Text

Shop Preoperational Insp Program,Vol 1
	ML19347F275
Person / Time
Site:	Waterford
Issue date:	02/01/1977
From:	; ABB COMBUSTION ENGINEERING NUCLEAR FUEL (FORMERLY
To:	;
Shared Package
ML19347F274	List: ML19347F275; ML19347F277; W3P81-1264, Forwards List of Pumps,Valves & Hangers Subj to Inservice Insp,Shop Preoperational Insp Program,Vol 1 & Preservice Insp Program,Vol 6;
References
	PROC-770201, NUDOCS 8105180195
	Download: ML19347F275 (200)
	v • d • e

{{#Wiki_filter:- _ _ O 7. s I SHOP PRE-SERVICE INSPECTION PROGRAM for LOUISIANA POWER & l.lGHT Waterford 3 ~ ~ Steam Electric Station i ( k,.- i THIS IS > VOLUME 1 SHOP PRE SERVICE INSPECTION PROGRAM PROGRAM PLAN VOLUME 2 SHOP PRE SERVICE INSPECTION PROGRAM PROCEDURES VOLUME 3 SHOP PRE SERVICE IMSPECTION PROGRAM REPORT VOLUME 4 SHOP PRE SERVICEIfiSPECTION PROGRAM EXAMINATION DATA VOLUME 5 SHOP PRE SERVICE INSPECTION PROGRAM EXAMINATION DATA j ' Prepared By: SYSTEMS INTEGRITY SERVICES POWER SYSTEMS GROUP POWER COMBUSTION ENGINEERING wiec,o,.Como.cricui SYSTEMS 81os180 ti5

,3 Date: 2-01-77 Revision: 1 , PRESERVICE INSPECTION E NUCLEAR POWER PLANT COMPONENTS Date Owner Louisiana Power and Licht Plant Waterford III S. E. S. 142 Delaronde Street Taft, Louisiana New Orleans, Louisiana 70174 s Cormiercial Service Date (later) Capacity 3410 MWt 1165 tGe i fReactorVesselNo. (later) . National Board No. Vessel (later) l (State) Head (later) 1 l Approved: Mfg. By: Combustion Encineerine, Inc.: ) Part No. Vessel 171-201 Title Vessel Head 101-501 ABSTPACT l The program presented within details the examination requirements necessary I to comply with the 1974 Edition of the ASME Boiler and Pressure Vessel Code, ] Section XI through the Su rier of 1974 Addenda, for the preservice examination of reactor cower plant cceponents. This work has been oerformed in Combustion Engineering's manufacturing facilities in Chattanooga, Tennessee.

Date: 2-01-77 Revision: I By:IIG INTRODUCTION This manual has been prepared to fulfill the Preservice Examination require-ments for the nuclear reactor coolant system pressure boundary of the Waterford III Steam Electric Station nuclear pmver station. The require-ments are outlined in the ASME Boiler and Pressure Vessel Code, Section XI: Rules for Inservice Inspection of Nuclear Power Plants Components (1974 Edition and Summer 1974 Addenda). This program is limited to application of those requirements to the reactor pressure vessel, closure head, steam generators and pressurizer. This program plan is self-contained; included are drawings which show inspection area locatiens in the principal components, i.e., reactor vessel, steam generators and pressurizer. In an accompanying-volume. Volume 2, appropriate examin-tion procedures and associated data sheets are provided for use by qualified examiners. Subsections are provided which include definitions of the examination areas, exclusions and exceotions, quality assurance documents, report submission (- guidelices, descriptions of the various UT calibration standards, remote equipment. descriptions, examination procedure philosophy, and a copy of Section XI of the ASME Boiler and Pressure Vessel Code including the appli-cable addenda. The Preservice Examination Program and Report is presented in five columns. Volume 1 - Program Plan Book Volume 2 - Procedures Volume 3 - Report Volume 4 - Data l Volume E - Data 1 This volume, Volume 1, contains the program which describes the examination. l l I ~ 6 I-1 i

Date: 7/28/75 Revision: 0 l' TABLE OF CONTENTS \\ I. Introduction Title Page Certificate of Compliance Introduction II. Table of Contents III. Revision Record List of Effective Pages Record of Revision Pages IV. Program Description V. Examination Areas Program Sheets Examination Area Designation Codes V-1: Zone 1 Plan and Schedule Sheets Reactor Pressure Vessel Drawing No. E-LOU-ll2-001 V-2: Zone 2 Plan and Schedule Sheets Reac+4r Vessel Closure Head Drawing No. E-LOU-112-00E' V-3: Zone 3 Plan and Schedule Sheets Steam Generator Humber 1 Drawing No. E-LOV-112-003 l V-4: Zone 4 Plan and Schedule Sheets Steam Generator Number 2 Drawing No. E-LOU-ll2-004 i V-5: Zone 5 Plan and Schedule Sheets Pressurizer Drawing No. E-LOU-112-005 [ VI. Exclusions and Exceptions i VII. Quality Assurance Quality Assuranco Manual I Program Controls Procedure for Inservice Inspection 11-1 (

Date: 7/28/75 Revisl3'n: 0 By: TABLEOFCONTENTS(Cont'd.) VIII. Report Submissions Report Information IX. UT Calibration Standards List of UT Calibration Standards Drawings of UT Calibration Standards ~ X. Remote Equipment Photographs of Remote Equipment i-XI. Procedures 1 Procedure Philosophy [ UT Procedure Outline List of Procedures k-XII. Evaluation Criteria XIII. ASME Section XI I e O t l II-2 j 3

l Ca ?.e:

2-01-/? Revision: (_ LIST OF EFFECTIVE PAGES The following pages are those that are in effect on date above. Superseded pac 9s should be removed and replaced by those that are in effect. Refer to the Record of Revision for changes and notations. Missing pages may be obtained from: Combustion Engineering, Inc. Engineering Development and Services Manager, Field Inspeccion Services 1000 Prospect Hill Road Windsor, Connecticut 06095 L Rn. R* V ' Rev. Section Date Section Date Section aye Date y i 1 2/01/77 001 004 l Introduction 1 1 2/01/77 Sh.2 1 1/22/75 Sh.1 1 1/21/753 004 Table of Con-1 0 7/28/75 Zone 2 1 0 7/28/75 Sh.2 1 1/21/75, tents 2 0 7/28/75 2 0 7/28/75 3 0 7/28/75 Zone 5 1 1 2/01/77 l Revision 1 1 2/01/77 4 0 7/28/75 2 1 2/01/77 Record 2 1 2/01/77 5 0 7/28/75 3 0 7/28/75 3 1 2/01/77 6 0 7/28/75 4 0 7/28/75 4 1 2/01/77 7 0 7/28/75 5 0 7/28/75 P 9 gram 1 1 2/01/77 8 0 7/28/75' L cription 2 1 2/01/77 ,9 0 7/28/75 005 0 12/18/74 10 0 7/28/75 Examination 1 0 7/28/75 11 0 7/28/75 Exclusions 1 1 2/01/77 7/28/75 and 2 1 2/01/77 Area Program 2 1 2/01/77 12 0 )7/28/75 Exceptions 3 1 2/01/774 Sheets 13 0 14 0 '7/28/75 Zone 1 1 1 2/01/77 15 O i 7/28/75 i 2 1 2/01/77 16 i 0 7/28/75 0 7/28/75 3 1 2/01/77 17 4 0 7/28/75

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7/28/75 5 0 7/28/75 Quality /11-6 0 7/28/75 002 1 7/19/76 Assurance 1 1 2/01/77 h 7 0 7/28/75 Program i 1 2/01/77 Controls l1 8 0 7/28/75 Zone 3 2 1 2/01/77 Procedure [ 9 1 2/01/77 10 1 2/01/77 3 0 7/28/75 for Inser-F 11 1 2/01/77 '4 0 7/28/75 vice Inspec-12 1 2/01/77 5 1 2/01/77 tion All 1 4/9/75 13 1 2/01/77 Report l-14 1 2/01/77 t003 l 15 1 2/01/77 Sh.1 : 1 1/22/75 l Submissions 1 1 2/01/77 ' 16 1 2/01/77 Calibration 1 1 2/01/77, 17 0 7/28/75 003 2 1 2/01/77 L 18 0 7/28/75 ' Sh.2 1 1/22/75 l Standards 19 0 7/28/75 20 0 7/28/75 Zone 4 1 1 2/01/77 Calibration 2 1 2/01/77 Standard 001 3 0 7/28/75 Drawings see Page 2 above Sh.1 1 1/22/75 4 0 7/28/75 5 1 2/01/77 i

4 Date: gL y1 77 Revision: I LIST OF EFFECTIVE PAGES (~ (Continued) I Page Rev. Page Rev. Page Rev. l Data Section No. Nn Date 50ction No. No. Date Section No. No. Remote 1 1 2/01/77 Equipment 2 1 2/01/77 3 1 2/01/77 Fig.1 1 2/01/77 Fig.2 1 2/01/77 Fi g.3 1 2/01/77 Fig.4 1 2/01/77 Fig.5 1 2/01/77 Fi g.6 1 2/01/77 Fig.7 1 2/01/77 Proc;dures 1 1 2/01/77 2 0 7/28/75 3 0 7/28/75 4 0 7/28/75 5 1 2/01/77 6 1 2/01/77 7 1 2/01/77 Er luation 6..teria 1 1 2/01/77 ~ ~~ ~~ ~ ASME Section ~ 7/1/74 XI 1974 Edi-All tion / Summer i 1974 Addenda All 6/30/74 i. [ l END OF .IST (.F l e EFFECTI"E PAC ES, l l l l

a Section: III Page: 1 of 2 Effective Date:2-01-77 Revision: 1 RECORD OF REVISIONS Approved: Approved: Description Section/ Page Date Rev. Paragraph ' ditorial - to reflect examinations E 01 Abstract ii 2-01 as completed. Editorial - to reflect examinations Introduction I-1 'as completed. Addition of Volume 5 to list of volumes ' List of effec III-l , Address change - Departmental Reorgani-zation. tive pages, Progru Des- ! IV-1, 2 Editorial - to reflect examinations as completed. cripti c,n Examination V-2 Primary side manway bolting not exa-mined. Area Desig-nation Code f-Program Plan V-1.1 Procedures added to items 01-009 and Schedule V-1.2 through 01-013. V-1.3 Circumferential" deleted from item 31-020. Procedure NIP-230 added to item 01-020. Surface examinations not performed. V-1.9 - V-1.16 Orawing E-LOU-112

hange clad patch location to conform

-002 to as-builts. JT-2 was UT-3 on items 03-002 through V-3.1 - V-3.2 33-016. ( 33-022 and 03-023 not examined in shop. I )3-057 and 03-058 not examined in shop. V-3.5 JT-2 was UT-3 on items 04-002 through V-4.1 - V-4.2 )4-016. ')4-022 and 04-023 not examined in shop. ')4-057 and 04-058 not examined in shop. V-4.5 l I l V-5.1 JT-4 was UT-5. i V-5.2 I)5-020 Not examined in shop. i. I Exclusions and VI-1,2,3 Tditorial-to reflect examinations as [

ompleted, including deletion of irrel e' Exceptions

' rant paragraphs. l --we. r

I Section: 111 Page: 2 of 2 I Revision: 1 Effective Date: 2-01-77 RECD,RD OF REVISIONS l Approved: Approved: Rev. Section/ Page Date Description Paragraph Quality Assur-2-01-7'7

Nuclear Laboratories Quality Assurance l

I ance Manual deleted; Introduction added. Report Sub-VIII-1 Editorial-Reflect examinations as com'- missions pleted. Addition of supplemental vol-ume numbers. UT Calibratior IX-1 Editorial-Reflect examinations as com-Standards, pleted. j IX-2 Final revisions of drawings listed. l Remote Equip-Sect. X; General editorial revision. l nent All 01 Procedures XI-l Editorial - to reflect examinations as { completed. XI-5, 6, J Revision numbers of procedures added. Evaluation XII-l' Editorial - to reflect examinations as Criteria completed. f w i

2-01 77 Date:_ Revision:__,1 _By: IIG PROGRAM DESCRIPTION ) examination Thisprogramhasbeenpreparedforthepreservice(baseline Station nuclear of the major components of the Waterford III Steam Electr j power station.on the components (pressure vessel, steam generators, an ponent been done by ultrasonics in the fabrication shop soon after the co The remainder of the examinations on the hydrostatic test. selected to performed after field erection by the examination contractorThe Pro the shop. perfom the complete field preservice examination. Sche i done in t called the shop. The components have been divided into smaller area and other examination areas for that component. informa-zones. Schedule Sheets accompany each zone drawing and provide all th i required ex-tion necessary for qualified examiners to perform the var i tion, calibra-to be used in performing the examination, method of exam na aminations. f the examina-tion standard (for UT examinations), and a brief sumary o Vessel Code, tion requirements as defined by the ASME Boiler an Compo-(

nents.

i tion Each weld or other area of interest has been given a unique des (1) a two-digit number which identifies a spe iden-number which number. tical with the zone number for the component; (2) a sequenceThe numb identifies the area individually. A description of the program for described in Section V of this volume. each component follows: Reactor pressure Vessel f n The longitudinal seam welds, the upper shell to middle shell ci l i l weld, the upper tial weld, the middle shell to lower shell circumferent all side of the flang portion of the lower shell to bottom head weld, the she l inner radii were to shell weld, the nozzle to shell welds, and the nozz e i t(described examined from the inside (ID) surface, using remote e d the bottom tudinal seam welds in the tapered part of the lower shell, an later). The liga-head welds were examined manually from the outside (00) surfa flange to upper ment areas between the bolt holes on the flange a t(described l l later) from the upper flange surface.The cladding, snubber lugs, and core stop h examined visually using television equipment mounted on t e s examined manually. ssel shell welds. h ment used to perform the ultrasonic examinations of t e ve i IV-1 4

Date: 2-01-77 Revision: 1 By: IIG i Reactor Pressure Vessel Closure Head All ultrasonic examinations were done manually, The flange weld was done from the ID and the 00, and the dome weld frca the ID. The accessible portions of the The longtiudinal (Peel Segment) welds were done from both the OD and the ID. instrument nozzle welds were done from the ID. CEDM nozzle housing and extension welds have been included in this program for identification purposes. They were not a part of this preservice program. Steam Generators All shop examinations on both the primary and secondary sides were performed manually, and these examinations were carried out from the 00 surface. The one exception to this statement is the stay cylinder welds, which are in high radiation areas with difficult access. The inservice examinations of those welds will be done with remote equipment, and, accordingly, the preservice exa-mination must use the sane equipment. Certain of the equipnent is permanently attached to the steam generator asset.bly in the field, and the stay cylinder examination must be cone in the field by the field baseline examination con-The stay cylinder welds have been included in this program for iden-tractor. tification purposes; the examination of these welds was not a part of this shop ( preservice program. Pressurizer All examinations were performed manually "from the OD surface.

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7/28/75 Date: Revision: 0 _By: l L~ EXAMINATION AREA DESIGNATION CODE Identification of the inspection areas becomes important to implement e To achieve keeping and to permit rapid location of the inspection areas For most examination areas the assigned a unique numerical identification.(1) a two-digit number which identifies a number consists of two parts: specific conoonent and is identical with the zone number for the compone The weld and (2) a sequence number which identifies the area in following numerical designation: 01 -- Reactor Vessel 02 -- Reactor Vessel Closure Head 03 -- Steam Generator #1 04 -- Steam Generator #2 l l 05 -- Pressurizer Those components or areas which have been assigned sequential numbe design of the NSSS are referenced by the following designation: (' .rea Around 01-L-nn -- Reactor Pressure Vessel Flange Ligament Stud Hole inn 01-5-nn -- Reactor Vessel Closure Stud #nn j 01-N-nn -- Reactor Vessel Closure Nut inn .01-W-nn -- Reactor Vessel Closure Washer #nn 02-T-nn -- Closure Head Instrument Nozzle #nn Tube to Flange Weld 02-U-nn -- Closure Head Instrument Nozzle inn to Head Weld 02-V-nn -- Closure Head CEDM Nozzle inn to Head Weld 02-W-nn -- Closure Head CEDM Motor Housing Lower Weld at Location inn (peripheral housings only) 02-X-nn -- Closure Head CEDM Motor Housing Upper Weld at Location inn (peripheral housings only) 02-Y-nn -- Closure Head CEDM Upper Housing Lower Weld at Location inn (peripheral housings only) 02-Z-nn -- Closure Head CEDM Upper Housing Upper Welo at Location inn (peripheral housings only) V-1 1

,1 Date: 2-01-77 Revisien: 1 By: IIG i The pressurizer heater penetrations have been assigned sequential numbers for the purposes of this program. The manways on the secondary sides of the steam generators received a visual The description of any indication found would have included examination. a reference to the nearest stud hole (s'), with the numbering proceeding clock-wise from the uppermost point on the bolt circle of the manway. There are a large number of areas which are listed as receiving visual exam-inations. In reality, there are two separate classes of visual examinations. Certain areas, such as bolting, some component supports, and vessel interiors and cladding, are required uy Tables IW8-2500 and IWC-2600 for the Class 2 The other areas which receive visual examinations are the Class 1 areas. partial penetration welds (Category 8-E) and the Class 1 (Category 8-P) and Class 2 areas exemoted by Paragraph IWB-1220 (Class 1) and Paragraph IWC-1220 These (Class 2) from the requirements of the more exacting examinations. areas receive the visual examinations for evidence of leakage required by Paragraph IWA-5000 during the system hydrotests of Paragraphs IW8-5000 and IWC-5000. In the " Examination Method" column of the following tables, the first class of areas has its method listed as "Vis." and the second class is listed with "Vis.-H". Examinations for those areas whose method is listed as "Vis.-H" will be per-( formed in the field by the examination contractor selected to perform the Field Preservice Examina'tions. The only other examinations listed in the following tables which were not done in the fabrication shop are the ultra-sonic examinations of the stay cylinder welds of the steam generators and of the CEDM housing welds. In the following tables, all Class 2 areas may be identified as those with-j. a category whose first letter is "C". These areas are governed by Paragraphs IWC-2500 and IWC 2600. l In all cases, attempts were made to examine 100% of all welds and other exam-ination areas listed. Where design considerations preclude 100% examinations, the applicable procedures list the ' extent of examination possible. Any further restrictions found during the ::ourse of the examinations are described in the issued report of the examinations. V-2 r

