ML19347F275
| ML19347F275 | |
| Person / Time | |
|---|---|
| Site: | Waterford  |
| Issue date: | 02/01/1977 |
| From: | ABB COMBUSTION ENGINEERING NUCLEAR FUEL (FORMERLY |
| To: | |
| Shared Package | |
| ML19347F274 | List: |
| References | |
| PROC-770201, NUDOCS 8105180195 | |
| Download: ML19347F275 (200) | |
Text
{{#Wiki_filter:- _ _ O 7. s I SHOP PRE-SERVICE INSPECTION PROGRAM for LOUISIANA POWER & l.lGHT Waterford 3
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Steam Electric Station i k,.- ( i THIS IS > VOLUME 1 SHOP PRE SERVICE INSPECTION PROGRAM PROGRAM PLAN VOLUME 2 SHOP PRE SERVICE INSPECTION PROGRAM PROCEDURES VOLUME 3 SHOP PRE SERVICE IMSPECTION PROGRAM REPORT VOLUME 4 SHOP PRE SERVICEIfiSPECTION PROGRAM EXAMINATION DATA VOLUME 5 SHOP PRE SERVICE INSPECTION PROGRAM EXAMINATION DATA j' Prepared By: SYSTEMS INTEGRITY SERVICES POWER SYSTEMS GROUP COMBUSTION ENGINEERING POWER wiec,o,.Como.cricui SYSTEMS 81os180 ti5
,3 Date: 2-01-77 Revision: 1
, PRESERVICE INSPECTION E
NUCLEAR POWER PLANT COMPONENTS Date Owner Louisiana Power and Licht Plant Waterford III S. E. S. 142 Delaronde Street Taft, Louisiana New Orleans, Louisiana 70174 s Cormiercial Service Date (later) Capacity 3410 MWt 1165 tGe i fReactorVesselNo. (later) . National Board No. Vessel (later) ! (later) l (State) Head 1 l Approved: Mfg. By: Combustion Encineerine, Inc.: ) Part No. Vessel 171-201 ' Title Vessel Head 101-501 ABSTPACT l The program presented within details the examination requirements necessary I to comply with the 1974 Edition of the ASME Boiler and Pressure Vessel Code, ] Section XI through the Su rier of 1974 Addenda, for the preservice examination of reactor cower plant cceponents. This work has been oerformed in Combustion Engineering's manufacturing facilities in Chattanooga, Tennessee.
Date: 2-01-77 Revision: I By:IIG INTRODUCTION This manual has been prepared to fulfill the Preservice Examination require-ments for the nuclear reactor coolant system pressure boundary of the Waterford III Steam Electric Station nuclear pmver station. The require-ments are outlined in the ASME Boiler and Pressure Vessel Code, Section XI: Rules for Inservice Inspection of Nuclear Power Plants Components (1974 Edition and Summer 1974 Addenda). This program is limited to application of those requirements to the reactor pressure vessel, closure head, steam generators and pressurizer. This program plan is self-contained; included are drawings which show inspection area locatiens in the principal components, i.e., reactor vessel, steam generators and pressurizer. In an accompanying-volume. Volume 2, - appropriate examin-tion procedures and associated data sheets are provided for use by qualified examiners. Subsections are provided which include definitions of the examination areas, exclusions and exceotions, quality assurance documents, report submission (- guidelices, descriptions of the various UT calibration standards, remote equipment. descriptions, examination procedure philosophy, and a copy of Section XI of the ASME Boiler and Pressure Vessel Code including the appli-cable addenda. The Preservice Examination Program and Report is presented in five columns. Volume 1 - Program Plan Book Volume 2 - Procedures Volume 3 - Report Volume 4 - Data l Volume E - Data 1 This volume, Volume 1, contains the program which describes the examination. l
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Date: 7/28/75 l Revision: 0 l' TABLE OF CONTENTS , l
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I. Introduction ' " Title Page . Certificate of Compliance - Introduction II. Table of Contents III. Revision Record
. List of Effective Pages Record of Revision Pages IV. Program Description V. Examination Areas Program Sheets Examination Area Designation Codes -
V-1: Zone 1 - Plan and Schedule Sheets Reactor Pressure Vessel Drawing No. E-LOU-ll2-001 V-2: Zone 2 Plan and Schedule Sheets Reac+4r Vessel Closure Head Drawing No. E-LOU-112-00E' V-3: Zone 3 Plan and Schedule Sheets Steam Generator Humber 1 Drawing No. E-LOV-112-003 l V-4: Zone 4 Plan and Schedule Sheets Steam Generator Number 2 Drawing No. E-LOU-ll2-004 , i V-5: Zone 5 Plan and Schedule Sheets Pressurizer Drawing No. E-LOU-112-005 [ VI. Exclusions and Exceptions i _ VII. Quality Assurance ! Quality Assuranco Manual I Program Controls Procedure for Inservice Inspection
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Date: 7/28/75
,, Revisl3'n: 0 By:
TABLEOFCONTENTS(Cont'd.) VIII. Report Submissions Report Information IX. UT Calibration Standards . List of UT Calibration Standards Drawings of UT Calibration Standards .
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X. Remote Equipment . , Photographs of Remote Equipment i-XI. Procedures : 1 Procedure Philosophy [ UT Procedure Outline List of Procedures
- k- XII. Evaluation Criteria XIII. ASME Section XI I
e O t l II-2 j 3
*l Ca ?.e: 2-01-/?, __
Revision: (_ LIST OF EFFECTIVE PAGES The following pages are those that are in effect on date above. Superseded pac 9s should be removed and replaced by those that are in effect. Refer to the Record of Revision for changes and notations. Missing pages may be obtained from: Combustion Engineering, Inc. Engineering Development and Services Manager, Field Inspeccion Services 1000 Prospect Hill Road Windsor, Connecticut 06095 L Section Rn. y Date Section R* V ' Date Section aye Rev. Date i 1 2/01/77 001 004 l Introduction 1 1 2/01/77 Sh.2 1 1/22/75 Sh.1 1 1/21/753 004 Table of Con- 1 0 7/28/75 Zone 2 1 0 7/28/75 Sh.2 1 1/21/75, tents 2 0 7/28/75 2 0 7/28/75 3 0 7/28/75 Zone 5 1 1 2/01/77 l Revision 1 1 2/01/77 4 0 7/28/75 2 1 2/01/77 Record 2 1 2/01/77 5 0 7/28/75 3 0 7/28/75 3 1 2/01/77 6 0 7/28/75 4 0 7/28/75 4 1 2/01/77 7 0 7/28/75 5 0 7/28/75 P 9 gram 1 1 2/01/77 - 8 0 7/28/75' L cription 2 1 2/01/77 ,9 0 7/28/75 005 0 12/18/74 10 0 7/28/75 Examination 1 0 7/28/75 11 0 7/28/75 Exclusions 1 1 Area Program 2 1 2/01/77 12 0 7/28/75 and 2 1 2/01/77 2/01/77 Sheets 13 . 0 )7/28/75 Exceptions 3 1 2/01/774 14 0 '7/28/75 Zone 1 1 1 2/01/77 15 , O i 7/28/75 i 2 1 2/01/77 16 i0 7/28/75 17 0 7/28/75 : 3 1 2/01/77 , 4 0 7/28/75 ;18 0 7/28/75 Quality , 5 0 7/28/75 /11-6 0 7/28/75 002 1 7/19/76 Assurance 1 1 2/01/77 h 7 0 7/28/75 Program i 8 0 7/28/75 Zone 3 1 2/01/77 Controls 9 1 2/01/77 l123 1 2/01/77 Procedure [ 10 1 2/01/77 0 7/28/75 for Inser- ; F 11 1 2/01/77 '4 0 7/28/75 vice Inspec-12 1 2/01/77 5 1 2/01/77 tion All 1 4/9/75 13 1 2/01/77 . 14 1 2/01/77 t003 l Report l-15 1 2/01/77 Sh.1 : 1 1/22/75 l Submissions 1 1 2/01/77 ' 16 1 2/01/77 17 0 7/28/75 003 , Calibration 1 1 2/01/77, 18 0 7/28/75 ' Sh.2 1 2 1 2/01/77 L 19 0 7/28/75 1/22/75 l Standards ' 20 0 7/28/75 Zone 4 1 1 2/01/77 Calibration 2 1 2/01/77 Standard 001 3 0 7/28/75 Drawings see Page 2 above Sh.1 1 1/22/75 4 0 7/28/75 5 1 2/01/77 i
4 , Date: gL y1 77 Revision: I LIST OF EFFECTIVE PAGES (~ (Continued) I Page Rev. Page Rev. Page Rev. l 50ction No. No. Date Section No. No. Data Section No. Nn Date Remote 1 1 2/01/77 , Equipment 2 1 2/01/77 ' 3 1 2/01/77 Fig.1 1 2/01/77 Fig.2 1 2/01/77 Fi g.3 1 2/01/77 Fig.4 1 2/01/77 Fig.5 1 2/01/77 Fi g.6 1 2/01/77 Fig.7 1 2/01/77 Proc;dures 1 1 2/01/77 2 0 7/28/75 3 0 7/28/75 - 4 0 7/28/75 5 1 2/01/77 6 1 2/01/77 . 7 1 2/01/77 Er luation 6..teria 1 1 2/01/77
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ASME Section ~ XI 1974 Edi- All 7/1/74 tion / Summer i 1974 Addenda-All 6/30/74 , i. [ l END OF .IST (.F l e EFFECTI"E PAC ES, l l l l
a Section: III Page: 1 of 2 Revision: 1 Effective Date:2-01-77 RECORD OF REVISIONS Approved: Approved: Description Section/ Page Date Rev. Paragraph
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01 Abstract ii 2-01 ' Editorial - to reflect examinations as completed. Introduction I-1 , Editorial - to reflect examinations
'as completed.
Addition of Volume 5 to list of volumes
' List of effec III-l , Address change - Departmental Reorgani-tive pages, zation.
Progru Des- ! IV-1, 2 Editorial - to reflect examinations as completed. cripti c,n ' V-2 Primary side manway bolting not exa-Examination Area Desig- mined. f-nation Code Program Plan V-1.1 Procedures added to items 01-009 V-1.2 through 01-013. and Schedule V-1.3 Circumferential" deleted from item 31-020. Procedure NIP-230 added to item 01-020.
. V-1.9 - Surface examinations not performed.
V-1.16 Orawing E-LOU-112 :hange clad patch location to conform
-002 to as-builts.
V-3.1 - JT-2 was UT-3 on items 03-002 through V-3.2 33-016. ( I 33-022 and 03-023 not examined in shop. V-3.5 )3-057 and 03-058 not examined in shop. ' V-4.1 - JT-2 was UT-3 on items 04-002 through V-4.2 )4-016.
')4-022 and 04-023 not examined in shop.
V-4.5 ')4-057 and 04-058 not examined in shop. l I V-5.1 JT-4 was UT-5. l - i. i
'-' V-5.2 I)5-020 Not examined in shop.
I Exclusions and VI-1,2,3 Tditorial-to reflect examinations as e'
- ompleted, including deletion of irrel [
Exceptions
' rant paragraphs. l
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. I Section: 111 Page: 2 of 2 I Revision: 1 Effective Date: 2-01-77 RECD,RD OF REVISIONS Approved: Approved:
l . Rev. Section/ Page Date Description Paragraph l - Quality Assur- 2-01-7'7
- Nuclear Laboratories Quality Assurance I ance Manual deleted; Introduction added.
Report Sub- VIII-1 Editorial-Reflect examinations as com'- missions pleted. Addition of supplemental vol-ume numbers. UT Calibratior IX-1 ' Editorial-Reflect examinations as com-Standards , pleted. j IX-2 Final revisions of drawings listed. l Remote Equip- Sect. X; General editorial revision. l nent All 01 Procedures
- XI-l Editorial - to reflect examinations as completed. ,
{ XI-5, 6, J Revision numbers of procedures added. Evaluation XII-l' Editorial - to reflect examinations as , Criteria completed. f w i
Date:_ 2-01 77 Revision:__,1 _By: IIG I PROGRAM DESCRIPTION
) examination ;
Thisprogramhasbeenpreparedforthepreservice(baseline Station nuclear j of the major components of the Waterford III Steam Electr ' ponent power station.on the components (pressure vessel, steam generators, an been done by ultrasonics in the fabrication shop soon after the co The remainder of the examinations hydrostatic test. the shop. selected to on the performed after field erection by the examination i done contractorThe in Pro perfom the complete field preservice examination. Sche the shop. t called The zones. components have been divided into informa-smaller area and other examination areas for that component. requiredand ex- provide all th Schedule Sheets accompany each zone idrawing tion necessary for qualified examiners i tion,to perform the var calibra-aminations. f theof examina-to be used in performing the examination, method Vessel exam Code, na tion standard (for UT examinations), and a brief sumary o Compo-tion requirements as defined by the ASME Boiler an (
- nents. i tion Each weld or other area of interest has been given iden-a unique des (1) a two-digit number which identifies number. number which a spe tical with the zone number for the component; (2) a sequenceThe numb identifies the area individually. A description of the program for described in Section V of this volume.
each component follows: Reactor pressure Vessel f n
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l The longitudinal seam welds, the upper i l weld, shellthetoupper middle shell ci tial weld, the middle shell to lower shell circumferent all side of the flang portion of the lower shell to bottom headl iweld, inner radiithe were she to shell weld, the nozzle to shell welds, and the nozz e t(described examined later). from the inside (ID) surface, d the using bottom remote e The liga-
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tudinal seam welds in the tapered part of the flange lowerto outside upper shell, an head welds were examined manually from the t(described (00) surfa l ment areas between the bolt holes on the flange a l later) from the upper flange surface.The cladding, hsnubber lugs, and core stop examined manually. sselmountedshell welds.on t e s _ examined visually using television equipment h i ment used to perform the ultrasonic examinations of t e ve : IV-1 4
Date: 2-01-77 Revision: 1 By: IIG i Reactor Pressure Vessel Closure Head All ultrasonic examinations were done manually, The flange weld was done from the ID and the 00, and the dome weld frca the ID. The accessible portionsThe of the longtiudinal (Peel Segment) welds were done from both the OD and the ID. instrument nozzle welds were done from the ID. CEDM nozzle housing and extension welds have been included in this program for identification purposes. They were not a part of this preservice program. Steam Generators All shop examinations on both the primary and secondary sides were performed manually, and these examinations were carried out from the 00 surface. The one exception to this statement is the stay cylinder welds, which are in high radiation areas with difficult access. The inservice examinations of those welds will be done with remote equipment, and, accordingly, the preservice exa-mination must use the sane equipment. Certain of the equipnent is permanently attached to the steam generator asset.bly in the field, and the stay cylinder examination must be cone in the field by the field baseline examination con-tractor. The stay cylinder welds have been included in this program for iden-tification purposes; the examination of these welds was not a part of this shop ( preservice program. . Pressurizer All examinations were performed manually "from the OD surface. o b i t-IV-2 _. i
Date: 7/28/75 Revision: 0 _By: l L~ EXAMINATION AREA DESIGNATION CODE e Identification of the inspection areas becomes important To achieve to implement keeping and to permit rapid location of the inspection areas For most examination areas the assigned a unique numerical identification.(1) a two-digit number which identifies a number consists of two parts: specific conoonent and is identical with the zone number for the compone The weld and (2) a sequence number which identifies the area in following numerical designation: 01 -- Reactor Vessel 02 -- Reactor Vessel Closure Head 03 -- Steam Generator #1 04 -- Steam Generator #2 l l 05 -- Pressurizer ' Those components or areas which have been assigned sequential numbe ('
' design of the NSSS are referenced by the following designation:
.rea Around 01-L-nn -- Reactor Pressure Vessel Flange Ligament Stud Hole inn .
j 01-5-nn -- Reactor Vessel Closure Stud #nn 01-N-nn -- Reactor Vessel Closure Nut inn
.01-W-nn -- Reactor Vessel Closure Washer #nn 02-T-nn -- Closure Head Instrument Nozzle #nn Tube to Flange Weld 02-U-nn -- Closure Head Instrument Nozzle inn to Head Weld 02-V-nn -- Closure Head CEDM Nozzle inn to Head Weld 02-W-nn -- Closure Head CEDM Motor Housing Lower Weld at Location inn (peripheral housings only) 02-X-nn -- Closure Head CEDM Motor Housing Upper Weld at Location inn (peripheral housings only) 02-Y-nn -- Closure Head CEDM Upper Housing Lower Weld at Location inn (peripheral housings only) 02-Z-nn -- Closure Head CEDM Upper Housing Upper Welo at Location ;
inn (peripheral housings only) V-1 1
,1 Date: 2-01-77 Revisien: 1 By: IIG i
The pressurizer heater penetrations have been assigned sequential numbers for the purposes of this program. The manways on the secondary sides of the steam generators received a visual examination. The description of any indication found would have included a reference to the nearest stud hole (s'), with the numbering proceeding clock-wise from the uppermost point on the bolt circle of the manway. There are a large number of areas which are listed as receiving visual exam-inations. In reality, there are two separate classes of visual examinations. Certain areas, such as bolting, some component supports, and vessel interiors and cladding, are required uy Tables IW8-2500 and IWC-2600 for the Class 2 areas. The other areas which receive visual examinations are the Class 1 partial penetration welds (Category 8-E) and the Class 1 (Category 8-P) and Class 2 areas exemoted by Paragraph IWB-1220 (Class 1) and Paragraph IWC-1220 (Class 2) from the requirements of the more exacting examinations. These areas receive the visual examinations for evidence of leakage required by Paragraph IWA-5000 during the system hydrotests of Paragraphs IW8-5000 and IWC-5000. In the " Examination Method" column of the following tables, the first class of areas has its method listed as "Vis." and the second class is listed with "Vis.-H". . Examinations for those areas whose method is listed as "Vis.-H" will be per-(
' formed in the field by the examination contractor selected to perform the Field Preservice Examina'tions. The only other examinations listed in the following tables which were not done in the fabrication shop are the ultra-sonic examinations of the stay cylinder welds of the steam generators and of the CEDM housing welds. .
