l l g - -- "- .....o b k I OI.l \1 3 m u t unu1 Q.C. INSPECTOR DATE h v Q.C. CLERICAL DATE HPF/BFT IfiFORMATl0N ONl.Y
QC."C- 7 l TORQUE REPORT l I INITIATING DOCUMENT UNIT I 11C B0iT GRADE DATE
.~. B0(TSIZE DRAWI:C- CONN. NUMBER OF BOLTS FINAL ACCEPT.
NO. NO. IN l TORQUE CORRE W Q.C. SIG. ' CONN. INSPECT. ACCEPTED REINSPECT l l l _~=~- =~
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jgg( w h ka 'i - Q.C. INSPECTOR - - DATE - - -- Q.C. C.LERICJ. D<\TE l 50RMATl0N ONLY
p THE HOWARD P . FOLEY CO:2AY ggy p'
,-- " o.GKOCESS- T.V.7ELER (PWgW-h* C.o Mp /~M E 2 - 2 4 - Y ~5 ')
CONMECTIO!l 94 i?EC. So. 5422 & 8333 & 8331R MO. -6181 :ev.16
- 0RK DOC. 30. C-6181 rev. 2 -
PAGE 1 0F 8
.WG/DCM MOg __ g g_c_ti1 0 DCl'EC-3601, 438281, 438282 ,
q
.. 447245, 6181-C1-13-94 ~
INITIATED BY R. Bruns ALL CALIBRATED DEVICES USED TO PER70iO4 AND/OR INSPECT THIS WORK SHALL BE LISTED BY DEVICE IDENTIFICATION ET.2ER AND CALIB?ATION DUE DATE. ACTIVITY DESCRIPTION PROC DU?IS DRAWINGS HOLD PTS. Gtructural Steel Fabrication QCPC-7 ' see above. . A. Material ( 3 pieces) h
- 3. Dimensions b C. Edge Preparation l h D. Bolt Tension l 6
Structural Steel Welding (CP-SA cee above. A. Fit-uo b B. Preheat _ __ ,, n 6 C. Root pass , 3 g g li% I -QM h D. 10% inspection $(. weld 9 @_fhfrifoM I'i.Q - I.i d . 'l fj'f8 N h than 10 passes)(,'. . I.7 t.' LEE../Nd ha a c4 b. N M E. F. Welder stamp Final If!i.3d#"~ YM
$$$$hh WW d ~
h h Notes:
- 1. See attached ca e for details.
PA% . . . . - Mlii l[i5i)fY,E;$ /, Y { f\).1 /% : i t 3 s _
. ->vn ;;u; y PRODUCTION COMPLETE _ ==kA DATE h/2t*7PA ._. e e * ' .
- TI iH hlF.Y COMPANY INS?ECTED bN' h ggg M' w n.,e a*gg I g OUAUP/ MANAGER Q.C. CLERICAL f REVIEWED y
. nr .. , # n n.4u c.., nu g TC.
-- ~ 4. W . . .. '- .:1 F-
'-fy ---
. .. .. ...... 1 . c nc . w ..:. .:
mw l-L.'ORK PROCESS TR.WF.LER j/ C'::::ECf:C:: 94 ??EC. No. __5L22 & 38?? ', 3331? :;0. 6'il : 2 e .16 ORK DOC. NO. C-6181 rev. 2 PACE 2 OF S WG/DCN NO. DCl-E-C- 3114 , 0 0.1-EC- 3 6 01, 435231, 436252, '.
.: 447245 , 6181-ci-13-94
- INITIATED BY R. Bruns ALL CALI3 RATED DEVICES USED TO PERF0F.M AlO/OR INSPECT THIS k'ORK SHALL BE LISIED BY DEVICE l IDENTIFICATION NUMBER AND CALIBRATION DUE DATE.
ACTIVITY DESCRIPTION PROCEDURES DRA'.1I:1G S F.0LD PTS.l! lote 1: -QC inspection and documentation to be done ir accordance with above procedures. ! fote 2: All procedural hold points must be adhered tc . lote 3: When torquing is required the fellowing infor..ation shall be added to the Traveler; Calb. Device # 67C 44- Oue Date 56'h'NJ Inspec. 3, 42e ho e d Type of Tool Qd,4/' c4 N44M" l LgW
& - m-g l
NM M s.g y y ^ Q Nb M M.lM /5.S t"? j r.g b$ QY 0 0lt. :
.- l{.)v:da \ n m x (1py p1 6 N! W [iEj Q ;p QQ fg -'is e in w=
L; E
=.
"- OA! A ten a , , ,
m am va iy mi RODUCTION COMPLETE [ [ _ INSPECTED 'f I h 3 " ,, ':~ h *.
- CER DATE _ N h [gi& hes*** N * '"-
Q.C. CLERICAL REVIEWED DATE INFORMATi0ii ON; p l nW .
.. p _j. py .
Akzehed Y' f l Connection 94 SUP?LEMENTAL NOTES (,\ g\ ,e \ , gg ,q ST?.UCTU?.AL STEEL FABRICATION & E?.ECTICN (0:5f-7) i 1
^'
21 - . 2 4 . ,. . ,
?iece 24ana -
21eee d Point ,, A94 Note 394 liote C94 Note hote Note Illif(3 ; M19(t) 4ND , erial 25 b 'I q l l Aj,Mp 2lI9l6) & 'i t '7 ensions D l f0 @ 11 9 e sMles
- 49 e Prep. O N V ,, 51 ~
t Tension , n.O e,M A ,
,, ya D,
- 1. Consists of 3/4" A-325 bolts ID Ftr As f6iFu/EN. ,
2.UHeeCuvop
.St:YttWes5 15 FOL Pbth)k'Sstal Ma,E/7/V'?g&Cusc9'WWk lO' tTi
$/// J F1YT~ 0Lf2fr$si-8'y'If-e3
' ~
STRUCTgyA STER WELDING (QCP-5A) Weld f '-le ld Weld Weld 1 'de ld
.d ?:1r.t 9 4 A' Note ( 94B Note 94C Note 94D llote 94E Note Up *"N' : ',%): R% &Q.f ,
,1%&f I'(
~
theat NA N d A l NA
>// 7/f 3 '4/i7/O $#1!*3 i( .#
St PASS g) (S @ g
; Insp. NA NA NA NA N , Nd lder Sta.?,p b b '
g 2h9 f% 2,lt916 3 2 Cf Y'> 9 Q' uin.7 r: c nn h ,n b: lyn?,n1 .r e u q me1 m z UK INrUq.nh J3 URL1
~sDR !NFORM TION ON _Y INFnAM ATinN nNIV _ -
- e. .. . . -
4 '; LMB E R . W ,, ' ,)*('Q . '
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1 as N.no D E 8 k :r'.1 . - ' ' i
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DATE:
? t : rn riy m ;.- ,
;, . {, ,, ] -to c) i ' :' * ,
l I 4 C '. O.D
. 7 '
REF. HPJ/IR NLNBER: '!/ A 3Y -3 ATE UNIT I-[ LHIT II X / LOCATION : LASS I @ NON-CLASS I TNSPECTION CRITERIA: DRAWING SPECIFICATION C 1 ~j PROCEDURE T'a { -JPC-7 ra . 5.2,Rev5.3
# # \
DOCtME';T TITLE AND NLNBER: '
""" I" "II^* "' *#'""I F to a , QCPC-7 Rev 1 j 1
DESCRIPTION OF NONCONFOR.%NCE: .Includina Cause) In rinv c1*es, the Fiel" h brication Instection Rerort (HPF/c!TI't) aM tha Structu a' Steel Insrection Renort (HPr' CSS:P) have not boon 'il:ed out or hv.c been fill.,td ou* incompletely. itecause all of the information required on these forms is available ou other incroction docu'aents (Helt Loo, Work Procerr, Tra cler, HDP/CTF-Torque Penort, ~,
'i?" / P F "o l t ri t-up and Tiont onino eport, l'PF/CCI-':al i bra t ier. In e nection , !'Pr " . T e-
eld Instmetior Fheet), insractnrs viewee! the FFIP. and eSIP a- review docu ents ':nl* . -l n ;secu( rtly they were r.ot a lwai, c fillel cut in r_ iroco e s . .