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l PROGR;14 PLAN AND SCHEDULE ZONE 1 REACTOR PRESSURE VESSEL-Reference Drawing No.:

E-LOU-112-001 g Examination Examination Procedure Calibration I Extent of Category Method Number Block No. Examination i Weld Weld Description Designation ._ IWB-2500 IW8-2600 l B-3 Vol. NIP-232 UT-4 1/2T beyond edge of wenf 01'0'01' Bottom Head Dome to Peel Segment Torus i Peel Segment to Peel Segment at 30' Orienta-l 01-002 l tion Peel Segrant to Peel Segment at 90* Orienta-01-003 tion ' Peel Segment to Peel Segment at 150* Orienta-I 01:004 tion Peel Segment to Peel Segment at 210* Orienta-4 01-005 l tion Peel Segment to Peel Segment at 270* Orienta-01-006 tion to Peel Segment at 330* Orienta-V V 01-007 Peel Segmen tion HIP-230 UT-2 l Bottom Head Asserbly to Lower Shell Circum-y NIP-232 l i, 01-008 ferential Weld NIP-230 y y B-A y MIP-231 Lower Shell Course Longitudinal Weld at 90* 01-009 NIP-232 Orientation l l 2-01-77 _ Date: 1 Revision: _ Y-1 1 s-*/* h k

. ~., ( PROGRAM PLAN AND SClfEDULE ZONE 1 REACTOR PRESSURE VESSEL Reference Drawing No.: E-LOU-112-001 Examination Examination Procedure Calibration Extent of Designation Weld' Description Category Method Number Block No. Examination Weld IWB-2500 IWB-2600 01-010 Lower Shell Course Longitudinal Weld at 210* B-A Vol. NIP-230 UT-2 1/2T beyond NIP-232 edge of weld Orientation 01-011 Lower Shell Course Longitudinal Weld at 330' ~ Orientation 7 NIP-230 01-012 Lower Shell Course to Middle Shell Course - NIP-231 Circumferential 3r i 01-013 Middle Shell Course Longitudinal Wei,d at 90* B-B i Orientation $f NIP-230 01-014 Middle Shell Course Longitudinal Weld at 210* Orientation i l 01-015 Middle Shell Course Longitudinal Weld at 330* Orientation l 01-016 Middle Shell Course to Upper Shell Course - ir Circumferential UT-1 01-017 Upper Shell Course Longitudinal Weld at 90 Orientation 01-018 Upper Shell Course Longitudinal Weld at 210* Orientation i 01-019 Upper Shell Course Longiturlinal Weld at 330* 'l 'l 'I 'I Orientation Date: 9 ni 77 Revision: 1 V-1.2 i 'W F

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'r ( PROGRAM PLAN AND SCHEDULE ZONE 1 ~ REACTOR PRESSURE VESSEL E-LOU-112-001 Reference Drawing No.: l Examination Examination Procedure Calibration Extent of i j Method Nunher Block No. Examination I Category Weld Weld Description IWB-2500 IWB-2600 NIP-233 UT-8 100% of weld i Designation i i I 0-C Vol. NIP-230 UT-1 volume above, Upper Shell Course to Flange UT-9 or 10100% of weld 1/2T belew 01-020. NIP-235 B-0 UT-1 from bore, Outlet Nozzle to Shell at 0* Orientation NIP-230 I 1/2T beyond 01-021 dge of weld e Inlet Nozzle to Shell at 60* Orientation from shell 01-022 Inlet Nozzle to Shell at 120' Orientation 01-023 Outlet Nozzle to Shell at 180* Orientation 01-024 l Inlet Nozzle to Shell at 240* Orientation 01-025 y Inlet Nozzle to Shell at 300* Orientation 100% of NIP-236 radius 01-026 Ol=d27 Outlet Nofzle Inner Radius at 0* Orientation Inlet Nozzle Inner Radius at 60* Orientation 1 01-028 Inlet Nozzle Inner Radius at 120* Orientation 01-029 Outlet Nozzle Inner Radius at 180* Orienta-01-030 tion Inlet Nozzle Inner Radius at 240* Orientation y y y y y 01-031 Inlet Nozzle Inner Radius at 300* Orientation 01-032 Date: 2-01-77 Revision: 1 l V-1.3 i '-->em.,,

4 PROGRAM PLAN AND SCHEDULE, ZONE 1 REACTOR PRESSURE VESSEL 1 i Examination ' Examination Procedure Calibration Extent of E-LOU-112-001 i Reference Drawing No.: Method Number Block No. Examination 1 1 Category lWB-2500 _ IWB-2600 Weld Weld Description Designation 36 sq. in. 00000-patch-Vis. D-I-1 ESS-002 1 essel C1sdding at 150* Orientation and 133". l f j f 01-033 VBelow Flange Surface essel Cladding at 150* Orientation and 244" 01-034 VOctow Flange Surface, Vessel Cladding at 150' Orientation and 355"' 01-035 Delow Flange Surface ~ Vessel Cladding at 300* Orientation and 133" 01-036 Below Flange Surface Vessel Cladding at 300* Orientation and 244" l 01-037 Below Flange Surface i/ l Vessel Cladding at 300* Orientation and 355" I All of snub-01-038 Below Flange Surface ber C-N-2 1 Snubber Lug at.0* Axis t 01-039 Snubber Lug at 60* Axis 01-040 Snubber Lug at 120* Axis I l 01-041 l I l I l Snubber Lug at 180* Axis l l 7/28/75 01-042 J Date: 2 < Snubber tuo at 240* Axis _ Revision: 1 n 01-043 V-1.4 ? '" M*ma_ ' ~ - - a ^ ~ ~ - - - ~

i ~ f - PROGRAM PLAN AND SCHEDULE, ZONE 1 REACTOR PRESSURE VESSEL Reference Drawing No.: E-LOU-112-001 I -Examination Examination Procedure Calibration Extent of Category Method Number Block No. Examination Weld Weld Description IWB-2500 IWB-2600 Designation All of B-N-2 Vis. 00000-snubber 01-044 Snubber Lug at 300' Axis ESS-002 All of lug 01-045 Core Stop Lug at 10' Location 01-046 Core Stop Lug at 40' Location Core Sto',3 Lug at 85* Location 01-047 Core Stop Lug at 130' Location 01-048 k 01-049 Core Stop Lug at 160* Location Core Stop Lug.at 205* Location 01-050 Core Stop Lug at 250' Location 01-051 01-052' Core Stop Lug at 280* Location gg Core Stop Lug at 325' Location 37 3g 01-053 Date: 7/28/75 ~ V-1.5 Revision: 0 l 9*W**

* * - - + * - -

r

(. t PROGRAM PLAN 'AND SCllEDULE_ ZONE 1 REACTOR PRESSbRE VESSEL \\ \\ E-LOU-112-001 Examination Examination Procedure Calibrat Extent of i Reference Drawing No.: _ r Block No. Examination Method Number i 1 Category Weld Weld Description IWB-2500 IWB-2600 Designation UT-8 Complete B-G-1 Vol. NIP-234 Area and volume to lange Ligament Area Around Stud Hole il ) depth of - 01-L-1 F stud hole Flange Ligament Area Around Stud floie #2 t 01-L-2 Flange Ligament Area Around Stud Hole f3 01-L-3 Flange Ligament Area Around Stud Hole #4 01-L-4 Flange Ligament Area Around Stud floie #S 01-L-S d Flange Ligament Area Around Stud Hole #6 l. 01-L-6 Flange Ligament Area Around Stud floie #7 I 01-L-7 Flange Ligament Area Around Stud liole 18 01-L-8 Flange Ligament Area Arourd Stud floie #9 01-L-9 Flange Ligament Area Around Stud liole #10 01-L-10 Flange Ligament Area Around Stud Hole ill 01-L-11 Flange Ligament Area Around Stud Ifole #12 h/ T/ i/ if 01-L-12 Flange Ligament Area Around Stud ible #1,3 N/ J 01-L-13 i i i 7/28/7S Date: (( Revision. ] O V-1.6 W *#'e. ~

4 PROGRAM PLAN AllD SCilEDULE ZONE 1 REACTOR PRESSURE VESSEL E-LOU-112-001 Examination Examination Procedure Calibration Extent of Reference Drawing No.: I Method Number Block No. Examination Category Weld Weld Description lWB-2500 __ IWB-2600 8-G-1 Vol. NIP-234 UT-8 Complete Designation Area and Flange Ligament Area Around Stud llole #14 t i 01*L-14 Flange Ligament Area Around Stud llole #15 01-L-15 Flange Ligament Area Around Stud floie #16 '01-L-16 Flange. Ligament Are'a.Around Stud floie #17 -l 01-L-17 Flange Ligament Area Around Stud floie #18 01-L-18 Flange Ligament Area Around Stud llole #19 01-L-19 Flange Ligament Area Around Stud llole #20 01-L-20 Flange Ligament Area Around Stud floie #21 01-L-21 Flange Ligament Area Around Stud flole #22 01-L-22 > Flange Ligament Area Around Stud llole #23 OI-If-23 Flange Ligament Area Around Stud floie #24 01-L-24 Flange Ligament Area Around Stud floie #25' Cl-L-25 Flange Liganent Area Around Stud llole #26 - 01-L-26 Flange Ligament Area Around Stud flole #27 3r )/ if if 01-L-27 3r Flange Ligament Area Around Stud llole #28 Date: 7/28/75 1 01-L-28 Revision: ~ 0 V-1.7 I

c . PROGRAM PLAN ~ AND SCHEDULE-i REACTOR PRESSURE VESSEL. ZONE 1 Reference Drawing No.: E-LOU-112-001 l Examination Examination Procedure Calibration Extent of Category Method Number Block No. Examination \\ Weld Weld Description IW8-2500 IWB-2600 i Designation Vol. NIP-234 UT-8 Complete B-G-1 Area and Flange Ligament Area Around Stud Hole #29 volume to. Ob L-29 depth of, ~ Flange Ligament Area Around Stud liole #30 stud hole 01-L-30 Flange' Ligament Area Around Stud Ifole #31 01-L-31 Flange Ligament Area Around Stud Hole #32 01-L-32 Flange Ligament Area Around Stud Hole #33 f 01-L-33 Flange. Ligament Area Around Stud floie #34 01-L-34 Flange Ligament Area Around Stud floie #35 - 01-L-35 l Flange Ligament Area Around Stud Hole #36 01_-L-36 Flange Ligament Area Around Stud llole #37 01-L-37 l Flange Ligament Area Around Stud lloie #38 I 01-L-38 Flange Ligament Area Around Stud floie #39 01-L-39 j i Flange Ligament Area Around Stud floie #40 t l 01-L-40 Flange Ligament Area Around Stud floie #41 i 01-L-41 Flange Ligament Area Around Stud flote #42 1/ if if if if 01-L-42 f Flange Ligament Area Around Stud lloie #43 01-L-43 f Date: 7/28/75 _ g V-1.8 Revision: 0 I i t ~----

4 PROGRAM PLAN..HD SCHEDULE a ZONE 1 . REACTOR PRESSURE VESSEL Reference Drawing No.: E-LOU-112-001 F ! Examination Examination Procedure Calibration Extent of Designation Weld Description Category Method Number Block No. Examination Weld IWD-2500 IWB-2600 B-G-1 Vol. NIP-234 UT-8 Complete 01-L-44 Flange Ligament Area Around Stud fiole #44 Area and volume to 01-L-45 Flange Ligament Area Around Stud floie #45 depth of stud hol'e 01-L-46 Flange Ligament Area Around Stud liole #46 Flangt Liganent Area Around Stud llole #47 01-L-47 01-L-48 Flange Ligament Area Around Stud floie #48 01-L-49 Flange Ligament Area Around Stud flole #49 01-L-50 Flange Ligam6nt Area Around Stud floie #50 01-L-51 Flange ligameht Area Around Stud llole #51 01-L-52 Flange Ligament' Area Around Stud llole #52 01-L-53 Flange Ligament Area Around Stud flole #53 01-L-54 Fhnge Ligament Area Around Stud flole #54 y y y y Vol. NIP-241 UT-20 Total 01-5-1 Stud #1 Volume 01-S-2 Stud #2 01-5-3 Stud #3 V V V V V 01-S-4 Stud #4 Date: 2-01-77 V-1.9 Revision: 1 s...

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PROGRAM PLAN All0 SCllEDULE__ ZONE 1 REACTOR PRESSURE VESSEL l I Examination Examinatton Procedure Calibr Extent of NONE i Reference Drawing No.: _ r Block No. Examination Method Number J-Category IWB-2600_ Total Weld Held Description IWB-2500 UT-20 NIP-241 Volume Designation Vol. I l B-G-1 1 f I Stud #5 0123'-5 Stud #6 01-S-6 01-S-7 Stud #7 Stud #8 01-S-8 Stud #9 01-5-9 i f Stud #10 01-S-10 01-S-11 Stud #11

Studfi2, 01 _S-12 i

f Stud #13 01-S-13 Stud #14 01-S-14 01-5-15 Stud #15 01-S-16 Stud #16 01-S-17 Stud #17 if i/ if I Stud #18 if 01-5-18 it b i Stud fl9 Date: _ 2-OL-77_ i 01-S-19 Revision: 1 V-1.10 ^^""--NPs,

O, ~ l i PROGRAM PLAN AND SCllEDULE_ l ZONE 1 l ^ 1 Examination Examination Procedure Calibration Extent of NONE Reference Drawing No.: Method Number Block No. Examination c Category Weld Weld Description IWB-7500 _ IWB-2600_ _ NIP-241UT-20 Total volume I Designation B-G-1 I Vol. f f 01,5-20 Stud #20 f 01-S-21 Stud #21. 01-5-22 Stud #22 I 01-S-23 Stud #23 1 01-S-24 Stud #24 1 i 01-S-25 stud #25 ,. -/ 01-S-26 Stud #26 1 01-5,-27 Stud #27'_ Stud #28 01-S-28 01-S.29 Stud #29 1 01-5-30 Stud #30 4 01-5-31 Stud #31 t' Stud #32 i 01-S-32 I 'l 'I 01-5-33 Stud #33 'I A 'l \\ i I i Stud #34 Date: 2 - 0 ]- 17 01-S-34 l gevision: _ __ ,J_ _ __ I V-1.11 1 t d

'b PROGRAM PLAN AND SCHEDULE ZONE 1 REACTOR PRESSURE VESSEL NONE R@ference Drawing No.: 1 Examination Examination Procedure Calibration Extent of Cate90ry Method Number Block No.- Examination Weld Weld Description IWB-2500 IWB-2600 Designation UT-20 Total B-G-1 Vol NIP-241 Volume 01 S-35 Stud #35 01-5-36 Stud #36 f 01-S-37 Stud #37 f 01-S-38 Stud #38 01-S59 Stud #39 51-S-40 Stud #40 01-S-41 Stud f41 01-S-42 Stud #42[ 01-5-43 Stud #43 l i 01-5-44 Stud #44 01-S-45 Stud.f45' 01-S-46, Stud #46 01-S-47 Stud #47 i if if if if if 01-5-48 Stud #48 j 01-S-49 Stud #49 Date: __2-01-77 i V-1.12 Revision: 1 1 ?..

j' j. p t PROGRN3 PLAN AND SCHEDULE _ ZONE 1 REACTOR PRESSURE VESSEL NONF Examination Examination Procedure Calibration Extent of Reference Drawing No.: Method Number Block No. Examir.ation Category ~ Weld Weld Description 'WB-2500 IWB-2600 Designation NIP-241 UT-20 Total 0-G-1 Vol. Volume ( 0145-50 Stud #50 i 01-5-51 Stud #51 01-5-52 Stud #52 4 01-S-53 Stud #53 V i, UT-21 01-S-54 Stud #54 i 01-N-1 Nut #1 01-N-2 Nut #2 ~ i 01-N-3 Nut #3 01-N-4 Nut #4 01-N-5 Nut f5 ci-N-6 Nut #6 4 01-N-7 Hut _f7 i 01-N-8 Nut #8 II 'l 'I f 01-N-9 Nut #9 V if i l j 01-N-10 Nut #10

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1 Revision: V-1.13 t i l L

,~ . PROGRAN PLAN AND SCHEDULE ZONE 1 REACTOR PRESSURE VESSEL. ) NONE Reference Drawing No.: j Examination Examination Procedure Calibration Extent of Method Number. Block No. Examination Category Weld Weld Description IWB-2500 IWB-2600 i Designation B-G-1 Vol. NIP-241 UT-21 Total Volume l 01-N-1.1 Nut #11 4 01-N-12 i #12 01-N-13 Nut #13 1 01-N-14 Nut #14 l ) 01-N-15 Nut #15 1 01-N-16 Nut #16 1 01-N-17 Hut #17 01-N-18 Nut #18 ', 01-N-19 Nut #19 01-N.-20 Nut 120 01-N-21 Nut #21 i l 01-N-22 Nut #22 I 01-N-23 Nut #23 'I V if 'I 'I 01-N-24 Hut #24 i 2 01-N-25 Nut #25 l l Date:. 2-01-77 V-1.14 Revision: i i

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~-- .T. ,e. PROGRAM PLAN AND SulEDULE ZONE 1 . REACTOR PRESSURE VESSEL NONE Reference Drawing No.: i Examination Examination Procedure' Calibration Extent of i Method Number Block No. Examination Catepry Weld Weld Description IWD-2500 IWB-2600 Designation NIP-241 UT-21. Total B-G-1 Vol. Volume t I I l 01-H-26 Nut #26 1 1 01-N-27 Nut #27 l 01-N-28 Nut #28 01-N-29 Nut #29 01-N-30 Nut #30 ~ U1-N-31 Nut #31 01-N-32 Nut (32 i 01-N-33 Nut f33, i l 01-N-34 Nut #34 01-N-35 Nut #35 01-H-36 Nut #36 01-N-37 Nut #37 01-N-38 Nut #38 01-N-39 Nut #39 V if V if if l 01-N-40 Nut #40 2-01-77 Date: 1 Revision: V-1.15 I .a-

I PROGRAM PLAN AtlD SCHEDULE _ 20tlE I REAC10K PHtdSURE VESSEL ) Examination Examination Procedure Calibration Extent of NONE r Reference Drawing No.: Block No. Examination 1 Method Number f Category Designation __lWB-2500 _ IWB-2600_ Total Weld Weld Description UT-21 NIP-241 Volume 0-G-1 Vol. t 01-N-41 !!ut #41 i 4: 01-N-42 Nut #42 01-N-43 Nut #43 ~ 1 01-N-44 Hut #44 i j 01-N-45 Nut #45 01-N-46 Nut #46 l 01-N-47 Nut #37 Nut #4k '01-N-48 l 01-N-49 Nut #49 1 Ol.-N-50 Nut #50 01-N-51 Nut #51 01-N-52 Hut #52 V V V Ol-N-53 Nut #53 V I 01-N-54 Nut #54 \\ I l ~ ~ i 1 ~ Revision: V-1.16 i i .i 4 L- - ~ ~..