In the following tables, all Class 2 areas may be identified as those with-
- j. a category whose first letter is "C". These areas are governed by Paragraphs IWC-2500 and IWC 2600.
l In all cases, attempts were made to examine 100% of all welds and other exam-ination areas listed. Where design considerations preclude 100% examinations, the applicable procedures list the ' extent of examination possible. Any further restrictions found during the ::ourse of the examinations are described in the issued report of the examinations. V-2 _ ____ _ _ _ _ . - _ - _ -__ _ - __ r
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, REACTOR PRESSURE VESSEL-E-LOU-112-001 g Reference Drawing No.: -
Extent of i , Examination Examination Number Procedure Block No.Calibration I Examination Category Method Weld Weld Description Designation IW8-2600
._ IWB-2500 UT-4 1/2T beyond Vol. NIP-232 edge of wenf l B-3 Bottom Head Dome to Peel Segment Torus i - 01'0'01' l
01-002 Peel Segment to Peel Segment at 30' Orienta- , l ' tion - 01-003 Peel Segrant to Peel Segment at 90* Orienta-
.- tion '
01:004 Peel Segment to Peel Segment at 150* Orienta-I tion . 4 01-005 Peel Segment to Peel Segment at 210* Orienta- , l tion - Peel Segment to Peel Segment at 270* Orienta- . ,' 01-006 ' tion to Peel Segment at 330* Orienta- V V 01-007 Peel Segmen - tion HIP-230 UT-2 l Bottom Head Asserbly to Lower Shell Circum- i, y NIP-232 l 01-008 !
- ferential Weld NIP-230 y y B-A y Lower Shell Course Longitudinal Weld at 90* MIP-231 01-009 NIP-232 Orientation l
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Revision: _ 1 _ Y-1 1 s-*/* h k - . . . ,
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( . PROGRAM PLAN AND SClfEDULE ZONE 1 REACTOR PRESSURE VESSEL Reference Drawing No.: E-LOU-112-001 Examination Examination Procedure Calibration Extent of Weld Category Method Number Block No. Examination Designation Weld' Description IWB-2500 IWB-2600 B-A Vol. NIP-230 UT-2 1/2T beyond 01-010 Lower Shell Course Longitudinal Weld at 210* edge of weld NIP-232 Orientation ~ 01-011 Lower Shell Course Longitudinal Weld at 330' Orientation 7 NIP-230 01-012 Lower Shell Course to Middle Shell Course - NIP-231 i Circumferential 3r 01-013 Middle Shell Course Longitudinal Wei,d at 90* B-B i Orientation , $f Middle Shell Course Longitudinal Weld at NIP-230 01-014 210* Orientation , i 01-015 Middle Shell Course Longitudinal Weld at l '
- 330* Orientation 01-016 Middle Shell Course to Upper Shell Course - .
l ! Circumferential ir UT-1 01-017 Upper Shell Course Longitudinal Weld at 90 Orientation 01-018 Upper Shell Course Longitudinal Weld at 210*
- Orientation i 01-019 Upper Shell Course Longiturlinal Weld at 330* 'l 'l " 'I
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' Orientation Date: 9 ni 77 V-1.2 Revision: 1 i O f
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REACTOR PRESSURE VESSEL Reference Drawing No.: E-LOU-112-001 j i Extent of l ExaminationMethod Examination NunherProcedure Block No.Calibration Examination Weld I Category Weld Description IWB-2500 IWB-2600 i i Designation i NIP-233 UT-8 100% of weld I 0-C Vol. UT-1 volume above, NIP-230 Upper Shell Course to Flange 1/2T belew 01-020. , UT-9 or 10100% of weld NIP-235 from bore, B-0 UT-1 NIP-230 Outlet Nozzle to Shell at 0* Orientation ' I 1/2T beyond , 01-021 , ' dge of weld
' e 01-022 Inlet Nozzle to Shell at 60* Orientation from shell 01-023 Inlet Nozzle to Shell at 120' Orientation 01-024 Outlet Nozzle to Shell at 180* Orientation '
l 01-025 Inlet Nozzle to Shell at 240* Orientation y Inlet Nozzle to Shell at 300* Orientation - 100% of 01-026 NIP-236 radius Outlet Nofzle Inner Radius at 0* Orientation Ol=d27 1 01-028 Inlet Nozzle Inner Radius at 60* Orientation 01-029 Inlet Nozzle Inner Radius at 120* Orientation 01-030 Outlet Nozzle Inner Radius at 180* Orienta-
- tion Inlet Nozzle Inner Radius at 240* Orientation 01-031 y y y y y 01-032 Inlet Nozzle Inner Radius at 300* Orientation
. Date: 2-01-77 Revision: 1 _
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4 PROGRAM PLAN AND SCHEDULE, ZONE 1 REACTOR PRESSURE VESSEL i 1 E-LOU-112-001 i Extent of Reference Drawing No.: 1 Examination Examination ' Examination Method Number Procedure Block No. Calibration 1 Category Weld Weld Description _ lWB-2500 _ IWB-2600 _ Designation _ 36 sq. in.
. . . , Vis. 00000- patch-l D-I-1 f ESS-002 1 V
essel C1sdding at 150* Orientation and 133" . ! j f 01-033 Below Flange Surface essel Cladding at 150* Orientation and 244" V 01-034 Octow Flange Surface , Vessel Cladding at 150' Orientation and 355"' - 01-035~ Delow Flange Surface - Vessel Cladding at 300* Orientation and 133" 01-036 Below Flange Surface l Vessel Cladding at 300* Orientation and 244" 01-037 Below Flange Surface i/ l I Vessel Cladding at 300* Orientation and 355" - All of snub-01-038 Below Flange Surface ber C-N-2 1 t Snubber Lug at.0* Axis 01-039 Snubber Lug at 60* Axis 01-040 Snubber Lug at 120* Axis I l 01-041 I l Snubber Lug at 180* Axis l l I l l 01-042 J 7/28/75 Date: n 2 01-043 < Snubber tuo at 240* Axis _ Revision: 1 V-1.4
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f- . PROGRAM PLAN AND SCHEDULE, ZONE 1 REACTOR PRESSURE VESSEL Reference Drawing No.: E-LOU-112-001 Extent of I -Examination Examination Procedure Number Block Calibration No. Examination Category Method Weld Weld Description IWB-2600 Designation IWB-2500 00000- All of B-N-2 Vis. snubber Snubber Lug at 300' Axis ESS-002 01-044 All of lug 01-045 Core Stop Lug at 10' Location 01-046 Core Stop Lug at 40' Location : 01-047 Core Sto',3 Lug at 85* Location 01-048 Core Stop Lug at 130' Location . Core Stop Lug at 160* Location k 01-049 . 01-050 Core Stop Lug.at 205* Location 01-051 Core Stop Lug at 250' Location . 01-052' Core Stop Lug at 280* Location gg 3g 37 01-053 Core Stop Lug at 325' Location
' Date: 7/28/75 ~
Revision: 0 V-1.5 l % . 9*W** r
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(. t PROGRAM PLAN 'AND SCllEDULE_ ZONE 1
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REACTOR PRESSbRE VESSEL \ E-LOU-112-001 i Extent of Reference Drawing No.: _ r Examination 1 i Examination Category Method Examination Number BlockProcedure No. Calibrat Weld Weld Description IWB-2500 IWB-2600 . ' Designation UT-8 Complete Vol. NIP-234 Area and B-G-1 ,
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volume to F lange Ligament Area Around Stud Hole il ) depth of - 01-L-1 -- stud hole t Flange Ligament Area Around Stud floie #2 01-L-2 Flange Ligament Area Around Stud Hole f3 01-L-3 Flange Ligament Area Around Stud Hole #4 01-L-4 Flange Ligament Area Around Stud floie #S 01-L-S d Flange Ligament Area Around Stud Hole #6 01-L-6 l. Flange Ligament Area Around Stud floie #7 I 01-L-7 . Flange Ligament Area Around Stud liole 18 , 01-L-8 Flange Ligament Area Arourd Stud floie #9 01-L-9 Flange Ligament Area Around Stud liole #10 01-L-10 Flange Ligament Area Around Stud Hole ill 01-L-11 Flange Ligament Area Around Stud Ifole #12 if 01-L-12 T/ i/ Flange Ligament Area Around Stud ible #1,3 h/ J N/ , 01-L-13 i i i Date: 7/28/7S O [[ Revision. ] V-1.6
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4 PROGRAM PLAN AllD SCilEDULE ZONE 1 REACTOR PRESSURE VESSEL E-LOU-112-001 Reference Drawing No.: Calibration Extent of Examination Examination Procedure Block No. Examination I Method Number Category Weld Weld Description lWB-2500 __ IWB-2600 Complete Designation __ NIP-234 UT-8 8-G-1 Vol. Area and i Flange Ligament Area Around Stud llole #14 t 01*L-14 Flange Ligament Area Around Stud llole #15 01-L-15 Flange Ligament Area Around Stud floie #16
'01-L-16 .
Flange. Ligament Are'a .Around Stud floie #17 -l 01-L-17 Flange Ligament Area Around Stud floie #18 . 01-L-18 Flange Ligament Area Around Stud llole #19 01-L-19 Flange Ligament Area Around Stud llole #20 01-L-20 . Flange Ligament Area Around Stud floie #21 01-L-21 Flange Ligament Area Around Stud flole #22 01-L-22 '
> Flange Ligament Area Around Stud llole #23 OI-If-23 Flange Ligament Area Around Stud floie #24 01-L-24 Flange Ligament Area Around Stud floie #25' Cl-L-25 Flange Liganent Area Around Stud llole #26 -
01-L-26 Flange Ligament Area Around Stud flole #27 if if ; 01-L-27 3r ; )/ , 3r , Flange Ligament Area Around Stud llole #28 Date: 7/28/75 01-L-28 1 Revision: ~ 0 I V-1.7 -
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. PROGRAM PLAN ~ AND SCHEDULE-i ' ZONE 1 ,
REACTOR PRESSURE VESSEL. Reference Drawing No.: E-LOU-112-001 Extent of - l
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Examination Method Examination Procedure Number Block No.Calibration Examination Weld
- Category
, Weld Description IW8-2500 IWB-2600 i Designation _
UT-8 Complete Vol. NIP-234 Area and
B-G-1 Flange Ligament Area Around Stud Hole #29 volume to. Ob L-29 depth of, 01-L-30
~ Flange Ligament Area Around Stud liole #30 ,
stud hole
- Flange' Ligament Area Around Stud Ifole #31
- 01-L-31 Flange Ligament Area Around Stud Hole #32 01-L-32 ,
Flange Ligament Area Around Stud Hole #33 f 01-L-33 Flange . Ligament Area Around Stud floie #34 01-L-34
- Flange Ligament Area Around Stud floie #35 -
01-L-35 l - ! Flange Ligament Area Around Stud Hole #36 01_-L-36 Flange Ligament Area Around Stud llole #37 01-L-37 l . I Flange Ligament Area Around Stud lloie #38 01-L-38 ' Flange Ligament Area Around Stud floie #39 j 01-L-39 i t Flange Ligament Area Around Stud floie #40 l 01-L-40 ' Flange Ligament Area Around Stud floie #41 i 01-L-41 Flange Ligament Area Around Stud flote #42 if 01-L-42 1/ if if if f Flange Ligament Area Around Stud lloie #43 # 01-L-43 f Date: 7/28/75 _g Revision: 0 _ , V-1.8 I
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.. 4 PROGRAM PLAN a..HD SCHEDULE
' ZONE 1 *
. REACTOR PRESSURE VESSEL Reference Drawing No.: E-LOU-112-001 F
Extent of
! Examination Examination Procedure Calibration Block No. Examination ;
Weld Category Method Number Designation Weld Description IWD-2500 IWB-2600 NIP-234 UT-8 Complete B-G-1 Vol. Area and Flange Ligament Area Around Stud fiole #44 01-L-44 volume to Flange Ligament Area Around Stud floie #45 depth of 01-L-45 stud hol'e 01-L-46 Flange Ligament Area Around Stud liole #46 , .
.;
01-L-47 Flangt Liganent Area Around Stud llole #47 01-L-48 Flange Ligament Area Around Stud floie #48 01-L-49 Flange Ligament Area Around Stud flole #49 01-L-50 Flange Ligam6nt Area Around Stud floie #50 01-L-51 Flange ligameht Area Around Stud llole #51 01-L-52 Flange Ligament' Area Around Stud llole #52 Flange Ligament Area Around Stud flole #53 01-L-53 y y y Fhnge Ligament Area Around Stud flole #54 y 01-L-54 Total Vol. NIP-241 UT-20 Stud #1 Volume 01-5-1 . 01-S-2 Stud #2 01-5-3 Stud #3 V V V V V 01-S-4 Stud #4 2-01-77 Date: V-1.9 Revision: 1 s... ..,.._ . _ ._ _ _ _ _. _, , , , ,
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PROGRAM PLAN All0 SCllEDULE__ ZONE 1 , REACTOR PRESSURE VESSEL I l NONE __
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Extent of Reference Drawing No.: _ < Examination Examination Category Method Examinatton Number Block Procedure No. - Calib J-IWB-2600_ Total Weld Held Description IWB-2500 UT-20 Designation NIP-241 Volume B-G-1 Vol. I l 1 f I 0123'-5 Stud #5 . 01-S-6 Stud #6 01-S-7 Stud #7 01-S-8 Stud #8 , 01-5-9 Stud #9 i f 01-S-10 Stud #10 01-S-11 Stud #11 Studfi2, ', 01 _S-12 i f 01-S-13 Stud #13
- Stud #14 01-S-14 01-5-15 Stud #15 .
01-S-16 Stud #16 01-S-17 Stud #17 if if i/ if I 01-5-18 Stud #18 it b i Stud fl9 i Date: _ 2-OL-77_ _ 01-S-19 Revision: 1 V-1.10 ^^""--NPs, *-%
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- l PROGRAM PLAN AND SCllEDULE_
ZONE 1 . l
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1
;
Extent of NONE _ Reference Drawing No.: < Examination c Examination Category Method Examination Number Procedure Block No. Calibration Total volume Weld Weld Description IWB-7500 _ IWB-2600_ _ NIP-241UT-20 Designation Vol. f I B-G-1 I f f 01 ,5-20 Stud #20 . 01-S-21 Stud #21. . 01-5-22 Stud #22
- _
I 01-S-23 Stud #23 . 1 01-S-24 Stud #24 ' 1 i 01-S-25 stud #25 . ' .
, . -/
! 01-S-26 Stud #26 1 01-5,-27 Stud #27'_ 01-S-28 Stud #28 01-S.29
- Stud #29 1
01-5-30 Stud #30 4 01-5-31 Stud #31 t' 01-S-32 Stud #32 i I
'l 'I A 01-5-33 Stud #33 *
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i 01-S-34 Stud #34 2 - 0 ]- 17 Date: l gevision: _ __ ,J_ _ __ I V-1.11 - 1 t d -
'b PROGRAM PLAN AND SCHEDULE ZONE 1 REACTOR PRESSURE VESSEL NONE R@ference Drawing No.:
Extent of 1 Examination Examination Procedure Number Block Calibration No.- Examination Cate90ry Method Weld Weld Description IWB-2600 Designation IWB-2500 Total UT-20 B-G-1 Vol NIP-241 Volume 01 S-35 Stud #35 01-5-36 Stud #36 f 01-S-37 Stud #37 01-S-38 Stud #38 f 01-S59 Stud #39 51-S-40 Stud #40 .. 01-S-41 Stud f41 01-S-42 Stud #42[ ', 01-5-43 Stud #43 l i 01-5-44 Stud #44 . 01-S-45 Stud.f45' 01-S-46 , Stud #46 01-S-47 Stud #47 i Stud #48 if if if 01-5-48 . if if 01-S-49 Stud #49 j Date: __2-01-77 Revision: 1 i V-1.12 1 ?. . -- -.- - .- .-
j' j. p , t , PROGRN3 PLAN AND SCHEDULE _
- ZONE 1 REACTOR PRESSURE VESSEL NONF Extent of Reference Drawing No.: ,-
Examination Examination Procedure Block No. Examir.ation Calibration
;
;
Method Number
- Category Weld Weld Description IWB-2600
~
'WB-2500 UT-20 Total Designation NIP-241 Volume 0-G-1 Vol .
' ( !
0145-50 Stud #50 ! i 01-5-51 Stud #51 . 01-5-52 Stud #52 4 01-S-53 Stud #53 , V i, UT-21 , 01-S-54 Stud #54 - i 01-N-1 Nut #1 01-N-2 Nut #2
~ -
i 01-N-3 Nut #3 - . 01-N-4 Nut #4 . 01-N-5 Nut f5 ci-N-6 Nut #6 4 01-N-7 Hut _f7 i 01-N-8 Nut #8
'l - 'I Nut #9 if II '
01-N-9 V , i f j l 01-N-10 Nut #10 ___ U" * - # ~I
1 _ Revision: V-1.13 . t i l L _ __ -- - - - - - - . . , _ _ _- _
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. PROGRAN PLAN AND SCHEDULE
' ZONE 1 REACTOR PRESSURE VESSEL.