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l IMITIATED BY FA r3 DATE D ($m Q.C. SUPERVISOR REVIEW 8- n- H DATE I .)fr H.P. FOLEY DISPOSITION: 1) Accept existing documentation eachaces As Is. The ~ inferr.ation contained on the TIIR and SSIR is redundant. A copy of this NCR is to be - n1 iced in affected document nackv as.
- ) Tevi.se *CPC-7 to Delete reauirement for rFIR and SSIR, -
_7fl % /s ( LJL.,. 9/,,/n )QUALITY
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DISPOSITION BY / DATE REVIE".! ' ~
'DATE P.O.6 E. DISPOSITION OR CONCURRENCE:
SupersedeM5yh2 mADato9-t-h _ i i For- 3/sposh & PGiE es4 - et34/u - INFORMATION ONLY - P.C.& E. Co. DATE
' -. -2 sq M i M DISPOSITION ACCOMPLIS '
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'iERITIED BY LATE :JPER' ilia 0.C.
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Pacific Gas end Elcetric Coupany Quality Assurance D3partrant Audit No.: 83429A Title /
Subject:
Document Deficiency Notices (DDN's) 5 Audited Organization / General Construction /H. P. Foley (H F) Tacility: Diablo Cr.nyon Power Plant . Auditor (s): J. C. Walker 9~7-03 Date(s) Performed: (l.ead Auditor) 1.0 Scope This audit was performed to determine, from a representative sample, I the criteria used by H. P. Foley to distinguish the Document Deficiency Notice (DDN) from the Nonconformance report (NCR). l FOR ! l 2.0 Persons Contacted , Gary Boling (Senior Analyst HPF) I Don Shealy (Suprv. Document Turnover HPF)
*+ J. Thompson (QA Mgr. HPF) -
- R. Wilsen (QA/QC Mgr. HPF) l l
i 3.0 Conclusions and Effectiveness of Elements Audited From the objective evidence reviewed, it appears the DDN system was developed in September 1981 to document and correct minor documentation deficiencies. However, many of the problems being currently identified on DDN's are potentially significant quality problems and should have been documented in accordance with QCP-3 prior to being forwarded for final documentation review. OIR #83- 237 has been issued to identif y this problem. 4 (over)
. 69-029 b (08/83) 1 l
. 4.0 Details of Audit I The 70 DDN's listed below were randomly selected, and reviewed I as a representative sample of the 700 DDN's now awaiting HPF disposition and corrective action. '
~
. Continued, see Page 2 l
l 1 l i i I
, l 5.0 References 6.0 Signature (s) Date(s)
/ /O ////7 3
~(Lead Auditor)
,ys l l0 l$ SI
~ '"(Reipckfible OA Supervisor) '
?/?. h w lf)
_ l l0 #/9- fy (Director - Quality Assurance' Auditing)
A0!I'll?! ACLI* SC: E M 5!. Page 2 4.0 Details of Audit, Con t inu ed N
."$ DDN # Com=ent Deficiency Date E-00099 Cross-outs and/or changes 7-26-83 s without initials & dates on SWIS E-00100 Use of correction fluid on 7-27-83 SWIS M-00189
# N/A for insp. of rootpass on 7-27-83 weld isnp. report #1488 and same rootpass marked f or hold point on process Traveler
#M-398.
M-00194 i Class I anchor bolts installed 7-27-83 without anchor bolt inspection report. Anchor bolts are noted on support inspection report
#164.
M-00197 # Inspection sign-off by 7-28-83 personnel not qualified M-00135 O Class I work report #301, test 7-14-83
. reports #265, 101, 103, 266
& 267 have non-class I or both Class I and non-Class I boxes checked.
Pr00149 # No WIR for MCO 829 7-15-83 E-00159
# No grouting inspection 8-13-83 documented for DOE 4282 E-00161 # COE 3729 inspection documents 8-17-83 (SIWS & RIWS) signed off prior to certification of inspector.
E-00172 # COE 3585 inspection documents 8-18-83 (WPT & SIWS) signed prior to certification of inspector ,
1 l 1 l 1 ACTfVITY AUDTT NO: 83429A Iage 3 4.0 Details of Audit, Continu ed 7 1 ,,- DDN # Comment Deficiency ) Date Certification of conformity P-724 @ 7-7-83 l versus letter of compliance I (P.O.44325) l s P-722 @ Inadequate letter of compliance 7-7-83 1 on cement (P.O.44018) l P-579 # No CMTR (certified material 6-15-83 test report) and no bend test l (P.O.48903) 1 P-607 i Certified to wrong specification 6-15-83 and legibility (P.O.49096)
- l P-4 54 # Letter of compliance states 6-13-83 i
, material not intended for safety-related nuclear application, yet was ordered as Class 1 (P.O.49993)
P-378 i Block out on Rec. insp. reep. 6-13-83 and not signed by QC, No QC review of M/R, Letter of con-formance not from supplier. P-435 No signature on CMTR 6-13-83 P-106 # Valve not inspected by UT, 6-7-83 PT or MT as required by B31.7 (P.O. 51045) P-30 @ No certs. on cal reports 6-6-83 on gauges. M-00139 @ Documentation for MCO-792 7-14-83 superseded by MCO 792-R1 need all the inspection documentation f or MCO 792-R1 M-00236 @ WIR (Weld Inspection Report) , 8-8-83 No. 220 is missing NDE type acpt.
~
F- 00 2 2.'. TS'n*I (Iube Support Weld Inspec- S-E-U tion) #278 superseded; needs TSWI for 1066R1
ACTf*ihn' Al"J!! NO: S3C9A l l Page 4 1 4.0 Details of Audit, Continued J q l
- DDN # Comment Deficiency 1 Date
; i M-00238 # No objective evidence of 8-9-83
, weld inspection. Invalid and/or nonexistent veld l inspection documentation. 'l' Example is on Work Request M-226, there are many more of the same.
M-00257 @ Instrumentation Test reports 8-19-83 with no identifying report ) numbers.and no QC acceptance. l M-00273 WIR indicates required 8-22 83 preheat acceptable but does not state 60' min, was met. M-00266 i Inspector not qualified in 8-19-83 instrumentation discipline. M-00275 0 Changes that affect design 8-22-83 drawings or DCN's made without work process traveler DCl-GJ-3065. M-00278 # Anchor bolts did not receive 8-23-83 10% inspection. M-00286 # Unqualified QC -inspectors 8-25-83 M-00292 # Work process traveler 8-26-83 missing production, inspec-tion & clerical signatures. M-00299 O LPIR #419 & LPIF #506 have no 8-27-83 weld no's. & supports added are not identified. M-00296 # MCO 646 requires liquid pene- 8-27-83
. trant inspection per NDE 3.
WIR (Weld insp. Reports) 070, 071 and 072 have NDE type
- marked N/A.
M-00290 Inspector who signed-of f weids 5-2e-82 was not qualified to inspect welds.
ACT2'.'?TY A'JD2! ;O: '3429/. Page 5 l l l 4.0 Details of Audit. Continued j DDN # Comment Deficiency Date P-824 CMTR not legible . 8-29-83 ) l I
. P-823 Typical test reports re-ceived with no distinguish-able original, s
M-00315
- f Documentation for velds miss- 8-30-83 ing.
M-00324 f Documentation indicates use of 9-1-83 improper filler material. C-0008 9
- i No QC accept / reject for cement 7-14-83 cure l
C-00ll2 *
# No QC accept / reject on grout 7-15-83 i insp. report #598.
C-00091 i No QC accept / reject for cement 7-14-83 cure. C-00101
- f No QC accept / reject for grout inspection report dated 11-14-80.
C-00122 0 No class designation on grout 7-18-83 inspection report dated 1-7-81. C-00126 # Strength report for sample lot 7-21-83 No. 964, cube 964B shows test strength of 3450 PS1 versus 4000 required. C-00139 # Documentation of weld inspection 8-17-83 missing WIS 1734 for WRC (Work Request Civil)6067. C-00096
- i No QC accept / reject for grout 7-14-83 inspection report No. 647.
C-00133 f No documentation f or grouting 8-10-83 for COE #3807 & 3808. . E-00006 Termination inspection reports 8-4-83 not properly made out.
- ACT!','In* A'lDIT :3: 834:91.