. -). (, PROGRAM PLAN AND SCHEDULE ZONE 1 REACTOR PRESSURE VESSEL NONE Reference Drawing No.: Examination Examinatir-Procedure Ce' f bration Extent of Catcqory Method Number Block No. Examination Wald Weld Description IWD-2500 IWB-2600 Total Area 1 Designation 0-G-1 Vis. 00000-ESS-029 01-W-1 Washer #1 1 01-W-2 Washer #2 01-W-3 Washer #3 01-W-4 Washer #4 01-W-5 Washer #5 b ^1-W-6 Washer #6 01-W-7 Washer #7 Washerf8 ', 01-W-8 01-W-9 Washer #9 01.W-10 Washer 110 01-W-11 Washer #11 01-W-12 Washer #12 01-W-13 Washer #13 1/ 01-W-14 Washer #14 if if '/ i 01-W-15 Washer #15 Date: 7/28/75 0 V-1.17 Revision: t,

.r ' i PROGRAM PLAN AtID SCHEDULE _ + ZONE 1 OR PRESSURE VESE .[. A Examination Examination Procedure Calibrati Extent of NONE c Raference Drawing No.: Block No. Examination Method Number 1 \\ Category IWB-2600 Weld Weld Description IWB-2500 Total Area 00000-l Designation Vis. B-G-1 ESS-029 i Washer #16 I l 01-V-16 Washer #17 A 01-W-17 Washer #18 1 01-W-18 Washer fl9 I 01-W-19 I I 01-W' 20 Washer #20 ~.' t Washer #21 / 01-W-21 Washer #22 01-W-22 Washer f23 ', f 0'. -W-23 i Washer #24 01-W-24 Washer #25 01-W-25 Washer #26. 01-W-26 Washer #27 01-W-27. l Washer #28 01-W-28 y 'I ~\\ V Washer #29 q i i 01-W-29 7/28/75-Washer f 30 Date: ~ 0 01-W-30 l Revision:. I V-1.18 1

p PROGRAM PLAN MID SCilEDULE_ ZONE 1 ^ J 1 Examination ExaminationProcedure Calibration Extent of NONE 1 i Reference Drawing No.: Block No. Examination I Method Number J Category IWB-2600 Total Area Weld Weld Description IWB-2500 / 00000-I Designation Vis. B-G-1 ESS-029 I Washer #31 01-W-31 Washer #32 01-W-32 Washer #33 01-W-33 Washer #34 01-W-34 Washer #35 01-W-35 l Washer #36 01-W-36 Washer #37 01-W-37 Washer'f38', 01-W-38 Washer #39 01-W-39 Washer #40 01-W-40 1 Washer #41 01-W-41 i Washer #42 01-W-42 Washer #43 01-W-43 V V I Washer #44 V \\ V \\ 01-W-44 I 7/28/75 1 Washer #45 Date: 01-W-45 o Revision: _ ~ l V-1.19 i 4 ~ * ' *

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4 PROGRAM PLAN AND SCHEDULE - ZME 1 4 REACTOR PRESSURE VESSEL Reference Drawing No.: NONE I Examination Examination Procedure Calibration Extent of Designation Weld Description Category Method Number Block No. Examination Wold IWD-2500 IWB-2600 B-G-1 Vis. 00000-Total Area I 01'-W-46 Washer'#46 ESS-029 01-W-47 Washer 'f 47 01-W-48 Washer #48 I 01-W-49 Washer #49 01-W-50 Washer #50 l 01-W-51 Washer f51 01-W-52 Washer #52 01_-W-53 Washer #53 ', l 01-W-54 Washer #54 3r y 3r Accessible EXAMINATIONS BELOW DONE IN THE FIELD 'g Area ul-I keactor Vessel Interior B-N-1 00000- ,1, Y if ESS-002 i B-N-3 00000-01-CS Core Support Structure ESS-029 Date: 7/28/75 V-1.20 Revision: 0,,,. ~ "

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3 f3 ^ PROGRAM PLAft AND SCllEDULE_ ZONE 2 REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-112-002_ I Examination Examination Procedure Calibration Extent of Weld Description Category Method Number Block No. Examination Weld IWB-250C IWB-2600 Designation 36 sq. in. B-I-1 Vis., surf. 00000-I ESS-028, patch ^ Clad Patch Counterclockwise of O' Weld, Below 02-011 Torus Weld 00000-ESS-029 Clad Patch Counterclockwise of 90' Weld, 02-012 l Below Torus Weld Clad Patch Counterclockwise of 180* Weld,. 02-013 Below Torus Weld Clad Patch Counterclockwise of 270' Weld, 02-014 Below forus Weld Clad Patch Inboard of Torus Weld Below f 02-015 CEDM Nozzle 167 3r Clad Patch Between CEDM Nozzles #1, #4, #5,f8 3/ 3r y 02-016 intfre ar'ea B-P Vis.-H 00000-ESS-029 02-017^ Vent B-J Vol. NIP-239 UT-22 .,2T beyond Instriiment Nozzle Tube to Flange #92 edge of weld l 02-T-92 Instrument Nozzle Tube to Flange #93 I 02-T-93 Instrument Nozzle Tube to Flange 194 02-I-94 I Instrument Nozzle Tube to Flange #95 02-T-95 'I Instrument Nozzle Tube to Flange #96 'I I 'I l \\I 02-T-96 Instrument llozzle Tube to Flanoe #97 7/28/75 ~ 02-T-97 Date: Revision: 0 V-2.2 l

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PROGRAM PLAN AND SCllEDULE ZONE 2 REACTOR VESSEL CLOSURE HEAD E-LOU-112-002 Reference Drawing No.: Examination Examination Procedure Calibration Extent of Catc90ry Method Number Block No. Examination Weld Weld Description IWD-2500 IWB-2600 Designation B-J Yol. NIP-239 UT-22 1/2T beyond Instrument Nozzle lube to Flange #98 00000-f mfge of weld 02-T-98 ESS-029 Instrument Nozzle Tube to Flange #99 02-T-99 Instrument Nozzle Tube to Flange #100 02-T-100 3g 37 Instrument Nozzle Tube to Flaage #101 y y l gg iurrounding 02-T-101 B-E Vis.-H 00000-Instrument Nozzle #92 to itead ESS-029 area 02-U-92 Instrument Nozzle #93 to llead 02-U-93 Instrument Nozzle #94 to llead 02-U-94 Instrument Nozzle #95 to liead 02-U-95 Instrument Nozzl'e #96 to Head 02-U-96 Instrument Nozzle #97 to Head 02-U-97 ' Instrument Nozzle #98 to ilead 02-U-98 Instrument Nozzle #99 to Head 02-U-99 Instrument Nozzle #100 to llead 02-U-100 if 02-U-101 Instrument Nozzle #101 to Head V V if \\_ Date: 7/28/75 V-2.3 Revision: 0 Y > eees o. >*r ~~"**'*****# ^

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3 PROGRAM PLAN AND SCilEDULE ZONE 2 REACTOR VESSEL CLOSURE llEAD E-LOU-112-002 7 Examination Examination Procedure Calibration ' Extent of Raference Drawing No.: r Method Number Block No. Examination i l Cate r Weld Weld Description lWB-S IWB-2600 Designation Surrounding B-E ( / V is.-Il 00000-area ~ ESS-029 f CEDM Nozzle #1 to llead 02-V-1 CEDH Nozzle #2 to llead 02-V-2 CEDM Nozzle #3 to llead 02-V-3 j CEDM Nozzle #4 to Head 02-V-4 CEDM Nozzle #5 to llead 02-V-5 CEDM Nozzle #6 to' Head i 02-V-5 1 CEDM Nozzle #7 to llead 02-V-7 CEDM Nozzle #8'to llead 02-V-8 CEDM Nozzle #9 to Head 02-V-9 CEDM Nozzle #10 to llead 02-V-10 CEDM Nozzle ill to llead 02-V-11 CEDM Nozzle #12 to llead t 02-V-12 gr CEDM Nozzle #13 to licad y I 02-V-13 3r 9 \\ i CEDM Nozzle #14 to llead i i 7/28/75 02-V-14 Date: Revision: _ 0 V-2.4 p,

w PROGRAM PLAN AND SCHEDULE _ ZONE 2 REACTOR VESSEL CLOSURE HEAD 1 E-LOU-112-002 Examination Examination' Procedure Calibratio Extent of 1 J Reference Drawing No.: i Method Number Block No. Examination i Category Designation _ IWB-2500 I48-2600 Weld Weld Description Surrounding V is.-H 00000-area 8-E ESS-029 CEDM Nozzle #15 to llead i 02-V-15 CEDM Nozzle #16 to Head I 02-V-16 1 CEDM Hozzle #17 to llead 02-V-17 I' CEDM Nozzle #18 to llead 02-V-18 CEDM Nozzle fl9 to Head i 02-V-19 CEDM Nozzle #20 to Head h{' i C2-V-20 CEDM Nozzle #21 to llead D2-V-21 j CEDM Nozzle l'22 to Head 02-V-22 l CEDM Nozzle #23 to Head 02-V-23' CEDM Nozzle #24 to Ifead 4 02-V-24 CEDM Nozzle #25 to llead 02-V-25 CEDM Nozzle #26 to llead 02-V-26 V CEDM Nozzle #27 to llead V V '/ __ l 02-V-27 ) 1 CEDM Nozzle #28 to llead \\ I 02-V-28 7/28/75 Date Revision: _ 0 V-2.5 "N. '*""a==6

s .3 PROGRAM PLAN AND SCHEDULE ZONE 2 REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-112-002 Weld Examination Examination Procedure Calibration Extent of - Designation Weld Description Cate r Method Number Block No.. Examination IWB-5 IWB-2600 02-V-29 CEDM Nozzle #29 to llead B-E Vi s.-Il 00000-Surrounding ESS-029 area 02-V-30 CEDM Nozzle ISO to llead 02-V-31 CEDM Nozzle 631 to llead 02-V-32 CEDM Nozzle #32 to llead 02-V-33 CEDM Nozzle #33 to llead 02-V-34 CEDM Nozzle #34 to llead 02-V-35 CEDM Nozzle #35 te llead 02-V-36 CEDM Nozzle #36 to !!ead 02-V-37 CEDM Nozzle #37 to llead 02-V-38 CEDM Nozzle #38 to llead 02-V-39 CEDM ozzle #39 to llead 02-V-40 CEDM Nozzle #40 to llead 02-V-41 CEDM Nozzle #41 to lleat" 02-V-42 CEDM Nozzle #42 to llead 02-V-43 CEDM Nozzle #43 to llead \\/ \\/ 5/ V Date: 7/28/75 V-2.6 Revision: u y..........-.-.-

a, m PROGRAM PLAN AND SCllEDULE_ ZONE 2 REACTOR VESSEL CLOSURE IfEAD E-LOU-112-002 i Examination Examination Procedure Calibratior Extent of - Reference Drawing No.: __ Method Number Block No. Examination 1 t Category Weld Weld Description IWil-2500 IWB-2600 Designation Surroending Vi s.-K 00000-area B-E ESS-029 I f CEDM Nozzle #44 to llead f l. 02-V-44 CEDM Nozzle #45 to llead i 02-V-45 CEDM Nozzle #46 to llead 02-V-46 CEDM Nozzle #47 to Head 02-V-47 CEDM Nozzle #48 to liead 02-V-48 CEDM Nozzle #49 td llead 02-V-49 C,EDM Nozzle #50 to Head 02-V-50 i CEDM Nozzle #51 to llead 02-V-51 02-V-52' CEDM Nozzle #52 to llead CEDM Nozzle #53 to llead 02-V-53 CEDM Nozzle #54 to llead 02-V-54 CEDM Nozzle #55 to llead 02-V-55 I CEDM Nozzle #56 to llead y OZ-V-56 g y y a CEDM Nozzle.#57 to llead l j i 02-V-57 7/28/75 Date: T Revision: }O V-2.7 (/ "O ":,~' l'.?_ ',*

N PROGRAM PLAN AND SCHEDULE ZONE 2 REACTOR VESSEL CLOSURE HEAD Referenc. Drawing No.: E-LOU-112-002 Examination Examination Procedure Calibration Extent of l Method Number Block No. Examination i Category I Weld Weld Description IWB -2500 IWB-2600 Designation Surrounding B-E Vis.-H 00000-area 02-V-58 CEDr4 Nozzle #58 to llead ESS-029 1 1 02-V-59 CEDM Nozzle #59 to Head d 9 02-V-60 CEDM Nozzle #60 to Head 02-V-61 CEDM Nazzle #61 to Head 02-V-62 CEDM Nozzle #62 to Head CEDM Nozzle #63 to Head 02-V-63 02-V-64 CEDM Nozzle #64 to Head i CEDM Nozzle #65 to llead 02-V-65 CEDM Nozzle #66 to Head 02-V-66 CEDM Nozzle f 67_ to Head 02-V-67 CE0M Nozzle #68 to Head f I 02-V-68 CEDM Nozzle #69 to llead 02-V-69 CEDM Nozzle #70 to Head 02-V-70 CEDM Hozzle f71 to Head II if II V 02-V-71 i i CEDM Nozzle #72 to Head Date: 02-V-72 7/28/75 ~ 0 i Y-2.8 Revision: k '*H*P*M- - - e wx

,~ PROGRAM PLAN AND SCllEDUL_E_ ZONE 2 REACTOR VESSEL CLOSURE HEAD i i Examination Examination Procedure Calibr Extent of 1 E-LOU-112-002 1 Reference Drawing No.: Examination \\ Block No. Method Number fCategory IW8-2600 t f-- Weld Weld Description IWB-2500 _ _ Surrounding l_ _ Designation Vis.-Il 00000-area 8-E ESS-029 f I f EDM Nozzle #73 to Ikad j 02-V-7 3 C CEDM Nozzle #74 to liead 02-V-74 CEDM Nozzle #75 to llead 02-V-75 CEDM Nozzle #76 to llead i 02-V-7 6 CEDM Nozzle #77 to llead 02-V-77 CEDM Nozzle 178 to,llead 02-V-78 CEDM Nozzle #79 to llead 02-V-79 CEDM Nozzle #80 to llead 02-V-80 CEDM Nozzle #81, to llead 02-V-81. CEDM Nozzle #82 to llead 02-V-82 CEDM Nozzle #83 to Head m 02-V-83 CEDM Nozzle #84 to Ikad 02-V-84 CEDM Nozzle #85 to llead il 02-V-85 if 's CEDM Nozzle #86 to llead '/ f 02-V-86 7/28/75 CEDM Nozzle #87 to llead Date: _ o 02-V-87 Revision: __ V-2 3 e p, 1 ew. -= .~ w. e

) ,m l PROGRAM PLAN AND SCHEDULE 4 ZONE 2 REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-ll2-002 E amination Examination Procedure Calibration Extent of j Weld Description Category Method Number Block No. Examination Weld Designation IWB-2500 IWB-2600 3-E Vis.-Il 00000-- Surrounding 1 02-V-88 CEDM Nozzle #88 to Head ESS-029 area ? 02-V-89 CEDM Nozzle #89 to llead 02-V-90 CEDM Nozzle #90 to Head if 02-V-91 CEDM Nozzle #91 to Head if if .ir EXAMINATIONS LISTED BELOW DONE IN THE FIELD s CEDM Hotor Housing Lower Weld at Location #60 B-0 Vol. NIP-239 UT-1/2T beyond i edge of weld 02-W-60 CEDM Motor liousing Lower Weld at Location #61 02-W-61 ClDM Motor Housing Lower Weld at Location #62 02-W-62 CEDM Motor Housing Lower Weld at Location.#63 02-W-63, CEDH. Motor Housing Lower Weld at Location #64 02-W-64. l 02-W-65 CEDM Motor Housing Lower Weld :. Location #65 i CEDM Motor Housing Lower Weld at Location #66 02-W-66 CEDM Motor Housing Lower Weld at Location #67 02-W-67 CEDM Motor Housing Lower Weld at Location #68 02-W-68 h/ if il if V l I CEDM Motor Housing Lower Weld at Location #69 02-W-69 Date: 7/28/75 l Revision: 0 l V-2.10 f "'~

i i PROGRAM PLAN AND SCHEDULE ZONE 2 REACTOR VESSEL CLOSURE HEAD E-LOU-112-002 Reference Drawing No.: Examination Examination Procedure Calibration Extent of Weld Description Category Method Number Block No. Examination Weld Designation IWB-2500 _ IW8-2600 8-0 Vol. NIP-239 UT-1/2T beyond CEDM Motor Housing Lower Weld at Location #70 edge of weld 02-W-70 CEDM Motor Housing Lower Weld at Location #71 t,?-W-71 CEDM Motor Housing Lower Weld at Location #72 02-W-72 CEDM Motor Housing tower Weld at Location #73 02-W-73 (CEDM Motor Housing tower Weld at Location #74 02-W-74 UEDM Motor Housing Lower Weld at Location #75 02-W-75 CEDM Motor Housing tower Weld at Location #76 02-W-76 CEDM Motnr Housing Lower Weld at t.ocation #77 02-W-77 CEDM Motor Housing Lc.er Weld at Location #78 02-W-78 CEDM Motor Housing tower Weld at Location #79 02-W-79 CEDM Motor Housing Lower Weld at Location #80 02-W-80 CEDM Motor Housing Lower Weld at Location #81 02-W-81 CEDM Motor Housing Lower Weld at Location #82 02-W-82 CEDM Motor Housing Lower Weld at Location #83 ) 02-W-83 V V V V r CEDM Motor Housing Lower Weld at Location #84 02-W-84 7/28/75 Date: Revision: 0 V-2.1.1 ? 2' w---w.