)
Reference Drawing No.: NONE Extent of - j ExaminationMethod Examination Procedure Number. Block No. Calibration Examination Weld Category i . Weld Description IWB-2500 IWB-2600 < Designation UT-21 Total Vol. NIP-241 B-G-1 l Volume 4 01-N-1.1 Nut #11 01-N-12 i #12 01-N-13 Nut #13 1 01-N-14 Nut #14 . l ) 01-N-15 Nut #15 1 01-N-16 Nut #16 . 1 01-N-17 Hut #17 . Nut #18 ', 01-N-18 ! 01-N-19 Nut #19 ! 01-N.-20 Nut 120 i l 01-N-21 Nut #21 01-N-22 Nut #22 I 01-N-23 Nut #23
'I i
01-N-24 Hut #24 ,
'I V if 'I 2
l 01-N-25 Nut #25 l
. Date: . 2-01-77 _
Revision: i _ i V-1.14
. . - :: ::: ..= --. . ._ . . -_- - _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _
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PROGRAM PLAN AND SulEDULE ZONE 1
. REACTOR PRESSURE VESSEL NONE Reference Drawing No.: i
' Calibration Extent of
- i Examination Examination Procedure Block No. Examination Method Number Weld Catepry Weld Description IWD-2500 IWB-2600 Designation _ UT-21. Total Vol. ' NIP-241 Volume B-G-1 I t I l 01-H-26 Nut #26 1 1 01-N-27 Nut #27 . l 01-N-28 Nut #28 01-N-29 Nut #29 , 01-N-30 Nut #30
~
U1-N-31 Nut #31 . 01-N-32 Nut (32 i i 01-N-33 Nut f33 , ', 01-N-34 Nut #34 - l . 01-N-35 Nut #35 - 01-H-36 Nut #36 01-N-37 Nut #37 01-N-38 Nut #38 - Nut #39 V if if 01-N-39 - V if 01-N-40 Nut #40 2-01-77 l Date: 1 V-1.15 Revision: I
- .a- - - -
I PROGRAM PLAN AtlD SCHEDULE _ 20tlE I REAC10K PHtdSURE VESSEL
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NONE __ r Extent of Reference Drawing No.: 1 Examination
;
Examination Method Examination Number Procedure Block No. Calibratio f Category _ Weld Weld Description IWB-2600_ Total Designation __lWB-2500 _ NIP-241 UT-21 Volume 0-G-1 Vol. ' t 01-N-41 !!ut #41 i
4: 01-N-42 Nut #42
~
01-N-43 Nut #43 1 i 01-N-44 Hut #44 , j 01-N-45 Nut #45 01-N-46 Nut #46 " l 01-N-47 Nut #37 Nut #4k ',,
'01-N-48 l
01-N-49 Nut #49 - 1 Ol.-N-50 Nut #50 01-N-51 Nut #51 ! 01-N-52 Hut #52 V V Nut #53 V V Ol-N-53 I 01-N-54 Nut #54 I
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V-1.16 i i .i 4 L- -
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PROGRAM PLAN AND SCHEDULE
' ZONE 1 '
REACTOR PRESSURE VESSEL NONE Reference Drawing No.: . Extent of Procedure Ce' f bration Examination Examination Examinatir- Number Block No. Catcqory Method Wald Weld Description IWB-2600 1 Designation IWD-2500 Total Area Vis. 00000-0-G-1 ESS-029 1 01-W-1 Washer #1
- 01-W-2 Washer #2 .
01-W-3 Washer #3 01-W-4 Washer #4 , 01-W-5 Washer #5 b
^1-W-6 Washer #6 .
01-W-7 Washer #7 01-W-8 Washerf8 ', 01-W-9 Washer #9 01.W-10
- Washer 110 01-W-11 Washer #11 01-W-12 Washer #12 .
01-W-13 Washer #13 1/ 01-W-14 Washer #14 . if if
'/
i 01-W-15 Washer #15
. Date: 7/28/75 _
0 V-1.17 Revision: t, . _ _ . _ _ . . _ . . . . _. .
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i PROGRAM PLAN AtID SCHEDULE _ + ZONE 1
. A OR PRESSURE VESE .[. .
NONE , c Extent of ' Raference Drawing No.: < Examination
\
1 Examination Category Method Examination Number Procedure Block No. Calibrati Weld Weld Description IWB-2600 IWB-2500 Total Area Designation 00000-B-G-1 Vis. l i ESS-029 I 01-V-16 Washer #16 l . A 01-W-17 Washer #17 Washer #18 1 01-W-18 . . I 01-W-19 Washer fl9 , I 01-W' 20 Washer #20 ~ I t .. 01-W-21 Washer #21 / . 01-W-22 Washer #22 Washer f23 ', 0'. -W-23 f i Washer #24 01-W-24 . Washer #25 01-W-25 01-W-26 Washer #26 . Washer #27 01-W-27. l 01-W-28 Washer #28 y , V 'I ~\ i 01-W-29 Washer #29 - q i Date: ~ 7/28/75-Washer f 30 0 01-W-30 - l Revision: . I V-1.18 . 1 ..
p . PROGRAM PLAN MID SCilEDULE_ ZONE 1
^ 1 J
NONE i 1 Extent of Reference Drawing No.: I Procedure Calibration Examination Examination Examination Number Block No. Category Method J Weld Weld Description IWB-2600 Total Area IWB-2500 ' Designation Vis. / 00000- I B-G-1 I ESS-029 Washer #31 . 01-W-31 . Washer #32 ' 01-W-32 Washer #33 01-W-33 Washer #34 . 01-W-34 Washer #35 01-W-35 l
- Washer #36 01-W-36 Washer #37 01-W-37 Washer'f38',
01-W-38 Washer #39 01-W-39 . Washer #40 1 01-W-40 Washer #41 01-W-41 i Washer #42 01-W-42 Washer #43 V 01-W-43 , V I V Washer #44 V \ 01-W-44 I
\
Washer #45 1 Date: 7/28/75 __ 01-W-45 ~ o __ Revision: _ ' l V-1.19 i 4
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PROGRAM PLAN AND SCHEDULE < 4
- - ZME 1 .
REACTOR PRESSURE VESSEL Reference Drawing No.: NONE I , Examination Examination Procedure Calibration Extent of Wold Category Method Number Block No. Examination Designation Weld Description IWD-2500 IWB-2600 B-G-1 Vis. 00000- Total Area I 01'-W-46 Washer'#46 ESS-029 01-W-47 Washer 'f 47 . 01-W-48 Washer #48 I 01-W-49 Washer #49 , 01-W-50 Washer #50 , l 01-W-51 Washer f51 , 01-W-52 Washer #52 01_-W-53 Washer #53 ', Washer #54 3r y 3r l 01-W-54 ,
'g Accessible EXAMINATIONS BELOW DONE IN THE FIELD .
Area B-N-1 00000- ,1, keactor Vessel Interior Y ul-I if ESS-002 i B-N-3 00000-01-CS Core Support Structure ESS-029
Date: 7/28/75 V-1.20 Revision: 0,,, .
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f3 , PROGRAM PLAft AND SCllEDULE_ . ZONE 2 REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-112-002_ Extent of I Examination Examination Number Procedure BlockCalibration No. Examination Weld Category Method Weld Description IWB-250C IWB-2600 Designation ' 36 sq. in. B-I-1 Vis., surf. 00000-Clad Patch Counterclockwise of O' Weld, Below I ESS-028, patch ^ 02-011 00000-Torus Weld . ESS-029 02-012 Clad Patch Counterclockwise of 90' Weld, l Below Torus Weld Clad Patch Counterclockwise of 180* Weld, . 02-013 Below Torus Weld Clad Patch Counterclockwise of 270' Weld, 02-014 Below forus Weld 02-015 Clad Patch Inboard of Torus Weld Below f CEDM Nozzle 167 y 3r ', 3/ 3r Clad Patch Between CEDM Nozzles #1, #4, #5,f8 intfre ar'ea 02-016 00000- - B-P Vis.-H
- ESS-029 02-017^ Vent
.,2T beyond NIP-239 UT-22 B-J Vol. edge of weld 02-T-92 Instriiment Nozzle Tube to Flange #92 l
I 02-T-93 Instrument Nozzle Tube to Flange #93 02-I-94 Instrument Nozzle Tube to Flange 194 I 02-T-95 Instrument Nozzle Tube to Flange #95
'I 02-T-96 Instrument Nozzle Tube to Flange #96 \I 'I l I 'I 02-T-97 Instrument llozzle Tube to Flanoe #97 Date: 7/28/75 ~
Revision: 0 V-2.2 l
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PROGRAM PLAN AND SCllEDULE ZONE 2 . REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-112-002 Extent of Procedure Calibration Examination Examination Examination Number Block No. Catc90ry Method ___ Weld Weld Description IWD-2500 IWB-2600 Designation _ UT-22 1/2T beyond B-J Yol. NIP-239 mfge of weld Instrument Nozzle lube to Flange #98 00000- f 02-T-98 ESS-029 . 02-T-99 Instrument Nozzle Tube to Flange #99 02-T-100 Instrument Nozzle Tube to Flange #100 3g 37 y y l gg 02-T-101 Instrument Nozzle Tube to Flaage #101 iurrounding B-E Vis.-H 00000-ESS-029 area 02-U-92 Instrument Nozzle #92 to itead 02-U-93 Instrument Nozzle #93 to llead 02-U-94 Instrument Nozzle #94 to llead
. 02-U-95 Instrument Nozzle #95 to liead 02-U-96 Instrument Nozzl'e #96 to Head ,
02-U-97 ' Instrument Nozzle #97 to Head 02-U-98 Instrument Nozzle #98 to ilead 02-U-99 Instrument Nozzle #99 to Head 02-U-100 Instrument Nozzle #100 to llead if Instrument Nozzle #101 to Head V V if 02-U-101
\_
. Date: 7/28/75 __
V-2.3 Revision: 0 Y > eees o. >*r * * * * ' ~~"**'*****# ^ *
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3 PROGRAM PLAN AND SCilEDULE ZONE 2 REACTOR VESSEL CLOSURE llEAD -
;
> 7 E-LOU-112-002 r Raference Drawing No.: ,
ProcedureBlock Calibration No.
' Extent of Examination i
Examination Examination Method Number l Cate r IWB-2600 Weld Weld Description lWB- S . Designation _ Surrounding
~
V is .-Il 00000- area B-E ( / , ESS-029 f 02-V-1 CEDM Nozzle #1 to llead 02-V-2 CEDH Nozzle #2 to llead 02-V-3 CEDM Nozzle #3 to llead j 02-V-4 CEDM Nozzle #4 to Head 02-V-5 CEDM Nozzle #5 to llead i , 02-V-5 CEDM Nozzle #6 to' Head 1 02-V-7 CEDM Nozzle #7 to llead 02-V-8 CEDM Nozzle #8'to llead 02-V-9 CEDM Nozzle #9 to Head 02-V-10 CEDM Nozzle #10 to llead 02-V-11 CEDM Nozzle ill to llead 02-V-12 CEDM Nozzle #12 to llead t gr CEDM Nozzle #13 to licad y I 02-V-13 9 3r i -_
\
i i 02-V-14 CEDM Nozzle #14 to llead Date: 7/28/75 _ 0 _ Revision: _ V-2.4 p, .
w PROGRAM PLAN AND SCHEDULE _ ZONE 2 . REACTOR VESSEL CLOSURE HEAD 1 J Reference Drawing No.: E-LOU-112-002 i
' 1 Extent of Examination i
Examination Category Method Examination' Number Procedure Block No. Calibratio Weld Weld Description I48-2600 Designation _ IWB-2500 Surrounding V is .-H 00000- area 8-E ESS-029
. 02-V-15 CEDM Nozzle #15 to llead i 02-V-16 CEDM Nozzle #16 to Head I
1
02-V-17 CEDM Hozzle #17 to llead I' ' 02-V-18 CEDM Nozzle #18 to llead i 02-V-19 CEDM Nozzle fl9 to Head - i C2-V-20 CEDM Nozzle #20 to Head h{' D2-V-21 CEDM Nozzle #21 to llead j , 02-V-22 CEDM Nozzle l'22 to Head l 02-V-23' CEDM Nozzle #23 to Head CEDM Nozzle #24 to Ifead 4 02-V-24 02-V-25 CEDM Nozzle #25 to llead 02-V-26 CEDM Nozzle #26 to llead V CEDM Nozzle #27 to llead V V 02-V-27 '/ 1
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02-V-28 CEDM Nozzle #28 to llead I 7/28/75 _ Date Revision: _ 0 V-2.5
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.3 PROGRAM PLAN AND SCHEDULE -
ZONE 2 REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-112-002
- Weld Examination Examination Procedure Calibration Extent of -
Designation Weld Description Cate r Method Number Block No.. Examination IWB- 5 IWB-2600 02-V-29 CEDM Nozzle #29 to llead " B-E Vi s .-Il 00000- Surrounding
. ESS-029 area 02-V-30 CEDM Nozzle ISO to llead .
02-V-31 CEDM Nozzle 631 to llead 02-V-32 CEDM Nozzle #32 to llead - 02-V-33 CEDM Nozzle #33 to llead 02-V-34 CEDM Nozzle #34 to llead . 02-V-35 CEDM Nozzle #35 te llead 02-V-36 CEDM Nozzle #36 to !!ead . 02-V-37 CEDM Nozzle #37 to llead , 02-V-38 CEDM Nozzle #38 to llead ! 02-V-39 CEDM ozzle #39 to llead 02- V-40 CEDM Nozzle #40 to llead 02-V-41 CEDM Nozzle #41 to lleat" - 02-V-42 CEDM Nozzle #42 to llead 02-V-43 CEDM Nozzle #43 to llead \/ \/ 5/ . V Date: 7/28/75 V-2.6 Revision: u y..........-.-.-
a, m PROGRAM PLAN AND SCllEDULE_ ZONE 2 REACTOR VESSEL CLOSURE IfEAD > Reference Drawing No.: __ E-LOU-112-002 _ i Extent of - Examination t 1 Examination Category Method Examination Number Procedure Block No. Calibratior Weld Weld Description IWil-2500 IWB-2600 . Designation Surroending Vi s .-K 00000- area B-E f ESS-029 I f 02-V-44 CEDM Nozzle #44 to llead l. i 02-V-45 CEDM Nozzle #45 to llead 02-V-46 CEDM Nozzle #46 to llead
- 02-V-47 CEDM Nozzle #47 to Head
' 02-V-48 CEDM Nozzle #48 to liead 02-V-49 CEDM Nozzle #49 td llead 02-V-50 C,EDM Nozzle #50 to Head i . 02-V-51 CEDM Nozzle #51 to llead , 02-V-52' CEDM Nozzle #52 to llead ' 02-V-53 CEDM Nozzle #53 to llead 02-V-54 CEDM Nozzle #54 to llead 02-V-55 CEDM Nozzle #55 to llead . I y OZ-V-56 CEDM Nozzle #56 to llead y y a g i l 02-V-57 CEDM Nozzle.#57 to llead j # Date: 7/28/75
' T Revision: }O V-2.7
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N , PROGRAM PLAN AND SCHEDULE
. ZONE 2 .
REACTOR VESSEL CLOSURE HEAD Referenc. Drawing No.: E-LOU-112-002 Procedure Calibration Examination Extent of l Examination Examination ' Number Block No. i Category Method I Weld Weld Description IWB -2500 IWB-2600 Designation . Surrounding Vis.-H 00000-B-E area ESS-029 02-V-58 CEDr4 Nozzle #58 to llead 1 1 d 02-V-59 CEDM Nozzle #59 to Head 9 02-V-60 CEDM Nozzle #60 to Head 02-V-61 CEDM Nazzle #61 to Head . 02-V-62 CEDM Nozzle #62 to Head 02-V-63 CEDM Nozzle #63 to Head ' 02-V-64 CEDM Nozzle #64 to Head i 02-V-65 CEDM Nozzle #65 to llead . 02-V-66 CEDM Nozzle #66 to Head ! 02-V-67 CEDM Nozzle f 67_ to Head . f I 02-V-68 CE0M Nozzle #68 to Head 02-V-69 CEDM Nozzle #69 to llead
;
02-V-70 CEDM Nozzle #70 to Head II 02-V-71 CEDM Hozzle f71 to Head V i if II - , i 02-V-72 CEDM Nozzle #72 to Head 7/28/75
~
Date: Revision: 0 i Y-2.8 k
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PROGRAM PLAN AND SCllEDUL_E_ . ZONE 2 REACTOR VESSEL CLOSURE HEAD i i E-LOU-112-002 1 1 Extent of Reference Drawing No.: \ Examination Examination Method Examination Number BlockProcedure No.
- __ Calibr fCategory t
f-- IW8-2600 Weld Weld Description l_ _ IWB-2500 _ _ Surrounding Designation Vis.-Il 00000- area 8-E ESS-029 f I j f C EDM Nozzle #73 to Ikad 02-V-7 3 , 02-V-74 CEDM Nozzle #74 to liead 02-V-75 CEDM Nozzle #75 to llead i 02-V-7 6 CEDM Nozzle #76 to llead ' 02-V-77 CEDM Nozzle #77 to llead ' CEDM Nozzle 178 to,llead 02-V-78 - 02-V-79 CEDM Nozzle #79 to llead . 02-V-80 CEDM Nozzle #80 to llead - CEDM Nozzle #81, to llead , 02-V-81. - 02-V-82 CEDM Nozzle #82 to llead m 02-V-83 CEDM Nozzle #83 to Head 02-V-84 CEDM Nozzle #84 to Ikad ' , 02-V-85 CEDM Nozzle #85 to llead il
's ;
f if , 02-V-86 CEDM Nozzle #86 to llead '/ 7/28/75 _ 02-V-87 CEDM Nozzle #87 to llead Date: _ o Revision: __ V-2 3 e ew. -= .~ w. e p, 1
,m )
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' PROGRAM PLAN AND SCHEDULE ZONE 2 REACTOR VESSEL CLOSURE HEAD .
Reference Drawing No.: E-LOU-ll2-002 Calibration Extent of E. amination Examination Procedure
;
Number Block No. Examination Weld Category Method j Designation Weld Description IWB-2600 IWB-2500 ' 00000-- Surrounding 3-E Vis.-Il area 1 02-V-88 CEDM Nozzle #88 to Head ESS-029 . ? 02-V-89 CEDM Nozzle #89 to llead 02-V-90 CEDM Nozzle #90 to Head 02-V-91 CEDM Nozzle #91 to Head . .ir if if if s EXAMINATIONS LISTED BELOW DONE IN THE FIELD NIP-239 UT- 1/2T beyond i B-0 Vol. edge of weld ,! 02-W-60 CEDM Hotor Housing Lower Weld at Location #60 02-W-61 CEDM Motor liousing Lower Weld at Location #61 02-W-62 ClDM Motor Housing Lower Weld at Location #62 02-W-63, CEDM Motor Housing Lower Weld at Location.#63 02-W-64 . CEDH. Motor Housing Lower Weld at Location #64 i 02-W-65 CEDM Motor Housing Lower Weld :. Location #65 l 02-W-66 CEDM Motor Housing Lower Weld at Location #66
, 02-W-67 CEDM Motor Housing Lower Weld at Location #67 -
CEDM Motor Housing Lower Weld at Location #68 l 02-W-68 il if V I h/ if 02-W-69 CEDM Motor Housing Lower Weld at Location #69 l _ Date: 7/28/75 Revision: 0 l V-2.10
- .