Page 6 4.0 Details of Audit, Continued 1 DDN# Comment Deficiency _ Dste ,- E-00110 Correction fluid..vas used '. 7-28-83 to change support number. No initials or date. l E-00107 Support Identification No. 7-28-83 changed without initials or date. E-00113
@ WPIR (wire pull taspection 7-29-83 reports) No entrics for monitor-ing device type I/D number or cal-ibration due date.
E-00155
# Class I work with no inspection 8-10-83 2 documenta tion.
E-00158 , Use of correction fluid 8-11-83 E-0012 @ File pkg, without work process 7-28-83 ) traveler. P-743 i P.O. not signed 7-28-83 j No QC review, No letter of l conformance and no receiving i inspection report. l P-734 Certification to wrong edition 7-19-83 ; of ASTM. l P-733 i Unacceptable certification for 7-14-83 material, physicals missing. P-751
# No material certification and/ 8-6-83 or invalid certifications, also bend test missing (P.O.43145) l P-758 I 3 Pages of problems 8-12-83 with size of material & dates received versus certification date.
1 P-769 @ QA checklist altered, 8-17-83 l CMTR altered; no letter of conf ormanc e : 1 P-7S: 9 One letter of confer:ance S- 2 C- 3 3 I altered and one inadequate. l r --w-- ~. > - ~ ,e w-
ACTIVfTY NJDIT NO: 83429A Page 7 4.0 Details cf Audit, continued Def iciency _ Date Comment _ DDN # _ 8-19-83 No physical test results I C P-778 CMTR's not legible; .
.~. CMTR's not signed.
8-22-83 Certificates of analysis P-783 have been altered. 8-23-83
@ CMTR does not list matecial P-793 specification. !
l 8-25-83
* # Inspector signed of f receiving P-798 report prior to certification.
8-25-83
* # Supplier not on approved j P-800 supplier list. I 8-25-83 l
* # Supplier not on approved l P-802 supplier list.
8-26-83 Letters of , compliance are P-811 not from the supplier. 8-29-83 Purchase order not legible P-821 and no material certifications. 6-9-83 Certifications ar2 for quantity P-230 of 40, 80 were ordered and deliver ed. 7-12-83 The receiving inspection report P-728 & checklist both were signed
& dated by receiving insp. be-fore the purchase order wts written and issued.
l
@ Potential Honconformance l
High potential of being a nonconformance The deficiency noted is indicative of a problem problems thatprior to work proceeding and =ost certain final document review. l l l l
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/ M us3 OPEN ITEM REPORT s ee. 7 :' 2 1 IDENTIFICATION NUM55 A R 13 1 - [TI l 3 IR Year AUDIT NC l 81 3I l 2 i . I ;, j Secuence : N. A INSTRUCTIONS FOR COMPLETING ON SACK OF THIS FOAM 2 a n e,... ~. aim H. P. Foley OA Manual, continued o.o eti o. a . arm 1
-e, Diablo Canyon Fo'wer Plant I 3 m,,,i.~, a.io c a..... c. w t -.ai -
Nonconforming Material Parts or comoonents General Construction
- o. c .oi. e a v e,co...
p DDS's are being used to identif v auality related problems that should have been R O documented in accordance with the approved qualiev assurance problem recorting 4 B system as described in OCP-3. s L E 5 'o*"'a i 'o ano' noa M (1) Review all existing DDN's and identif y and process all nonconformances in accordance with HPF QCP-3. (2) HPF manay,emej)t j@ould review the quality (cont. ) s "'"& ec%fL h*oo'n*W}W// Yb ////Ty
'#TO BE COMPLETED BY RESPONSIBLE DEPARTME6dTHIV 15 WORKING DAY Ga O NCR/ Problem Report Number !
6b O Problem has been resolved as described in item T f$"M, pt s , 6c O lisued to Track Suppher Audit Finding Reports. > 6d O For Quahty Assurance Department use only. an.ea. io e,
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i ' gQ a g v o.ei, o, o.l. N '* N A NV \* A';O Ssmoow'ed correctiye actica cate ( w- -
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'WM'O j ,40i RETURN TO QUAllTY ASSUR ANCE DEPARTMENT IL(c.f 9EN"',i,"o,,e..n,..i,oa,cos.a.,n R ,3 l
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[ '. D N.:'ea' Eower Generatior. C C9'e' En;.neering Resea :- C inpneerm; C Mr. age' Nuci ar t Piant Operat'oas 2 Manage' Yateriais C Stat.oa Cor.m y:n on C Proitet Mans 9et C Plant Mgr and/or Plant Supt O Contractor O Manager. Quahty Assurance O Authorited inspector (for ASME etems) O Other
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d OPE ; !TDi REPORT !:0: SS-Page 2 of 2 2 - Ref erence Requirement (s), continued
,; Section XV, Paragraph 2 and 3.1 -
- Suggested Resolution system and/or the system Laplementation to determine cause and corrective action required to prevent recurrence of nonconforming items being used or installed.
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THE HOWARD P. FOLEY COMPANY DOCUMENT QEFICIF4CY NOTICE Pha.se J_ ITEM IDENTIFICATON: C a' r c u 'i t /2 Y YOO E-d_d 305 l LOCATION' UNIT U n'd I REVIEWER DEFICIENCY DESCRIPTION: C3' [ l c ;e e v'd %m's na hon. Reecisel (Ta EA/.b) aac) TWS C.I 15 140 % ),sts kw3 4 48921 Ra.11 as 2% 9 c a ,n ef - l c on n e c.+' o ns b c'i rd,f /19 ydd, c , c c. W , t / 2 4 V o D coal 4 nof be. Ioc cded on. lg 4 487.2 / hv. /2, l Fe At%kmed & crR \
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6 l0 l3 b (SIG' UPE) (CfiE+ ' E5 cW \ DEPARTMENT: Ele sd.dLCct! Eviheep Et 64 INDIVIDUAL: d-r r Eic Na l kqe CORRECTIVE ACTION: CTR $ 9Ih4 ~2 3po up g g pgg gu e ;- TW Sc I 71 1 LI o 'A 6 n it e n ,u. x - 7/g w n:a;; ;s ,;i'- l 74I i 11dil01 c 8 ) gv UC l- : 'L , K-"kW D$ YsM i5 HCi50 0I A 4 4 [ ] h i--/f,$-,
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_c~- ~~ . . . . . THE H- VARD R FOLEY C MPANY l DOCU. AENT DEFICIE.tjCY NOTICE I Pha.se, l. 1 1 ITEM IDENTIFICATION: _Ci r Gjd.f
/2 I YO_O N,.tE6/>?.m.5 LOCATION UNIT bli I REVIEWER -I/2,[f........._.... i l
DEFICIEnbY DESCRIPTION: C'.D .