,s - 3 PROGRAM PLAN AND SCllEDULE ZONE 2 REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-112-002 + t Weld Examination Examination Procedure Calibration Extent of Designation Weld Descru*lon Category Method Number Block No. Examination IWB-2500 IWB-2600 02-W-85 CEDM Motor Housing Lower Weld at Location #85 B-0 Vol. NIP-239 UT-1/27 beyond edge of weld 02-W-86 CEDri Motor Housing Lower Weld at Location #86 02-W-87 CEDM Motor Housing Lower Weld at Location #87 02-W-88 CEDM Motor Housing Lower Weld at Location #88 l 02-W-89 CEDM Motor Housing Lower Weld at Location #89 I 02-W-90 CEDM Motor Housing Lower Weld at Location #90 02-W-91 CEDM Motor llousing Lower Weld at Location #91 02-X-60 CEDM Motor Housing Upper Weld at Location #60 UT-02-X-61 CEDM Motor Housing Upper Weld at Location #61 02-X-62 CEDM Motor Housi.ng Upper Weld at Location #62 02-X-63 CEDM M'otor Housing Upper Weld at Location #G3 02-X-64 CEDM Motor I!ousing Upper Weld at Location #64 02-X-65 CEDM Motor Housing Upper Weld at Location #65 02-X-66 CEDM Motor Housing Upper Weld at Location #66 02-X-67

EDM Motor Housing Upper Weld at Location #67 y

v v Y Y Date: 7/28/75 r-2.12 Revision: __0

I ~, o ' PROGRAM PLAN AND SCHEDULE ZONE 2 REACTOR VESSEL CLOSURE HEAD i Reference Drawing No.: E-LOU-112-002 Examination Examination Procedure Calibration Extent of Weld Description Category Method Number Block No. Examination Weld Designation IWB-2500 IW8-2600 02-K68-CEDM Motor Housing Upper Weld at Location #68 B-0 Vol. NIP 239 UT.- 1/2T beyond I dge of weld e CEDM Motor Housing Upper Weld at Location #69 i 02-X-69 CEDM Motor llousing Upper Weld at Location #70 02-X-70 CEDM Motor Housing Upper Weld at Location #71 02-X-71 02,,-7f CEDM Motor flousing Upper Weld at Location #72 X CEDM Motor Housing Upper Weld at Location #73 02-X-73 CEDM Motor llousing Upper Weld at Location #74 02-X-74 CEDM Motor Housing Upper Weld at Location 'f 75 02-Xe75 CEDM Motor Housing Upper Weld at Location #76 02-X-76 CEDM Motor llousing Upper Weld at Location #77 ~ 02-X-77 CEDM Motor Housing Upper Weld at Location #78 02-X-78 02-X-79 CEDM Motor llousing Upper Weld at Location #79 CEDM Motor Housing Upper Weld at Location #80 02-X-80 CEDM Motor Housing Upper Weld at location #81 02-X-81 if if if V i f. CEDMMotorHousingUpperWeldatLocationh82 02-X-82 Date: 7/28/75 Revision: 0 V-2,13 hm,. ..M etum=> a=< pear e,- e e en e. _ee-*=e- .,e +

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i 6. _ PROGRAM PLAN Afl0 SCitEDULE_ ZONE 2 REACTOR VESSEL CLOSURE HEAD E-LOU-112-002 Examination Examination Procedure Calibration Extent of Reference Drawing No.: Method Number Block No. Examination Cate r Weld Weld Description IWB-S IWB-2600 8-0 Vol. NIP-239 UT-1/2T beyond Designation Mge of weld EDM Motor Housing Upper Weld at Location #83 02-X C EDM Motor flousing Upper Weld at Location #84 02-X-84 C EDM Motor Housing Upper Weld at Location #85 l 02-X-85 C CEDM Motor Housing Upp,er Weld at Location #86 02-X-86 CEDM Motor Housing Upper Weld at Location #87 02-X-87 CEDM Motor licusing Upper Weld at Location #88 2 02-X-88 CEDM Motor flousing Upper Weld at Location #89 l 02-X-89 CEDM Motor $ Housing Upper Weld at Location #90 02-X,-90 \\f 'I CEDM Motor Housing Upper Weld at Location #91 11P-240 UT-02-X-91 CEDM Upper Housing Lower Weld at Location #60 02-Y-60 CEDM Upper Housing Lower Weld at Location #61 l 02-Y-61 CEDM Upper Housing Lower Weld at Location #62 02-Y-62 CEDM Upper flousing Lower Weld at Location #63 02-Y-63 CEDM Upper flousing Lower Weld at location #64 If if _1 '/ if l 02-Y-64 5/ CEDM Upper flousing Lower Weld at Location f65 7/28/75 Date: 02-Y-65 E Revision: 0 V-2.14

== C ~ . PROGRAM PLAN AND SCHEDULE _ ZONE 2 Examination Examination Procedure Calibrat Extent of E-LOU-112-002 Reference Drawing No.: Block No. Examination j-Method Number \\ Category 1 IWB-2600 _ Weld Weld Description _ _IWB-2500 UT-1/2T beyond Designaticar B-0 Vol. NIP,240 Mge of weld l ._ EDM Uppdr Housing Lower Weld at Location #66 l ~ l 02-146 C EDM Upper Housing Lower Weld at location #67 f 02-Y-67 C EDM Upper Housing Lower Weld at Location #68 i 02-Y-68 C CEDM Upper flousing LOMer Weld at Location #69 02-Y-69 CEDM Upper Housing Lower Weld at Location #70 02-Y-70 CEDM Upper ilousing tower Weld at Loc,ation #71 l i 02-Y-71 CEDM Upper flousing Lower Wald at Location #72 02-Y-72 CEDMUppebllousingLowerWeldatLocation#73 02-1 73 CEDM Upper Housing Lower Weld at Location #74 1 02-Y-74 CEDM Upper Housing Lower Weld at Location #75 l 02-Y-75 CEDM Upper flousing Lower Weld at Location #76 I 02-Y-76 CEDM Upper Housing Lower Weld at location #77 02-Y-77 8 CEDM Upper Housing Lower Weld at Location #7 02-Y,-78 'l CEDM Upper Housing Lower Weld at Location #7 h if 'l 9 / j 02-Y-79 CEDM Upper Housing Lower Weld at Location #80 7/28/75 Date: 02-Y-80 Revision: 1 0 L V-2.15

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7. 4 ] PROGRAM PLAN AND SCHEDULE i ZONE 2 REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: - E-LOU-112-002 l Weld Examination Examination Procedure Callbretion Extent of Designation Weld Description Category Method Number Block No. Examination IWB-2500 IWB-2600 f 02-Y-81 CEDM Upper. Housing Lower Weld at Location #81 8-0 Vol. NIP 240 UTe 1/2Tbeyond 02-Y-82 CEDM Upper Housing Lower Weld at Location #82 4 02-Y-83 CEDM Upper Housing Lower Weld at location #83 02-Y-84 CEDM Upper Housing Lower Weld at Location #84 02-Y-85 CEDM Upper Housing lower Weld at Location #85 t l 02-Y-86 CEDM Upper Housing Lower Weld at Location #86 02-Y-87 CEDM Upper Housing Lower Weld at Location #87 02-Y-88 CEDM Upper flousing Lower Weld at Location #88 02-Y-89 CEDM Upper llousing Lower Weld at location #89 4 02-Y-90 CE0M Upper Housing Lower Weld at Location #90 l 02-Y-91 CEDM Upper flousing Lower Weld at Location #91 j 02-Z-60 CEDM Upper Housing Upper Weld at Location #60 i 02-Z-61 CEDM Upper flousing Upper Weld at Location #61 02-Z-62 CEDM Upper flousing Upper Weld at Location #62 V Y V V 02-Z-63 CFDM Upper llousing Upper Weld at Location #63 Date: 7/28/J5 V-2.16 Revision: a L.......

9 . PROGRAM PLAN AHD SCHEDULE ZONE 2 Reference Drawing No.: E-LOU-112-002 ~ REACTOR VESSEL CLOSURE HEAD Weld Examination Examination Procedure Calibration Extent of Designation Weld Description Category Method Number Block No. Examination 1 __IWB-2500 IWB-2600 CEDM Upler Housing Upper Weld at Location #64 6-0 Vol. MIP-240 UT. 1/2T beyond i 022Z'-64 edge of weld 02-Z-65 CEDM Upper Housing Upper Weld at Location #65 02-Z-66 CEDM Upper Housing Upper Weld at Location #66 02-Z-67 CEDM Upper Housing Upper Weld at location #67 i 02-Z-68 CEDM Upper Housing Upper Weld at Location #68 02-Z-69 CEDM Upper' Housing Upper Weld at Location #69 j 02-Z-70 CEDM Upper Housing Upper Weld at Location #70 (' 02-Z-71 CEDM Upper Housing Upper Weld at Location #71 02-Z-72 CEDM Upper Housing Upper Weld at Location #72 ~ l 02-Z-73 CEDM Upper Housing Upper Weld at Location #73 i 02-Z-74 CEDM Upper Housing Upper Weld at Location #74 a 02-Z-75 CEDM Upper Housing Upper Weld at Location #75 02-Z-76 CEDM Upper Housing Upper Weld at Location #16 ^ 02-Z-77 CEDM Upper Housing Upper Weld at Location #77 4 ~~ i/ h/ if II V 02-Z-78 CEDM Upper Housing Upper Weld at Location #78 ~ Date: 7/28/75 ~~~ V-2J7 , Revision: 0 ~

,~ -) PROGRAM PLAN AND SCHEDULE \\ ZONE 2 REACTOR VESSEL CLOSURE HEAD Reference Drawing No.: E-LOU-112-002 Weld Examination Examination Procedure Calibration Extent of Designation Held Description Category Method Number Block No. Examination IWB-2500 IWB-2600 02 I79' CEDM Upper Housing Upper Weld at Location #79 B-0 Vol. NIP-240 UT-1/2T beyond edge of weld j 02-Z-80 CEDM Upper Housing Upper Weld at Location #80 02-7-81 CEDM Upper Housing Upper Weld at Locat{on #81 CEDM Upper Housing O' per Weld at Location- #82 02-Z-82 p 02-Z-85 CEDM Upper Housing Upper Weld at Location #83 ) 02-Z-84 CEDM Upper Housing Upper Weld at Location f84 02-Z-85 CEDM Upper Housing Upper Weld at Location #85 02-Z-86 CEDM Upper Housing Upper Weld at Location #86 ] 02-Z-87 CEDM Upper Housing Upper Weld at Location #87 4 02-Z-88 CEDM Upper Housing Upper Weld at Location #88 02-Z-89 CEDM Upper Housing Upper Weld at Location #89 ~ 02-Z-90 CEDM Upper Housing Upper Weld at Location #90 02-Z-91 CEDM Upper Housing Upper Weld at Location #91 hr 3r if ir 3r Date: 7/28/75 l V-2.18 Revision: 0 i

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AND SCllEDULE_ _ PROGRAM Pt AN ZONE 3 STEAM GENERATOR UNIT #1 Exarnination Examination Procedure Calibr Extent of E-LOU-112-003 i i R:ference Drawing No.: _ i Block No. Examination Method Number i I Category IWD-2500 Weld Weld Description IWB-2500 1/2 T beyond NIP-247 UT-2 edge of weld Designation Vol. B-D 1 xtension Ring Segnent to Segment at 90* i 03-014 E Axis Extension Ring Segment to Segment at 180* t 03-015 Axis 'f Extension Ring Segment to Segment at 270' 'f '( 36 sq. in. 3f 'f 00000-patch 03-016 Vis. Axis B-I-2 l ESS-029 Ilot Side Clad Patch l f f y 03-017' 3p Cold Side Clad Patch ' 3 100% Vol. NIP-251 UT-11 03-018 B-0 t 42" llot leg Nozzle Inner Radius Section i l 03-019 v 30" Cold leg Nozzle Inner Radius Section at f f 03-020 3r 45* Axis if 3r if 30" Cdid Leg Nozzle Inner Radius Section at y Entire Area 03-021 31S* Axis TIONS TO BE PERFORMEfi IN THE FIEL1 00000-Vis. B-G-2 TliE FOLLOWING TWO EXAMI ESS-029 l Hanway Bolting at 0* Or entation 1 03-022 'I J i Il l l flanway Bolting at 112* - 30' Orientation 'l i 'l I Date: _ 2-01-77 03-023 l i Revision: _ V_3.2 i i k 9 +- - - - - - - ~ ~ - - -. -. - -. -

3 .(- PROGRAM PLAN AND SCilEDULE ZONE 3 STEAM GENERAT0R UNIT #1 Reference Drawing No.: E-LOU-112-003 Examination Examination Procedure Calibration Extent of Weld Designation Weld Description Category Method Number Block No. Examination IW(B,C)-2500 IW(B,C)-2600 03-024 Upper Extension Ring to Tube Sheet C-A Vol. HIP-264 UT-38 1/2 T beyond edge of weld 03-025 Upper Extension Ring to Lower Shell y UT-37, UT-30 03-026 Intermediate Shell to Conical Section 03-027 Conical Section to Upper Shell y UT-38 03-028' Upper Shell to Top ilead Torus 03-029 Top IIead Torus to Top flead Dome 03-030 Steam Nozzle to Top llead Dome C-B 1/2T beyond shell side 03-03) Feedwater Nozzle to Upper Shell y y y of weld FOUR EXAMINATIONS BELOW DONE IN FIELD B-B N1P-249 UT-3 1/2 T beyond 03-032 Stay Cylinder to Stay Cylinder Base d e of weld 9 j 03-033 Stay Cylinder to Stay Cylin<fer Extension 5 if if if 03-034 Stay Cylinder Extension to Tube Sheet UT-7 V 03-035 Tube Sheet to Stay Cylinder Cap C-A y i l I 1 Date: 7/28/75 V-3.3 Revision: 0 ~

l m s PROGRAM PLAN AND SCllEDULE_ ZONE 3 STEAM GENERATOR UNIT #1 ~ E-LOU-112-003 Examination Examination Procedure Calibration Extent of Reference Otawing No.: l Method Number Block No. Examination Category Weld Weld Description IW(a.C)-2500 IW(B,C)-2600 l Designation Surrounding B-P Vis.-Il 00000-ESS-029 Area Primary Head Instrument Nozzle at 21' 1 03-036 Primary Hcco Instrument Nozzle at 33* 03 037 Primary llead Instrument Nozzle at 327* 03-038 Primary Head Instrument Nozzle at 339' 03-039 Primary Manway at 0* 03-040 Primary Manway at il2*30' 1( n3-041 IWC-2510 Conical Shell Level Nozzle at 22*30' 4 03-042 l Conical Shell L5 vel Nozzle at 45' / 03-043 Conical Shell Level Nozzle at 315* 03-044 Conical Shell Level Nozzle ~at 337*30' t 03-015 Bottom Blowdown Nozzle 03-046 Upper Shell level Nozzle at 22*30' 03-047 i Upper Shell Level Nozzle at 45* 03-048 i/ i/ i/ '/ Upper Shell Level Nozzle at 315' 03-049 Upper Shell Level Nozzle at 337*30' Date: 7/28/75 Z 03-050 Revision: 70 V-3.4 f e e \\ m% a ?