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i ' i PROGRAM PLAN AND SCHEDULE ZONE 2 . REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-112-002 Extent of Examination ExaminationNumber Procedure Calibration Block No. Examination Weld Category Method Weld Description IW8-2600 Designation IWB-2500 _ ' UT- 1/2T beyond 8-0 Vol. NIP-239 CEDM Motor Housing Lower Weld at Location #70 edge of weld
. 02-W-70 ,
t,?-W-71 CEDM Motor Housing Lower Weld at Location #71 02-W-72 CEDM Motor Housing Lower Weld at Location #72 02-W-73 CEDM Motor Housing tower Weld at Location #73 02-W-74 - (CEDM Motor Housing tower Weld at Location #74 02-W-75 UEDM Motor Housing Lower Weld at Location #75 02-W-76 CEDM Motor Housing tower Weld at Location #76 02-W-77 CEDM Motnr Housing Lower Weld at t.ocation #77 02-W-78 CEDM Motor Housing Lc.er Weld at Location #78 02-W-79 CEDM Motor Housing tower Weld at Location #79 02-W-80 CEDM Motor Housing Lower Weld at Location #80 CEDM Motor Housing Lower Weld at Location #81 02-W-81 02-W-82 CEDM Motor Housing Lower Weld at Location #82 02-W-83 CEDM Motor Housing Lower Weld at Location #83 " V V V ) V r 02-W-84 CEDM Motor Housing Lower Weld at Location #84 Date: 7/28/75 Revision: 0 _ V-2.1.1 w---w. , ,_
? 2' ____ _
,s
-3 PROGRAM PLAN AND SCllEDULE
, ZONE 2 REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-112-002 *
+
t Weld Examination Examination Procedure Calibration Extent of Examination Designation Weld Descru*lon Category Method Number Block No. IWB-2500 IWB-2600 02-W-85 CEDM Motor Housing Lower Weld at Location #85 B-0 Vol. NIP-239 UT- 1/27 beyond edge of weld 02-W-86 CEDri Motor Housing Lower Weld at Location #86 , 02-W-87 CEDM Motor Housing Lower Weld at Location #87
- 02-W-88 CEDM Motor Housing Lower Weld at Location #88 l
02-W-89 CEDM Motor Housing Lower Weld at Location #89 I 02-W-90 CEDM Motor Housing Lower Weld at Location #90 "
02-W-91 CEDM Motor llousing Lower Weld at Location #91 02-X-60 CEDM Motor Housing Upper Weld at Location #60 UT- - 02-X-61 CEDM Motor Housing Upper Weld at Location #61 . , 02-X-62 CEDM Motor Housi.ng Upper Weld at Location #62 , 02-X-63 CEDM M'otor Housing Upper Weld at Location #G3 02-X-64 CEDM Motor I!ousing Upper Weld at Location #64 02-X-65 CEDM Motor Housing Upper Weld at Location #65 , 02-X-66 CEDM Motor Housing Upper Weld at Location #66 02-X-67 :EDM Motor Housing Upper Weld at Location #67 y v v Y Y Date: 7/28/75 r-2.12 Revision: __0
- ~, I o'
PROGRAM PLAN AND SCHEDULE , ZONE 2 REACTOR VESSEL CLOSURE HEAD i Reference Drawing No.: E-LOU-112-002 Procedure Calibration Extent of , Examination Examination Block No. Examination Weld Category Method Number Designation Weld Description IWB-2500 IW8-2600 NIP 239 UT.- 1/2T beyond I B-0 Vol. dge of weld
- 02-K68- CEDM Motor Housing Upper Weld at Location #68 e i 02-X-69 CEDM Motor Housing Upper Weld at Location #69 .-
02-X-70 CEDM Motor llousing Upper Weld at Location #70 02-X-71 CEDM Motor Housing Upper Weld at Location #71 02,,-7f X CEDM Motor flousing Upper Weld at Location #72 02-X-73 CEDM Motor Housing Upper Weld at Location #73 ' 02-X-74 CEDM Motor llousing Upper Weld at Location #74 , 02-Xe75 CEDM Motor Housing Upper Weld at Location 'f 75 02-X-76 CEDM Motor Housing Upper Weld at Location #76
~
02-X-77 CEDM Motor llousing Upper Weld at Location #77 ' 02-X-78 CEDM Motor Housing Upper Weld at Location #78 . 02-X-79 - CEDM Motor llousing Upper Weld at Location #79 02-X-80 CEDM Motor Housing Upper Weld at Location #80 02-X-81 CEDM Motor Housing Upper Weld at location #81 V i f. if if if CEDMMotorHousingUpperWeldatLocationh82 02-X-82
' Date: 7/28/75 Revision: 0 V-2,13 hm,. . .M etum=> a=< pear e,- e e en e. *-* _ee-*=e- .,e +
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i 6. _ PROGRAM PLAN Afl0 SCitEDULE_ ZONE 2 , REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-112-002 Calibration Extent of ' Examination Examination Examination Method Procedure Number Block No. Cate r Weld Weld Description IWB- S IWB-2600 Designation UT- 1/2T beyond
.' Vol. NIP-239 Mge of weld 8-0 C
EDM Motor Housing Upper Weld at Location #83 ! - 02-X ' C EDM Motor flousing Upper Weld at Location #84 02-X-84 C EDM Motor Housing Upper Weld at Location #85 02-X-85 CEDM Motor Housing Upp,er Weld at Location #86 02-X-86 CEDM Motor Housing Upper Weld at Location #87 , 02-X-87 CEDM Motor licusing Upper Weld at Location #88 2 02-X-88 l CEDM Motor flousing Upper Weld at Location #89 , 02-X-89 CEDM Motor $ Housing Upper Weld at Location #90 02-X,-90 \f
'I CEDM Motor Housing Upper Weld at Location #91 ,
11P-240 UT-02-X-91 CEDM Upper Housing Lower Weld at Location #60 02-Y-60 CEDM Upper Housing Lower Weld at Location #61 02-Y-61 l CEDM Upper Housing Lower Weld at Location #62 02-Y-62 CEDM Upper flousing Lower Weld at Location #63 02-Y-63 if If CEDM Upper flousing Lower Weld at location #64 if '/ _1 l 02-Y-64 5/ CEDM Upper flousing Lower Weld at Location f65 Date: 7/28/75 02-Y-65 E Revision: 0
- V-2.14
" == ::- . . _ ..
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~
. PROGRAM PLAN AND SCHEDULE _ -
ZONE 2 .
,. Extent of Reference Drawing No.: E-LOU-112-002 <
Examination 1
\
Examination Category Examination Method Number BlockProcedure No. Calibrat j-Weld . Weld Description IWB-2600 _ _ _IWB-2500 _ UT-1/2T beyond Designaticar NIP,240 Mge of weld
- B-0 Vol.
l
._ CEDM Uppdr Housing Lower Weld at Location l #66 .
~
l 02-146 , C EDM Upper Housing Lower Weld at location f #67 . i 02-Y-67 ' C EDM Upper Housing Lower Weld at Location #68 02-Y-68 ! CEDM Upper flousing LOMer Weld at Location #69 02-Y-69 CEDM Upper Housing Lower Weld at Location #70 l 02-Y-70 i CEDM Upper ilousing tower Weld at Loc,ation #71 02-Y-71 CEDM Upper flousing Lower Wald at Location #72 02-Y-72 - CEDMUppebllousingLowerWeldatLocation#73 02-1 73
1 CEDM Upper Housing Lower Weld at Location #74 02-Y-74 l CEDM Upper Housing Lower Weld at Location #75 02-Y-75 I CEDM Upper flousing Lower Weld at Location #76 02-Y-76 CEDM Upper Housing Lower Weld at location #77 02-Y-77 8 CEDM Upper Housing Lower Weld at Location #7 02-Y,-78 9
/ 'l ;
CEDM Upper Housing Lower Weld at Location #7 if 'l j
;
! 02-Y-79 h ; CEDM Upper Housing Lower Weld at Location #80 7/28/75 _ Date: ! 02-Y-80 Revision: 1 0 _ _ _ V-2.15 L
- n. . _ = _ _ - x ------_ --,;,--~~~~--- -- , __ _-. _ _ _ _ _ _ _ _ _ _ _ _ _
, 7. -
4 ] PROGRAM PLAN AND SCHEDULE i' ZONE 2 REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: - E-LOU-112-002 . l Weld Examination Examination Procedure Callbretion Extent of Designation Weld Description Category Method Number Block No. Examination IWB-2500 IWB-2600 f 02-Y-81 CEDM Upper. Housing Lower Weld at Location #81 8-0 Vol. NIP 240 UTe 1/2Tbeyond
; 02-Y-82 CEDM Upper Housing Lower Weld at Location #82 .
4 02-Y-83 CEDM Upper Housing Lower Weld at location #83 02-Y-84 CEDM Upper Housing Lower Weld at Location #84 02-Y-85 CEDM Upper Housing lower Weld at Location #85 t l 02-Y-86 CEDM Upper Housing Lower Weld at Location #86 ' ' 02-Y-87 CEDM Upper Housing Lower Weld at Location #87 . 02-Y-88 CEDM Upper flousing Lower Weld at Location #88 ' 02-Y-89 CEDM Upper llousing Lower Weld at location #89 4 . ! 02-Y-90 CE0M Upper Housing Lower Weld at Location #90 l 02-Y-91 CEDM Upper flousing Lower Weld at Location #91 j 02-Z-60 CEDM Upper Housing Upper Weld at Location #60 i 02-Z-61 CEDM Upper flousing Upper Weld at Location #61 02-Z-62 CEDM Upper flousing Upper Weld at Location #62 02-Z-63 CFDM Upper llousing Upper Weld at Location #63 V Y V V Date: 7/28/J5
- V-2.16 Revision
- a L._......___. . . . _
. . . , 9
. PROGRAM PLAN AHD SCHEDULE ,.
. ZONE 2
~ REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-112-002 Examination Examination Procedure Calibration Extent of Weld Examination Weld Description Category Method Number Block No.
Designation 1 - __IWB-2500 IWB-2600 i CEDM Upler Housing Upper Weld at Location #64 6-0 Vol. MIP-240 UT. 1/2T beyond 022Z'-64 edge of weld 02-Z-65 CEDM Upper Housing Upper Weld at Location #65 . 02-Z-66 CEDM Upper Housing Upper Weld at Location #66 CEDM Upper Housing Upper Weld at location #67 02-Z-67 i 02-Z-68 CEDM Upper Housing Upper Weld at Location #68 02-Z-69 CEDM Upper' Housing Upper Weld at Location #69 j 02-Z-70 CEDM Upper Housing Upper Weld at Location #70 (' 02-Z-71 CEDM Upper Housing Upper Weld at Location #71 02-Z-72 CEDM Upper Housing Upper Weld at Location #72
~
l 02-Z-73 CEDM Upper Housing Upper Weld at Location #73 i 02-Z-74 CEDM Upper Housing Upper Weld at Location #74 a 02- Z-75 CEDM Upper Housing Upper Weld at Location #75 02-Z-76 CEDM Upper Housing Upper Weld at Location #16 ^ 02-Z-77 CEDM Upper Housing Upper Weld at Location #77 4
~~
h/ if II V 02-Z-78 CEDM Upper Housing Upper Weld at Location #78 i/
~
Date: 7/28/75
~~~
V-2J7 , Revision: 0
~
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. PROGRAM PLAN AND SCHEDULE
\ ZONE 2 REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-112-002 Weld Examination Examination Procedure Calibration Extent of Designation Held Description Category Method Number Block No. Examination IWB-2500 IWB-2600 02 I79' CEDM Upper Housing Upper Weld at Location #79 B-0 Vol. NIP-240 UT- 1/2T beyond edge of weld j 02-Z-80 CEDM Upper Housing Upper Weld at Location #80 02-7-81 CEDM Upper Housing Upper Weld at Locat{on #81 , ,
! 02-Z-82 CEDM Upper Housing pO' per Weld at Location- #82 '* , 02-Z-85 CEDM Upper Housing Upper Weld at Location #83 ) 02-Z-84 CEDM Upper Housing Upper Weld at Location f84 02-Z-85 CEDM Upper Housing Upper Weld at Location #85 - 02-Z-86 CEDM Upper Housing Upper Weld at Location #86 ] 02-Z-87 CEDM Upper Housing Upper Weld at Location #87 4 02-Z-88 CEDM Upper Housing Upper Weld at Location #88 02-Z-89 CEDM Upper Housing Upper Weld at Location #89 -
~
02-Z-90 - CEDM Upper Housing Upper Weld at Location #90 02-Z-91 CEDM Upper Housing Upper Weld at Location #91 hr 3r if ir 3r Date: 7/28/75 l V-2.18 Revision: 0 i
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AND SCllEDULE_ _ PROGRAM Pt AN ZONE 3 STEAM GENERATOR UNIT #1 E-LOU-112-003 i i Extent of R:ference Drawing No.: _ i Examination I i Exarnination Category Method Examination Number BlockProcedure No. Calib Weld Description IWD-2500 Weld IWB-2500 1/2 T beyond UT-2 Designation Vol. NIP-247 edge of weld B-D ; 1
;
E xtension Ring Segnent to Segment at 90* i
- 03-014 Axis .,
Extension Ring Segment to Segment at 180* t 03-015 Axis
'f 'f Extension Ring Segment to Segment at 270' 3f
'( 36 sq. in.
03-016 'f Vis. 00000- patch Axis B-I-2 ESS-029 l l f y 03-017' Ilot Side Clad Patch f 3p 3 100% 03-018 Cold Side Clad Patch ' NIP-251 UT-11 Vol . ! B-0 ! t 42" llot leg Nozzle Inner Radius Section ' l i v 03-019 -. f 30" Cold leg Nozzle Inner Radius Section at - 03-020 3r f
45* Axis ; if if 3r 30" Cdid Leg Nozzle Inner Radius Sectionyat Entire Area 03-021 00000-31S* Axis TIONS TO BE PERFORMEfi B-G-2 INVis. THE FIEL1 ESS-029
;
l TliE FOLLOWING Hanway TWO Bolting at 0* EXAMI Or entation 1
;
03-022 'I J
'l Il l i
l flanway Bolting at 112* - 30' Orientation l
'l I i
03-023 Date: _ 2-01-77 _ Revision: _ i V_3.2 i i 9 k
+- - - - - - - ~ ~ - - - . - . - - . - - - - . .
.(- 3 PROGRAM PLAN AND SCilEDULE ZONE 3 STEAM GENERAT0R UNIT #1 Reference Drawing No.: E-LOU-112-003 Examination Examination Procedure Calibration Extent of Weld Number Block No. Examination Designation Weld Description Category Method IW(B,C)-2500 IW(B,C)-2600 C-A Vol. HIP-264 UT-38 1/2 T beyond .
03-024 Upper Extension Ring to Tube Sheet edge of weld Upper Extension Ring to Lower Shell y 03-025 UT-37, UT-30 03-026 Intermediate Shell to Conical Section Conical Section to Upper Shell y 03-027 UT-38 03-028' Upper Shell to Top ilead Torus 03-029 Top IIead Torus to Top flead Dome C-B 1/2T beyond 03-030 Steam Nozzle to Top llead Dome shell side Feedwater Nozzle to Upper Shell y y y of weld 03-03) FOUR EXAMINATIONS BELOW DONE IN FIELD B-B N1P-249 UT-3 1/2 T beyond 03-032 Stay Cylinder to Stay Cylinder Base d 9e of weld 03-033 Stay Cylinder to Stay Cylin<fer Extension
,, j 03-034 Stay Cylinder Extension to Tube Sheet 5 if if if 03-035 Tube Sheet to Stay Cylinder Cap C-A y UT-7 V i
l I 1 Date: 7/28/75 V-3.3 Revision: 0
~
l m , s . PROGRAM PLAN AND SCllEDULE_ ZONE 3 STEAM GENERATOR UNIT #1 ~ Reference Otawing No.: E-LOU-112-003 Extent of Examination Examination Procedure Block No. Examination Calibration l Method Number Category Weld Weld Description IW(a.C)-2500 IW(B,C)-2600 l Designation Surrounding Vis.-Il 00000-B-P ESS-029 Area Primary Head Instrument Nozzle at 21' , 1 03-036 Primary Hcco Instrument Nozzle at 33* 03 037 Primary llead Instrument Nozzle at 327* 03-038 - Primary Head Instrument Nozzle at 339' 03-039 03-040 Primary Manway at 0* Primary Manway at il2*30' 1( n3-041 IWC-2510 4 . 03-042 Conical Shell Level Nozzle at 22*30' l ! 03-043 Conical Shell L5 vel Nozzle at 45' / 03-044 Conical Shell Level Nozzle at 315* 03-015 Conical Shell Level Nozzle ~at 337*30' ' t 03-046 Bottom Blowdown Nozzle 03-047 Upper Shell level Nozzle at 22*30' . i 03-048 Upper Shell Level Nozzle at 45* i/ i/ '/ 03-049 Upper Shell Level Nozzle at 315' i/ , Upper Shell Level Nozzle at 337*30' Date: 7/28/75 03-050 Z Revision: 70 V-3.4 f e e \
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PROGRAM PLAN AND SGIEDULE' ZONE 3 ' N UNIT #1 i Referer.ce Drawing No.: _E-LOU-112-003 i o Extent of Examination i Examination Examination Procedure Calibration Block No. Method Number Weld Category Weld Description IWC-2500 IWC-2600 Designation " l Surrounding Vis.-H 00000-IWC-2510 ESS-029 Area 03-051 Secondary Manws; ei. 90*
- r .
03 052 Secondary Manway at 270' 03 053 Sampling Nozzle 03 054 llandhole at O' 03-055 llandhole at 90* N/ \/ if 03-056 Surface Blowdown N6zzle IN THE FIEltu Vis., surf. 90000-Visual: all
- Tile FOLLOWING TWO EXAMINATIONS TOC-D BE PERFORME0 '
ESS-029 areas Secondary Manway Bolting at 90*- I Surface: 03-057 if if 00000 bolts Secondary Manway Bolting at:. 270* ESS-028 03-058 - 00000- Entire weld C-C Surf. Key lug at 0* axis ' ESS-028 l 03-059 ' 03-060 Key lug at 180' axis 03-061 Snubber lug at 90' axis Y ! V N/ 03-062 Snubber lug at 270' axis Date: 2-01-77 _ __ I V-3.5 Revision: 36g g g r Nh - @ mW r'-* ' N -e hM h WWN-' + q * =r
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. PROGRAM PLAN AND SOIE00LE .
ZONE 4 . STEAM GENERATOR-UNIT #2 Reference Drawing No.: E-LOU-112-004 Examination Procedure Calibration Extent of Examination Block No. Examination Weld Category Method Number Designation Weld Description IW8-2600 IWB-2500 NIP-248 UT-7 2T along B-li Vol. support 04-001 Support Skirt to Steam Generator NIP-248 UT-2 1/21 beyond B-8 edge of weld 04-002 Stay Cylinder Base to llemisphere , 04-003 Peel Segment to Peel Secynent at 56* 15' Axis 04-004 Peel Segment to Peel Segment at 128* 15' Axis 04-005 Peel Segment to Peel Segment at 200* 15' Axis
' p 04-006 Peel Segment to Peel Segment at 272 15' Axis.