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_ _ ' MN .r .[. ' (SIG' , URO ? !.* D ' _ e 66 C h/ I DEPARTMENT: .d.le. dNiC ct ! bqhheedLd9, INDIVIDUAL: C.bitr.bf. .I/ b/.tlbMe CORRECTIVE ACTION: 0TN # 0I ^ 4 k f}lo tALD REFERGHCE TW Sc I4 14 0 7 6 / n e e 9 ,u.a - 79 w.n :c;; ; .s ,i +
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THE HOWARD P. FOLEY COMPANY NUMBER:
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f.. NONCONFORMANCE REPORT Page L of1 8802-1015 DESCRIPTION: Circuit C206 ATTACHMENTS DATE: Circuit Installation Record 7433 Dated 9-9-80 01-l'6-84 Yes 5 No]- i HOLD TAG f ', REMOVED -_, REF,. HPF/IR NUMBER: BY DDN #E-00378 DATE UNIT I X UNITII[/ LOCATION Control Room Elev. 140, CLASSI@NON-CLASSI INSPECTION CRITERIA: SPECIFICATION DRAWING ] PROCEDURE @ DOCUMENT TITLE AND NUMBER: QCP-10: QCPE-lO DESCRIPTION OF NONCONFORMANCE: (Including Cause) Loss of wire traceability for Circuit C206. DDN #E-00378 documents use of wire from Wire Reel TH-7119 for Circuit C206, Conductor E-17 & B-2. Circuit C206 requires, and is installed with orange ' jacketed single condtetor #12 AWG cables, eight (8) each. Wire Reel TH-7119 is black jacketed single conductor #6 AWG cable. HPF Engineering dispositioned DDN #E-00378 as a transposition of TH-7191 which was also utilized in Circuit C206 for Conductor SP-1, however, Wire Reel TH-7191 is purple jacketed single l conductor #16 AWG cable, and the cable installed is orange. In addition to the pro- I blem noted, the tem rary markings noted on Circuit Installation Record 7433 are only vM FA l* lb ' h Y /, . l m i ; J INITIAT T DATE Q.C. SUPERVISOR REVIEW / DATE H.P. FOLEY DISPOSITION: Refer to P.G. & E. for Disposition. NORMATloy DISf0SITION BY
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TH1; HOWARD P. FOLEY COMPANY NO. i NONC0!1FORMAtlCE REPORT - CONTINUATION SHEE; 8802-1015 CONTINUATIOtt ort DESCRIPTION OF NONCONFORMANCE 09 PACE 2 o r ,,2, PROPOSED DISPOSITION O Opgj ,, DISPOSITION ACCOMPLISHED Q DATE l 01-16-84 DESCRIPTION OF NONCONFORMANCE: (CONTINUED FROM PAGE 1) traceable to permanent markers for Conductors E-1, E-2 and E-17, an) as the TH # I information for Conductors E-2 and E-17 is discrepant, traceability.' exists only I on Conductor E-1 for Circuit C206. . e o 1 4 5
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RECElvl!!G IMSPECTIOM P.EPOR'T * . i m . _ _.._ __.,-,_..,..,m_,__ m-,,, 1:0. P.O. REEL NO. VE!! DOR LEt GTil SIZE COLOR _ _ _ ,_ -.- . _ _ _ m - sw m P.E m ARK
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1 THE HOWARD P. FOLEY COMPANY NUMBER:
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NONCONFOR)MNCE REPORT Pego 1 of 1 8802-1017 DESCRIPTION: Circuit IO110LCV2A ATTACHMENTS DATE: Yes No 01-16-84 HOLD TAG f i REMOVED ,_3 , ! REL RPF/IR NUMBER: NCR 8802-964: DDN E-0043 BY - DATE i UNI'T I x UNIT II CLASS I
/ LOCATION FW 115' El. Outside Cont. NON-CLASS I 1
. 1 INSPECTION CRITERIA: DRAWING SPECIFICATION PROCEDURE DOCUMENT TITLE AND NUMBER:
Circuit Schedule 103049 R/6 __ DESCRIPTION OF NONCONFORMANCE: (Including Cause) The Circuit Installation Record (CIR) for Circuit IO110LCV2A contains Wire Reel information for 3/c *16 AWG cable from Wire Reel TH #3527. Wire Reel TH #3527 contained 2/c #16 AWG cable, therefore, wire traceability has been lost. This was reported initially on DDN E-0043 and upgraded to NCR 8802-964 which was dispositioned "Use as Installed" and approved by P.G. & E. The validity of l the Disposition has been questioned by the approving authority (REF. P.G. & E. Memorandum attached),and the nonconforming condit o readdressed by this NCR.
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This document lists (or directly references) each allegation or concern brought to the attention of NRC personnel. The purpose of this statement sheet is to assure that all points raised by the alleger are covered. M the problem statement is not clear as to who, what, where, when, or why ) regarding the issue, the com:nentary section will amplify the statement. The ; commentary section will also be used if there is apparent conflicting information or if there is no or very little original information available which describes the concern (s). (This can occur if, for example, a line concern was received in an interview). Problem Statements (use extra sheets as necessary) Allegation (/ Verbatum Statement or Reference W/UY
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. l 1 Pacific Cas and Electric Company 77 Beale Street San Francisco, California 94106 Attention: Mr. John Hoch, Diablo Canyon Project Manager '
Re: Docket No. 50-275, OL-DPR-76 Diablo Canyon Unit 1 l Secy 84-61, Items 65 and 167 ; 1 In Mr. Schuyler's letter, No. DCL-84-080, dated February 29, 1984, PG6E provided a description of the program for H. P. Foley Company quality records review and turnover to PGandE. In paragraph B.3.4(3) of the enclosure, PGandE o mmitted to perform an audit of the turned-over documentation packages with-out providing definition of the sample size to be used during this audit program. l I The purpose of this letter is to document the results of our telephone I conversation on March 9,1984. In this conversation you agreed to require l that the PCandE audit program would comprise a minicum sample of 10% of the turned over Foley record packages, and that procedures vill be in place which will require an increased sample size based upon the frequency of adverse audit findings.
- l l
If this description of our understanding of the agreement differs significantly f rom yours, please advise us of your disagreement. D. F. Kirsch, Chief Reactor Safety Branch bec: 'T. W. Bishop J. B. Martin Allegation File No. 167 a e g/fN N
l ISiik Allegation oor Concern No.167 ...a f.
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L L .a ATS No: RV-84-A-021 BN No-4- _ Characterization s
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Fo' ley is not reviewing .all records in preparation fo
, -\
I September 1981 records. r turnover; only post 4 Implied Significance to Plant Design, Construction, or Operation See Task Allegation or Concern No. 65 i Assessment of Safety Sirnificance ( See Task Allegation or Concern No. 65 Staff Position l l
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See Task Allegation or Concern No. 65 I Action Required Sse Task Allegation or Concern No. 65 S
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Task: A11egatica or Cancern No. 65,167 h gC l ATS No: RV83A0057 & RV84A0021 BN No. 'I D
. ) ,. .
Characterization 1
, '. b A majority of H. P. Foley quality assurance (QA) records have not been reviewed by document analysts. QA record review checklists, which indicate problems, are to be destroyed. Records prior to the 1981 licensing of Unit I cre not receiving any more review regardless of probable inconsistencies.
Subsequent telephone discussions with the anonymous alleger indicated that the Electrical Change Order and Field Change Order files do not contain inspection documentation and that most were not closed. Implied Significance to Plant Design, Construction or Operation Implications of incomplete records suggest a potential adverse impact upon an adequate turnover of all required historical documentstion, to PG&E, essociated with quality-related activities. Assessment of Safety Significance The staff reviewed progras elements, the Toley Quality Assurance Manual, and l l evalu'ated the content of specific procedures used to establish necessary l instructions for implementation. Personal interviews were conducted with the quality assurance department personnel and supervisors responsible'for
implementing tha QA r3 cords prcgra3. Particular emphasis was focused on the program requirements for review of completed and closed-out record packages associated with civil, mechanical and electrical quality work accomplished by
'.Foley. In addition, the staff sampled the records contained in the Foley Document Storage Facility. ;
- a. ' Regarding the cohcern related to pre-September 1981 records, the staff found that the concern was true; the records re-review being done by the Foley document Analysts is limited to post-September 1981 records. The staff notes that this re-review constitutes an additional level of review to those reviews (by Quality Control Supervision and Quality Assurance personnel) previously accomplished.
The decision to re-review the post-September 1981 records was a decision consciously arrived at and formally agreed to by PG&E and Foley. The licensee indicated that this decision was based on the fact that a large manpower buildup had cecurred shortly after this date to accomplish the increased work load resulting from the design verification efforts. With the increased workload and new staff needed to accomplish this work the licensee felt that an additional level of quality document review was required, in order to assure consistency with the documents generated prior to September 1981 by a staff more familiar with the Foley quality documentation requirements. The staff does not view limiting the review effort to the post-September 1981 documents as an effort, on the part of
' the licensee and contractor, to avoid review of the pre-September 1981 documents.
- , - , _ , - - . , , . . - .m.. -_,,,.n...--
' 1 During interviews with Document Analysts the staf f found that cany had j expressed reservations regarding the the quality of resolutions which had j been provided in response to findings generated by the document analysts.
'The Analysts provided the staff with 139 examples of resolutions which were most troublesome. The staff looked into these 139 examples and ,
1 concluded that the resolutions were satisfactory with two minor
' exceptions (refer to discussion in Allegation No. 166).