- I PROGRAM PLAN AND SGIEDULE' ZONE 3 N UNIT #1 i Referer.ce Drawing No.: _E-LOU-112-003 o i i Examination Examination Procedure Calibration Extent of Method Number Block No. Examination Weld Weld Description Category IWC-2500 IWC-2600 Designation l Surrounding IWC-2510 Vis.-H 00000-Area 03-051 Secondary Manws; ei. 90* ESS-029 r 03 052 Secondary Manway at 270' 03 053 Sampling Nozzle 03 054 llandhole at O' 03-055 llandhole at 90* N/ \\/ if Surface Blowdown N6zzle IN THE FIEltu Visual: all Tile FOLLOWING TWO EXAMINATIONS TO BE PERFORME0 03-056 C-D Vis., surf. 90000-areas Secondary Manway Bolting at 90*- ESS-029 I Surface: 03-057 if if 00000 bolts Secondary Manway Bolting at:. 270* ESS-028 03-058 Entire weld C-C Surf. 00000-ESS-028 03-059 Key lug at 0* axis l 03-060 Key lug at 180' axis 03-061 Snubber lug at 90' axis V N/ Y Snubber lug at 270' axis 03-062 Date: 2-01-77 I V-3.5 Revision: 36g g g r Nh - @ mW r'-* ' N -e hM h WWN-' + q =r

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,h ) . PROGRAM PLAN AND SOIE00LE ZONE 4 STEAM GENERATOR-UNIT #2 Reference Drawing No.: E-LOU-112-004 Examination Examination Procedure Calibration Extent of Designation Weld Description Category Method Number Block No. Examination Weld IWB-2500 IW8-2600 B-li Vol. NIP-248 UT-7 2T along 04-001 Support Skirt to Steam Generator support 04-002 Stay Cylinder Base to llemisphere B-8 NIP-248 UT-2 1/21 beyond edge of weld Peel Segment to Peel Secynent at 56* 15' Axis 04-003 Peel Segment to Peel Segment at 128* 15' Axis 04-004 04-005 Peel Segment to Peel Segment at 200* 15' Axis p 04-006 Peel Segment to Peel Segment at 272 15' Axis. Peel SegNnt to Peel Segment at 344* 15' Axis 04-007 MIP-247 04-008 llemisphere to Tube Sheet Extension 04-009 Tube Sheet Extension to Tube Sheet V. v v B-E NIP-248 1/2T beyond 04-010 42" llot Leg Nozzle to llemisphere shell side of weld 30" Cold Leg Nozzle to llemisphere at 45' Axis 04-011 30" Cold Leg Nozzle to llemisphere at 315 04-01'<. Axis V V v 8 B-B ~ NIP-247 1/2T beyond 04-013 Extension Ring Segment to Segment at 0* Axis q V edge or weid Date: 2-01-77 y_4,j Revision: 1 "'-~

y ' ) i r\\ PROGRAM PLAN AND SCHEDULE ZONE 4 STEAM GENERATOR UNIT #2 1 i ~- xaminat' ion Examination Procedure Calibr Extent of i E-LOU-112-004 1 I Block No. Examination Reference Drawing No.: _ E Method Number \\ \\ Category IWB-2500_ Weld Weld Description IWB-2500 _ Designation NIP-247 UT 2 1/2T beyond edgiof weld Vol. D-B xtension Ring Segment to Segment it 90* f 04-014 E j Axis xtension Ring Segment to Segment at 180* 04-015 E Axis 'I Extension Ring Segment to Segment at 270* S/ V 36 sq. in. 00000-V N/ V' s. 04-016 2atch l Axis B-t-2 ESS-029 i I j Ilot Side Clad Patch i 01-017 V l V i I 100% Cold Side Clad Patch V UT-11 I NIP-251 y Vol. f 04-018 B-D 42" Hot Leg Nozzle Inner Radius Section j t l 04-019,. 30" Cold Leg Nozzle Inner Radius Section at i f f 45" Axis y y 04-020 v [ 30" Cold leg Nozzle Inner Radius Section at Entire Area HE FIELD 00000-04-021 THE FOLLOWING TWO EXAMINATIONS TO BE PERFORNED IN T j B-G-2 Vis. 31S* Axis ESS-029 I Manway Bolting at O' Orientation I 1 04-022 ~ j V V { Hanway Bolting at 112* - 30' Orientation N/ 1 2-01-77 04-023 Date: !l 1 Revision: _ V-4.2 i .. ~... -.. - - ~ ~ l 1-- - ~ ~

G yr PROGRAM PLAN ANO SCHE 00L_ E ZONE 4 STEAM GENERATOR UNIT #2 1 i r Examination Examination Procedure Calibratio Extent of Reference Drawing No.: _E-100-112-004 i 1 i Block No. Examination Method Numhar r J Category Weld Weld Description IW(B C)-2500 iW(B.C)-2600 Designation NIP-264 UT-38 1/2T beyond. dge of weld i C-A Vol. e I pper Extension Ring to Tube Sheet 4 04-024-U q l UT-37. UT-38 pper Extension Ring to lower Shell ? 04-025 U 1 Intermediate Shell to Conical Section y 1 04-026 Conical Section to Upper Shell UT-38 04-027 i Upper Shell to Top Head Torus y i 04:028 y Top IIead Torus to Top Head Dome i C-B (*' 1/2T beyond f 04-029 1 shell side Steam Hozzle to Top Head Dome of weld 04-030 i 3r 3/ V 1 Feedwater'Nozzie.to Upper Shell 04:031 1/2T beyond l FOUR EXAMINATIONS BELOW DONE IN FIELD NIP-249 UT-3 8-8 - edge of weld g Stay Cylinder to Stay Cylinder Base 1 j 04-032 i l l Stay Cylinder to Stay Cylinder Extension 9 i 04-033 9 i Stay Cylinder Extension to Tube Sheet Y UT-7 04-034 C-A Tube Sheet to Stay Cylinder Cap V A I 04-035 l 0' ** { Revision: 0 V-4*3 l ~ c~n.

P. s3' 1 (3 i PROGRAM PLAN AND SCHEDULE ZONE 4 STEAM GENERATOR UNIT #2 Rcference Drawing No.: E-LOU-ll2-004 Examination Esamination Procedure Calibration Extent of i Designation Weld Description Catecory Method Number Block No. Examination Weld IW(B,C)-2500 tW(B,C)-2600 Surrounding 3-P Vis.-H 00000-04'-036 Primary :iead Instrument Nozzle at 21* ESS-029 Area 04-037 Prir. Ley Head Instrument Nozzle at 33* Primary Head Instrument Nozzle at 327' i 04-038 Primary' Head Instrumeiit Nozzle at 339' i 04-039 04-040 Primary Manway at 0* l 04-041 Primary Manway at 112*30' V IWC-2510 Conical Shell Level Nozzle at 22*30' l 04-042 Conical 'S' hell level Nozzle at 45* ~ 04-043 ] Conical Shell Level Nozzle at 315' i 04-044 Conical Shell Level Nozzle at 337*30' i 04-045 04-046 Bottom Blowdown Nozzle 04-047 Upper Shell Level Nozzle at 22*30' 04-048 Upper Shell Level Nozzle at 45* i 04-049 Upper Shell level Nozzle at 315* y y gf q Upper Shell level Nozzle at 337*30' 04-050 Date: 7/28/75 Revision: O b = ~~ rm-

0 o (. . PROGRAM PLAN AND SCllEDULE ZONE 4 STEAM GENERATOR UNIT #2 " Reference Drawing No.: E-LOU-ll2-004 i Examination Examination Procedure Calibration Extent of = Weld Description Category Method Number Block No. Examination Weld IWC-2500 IWC-2600 Designation Surrounding ~' IWC-2510 Vis.-Il 00000-Area 0'4-051 Secondary Manway at 90* ESS-029 04-052 Secondary Manway at 270* '04-053 Sampling Nozzle 04-054 Handhole at O' 04-055 llandhole at 90* Y V Surface Blowdown Nczzle ) IN THE FIEL 1 Visual: all 04-056 THE FOLLOWING TWO EXAMINATIONS TO BE PERFORME C-D Vis., surf. 00000-areas l Secondary Manway Bolting at 90* j ESS-029 ~ 04-057 V T/ 00000-Surface: i bolts Seconiary Manway Bolting at 270* ESS-028 04-058 C-C Surf. 00000-Entire weld 04-059 Key lug at 0* axis ESS-028 04-060 Key lug at 180* axis I 04-061 Snubber lug at 90* axis ~ V V V V 04-062 Snubber lug at 270* axis i I Date: 2-01-77 V-4.5 5..tvision: 1 i i ww%

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j O ) Y) ~ PROGRAM PLAN AND SCllEDULE ZONE 5 PRESSURIZER Reference Drawing No.: E-LOV-ll2-005 l Weld Examination Examination Procedure Calibration Extent of Designation Weld Description Category Method Number Block No. Examination IWB-2500 IWB-2600 05-dbl' Support Skirt to Vessel Weld B-11 Vol. NIP-243 UT-7 2T along ~ support 05-002 Bottom Head to Shell Circumferential Weld B-B NIP-242 W-4 1/2T beyond edge of weld 05-003 Lower,Shell Longitudinal Wtio at 90* 05.004 Lower Shell Longitudinal Weld at 270* I 05-005 Lower Shell to Upper Shell Circumferential. Weld 05-0,06 Upper Shell Longitudinal Weld at 0* 05-007 Upper Shell Longitudinal Weld at 180* 05-008 Upper Shell to Top Head Circumferential Weld y y y 05-009 Surge Nozzle to Bottom llead Weld B-0 NIP-242 1/2T beyond shell side 05-010 Spray Nozzle to Top IIead Weld l of weld [ 05-011 Safety Valve Nozzle to Top llead Weld at 45' l f' 05-012 Safety Valve Nozzle to Top llead Weld at 135* I 05 n!3 Safety Valve Nozzle to Top Ilead Weld at 225' y y y y y I V-5.1 Date: 2-01-77 i Revision: 1 l

_ ~ 3 r- ~ PROGRAM PLAN AND SCHEDULE _ ZONE 5 PRESSURIZER E-LOU-ll2-005 i Examination Examination Procedure Calibratio Extent of R2ference Drawing No.: - Block No. Examination Method Number 1_ Category Weld Weld Description IWB-2500 IWB-2600 Designation NIP-245 UT-12 Radius treas Vol. I B-D l UT-13 05-0'i4' Surge No'zzle Inner Radius UT-14 Spray Nozzle Inner Radius l 05-015 Safety Nozzle Inner Radius at 45* 'f 05-016 Safety Nozzle Inner' Radius at 135* if if if 05-017 if 36 sq. in. Safety Nozzle Inner Radius at 225* ~ Cladding Patch (36 sq. in.) Located 18" B-l-2 Vis. 00000-patch. 05-018 ESS 029 1 05-019 Above Top Head.to Shell Weld HE FIELD Entire Area THE FOLLOWING EXAMINATION TO BE PERFORME0 IN 4 8-G-2 f 1-1/2" studs and nuts Surrounding 1 Manway Bolting: 20 Vis.-H Area 05-020 ,8-P Lower Level Nozzle on Bottom Head at 171* I I 05-021 Orientation Lower Level Nozzle on Bottom Head at 189* 05-022 Orientation 3r if I i Temperature Nozzle on 0* Centerline if if 34-13/16" Above Bottom Head Weld b 05-023 i l i Date: __ _ _2_-01 -77 l ~ Revision: _ 1 f V-5.2 r ae.me.

') e t i, t3 (~% PROGRAM YLAf; AllD SCHEDULE b ZONE 5 PR ESSURIZER Reference Drawing No.: E-LOU-112-005 i Examination Examination Procedure Calibration Extent of Held Description Category Method Number Block No. Examination Weld Designation IWB-2500 IWB-2600 Surrounding B-P Vis.-if 00000-05-0$4* Instrument Nozzle at 165* Orientation on Top ESS-029 Area Head Instrument Nozzle at 195* Orientation on Top l 05-025 Itead Instrument Nozzle at 270* Orientation on Top 05-026 llead

05-027 Instrument Nozzle at 315* Orientation on Top Head 37 05-028

'Manway. ~ 8-E 0 5 1 lleater Penetration A-1 05-H-2 lleater Penetration A-2 05-11-0 lleater. Penetration B-1 05-ll-4 lleater Penetration B-2 0 5 5 lleater Penetration'B-3 1 i 0 5 6 Ileater Penetration B-4 t 0 5 7 Ileater Penetration C-1 I ,j V il 'l 0 5 8 Ileater Penetration C-2 Date: 7/28/75 -5.3 Revision: 0 4

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n ^ PF.0 GRAM PLAN AND SCllEDULE_ ZdNE 5 PRESSUR!ZER Examination Examination Procedure Calibratio Extent of E-LOU-112-005 Reference Drawing No.: Block No. Examination Method Number 7- - Category Weld Weld Description IWB 9s00 Jun-26no Designation Surrounding Vis.-H 00000-Area B-E ESS-029 I 05if-9 Ileater Penetration C-3 j I 4 05-H-10 lleater Penetration C-4 Heater Penetration 0-1 05-H-11 lleater Penetration 6-2 05-H-12 lleater Penetration 0-3 05-It-13 Heater Penetration 0-4 05-11-14 lleater Penetration E-1 05-H-15 lleater Penetration E-2 05-H:16 Ileater Penetration F-1 05-11-17 lleater Penetration F-2 1 i 05-H l8 Ileater Penetration F-3 05-H-19 Heater Penetration F-4 05-If-20 Heater Penetration G-1 05-11-21 'l lleater Penetration G-2 Il il if 05-H-22 lleater Penetration G-3 Date: 7/28/75 05-il-2 3 0 Revision: _ V-5.4

W i w ede e-4 M Am.e.,

m, PROGRAM PLAN AND SCllEDULE ZONE 5 PRESSURIZER E-LOU-112-005 Reference Drawing No.: i Examination Examination Procedure Calibration Extent of Category Method Number Block No. Examination Weld Weld Description Designation Surrounding B-E Vis.-H 00000-Area 05-H-24 )lleaterPenetrationG-4 ESS-029 l 05-H-25 Heater Penetration H-1 05-H-26 Ileater Penetration 11-2 05-H-27 Heater Penetration H-3 05-H-28 Heater Penetration 11-4 Heater Penetration I-1 05-H-29 y y lleater Penetration I-2 h, 05-II-30 1, ~ ~ t f l Date: 7/28/75 E; V-5.5 Revision: 0 O

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a,: Date: 2-01-77 Revision: 1 By:IIG ( EXCt.USIONS AND EXCEPTIONS i The following items identify those areas where strict co ASME Boiler and Pressure Vessel Code and Sumer 1974 Addenda All areas are delineated below. are lack of access, availability of material for calibration standardsTech l and lack of code requirements. Application of the rules of the 1974 Edition of Section XI of the ASME Code and Summer 1974 Add have bean imposed in these areas. with the intent of meeting these requirements to the maximum extent bracti-cal. Paragraph I-3121 requires calibration standard material to t:e from 1. component _to be examined. components were not available; consequently, carbon steel calibration standards numbered UT-1 through UT-5 and UT-7 throu the steam gnerators and the pressurizer, were manufactured from reactor i Steam generators and the pressurizer are made The calibration standards are Vessel nozzla cutouts. l from materials of the same rpecifications.the property of the utility E future inservice examinations. { longitudinal weld in the middle shell,.the 270 longitudinal weld in the lower shell, and the: middle to lower shell g Portions of the 270 2. weldareadjacenttothematerialsurveillancebrackegs. half-vee) l tr.chniques used on other shell welds of the vessel (0, 45, 60 ~ The cannot be used fully)in these areas during inservice examina these brackets; consequently, the preservice examinations consisted of preservice (baseline examinations using the required Section XI half-vee techniques supplemente l by other angles and full-vee techniques to establish a fingerprint forIn l l subsequent inservice examinations.of short portions of the girth weld w 1 off the perpendicular. l Paragraph I-5220 of Section XI requires verification of penetration by i The geometry of component 3. obtaining an observable back reflection. areas with non-parallel bal requirement of Section XI. Paragraph I-6230 of Section XI requires a permanent weld m 4. with low stress steel stamping in accordance with Section XI requirements; be implemented. however, the locational aspects of the marking schem The details of the marking system are as an effective marking system. /' follores: VI-1 i [

Date: 2-01-77 Revision: 1 _By: IIG_ l I EXCLUSIONS AND EXCEPTIONS _ (continued) I

g--

l( Circumferential and Longitudinal Welds-i A. The weld centerlines are marked as the Code states, with twel i In addition, two reference j inch spacing on the reference points. lines, located 2-1/2 T (T= w The side of the weld are marked using a twelve (12) inc i Nozzle-to-Component Welds-B. The weld centerlines are marked as the Code states, with twelv inch spacing on the reference points.line is marked on the comp 21es greater than twelve (12) inches in diameter. than which are greater than one (1) inch nominal size, spacing less six (6) inches, suitable to define the weld centerline, shall be us This circle shall be marked on nozzles greater i Azimuthal markings are as the Code states, except that five (5) degree increments are marked on nozzle (5) times the shell thickness. welds greater than twenty (20) inches diameter, rather than the twe four(24)inchesdiameteroftheCode. Safe-End and Transition Piece We1_ ds-g, 'C. One parallel line is marked on Two (2) reference lines are provided. each side of the weld centerline, one inch from t examination and a scribe line could give a non-relevant indicati which might mask a true indication. as specified for nozzles of the same diameter. Calibration Pads and Location Markers-D. Two sets of positional markers have been provided on the reac These markers are not required by the Code bu out. _

i. Calibration Pads Calibration pads have been provided to locate reactor vessel we seams accurately when performing ultrasonic examinations fromr vessel interior using remote equipment.for ultrasonic beam These and examination datum points can be quickly established.