04-007 Peel SegNnt to Peel Segment at 344* 15' Axis MIP-247 04-008 llemisphere to Tube Sheet Extension V. 04-009 Tube Sheet Extension to Tube Sheet v v NIP-248 1/2T beyond B-E shell side 04-010 42" llot Leg Nozzle to llemisphere of weld 04-011 30" Cold Leg Nozzle to llemisphere at 45' Axis 04-01'<. 30" Cold Leg Nozzle to llemisphere at 315 Axis V V . v 1/2T beyond 8 B-B
~
NIP-247 04-013 Extension Ring Segment to Segment at 0* Axis q V edge or weid
- Date: 2-01-77 .
y_4,j Revision: 1 "'-~ - - - - - - _ _ . - . . _ _ _ . _ _ _ _ , . _ _ . , , _
y .. _. . -__
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i r\ PROGRAM PLAN AND SCHEDULE ZONE 4 STEAM GENERATOR UNIT #2 i
- 1 i
E-LOU-112-004 1 I Extent of Reference Drawing No.: _
~-
; Examination
\
E xaminat' Category ion Examination Method Number Block No. Procedure Calibr
\ IWB-2500_
Weld Weld Description IWB-2500 _ UT 2 1/2T beyond ; edgiof weld
' Designation Vol. NIP-247 D-B f
E xtension Ring Segment to Segment it 90* 04-014 j Axis E xtension Ring Segment to Segment at 180* 04-015 Axis '
'I Extension Ring Segment to Segment at N/ 270* S/ V V 36 sq. in. '
04-016 , V' s. 00000- 2atch l - Axis ' B-t-2 ESS-029 i I j
' ! ;
Ilot Side Clad Patch i 01-017 V ; l V V 100% i I 04-018 Cold Side Clad Patch y NIP-251 UT-11 I f B-D Vol. ' t 42" Hot Leg Nozzle Inner Radius Section j l 04-019, . i ' 04-020 30" Cold Leg Nozzle Inner Radius Section at 45" Axis y f y v f [ 30" Cold leg Nozzle Inner Radius Section at Entire Area 04-021 HE FIELD Vis. 00000- ! 31S* Axis B-G-2 THE FOLLOWING TWO EXAMINATIONS TO BE PERFORNED IN T Manway Bolting at O' Orientation I j I ESS-029 1 j 04-022 ~
;
V V { Hanway Bolting at 112* - 30' Orientation N/ 1
; --
04-023 Date: 2-01-77 1 Revision: _ !l i V-4.2 - --
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G yr E PROGRAM PLAN ANO SCHE 00L_ - 1 . ZONE 4 STEAM GENERATOR UNIT #2 i r Reference Drawing No.: _E-100-112-004 i 1 i Extent of Examination J r Examination Category Method Examination Numhar Procedure Block No. Calibratio : Weld Weld Description IW(B C)-2500 iW(B.C)-2600 1/2T beyond . . Designation NIP-264 UT-38 Vol. ' e dge of weld i 4 Upper Extension Ring to Tube Sheet C-A I l
. 04-024- q , ? UT-37. UT-38 04-025 U pper Extension Ring to lower Shell 1 Intermediate Shell to Conical Section y
1 04-026 ' Conical Section to Upper Shell UT-38 04-027 i y i Upper Shell to Top Head Torus 04:028
- y i
;
Top IIead Torus to Top Head Dome . 1/2T beyond (*' f 04-029 C-B 1 shell side ; Steam Hozzle to Top Head Dome of weld 04-030 3r i 3/ V Feedwater'Nozzie.to Upper Shell 1 ' 04:031 UT-3 1/2T beyond l ' FOUR EXAMINATIONS BELOW DONE 8-8 IN FIELD NIP-249
' ;
- edge of weld g ,
j Stay Cylinder to Stay Cylinder Base 1 ! 04-032 i l l i Stay Cylinder to Stay Cylinder Extension 9 04-033 . i Stay Cylinder Extension to Tube Sheet 9 UT-7 04-034 C-A Y A V Tube Sheet to Stay Cylinder Cap - 04-035 l I ! 0' ** 0 __ { Revision: _ V-4*3 ! l
~ c~n. __
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. i PROGRAM PLAN AND SCHEDULE ZONE 4 STEAM GENERATOR UNIT #2 '
Rcference Drawing No.: E-LOU-ll2-004 , Procedure Calibration Extent of i Examination Esamination Block No. Examination Weld Catecory Method Number Designation Weld Description IW(B ,C)-2500 tW(B,C)-2600 Surrounding 3-P Vis.-H 00000-Primary :iead Instrument Nozzle at 21* ESS-029 Area 04'-036 , 04-037 Prir. Ley Head Instrument Nozzle at 33* i 04-038 Primary Head Instrument Nozzle at 327' , i 04-039 Primary' Head Instrumeiit Nozzle at 339' 04-040 Primary Manway at 0* - 04-041 Primary Manway at 112*30' V ' l
- IWC-2510 l 04-042 Conical Shell Level Nozzle at 22*30' .
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04-043 Conical 'S' hell level Nozzle at 45* , ] 04-044 Conical Shell Level Nozzle at 315' ' i i 04-045 Conical Shell Level Nozzle at 337*30' ! 04-046 Bottom Blowdown Nozzle 04-047 Upper Shell Level Nozzle at 22*30' : 04-048 Upper Shell Level Nozzle at 45* i q 04-049 Upper Shell level Nozzle at 315* y y gf 04-050 Upper Shell level Nozzle at 337*30' Date: 7/28/75
- Revision: ,
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. PROGRAM PLAN AND SCllEDULE ZONE 4
- STEAM GENERATOR UNIT #2 .
" Reference Drawing No.: E-LOU-ll2-004
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Calibration Extent of i Examination Examination Procedure Number Block No. Examination Weld Category Method Weld Description IWC-2600 Designation IWC-2500 Surrounding Vis.-Il 00000-IWC-2510 Area
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Secondary Manway at 90* ESS-029 0'4-051 04-052 Secondary Manway at 270*
'04-053 Sampling Nozzle ,
04-054 Handhole at O' 04-055 llandhole at 90* Y V Visual: all 04-056 Surface Blowdown Nczzle ) IN THE FIEL 1 Vis., surf. 00000-THE FOLLOWING TWO EXAMINATIONS TO BE PERFORME C-D ESS-029 . areas ' l
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04-057 Secondary Manway Bolting at 90* j 00000- Surface: i , V T/ bolts Seconiary Manway Bolting at 270* ESS-028 . 04-058 . Surf. 00000- Entire weld C-C 04-059 Key lug at 0* axis ' ESS-028 . 04-060 Key lug at 180* axis 04-061 Snubber lug at 90* axis ~V V V V Snubber lug at 270* axis 04-062 i I . Date: 2-01-77 V-4.5 5..tvision: 1 i
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PROGRAM PLAN AND SCllEDULE ZONE 5 PRESSURIZER Reference Drawing No.: E-LOV-ll2-005 l Weld Examination Examination Procedure Calibration Extent of Designation Weld Description Category Method Number Block No. Examination IWB-2500 IWB-2600
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05-dbl' Support Skirt to Vessel Weld B-11 Vol. NIP-243 UT-7 2T along support 05-002 Bottom Head to Shell Circumferential Weld B-B NIP-242 W-4 1/2T beyond edge of weld 05-003 Lower,Shell Longitudinal Wtio at 90* '- 05.004 Lower Shell Longitudinal Weld at 270* I 05-005 Lower Shell to Upper Shell Circumferential . Weld 05-0,06 Upper Shell Longitudinal Weld at 0* . 05-007 Upper Shell Longitudinal Weld at 180* 05-008 Upper Shell to Top Head Circumferential Weld y y y 05-009 Surge Nozzle to Bottom llead Weld B-0 NIP- 242 1/2T beyond 05-010 Spray Nozzle to Top IIead Weld shell side
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[ 05-011 Safety Valve Nozzle to Top llead Weld at 45' , , . l f' 05-012 Safety Valve Nozzle to Top llead Weld at 135* , I 05 n!3 Safety Valve Nozzle to Top Ilead Weld at 225' y y y y y : I V-5.1 Date: 2-01-77 ___ i Revision: 1 l
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PROGRAM PLAN AND SCHEDULE _ - ZONE 5 PRESSURIZER ! E-LOU-ll2-005 Extent of R2ference Drawing No.: - Examination i 1_ Examination Category Method Examination Number Procedure Block No. Calibratio Weld Weld Description IWB-2500 IWB-2600 Designation UT-12 Radius treas Vol. NIP-245 I
;
B-D l UT-13 Surge No'zzle Inner Radius .- 05-0'i4' , , UT-14 Spray Nozzle Inner Radius l 05-015 Safety Nozzle Inner Radius at 45* 05-016 .
'f if Safety Nozzle Inner' Radius at 135* if
- 05-017 if if 36 sq. in. Safety Nozzle Inner Radius at 225* ~ Vis. 00000- patch . 05-018 ' B-l-2 ESS 029 : Cladding Patch (36 sq. in.) Located 18" , 1 ' 05-019 Above Top Head.to Shell Weld HE FIELD Entire Area 4 f ' THE FOLLOWING EXAMINATION8-G-2 TO BE PERFORME0 IN - Surrounding 1 Manway Bolting: 20 1-1/2" studs and nuts Vis.-H Area 05-020 ,8-P I I . 05-021 Lower Level Nozzle on Bottom Head at 171*
- Orientation
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05-022 Lower Level Nozzle on Bottom Head at 189* 3r Orientation if if Ii
Temperature Nozzle on 0* Centerline if 05-023 34-13/16" Above Bottom Head Weld , i _ l l i
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Date: __ _ _2_-01 -77 ! 1 Revision: _ f V-5.2 r _ . . . - . - ae.me.
t e i, t3 ') (~% PROGRAM YLAf; AllD SCHEDULE b ZONE 5 PR ESSURIZER Reference Drawing No.: E-LOU-112-005 Procedure Calibration Extent of Examination Examination Examination i Weld Method Number Block No. Held Description Category Designation IWB-2500 IWB-2600 00000-Surrounding B-P Vis.-if Area 05-0$4* Instrument Nozzle at 165* Orientation on Top ESS-029 Head . 05-025 Instrument Nozzle at 195* Orientation on Top . l Itead 05-026 Instrument Nozzle at 270* Orientation on Top
; llead
- 05-027 Instrument Nozzle at 315* Orientation on Top Head
'Manway. 37 05-028 ~ -
8-E 0 5 1 lleater Penetration A-1 05-H-2 lleater Penetration A-2 05-11-0 lleater. Penetration B-1 . 05-ll-4 lleater Penetration B-2 0 5 5 lleater Penetration'B-3 1 i 0 5 6 Ileater Penetration B-4 ; t 0 5 7 Ileater Penetration C-1 . V il 'l I ,j 0 5 8 Ileater Penetration C-2 Date: 7/28/75
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n . PF.0 GRAM PLAN AND SCllEDULE_ - ZdNE 5 ' PRESSUR!ZER , Reference Drawing No.: E-LOU-112-005 Extent of Examination 7- - Examination Category Examination Method Number Block Procedure No. Calibrati Weld Weld Description IWB 9s00 Jun-26no Designation Surrounding Vis.-H 00000- Area B-E I ESS-029 I . Ileater Penetration C-3 j 05if-9 4 05-H-10 lleater Penetration C-4 ; 05-H-11 Heater Penetration 0-1 05-H-12 lleater Penetration 6-2 05-It-13 lleater Penetration 0-3 - 05-11-14 Heater Penetration 0-4 05-H-15 lleater Penetration E-1 05-H:16 lleater Penetration E-2 . 05-11-17 Ileater Penetration F-1 05-Hi l8 lleater Penetration F-2 1 05-H-19 Ileater Penetration F-3 05-If- 20 Heater Penetration F-4 05-11-21 Heater Penetration G-1
'l lleater Penetration G-2 if Il 05-H-22 il ;
lleater Penetration G-3 Date: 7/28/75 _ 05-il-2 3 0 _ Revision: _ V-5.4 .
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m, PROGRAM PLAN AND SCllEDULE ' ZONE 5 PRESSURIZER : Reference Drawing No.: E-LOU-112-005 Calibration Extent of Examination Examination Procedure Block No. Examination i Method Number Weld Category . Weld Description Designation . Surrounding B-E Vis.-H 00000- . Area ESS-029 05-H-24 )lleaterPenetrationG-4 l 05-H-25 Heater Penetration H-1 05-H-26 Ileater Penetration 11-2 05-H-27 Heater Penetration H-3 05-H-28 Heater Penetration 11-4 , 05-H-29 Heater Penetration I-1 y y 05-II-30 lleater Penetration I-2
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( EXCt.USIONS AND EXCEPTIONS i The following items identify those areas where strict co ASME Boiler and Pressure Vessel Code and Sumer 1974 Addenda All areas are delineated below. are lack of access, availability of material for calibration standardsTech , and lack of code requirements. Application of the rules of the 1974 l have bean imposed in these areas. : Edition with of Section the intent of meetingXItheseof the ASME Code requirements to the and maximumSummer extent 1974 bracti- Add cal.
- 1. Paragraph I-3121 requires calibration standard material to t:e from component _to be examined.
components were not available; consequently, carbon steel calibration standards numbered UT-1 through UT-5 and UT-7 throu ' i the steam gnerators and the pressurizer, were manufactured from reactor Steam generators and the pressurizer are made l Vessel nozzla cutouts. The calibration standards are from materials of the same rpecifications.the property of the utility E future inservice examinations. , { longitudinal weld in the middle shell, .the 270
- 2. Portions of the 270 longitudinal weld in the lower shell, and the: middle to lower shell g weldareadjacenttothematerialsurveillancebrackegs. half-vee) l~
tr.chniques used on other shell welds of the vessel (0 , 45 , 60 The cannot be used fully)in these areas during inservice examina' preservice (baseline , these brackets; consequently, the preservice examinations consisted of
, examinations using the required Section XI half-vee techniques supplemente l by other angles and full-vee techniques to establish a fingerprint forIn l l
subsequent inservice examinations.of short portions of the girth weld w 1 off the perpendicular. l
- 3. Paragraph I-5220 of Section XI requires verification The geometry of penetration by of component i
obtaining an observable back reflection. areas with non-parallel bal requirement of Section XI.
- 4. Paragraph be implemented.
I-6230 of Section XI requires a permanent weld m with low stress steel stamping in accordance with Section XI requirements; however, the locational aspects of the marking schem The details of the marking system are as
/ an effective marking system.
' follores:
VI-1 i [
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Date: 2-01-77 Revision: 1 _By: IIG_ ! l I EXCLUSIONS AND EXCEPTIONS _ (continued) I
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l( A. Circumferential and Longitudinal Welds- i i The weld centerlines are marked In addition, as two thereference Code states, withj twelv inch spacing on the reference points. lines, located The 2-1/2 T (T= : i w side of the weld are marked using a twelve (12) inc . B. Nozzle-to-Component Welds- ! The weld centerlines are marked as the Code states, with twelv inch spacing on the reference points.line is marked on the comp 21es greater than twelve (12) inches in diameter. than which are greater than one (1) inch nominal size, spacing less six (6) inches, suitable to define the weld centerline, i shall be us This circle shall be marked on nozzles greater Azimuthal markings are as the Code (5) times except states, the shell that thickness. five (5) degree increments are marked on nozzle welds greater than twenty (20) inches diameter, rather than the twe four(24)inchesdiameteroftheCode. g, 'C. Safe-End and Transition Piece We1_ ds-
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One parallel line is marked on - Two (2) reference lines are provided. each side of the weld centerline, one inch from t examination and a scribe line could give a non-relevant indicati which might mask a true indication. as specified for nozzles of the same diameter. D. Calibration Pads and Location Markers-Two sets of positional markers have been provided on the reac These markers are not required by the Code buI ' out. _
- i. Calibration Pads Calibration pads have been provided to locate reactor vessel welr seams accurately when performing ultrasonic examinations from vessel interior using remote equipment.for These ultrasonic beam ,
and examination datum points can be quickly established. These pads consist of nine (9) weld build-ups on the vessel The pads0.0. are three-inch square pads approximately one inch high. r have been machined such that the corners are essentially square, , L.- while risers. the intersection with the shell is Speci- contoured t tudinal and girth weld at a distance of 3T from each weld. . I fically the edge of the pad is 3T from the edge of the weld and is VI 2
Date:_ 2-01-77
' Revision: 1 By:
i i (continued) _ EXCLUSIONS AND EXCEPTIONS _ i ble located above and to the left of The exact location of all calibration pads is shown the intersection on a su ta drawing. ii. Location Markers long i Location markers consist of weld beads approximately one located on the OD surface of the bottome head to adjacent dional and dome welds. of the weld seams and will thereby minimize the weld radiation ex examination personnel. one-inch long bead running parallel and 3T to dthe ld oneside of at the shell end and by two intersecting beads at the lower en , parallel to the meridional weld and one parallel to the dom at a distance of 3T from each weld.been accurately reco 9 i e i i f t f a f t VI- 3 ._
r- , Date: 2-01-77 Revision: 1 By: IIG g
'" QUALITY ASSURANCE i
All engineering services and examinations conducted on the Waterford III Steam - Electric Station components meet the applicable quality assurance criteria of ' 10CFR50, Appendix B. Specifically, C-E Procedure 00000-NLE-056, Program Controls A copy of 00000-NLE-056 Procedure for Inservice Inspection, has been followed.It should be noted that, because of a is provided in this section of volume 1. recent reorganization within Combustion Engineering regarding Quality Assurance : functions, the following changes shall apply to this procedure:
- 1. All references to " Development Department Quality Assurance Manual" thall mean " Power Systems Group Nuclear Quality Assur-ance Manual, Revision 3, dated June 21, 1974." ,
- 2. All references to " Development Department Quality Assurance Group" shall mean " Power Systems Group Quality Assurance."
- 3. All references to " Development Department Quality Assurance Engineer" shall mean " Group Quality Assurance QA Engineer."
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- PROGRAM CONTROLS PROCEDURE _
f.0R - .