The staff looked into the reviews perfereed on pre-September 1981 records 1 and performed a limited review of these records to determine the general state of record completeness. Discussions with PG&E and Foley personnel indicated that quality records generated by Foley prior to September 1981 had not been subjected to any extensive review following storage, with the exception of several audits. I Prior to placement in storage, however, the quality records were given a technical review by quality control supervision, then transferred to Quality Assurance for storage. Quality Assurance clerks performed a clerical review on some quality records, primarily concentrated on a limited number of record types for which a clerical check was specifically required by procedures. Clerical reviewers were required to 1 sign the record attesting to the completionof checks which were intended j to verify that information, required to be recorded, was indeed, recorded on the proper line or area of the record form. These clerical reviews
.were not intended to be a comprehensive technical review; for example to verify that connections were made at termination points specified on design drawings. .
\
l [ ' i l l PG&E cad Foley hava performed audits of the pre-September 1981 records over the years, hese audits appeared to be substantive in that problems were found and appeared to be adequately resolved. That the Foley and PG&E audits of pre-September 1981 records found problems is ,got viewed _ with any extraordintry alarm by the staff. A large number oI. findings
~ ~
, . were mainly editorial in nature or the result of the Foley practice of not filing documents in a manner such that job related records were filed together. Even so, discrepant audit findings were correcte( by Foley.
The staff examined the organization of documents in the Foley document storage facility. Foley historically filed record types together instead of filing specific job related records together. This orgenization scheme has served the Foley requirements. Thus, the Foley document storage facility contains a large number of records filed in a diffuse manner by record type. For example, all Support Inspection Worksheetc would be filed in a large file area, cable pull cards would be filed in a large file area, cable termination cards would be filed in a different large area, etc. Since a particular job may require several records of each record type, retrieval of documentation to verify the completion of a particular job would require extensive file searches for jcb associated records. The staff does not view the alleger's concern as a statement that records do not exist for pre-September 1981 activities but, rather, an expression of the frustration one encounters when trying to retrieve all records related to a particular job. The staff conducted limited examinations of several records' contained in several record types in the document storage facility and fo*und that
l , e these raccros gererally appeared cosquete to dscument the completion of the activity. Minor irregularities were found, most notably that supplementary records (such as wire determination /retermination sheets) 1 had not remained attached to a particular document over the ears;
, however, these supplementary records were subsequently locat'ed. Thus,
','. the minor problems found appeared to be capable of resolution. In )
summary, the inspector concluded that extensive records of the pre-September 1981 activities exist; the records were subjected to an orderly review at the time of their generation; t .:l the records were subjected to numerous audits by both PG&E a.nd Foley. ' Spot checks by the staff did not reveal any major problems. l
- b. Regarding the concern that QA record review checklists, which indicate problems, are to be destroyed; the staff dealt with this issue in SSER-21 and found no evidence of wrong-doing.
- c. The staff interviewed the anonymous alleger by telephone and the alleger indicated that additional records existed which would not be reviewed by l Foley Document Analysts. The staff understood this to mean that perhaps !
sone quality records existed which had not been placed into the Foley Document Storage Facility. An interview with a different individual indicated that records had been previously stored in the attic of the Foley QA building and a staff inspector searched this area. Eight boxes of records, mostly quality related document copies, were found by the NRC staff inspector in the attic of the Foley QA building. A preliminary examination of the contents by Foley personnel indicated that about 14% of these records were original files not located in the Fofey Document
Storage Facility, and included some quality class I documents. Quality records contained in the boxes were subsequently verified to be contained in, or were placed into, the Foley Document Storage Facility. The attic was once used for storing Foley records. Foley personnel indicated that
- the eight boxes were overlooked during the transfer of record's to more 4 permanent storage. Thus, the staff does not consider this to be a conscious attempt to hide quality records; rather, an oversight.
- d. Telephone discussions with the anonymous alleger indicated that the Electrical Change Order and Field Change Order files do not contain inspection documentation and that most were not closed. The staff found that the alleger's statement is true but that this concern has no significance. Quality documentation was never required to be included in these packages. Based upon discussions with licensee and Foley personnel, the following was established.
The Field Change Order is merely an administrative document used for contract cost control and accounting. It is the vehicle which PG&E uses to formally increase the contractor's scope of work and which Foley uses as an account on which to charge time and material. It is not used in any quality related manner and is cot used as a drawing control or design control vehicle. As such, the staff finds that the fact that many of these are still open is of a matter of no significance. The Electrical Change Order (ECO) was used, prior to about 1978, for informational purposes. The ECO was merely a document issued by PG&E Engineering to tell PG&E Design Drafting to change a drawing'. An
informatienal copy was provid d to Foley to aid Foley Engineering in work ! l planning. No Foley work was performed until PG&E Engineering approved the revised drawing and transmitted same to the field. Thus, Foley would
' perform work to the revised and approved drawing and not to the ECO. As
, -such, the staff finds that the fact that many of these are still listed
,'. as open is of no significance,
- e. The staff found that the Foley procedure for safekeeping, processing and turnover of quality records (QCP-34) had not yet been approved and issued although this procedure is required by the Foley QA Manual. The H. P.
Foley Quality Assurance Manual requires that a procedure be established for the safekeeping processing and turnover of quality records. The failure to establish such a procedure is an apparent item of noncompliance. This procedure has since been approved and issued for use by Foley and PG&E. l l l l
- f. During the course of inspections the staff observed that access to the Foley Document Storage Facility was not controlled es required. The door was found unlocked and the entrance was not being monitored to prevent unauthorized access. This is considered to be an apparent item of noncompliance. Foley took frsediate action to correct the situation and reinstruct personnel responsible for access control regarding requirements and importance of compliance.
In c~onclusion, based upon the Itaited review of the pre-September 1981 records, and other examinations conducted in the course of evaluating these concerns, the staff does not have any firm basis for concluding that
l . 1 ( . pre-September 1981 records da not crist er that th2y are unacceptable. However, certain circumstances indicate that it would be prudent to have these l records checked one last time. These circumstances are: (1) the eight boxes
' found in the attic of the Foley QA building; (2) minor discrepancies observed
\
l in the records; and (3) the failure to properly control access to the Foley j dornment storage facility. This issue was raised with licensee representatives in meetings, conducted on January 17 and February 29, 1984, to discuss the PG&E program for review and turnover of B.P. Foley quality records. The licensee presented a program for the review and turnover of the pre-September 1981 Foley records in letter no. DCL-84-080, dated February 29, 1984. In general, Foley will verify the traceability of all class I cable, including a review of each pull package by circuit, prior to power ascension; and prior to commercial operation, review all velding records associated with the installation of supports on raceways and heating, ventilation and air conditioning equipment. In addition to the Foley review, PG&E agreed to perform its own administrative review of packages turned over to PG&E. This PG&E review will include: (1) verification that all documentation packages 11sted on the Foley index are included and have l been certified by Foley as being complete and correct; and (2) audit a l sampling of the documentation packages. The staff considers this an
'ss ,
, acceptable and appropriate proposal. l Staff Position The staff has examined the licensee's program for review and turnover of H.P.
Foley quality records, provided by the above referenced letter. The staff
-- , e - - -- -, _ . - - _ e-,, - - - - - , , - - --- -,, ~,mo , ~ -e
. . l considars that the PG&E prcgras for review and turnevar of Foley records constitutes an acceptable method of assering that Foley records are adequate, j l
l
- Action Required
, 1 No,5c .