These pads consist of nine (9) weld build-ups on the vessel 0.0. The pads are three-inch square pads approximately one inch high. have been machined such that the corners are essentially square, while the intersection with the shell is contoured t r L.- Speci-tudinal and girth weld at a distance of 3T from each weld. risers. fically the edge of the pad is 3T from the edge of the weld and is I VI 2

2-01-77 Date:_ Revision: 1 By: i i (continued) _ EXCLUSIONS AND EXCEPTIONS _ located above and to the left of the intersection i ble The exact location of all calibration pads is shown on a su ta drawing. Location Markers long ii. Location markers consist of weld beads approximately one i located on the OD surface of the bottom head adjacent e to of the weld seams and will thereby minimize radiation ex dional and dome welds. the weld one-inch long bead running parallel and 3T to the side of examination personnel. d one at the shell end and by two intersecting beads at the lower en, ld parallel to the meridional weld and one parallel to the dom at a distance of 3T from each weld.been accurately reco 9 i e i i f t f a f t VI-3

r-Date: 2-01-77 Revision: 1 By: IIG g QUALITY ASSURANCE All engineering services and examinations conducted on the Waterford III Steam i Electric Station components meet the applicable quality assurance criteria of 10CFR50, Appendix B. Specifically, C-E Procedure 00000-NLE-056, Program Controls A copy of 00000-NLE-056 Procedure for Inservice Inspection, has been followed.It should be noted that, because of a is provided in this section of volume 1. recent reorganization within Combustion Engineering regarding Quality Assurance functions, the following changes shall apply to this procedure: All references to " Development Department Quality Assurance 1. Manual" thall mean " Power Systems Group Nuclear Quality Assur-ance Manual, Revision 3, dated June 21, 1974." All references to " Development Department Quality Assurance 2. Group" shall mean " Power Systems Group Quality Assurance." All references to " Development Department Quality Assurance 3. Engineer" shall mean " Group Quality Assurance QA Engineer." (~ F l V i

~ l PROGRAM CONTROLS PROCEDURE _ f.0R INSERVICE ITISPECTION_ 00000-flLE-056 SYSTEMS INTEGRITY SERVICES NUCLEAR P0HER SYSTEi*.S DIVISI0i! . COMBUSTIO!! EtiGIllEERING, INC. WINDSOR, C0ftilECTICUT ['/)7( f [ _ Date: ./ / /em u Approved by: _ Manager, Systems integrity Services j!#/76 [ f p h _ Date: ../ 1 Approved by: _ Manager, inserv ge inspection 1 Revision Number: __April 9. 1975 _ Original Issue Date: I 33ril 10,1974 1 of 23 Date: Page P h

INDEX_ i _ Pace Title l Section_ 4 1.0 Purpose 4 2.0 Scope ~ 4 I-3.0 References 4 4.0 Definitions 6 5.0 Applicability 7 Administrative Requirements 6.0 8 Contractual Requirements 7.0 8.0 Quality Assurance Program 9 9 ' 9.0 Quality Assurance Audits 10 10.0 Organization 11 11.0 Design Control 11 Procurerent Document Control 12.0 12 Procedures and Drawings 13.0 12 14.0 Document Control 15 Control of Purchased Material, Equipment and ~ Services '15.0 Identification and Control of Materials, Parts and Components 16.0 17 Control of riondestructive Examinations 17.0 18 Control of Inservice Inspection Examinations 18.0 19 Control of Examination Equiptrent 19.0 19 Examination Material 20.0 20 Vendor Qualification 1' 21. 0 20 Qualification of Personnel I 22.0 21 Control of Records 22 ll 23.0 APPEllDIX 1 -- Organization Chart 23 1 h s' APPEllDIX II - Engineering 16tice Procedure flo. 00000-ilLE-056 ((. Revision ilo. i Date 7prii v..3 { Ffloi_jA f j h

~ Procedure tio. 00000 "tE-055 f Revision f*o. 1 Date Antil 9. 197E Page 3 of 23 ' ECORD OF REVISIONS 1 R t Acorovals N[$* Date . Description , Reason Originator C-E-f)ib 1 4/9/75

a. Changed Title on Editorial

.h cover sheet and f ~'#'7# g7 7'- made editorial 7//J. 0,, changes on Pages 4/ g.p ,;I 4, 5, 6, 7, 9, 15, 18, 19, 20 & 21

b. Reflected organiza-Decartment re-tion changes on organization Pages 1, 5, 6, 7, 8, 9, 10, 11, 12, 18, 19, 20, 21 &

~. 22

c. Section 9 - ex-To add clarity panded scope and

/ added definition

d. Sedtion 12 - added To add clarity definition

e. Section 14 - ex-To add clarity

~ panded scope and added definition f Section 16 - ex-To add clarity panded scope and ~ added definition

g. Added Appendix II To provide form j

i +1 bi ./ y 0 e I' b

~ l PROGRAM CON',iLS PROCEDURE FOR INSERVICE INSPECTION _ ( .1.0 PURPOSE. l This document defines the manner in which work will be ':here a conflict exists between this document and the con-Appendix B. tract, the contract shall take precedence. 2.0 SCOPE This document pertains to all aspects of an Inservi~ce Inspection Progra=, as required by contract and may include any or all of the

2.1 following

2.1.1 Engineering Services ~ 2.1.2 Cocponent Preparation 2.1. 3 Preservice Examinations ~ 2.1.4 Inservice Examinations Applicable sections of this document shall apply as required by con-2.2 tract. (7'

3.0 REFERENCES

ASME Boiler ar.d Pressure Vessel Code, Section XI, " Rules for Inser-vice Inspection of Nuclear Reactor Coolant Systems," and Addenda as 3.1 referenced in the contract. HRC,10CFR50, Appendix B, " Quality Assurance Requirements for Nucle 3.2 Power Plants" ANSI N45.2 - 1971, " Quality Assurance Program Requirements for Nuclea 3.3 Power Plants" SNT-TC-1A, " Recommended Practice for Hondestructive Testing Perso Qualification and Certification," published by the American Society 3.4 i I for Nondestructive Testing Developtent Department " Quality Assurance Manual" 3.5 l 4.0 DEFIN ITI0"S_ Baseline Exarination -- A term connonly used interchangeably with tl 4.1 Preservice Examinanon. Procedure No. 00000 "LE-056 Revision No. I (s Date Anril 9, is75 '-(;} Pa00_d_.Gi_LL

- =

oo~*

sible emoloyee Certification -- A fordal statement executed by a respon hich certifies of a supplier or an approved technical outsice source w i or delivery 4.2 that supplies or services, represented on an invo reements ( and/or technical requirerents,

Manager,

~ Coenizant Eneineer -- That individual appointed by the d per-Inservice ins;eccion, who is responsible for implementation tract. formance of the scope of work of an Inservice Inspection con 4.3 d on individual I Comconent preceration_ - That scope of work performeinservice The . components :o er.nznce preservice and/or 4.4 h work may be in addition to that supplied under t e te d to: contract. Procure:-ent of ultrasonic calibration standards

4. 5.1 Preparation of examination surfaces 4.5.2 Drawings locating examination areas thods 4.5.3 Permanent identification of examination areas, by me such as vibratooling or stamping ny of a number 4.5.4 Encineerine Se-vices -- Encineering Services pertain to a am that are cer-of ac::vi::ss raiated to an Inservice Inspection i

Engi-4.5 neering Services may include but not be limited to: to deter-Review of cocoonent, piping and construc f mance of

4. 6.1 the examinations.

Preparation of examination boundary drawingsble 4.6.2 Exmination area identification and preparation of sui 4.6.3 drawings Preparation of nondestructive examination procedures l l 4.5.4 Preparation of preservice and/or inservica examinatio l 4.6.5 ice l program plans Consultation services in all matters pertaining to Inser 1 l 4.6.6 Inspection ) such as visual, Examination -- The nondestructive examinations (f!DEd ma raciograpny, ultrasonic, liquid penetrant anmeth 4.6 L l 00000 ':1.E-056 Procedure rio. l 1 Revision rio. _ i hs Date A,:ri ti d ; D Page l ot_ii h - - fl ~ - - -

~. dic Inservice Examinations _ -- Those examinations performed on a p become basis for tne life of the plant commencing after the plant has . 4.7 H operational. Inservice Inscection_ -- A general term used to describe any o L l reuqirements of Section XI of the ASME Boiler and Pressure Vess 4.8 Code. Inspection - The witnessing of performance of examinations by an Inspector representing a State or Municipality l r 4.9 ,poer components at the plant site. d Inspectot -- All references to " Inspector" shall mean an " Auth lnspector" having been first qualified by written examination p United 4.10 to the legislation or rules of a State or Municipa h has adopted nuclear power olant at the installation location and whicThe Ins Section XI of the Code. Owner or the Manufacturer. I Preservice Examinations _ -- Those examinations perfomed prior to ith the the initial operation of the facility and in compliance wThe results of subse 4.11 ~ requirements of Section XI of the Code. examinations ca deter-be mine if changes have occurred. examinations be as closely rep (~/ performed later as is practicable. l Qualification. Personal / Process -- Documented verificat' ion h nel or processes are capaole of performing to requirements. f 4.12 l The Code _ -- Refers to the ASME Boiler and Pressu f i 4.13 e APPLICABILITY _ i 5.0 This document applies to all' contractual Inservice Inspection a Depart-vities conducted by the Engineering Development and Services i 5.1 Engineering, i ment of the hclear Power Systems Division of Comoustion Inc. The Inservice Inspection Group is responsible specifically fo 5.2 not limited to: Administering all Inservice Inspection contra '5.2.1 ( of an existing itSSS contract. l ~ Procedure tio. 00000-flLE-056_ h I Revision tio. Date April 9.196 Fige 6 o r 2 3' I. L< -es .e~s . k.

de specifications and regulations in areas of 5.2.2 Review of Inservice mspection. Review of :omponents and piping supplied by C-E and/or { for accessibility and suitability of design to perform Code 5.2.3 required examinations. Selection of subcontractors to support activities related to Inservice Inspection when required. 5.2.4 Participate in the auditing and approval of subcontractors. ility 5.2.5 Performance of Engineering Services and/or studies for ut 5.2.6 l CustoGeis. l Preparation of Preservice and/or Inservice Examination l l 5.2.7 Conduct of Preservice and/or Inservice exam 5.2.8 associated functions. f Preparation of Final Reports resulting from the conduct o ~ 5.2.9 actual examinations. AD:41NISTRATIVE REC'JI?.EFEhTS i Integrity I 6.0 The !*.anager, Inservice Inscection or the Manager, Systems lified Services, is res::ensible for detemining and assigning qua ks, studies 6.1 engineers (Cognizant Engineer) or technicians to spec

fO i tions.

experience and job classification in caking the determ na and/or programs. I The Manager, Inservice Inspection, shall determine that the i XI of the of the contract or recuest are in accordance with Sect on':here c 6.2 Code prior to assigning the task. responsible for resolving these conflicts. having The Cognizant Engineer shall be responsible for performing When a task perfor.ed all recuirerents of the contract or request. t Engineer, the 6.3 is perforred by an individual other than the Cognizan h Cognizant Engineer shall be responsible for determining The Cognizant assigned ir.dividual is qualified to perform the task. the Engineer snail be responsible for reviewing and determin der his completeness and accuracy of work perfor=ed by others un I direction. the The Manager, Inservice Inspection, shall be responsible f h Cognizant review and approval of all assignments completed by t e 6.4 ~ Engineer. Procedure tio. 00000-MLE-05 Revision No. 1 1 Date April S E l Page,1,ot_il, (( 4 l / - - ~. -~

Approval of internal men.oranda, letters or interim reports shall 6.4.1 be acknowledged by initialing, ? Approval of final reports, procedures, program plans or certi-

k. s fication shall be approved by full signature and date on the 6.4.2 I

Title Page. I The Manager. Inservice Inspection, or his de 6.5 periodic audit of vendors and subcontractors. I 6.6.The Director, Engineering Development and Services, shall be r for certification of individuals to Level III qualification in accor-dance with the requirements of ASt<T-TC-1 A. I The Manager, Inservice Inspection, shall be respo 6.'7 handling equipment required for the conduct of non-destructive examinations. When technicians are provided by. vendors or subcontractors, the selection and training may be performed by l 6.7.1 3 f Inspection. I ( The Manager, Inservice Inscection, shall be resp 6.8 t ( of the Code and the contrac I The Manager, Inservice Inspection, and/or the Cognizant Engineer shall be responsible for verifying that the assigned i'DE examiners 6.9 l are qualified to the appropriate level of Si;T-TC ,o 7.0 CONTRACTU',L REOUIREFE:lTS I Inservice Inspection programs with utility customers will b 7.1 t on a contractual basis. refers.ncing tne appropriate specification and/ Combustion Engineering shall be responsible for all planning, exam f tion, reporting and all other matters pertaining to the ex 7.2 or Manager, Systems Integrity Services, a portion of the work r.ay the contract. ' delegated to other departments and/or divisions of C-E or sub In all cases, reports and all other correspon-an l to a qualified vendor.dence with the customer shall be prepared and Engineering. Procedure !!o. 00000- !LE-056_ 1 Revision fio. _ DateAoril9,_195 Q, Page 6 of Li V 3

~ eact is part of the NSSS contract, correspondence l shall be i adled through the C-E Project Manager's office or When a cc: 7.2.1 i - directly am the Inservice Inspection Group at the discreti l l y (~ ~ his desigr.ated alternate, shall be responsible of the Prt.ect Manager. l to Inservice Inspection. f-l After the award of a contract the Manager, Ins 7.2.2 tative shall mutually agree upon a distribution list for all corresponder.ce between C-E and the customer. QUALITY ASSURA:!CE PROGRAM 8.0 The requirements of this document are in accordance with the D t B, ment Department Quality Assurance Manual and 10CFR50, Append I 8.1 where applicable. QUALITY AS5'JRA :CE AUDITS _ 9.0 Quality assurance audits of the Inservice Inspection Group ac shall be performed by the Developcent Department Quality Assuranc ' 9.1 Group in accordance with the following procedure: 9.1.1 Audit Preoaration_ The Manager, Inservice Inspection, or the Cogni-zant Engineer shall notify the Quality. Assurance 9.1.1.1 Engineer when shop or field examinations ares contract. The Quality Assurance Engineer shall prepare a general format or series of checklists to serve 9.1.1.2 i forming future audits in the same category. 9.1. 2 Conductina the Audit _ The Manager, Inservice Inspection, shall be notified of the audit time and purpose at least h 9.1.2.1 two work days prior to the audit, The general format or checklists shall be used The Quality Assurance Engineer may 9.1.2.2 as a guide. deviate from the format depending on the progress l of the audit provided the scope of the audit is not changed. t n Procedure ilo. 00000-!!LE-C56_ i; F Revision flo. ~ l Date April 9,1; M M ~ Page 9 or a e e G 9 A

} d by A preliminary audit report shall be crepare i the per-the Quality Assurance Engineer, list ng h sonnel _ contacted, a brief description of t e 9.1.2.3 findings. purpose of the audit and the preliminary I Audit Review and Corrective Action _ t After the preparation of a preliminary repor, debrief the 9.1.3 the Quality Assurance Engineer shall izant 9.1.3.1 Manager, Inservice Inspection, or the Cogn i ss the Engineer, as applicable, and thorough l

tion, J

i f The final audit ieport shall include names o econcenda-personnel contacted, purpose, findings, r d with suspense 9.1.3.2 tions cnd corrective action requireCopies of th d i es, and to the Manager, Systems Integrity Ser c The Quality dates. the Manager, Inservice Inspection. et Assurance Engineer shall review the report, s i and I up a suspense file for corrective act on d schedule a follow-up audit, if require. audit records for adits i The Quality Assurance Engineer shall mainta nThis will provid 1 l quality program. I 9.2 minimum of two, years.and for determining progress of the tota each phase of an Audits shall be performed at least once dur ngduring th i _( i e Examinations and 1 Inservice Inspection contract, e.g., onceExam O 9.3 once during the Inservice Examinations. 1 I i r ort to the Manager, ORGAtIIZATIC'.! The Manager, Inservice Inspection, shall rep 10.0 I l is responsible for the overall Systems Integrity Services. 10.1 The program includes the develo 10.2 The Manager, Inservice Inspection, inservice inspection program. uirements of the contract and preparation of all procedures, ins r i documents necessary to meet the reqf examinations and . including the conduct o ecific tasks or contract I ~ Cognizant Engineers shall be assigned to spInspectio / i responsibility by the Managcr, Inserv cerep Procedure tio. 00000-tit.E-0 i Inspection. 10.3 1 Revision t:o. T 10~: l Date pnril n. Pagejy_of_14 p f l %) l l l I ew k

Quality Assurance The Quality Assurance Engineer shall report to theH lity func. 10.4 tions related to Inservice Inspection. t Quality Assurance Manager. 1 The Organization Charts in the Development Department and 10.5 its relationship to the Nuclear Power System Engineering,Inc. l i ship of the The Organization Chart of Appendix I shows l t ent. 10.6 in direct design DESIG:1 CONTROL The Inservice Inspection Group does not participateIn those c 11.0 d from others either activities of safety related equipment. .11.1 tion and/or remote nandling equipment is procure ll review the eouip-by purchase or lease, the Cognizant Engineer and material comoati-ment for adequacy in meeting Code requirements bility with the itSSS. dic ant purchase documents t.nd by conducting p...othe e i t cf the equipment. '.s N PROCUREMENT 00CUy!i!T CONTROL quisitions in The Cognizant Engineer shall prepare purchase order reon h ontract. Special 1 12.0 accordance with the specificatiens required by t e c 12.1 requiretents, such as material or examination pers d on the purchase quality control requirements, etc., shall be note (~ ' f i tions and order. The vendor shall be instructed to submit reports, dev ation i contract changes on centracts. involving fabr 12.2 I formal agreecents Changes to contracts shall be controlled throughThe !4anag j i l for purchase between the vendor and purchaser. 12.3 shall be responsible for obtaining necessary approva s hnical or 1 order and purchase order supplemer.ts that affect tec b tier vendors. quality requirements imposed on vendors and su - j 1 Integrity i The Manager, Inservice Inspection; tianage shall review [ i 12.4 and approve all purchase requisitions. Departrent and a i i Se purchase requisition is sent to the Purchas ngtransm g If the purchase 12,5 order has not been properly approved or if there are

1.,'hase order ':

for correction. 1 the requisition is returned to the originator l i Procedure flo. 00000 MLE-05f I Revision flo. n Date Aori l 9, r.- q h ,.(L Page TT or J h ~ Li b f

PROCEDURES At:0 DRAtliflGS

3,0 Procedures pertaining to personnel qualification, operation of eq ment,14DE examinations or other special processes required by con-13.1 ll i

tract or at the direction of the Manager, Inservice Inspection, sha be prepared in accordance with the Development Dep 00000-r1LO-001. Inspection. Drawings shall be prepared and.'aintained in i 13.7 Engineering, Inc. 00CUMEriT C0tiTROL_ The Cognizant Engineer shall control the procurement and di 14.0 of documents such as specifications, instruc 14.1 and approved by authorized persons, distributed to prescribed I parties and maintained current and complete. I The procedure for the preparation, release an PI-2. 14.2 Control of Engineering Drawings. In instances when it becomes necessary to make changes to a vendor drawing, the Cognizant Engineer may have a nes 14.2.1 i C-E Windsor drawing prepared and issued. ~ f I The new drawing shall be issued as kevision "0", 14.2.1.1 shall carry a new drawing number and be con-trolled in accordance with the provisions of HPS-MPI-2. The new drawing shall reference the drawing I and revision from which it was prepared. 14.2.1.2 A copy of the new C-E Windsor drawing, o 14.2.1.3 may be transmitted to the vendor for informa-tion. Procedures for nondestructive examinations, personnel qua operating instructions, etc., are prepared, m 001. 14.3 I I In instances when changes to inservice inspection procedu or drawings are needed to eliminate cost ' 14.3.1 (reference Appendix II) shall be used to document and l authorize these changes. Procedure fio. 00000-f!LE-0 4 l' 1 Revision flo. f' ~ Date April 9, I'M Page}L9_2L [ i = ?,

~ e i t One, or more, E.N.'s may be issued as outstanding a (some-14.3.2 basic docu ent in the form of a modifying attach =ent the basic docu.ent. incorpora-times called a " clip sheet") pending subsequ t I 1 resulting in a revision to that docu ent. I l d 'The Cognizant Engineer shall approve all such changes i be responsible for the following: 14.3.3 I Document the change on an Engineering Notice, 14.3.3.1 (E.N.)by: Identifying the affected document by it a) Describe the change in complete deta b) into the next revision. Describe, b. lefly, the reason for the [ c) chan58. ~ Assign an identification nu:ber to each E.N. These nu-ders shall censist of a prefix 14.3.;3.2 as PP2, and a suffix ccr.-isting of consecu-i tively issued nut:ers. I Distribute c.coies of the E.M. to all intere i and affected carties, site inscector, ut 14.3.3.3 ~ ll Depart: ent '..'indscr, etc.to vendor's cocu ents, a co 1 be submitted to the vendor. I The " original" E.N. and marked copies shall be I retained at the site location. Prepare and update a log (Table) of all E.N.'s issued against the documents for the Program. 14.3.3.4 This tabulation shall, as a minitw.,contain the E.N. nurter, date of issue, the identif number and a brief description of the c quent E.N. nu.::ers and to provide a means of establishing the specific E.H.'s which ar l l j any tice. Procedure t!o. 00000-utE-056~ r ~ i Revision No.Date April. iv.3 Fage 13 of 2f O' b N I l l i L A

t 14.3.3.i Reference all. outstanding E.N.'s on pertinent l {- data sheets. Provide for the incorporation of all outstanding E.N.'s against each affected document for inclu-14.3.3.6 sion into the " Final Report. [ The format of the E.N. may be any one of two types depending I upon the complexity and extent of the change. 14.3.4 Simple, short changes may be completely described I. on the E.N. form itself. More involved changes may, if convenient, use attachments cceprising of suitably marked copies II. If of affected pages to describe the changes. attachments are used, then each page shall carry the E.N. number anc be page numbered (i.e., i Page 2 of 3), In the case of all changes, the E.N. may be cttached to a marked copy of the affected document III. where the cover sheet of the marked copy shall carry the following information: Marked Copy" ( Field Revision A* a Date ~ E.N. f_ (Signature)CognizantEngineer i

shall be letters A, B, C, etc.