" INSERVICE ITISPECTION_
00000-flLE-056 SYSTEMS INTEGRITY SERVICES
NUCLEAR P0HER SYSTEi*.S DIVISI0i!
. COMBUSTIO!! EtiGIllEERING, INC.
WINDSOR, C0ftilECTICUT ['/)7( f [
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_ Date:
/
/em u Approved by: _ Manager, Systems integrity Services p
f _ Date: j!#/76 _ [
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Approved by: _ Manager, inserv ge inspection '
, 1 _
Revision Number: __ Date: April 9. 1975 _ Original Issue I Date: 33ril 10,1974 Page 1 of 23 P _ ; h
INDEX_ i _ Pace Title l Section_ 4 1.0 Purpose
. 4 2.0 Scope .
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4 I- 3.0 References 4 4.0 Definitions 6 5.0 Applicability . 7 6.0 Administrative Requirements 8 7.0 Contractual Requirements 9 8.0 Quality Assurance Program . 9
' 9.0 Quality Assurance Audits 10 10.0 Organization 11 11.0 Design Control 11 12.0 Procurerent Document Control 12 Procedures and Drawings 13.0 12 14.0 Document Control 15 Control of Purchased Material, Equipment and ~ Services
'15.0 Identification and Control of Materials, Parts and Components 16.0 17 17.0 Control of riondestructive Examinations 18 Control of Inservice Inspection Examinations 18.0 19 Control of Examination Equiptrent 19.0 19 20.0 Examination Material
- 20 1'
21 . 0 Vendor Qualification 20 I 22.0 Qualification of Personnel 21 23.0 Control of Records 22 ll APPEllDIX 1 -- Organization Chart 23 1 h s' APPEllDIX II - Engineering 16tice
.
- Procedure flo. 00000-ilLE-056i
((. ' Revision ilo. Date 7prii v. Ffloi_jA _ .3 { f j .. h
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Procedure tio. 00000 "tE-055 f
. Revision f*o. 1 Date Antil 9. 197E Page 3 of 23 1
'RECORD OF REVISIONS . .
t . Acorovals Originator C-E-Date . Description
, Reason N[$*
- a. Changed Title on Editorial .h f)ib .
1 4/9/75 , g7 7'- cover sheet and f ~'#'7# made editorial 7//J. 0, , changes on Pages 4, 5, 6, 7, 9, 15, 4/,;I g.p 18, 19, 20 & 21
- b. Reflected organiza- Decartment re-tion changes on organization -
Pages 1, 5, 6, 7, . 8, 9, 10, 11, 12, . 18, 19, 20, 21 &
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22 . . To add clarity . .
- c. Section 9 - ex- - .
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panded scope and . added definition -. _ To add clarity
- d. Sedtion 12 - added "
definition "
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To add clarity
- e. Section 14 - ex-panded scope and added definition , ,
To add clarity
.. f Section 16 - ex- .
! panded scope and ' ~
- - added definition
- g. Added Appendix II To provide form
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1 I l PROGRAM CON' ,iLS PROCEDURE FOR INSERVICE INSPECTION _ ( .1.0 PURPOSE. l This document defines the manner in which work will be Appendix B. ':here a conflict exists between this document and the con-tract, the contract shall take precedence. 2.0 SCOPE 2.1 This document pertains to all aspects of an Inservi~ce Inspection Progra=, as required by contract and may include any or all of the
- following: .
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2.1.1 Engineering Services 2.1.2 Cocponent Preparation
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2.1. 3 Preservice Examinations . 2.1.4 Inservice Examinations 2.2 Applicable sections of this document shall apply as required by con-tract. (7' .
3.0 REFERENCES
3.1 ASME Boiler ar.d Pressure Vessel Code, Section XI, " Rules for Inser-vice Inspection of Nuclear Reactor Coolant Systems," and Addenda as referenced in the contract. 3.2 HRC,10CFR50, Appendix B, " Quality Assurance Requirements for Nuclea Power Plants" 3.3 ANSI N45.2 - 1971, " Quality Assurance Program Requirements for Nuclea Power Plants" 3.4 SNT-TC-1A, " Recommended Practice for Hondestructive Testing Perso i I Qualification and Certification," published by the American Society for Nondestructive Testing 3.5 Developtent Department " Quality Assurance Manual" l 4.0 DEFIN ITI0"S_ 4.1 Baseline Exarination -- A term connonly used interchangeably with tl Preservice Examinanon. Procedure No. 00000 "LE-056 I Revision No. (s ' . Date Anril 9, is75
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sible emoloyee Certification -- A fordal statement executed hichby certifies a respon 4.2 or delivery of a supplier or an approved technical i outsice source w reements ( that supplies or services, represented on an invo l l and/or technical requirerents, Manager, ~ ' d per-Coenizant Eneineer -- That individual appointed by the ; 4.3 Inservice ins;eccion, who is responsible for implementation tract. formance of the scope of work of andInservice Inspection con on individual The I 4.4 . Comconent preceration_ - That scope h of work performeinservice components :o er.nznce preservice and/or d to: work may be in addition to that supplied under t e ter . contract. .
- 4. 5.1 Procure:-ent of ultrasonic calibration standards 4.5.2 Preparation of examination surfaces Drawings locating examination areas thods 4.5.3 Permanent identification of examination areas, by me 4.5.4 such as vibratooling or stamping ,
ny of a number Encineerine Se-vices -- Encineering Services am that are cer- to a pertain 4.5 i Engi-of ac::vi::ss raiated to an Inservice Inspection neering Services may include but not be limitedtoto: deter-f mance of
- 4. 6.1 Review of cocoonent, piping and construc -
the examinations. 4.6.2 Preparation of examination boundary drawingsble Exmination area identification and preparation of suit 4.6.3 drawings 4.5.4 Preparation of nondestructive examination procedures l l l 4.6.5 Preparation of preservice and/or inservica examinatio program plans ice l 1 4.6.6 Consultation services in all matters pertaining to Inser ' Inspection l
) such as visual, 4.6 Examination -- The nondestructive examinations (f!DEd ma L raciograpny, ultrasonic, liquid penetrant anmeth l 00000 ':1.E-056 l Procedure rio. 1 _
RevisionDate rio. _ A,:ri ti d ; i hs D Page l ot_ii , h
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dic Inservice Examinations _ -- Those examinations performed on a p become
. 4.7 basis for tne life of the plant commencing after the plant has H
operational. ; L ' Inservice Inscection_ -- A general term used l to describe any o 4.8 reuqirements of Section XI of the ASME Boiler and Pressure Vess Code. ' 4.9 Inspection - The witnessing of performance of examinations l r by an Inspector representing a State or Municipality
,poer components at the plant site. d Inspectot -- All references to " Inspector" shall mean an " Auth 4.10 lnspector" having been first qualified by written Unitedexamination p ;
to the legislation or rules of a State h has adoptedor Municipa nuclear power olant at the installation location and whicThe Ins Section XI of the Code. Owner or the Manufacturer. I Preservice Examinations _ -- Those examinations ith the perfomed prior to 4.11 ~the initial operation of the facility and in compliance wThe results of subse deter- ' requirements of Section XI of the Code. examinations be ca ; mine if changes have occurred. examinations be as closely rep ; (~/ performed later as is practicable. l h Qualification. Personal / Process -- Documented verificat' ion 4.12 nel or processes are capaole of performing to requirements. l f f 4.13 The Code _ -- Refers to the ASME Boiler and Pressu i e 5.0 APPLICABILITY _ i This document applies to all' contractual Inservice Depart- Inspection a i 5.1 vities conducted by the Engineering Development and Services Engineering, i ment of the hclear Power Systems Division of Comoustion Inc. 5.2 The Inservice Inspection Group is responsible specifically fo not limited to: l
'5.2.1 Administering all Inservice Inspection contra '
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of an existing itSSS contract. ll Procedure tio. 00000-flLE-056_ I h RevisionDate tio. April 9.196 Fige 6 o r 2 3' I.
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de specifications and regulations in areas of 5.2.2 Review of mspection. Inservice { 5.2.3 Review of :omponents and piping supplied by C-E and/or for accessibility and suitability of design to perform Code required examinations. 5.2.4 Selection of subcontractors to support activities related to Inservice Inspection when required. 5.2.5 Participate in the auditing and approval of subcontractors. ility 5.2.6 Performance of Engineering Services and/or studies for ut CustoGeis. l l Preparation of Preservice and/or Inservice Examination 5.2.7 - l l 5.2.8 Conduct of Preservice and/or Inservice exam associated functions.
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f 5.2.9 Preparation of Final Reports resulting from the conduct o actual examinations. i 6.0 AD:41NISTRATIVE REC'JI?.EFEhTS Integrity I The !*.anager, Inservice Inscection or the Manager, lified Systems ks, studies
*f 6.1 Services, is res::ensible for detemining and assigning qua O
engineers (Cognizant Engineer) ori technicians tions. to spec and/or programs. experience and job classification in caking the determ na I The Manager, Inservice Inspection, shall i XIdetermine of the that the 6.2 of the contract or recuest are in accordance with Sect on':here c Code prior to assigning the task. responsible for resolving these conflicts. having 6.3 The Cognizant Engineer shall be responsible When a task t Engineer, the for performing , perfor .ed all recuirerents of the contract or request. h is perforred by an individual other than theThe Cognizan Cognizant Engineer shall be responsibleCognizant for determining the assigned ir.dividual is qualified to perform der thehis task. Engineer snail be responsible for reviewing and determin completeness and accuracy of work perfor=ed by others un I direction. the The Manager, Inservice Inspection, h Cognizant shall be responsible fo
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6.4 review and approval of all assignments completed by t e . Engineer. Procedure tio. 00000-MLE-05 RevisionDateNo.April11 SEl
- Page,1,ot_il,
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6.4.1 Approval of internal men.oranda, letters or interim reports shall be acknowledged by initialing, ? l
- k. s Approval of final reports, procedures, program plans or certi-6.4.2 fication shall be approved by full signature and date on the I
Title Page. I 6.5 The Manager. Inservice Inspection, or his de periodic audit of vendors and subcontractors. I 6.6 .The Director, Engineering Development and Services, shall be r for certification of individuals to Level III qualification in accor-dance with the requirements of ASt<T-TC-1 A. I . 6.'7 The Manager, Inservice Inspection, shall be respo , handling equipment required for the conduct of non-destructive , examinations. 6.7.1 When technicians are provided by. vendors or subcontractors, , the selection and training may be performed by l 3 Inspection. ( I f 6.8 The Manager, Inservice Inscection, shall be resp , (
' , of the Code and the contrac I t
6.9 The Manager, Inservice Inspection, and/or the Cognizant Engineer ! shall be responsible for verifying that the assigned i'DE examiners l are qualified to the appropriate level of Si;T-TC ;
,o 7.0 CONTRACTU',L REOUIREFE:lTS I 7.1 Inservice Inspection programs with utility customers will b t on a contractual basis. refers.ncing tne appropriate specification and/
7.2 Combustion Engineering shall be responsible for all planning, f exam tion, reporting and all other matters pertaining to the ex the contract. or Manager, Systems Integrity Services, a portion of the work r.ay b
' delegated to otherIndepartments all cases, reportsand/or and all other divisions of C-E or sub correspon-
' an l to a qualified vendor.dence with the customer shall be prepared and Engineering.
Procedure !!o. 00000-1 !LE-056_ Revision fio. _
. DateAoril9,_195 Q,
Page 6 of Li V
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eact is part of the NSSS contract, correspondence l 7.2.1 When a cc: i shall be i adled through the C-E Project Manager's office or y - directly am the Inservice Inspection Group at the l discreti l (~ ~ of the Prt .ect Manager. l his desigr.ated alternate, shall be responsible , to Inservice Inspection. f-l 7.2.2 After the award of a contract the Manager, Ins tative shall mutually agree upon a distribution list for all corresponder.ce between C-E and the customer. 8.0 QUALITY ASSURA:!CE PROGRAM , t 8.1 The requirements of this document are in accordance with the D B, I ment Department Quality Assurance Manual and 10CFR50, Append where applicable. 9.0 QUALITY AS5'JRA :CE AUDITS _
' 9.1 Quality assurance audits of the Inservice Inspection Group ac shall be performed by the Developcent Department Quality Assuranc Group in accordance with the following procedure: .
9.1.1 Audit Preoaration_ The Manager, Inservice Inspection, or the Cogni-9.1.1.1 zant Engineer shall notify the Quality. Assurance Engineer when shop or field examinations ares , contract. The Quality Assurance Engineer shall prepare a 9.1.1.2 '- general format or series of checklists to serve i forming future audits in the same category. 9.1. 2 Conductina the Audit _ The Manager, Inservice Inspection, shall be 9.1.2.1 notified of the audit time and purpose at least h two work days prior to the audit, ! ' 9.1.2.2 The general format or checklists shall be used ' as a guide. The Quality Assurance Engineer may
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deviate from the format depending on the progress ' of the audit provided the scope of the audit is l not changed. t n i; Procedure ilo. 00000-!!LE-C56_ l F Revision flo. ~ M Date April 9,1; M
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Page 9 or a e e G 9 A
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d by the per-A preliminary audit report shall i h be crepare 9.1.2.3 the Quality Assurance Engineer,findings. list ng ; sonnel _ contacted, a brief description of t e purpose of the audit and the preliminary I 9.1.3 Audit Review and Corrective Action t _ l After the preparation of a preliminarydebrief the repor , the Quality Assurance Engineeri izant 9.1.3.1 shall ss the Manager, Inservice Inspection, or the Cogn tion, l Engineer, as applicable, and thorough f J i econcenda-The final audit ieport shall include d with suspense names o 9.1.3.2 personnel contacted, purpose, findings, d r tions dates. cnd corrective action requireCopies of th i es, and The Quality
. to the Manager, Systems Integrity Ser et c the Manager, Inservice Inspection.
Assurance Engineer shall dreview the report, s i and I up a suspense file for corrective act on ! schedule a follow-up audit, if require . i audit records for dits a 1 The Quality Assurance Engineer l qualityshall program. mainta nThis willI provid 9.2 , minimum of two , years.and for determining i each phase progress of an of the tota . O ( 9.3 Audits shall be performed ati eleast Examinationsonce and dur ngduring the 1 Inservice Inspection contract, e.g. , onceExam - 1 once during the Inservice Examinations. I : i r ort to the Manager, 10.0 ORGAtIIZATIC'.! I The Manager, Inservice Inspection, shall rep l 10.1 Systems Integrity Services. is responsible for the overall 10.2 The Manager, InserviceThe program includes Inspection, the develo , inservice inspection program. i
. uirementsins and preparation of all procedures, of rthe contract
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documents necessary to meet the reqf examinations and I
. including the conduct o ecific tasks or contract <
/
10.3 Cognizant Engineers shall i i be assigned to spInspectio Inspection. responsibility by the Managcr, Inserv cerep
- Procedure tio. 00000-tit.E-0 1 _
;
Revision t:o.pnril Date T n. 10~: l p Pagejy_of_14 f l
%)
l l l I ew k
. l Quality Assurance lity func.
10.4 The Manager. Quality Assurance Engineer shall report to theH - 1
< tions related to Inservice Inspection. t Quality Assurance Department and -
10.5 The Organization Charts in the Development its relationship to the Nuclear Power System Engineering,Inc. l i ship of the l t ent. 10.6 The Organization Chart of Appendix I shows DESIG:1 CONTROL in direct design 11.0 The Inservice Inspection Group does not participateIn those c
.11.1 activities of safety related equipment. d from others either ll review the eouip-tion and/or remote nandling equipment is procure and material comoati-by mentpurchase for adequacy or lease,Code in meeting therequirements dic ant Cognizant Engineer bility with the itSSS. i t cf the equipment.
purchase documents t.nd by conducting p.. .othe e '.s N PROCUREMENT 00CUy!i!T CONTROL quisitions in 1 12.0 ontract. Special The Cognizant Engineer shall prepare purchase order reon h 12.1 accordance with the specificatiens required d on the purchase by t e c (~ ' requiretents, such as material or examination pers quality control requirements, etc., shall be note f order. i tions and 12.2 The vendor shall be instructed ito submit reports, dev ation ! contract changes on centracts . involving fabr formal agreecents I j 12.3 Changes to contracts shall be controlled throughThe !4anag l for purchase i between the vendor and purchaser. hnical or approva s shall be responsible for obtainingbnecessary 1 order and purchase order supplemer.ts tier vendors. that affect tec 1 j quality requirements imposed on vendors Integrity and su - i ! i shall review 12.4 The Manager, Inservice Inspection; tianage[ and approve all purchase requisitions. i Departrent and a i If the purchase 12,5 Se purchase requisition is sent to the Purchas ngtransm g
- 1. ,'hase order ': for correction.
order has not been properly approved or if there are - 1 l the requisition is returned to the originator i Procedure flo. 00000 I MLE-05f
. RevisionDate flo. Aori l 9 , ,
r.- q n
. h (L Page TT or J h
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- 3,0 PROCEDURES At:0 DRAtliflGS 13.1 Procedures pertaining to personnel qualification, operation of eq ment,14DE examinations or other special processes required by con- ll i tract or at the direction of the Manager, Inservice Inspection, sha be prepared in accordance with the Development Dep 00000-r1LO-001.
Inspection. i 13.7 Drawings shall be prepared and .'aintained in Engineering, Inc. 14.0 00CUMEriT C0tiTROL_ 14.1 The Cognizant Engineer shall control the procurement and di of documents such as specifications, instruc and approved by authorized persons, distributed to prescribed I parties and maintained current and complete. I PI-2. 14.2 The procedure for the preparation, release an Control of Engineering Drawings. ' 14.2.1 In instances when it becomes necessary to make changes to i a vendor drawing, the Cognizant Engineer may have a nes f C-E Windsor drawing prepared and issued. I
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The new drawing shall be issued as kevision 14.2.1.1 shall carry a new drawing number and be con-trolled in accordance with the provisions of
. HPS-MPI-2.
The new drawing shall reference the drawing I 14.2.1.2 and revision from which it was prepared. 14.2.1.3 A copy of the new C-E Windsor drawing, o ; may be transmitted to the vendor for informa-tion. ' Procedures for nondestructive examinations, personnel qua 14.3 001. ! I operating instructions, etc. , are prepared, m I
' 14.3.1 In instances when changes to inservice inspection procedur or drawings are needed to eliminate cost '
(reference Appendix II) shall be used to document and l authorize these changes. .