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l ) l PACIFIC GAS AND E LE C T RIC g C y g,gY N#3 ' 77 BE AL,E $1 REEL . S AN FRANCISCO, C ALIFORNI A 94 06 . (dit);41 4?ll1Wy 9;C 3716567 J. o scMuvLER y@l?".'I,*
< c r s.w:tu June 21,1984 l l
PGandE Letter No. : DCL-84-234 l Mr. John B. Martin, Regional Administrator l U. S. Nuclear Regulatory Commission, Region V l 1450 Maria Lane, Suite 210 Walnut Creek, CA 94596-5368 Re: Docket No. 50-275, OL-DPR-76 Diablo Canyon Unit 1 SSER 22 - Allegation Nos. 65 and 167, Additional Infonnation on Foley Records Review and Turnover
Dear Mr. Martin:
On May 25,1984, at the NRC exit interview at the Diablo Canyon site, PGandE committed to certify compliance with the completion of commitments made regarding dated H. P.29, February Foley Company quality-related records review in DCL-84-080 1984. i On June 11,1984, in DCL-84-221, PGandE stated that all Foley and Pullman Power Products records had been reviewed and turned over to PGandE for review and acceptance. The enclosure describes the steps followed in commitments. the Foley records review and the completion of the February 29th l Kindly acknowledge receipt of this material on the enclosed copy of this letter and return it in the enclosed addressed envelope, j i Since rely,
;,p h J. . Schuyler .-
Enclosure / N) :8 4 cc: ~T. W. Bishop ' (f , Service List '
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i FILE C0 Y age
l PGandE Letter No.: DCL-84-234 ENCLOSURE ADDITIONAL INFORMATION ON . FOLEY RECORDS REVIEW AND TURNOVER '
~
n Eay 25,1984, PGandE committed to certify that the several commitments made in DCL-84-080, dated February 29, 1984, regarding the review and turnover of H. P. Foley Company ("Foley") quality-related records were completed. In a letter dated June 11,1984 (DCL-84-221), PGandE stated that both Foley and Pullman Power Products quality-related records had been reviewed and turned l i over to PGandE. The. following certifies that all elements of the program for the review and turnover of Unit 1 records from Foley to PGandE have been l completed. I On June 7,1984, PGandE completed the last commitment item from PGandE Letter No. DCL-84-080, dated February 29, 1984, regarding the Foley records turnover. Per the DCL-84-080 requirements, all Foley records, including those dated prior to September 1981, and all cable tray documentation have been l reviewed by Foley and turned over to the PGandE General Construction Quality 1 Control (QC) Department. In addition, PGandE General Construction QC has i completed their review of this documentation per DCL-84-080 and the ten i percent sampling plan as defined in PGandE Procedure QCFI-3. In sumrry, Foley turned over approximately 32,000 document packages of which ! PGandE reviewed nearly 5,000 packages. The Foley record review effort resulted in Foley generating approximately 15 NCRs, none of which impacted the installed hardware. The PGandE review of the Foley records revealed only minor documentation discrepancies which resulted in two NCRs. All NCRs, both i Foley and PGandE, have been dispositioned by PGandE and no plant modifications I have been required. 1318d/0017K
/ *1 NUCLEAR 'R5GULATORY COMMISSION l ;j RtcloN V COME10oJ/M sng ?"
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' 1. F coltylles) Invc!ved: " *
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- 2. Functional Areafs) Involved:
Icheck opp, ope;ste bonfes> l operations onsite health ind safety
, construction , offsite health and safety safeguards emergency preparedness other tspecifyl l l
3.
Description:
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- 4. Source of Allegation:
Icheck appeopriais boil contractor employee security guard licensee employee news media NRC amployee private citizen
, _ orga niz ation (specity) other tspecityl -'
I MM DD YY l
- 5. Date Allegation Received:
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- 6. Name of Individual Receiving Allegation:
triest wo initiate and t. namel b U Wb 0
- 7. Of fice:
ACTION OFFICE
- 8. Action Office
Contact:
trirsi wo intit.te and test namel l'0 N I
- 9. FTS Telephone Number:
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- 10. Status:
scheck onel g Open,if followup actions are pending or in progress Closed,11 followup actions are completed MM DD YY
- 11. Date Closed:
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- 13. Alleg thoWu te (/ office r: e4 Yose Number Information in this record was d' eleted iii dLwiucac mS I Ui^'T $1*N R t/
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/ watEcYe'e'd4[i$NSsw March 12,1984 .
M IIMORANDUM FOR: File (SG-4-6 fRV-84-A-0033) FRON: L. R. Norderhaug, Chief Safeguards and Dnergency Preparedness Bran h
SUBJECT:
ALLEGATION TRACKING SYSTEM NO Y-84-A-0033 k called several persons at N C adq rs in ashi to re rt that on February 20, 1984 andl had, eliev netrated the Diablo Cany tec' rea. Disc s with. y several of Region Y staff including A. Johnson, the Allegation C ator; L. Norderhaug, Chief Safeguards and Deergency Preparedness Branch and M. Padovan, Resident Inspector resulted in a tin on h 1, 1984 with the sident ins *: tors during which showed them where had been wwn apprehended and escor . site by the Diablo urity Organization. agreed, following the meeting, that. had, in fact,
- no pene ra the protected area but had instead red the Unit 2 construction lay down area. While a fence exists to delineate the area it is open at either end where, at present, fence sections have been reinoved.
Due to the non-sensitive nature of the tm and the alleger's clear understanding, following the meeting, tha d not penetrated PG&E's I security measures for Unit 1, this case is' or.sidered closed without the round of documentary letters nonelly called for by Region V Instmetion No.1303. I A. Johnson and R. Scarano concur in this position. l
, -..s L. R. No W cnier Safegua s and Emergency Prepa dness Branch cc: A. Johnson H. Canter M .
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' ' u s wuctsan atoutmony couuissow ALLEGATION DATA FORM Ireinwcere en e,w.e o.
RECEIVING OFFICE
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Facilitylles) Involved: (Nomol lhhh f!"$ b f0 0C $.* I $ (* "e** **
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(Cted appropeate boitull _ operations Y onsite health and safety construction , offsite health and saf ety safeguards emergency preparedness _ other tspecity 3.
Description:
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- 4. urce of A' egation: -' -
R#4 hed opp'OP ele boul Contractor employee , security guerd _ licensee employeo news media
> NRC employee ,
private citizen _ orgenlaation tspecity hMdTL - 80 ~ other tspecHyi MM 00 YY
- 5. Date Allegation Received:
- 4. Name of Individust in,si ,.. ws:.i .w i ., m m. Hr He MNWU Receiving Allegation:
- 7. Office:
ACTION OFFICE
- 8. Action Office
Contact:
tries two ws:.i. .,w i. s ,s...i
- 9. FTS Telephone Number: jg g 7 g g 3
Open,if followup actions are pending or in peogress I Closed,if followup actions are completed g lon in h6 thl3 I dCf9C0 gu a yy 10 8CCordance Wi Of
- 11. Date Closed: 11.1 d l l Documentm. Ho$ m nedi0ns-,u
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'2 Ra m a'ks:
nu i so m,s imi 1IIIIIIIIIIIIIIIIIIIkl=lIIE- - - 1IIIIIIIIIIIIIIIIIIITlI1l'I
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Description:
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N ~ p l g.4+ nas.- .,i.4 a4,i. a.w k ses #er s. vpnyon s 4 a.e / v /.s
- 4. Soun:e of A11egagieru }fontractoremployee [ security guard l
_4feensee employee n ews media
'_ NRC employee jprivatecitizen '
l _ _ organization, #"*' other 8"* ' ( l _ uu po vy
\. Date Allegation Received 5 o3 o llg y J
- 6. Eame of Individual Mrceiving Allegation: N = m ead w m A f . A f. ,# / e fs a#o c %
- 7. Office: g y t
- 5. Action Office
Contact:
N == = =as w =~i 1 04/M - -
- 9. FT5 Telephone Number:
i . M S 3 -
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g *I.f ' lo. Status: O=* M 0 pen, if followup actions are pending or in progress
,. e Closed, if followup acticas are completed .
A j .;,pr . J.s, se - uu oo vy -
)F '9 11. Date closed: "
,jv"
,, } 11.1. Document Nos.
- 12. Remarks:
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l JUL I7 S84 l
~
l
Subject:
RV 84-A-0037 This letter refers to our letter to you dated March 23, 1984, and to the ' telephone conversation on April 5,1984, in which your concerns related to your discharge from the Bechtel work force at Pacific Cas and Electric Company's Diablo Canyon Nuclear Plant were discussed. We have examined your concerns regarding the possibility of the transferring of contaminated tools and exposure of individuals to radioactive gas at Diablo Canyon, and concluded that there is no evidence that suggests these activities have in f act occurred. No NRC rules or regulations were violated in this area. Attached is a copy of our inspection report. We appreciate your informing us of your concerns. We feel that our actions in this matter have been responsive to those concerns; however, should you have further questions regarding this matter, please feel free to contact me. Please be assured that we will continue to perform inspections to ensure that contamination control procedures are properly followed at Diablo Canyon and other nuclear power plants to protect the health and safety of workers and the public. Sincerely,
/r .