The ISI Document Custodian - Development Department, 14.3.5 File and retain the originals (or a copy) of all a) l procedures and drawings. File, by clipping to the affected document, all b) its outstanding E.N.'s. i Substitute new revisions of all documents for c) the prior issues. [ d) ' Retain a separate, historical copy file of 1 . all documents. Procedure flo. 00000-flLE-056 (, 1 Revision 10. Date}Anril<!. IM Pagej4_o1_11 m o~- ~.,

P C0fiTROL OF PURCHASED MATERI AL. EOUIpMENT At:0 SERVIC h ise pro- ? ,0 Material, equipment and services may be purchased or ot erw 15 15.1 cured from approved vendors. 'A-1 15.2 Material lt Purchase of material, either as c raw product, e.g., p a e, forging, etc., or in a finished form, e.g., UT calibration 15.2.1 t standards, shall be made by maans of standard procureme forms. 1 shall be identified sufficienFy to permit treatment material traceability, chemical analysis or he The mat-H : i 15.2.2 to et at the time of receipt of the material. in Receipt, handling and storage of t!.e material shall be accordance with Section 16.0 of this document. 15.2.3 l Paterial certification or evidence of traceability shall be provided to the customer at the time the material is 15.2.4 delivered to the customer. 15.3 Eouioment_Procurement of equiprent shall be by ' purchase or lease. The equipment shall be obtained by means of standar 15.3.1 The Cognizant Engineer shall determine that the ( d equipment is suitable from a functional and material s ment forms. t point in accordance with Section 11.0 of this documen. I Equip ent shall be identified by name, part or seri These numbers and/or other identifica- '15.3.2 (where applicable). tion shall be referenced in all procurement documents. 15.4 Services from Hondestructive examination services may be obtained forms. qualified vendors by means of standard procurement 15.4.1 HDE personnel shall cualify to 1.evels ~ 15.4.2 the procurement document. Certification of flDE personnel shall be provind by the A copy of vendor prior to the start of any examinations, 15.4.3 i the certifications shall be retained by th Procedure flo. 00000 f LE-056 I Revision tio.DateKpril9.196 (Y.,; Fage lo or a ~

IDEtlTIFICATIC:1 A*l0 CC.10L OF MATERI ALS, PARTS A!:0 C0"P0 1 16.0 Material and ec

ament shall be identified and contr I

16.1 dance with the : allowing: I Status of incoming items or items in storage will be indicated b After release by Quality Control and during the fabrication crocess, icantification shall be maintained by p i color-coded tags. 1 control and/or pnysical icentification. Color Cedes 16.1.1, All as-received itets stored within the Development Depart-Tags will rent's facilities will be ta5ged and identified. The following remain on or with the iters until released. color c j I k'hite -- As-received unit, CC release required. Mart nu ber and purchase order nutser 16.1.1.1 J Green -- Itecs released by QC for furtherThe tag 16.1.1.2 i processing. nation plus the work order nu=ber, Blue -- Items not required for contract use. tee tag will have the same infortation as the j 16.1.1.3 I~' green tag. Rejected material, further disposition or 16.1.1.4 R_ed -k required. rewor Precedural Cc-trol _ 16.1.2 As-Received and Stored Units 16.1.2.1 5 All iters delivered to the Develo:nent Department's facility will be white 16.1.2.1.1 tagged by the receiving section.The be riquested to perform a receiving I inspection. Items accepted will be identified on the Receiving Inspection P.ecord. 16.1.2.1.2 The white tag shall be replaced with Ite s rejected a green or blue tag. will have the white tag recoveo and l replaced with a red reject tag. Procedure t:o. OCO30-flLE 056 i (* Revision !!o. Date April 9, li ?1 Fage 16 or e3

r No materials shall be permitted to be released from receiving inspection or . 16.1.2.1.3 s storage without proper identification. h.- central Receiving shall be notified of r any damage and the shipping contai .16.1.2.1.4 I damage has been made. 16.1.3 Identification _ I All items released for further processi 16.).3.1 shall remain with the material until the wor j Materials on the documents shall be identified oy batch, lot, ccmoonent or part number j co:nplete. assigned in accordance with the drawing or speci-i , fication, I Where identification marking is enployed, the l marking shall be clear, unambiguous and indelib e, 16.1.3.2 ffect I and shall be applied in such a manner as not to aMark I f the function of the item.ferred to each part of an ite shall not be obliterated or hidden by su physical identification fication are substituted. will be employed whenever codes, stancards or ~ specifications require traceability o ~ /~ I records. The Manager, inservice Inspection, 16.1.3.3 i to implement the identification and control procedures. l be performed in l Receiving inspection of material and equip 00000-flLE-044. d 16.2 CC:1 TROL OF ::0 DEST?.UCT1"E E"AMI*lATIONS h 17.0 i part 17.1 PersonnelPersonnel involved in any nondestructive examinat on i d to the l of an Inservice Inspection program sh 17.1.1 ntract l l and/or Section XI of the Code. l Qualification of nondestructive examination p l be in accordance with written, approved procedures. l 17.1.2 f Procedure I:o. 00000-::LE-0 i

Integrated !!anuf acturing and Quality Plan. Revision l:c.

}- Date April..:n; ~~ Page @ t',35 ~ ?

6 y 11ondestructive Examination Procedures _ ~ 17.2 All nondestructive examinations shall be perfortred by meansProce [ 17.2.1 of written, approved procedures. fied as to contract and will be identified by a number. Procedures shall be prepared in accordance with Development Department Procedure 00000-!!LQ-001 and Sect ~ 7.2.2 1

Code.

with Section 14.0 of this docurrent. In those cases where procedures are provided 'by a qualified vendor, the format of the proce 17.2.2.1 information is contained in the procedure and the procedure is approved by the Manager, Inservice Inspection. i 17.2.3 The Manager, Inservice Inspection, or his designated alter-nate shall maintain a complete and current listing of I:DE procedures, including revisions for the duration of the contract. At the completion of the contract, the procedures will be delivered to the custoner and retained and maintained by 17.2.4 the custocer. All procedures shall be approved by a Level III indi l' 17.2.5 employed by C-E. zation other than C-E, the procedures shall be approved by a Level III individual from that organization as well as a Level III individual ecployed by C-E. EXAfili:ATIO' S C07: TROL OF I::SEP.iiCZ I!:SPECTIO:: l 18.0 Preservice and/or inservice examinations shall be performed und the supervision and direction of the Cognizant Engineer. 18.1 The examinations shall be performed in accor I 18.2 The Plan and a responsible individual employed by the custom Code. The examinations shall be witnessed by an A 18.3 of Section XI of the Code. Periodic audits may be performed during the time of examinatio I the Development Department Quality Assurance Engineer. 18.4 Procedure !!o. 00000-t!LE-056_ i r I kH Revision tio. 1"E Date Apn i 9, Pa ge Its o f 23 i l 1 ~

= ~ EffT_ ,C,0MRW.OFEXAMli:ATIC!!EOUIP! UT trans-Examinatfor, equipment shall consist of 1DE eouipment, e.g., 19,0 s and remote ducers, electronic equiprent and data acquisition system, in appropriate 19.1 handling equipment used to position the transducers I i d l number or locations. Examination equipment shall be identified by a name, data sheets. 19.2 tion plan, examination procedures and appropriate serial nuri;er. I the last calibra-I 19.3. Examination equipment shall bear a sticker statingI Inservice tion date. Where applicable and at the discretion of the Manager, cedures inspection, sufficient directions, instructions and/or pro i f this 19.4 shall be supplied for the operation end/or calibrat on oI equiprant. h time of the Calibration of UT equiprent shall be perforced at t e d ds. This cali-examination using the appropriate calibration stan ar 19.5 bration cay be witnessed by the Authorized Inspector. i d intervals during Calibration checks shall be performd at specifie the conduct of the examination. 19.6 1 i g appro-Rerote handling equipment shall be calibrated in place us 19.7 7( priate reference tarks. 8 specified intervals. ll be The Cognizant Engineer supervising the examinations sha libratien,heets responsible for procuring ccepleted and signeo 19.8 I t of the Completed and signed calibration sheets shall become par permanent record of the examinations. 19.9 MATERIAL and equierent 20.0 EXAMI!!ATIC!: d The Cognizant Engineer shall review all !!DE proce urestions i to ascertain that material used during the exam na 20.1 f with the f!SSS as specified by CEl3-353. d and approved by i Chemical analysis and certificatic, shall he obta ne enetrants or otner the Cognizant Engineer for all couuk ots, oye p any special l 20.2 i h i The Cognizant Engineer shall be responsible for prepar n lie: or cali-i instructions for storage or handling of equipment, suppded l 20.3 bration standards tnat are to remain on site for 1 i Procedure !!o. 00003 ':LE-056 time. i Revision I:o. HT i f s.. Date Anni 2. i. Vagc kol8 .. = = A.

] fl.0 VEllDOR 00ALIFICAT10ft Vendors supplying nondestructive testing engineering services, equ ment or nondestructive testing personnel shall be qualified by the [ 21.1 .I I >velopment Department Quality Assurance Group. f 1. (he Manager, Inservice Inspection, shall retain on file a copy o the vendor's Quality Assurance Manual and Quality Assurance Program 21.2 Plan. The Manager, Inservice InspectSn, or his designated alternate,. an the Developcent Department Quality Assurance l 21.3

apted as a qualified vendor, periodic audits shall be

.cn vendor at no less than a yearly basis. 21.4 Having b perfonr Results of these audits shall be reported and rett.ined in accordance l 21.5 with Section 9.0 of this procedure. QUALIFICATI0ft OF pERSO::lEL_ 22.0 Approval of nondestructive examination procedures shall be by personnel qualified to SNT-TC-1A, Level III requirecents. 22.1 Vendors shall provide approved p'rocedures used for the qualific These procedures shall be retained by the 22.2 of their personnel. Manager, Inservice Inspection. Vendors shall provide a list of certified person i. 22.3 on any subccr. tract that may be awarded by C-E. indiv Nondestructive excmination personnel shall be qualified to the appr Vendors shall provide a list of 22.4 priate level required by contract. certified personnel that may The list shall be fur-specific centract to the Cognizant Engineer. f nished to and reviewed by the Cognizant Engineer pri be assigned to perform examinations providing their certificatio any examinaticns. received and approved by tne Cognizant Engineer prior to the sta l .of their performing any examinations. l Combustion Engineering reserves the right to reject any non examination personnel for just cause. I The Director, Engineering Development and S 22.5 Development Department in accordance with the following: j Procedure flo. 00000-rlLE-056_ Revision fio. j j I k' ~' Date Aortl 9,1"75 1agey_0_oij f 6

C Standard Operating Procedure for Certifying Visual Exami 22.5.1 Personnel, C0000-HLE-040 Standard Operating Procedure for Certifying Penetrant Ex 22.5.2 tion Personnel, 00000-IlLE-041 Standard Operating Procedure for Certifying Radiographic Examina: ion Personnel, 00000-NLE-042 22.5.3 Standard Operating Procedure for Certifying Ultrasonic E 22.5.4 nation Personnel, 00000-NLE-043 ifications I 22.6" The 14anager, Inservice Inspection, sha' ! determine the The complexity of equipment. of personnel operating remote handlin;ining shall be considered.iding I the equipment and need for special tra The l'.anager, Inservice Inspection, shall be responsible for prov he qualification procedures of equipment operators in those case censiders to be necessary. I CO:! TROL OF RECORDS i The 14anager, Inservice Inspection, shall be responsible f 23.0 d ce a filing system 3 or the retention of all records and correspon en 23.1 f pertaining to a tentract. i All records and correspondence pertaining to a contract sha i d of one year tained for the duration of that contract and for a per o 23.2 after completion,of the final report. d All original calibration sheets, data sheets, RT film, materia se of an personnel certification and other data collectcd during t 23.3 d by the inservice inspection program will be retained and i d of nished to the customer and will be retained by C-E for a per o customer. one year after completion of the final report, i i 4 [ l t Procedure llo; 00000-Ut.E-056 i ((, Revision !!o. ~ i NT ~C Date April 9. Page 21 of d [ e

9 APPENDIX I (G~. ORGANIZATION CHART X i W. P. Chernock Vice President Development Department B. J. Selig P. R. Rosenthal Director Manager Engineering Develop-Quality Assurance ment and Services V. G. Scotti J. E. Narem Manager Systers Integrity Quality Engineer Services 4 R. P. Kosky Manager Inservice Inspection i' l: l Cognizant Engineer Procedure No. 00000-ut:-056 Revision No. I i(. Date teril c. 1c7: Page 2( or 22 l I k.- m l ~ i ~#" ~

9 t l.- APPE!! DIX II l DEVELOP;*E:iT DEPARTMENT l i NUCLEAR PO*.?ER SYSTE"5 O!VISIO:1 i /7F C0!cUSTIC:t E;;GI'tEERI;;G, It!C. W WIliD50R, C0:::iECTICUT ENGINEER!!4G NOTICE l Originator: l

Title:

Distribution Date. Number: Return Co c ents to:' Type Submission: Type Action: D 1. Preliminary O A. Approval O 2. Fir.a1 O B. Informati on O C. Cor::r, ants D 3. Revision O 4. D D. ~. t i; I-n e, e l ?, [ h 1 Procedure flo. 00000-flLE-056 Revision I:o. 1 (S 1 Date Apri n 9. Ic@ ~ U Page 23 ot S i l \\.. l l

Date: 2-01-77 Revision: 1 By: IIG C REPOP.TS_ Following the completion of the shop examinations, a detailed report was sub-mitted to the owner, as required by Article IWA-6000 of Section XI of the ASME Boiler and Pressure Vessel Code. This report includes the following infonnation: 1. Form NIS-1 (Appendix II,1974 Edition of Section XI), Owners' Data Report for Inservice Inspection, which will contain the signature of the Authorized Inspector. (Volume 3.) 2. Summary of examinations performed. (Volume 3.) 3. Results and reconnendations. (Volume 3.) 4. Procedures empicyed. (Volume 2.) S. Examination data. (Volumes 4 cnd 5.) f 6. Examination personnel certifications. (Volume 3.) p ( 7. Equipment descriptions. (Volume 3.) f t Report distribution has been made in accordance with the inservice inspection contract. I i (-_. VIII-1 'n j

oi

i. ??3 MS 19

C E N.cr systems "W t'</ rir.g.n Cc.m:,ur.cn Er.gwi e 1000 Frc.5g,e:S r*isi 5 oac t nnect CWT (60N WinCSCf 3 POWER

m '

SYSTEMS UT CALIBRATION STANDARDS _ LOUISIANA POWER AND LIGHT ii.TERFORD 3 STEAM ELECTRIC STATION. STATEMENT OF CERTIFICATION. dards furnished Certification is hereby made that the UT calibration stanPower and Ligh with the preservice inspection program for Louisiana ASME Boiler and h ford III Steam Electric Station, are in accordance with t ethe Sunrner o i Pressure vessel Code, Section XI,1974 Edition incl ith Appendix I. It is further certified that the UT calibration standarPressu selection is in accordance with the ASME Boiler and 1974 Addendum, to the e( maximum extent possible as explained in Section ^ Richard P. Kosky Manager, Field Inspection Services SNT-TC-1A, Level III I Date:_ e t h w ,l