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Procedure fio. 00000-f!LE-0 1 4 l' Revision flo. f' Date April 9, I'M Page}L9_2L i [
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e i t 14.3.2 One, or more, E.N.'s may be issued(some- as outstanding ag the basic basicdocudocu.ent. ent in the form of a modifying incorpora-attach =ent t I times called a " clip sheet") pending subsequ 1 I l resulting in a revision to that docu ent. d I ' i
'The Cognizant Engineer shall approve all such changes 14.3.3 be responsible for the following: I Document the change on an Engineering Notice ,
14.3.3.1 (E.N.)by:
' a) Identifying the affected document by it b) Describe the change in complete deta into the next revision.
Describe, b. lefly, the reason for the [ c) ~ chan58. 14.3.;3.2 Assign an identification nu:ber to each E.N. These nu-ders shall censist of a prefix i as PP2 , and a suffix ccr.-isting of consecu-tively issued nut:ers. I i 14.3.3.3 Distribute c.coies of the E.M. to all intere
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and affected carties, site inscector, ut ll Depart: ent '..'indscr, etc.to vendor's cocu ents, a co 1 be submitted to the vendor. I The " original" E.N. and marked copies shall be I retained at the site location. Prepare and update a log (Table) of all E.N.'s 14.3.3.4 issued against the documents for the Program. This tabulation shall, as a minitw.,contain the . E.N. nurter, date of issue, the identif ! number and a brief description of the c ; quent E.N. nu .::ers and to provide a means of j l
- establishing the specific E.H.'s which arl any tice.
Procedure t!o. 00000-utE-056~
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i r Revision No.Date April . iv.3 ! Fage 13 of 2f N O' b - I l l i L A
t l 14.3.3.i Reference all. outstanding E.N.'s on pertinent data sheets. , {- Provide for the incorporation of all outstanding 14.3.3.6 E.N.'s against each affected document for inclu-
- sion into the " Final Report.
[ I 14.3.4 The format of the E.N. may be any one of two types depending upon the complexity and extent of the change. I. Simple, short changes may be completely described on the E.N. form itself. II. More involved changes may, if convenient, use attachments cceprising of suitably markedIfcopies of affected pages to describe the changes.
.- attachments are used, then each page shall carry i
., the E.N. number anc be page numbered (i.e.,
Page 2 of 3), III. In the case of all changes, the E.N. may be
. cttached to a marked copy of the affected document where the cover sheet of the marked copy shall carry the following information:
" Marked Copy"
( Field Revision A* a
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Date _ E.N. f_ (Signature)CognizantEngineer i
*shall be letters A, B, C, etc.
The ISI Document Custodian - Development Department, 14.3.5 - File and retain the originals (or a copy) of all l a) procedures and drawings. '! File, by clipping to the affected document, all b) its outstanding E.N.'s. i c) Substitute new revisions of all documents for the prior issues. [ 1 d) ' Retain a separate, historical copy file of
. all documents.
(, . Procedure flo. 00000-flLE-056 1 Revision 10 . Date}Anril<!. IM Pagej4_o1_11 1
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P C0fiTROL OF PURCHASED MATERI AL. EOUIpMENT ise pro- At:0 SERVICE 15 ,0 _ h ? 15.1 Material, equipment and services may be purchased or ot erw . 'A- cured from approved vendors.
- 1 15.2 Material lt Purchase of material, either as c raw product, e.g., p a e, 15.2.1 forging, etc., or in a finished form, e.g., UT calibration t standards, shall be made by maans of standard procureme !
forms. , 1 shall be identified sufficienFy to permit treatment 15.2.2 The mat-H : i material traceability, chemical analysis or he to et at the time of receipt of the material. in
. Receipt, handling and storage of t!.e material shall be 15.2.3
' accordance with Section 16.0 of this document.l Paterial certification or evidence of traceability shall 15.2.4 be provided to the customer at the time the material is delivered to the customer.
15.3 Eouioment_ Procurement of equiprent shall be by ' purchase or lease. ( 15.3.1 The equipment shall beEngineer The Cognizant obtained bydetermine shall means d of standar that the ment forms.
. equipment is suitable from a functionalt and material s point in accordance with Section 11.0 of this documen I .
'15.3.2 Equip ent shallThese be identified numbers and/orby name, other part or seri identifica-(where applicable).
tion shall be referenced in all procurement documents. 15.4 Services from Hondestructive examination services may be forms. obtained 15.4.1 qualified vendors by means of standard procurement
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15.4.2 HDE personnel shall cualify to 1.evels the procurement document. Certification of flDE personnel shallAbe copy i of provind by the 15.4.3 vendor prior to the start of any examinations, the certifications shall be retained by th Procedure flo. 00000 I f LE-056
. Revision tio.DateKpril9.196 (Y.,; Fage lo or a l
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IDEtlTIFICATIC:1 A*l0 CC .10L OF MATERI ALS, PARTS A!:0 C0"P0 1 16.0 I
- 16.1 Material and ec
- ament shall be identified and contro dance with the : allowing: I Status of incoming itemsbyorQuality After release itemsControl in storage willthe and during be indicated b color-coded tags. i fabrication crocess, icantification shall be maintained by p 1 control and/or pnysical icentification. .
16.1.1, Color Cedes , All as-received itets stored within the Development Tags will Depart-rent's facilities will be ta5ged and identified. The following j remain on or with the iters until released. color c I k'hite -- As-received unit, CC release required. , 16.1.1.1 J Mart nu ber and purchase order nutser Green -- Itecs released by QC for furtherThe tag 16.1.1.2 i processing. nation plus the work order nu=ber, Blue -- Items not required for contract use. j 16.1.1.3 tee tag will have the same infortation as the
- I~' green tag.
Rejected material, further disposition or , 16.1.1.4 R_ed rewor-k required. 16.1.2 Precedural Cc-trol _ 16.1.2.1 As-Received and Stored Units 5 16.1.2.1.1 All iters delivered to the Develo:nent
, Department's facility will be white tagged by the receiving section.The be riquested to perform a receiving I inspection.
Items accepted will be identified 16.1.2.1.2 on the Receiving Inspection P.ecord. The white tag shall be Ite replaced with s rejected a green or blue tag. will have the white tag recoveo and l replaced with a red reject tag. Procedure t:o. OCO30-flLE i 056 , (* . Revision !!o. Date April 9, li ?1 Fage 16 or e3
r No materials shall be permitted to be ,
. 16.1.2.1.3 released from receiving inspection or s storage without proper identification.
% r h.- central Receiving shall be notified of
.16.1.2.1.4 any damage and the shipping contain I damage has been made.
I 16.1.3 Identification _ 16.) .3.1 All items released for further processi shall remain with the material until the wor co:nplete. Materials on the documents shall be j j identified oy batch, lot, ccmoonent or part number , i assigned in accordance with the drawing or speci-
, fication, I Where identification marking is enployed, l the ,
16.1.3.2 marking shall be clear, unambiguous and indelib ffect I e, and shall be applied in such a manner as not Ito aMark f the function of the item.ferred to each part of an ite shall not be obliterated or hidden by su physical identification
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fication are substituted. will be employed whenever codes, stancards or
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specifications require traceability o I records. !, 16.1.3.3 The Manager, inservice Inspection, i to implement the identification and control procedures. l be performed in l 00000-flLE-044. 16.2 Receiving inspection of material and equipm d 17.0 CC:1 TROL OF ::0 DEST?.UCT1"E E"AMI*lATIONS h i part . 17.1 Personnel Personnel involved in any nondestructive i d to examinat the onl 17.1.1 ntract of an Inservice Inspection program sh l l and/or Section XI of the Code. l Qualification of nondestructive examination pl 17.1.2 be in accordance with written, approved procedures. l f Procedure I:o. 00000-::LE-0
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}-* Integrated !!anuf acturing and Quality Plan . Revision l:c.
Date April ..:n; ~~
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17.2 11ondestructive Examination Procedures _ All nondestructive examinations shall be perfortred by meansProce [ 17.2.1 of written, approved procedures. fied as to contract and will be identified by a number.
~1 7.2.2 Procedures shall be prepared in accordance with Development Department Code.
Procedure 00000-!!LQ-001 and Sect with Section 14.0 of this docurrent. In those cases where procedures are provided 'by 17.2.2.1 a qualified vendor, the format of the proce information is contained in the procedure and the ! procedure is approved by the Manager, Inservice Inspection. i 17.2.3 The Manager, Inservice Inspection, or his designated alter-
. nate shall maintain a complete and current listing of I:DE procedures, including revisions for the duration of the contract.
17.2.4 At the completion of the contract, the procedures will be delivered to the custoner and retained and maintained by the custocer. . l' 17.2.5 All procedures shall be approved by a Level III indi
.. employed by C-E.
zation other than C-E, the procedures shall be approved by a Level III individual from that organization as well as a Level III individual ecployed by C-E. EXAfili:ATIO' S 18.0 C07: TROL OF I::SEP.iiCZ I!:SPECTIO:: l 18.1 Preservice and/or inservice examinations shall be performed und the supervision and direction of the Cognizant Engineer. I 18.2 The examinations shall be performed The Plan in accor and a responsible individual employed by the custom Code. 18.3 The examinations shall be witnessed by an A of Section XI of the Code. I 18.4 Periodic audits may be performed during the time of examinatio , the Development Department Quality Assurance Engineer. r - Procedure !!o. 00000-t!LE-056_ I i kH Revision tio. Date Apn i 9, 1"E Pa ge Its o f 23 i l 1
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,C,0MRW.OFEXAMli:ATIC!!EOUIP! UT trans-19,0 Examinatfor, equipment shall consist inofappropriate s1DE and remoteeouipment, e.g.,
19.1 ducers, electronic equiprent and data acquisition system , handling equipment used to position the transducers I i locations. d l number or 19.2 Examination equipment shall be dataidentified sheets. by a name, serial nuri;er. tion plan, examination procedures and appropriate the last calibra-I I 19.3. Examination equipment shall bear a sticker statingI tion date. Inservice cedures Where applicable and at the discretioni of the f this Manager, 19.4 inspection, sufficient directions, instructions and/or pro shall be supplied for the operation end/or calibrat on oI equiprant. h time of the Calibration of UT equiprent shall be perforcedd ds. This at cali-te 19.5 examination using the appropriate calibration stan ar bration cay be witnessed by the Authorized d intervals Inspector. during i 19.6 Calibration checks shall be performd at specifie 1 the conduct of the examination. i g appro-19.7 Rerote handling equipment shall be calibrated in place us . priate reference tarks. 7( specified intervals. ll be 8 19.8 The Cognizant Engineer supervising the ,heets libratien examinations sha responsible for procuring ccepleted t of theand signeo I 19.9 Completed and signed calibration sheets shall become par
- permanent record of the examinations.
MATERIAL d and equierent 20.0 EXAMI!!ATIC!: The Cognizant Engineer shall review i all !!DE proce urestions
- 20.1 to ascertain that material used during the exam na f
. with the f!SSS as specified by CEl3-353. i d and approved by Chemical analysis and certificatic, shall enetrants i
he or obta otnerne , 20.2 h the Cognizant Engineer for all couuk i ots, oye p any special l The Cognizant Engineer shall be responsible lie: or cali-for prepar in 20.3 instructions for storage or handling of equipment, suppdedl bration standards tnat are to remain on site for e 1 i time. Procedure !!o. 00003 i ':LE-056 , f s.. Revision I:o. Date Anni 2. HT i i. Vagc kol8
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fl.0 VEllDOR 00ALIFICAT10ft Vendors supplying nondestructive testing engineering services, equ [ 21.1 ment or nondestructive testing personnel shall be qualified by .I the I >velopment Department Quality Assurance Group. 1. f 21.2 (he Manager, Inservice Inspection, shall retain on file a copy o the vendor's Quality Assurance Manual and Quality Assurance Program Plan. ' 21.3 The Manager, Inservice InspectSn, or his designated alternate,. an l the Developcent Department Quality Assurance - 21.4 Having b
- apted as a qualified vendor, periodic audits shall be
.cn vendor at no less than a yearly basis.
perfonr Results of these audits shall be reported and rett.ined in accordance l 21 .5 with Section 9.0 of this procedure. 22.0 QUALIFICATI0ft OF pERSO::lEL_ , 22.1 Approval of nondestructive examination procedures shall be by personnel qualified to SNT-TC-1A, Level III requirecents. 22.2 Vendors shall provide approved p'rocedures used for the !qualific These procedures shall be retained by the of their personnel. . Manager, Inservice Inspection. i. 22.3 Vendors shall provide a list of certified person on any subccr. tract that may be awarded by C-E. indiv 22.4 Nondestructive excmination personnel shall Vendors shall be qualified provide a list of to the appr priate level required by contract. certified personnel The list shall be fur- that may f specific centract to the Cognizant Engineer. > nished to and reviewed by the Cognizant Engineer pri ! any examinaticns.
' be assigned to perform examinations providing their certificatio ;
received and approved by tne Cognizant Engineer prior to the sta l
.of their performing any examinations. l Combustion Engineering reserves the right to reject any non
- examination personnel for just cause. I 22.5 The Director, Engineering Development and S . ;
Development Department in accordance with the following: j j . Procedure flo. 00000-rlLE-056_ I j Revision fio. k' ~' Date Aortl 9,1"75 1agey_0_oij f 6
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22.5.1 Standard Operating Procedure for Certifying Visual Examin Personnel, C0000-HLE-040 22.5.2 Standard Operating Procedure for Certifying Penetrant Exa tion Personnel, 00000-IlLE-041 Standard Operating Procedure for Certifying Radiographic 22.5.3 Examina: ion Personnel, 00000-NLE-042 22.5.4 Standard Operating Procedure for Certifying Ultrasonic E nation Personnel, 00000-NLE-043 I ifications 22.6" The 14anager, Inservice Inspection, equipment. The complexity sha' ! determineof - the of personnel operating remote handlin;ining shall be considered.iding I the equipment and need for special tra The l'.anager, Inservice Inspection, shall be responsible for prov he qualification procedures of equipment operators in those case censiders to be necessary. i I 23.0 CO:! TROL OF RECORDS The 14anager, Inservice Inspection, shall be d ceresponsible f 23.1 a filing system f 3 or the retention of all records and correspon en pertaining to a tentract. i 23.2 All records and correspondence pertaining to ayear i d of one contract sha tained for the duration of that contract and for a per o after completion,of the final report. d All original calibration sheets, data sheets,dRT sefilm, of an materia 23.3 by the !
.. personnel certification and other data collectcd during t inservice customer.
inspection program will be iretained d of and nished to the customer and will be retained by C-E for a per o , one year after completion of the final report, i i
. 4
[ l t Procedure llo; 00000-Ut.E-056 ((, . i Revision !!o. ~ i NT
~C Date April 9.
Page 21 of d [ e
9
.. l APPENDIX I ORGANIZATION CHART ,
(G~. X i W. P. Chernock Vice President - Development Department , B. J. Selig P. R. Rosenthal Director Manager Engineering Develop- Quality Assurance ment and Services V. G. Scotti J. E. Narem
- Manager Systers Integrity Quality Engineer Services 4
R. P. Kosky Manager
- Inservice Inspection i' l:
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' Cognizant Engineer Procedure No. 00000-ut:-056 '
I
. Revision No.
1c7: Date teril c. l i(. - Page 2( or 22 I km.- l
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9 t l.- ! - APPE!! DIX II l l - DEVELOP;*E:iT DEPARTMENT l i . NUCLEAR PO*.?ER SYSTE"5 O!VISIO:1 . iW /7F C0!cUSTIC:t E;;GI'tEERI;;G, It!C. - WIliD50R, C0:::iECTICUT .
. ENGINEER!!4G NOTICE l
Originator: l
Title:
Distribution Date. . Number: . Type Submission: Type Action: Return Co c ents to:' D 1. Preliminary O A. Approval O 2. Fir.a1 O B. Informati on O C. Cor::r, ants D 3. Revision O 4. D D.
. ~. .
t . . i;
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e, , . e l ?,
,,' . ;:
[ h 1
Procedure flo. 00000-flLE-056 Revision I:o. 1 - (S .
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1 Date Apri n 9. Ic@ U . Page 23 ot S i l l
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Date: 2-01-77 Revision: 1 By: IIG C REPOP.TS_ Following the completion of the shop examinations, a detailed report was sub-mitted to the owner, as required by Article IWA-6000 of Section XI of the ASME Boiler and Pressure Vessel Code. This report includes the following infonnation:
- 1. Form NIS-1 (Appendix II,1974 Edition of Section XI), Owners' Data Report for Inservice Inspection, which will contain the signature of the Authorized Inspector. (Volume 3.)
- 2. Summary of examinations performed. (Volume 3.)
- 3. Results and reconnendations. (Volume 3.)
- 4. Procedures empicyed. (Volume 2.) '
S. Examination data. (Volumes 4 cnd 5.) f
- 6. Examination personnel certifications. (Volume 3.) p
( 7. Equipment descriptions. (Volume 3.) f t Report distribution has been made in accordance with the inservice inspection contract. I i (-_. VIII-1 'n
. . j
oi I
- i. ??3 MS 19
C E N.cr systems rir.g "W t'</
.n Cc.m:,ur.cn Er.gwi e _
1000 Frc.5g,e:S r*isi 5 oac WinCSCf t nnect CWT (60N 3 POWER
- m ' SYSTEMS UT CALIBRATION STANDARDS _
LOUISIANA POWER AND LIGHT ii.TERFORD 3 STEAM ELECTRIC STATION. STATEMENT OF CERTIFICATION. dards furnished Certification is hereby made that the UT calibration stanPower and Ligh h ASME Boiler and with the preservice inspection program for i Louisiana ford III Steam Electric Station, are in accordance with tI. ethe Sunrner o ith Appendix Pressure vessel Code, Section XI,1974 Edition incl , e It is further certified that the UT 1974 calibration standarPressu Addendum, to the ( selection is in accordance with the ASME Boiler and maximum extent possible as explained in Section
^
Richard P. Kosky Manager, Field Inspection Services SNT-TC-1A, Level III I Date:_ , e t h w
,l
Date: 2-01-77 Revision: 1 By: IIG UT CALIBRATION STANDARDS Calibration standards are required for use as reference standards when conducting ultrasonic examinations in order to assure standardization and repeatability of the essential test instrumentThese parameters standards prior have to the preservice and each recurring inservice examination.been fab Pressure Vessel Code, Summer 1974 Addenda.been This information is provided to serv primary reference response of examination equipment.used to es response over the entire thickness being inspected. The standard has been ultrasonicall, examined with a straight beam search . unit to ensure that areas which contain indications tha The standards have been fabricated from reactor vessel nozzle c s These standards were used for examination of the steamThe 1974 E ever possible. 9enerators and the pressurizer as well as the reactor vesse This exception to Section XI is more component prolongation on cutouts. The material has beeg heatCladding fully explained in Section VI of this program. (- treated for a minimum . time of two (2) hours at a temperature of 1150 F. has been provided on those standards where the applicable component pa The surface finish of the calibration standard is representative of the surface finishes of the component. After The calibration standards were used for shop preservice examinations.