Ross A. Scarano Director Division of Radiological Safety and
, Safeguards Programs
Enclosure:
Inspection Report No. 50-275/84-05 Yub Wens i Mon Sca 07//4/84 07/p/84 07/jp/84 07/6/84 07/l984
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i . . . _ . .. , , _ . l wac e acn DAT A FORM u s west An alcutotoav cowwsso. 8tte- - ALLEG wi,mATION.n,m. . RECEIVING OFFICE
- 4. racintyrie.unvoivod:
r e / Docket Number (if applicable) ( w -.,, w. perwic, wne otNtmel e m. e>Zb4 6 co (k u y d //2 i 6 s- o-00 27 T 0 7 o o o 3 2. 3
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- 2. Funcdonal Ares (s) Involved:
ichoca approcesie testesil operations - onsite health and safety construction E of fsite health end safety
.__., safeguards emergency preparedneen
_ other tspecifyi, 3.
Description:
[Cl4-l$IC14l/l(/lfj [d W l/ W ll'lO I M O k*/1 16)f.k/l l
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- 4. ource of Allegation: -
Ichect enc, .. contractor employee __, security guard licenses employee _, news media i NRC employee I private citizen orgen1 ration tcpecityi oths tspecifyi l
. ste Allegation Receiv :
- 8. ame of Individual Meceiving Allegation:
in,.i ,.. w,;.i. .ng i..i n. .i N, be M8dMN
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- 7. Of fice: '7 ACTION OFFICE
- 8. Action Office Conteet: enesi two witati and i.si namet //'5.Woud
- 9. FTS Telephone Number: g4 3 . g7 f f Informat$n in t'his record was d in accordance with ;he fr mpf la(tr.
Act, exemptions IdPnL (C J ;
"h Open,if fortowup actions are pending or@)r_ ogress p= 7 g
[ Closed,if followup actions are comp'sted , ,
- 11. cate Closed:
p 8@ 11.1 Document Nos. / 78 OI/l'O
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Subject:
RV-84-A-0036 l This refers to your expression of concern to our Diablo Canyon resident inspector, Mr. M. Mendonca, on March 1, 1984, at the Avila Beach gate to the ; Diablo Canyon site. Our understanding of your concem is that on the evening l of February 29, 1984, a quantity of gasoline from a motor-generator at the ! Avila Beach gate was dumped near or in a roadside drain which empties into a small creek. The creek empties into San Luis Bay. The resident inspector informed Pacific Cas and Electric Company (PG&E), the l Diablo Canyon NRC licensee, of your concern. PG4E conducted an investigation of the event and reported the result to Mr. Mendonca and to this office. PG&E reported that on the eyesing of February 29, 1984, during a power ( failure, a small 3500 watt motor-generator at the Avila Beach gate failed to start. The guard vent to the gate. requested assistance and two electricians from Diablo Canyon The electricians, believing that water in the gasoline tank might be preventing operation of the motor-generator, drained approximately , I one (1) quart of gasoline, possibly containing water, into a container. Following restoration of power at about 7:35 P.M., the electricians asked the i guard if they could dump the gasoline, not wanting to return to the plant with an open container of gasoline in the vehicle. The guard agreed and approximately one (1) quart of gasoline was dumped in the roadside drain in or near the drair. age path to the stream at about 7:45 P.M. PC&E believes that the gasoline San Luis Bay. probably evaporated prior to reaching the stream and eventually PG&E has stated that a sign vill be placed on the motor-generator at the Avila Beach gate cautioning personnel concerning the proper disposal of petroleum products. We appreciate your informing us of your concern. We feel that actions in this matter have been responsive to that concern; however, should you have further questions regarding this matter, please feel free to contact me. Sincerely. R. A. Scarano, Director on,ce , RV Division of Radiologietl Safes. and ' M~ ~ ~~~~"
~~~--Bafeguards-Programs" ~ ~ ~ ~ ~ ~, ~ ~ ~
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e.acrocu m o w acuom OFFICIAL RECORD COPY ____________._______..___=_.6.. vio.o m .
ALLEGA11CN REPOAT _ FACIL11y: ALLEGATION: I Y A &t ?J Ort : ,
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TIut: . u - knr + DOC NO: eT-7 7( YES NO Sa- > 2 *1 CONFIDEW3 ALITY REQUESTED.,
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- DO NOT DISCLOSE OFMCIAL USE ONLY
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1.. recility(fes) Involved: **a o des 4/o C nv o . l se
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h .actional Area (s) Involved: operations i
"" ' onsite heialth and safety
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construction 2offette Nalth and safety safeguards y' emergency preparedness other tsar *1 3.
Description:
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4 Source of Al [: y =$ 1:4m 4, stows K e... .. u . e s u . . 4
.i at, ions w, - contractor employee security guard dicensee employee news media
'[ G C esployee 2frivate citizen
_ organization, LS*"*1
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other W MM po YY
. Date Allegation Received:
p '3 lo g g , 64
. 6. Name of Individual
.i Receiving Allegation: tr,. = .
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- 7. Office: 4 p
- 8. Action Office
Contact:
8F a = 5 ** w we *wsd MoNfi/ 9. FTS Telephone llumber: , // 4 '3h3. '7 (2 E ' T"
- 10. Status: .6.
D a t ==e#
} Closed, if followup actions are complea MM 00 YY
- 11. Date Closed: iit s ' '
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- 12. Renarts:
12.1. Man. hours /Date _ _ -_ _ _ C"'" ._ _ ._ Z "__ _ _ _ ._
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' RECEfVING OFFICE Docket Number (if applicable)
- 1. Fscliltylles) Involved; (N mel e T O d O' t 7 51 in m . ts.n 3. ., w Dia.hkO CN M ((~l d' o N C
- m. w*. otNtnici o P O ~4
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- 2. Function ~al Areats) Involved: onsite health and saf ety Icheck pprope'ce bestesil operations _
of f site health end saf ety construction ' emergency preparedness safeguards _ other tspecity)
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I fi cl # 1,-l 14 sl l ki I ,I rl al e.iti t i el e fe l ItInl l l 3.
Description:
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- 4. Source of Allegation: security guard Contractor employes _ _ ,
ICheck .pp'op' 1. bott _ licensee employee _ news media NRC employee private cittren or ganization ispecifvl b h - other tspecityi MM DD YY
- 5. Date Allegation Received p S p g q
> - W U -
- 8. Name of Individual trie.i two initi.i. nd i.. n met J Receiving Allegation: l
- 7. Of fice: 4 y I ACTION OFFICE I -.
- 8. Action Of fice Contaet: mest two initt 's end i .t n m.) In!0rmation in this rtC0fd Wat d6!tl6d tfit RfCfMit
- 9. FTS Telephone Number: q g $ ,, g in aCCordance With pde - m -,
Act, exern)b s
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- 10. Status: 7
- Open,if followup actions are pending or in progress ,
schect on.1 Closed,if followup actions are completed MM DD YY _ 11.1 Document Hos._
- 11. Date closed:
- 2. Rensark.:
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ALLEGATION: y atj g,3 3 y : NAME , e b o.ct 4 , le ,vo P t 4.i c e Pia 51nCanynn1/?I
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- t y r crm lcoNFIOCPU2 ALITY REQUESTED NO %/y: . 9
SUMMARY
OF INFORMAT2hd: jndicatedthatthePortSanLuis/HarborPasterDanny Beile had ovbrheard workerY claimina 6nacceptable work practices at the plant. Pf. Peile
/ l was contacted and identified indi i 1 activities at the plant, specific j q tc ? 1) Inadequate training for all 7G se R ?) Unacceptable management att iby?: hk f
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t Pullman Ouality Program Pan l drawing out discrepancies fi fwas accompanied by ani toncerns _ ,1,) The qualifications of Pullm. I
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are not adeauate. , ste ?) The cualifications of other workers at the plant is also cuestionable. Sif 3) The welding process qualification is not in accordance with ASPF IX. Soecifica11v the processes are not qualified for thin welding thicknesses. 44 4) Welding of materials not properly cualified. Specifically. I'_.*E essential var bkla P numbers allow welding to lower P numSer but not higher. Pullmans directions allow welding of stainless steel based on cualification to carbon steel enntrary +n aSvE past i p DATE 3-t-8 9 _ m,%g ACT40 m
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OFFICIAL USE ONLY - DO NOT DISCLOSE
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Problee Statement i j 1 m e atio. ,(s)i. w u. NOTER Lhed*' ATS No.(s): R V et A ?, t. - r l B$l,(s): dis document lists (or directly references) each allegation or concern brought to the attention of NRC personnel. The purpose of this statement sheet is to assure that all points raised by the alleger are covered. If the problem statement is not clear as to who, what, vbere, vben, or vby regarding the issue, the commentary section will amplify the statement. The cocceotary section will also be used if there is apparent conflictiot information or if there is no or very little original information available i vbich describes the coocerois). (This can occur if, for example, a line concero was received in so interview). Problem Statements (use extra sheets as necessary) Allegationf Verbatum Statement or Reference g R . T>. FcA e uso t m4 d oc ci 'Me t ' *] b 4 '
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Comaeotary
'Ihc T, y e(4 of cLi t ea a. 4 i cm No . 's.4 0.u d i he, n'.- 4 e $ t s d /D -
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Date This Statement was Completed 3/C/8c/ h. A/O f a.sgfp
'Isihoical ReviWer Signature
,, Information in this record Wg' feted in accordance with he free Act, exe t :- d, $} formation F0IA -- . H i. '4
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\ l ' 1 Problem Statement Continuation Sheet Cu f ct s t.,ed ' * > 3 :.