Date: 2-01-77 Revision: 1 By: IIG UT CALIBRATION STANDARDS Calibration standards are required for use as reference standards when conducting ultrasonic examinations in order to assure standardization and repeatability of the essential test instrument parameters prior to the These standards have preservice and each recurring inservice examination.been fab Pressure Vessel Code, Summer 1974 Addenda.been provided to serv This information is primary reference response of examination equipment.used to es response over the entire thickness being inspected. The standard has been ultrasonicall, examined with a straight beam search unit to ensure that areas which contain indications tha The standards have been fabricated from reactor vessel nozzle c These standards were used for examination of the steamThe 1974 E s ever possible. 9enerators and the pressurizer as well as the reactor vesse This exception to Section XI is more component prolongation on cutouts. The material has beeg heat fully explained in Section VI of this program. Cladding treated for a minimum. time of two (2) hours at a temperature of 1150 F. has been provided on those standards where the applicable component pa (- The surface finish of the calibration standard is representative of the surface finishes of the component. After The calibration standards were used for shop preservice examinations. completion of those exa:ninations, the standards became the property of the plant owner and will be stored at the plant site for use during subs inservice examinations.The material source code is also permanently stamped on the c tion number. bration standard. A listing of all calibration standards used during the shop preservice examin tions and calibration standard drawings have been included in this section. I I t C l IX-1 w r

Date: 2-01-77 Revision: 1 By: IIG UT CALIBRATION STANDARDS Use Block No. Description Drawing No. UT-1 11" thick C-234-225 3 Reactor vessel upper shell UT-2 9" thick C-234-224-2 Reactor vessel middle and lower shells UT-3 7" thick C-234-223 2 Steam generator primary head, reactor vessel closure head UT-4 5" thick C-234-222-2 Pressurizer shell, reactor vessel bottom head UT-5 3" thick C-234-221-2 Pressurizer top and bottom heads UT-7 3" thick C-246-410-1 Steam generator support skirt, pressurizer support skirt unclad UT-8 11"x7"x32" C-245-375-3 Reactor vessel flange and ligament area UT-9 11"x22"x33" C-245-376-5 Reactor vessel inlet nozzle UT-10 11"x23"x40" C-245-377 6~ Reactor vessel out12t nozzle UT-11 12"x11"x17" C-246-454 2 Steam generator no'zzle inner radii (. UT-12 14"x33" dia., C-246-393 2 Pressurizer surge nozzle inner radius 120' segment UT-13 11"x19" di a., C-246-395 3 Pressurizer spray nozzle inner radius 120* secment UT-14 7"x19" dia., C-246-443-1 Pressurizer safety nozzle inner radius 120' segment UT-20 7" dia. x 36" B-246-438-2 Reactor vessel closure stud UT-21 10-9/16" dia. B-246-419-1 Reactor vessel closure nut j x 7-1/2" long UT-22 5-9/16" 00 x C-245-570-2 Closure head instrument nozzle i j. 15/32" thick x l 2 12" long b UT-37 7" thick C-246-528-2 Steam generator secondary side unclad l l UT-38 5" thick C-246-529-1 Steam generator secondary side unciad ~ l IX-2 u )

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2-01-77 lbte:_ nevirien: 1 lir: IIG RDYJIE F_W11 NATION EQUIPMENT quires that preservice exam-h ioues which are used during d AST, Section XI, Boiler and Pressure Vessel Co e, ves-ination be dene using the same equipment and tec n inservice inspections. s31 examination follow: as of the reactor pres-Eecause of The flange-to-shell weld and the flange ligament arey ins Flange Scanner. 1. f the flange. sure vessel were examinta from the top surface o A track was mounted on a the high radiation in this area during an ination. han the stud hole circle. equiprent was used for the inservice exam uadrant and was supported frame that was concentric with and slightly large d in stud holes beyond the examination area anA search unit along the closure mating . and located by alignment pinsby a t:usswork exten it which d track carrying either a three-trans ucer ine the ligament areas. Photo-surface to examine de flange could be rotated around each stud hole to exam 1.* graphs of this mechanism are shown in Figure b( Vessel Weld and No::le Insnection Device lds, and no:tle radius sections l ISI-2 positioning device, shown The vessel shell welds, no::le-to-shell wewas mounted 2. d were examineo by means of the par Mode h vessel. He device long the vessel centerline positioned the sea:-h unit fixtures within t estop th in Figure 2. /_.~ An inspe.: tion bocm gasby by actuating a multisection telescoping tube. be rotated thrcugh 360 At the end of the boem was a rota mounted at the bottom of the tube and could ih means of an electric motor. In this wa), cc=plete mounted. bv a hydraulic rie:hanism, uired Code examin-the various UT examinat.t.on devices wereflexibility of m h digital readouts for the ations. De control console of the par device contained ol module for the Tne otational position. The initial rotator contained a digital readout for its rwas pro in Figures 3 and 4. ide pins control consoles for both devices are shown alignment of the device h ll which were used to locate located in predete: ined stud holes in the rea ds t ly located weld buildup index path Reference locations on the reactor vessel s e the weld sea s were provided by accura eon the outs d which were located ultrasonically. 0 NLE-061 and its appendix and l tudinal and circumferential velds an Details can be found in C-E Procedure 0000 -da Program and repcrt. ( F X-1 9

I '* *..... 2 01-72... Revision _1 by: y gg _ < ^. - t Noz:le Sca ner De examination of the vessel no::le-t6-shell welds from the v 3. Bis scanner was was perfomed using the shell side no::le scanner. mounted on the end of the par bom and was aliened on each no::le center-It was rotated about the no:tle line by means of the par controls. centerline by the rotator on the end of th pendent tr:hanism for radial motion which was controlled by contact with the vessel wall as the fixture was rotated around th Reflectoscone. J In this way flexibility of rotion pound curvature of the vessel ID.was provided to carry out the nece A photograph of this device in operation is provided in Figure 5. Automated Data Acouisitten Svstem Both the flange examination device and the par device operated in con-4. junction with the Nuclear Reflectoscope, Mtich is an instnenent con ing five Initiplexed UT channels and comon con. trol, data acquisition, and printing syste=s; each channel can operate one UT transducer, i meaning that up to five different transdu:ers giving five different exam n-Tne channels are sequentially pulsed ations can be n:n simultaneously. at a rate chosen in conjunction with de scan speed to give at least ereeen pulses for each transducer, and all retur 25 percent overlap *:d. electronically with the calibration curve for the examination being per-signals are exa ine If the a:pli ude is a large enough fraction of the calibration curve (this fracticn being' set by the operator dur formed. d i / l d the channel (and therefore the search u.it) receiving the signa, an I amplitude of the signal, and the apprcximate depth in the =ateri i I s ich the echo originated. Incogorated into the urtit is a cathode-ray screen which can be switched canually to display the signal seen by any of the channels. 6. For the flange ligament and flange weld examinations, the carriage mechanisms were centro 11ed automatically by the Nuclear Reflectoscope. For the vessel shell exz:inations, using the par device, the devi was controlled manually,Reflectoscope for use in triggering and I ically into the NuclearTne examination tool used for the examinations of the no::le l printing. welds from the vessel shell side was controlled from both the par De following discussion is given panel and the Nuclear Reflectoscope. f the Nuclear to assist in the interpretation of the basic data output o Reflectoscope used for the autecated exa.ainations, which is a printout An exagle of the data printout and a guide to its inter-Thj 1 paper tape. pretation is given in Figure 7. second cohrn of four show the two coordinates or the positioning de i h ll e.g., the elevation and sngular position of the boom when the ( welds are being exrnined. X-2 4

2-01-77 nate: Revisien _1__by: rte D e firsg digit is the channel numbe5 f'r th' ""55'1 5h'llan T welds, channel #1 is 0, channels f 2 and #3 are 4

infomation.

are 60. 1ergest received echo. being the smallest amplitude and 9 being the largest.The time of the receiv i and the back is given by the third and fourth digits. ts called gates, which is of interest (between the front surface reflect on surface reflection) is divided electronically into segmen hich the echo ap-and, den a printout occurs, the neber of die gate in wIf a second echo pears is given by the third end fourth digits. in the same series of pulses, l s whose than the first but still recordable, appears its infomation is given in the fifth, sixth and seventh co umn, d fourth. A line interpretation is identical to that of the second, third an follows: of print taken fmm Figure 7 can be interpreted as 10245 8764 2906423 device, e.g., hefirsttwocolumnsshowthelocationoftheposgtioningwith respect to th 102.45" from the flange of the vessel and at 87.64 o Windications appeared in channel.#2, e.g., from a 45 he larger was of amplitude 9 in gate 6, and the smaller vessel 0. For any particular examination, thepproximate de transducer. was of amplitude 4 in gate 23. h exact significance of each amplitude number and t e ad from the calibration to dich each gate corresponds can be obtaine sheets fu that examination. h d the report- ~ D2 ring the automated examinations, all echoes which approac e g litude ing level of 50 percent of DAC appear on the printout as am ( i of a site setting of reice the reference sensitivity, and indicat ons 9 indications. All such indi-dem to 20 percent DAC were recorded on the printou f ence sensi-tivity by the SNT-TC-1A UT level II operator o scope.

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Date: 7_n1_77 Revision: By: Tic .m L Channel number Larger echo Position Coordinates Smaller echo U V ir 3r y 10089 8764 1732000 10097 8764 1307122 10104 8764 1701000 10216 8764 1401000 {- 10245 8764 2906423 : Example line 10389 8764 1823201 10435 8764 5512411 10563 8764 36120@ vn Gate nun.ter Amplitude Amplitude Code _ Channel Code _ No. Beam Anale

1 - Smallest 1

000

9 - Largest 2&3 45 t

0 4&5 60 DATA ACOUISITION - PRINTER'FORfGT Fiaures C L

Date: 2-01-77 Revision: 1 By: IIG ~ EXAMINATION PROCEDURES The Louisiana Power and Light, Waterford III Steam Electric Station, Inservice Inspection Protram was based upon meeting the requirements of the ASME Boiler and Pressure Vessel Code, Section XI,1974 Edition to the maximum extent pos-sible. Paragraph IWA-1400 of the Code requires the preparation of written pro-cedures necessary for the conduct of the non-destructive examinations associated with the program. Accordingly, written procedures have been prepared for the conduct of vclumetric, visual, and surface examinations. The procedures have been approved by the plant owner (LP&L) and the inservice inspection contractor (C-E/Aii). Volumetric examinations were performed using ultrasonic methods. The precedures prepared for the examinations comply with Appendix I of the 1974 Edition of the Section XI. All procedures will be retained by Louisiana Power and Light and will be retained for use on subsequent inservice examinations. Revisions to any procedures deemed necessary because of experience gained by utilization or Code e.hanges have been made and recorded using acceptable quality assurance practices. i e- 'A standard format has been employed during the preparation of all volumetric procedures. A typical outline has been included in this sectior to acquaint the user with structure, organization, and content of the procedures. A table is also contained in this section which gives a complete listing of all volumetric examination procedures required to perform the shop preaperational examinations associated with the Louisiana Power and Light, Waterford III Steam Electric Station. A second table lists all other procedures used in the examina-ti ons.- The examination procedures are contained in Volume 2 of this program. l b r k XI-l

s ' ' ~ Date: 7/28/75 Revision: 0 By: C u UT PROCEDURE OUTLINE 1.0 SCOPE I l 1.1 Area of Examination 1.2 Type of Examination 1.3 Time of Examiyation 1.4 Weld Configuration 1.5 Materials

2.0 REFERENCES

2.1 Reference Documents 2.2 Applicable Drawings 2.3 Operational Manuals 3.0 PROCEDURECERTIFIC5 TION 4.0 PERSONNEL CERTIFICATION 4.1 Personnel Certification Requirements 4.2 Personnel Records 1 n 5.0 EXAMINATION REQUIREMENTS 5.1 Examination Frequency i 5.2 Exami::ation Angles 5.3 Liquid Couplant 5.4 Surface Preparation 5.5 Weld Identification 5.6 Datum Point ( 5.7 Examination Coverage j XI-2 L. (

Date: '/pg/7s Revision: 0 By: ( UT PROCEDURE OUTLINE (Cont'd.) ,6. 0 EQUIPMENT REQUIREMENTS Il il 6.1 Examination Contractor's Equipment j, 6.2 Plant Owner's Equipment ~ 7.0 CALIBRATION REQUIREMENTS 7.1 Reference Standard's 4 7.2 Reference Sdnsitivity Level 7.3 Times of Calibration 7.4 Calibration Response l 8.0 INSTRUMENT CALIBRATION VERIFICATION r 8.1 Amplitude Linearity 8.2 Amplitude Control Linearity 9.0 EXAMINATION SYSTEM CALIBRATION 9.1 Straight Beam Calibration 9.2 Straight Beam Calibration Check 9.3 Angle Beam Calibration 9.4 Ar.gic Beam Calibration Check 10.0 EXAMINATION PROCEDURES 13.1 Straight Beam Examination of Weld and Heat Zone 10.2 Straight Beam Examination of Base Material l 10.3 Angle Beam Examinations (. XI-3

Date: 7/28/75 Revision: 0 By: f_ UT PROCEDURE OUTI.IrlE (Cont'd.) 11.0 EVALUATION CRITERIA 11.1 Recording of Indications 11.2 Evaluation of Indications 12.0 EXAMINATI0ft RECORDS [ 12.1 Certification cf Records i 12.2 Filing of Records 13.0 EXAMINER'S CRITIQUE 13.1 Procedure Corrections and Additions 13.2 Critique Report ( s m a e e 9 9 l 'b j ,.a* + l 'I a .I XI-4 i! 'l l 3 l U

Date: 2-01-77 Revision: 1 By: UG TABLE I C i ' W11NETRIC EXAMINATION ~PROCEDUREf, Procedure Number NIP-230 Rev. 1 Ultrasonic Examination Procedures for Reactor Vessel Longitudinal and Circumferential Nelds NIP-231 Rev. 1 Ultrasonic Examination Procedures for Reactor Vessel Shell Welds - Full Vee Techniques. NIP-232 Rev. O Ultrasonic Examination Procedures for Bottom Head to Reactor Vessel Weld, Bottom Head Meridional and Circum-ferential Welds and Tanered Portions of the Reactor ~ Vessel Lower Shell Lengitudinal Welds NIP-233 Rev. 1 Ultrasonic Examination Procedures for Reactor Vessel to , Flange Weld NIP-234 Rev. 1 Ultrasonic Examination Procedures for Reactor Vessel Flange Ligament Areas l . NIP-235 Rev. 1 Ultrasonic Examination Procedures for Reactor Vessel to No::le Welds C NIP-236 Rev. 1 Ultrasonic Examination Procedures for Reactor Vessel s Inlet and Outlet No::le Inner Radii- ~ NIP-238 Rev. 0 Ultrasonic Examination Procedures for Closure Head Meridional, Circumferential Dome and Plange Nelds NIP-239 Rev. O Ultrasonic Examination Procedures for Closure Head No::le Welds NIP-241 Rev. 1 Ultrasonic Examination Procedures for Closure Head l Studs and Nuts j N!D-242 Rev. 1 Ultrasonic Examination Procedures for Pressurizer Vessel Circumferential, Longitudinal and No::le Welds NIP-243 Rev. 1 Ultrasonic Examination Procedures for Pressurizer Support Structure Weld NIP-245 Rev' 0 Ultrasenic Exam'. nation Procedures for Pressurizer Vessel No::le Inner Radii NIP 247 Rev. 2 Ultrasonic Examination Procedures for Steam Generator Extension Ring and Tube Sheet Welds ( NIP-248 Rev. 1 Ultrasonic Examination Procedures for Steam Generator l Imer Cr{igh Pressure) head cnd Nozzle Welds i i XI-5 I i

_ _. = Date: 2-01-77 Revision: 1 By:3 TABLE I (' ~ TOIlhETRIC EX.WINATION PROCEDURES (continued) Procedure Ntznber NIP-251 Rev. O Ultrasonic Examination Procedures for Steam Generator Nozzle Inner Radii NIP-264 Rev. O Ultrasonic Examination Procedures for Steam Generator (Secondary Side) Upper Shell and Top Head Circumferen-tial Welds, and Feedwater and Steam Outlet Nozzle Welds O 9 r k e 4 I f c i i g t'k Iln l I l a XI-6 1

Date: 2-01-77 Revision: 1 By: IIG TABE 2 p Other procedures used in the performance of the Iaiisiana Power and Light, l h'aterford 3 Steam Electric Station, preservice examinations are: Visual Sr.ination Procedures 00000-ESS-029 Rev. 0 - Visual hednation Test Procedure 00000-ESS-002 Rev. 0 ~ Proced:re for the Ooeration of the Inservice Inspec-tion Positioning Deiice for the Visual Examination of Reactor Pressure Vessel Interior Areas (with applicable Appendix) ' Surface Exr_ination Procedures 00000-ESS-028 Rev. 0 - Liquid Penetrant hednation Procedure Techanical h sninatica Procedure 00000-hu -061 Rev. 3 - Proced.:re for the Operation of the Inservice Inspec-tion Positiening Dei-ice for the Inside Surface tiltra-sonic h r.ination of Reactor Pressure Vessels P a s {a C t e S XI-7 il b

Date: 2-01077 Revision: 1 By:__IIG [' EVALUATION CRITERIA It was the intent of this program to utilize, to the maximum extent possible, the latest published evaluation criteria. A listing of the various Code examination categories and the applicable evaluation criteria follows: Examination Cateoory Evaluation Criteria Used B-A IWB-3510, Section XI,1974 Edition and Summer of 1974 Addenda B-B IWB-3511, Sununer 1974 Addenda to Section XI B-C IWB-3511, Sununer 1974 Addenda to Section XI B-D IWB-3512, Sunrner 1974 Addenda to Section XI B-G-1 Stud: IWB-3515, Sunrner 1974 Addenda to Section XI Nut: NB-2585.4, Section III.1974 Edition B-H C NB-5330, Section III, 1974 Edition B-I-l & 2 IWB-3517, Sunar 1974 Addenda to Section XI C-A IWB-3511. Summer 1974 Addenda to Section XI C-B IWB-3511 Summer 1974 Addenda to Section XI C-C NC-5352, Section III,1974 Edition and Sunrner of 1974 Addenda i -l C-D IWB-3515.1, Section XI, Summer 1974 Addenda to Section XI All other categories do not apply to shop preservice examinations. i t XII-1 I

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3.0 REFERENCES

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2.0 REFERENCES

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