- completion of those exa:ninations, the standards became the property of the plant owner and will be stored at the plant site for use during subs inservice examinations.The material source code is also permanently stamped on the c tion number.
bration standard. A listing of all calibration standards used during the shop preservice examin I tions and calibration standard drawings have been included in this section. I t C IX-1 l
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Date: 2-01-77 Revision: 1 By: IIG UT CALIBRATION STANDARDS Drawing No. Use Block No. Description C-234-225 3 Reactor vessel upper shell UT-1 11" thick 9" thick C-234-224-2 Reactor vessel middle and lower shells UT-2 C-234-223 2 Steam generator primary head, reactor UT-3 7" thick vessel closure head C-234-222-2 Pressurizer shell, reactor vessel UT-4 5" thick bottom head ' C-234-221-2 Pressurizer top and bottom heads UT-5 3" thick C-246-410-1 Steam generator support skirt, pressurizer UT-7 3" thick support skirt unclad C-245-375-3 Reactor vessel flange and ligament area UT-8 11"x7"x32" 11"x22"x33" C-245-376-5 Reactor vessel inlet nozzle UT-9 11"x23"x40" C-245-377 6~ Reactor vessel out12t nozzle UT-10 (. UT-11 12"x11"x17" C-246-454 2 Steam generator no'zzle inner radii Pressurizer surge nozzle inner radius UT-12 14"x33" dia., C-246-393 2 120' segment , , C-246-395 3 Pressurizer spray nozzle inner radius UT-13 11"x19" di a. , 120* secment 7"x19" dia., C-246-443-1 Pressurizer safety nozzle inner radius UT-14 120' segment , ' 7" dia. x 36" B-246-438-2 Reactor vessel closure stud !' UT-20 B-246-419-1 Reactor vessel closure nut UT-21 10-9/16" dia. j x 7-1/2" long , C-245-570-2 Closure head instrument nozzle
- j. UT-22 5-9/16" 00 x i 15/32" thick x l 2
12" long ! b C-246-528-2 Steam generator secondary side ., UT-37 7" thick unclad l C-246-529-1 Steam generator secondary side l UT-38 5" thick
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2-01-77 lbte:_ _ IIG nevirien: 1 lir: RDYJIE F_W11 NATIONquires EQUIPMENT that preservice exam-d h ioues which are used during ves-AST, ination be Section dene using XI,theBoiler and Pressure same equipment and tec n Vessel Co e, inservice inspections. . s31 examination follow: as of the reactor pres-Flange Scanner.
- 1. f the flange. Eecause of The flange-to-shell sure vessel were examinta weld from and thethe flange oligament arey ins top surface ination. A track was mounted on a the high radiation in this area during an han the stud hole circle.
equiprent was used for the inservice exam uadrant and was supported d frame that was inconcentric stud holes beyond withtheand slightly examination large area anA search unit along the closure mating it which
. track andcarrying located by alignment d
pinsby either a three-trans ucer ine the ligament areas. Photo- a t:usswork exten surface to examine de flange 1.* could graphsbe rotated of this around mechanism areeachshownb stud hole to exam in Figure ( 2. Vessel Weld and No::le Insnection Device lds, and no:tle radius sections l ISI-2 positioning device, shown d The vessel byshell were examineo meanswelds, of the par no::le-to-shell Mode h vessel. wewas mounted
/_.~ in Figure 2. He device long the vessel centerline positioned the sea:-h unit fixtures within t estop th An inspe.: tion bocm gasby be rotated thrcugh 360 by actuating a multisection telescoping tube. ih mounted at the bottom means of an electric motor.
At the end of theof In this wa), cc=plete was a rota tube the and boem could bv a hydraulic rie:hanism, mounted. uired Code examin-h the various UT examinat.t.on devices wereflexibility of m ations. digital readouts for the ol module for the Tne De control console of the parposition. otational device in Figures 3 and 4. ide pins contained The initial rotator contained control consoles for a bothdigitaldevices readout are shown for its rwas pro alignment of the device h ll in which located in predete: ined stud holes the were rea used to locate ds Reference locations ont the ly located reactor weld vesselbuildup s e index path the weld sea s were provided d which were by located accura eon the outs ultrasonically. tudinal and circumferential velds 0 NLE-061 an and its appendix and l Details can be found in C-E Procedure 0000 -da Program and repcrt. ( F X-1 . . . 9
I '* *..... 2 01-72. .. Revision _1 by: y gg _
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- 3. Noz:le Sca ner De examination of the vessel no::le-t6-shell was perfomed using the shell side no::le scanner.
Bis scanner waswelds from the v mounted on the end of the par bom and was aliened on each no::le center-It was rotated about the no:tle line by means of the par controls. centerline by the rotator on the end of th pendent tr:hanism for radial motion which was controlled by Reflectoscone. contact with the vessel wall In thisas the fixture of was rotion rotated around th J way flexibility A photograph of pound curvature of the vessel ID.was provided to carry out the nece this device in operation is provided in Figure 5.
- 4. Automated Data Acouisitten Svstem Both the flange examination device and the par device operated in con-junction with the Nuclear Reflectoscope, Mtich is an instnenent con
' ing five Initiplexed UT channels and comon con. trol, data acquisition, and printing syste=s; each channel can operate one UT transducer, i , meaning that up to five different transdu:ers Tne channels giving five are sequentially different exam n-pulsed ations can be n:n simultaneously. at a rate chosen in conjunction with de scan speed to give at least ereeen 25 percent overlap *:d. pulses for each transducer, and all retur
# signals are exa ine electronically with the calibration curve for the examination being per-If the a:pli ude is a large enough fraction of the calibration formed. d i
/ curve (this fracticn being' set by the operator dur l d I the channel (and therefore the search u.it) receiving the signa , an i I amplitude of the signal, and the apprcximate depth in the =ateri s ich the echo originated. 6. Incogorated into the urtit is a cathode-ray screen which can be switched canually to display the signal seen by any of the channels. For the flange ligament and flange weld examinations, the carriage mechanisms were centro 11ed automatically by the Nuclear Reflectoscope. For the vessel shell exz:inations, using the par device, the devic was controlled manually,Reflectoscope for use in triggering and I ically into the NuclearTne examination tool used for the examinations l of the no::le-printing. welds from the vessel shell side was De following controlled discussion from both the par is given f the Nuclear panel and the Nuclear Reflectoscope. , to assist in the interpretation of the basic data output o Reflectoscope used for the autecated exa.ainations, which is a printout ; 1 paper tape. An exagle of the data printout and a guide to its inter-The j pretation is given in Figure 7. i second cohrn of four show the two coordinates or theh positioning ll de e.g. , the elevation and sngular position of the boom when the welds are being exrnined. ( X-2 4
nate: 2-01-77 Revisien _1__by: rte T D e firsg digit is the channel numbe5 f'r th' ""55'1 5h'llan
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welds are 60 . , channel #1 is 0 , channels f 2 and #3 are 4 1ergest received echo. being the smallest amplitude and 9 being the i largest.The and the back time of the receiv is given by the third and fourth digits. ts called gates, which surface is of interest reflection) (between is divided electronically the front surface hich the into segmen echo ap- reflect on and, den a printout occurs, the neber of die gate in wIf a second echo, in the same series of pulses, pears is given by the third end fourth digits. l s whose than the first but still recordable, appears its infomation is given in the fifth, sixth andd fourth. seventh A line co umn , interpretation is identical to that of the second, third an follows: of print taken fmm Figure 7 can be interpreted as 10245 8764 2906423 device, e.g., hefirsttwocolumnsshowthelocationoftheposgtioningwith o respect to th 102.45" from the flange of the vessel and Windications appeared in channel.#2, e.g., from a 45 at 87.64 vessel 0 . he larger was of amplitude 9 in gate 6, and the smaller transducer. was of amplitude 4 in gate 23. For any particular h examination, thepproximate de exact significance of each amplitude number and t e ad from the calibration to dich each gate corresponds can be obtaine h d the report-g sheets fu that examination. ( ~ D2 ring the automated examinations, all echoes litude which approac e ing level of 50 percent of DAC appearofon the printout as am i a site 9 indications. setting of reice the reference sensitivity, fand All suchindicat indi- ons ence sensi-dem to 20 percent DAC were recorded on the printou _ tivity by the SNT-TC-1A UT level II operator o scope. -
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Date: 7_n1_77 Revision: , By: Tic
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Channel number Larger echo Position Coordinates Smaller echo y ir 3r UV 10089 8764 1732000 . 10097 8764 1307122 10104 8764 1701000 10216 8764 1401000 ._ {- 10245 8764 2906423 : Example line 10389 8764 1823201 10435 8764 5512411 10563 8764 36120@ vn Gate nun.ter Amplitude Amplitude Code _ ' Channel Code _ No. Beam Anale
- #1 - Smallest 00 1
#9 - Largest 2&3 45 0 t 4&5 60 0 !
DATA ACOUISITION - PRINTER'FORfGT Fiaures C < - L
Date: 2-01-77 Revision: 1 By: IIG l
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EXAMINATION PROCEDURES The Louisiana Power and Light, Waterford III Steam Electric Station, Inservice Inspection Protram was based upon meeting the requirements of the ASME Boiler and Pressure Vessel Code, Section XI,1974 Edition to the maximum extent pos-sible. Paragraph IWA-1400 of the Code requires the preparation of written pro- , cedures necessary for the conduct of the non-destructive examinations associated with the program. Accordingly, written procedures have been prepared for the conduct of vclumetric, visual, and surface examinations. The procedures have been approved by the plant owner (LP&L) and the inservice inspection contractor (C-E/Aii). Volumetric examinations were performed using ultrasonic methods. The precedures prepared for the examinations comply with Appendix I of the 1974 Edition of the Section XI. All procedures will be retained by Louisiana Power and Light and will be retained for use on subsequent inservice examinations. Revisions to any procedures deemed necessary because of experience gained by utilization or Code e.hanges have been made and recorded using acceptable quality assurance practices. i e- 'A standard format has been employed during the preparation of all volumetric procedures. A typical outline has been included in this sectior to acquaint the user with structure, organization, and content of the procedures. A table is also contained in this section which gives a complete listing of all volumetric examination procedures required to perform the shop preaperational examinations associated with the Louisiana Power and Light, Waterford III Steam Electric Station. A second table lists all other procedures used in the examina-ti ons.- The examination procedures are contained in Volume 2 of this program. l
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s _ _ _ , _ . . . _ _ - . . . . -- - - - - - - --- ' ' ~ Date: 7/28/75 Revision: 0 By: C u -
. UT PROCEDURE OUTLINE 1.0 SCOPE
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1.1 Area of Examination 1.2 Type of Examination . 1.3 Time of Examiyation 1.4 Weld Configuration 1.5 Materials ,
2.0 REFERENCES
2.1 Reference Documents 2.2 Applicable Drawings 2.3 Operational Manuals . - 3.0 PROCEDURECERTIFIC5 TION 4.0 PERSONNEL CERTIFICATION 4.1 Personnel Certification Requirements 1 4.2 Personnel Records 1 n 5.0 EXAMINATION REQUIREMENTS , 5.1 Examination Frequency i 5.2 Exami::ation Angles 5.3 Liquid Couplant 5.4 Surface Preparation ' 5.5 Weld Identification 5.6 Datum Point (
- 5.7 Examination Coverage j
XI-2 !
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Date: '/pg/7s Revision: 0 By: ( UT PROCEDURE OUTLINE (Cont'd.)
,6. 0 EQUIPMENT REQUIREMENTS Il il 6.1 Examination Contractor's Equipment j, 6.2 Plant Owner's Equipment
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7.0 CALIBRATION REQUIREMENTS
. 7.1 Reference Standard's 4
7.2 Reference Sdnsitivity Level 7.3 Times of Calibration . 7.4 Calibration Response l 8.0 INSTRUMENT CALIBRATION VERIFICATION r Amplitude Linearity 8.1 8.2 Amplitude Control Linearity 9.0 EXAMINATION SYSTEM CALIBRATION 9.1 Straight Beam Calibration 9.2 Straight Beam Calibration Check 9.3 Angle Beam Calibration 9.4 Ar.gic Beam Calibration Check 10.0 EXAMINATION PROCEDURES 13.1 Straight Beam Examination of Weld and Heat Zone 10.2 Straight Beam Examination of Base Material l 10.3 Angle Beam Examinations . (. , XI-3
Date: 7/28/75 Revision: 0 By: f_ . UT PROCEDURE OUTI.IrlE (Cont'd.) . , 11.0 EVALUATION CRITERIA 11.1 Recording of Indications 11.2 Evaluation of Indications ' 12.0 EXAMINATI0ft RECORDS . [ 12.1 Certification cf Records i 12.2 Filing of Records ' 13.0 EXAMINER'S CRITIQUE 13.1 Procedure Corrections and Additions 13.2 Critique Report ' ( s m a e e 9 9 l 'b j ,.a*
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.I XI-4 i!
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Date: 2-01-77 Revision: 1 By: UG TABLE I C i
' W11NETRIC EXAMINATION ~PROCEDUREf, Procedure Number NIP-230 Rev. 1 Ultrasonic Examination Procedures for Reactor Vessel Longitudinal and Circumferential Nelds NIP-231 Rev. 1 Ultrasonic Examination Procedures for Reactor Vessel Shell Welds - Full Vee Techniques.
NIP-232 Rev. O Ultrasonic Examination Procedures for Bottom Head to Reactor Vessel Weld, Bottom Head Meridional and Circum-ferential Welds and Tanered Portions of the Reactor
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Vessel Lower Shell Lengitudinal Welds NIP-233 Rev. 1 Ultrasonic Examination Procedures for Reactor Vessel to
, Flange Weld NIP-234 Rev. 1 Ultrasonic Examination Procedures for Reactor Vessel Flange Ligament Areas l . NIP-235 Rev. 1 Ultrasonic Examination Procedures for Reactor Vessel to No::le Welds C
s NIP-236 Rev. 1 Ultrasonic Examination Procedures for Reactor Vessel Inlet and Outlet No::le Inner Radii-
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NIP-238 Rev. 0 Ultrasonic Examination Procedures for Closure Head Meridional, Circumferential Dome and Plange Nelds NIP-239 Rev. O Ultrasonic Examination Procedures for Closure Head No::le Welds NIP-241 Rev. 1 Ultrasonic Examination Procedures for Closure Head l Studs and Nuts j N!D-242 Rev. 1 Ultrasonic Examination Procedures for Pressurizer . Vessel Circumferential, Longitudinal and No::le Welds NIP-243 Rev. 1 Ultrasonic Examination Procedures for Pressurizer Support Structure Weld NIP-245 Rev' 0
. Ultrasenic Exam'. nation Procedures for Pressurizer Vessel No::le Inner Radii NIP 247 Rev. 2 Ultrasonic Examination Procedures for Steam Generator Extension Ring and Tube Sheet Welds l
i ( NIP-248 Rev. 1 Ultrasonic Examination Procedures for Steam Generator Imer Cr{igh Pressure) head cnd Nozzle Welds ; i XI-5 I i
_ _ . = ._ . . . _ . . . _. Date: 2-01-77 Revision: 1 By:3 TABLE I (' ~ TOIlhETRIC EX.WINATION PROCEDURES (continued) Procedure Ntznber NIP-251 Rev. O Ultrasonic Examination Procedures for Steam Generator Nozzle Inner Radii NIP-264 Rev. O Ultrasonic Examination Procedures for Steam Generator (Secondary Side) Upper Shell and Top Head Circumferen-tial Welds, and Feedwater and Steam Outlet Nozzle Welds O 9 r k e 4 I f
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i g t' k I l ln I l a XI-6 .
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Date: 2-01-77 Revision: 1 By: IIG TABE 2 p - . Other procedures used in the performance of the Iaiisiana Power and Light, l h'aterford 3 Steam Electric Station, preservice examinations are: Visual Sr.ination Procedures - 00000-ESS-029 Rev. 0 - Visual hednation Test Procedure 00000-ESS-002 Rev. 0 ~ Proced:re for the Ooeration of the Inservice Inspec- ' tion Positioning Deiice for the Visual Examination of Reactor Pressure Vessel Interior Areas (with applicable Appendix)
' Surface Exr_ination Procedures ,
00000-ESS-028 Rev. 0 - Liquid Penetrant hednation Procedure Techanical h sninatica Procedure 00000-hu -061 Rev. 3 - Proced.:re for the Operation of the Inservice Inspec-tion Positiening Dei-ice for the Inside Surface tiltra-sonic h r.ination of Reactor Pressure Vessels P a s { a C ! t e S XI-7 . il b
Date: 2-01077 Revision: 1 By:__IIG [' EVALUATION CRITERIA It was the intent of this program to utilize, to the maximum extent possible, the latest published evaluation criteria. A listing of the various Code examination categories and the applicable evaluation criteria follows: Examination Cateoory Evaluation Criteria Used B-A IWB-3510, Section XI,1974 Edition and Summer of 1974 Addenda B-B IWB-3511, Sununer 1974 Addenda to Section XI B-C IWB-3511, Sununer 1974 Addenda to Section XI B-D IWB-3512, Sunrner 1974 Addenda to Section XI ' B-G-1 Stud: IWB-3515, Sunrner 1974 Addenda to Section XI Nut: NB-2585.4, Section III.1974 Edition B-H NB-5330, Section III, 1974 Edition C B-I-l & 2 IWB-3517, Sunar 1974 Addenda to Section XI C-A IWB-3511. Summer 1974 Addenda to Section XI C-B IWB-3511 Summer 1974 Addenda to Section XI C-C NC-5352, Section III,1974 Edition and Sunrner of 1974 Addenda i
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-l C-D IWB-3515.1, Section XI, Summer 1974 Addenda to Section XI All other categories do not apply to shop preservice examinations.
i t XII-1 I
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