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Worc wi em + i r., fo c 4 o f 3 for sq f e g - ve ia &ect ge c + . <caJ. i.< m ,' tsu pper 43.' A dd i+ inst cms c e r n e, ev gi e s4 eea u . t.. . m
.;it P. Fc3\ c ,3 0i not h): ne o for n'a.e u. Re p, &3 cioc u me s & i . i3 A5'd (2.) ggy gneorr,c4 p oc ec4( (3.e g for t>o ici .
Nemee fe.t en u c.c h e po < +s us ei e beivg u.s<.1 . l ' i>c Red Head o. . c l o v- boll issue 6- ci o cu m c is + ed ox l A\le kh No.2s - 5 5 E. e. M o . 2. s . l lic SAa,ff o M,e m pt M b cwb o s, 4 ( i e. oc e c, c i ene. (.e/o; s/30 a.v et a /av /es ) in r is,s o :~ c.m /trm c t vi fiisam bwe " Y ? S ^"'"d's a < A, iv ,Ie c.~4w us , s
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. l e
e Allegation Nos. M gg
i l Problem Statement Allegation f(s): .( "" fY ATS No.(s): $ Y $ib #O - 7' i Bh(s): a This document lists (or directly references) each allegation or concero brought to the attention of h*RC persoonel. The purpose of this statement ' sheet is to assure that all points raised by the alleger are covered. If the problem statement is not clear as to who, what, vbere, when, or why , regarding the issue, the coe.mentary section will amplify the statement. The comentary section will also be used if there is apparent conflicting i information or if there is no or very little original information available I which describes the concero(s). (This cao occur if, for example, a line concern was received in ao interview). Problem Statements (use extra sheets as necessary)_ 1 i Allegatioco Verbatum Statenent or Reference f6k %* r epAc hD ) hr[hcA Socksk WE! l l Com.eatary U C4 ki ~[h C W 9. h b _%Mw n t k % . %. 4 A > MW Ab ' DateThisStatementwasCompleted_3-lbdQ' _ Technical Reviewer Signature Information in this record was delcted - et,ex m.1 -7v i 3 _ 19 . m-4
1 Task:
- Allegation or Concern No. 139 oyp 'V
\,
1 ,/ {l" p. ATS No.: RV-84-A-0013 BN No.: _ Characterization V . Foley Improperly Performed Tubing Fabri ation (Socket Welding and Bending). Assessment of Safety Significance The alleger,s concern primarily =: A
'p y n h ' k r== nit af W Foley fabrication of the reactor vessel water level indicatica system tubing. The staff had previously examined the installation of this system and found nothing of particular significance or concern, h The staff requested that PG&E address this concern and evaluated PG&Es written response.
The staf f's face value assessment indicates that this issue is of minimal safety significance. Staff Position The staff's evaluations indicate that this issue would not result in any new significant management or quality performance issues. Action Required This item will be turned over to PG&E for evaluation and resolution. The licensee will be required to provide the results of their evaluation, and any necessary corrective actions, to the staff in writing.
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,itie ALLIGATiON DATA FORM u.s wvettAn atoutAtoar couvisso.
w m en m e.a. l [
' RECENING OFMCE
,, Pec'Itity(les) Invoked. 88*** 3 Docket Number lif applicable)
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- 2. Functional Ateels) Invoked: ~
toed soproprhu bestse i operatione _, onsite health s'nd safety 1 construction - eMette health e id safety __._ safeguards -emergency preparedness other tsp.cMy) 3.
Description:
l lSl ole _I klCl'Il lM tj l Idl l etlnldl I hl Olnl dIl la lo l l l l loir l e lb i ll elml Iblwl Iss ol LI Elvl I I I I I l' I I 1 14 ill I el Aleltillold! IVlulW hie.lrl lil% M I I I I I l l l l l l 11IIIIIIIIIIIIIIll III l
- 4. Source of Allegation- -
I scw app,e.p,su boo contractor employee _ escurity guard _ licensee employee _, news media _ NRC employee _ private citizen orge nla stion tspecW) I other tsp.cityl [WM Il MM DD YY
- 5. Date Allegation Received:
p , , g
- 6. Name of Individual inni m. w,;.g nd i.., n...)
Receiving Allegation:
- 7. Office:
g y ACT)ON OFFICE l S. Action Office
Contact:
en , i w w ii. h .no i.it b*b
- 9. FTS Telephone Number:
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- 10. Status:
go.6 ,,. ! Open, H followup actions are pending or in progress ' Closed. H foilowup eetions are completed MM DD YY
- 11. Dete closed:
l l l 11.1 Document Nos. v 4 "'mk': tu . so m..n.,e 1IIIIIIIIll l ll-1IIIIIIIIIIl IIIIIIIIIIIIIIIIIIIIIIIIII Q-},,,gggrg,gte om.. v., a-R. v - 8 4 -A- 0 o t '2.,
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n. . k -. - f 12 !. _i 4 -Ik & c. , u , _k _..- [, rt ~ 7_,- , w . ,_ A .A-. 11 m -w. 7-A -v - v-w w m _ A .. M,5vvvgwvv evt3 3 Date This Statement was Completed 3 -M-N Y A Technical Reviewe'r Sigaature Information in m *5 ct e e h0 Wil th Fre go lleted s - a.o ep v <-. d ~~~ fa D u s. wucaAa atoutuoav couuisse N'* Itte . ALLdC.ATION.n ir in,cwn. . AT.A F.ORM ' RECENING OFFICE Docket Number (if applicable) {ys. Feeliitylles) Invobred: (Wemel hta.b!c k u N I O 9' O ,d O 2 ~? E O nwe sNea 3 = s one tc. wee dtwtmcl . r . - '-~'
- 2. Functional AtseIelInvolved: onelle health and eefety icheck appropesie boiteell - operatione offelte health and eefety
_V__construction __ Wrnstgencyyreparednese __ esfeguarde _ othertsp cim
- 3. osseription: lAI lble le lh Itl.c.111 ISInle kI rli Inltlelwl Alalnt+1 1
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- 4. Source of Allegation:
tcheet app,oprWie t.o 1 ] contractor employee security guard , _ licensee employee _ news media NRC employee priv to cittaen r orgentration aspecWi 06 kk b# b ,' g' _ other tspecity) MM DO YY
- 5. Date Allegation Received:
- 4. Name of Individual inrot e.no witete end test namel M eL.9 1ev m Receiving Allegation:
- 7. Of fice: y ACTION OFFICE h.bbA.(.,1( A M _
- 3. Action Office Conteet: in,si e.,. wi;.i. .n4 i,,, 3 J
- 9. FTS Telephone Number: q g , gq g g ,
- 10. Statys:
tchece onen } - Open, H followup actions are pending or in progress Closed. H followup actions are completed / MM Do yy
- 11. Date Closed: 11.1 Document Hos.
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